XG5 IDC Connectors for Discrete Wires
Contents
1. 2 14 16 18 20 XG4M Contact Numbers Triangular mark Not marked on connector e The Contact numbers on the Double row Assembled Socket match the numbers on the XG4M Flat Cable MIL Socket See the above diagrams e When making IDC connections on the Double row Assembled Connector use the polarity guide to distinguish the front and back Note The 10 contact Connec tor does not have a guide Applicable Plugs e XG4A XG4C and XG8 are recom mended e XG4C and XG8 Plugs do not have locks To prevent accidental removal use a Lock Lever XG4Z 0002 XG5Z 0002 Lock Levers cannot be used with XG8W Straight Terminal Connectors e When mounting the XG8 Original Plug with right angle terminals to a circuit board be sure that the cover is positioned off the board as shown below Cover Original Plug 7mm max Edge IDC Connectors for Discrete Wires XG5 9 e Application examples provided in this document are for reference only In actual applications confirm equipment functions and safety before using the product e Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amusement machines safety equipment and other systems or equipment that may have a serious influence on lives and property if used improp2. OMRON IDC Connectors for Discrete Wires XG5 Trouble free discrete wire termination with IDC Sockets that accommodate MIL Plugs E Two slot IDC construction and insulation barrel offer high reliability and large current 3 A dis crete wiring capability m Adaptable to a variety of covers for space saving and discrete wire termination m By using the simple unique lock lever system these Connectors can be locked to either the XG8B XG8W Unshrouded Plugs with right angle terminals or XG4C Box type Plugs m Conforms to UL standards file no E103202 Except XG5S models RoHS Compliant E Terminology e Insulation barrel dae e Insulation height Refers to the part of a Refers to the height of the contact that crimps the insulation barrel after insulating sheath of a crimping or IDC pressing reunian wire heigh e Lance a Refers to the lance like projections arranged on a contact to secure it in the housing Insulation barrel L 2 slot IDC i ance Mating e i e U slot Refers to the part where the wire and the contact connect to each other It is called a U slot because of its shape E Construction Cover Semi cover or Hood Cover Solderless Contact Semi cover shown here Socket with polarizing guide Wire can be connected without stripping cable insulation IDC contacts Two slot connection Polarizing guide E Ratings and Characteristics W Current and Temper
3. ature Characteristics Use the temperature data shown below as a reference for selecting current values and wires Rated current 1 A AWG28 2 A AWG26 70 76 3 A AWG24 Rated voltage 300 VAC Contact resistance 20 mQ max at 20 mV 100 mA max Insulation resistance 1 000 MQ min at 500 VDC Flow rate no of contacts used x 100 total no of contacts UL1061 AWG24 UL1007 AWG26 60 50 Rise in temperature C Rise in temperature C 40 30 Dielectric strength 650 VAC for 1 min leakage current 1 mA max 30 Total insertion force 1 96 N max per contact Removal force 0 29 N min with test gauge 0 64 x 0 64 mm Ambient operating Operating 55 to 85 C 0 temperature with no icing Current flow A Current flow A OMRON E Materials and Finish Housing Fiber glass reinforced PBT resin UL94V 0 black Contacts Mating end Phosphor bronze nickel base 0 15 um gold plating Terminals Phosphor bronze nickel base 2 0 um solder plating Fiber glass reinforced polyamide resin UL94V 0 black Polyamide resin UL94V 0 natural E Applicable Wires and Contact Sizes AWG24 For UL1061 Insulation outside diame Size 2 AWG28 or AWG26 ter 1 1 to 1 3 mm For UL1007 Core structure 7 strands or more Note The contact numbers are marked on the contact insulation barrels E Configuration Assembly S
4. e con nector Applicable wire AWG24 to AWG28 with an insulation outer diameter of 1 1 to 1 3 mm Dimensions 25 W x 100 D x 80 H Weight Approx 180 g WE Tools for the XG5 Contact Removal Tool XY2E 0001 Lance Holding Part Used to remove from the housing contacts which are wrong Replacing Contacts Use only this tool to remove incorrect IDC contacts 1 Remove the cover 2 Insert the tool into the housing lance holes and push the lance into the hous ing 3 Pull out the contact while holding the lance down 4 Insert a new contact Lance hole Housing E Tools Simple Wire IDC Tool Set XY2B 2104 N This Wire IDC Tool Set is designed for XG5 Discrete wire Connectors Specifications Stoke famm Feed pitch 254mm Operation Foot switch Weight About kg 120 x 200 x 225 mm W x D x H Note For function and operation details see the user s manual for the Pres sure Welder provided separately Applicable Connectors and Wires Applicable Con Applicable wires nector i i a file i ae Cross sec Covering o No of wires tional area diameter diameter mm mm mm XG5M LILI31 N No 1 UL1061 AWG24 7 0 203 0 21 1 1 XG5M L_IL132 N XG5M LILI33 N XG5M LIL134 N me po AWG26 7 0 16 XG5M LILI35 N XG5M LILI36 N Note Use only wires specified in the table above 8 IDC Connectors for Discrete Wires XG5 OMRON E Precautions Co
5. erly Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment and be sure to provide the system or equipment with double safety mechanisms Note Do not use this document to operate the Unit OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY Contact www omron com ecb Cat No G042 E1 01 0412 0412 0
6. n slots is 22 86 mm for the two guides on 50 60 and 64 contact Connectors 2 See the previous page for Plug information 3 Applicable wire is AWG24 UL1061 for size 1 4 Applicable wire is AWG28 to AWG26 UL1007 for size 2 For details see the previous page oO IDC Connectors for Discrete Wires XG5 3 OMRON XG5S Semi covers E Dimensions Unit mm XG5S L_ _ 01 Dimensions No of eam contacts e he E Ordering Information No of Applicable Connector contacts e xGsso801 XGSMT63 IN Note One Semi cover is used per row Each XG5M Connector requires two semi covers E Assembled Dimensions Socket with Semi cover Dimensions Original Plug Semi MIL Plug Semi cover No of cover Lock Lever contacts a Bl rh SSS ala V A eo feos Js 4 IDC Connectors for Discrete Wires XG5 OMRON XG5S Hood Covers E Dimensions Vertical XG5S 1112 Left and right halves Unit mm Dimensions No of z Horizontal XG5S L L_ 22 Left and right halves Dimensions No of Appearance Horizontal Te fins 4a ce a y Ly tke F 4 No of contacts Model See note Model See note double rows 2 EC EC o cS o posz O C Note Includes cable tie IDC Connectors for Discrete Wires XG5 5 OMRON E Assembled Dimensions Socket and Hood Cover Unit mm Vertical Ho
7. ocket Wire Connections Discrete wires Double row Assembled IDC Tool gt Simple IDC Tool E Applicable Plugs XG4A Flat Cable MIL Plugs with Long Locks XG4A Flat Cable Plugs without Lock Lever Lock Levers mounted later XG4C IDC Flat Cable Plugs Flat Cable Box type Plugs Double row Unshrouded Long Locks Se hones Note 1 Plug dimensions are listed on the Plug s page Cover Hood Cover Horizontal Assembled unit Semi cover Double rows with polarity guide lockable if Double rows with polarity a guide lockable Double rows with polarity guide lockable XG4A Flat Cable Double row XG8W XG8B 2 When using the XG4A or XG4C the number of XG4A or XG4C s slots must be the same as the number of XG5M N polarity guides 2 IDC Connectors for Discrete Wires XG5 OMRON XG5M N Double row Sockets E Dimensions Unit mm Models with no polarizing guide XG5M 1031 N size 1 XG5M 1034 N size 2 Dimensions Models with polarizing guide XG5M _ L132 N size 1 XG5M LI_133 N size 1 XG5M _ 135 N size 2 XG5M LI_136 N size 2 eo aos 7366 E Ordering Information No of No of Size 1 See note 1 Size 2 See note 2 contacts polarizing guide 10 T Note 1 The 10 contact XG5M 1031 N and XG5M 1034 N have no polarizing guides The distance betwee
8. od Cover Assembled Unit Pe MIL Plug Vertical Hood Cover Dimensions No of Horizontal Hood Cover Assembled Unit MIL Plug Horizontal Hood Cover i ae a ee Ci TTT oe e ooo Dimensions mm oats e eee F eo face lave saa oss 572 Jore 6 IDC Connectors for Discrete Wires XG5 OMRON E XG5 Accessories Lock Levers Lock Levers XG5Z 0002 XG4Z 0002 Use to lock Unshrouded Plugs XG8B and XG8W with right Use to lock XG4C Box type Plugs angle terminals m 3 8 2 7 Material Polyamide resin Material Polyamide resin 13 UL94V 2 natural UL94V 2 natural 07 Mounting the Lock Lever For Sockets with polarity guides mount the Lock Lever to the tab to lock the Socket to the Unshrouded Plug as shown in the diagram on the right Spare Contacts XG5W 0031 N Size 1 Te Model XG5W 0034 N Size 2 e gt ea a XG5W 0031 N Tepe Fi XG5W 0034 N Note 1 These Contacts can be used as replacements if a wrong connection is made 2 The applicable wire for size No 1 is AWG24 UL1061 The applicable wire for size No 2 is AWG26 to AWG24 UL1007 See page 2 for details IDC Connectors for Discrete Wires XG5 T OMRON E XG5 IDC Tools Simple IDC Tool XY2B 7006 LN This tool is a compact light weight model ideal for use in the laboratory or for mainte nance Specifications Applicabl
9. rrect Use IDC Connectors e For best results use only the XG5 IDC Tool e Contact your OMRON representative for details on the XG5 IDC Tool e Check the Contact size No 1 or No 2 and wire size before connecting e OMRON has a IDC Tool Reference Man ual Contact your OMRON representative to request a copy Mounting the Cover e The cover is used to protect the connec tion position and prevent shorting out Mounting the Semi cover Semi cover A B Claw e See the above diagram 1 Insert part A of the Semi cover into part B of the Socket 2 Push the claws on both sides of the Semi cover onto the Socket 3 Make sure the claws are firmly inserted in the slots 4 To protect the wires use cable ties to bind wires that may be subject to ten sion even when a Semi cover is used Mounting the Hood Cover Vertical Hood Cover e See the above diagram 1 Insert the claws of part A of the Hood Cover into the slots 2 Insert claws B on the Hood cover into part C on the other part of the Hood Cover 3 Wrap the wires with a cable tie z 8 Fay v ous Horizontal Hood Cover e Follow the mounting procedure for the vertical cover e The left and right parts of the cover are different Assemble carefully XG5M N Double row Socket Contact Numbers y EO AL L 3 AVA NE J ii Triangular mark Contact Polarizing guide numbers ae 7 3 5 7 941 13 15 17 19 2 4 6 8 10 1
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