Fireball XD
Contents
1. cont date the warranty e Only use kerosene or diesel to fuel your heater in accordance with instructions con a tained in this manual e WARNING only use the heater in well ventilated areas Ensure continuous ventilation from outside of the building is provided to the heater and the operating area e Keep the front of the heater a minimum of 2 4 metres 8ft from any combustible materials i e wooden items cloth plastics paper etc e Only operate on a level and stable surface e WARNING Do not use the heater near flammable material liquids solids gases or compressed gas cylinders e Do not use the heater in closed rooms living areas basements or below ground level e Do not allow untrained persons to operate the heater and do not operate the heater without all covers etc correctly fitted e Do not move or hancle the heater when it is running or still hot always turn it off and allow it to cool e Do not leave the heater unattended when in use Switch the heater off and unplug from the mains supply before leaving the work area e Do not fill the fuel tank whilst the heater is running or still hot always turn it off and al k j 0 low it to cool e Do not over fill the fuel tank and always wipe up any spilt fuel immediately e Do not obstruct the air inlet rear and air outlet front of the heater Fi e Do not use any form of ducting in front or at the rear of the heater e Do not allow children or anima2. Clean the photocell lens with cotton swab 19 MAINTENANCE cont GETTING TO KNOW YOUR HEATER cont Fan Blades 09564 09566 09568 09570 Clean every season or as needed Front Handle Remove upper shell Hot Air Out Rear Handle e Use hex wrench to loosen the set screw which holds fan blade to motor shaft Digital e Slide the fan from motor shaft that coat Clean fan using soft cloth moistened with kerosene or solvent taking care not to Di s bend any of the blades out of position ispiay Fan Guard Dry fan thoroughly X Lower Shell Reinstall the fan onto the motor shoft p W 7 eee Pressure Gauge Place fan hub flush with end of motor shaft ViN e Place set screw on flat of shaft WW DS j oe Pas anus Tighten screw firmly 4 5 5 6 Nm OW A Reinstall upper shell Moir Sial i Fan Blade Fuel Cap Fuel Tank Nozzle Side Cover Drain Plug Mains Lead Power Reset Switch Clean the nozzle as needed Thermostat Control Knob Open the upper shell Remove the fan Remove the fuel and air line hoses from the burner head Remove the ignition wire from the electrode spark plug f Remove the three screws and remove the burner head from combustion chamber Remove the electrode spark plug from the burner head H Carefully remove the nozzle from burner head Burner Head Burner Head lt Spark Plug by W Screw Nozzle Face Igni
3. Air contaminants taken into the heater may affect the heat output dam age the unit and may cause health problems Example Body shop filler dust oaint overspray will damage the motor bearing clog the filters and contaminate the combustion chamber causing flame flutter and health hazards Please note that any parts damaged by filler dust paint overspray or similar will not be covered by warranty Additionally a cleaning charge will be made for any heaters damaged by filler dust paint overspray or similar The following is only a guide if the heater is used in heavy dust environments the servicing frequency should be ad justed accordingly to prolong the life of the heater WARNING Never service the heater while it is plugged in or while still hot USE ONLY ORIGINAL REPLACEMENT PARTS Use of third party or other alternate compo nents may void your warranty and cause unsafe operating conditions Air Intake Filter Replace or wash and dry with mild soap and water every 500 hours of operation or sooner in very dusty environments Wash or replace air intake filter Reinstall fan guard and upper shell Remove screws along side of heater e Lift off upper shell Upper Shell Remove fan guard Fan Guard e e Air Intake Filter Air Output Filter Lint Filter Replace every 500 hours of operation once a year or sooner if operated in dusty environ ments Remove upper shell and fan guard Remove end filter cover
4. the plug are coloured in the following way Plug Yellow green Earth Raar Blue Neutral Brown Live As the colours of the wires may not correspond with the markings in your plug pro ceed as follows The wire which is coloured blue must be connected to the terminal marked with N or coloured black The wire which is coloured brown must be con Long Term Storage nected to the terminal which is marked L or coloured red The wire which is coloured yellow green should be connected to the terminal which is coloured the same or Unscrew the fuel cap marked L e Use a siphon or similar suitable for diesel to remove the contents of the fuel R tank e Using a small amount of clean diesel rinse and swirl the paraffin inside the fuel Always secure the wires in the plug terminal carefully and tightly Secure the cable in tank the cord grip carefully Yellow amp Green e Empty tank fully Earth Wire e Never mix water with the paraffin as it will cause the tank to rust Never store old fuel in the tank over long periods when the heater is not in use Store heater in a safe dry well ventilated area away from children FOARE Be sure that the storage area is free of dust and corrosive vapours Wire Re pack the heater in the original shipping material Keep the manual in an easily accessible place FUSE RATING 5 AMP 22 7 ELECTRICAL CONNECTION cont Warning Never connect live or neutral wires to the ea
5. IP Industrial Products Ltd Date 14 03 11 27 PARTS LIST Ref No Description Ref No Description Fuel Tank 31 Filter 3 Fuel Gauge 32 Output Filter 4 Fuel Filter 33 Filter End Cover 5 Fuel Cap 34 Plug Pump Adj Kit 6 Mains Lead 35 Ball 7 On Off Switch 36 Spring 8 Display Window 37 Adjustment Screw 9 Thermostat Control Knob 38 Nipple 10 Bottom Cover 39 Capacitor 11 Airline 40 Fan 12 Thermostat Limit Control 41 Ignition Module 13 Combustion Chamber 42 Right Side Cover 14 Photocell Bracket 43 Left Side Cover 15 Fuel Line 44 Fan Guard 16 Photocell 45 Main PCB 17 Burner Head Assembly 46 PCB Fuse 18 Nozzle 47 Clip Nut 19 Nozzle Seal 48 Upper Cover 20 Nozzle Seal Spring 50 Grommet 21 Nozzle Sleeve 53 Mains Lead Bush 22 Burner Head 55 Handle 23 Electrode Sparkplug 56 Front Handle 24 Motor Pump Assembly 57 Rear Handle 25 Motor 58 Wheel Support Frame 26 Pump Body 59 Wheel Axle 27 Rotor 60 Wheel 28 Rotor Blade 63 Adjustable Support 29 Pump End Cover 64 Support Bracket 30 Filter 65 Wheel Support Bracket 26 CONTENTS Page No oO NB Description Contents Safety Instructions Electrical Connection Guarantee Technical Specifications Getting To Know Your Saw Assembly Instructions Overview Of Heater Design Operating Instructions Circuit Diagram Maintenance Troubleshooting Exploded Drawing Parts List Declaration O
6. ON WARNING It is the responsibility of the owner and the operator to read understand Model Pump Pressure and comply with the following 09560 Fireball 50 XD 3 0 psi You must check all electrical products before use to ensure that they are safe You must inspect power cables plugs sockets and any other connectors for wear or 09562 Fireball 75 XD 4 0 psi damage 09564 Fireball 100 XD 5 0 psi You must ensure that the risk of electric shock is minimised by the installation of ap propriate safety devices A residual Current circuit Breaker RCCB should be incorpo 09566 Fireball 125 XD 5 0 psi rated in the main distribution board We also recommend that a residual current 09568 Fireball 175 XD 6 0 psi Device RCD is used It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB If in any doubt 09570 Fireball 215 XD 7 0 psi consult a qualified electrician Stop the heater Connecting to the power supply a REMOVE Ihe prisia gouge ON Heniinie pressum Gauge pug This SIP heater is fitted with a standard 230v 13 amp type plug Before using the heater inspect the mains lead and plug to ensure that neither are damaged If any damage is visible have the heater inspected repaired by a suitably qualified per son If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable Pressure Gauge The wires for
7. Shell Handle Fan Guard Pressure Gauge Thermostat Knob Side Cover Fuel Gauge Mains Lead Fuel Cap Power Reset Switch Fuel Tank Drain plug Model Length Width Height 09560 Fireball 50 XD 800 mm 300 mm 395 mm 09562 Fireball 75 XD 800 mm 300 mm 395 mm MAINTENANCE cont Blow compressed air through face of nozzle This will remove any dirt Reinstall the nozzle into the burner head and tighten firmly 9 11 Nm Reinstall the electrode spark plug into the burner head Re attach the burner head to the combustion chamber Re attach the ignition wire to the electrode spark plug Re attach the fuel and air line hoses to the burner head Reinstall the fan and the upper shell Electrode Spark Plug Clean and re gap every 600 hours of operation or replace as needed Remove the upper shell Remove the fan Remove the ignition wire from the electrode spark plug Remove the electrode spark plug from the burner head Clean and re gap the electrode spark plug to a 140 3 5 mm gap Reinstall the electrode spark plug into the burner head Re attach the ignition wire to the electrode spark plug Reinstall the fan and upper shell Ignitor Wire Burner Head Spark Plug Photocell Clean the photocell annually or as needed To clean the photocell Remove the upper shell Remove the fan Remove the photocell from its mounting bracket
8. Ssp products for professionals Please dispose of packaging for the product in a responsible X manner It is suitable for recycling Help to protect the r environment take the packaging to the local amenity tip and place into the appropriate recycling bin reer ee Diesel Heater Never dispose of electrical equipment or batteries in with your domestic waste If your supplier offers a disposal facil 09560 09562 09564 09566 09568 09570 ity please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environment Piease read and fully understand the instructions in this manual before operation Keep this manual FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR Ref 140711 safe for future reference DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY WE SIP LTD GELDERS HALL ROAD SHEPSHED LOUGHBOROUGH LEICESTERSHIRE LE12 9NH As The Importer Into The UK Declare that the Fireball 50 XD SIP Pt No 09560 Fireball 75 XD SIP Pt No 09562 Fireball 100 XD SIP Pt No 09564 Fireball 125 XD SIP Pt No 09566 Fireball 175 XD SIP Pt No 09568 Fireball 215 XD SIP Pt No 09570 Complies with the following EEC Directives And the relevant standards where applicable 2006 42 EC Machinery Directive 2002 95 EC ROHS Directive 2004 108 EC EMC Directive eon CAN 45D EEEO N ceeded wi Gaatad enchants Mr P lopaso Director S
9. f Conformity SAFETY INSTRUCTIONS IMPORTANT Please read the following instructions carefully failure to do so could lead to serious personal injury and or damage to the heater When using your heater basic safety precautions should always be followed to re duce the risk of fire electric shock personal injury and or damage to the heater Read all these instructions before operating the heater and save this user manual for future reference SIP recommends that this heater should not be modified or used for any application other than that for which it was designed If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you KNOW YOUR HEATER Read and understand the owner s manual and labels affixed to the heater Learn its applications and limitations as well as the potential hazards spe cific to it DO NOT USE THE HEATER IN DANGEROUS ENVIRONMENTS Do not use your heater in damp or wet locations or expose it to rain Always provide adequate space around the heater DO NOT OPERATE THE HEATER IN EXPLOSIVE ATMOSPHERES Do not use the heater in the presence of flammable liquids gases dust or other combustible sources KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA All visitors should be kept at a safe distance from the work area STORE THE HEATER SAFELY WHEN IT IS NOT IN USE The heater should be stored in a dry locked cupboard or similar when not in use w
10. herever possible and out of the reach of children STAY ALERT Always watch what you are doing and use common sense Do not oper ate the heater when you are tired or under the influence of alcohol or drugs DISCONNECT THE HEATER FROM THE MAINS SUPPLY When not in use before servicing and when re fuelling etc AVOID UNINTENTIONAL STARTING Make sure the switch is in the OFF position before connecting the heater to the mains supply DO NOT ABUSE THE MAINS LEAD Never carry the heater by the mains lead or pull it to remove the plug from the mains socket Keep the mains lead away from heot oil and sharp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards HAVE YOUR HEATER REPAIRED BY A QUALIFIED PERSON The heater is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original soare parts otherwise this may result in considerable danger to the user e DANGER Risk of carbon monoxide poisoning failure to provide proper ventilation could result in serious illness or death e Check that the heater is in sound condition and good working order Take immedi ate action to repair or replace damaged parts e Use recommended parts only Unapproved parts may be dangerous and will invali 4 EXPLODED DRAWING cont 09 nN Ww 25 EXPLODED DRAWING SAFETY INSTRUCTIONS
11. ls near the heater particularly when in use or while still hot e WARNING RISK OF ELECTRIC SHOCK Do not expose the heater to water spray rain e dripping water or moisture of any kind e Do not operate the heater when you are tired or under the influence of alcohol drugs or intoxicating medication e e Do not touch the heater outlet or dome when first switched off as these are very hot a and will take time to cool gt ae z TFs e Ensure that the heater is correctly turned off when not in use and store in a safe dry Yeo LEN area out of reach of children a ORY a ROY g e Do not unplug the heater to switch it off always use the on off switch va ye X A S e Use this heater only in well ventilated areas Provide at least a three square foot Fi 4 ON 2 800 sq cm opening of outside air for every 100 000 Btu hr of heat rating P zS loig e People with breathing problems should consult a physician before using the heater O CF i e Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning resemble flu G ba a in like symptoms such as headaches dizziness and or nausea If you have these Pg x symptoms your heater may not be working properly or there is not enough ventila j tion e Get fresh air at once Have the heater checked and or ensure there is enough ven 24 5 SAFETY INSTRUCTIONS cont tilation Some people are more affected by carbon monoxide than others These include pregnant women those with hea
12. move from the tank Wash the fuel filter with clean fuel where possible but preferably always re place with a new filter Fit refit the filter into the tank Attach fuel line to fuel filter Neck Re attach the wires to the main power switch where necessary Reinstall the side cover and secure with screws Fuel Filter CN Fuel Line Side cover Power Switch Power Switch Wire Pump Pressure Adjustment A pressure gauge will be required to carry out this operation accurately contact your distributor or SIP to order one Remove the pressure gauge plug from the end of the filter cover Install the pressure gauge in its place Start the heater Allow motor to reach full soeed Adjust pressure Using flat blade screwdriver Turn the relief valve clockwise to increase the pressure and counter clockwise to decrease the pressure Set the correct pump pressure for your model of heater 21 MAINTENANCE cont TECHNICAL SPECIFICATIONS e Reinstall the photocell Part Number 09560 09562 09564 Reinstall the fan and upper shell Input Voltage 230v 50Hz 230v 50Hz 230v 50Hz To replace the photocell Fuel Kerosene Diesel Kerosene Diesel Kerosene Diesel Heat Output 50 000 BTU hr 75 000 BTU hr 100 000 BTU hr Follow the instructions above and 14 65Kw 21 975Kw 29 3Kw Remove the side cover near the main power switch Approx Heating Area 350 m 530 m 700 m Ace
13. r that common sense and caution are factors which cannot be built into this product but must be ap plied TROUBLESHOOTING degrees C Problem Possible Cause Solution E1 Error No fuel in tank e Fill tank with fuel Dirty photocell lens Clean photocell lens e Dirty filter filters Clean replace dirty filters e Dirty nozzle Clean replace dirty noz Contaminated fuel zle Defective ignitor e Flush fuel tank with clean Incorrect pump pressure diesel Defective photocell Check and replace ignitor Poor electrical connec as necessary tion between ignitor and Check and adjust pump PCB pressure Ignition wire not con Check and replace pho nected to electrode tocell as necessary Check electrical connec tions and repair replace as necessary e Check connection E2 Error Poor electrical connec Check electrical connec tion between temperature tions sensor and PCB Check and replace sen Defective temperature sor sensor Set thermostat to a higher Thermostat setting too low level LO Error Temperature below 9 Normal condition wait degrees C for temperature to come between operating tem peratures HI Error Temperature above 50 Power off wait for tem perature to come be tween operating tem peratures Lamp Flickering Error occurred in operating sequence Reset and re ignite 23 MAINTENANCE cont ELECTRICAL CONNECTI
14. rt or lung problems anaemia or those un der the influence of alcohol or at high altitudes Never use this heater in living or sleeping areas e NEVER use fuels such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION e NEVER use this heater where flammable vapours may be present e NEVER refill the heater s fuel tank while the heater is operating or still hot This heater is EXTREMELY HOT while in operation e Keep all combustible materials away from this heater Minimum Clearances Outlet front 8 feet 250 Cm Sides Top and Rear 4 feet 125 cm e NEVER block air inlet rear or air outlet front of heater e NEVER move or handle heater while still hot e NEVER transport heater with fuel in its tank e Beware that as the heater is fitted with a thermostat the heater may start at any time e ALWAYS locate heater on a stable and level surface e ALWAYS keep children and animals away from heater e Use only diesel or kerosene to fuel the heater WARNING Risk of Electric Shock e Use only the electrical power voltage and frequency specified on the model plate of the heater e Use only a three prong grounded outlet and where required extension lead e ALWAYS unplug the heater when not in use CAUTION The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur It must be understood by the operato
15. rth terminal of the plug Only fit an approved plug with the correct rated fuse 5 amp If in doubt consult a qualified electrician Note Always make sure the mains supply is of the correct voltage and the correct fuse protection is used In the event of replacing the fuse always use a 5 amp fuse Note If an extension lead is required in order to reach the mains supply ensure that this too is rated for the correct voltage and fuse rating Note The cross section of the extension lead should be checked so that it is of sufficient size so as to reduce the chances of voltage drops OOO gt GUARANTEE Guarantee This SIP heater is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects This does not cover failure due to misuse or operating the machine outside the scope of this manual In the unlikely event of warranty claims contact your distributor as soon as possible Proof of purchase will be required before any warranty can be honoured Note Proof of purchase will be required before any warranty can be hon oured MAINTENANCE cont Fuel Filter Clean or replace at least twice during a heating season or more often if needed e Remove the side cover screws and side cover Disconnect the wires from the main power switch only necessary on certain models e Pull the fuel line from the fuel filter neck Turn fuel filter counter clockwise 90 degrees pull and re
16. s the wires from the main power switch only necessary on certain Fuse Rating 5 amps 5 amps 5 amps models f 7 r F e Disconnect the photocell wires from the circuit board and remove the photo Fuel Tank Size 20 Litres 20 Litres 40 Litres cell Approx Fuel Consumption 1 4 I hr 2 I hr 2 8 hr Install the new photocell and attach the wires to the circuit board Re attach the wires to the main power switch where necessary Heater Dimensions Se dec Lc SLL Refit the side panel Net Weight 13 13 24 e Reinstall the fan and upper shell Part Number 09566 09568 09570 Input Voltage 230v 50Hz 230v 50Hz 230v 50Hz Fuel Kerosene Diesel Kerosene Diesel Kerosene Diesel Heat Output 125 000 BTU hr 175 000 BTU hr 215 000 BTU hr 36 625Kw 51 275Kw 62 995Kw Na 3 3 3 D Approx Heating Area 900 m 1230 m 1500 m ae E M CIRCUIT BOARD l A te 4 Fuse Rating 5 amps 5 amps 5 amps p Fuel Tank Size 40 Litres 50 Litres 50 Litres Approx Fuel Consumption 4 hr 5 I hr 6 5 I hr Heater Dimensions 980 x 540 x 615 mm 1030 x 620 x 670 mm 1030 x 620 x 670 mm Net Weight 24 5 28 30 f ER G f Photocell VA Top 1250 mm lon Install Photocell 1 Incorrect 2 Correc t N 20 Minimum Clearance Around Heater Sides 1250 mm Rear 1250 mm Front 2500 mm GETTING TO KNOW YOUR HEATER 09560 09562 Hot Air Outlet Upper
17. s will allow any oils etc used during the manufacturing process to be burnt off If the heater does not start the thermostat setting may be too low Turn THERMOSTAT CONTROL KNOB to higher position to start heater If heater still does not start turn power switch to OFF and then back to the ON position Note The major electrical components of this heater are protected by a safety fuse mounted to the PCB If your heater fails to start check this fuse first and replace as necessary You should also check your power source to ensure that proper voltage and frequency are being supplied to the heater To Stop The Heater Turn power switch to OFF and unplug the mains lead To Restart The Heater e Wait at least 10 seconds after stopping heater Repeat steps under To Start The Heater Room Temp Display Ql a ae Power Reset Thermostat Switch Control Knob 15
18. screws Remove end filter cover Replace air output and lint filter Reinstall end filter cover End Filter Cover Lint Filter 17 CIRCUIT DIAGRAM ASSEMBLY INSTRUCTION cont ECB m Ambient Temp Dispaly Flat Washer Photo Cell Black 09568 09570 Temp Adjust These models are already assembled with handles and adjustable pipe only the wheels with shaft and brackets need to be fitted see below Fire Lamp 25 v W lt u Main P C B pipe Thermostat 13 OVERVIEW OF HEATER DESIGN Fuel System The heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed elec trode spark plug The electrode spark plug ignites the fuel and air mixture described above Air System The heavy duty motor turns a fan that forces air into and around the com bustion chamber Here the air is heated and then forced out the front of the heater Safety System Temperature limit Control This heater is equipped with a Temperature Limit Control designed to turn the heater off should the internal temperat
19. tor Wire gt A Model Length Width Height TOR 09564 Fireball 100XD 980 mm 540 mm 615 mm 09566 Fireball 125 XD 980 mm 540 MM 615mm Fuel Line Hose ae 09568 Fireball 175 XD 1030 mm 620 mm 670 mm e 7 ir Line itting e ene Fuel Lime Fitting 09570 Fireball 215 XD 1030 mm 620 MM 670 mm ASSEMBLY INSTRUCTIONS 09560 09562 These models are not supplied with wheels as standard to assemble simply Align the holes in the upper cover with the 2 mounting holes as shown Secure the handle by tightening the supplied screws g Handle f Screw 09564 09566 These models are supplied with wheels and handles as standard all wheels handles and fixings can be found in the packaging e Slide the axle through the wheel support frame Fit the wheels onto the axle ensuring that the extended hub of wheel points to wards the wheel support frame Place flat washers and cotter pin onto axle ends and bend cotter pin with long nose pliers to secure e Place the heater onto the wheel support frame ensuring that the air inlet end rear of heater is over wheels Align the holes on fuel tank flange with holes on support frame Position handles on top of the fuel tank flange e Insert screws through hancles fuel tank flange and wheel support frame as shown and attach nuts finger tight after each screw is inserted After all screws are inserted firmly tighten all nuts to secure MAINTENANCE WARNING
20. ure rise to an unsafe level If this device activates and turns your heater off it may suggest that the heater re quires a service Once the temperature falls below the reset temperature you will be able to start your heater Electrical System Protection This heater s electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed Always replace the fuse like for like Flame Out Sensor The heater utilizes a photocell to monitor the flame in the combus tion chamber during normal operation It will cause the heater to shut off snould the burner flame extinguish OPERATING INSTRUCTIONS To Start The Heater Set the heater on a stable level surface Remove the fuel cap Fill fuel tank with diesel Refit the fuel cap Note Never fuel the heater when it is running or is still hot from running Always leave the heater until it is cool before fuelling Never fuel the heater in an enclosed space Do not overfill the heater and wipe up any spills prior to operation Plug mains lead into a corresponding electrical socket Turn the thermostat control knob to desired setting push power switch to the ON position The Power indicator lamp will light and heater will start Important The first ignition of the heater should be carried out outdoors Thi
Download Pdf Manuals
Related Search