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D20/D200 - GE Digital Energy

1. Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM The following table gives jumper settings for Z2 to Z39 D20K Settings Jumper Jumper Jumper Option Jumper Definition Number Position Setting 1A 1B 1C Z2 amp Z3 1 2 IN y Control O P Source D20 Peripheral DC Supply Voltage 2 3 IN y Control O P Source External Source Supplied to TB1 1 amp 54 Option 2A 2B 2C Z8 1 2 IN y T C Configuration for Control O P 1 8 T C 1 8 2 3 IN y R L Configuration for Control O P 1 8 R L 13 16 Z9 1 2 IN y T C Configuration for Control O P 9 16 T C 9 16 2 3 IN y R L Configuration for Control O P 9 16 R L 9 12 Z14 1 2 IN y T C Configuration for Control O P 17 24 T C 17 24 2 3 IN y R L Configuration for Control O P 17 24 R L 5 8 Z15 1 2 IN y T C Configuration for Control O P 25 32 T C 25 32 2 3 IN y R L Configuration for Control O P 25 32 R L 1 4 Jumper Jumper Jumper Option Jumper Definition Number Position Setting 3A 3B 3C 3D Z5 Z7 1 2 amp 3 4 IN y T C Configuration T C 1 8 Z19 Z21 730 amp Z31 1 2 IN y R L Configuration R L 13 16 2 3 IN y Form C or Open Collector Control Outputs 1 8 Z
2. disabling loop back Jumper Mode of Operation Channel 1 Mode Jumpers JP1 1 2 3 4 5 6 SQE Test Jabber Loop back Out Out Enabled Enabled In Out Disabled Enabled Out In Disabled Disabled In Enabled Out Disabled Channel 2 Mode Jumpers JP2 1 2 3 4 5 6 SQE Test Jabber Loop back Out Out Enabled Enabled In Out Disabled Enabled Out In Disabled Disabled In Enabled Out Disabled Rear View of The 1OBASE FL module has four ST Type bayonet fiber optic cable connectors on the rear edge of the card The positions of the input and output connectors for each channel are shown in the diagram to the right Note Labels can be seen on the PCB stencil beside each of the connectors 994 0078 2 00 8 10BASE FL MIC LANA Receive LANA Transmit LAN B Receive LAN B Transmit General Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued Redundant To implement a redundant D20 D200 system you need D20 D200 7 Systems General Full A second CCU built and configured the same as the first CCU RS 232 Switch Panel s Two RS 232 Switch Panel Monitor and Control cables referred to as Watchdog cables connecting each CCU to the RS 232 Switch Panel Refer to Procedure Installing Watchdog Cables on page 85 for details One inter CCU communications cable providing
3. Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM The following table gives jumper settings for Z2 to Z20 D20C Settings Jumper Jumper Jumper Option 1 Jumper Definition Status Number Position Setting 1A 1B 1C 1D Z2 amp Z3 1 2 IN y y D20 Peripheral DC Supply Voltage 2 3 IN y y External DC Supply Voltage on TB1 1 amp 51 Z19 amp 1 2 3 4 IN Viv Contact Wetting Configuration Z20 2 3 IN y y Group Common Configuration Option 2 Jumper Definition Control Wetting Source Relay Common 2A 2B ZA amp Z17 1 2 IN y Internal Control Common Supplied on TB1 2 2 3 IN y External Control O P Voltage Source to be Supplied on TB1 2 Option 3 Jumper Definition Control O P 3A 3B 3c 3D 3E 3F ae aaa Z5 1 2 IN y y YIN 4 Master T C source to C control O P 1 amp 2 T C 1 amp 2 2 3 IN R L source to C control O P 1 amp 2 R L4 76 1 2 IN y y 4 Master T C source to C control O P 3 amp 4 T C3 amp 4 5 73 IN y R L source to C control O P 3 amp 4 R L 3 Z7 12 IN y y y Master T C source to C control O P 5 amp 6 T C5 amp 6 2 3 IN y y R L source to C control O P 5 amp 6 RIL 2 78 1 2 IN Ni y Master T C source to C control O P 7 amp 8 T C7 amp 8 2 3 IN JIN Vv v R L source to C control O P 7 amp 8 R L 1 Z9 amp Z13 1 2 3 4 IN y N V v T C Configuration T C 1 amp 2 1 2 I
4. Installation and Operations Guide GE Energy Connections and Configuration continued WESDAC The following table shows jumper settings for the different Base software Jumper Settings Jumper Jumper Jumper Option Jumper Definition S W Compatibility Number Position Setting es aa 1A 1B Z1 Z4 1 2 ALL OUT y ALL OTHER BASES Z5 Lao IN y Z1 Z4 1 2 ALL IN y BASE 3 11 OR OLDER Z5 1 2 IN y D20M D20M amp D20M Note If you have the D20ME main board then set the jumper definition to ALL OTHER BASES 994 0078 2 00 8 General 64 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued WESTERM Jumper Z1 on each of the five WESTERM boards A S K C and AC is used to set Addressing the module address A valid module address consists of a two part hexadecimal jumper Z1 value Jumper Z1 has eight pairings ON Oath WN The two digit hexadecimal number is expressed via binary using the eight pairings on the jumper according to the schema 2 DIGIT HEX ADDRESS BINARY EQUIVALENT 8 BIT NUMBER 8 9 1 16 Z1 Pairings 7 10 2 15 Z1 Pairings 6 11 3 14 5 12 4 13 Example Suppose you want a Hex address of 0A which is decimal 10 Then you need to install jumpers to express 0 for the first Hex digit and A for the second Hex digit You do this by jumpering for decimal 10 in binary which is 00001010 for an eight bit n
5. Table J1 The following table gives DB9 Connector pinouts for J1 input on the WESTERM pinouts on boards WESTERM Peripherals Pin Number Function Signal Direction INPUT OUTPUT 1 GND 2 TX RX1 N 5 TX RX1 V 4 DCl N 5 DC1 J 6 TX RX2 J J TX RX2 V 8 DC2 y 9 DC2 y General 994 0078 2 00 8 Full 55 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM D20A External Loop Supply WESTERM D20S External DC Supply 56 For connections to an external power supply for current loop powered transducers use TB1 49 and TB1 99 on the WESTERM D20A gt a a 2 N a Qo o 4 Pad WwW TB1 95 96 97 98 99 100 EXT LOOP SUPPLY GRN 18 AWG Jumpers Z3 and Z4 must be set for loop supply routing Fuse F2 provides overcurrent protection on the positive leg of the selected loop supply See WESTERM D20A Jumpers page 66 For connections to an external DC power source for status input wetting use TB1 65 and TB1 131 on the WESTERM D20S gt T a 5 D o a H pr it TB1 127 128 129 130 134 132 EXT DC SUPPLY GRN GND 18 AWG Jumpers Z2 and Z3 must be set for external supply source Since bipolar status inputs are allowed the polarity of the external supply can be connected either way depending on the application Fuses F2 and F3 provide fusing on each leg of the
6. Note Never leave the Watchdog disabled during normal D20ME II operation Jumper Position Function JP4 pin 1 to2 Disables the hardware Watchdog Pin SLOWCK oy Pin 3 WD pin 3 to 2 Enables the hardware Watchdog center The D20ME II card has two 3 6V Lithium batteries Tadiran TL 2150 or equivalent to maintain NVRAM contents in the event of a power failure Important Disconnect the batteries if you are storing the board for extended periods of time Jumper Position Function JP8 pin 1 to2 Disconnects the batteries from the NVRAM pin 3 to 2 Connects the batteries to the NVRAM pins 4 to 5 Always jumpered 994 0078 2 00 8 47 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued D20ME II Jumpering continued Swl When set for RS 485 mode see SW2 each serial communication port channel must RS 485 2W 4W be set for either RS 485 2 wire with the switch ON or RS 485 4 wire RS422 with the switch OFF RS 232 is the factory default setting for the D2OME Processor with the switch OFF Note In order for RS485 2 wire 4 wire to operate the RTS ON OFF setting must be enabled and both DCD and CTS must be disabled in Config Pro specific to the protocol being used for that serial port RTS must be toggled ON for RS485 2 wire transmissions and may be set continuously ON for RS485 4 wire data transmi
7. Unpack the system components Using the Familiarization section of this guide inspect the D20 D200 for damage Note Report any damage immediately to GE Energy See Product Support and Safety for contact details Install the D20 D200 Carry out all field wiring connections and jumper settings as set out in Connections and Configuration e Power e Serial and Ethernet cabling e Field input and output connections Power up the D20 D200 and check for normal operation See Power up and Test Some testing requires that code and configuration files have been downloaded to the D20 D200 If the FLASH memory has been deleted or corrupted then you need to download the code and configuration files See D20 D200 Software Configuration If you downloaded code and configuration files then go back to step 5 and verify that the D20 D200 is now operating correctly 994 0078 2 00 8 11 D20 D200 Installation and Operations Guide GE Energy Getting Started Required Steps continued Installation Before you begin to install your D20 D200 gather the required tools equipment and Tools accessories Equipment and Accessories Flathead screwdriver with 0 6 x 3 5 mm blade for terminal block wiring e 2 Phillips screwdriver for rack mounting the unit e Wire cutters for field wiring e Wire strippers for field wiring e Wire crimping tool for field wi
8. D20ME Flash The following table shows possibles allocation of the 2 MB FLASH memory Check Memory that the settings for memory mapping in Config Pro match the allocation Software Allocation Typical Allocation D20 Base 1MB or 2MB 1MB is the typical allocation for this Base CCU Base 1MB or 2MB 2MB is the typical allocation for this Base General 994 0078 2 00 8 Full 101 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Procedure To download a flash code file to a D20 Base type of D2OME module Code Download D20 Base Step Action Code Download for D20 Base type DZOME 1 Restart the D20ME 2 As soon as messages display on the monitor press the Esc key within 5 seconds Result You are prompted with the message Are you sure you wish to generate a default configuration y n 3 Type y or Y Results The current configuration file is overwritten with the default configuration The 68K Monitor is initiated 4 Press ENTER Result The 68K Monitor login dialog screen appears 5 To login for Login type westronic and press ENTER then for Password type rd and press ENTER Results A Welcome message appears followed by the D20M gt prompt 6 Type sp to suspend all processes running on the D20ME 7 Type erase to clear the flash This will take several seconds Result Flash Erased will be
9. Type Part Number Input Output Mounting Chassis 580 2004 20 60 VDC 5 V 7 A mounted 12 V 2 A 12 V 1 A 24 VDC 3 A Chassis 580 2005 20 60 VDC 5 V 7 A mounted 12 V 2 A 12 V 1 A 48 VDC 1 5 A Chassis 580 2006 100 300 VDC 5 V 7 A mounted or 12 V 2 A 85 264 VAC 12 V 1 A 24 VDC 3 A Chassis 580 2007 100 300 VDC 5 V 7 A mounted or 12 V 2 A 85 264 VAC 12 V 1 A 48 VDC 1 5 A Auxiliary 521 0103 20 60 VDC 24 VDC 75 W Rack mounted Auxiliary 521 0104 100 300 VDC 24 VDC 75 W Rack mounted Auxiliary 521 0105 90 250 VAC 24 VDC 75 W Rack mounted Auxiliary 521 0106 100 350 VDC 48 VDC 120 W Rack mounted Auxiliary 521 0107 90 250 VAC 48 VDC 120 W Rack mounted Redundant 580 0719 110 VAC 125 24 VDC VDC Redundant 580 0741 220 VAC 48 48VDC VDC Redundant 580 0789 110 VAC 48 48 VDC VDC Redundant 510 0241 115 VAC 15 48 VDC 2 5 A Rack mounted 30 60 VDC Redundant 510 0242 115 VAC 15 48 VDC 2 5 A Rack mounted 40 144 VDC D20 D200 Overcurrent Protection General Full 994 0078 2 00 8 Make sure your D20 D200 power input is externally protected for overcurrent The fuse rating that is required depends on the specific power consumption of your system 27 D20 D200 Installation and Operations Guide GE Energy Familiarization continued Modems Third party Modems WESMAINT Cable TO Peripherals 28 Two D20 modems are available
10. D20ME II D20 Base Code Download on page 110 or e D20ME II CCU Code Download on page 112 4 Restart the D20ME II power off on cycle and watch the monitor If the first line of output text is The D20ME II type is P149 0 D20ME BootROM D20 Base P130 0 GE Energy Services CCUME CCU BootROM General 994 0078 2 00 8 Full 109 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure The following steps demonstrate the serial download of a Flash code file to a D20 D20ME II Base type of D20ME II module using the 68K Monitor D20 Base Step Action D20ME II D20 Base Code Download 1 Restart the D20ME II again 2 As soon as messages display on the monitor press the ESCAPE key within 5 seconds Result A message displays asking if you wish to mark the configuration as bad 3 To proceed with the download type y Result The current configuration file is overwritten with a default configuration The 68K Monitor is initiated 4 Press ENTER In the login dialog type westronic and press ENTER then type rd and press ENTER Result After a Welcome message the D20M gt prompt displays 5 Type sp to suspend all processes running on the D20ME II 6 Type erase to clear the Flash This will take several seconds Result Fla
11. Rear The D200 vertical slot chassis uses a Schroff VME bus backplane with ribbon cables connecting to WESTERM D20M Termination Panels The VME Power Distribution Panel distributes power from power supplies to main boards termination panels and peripherals Power Distribution Power Supply Connector Blocks Ribbon cable connectors to WESTERM D20M Termination Panels SCHROFF VME bus backplane General 994 0078 2 00 8 Full 21 D20 D200 Installation and Operations Guide GE Energy Familiarization continued WESTERM The D200 uses the WESTERM D20M Termination Panel Up to four D20M D20ME ME II boards can be connected to each Termination Panel Termination Panel D 20 Link Ports Ribbon cable connectors A es Com 1 Com 1 rN Com 1 Com 2 Com 2 Com 2 Com 2 Ty Com3 Com 3 Com 3 Com 3 Grounding Block 20 Link Coma Com4 coma Com4 com 5 Com 5 com 5 Com 5 1 20 Link lane op aes ia ap a i Com 6 Com amp Com 6 Com Power Termination Block z Com 7i Com 7 Com 7 Com 4 I i Banks of RS 232 Serial Communication Ports for separate nodes Note There are cases when you will need a second termination panel e If you have more than four main boards and you want to utilize at least one serial communication port for each board e If more than 28 serial ports are required Contact GE Energy for furt
12. e fail over is functioning correctly Procedure Follow these steps to check that CCU A and CCU B are communicating once you have powered up the Primary and Secondary units On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Note Both the PWR A and PWR B LEDs should be illuminated Connect a WESMAINT II cable to the female DB 9 WESMAINT II port on the front panel of the Active DZOME ME II Master board Attach the other end of the WESMAINT II cable to the serial communications port of the PC or terminal Login to WESMAINT through the emulator you are using Result The WESMAINT Main Menu is displayed Check to see that STNBY shows at the top left of this WESMAINT Results If this text shows then the Primary and Secondary CCU are communicating If this text does not show then the Primary and Secondary are not communicating Note STNBY will appear on the Active CCU WESMAINT Main Menu display approximately one minute after power up of the two units Wait for this message to appear before using this procedure General 994 0078 2 00 8 Full 95 D20 D200 Installation and Operations Guide GE Energy Power up and Test continued Procedure Follow these steps to check that fail over is functioning correctly for the event of hardware failure On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Note Both the PWR A an
13. General Full Connect power to the D 20 Communications Interface D 20 Splitter or D 20 DC Interface modules using D 20 HDLC e Use J1 amp J7 on the D 20 Communications Interface and D 20 DC Interface modules See board diagrams on page 74 and page 78 e Use J1 on the D 20 Splitter See board diagram on page 76 The following table gives DB9 Connector pinouts for J1 and J7 input on the D 20 Interface modules Pin Number Function Signal Direction INPUT OUTPUT 1 GND 2 TX RX1 N y TXIRXT V 4 DCl V 5 DC1 y 6 TX RX2 N i TXIRX2 V 8 DC2 y 9 DC2 y 994 0078 2 00 8 61 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued T O Peripheral Jumper location and configuration settings are given below You can also refer to the Boards Module Layouts for these boards Siac e D20A Analog Input WESDAC D20A see 5 0 01 ML WESTERM D20A see 5 7 0163 ML e D20S Digital Input WESDAC D20S see 507 0101 ML WESTERM D20S see 517 0 65 ML e D20K Control Output WESDAC D20K see 508 0101 ML WESTERM D20K see 517 0164 ML e D20C Combination I O WESDAC D20C see 504 0002 ML WESTERM D20C see 5 7 0169 ML e D20AC Alternating Current Analog Input WESDAC D20AC see 5 1 0104 ML for 40 150V power and 5 0106 ML for 20 60V power 994 0078 2 00 8 General 62 F
14. operational modes of each of the two channels of the IOBASE T MIC Note The default jumper setting is JP1 and JP2 jumpers 7 8 Jn all other jumpers Out disabling the SQE Test mode This is the mode usually used with 1OBASE T Ethernet hub networks Jumper JP1 Ch 1 Mode of Operation and JP2 Ch 2 1 2 3 4 5 6 7 8 SQE Test Link Test Jabber Out Out Out In Disabled Enabled Enabled Out Out In Out Disabled Disabled Disabled Out In Out Out Enabled Disabled Enabled In Out Out Out Enabled Enabled Enabled Each of the two channels of the 1OBASE2 MIC includes a jumper to enable and disable SQE Test Note The default setting is SQE Test Enabled for both channels Jumper Position Mode of Operation Channel 1 Mode Jumpers JP1 Out SQE Test Enabled JP1 In SQE Test Disabled Channel 2 Mode Jumpers JP2 Out SQE Test Enabled JP2 In SQE Test Disabled 994 0078 2 00 8 81 D20 D200 Installation and Operations Guide Connections and Configuration continued 10BASE FL MIC Jumper Settings 10BASE FL Fiber Cable Connectors 82 GE Energy Each of the two channels of the 1OBASE FL MIC includes a set of three jumpers to enable and disable various operational modes Note The default jumpering is all jumpers out enabling SQE test and Jabber
15. Motorola is claimed as a registered trademark by Motorola Inc which is not affiliated with GE Schroff is claimed as a registered trademark by Schroff GmbH which is not affiliated with GE Tadiran is claimed as a registered trademark by Tadiran Telecommunications Inc which is not affiliated with GE Telenetics is claimed as a registered trademark by Telenetics Corporation which is not affiliated with GE Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies 994 0078 2 00 8 General ii Full GE Energy Contents Sections General Full D20 D200 Installation and Operations Guide Use this D20 D200 Installation and Operations Guide for installing operating and maintaining your D20 or D200 The guide is divided into the following sections Topic See Page Section 1 Installation and Commissioning Product Support and Safety 2 About this Guide 10 Getting Started Required Steps 11 Familiarization 13 Connections and Configuration 42 Power up and Test 89 Section 2 Operation and Maintenance D20 D200 Software Configuration 99 Operation 115 Servicing 118 Appendices Appendix A Product Combinations 122 Appendix B 68K Monito
16. Redundant Multi Node Systems 86 To connect the two CCUs using a D 20 HDLC connection e Connect one end of the HDLC Cable to the D 20 port you have selected for redundancy communications on CCU A see Selecting an HDLC Port below and the other end to the D 20 port on CCU B See Assembly Drawing 977 0089 AD for further details If you use a D 20 HDLC connection for inter CCU communications configure both CCUs using Config Pro to select either HDLO or HDL1 as appropriate To connect CCU serial communication ports to the serial ports on the RS 232 Switch Panel use standard RS 232 cables with DB9 female connectors at both ends See Redundant Multi Node Systems on page 86 for instructions on how to cable serial communications in multi node redundant systems Depending on the type of D20 D200 main processor board D20ME or D20ME II CCU serial ports can be configured as RS 232 RS 485 2 wire or RS 485 4 wire The pin outs for each of these options is as follows gt RS 485 4 wire DB9 Connector RS 232 RS 485 2 wire RS 422 NC Pc V NC TX see note TX V V Common Ground Common Ground Common Ground 12V 12V 12 TS TX see note TX TS RX see note RX Chassis Ground Chassis Ground Chassis Ground Note For RS 485 2 wire operation RX must be connected to TX and RX must be connected to TX If you have a multi node system you may require multiple RS 232 Switch Panels depending on
17. This will take several seconds Result The monitor displays the messages below and then returns the D20MES gt prompt Erasing FLASH memory lt Checking FLASH contents Optional Step 1 To speed up communication to shorten download time yi Type Baud 38400 and press ENTER speeds up to 230 4 Kbps or lower speeds may be chosen based on ambient EMI cable length PC limits etc Result The communication speed of the 68K Monitor is set to 38 4 Kbps 994 0078 2 00 8 General 112 Full D20 D200 GE Energy Installation and Operations Guide D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure D20ME II CCU continued Step Action Optional Step 2 To receive feedback during download 8 Configure the HyperTerminal to communicate at the same speed and reconnect to the 68K Monitor 9 If the communication software you are using does not have a progress indicator you can enable echo to visually display the code file on the monitor during transfer The echo option can be usually found in the Communication Settings or Properties of the communication program Note Enabling echo may slow the transfer speed Download Code File 10 Type dl and press ENTER to ready the D20ME II to receive the downloadable code file 11 Click Transfer Send Text File from menu bar Result A dialog box opens prompting
18. subject to the following 1 the Documents may be used solely for personal informational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 General Electric Canada withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Canada If applicable any use modification reproduction release performance display or disclosure of the Software Product and Associated Material by the U S Government shall be governed solely by the terms of the License Agreement and shall be prohibited except to the extent expressly permitted by the terms of the License Agreement The information contained in this online publication is subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accordance with the terms of such license TRADEMARK NOTICES GE and are trademarks and service marks of General Electric Canada Trademarks of General Electric Canada Microsoft and Windows are claimed as a registered trademark by Microsoft Corporation which is not affiliated with GE Microsoft Windows is claimed as a trademark by Microsoft Corporation which is not affiliated with GE
19. supply See WESTERM D20S Jumpers page 67 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued WESTERM For connections to an external power supply for control output to interposing relay D20K External panels use TB1 1 and TB1 54 on the WESTERM D20K Control Output Supply 3 3 kS Zg b gt ws N 1 2 3 4 5 TB1 55 56 57 EXT INTERP COIL SUP VOLT Jumpers Z2 and Z3 must be set for external supply source Fuse F2 provide fusing on the positive leg of the power supply See WESTERM D20K Jumpers page 69 General 994 0078 2 00 8 Full 57 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM For connections to the WESTERM D20C for status input wetting use TB1 1 and D20C External TB1 51 TB1 2 is for either a connection accepting an external positive supply for DC amp Control control outputs or as an output connection for sourcing the internal control output Output Supply common EXT CONTROL O P SUPPLY OR INTERNAL CONTROL SUPPLY COMMON EXT DC SUPPLY _ N w A o TB1 nn on N Sa w 54 EXT DC SUPPLY Jumpers Z2 and Z3 must be set for external supply source Jumpers Z4 and Z17 must be set for TB 2 for either and external polarity supply for control outputs to interposing relays or for outpu
20. the protocol being used for that serial port RTS must be toggled ON for RS485 transmissions and may be set continuously ON for RS422 data transmissions Serial Comm Port JP11 pins RS 232 JP11 pins RS 485 RS 422 Enabled 1 1 2 2 3 2 4 5 5 6 3 7 8 8 9 10 11 11 12 5 13 14 14 15 6 16 17 17 18 7 19 20 20 21 DB 9 Pin RS 232 RS 485 1 CD N C 2 RX RX 3 TX TX 4 N C N C 5 GND Com GND 6 N C N C 7 RTS TX 8 CTS RX 9 EARTH GND EARTH GND 994 0078 2 00 8 Pinouts for serial ports for both RS 232 and RS 485 configurations 49 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued 2 Wire RS 485 Cable 4 Wire RS 485 Cable Transient Suppression 50 Schematic of the cable wiring necessary for 2 wire RS 485 operation The pin pattern is as seen from the back of the DB9 F connector O EERE E A AA Ne 4 i FA N CN TNA 7 3 H TARA ome Nowy Schematic of the cable wiring necessary for 4 wire RS 485 operation The pin pattern is as seen from the back of the DB9 F connector qo lf I TX J eo a The RS 485 port on the D20ME II provides no isolation and offers limited built in transient suppression If you are using the D20ME II in an environment where longer cable r
21. D 20 RS 485 Adaptor see 520 0117 ML e D 20 Splitter see 520 0118 ML e D 20 DC Interface see 520 0154 ML D 20 Comm Jumper locations on the D 20 Communications Interface Interface Jumpers D 20 Communication Interface 520 0117 1 3 1 3 mmz h mzy 2 s J1 1 1 4 co J 1 Z z ozun z1 D 20LINK LZ Se re 3 3 3 e ANA 3 a 5 J2 1 T 210 oom 5 t D 20LNK i Eg D20 UNK _ Z142 ne O 9 1 4 J5 2 1 4 1 3 4 ae Z6 cA Use jumpers e Z1 to Z4 for external power setting e Z5 and Z6 for D 20 channel used e Z7 and Z8 for Repeater channel used e Z9 to Z14 for SW base compatibility setting See table below next page 994 0078 2 00 8 General 74 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued D 20 Comm The following table gives jumper settings for Z1 to Z14 Interface Settings Jumper Jumper Jumper Option 1 Jumper Definition External Power Number Position Setting 1A 1B 1C Z1 to Z4 2 3 IN y D 20 Link Power Supplies J8 amp Comm I F 3 4 IN 4 External Power on TB1 supplies J8 only and D 20 Link power supplies Comm I F 1 4 amp 2 IN y External Power on TB1 supplies D 20 Link J8 and Comm I F 3 2A 2B Jumper Definiti
22. D20 or D200 has performed self diagnostics and determined that the FLASH memory is either erased or corrupted e When test messages indicate that the FLASH memory has been erased or corrupted or that a valid configuration file header cannot be found in the NVRAM e After maintenance or replacement work that has deleted the FLASH code files 994 0078 2 00 8 99 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Base Types Identification of Base Type Note Alternate Identification Method Prerequisites for Code Download Note 100 There are two types of Base system software D20 Base and CCU Base The D20ME module Base Type is determined by the version of BootROM installed which identifies how the module will be used Since the download method depends on which BootROM is installed the Base type of the module must be known before downloading flash code The BootROM label indicates which type you have Module Base Type BootROM Label D20ME D20 Base SBU0000 xx D20ME CCU Base SBU0001 xx The xx suffix in the BootROM Label is the revision number of the software If the D20ME module is already installed into a device and difficult to remove you can identify the Base Type through the WESMAINT monitor See Procedure Identify Base page 101 The items following must be available before a flash code file can be loaded i
23. Layout Lithium Batteries 994 0078 2 00 8 General 42 Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME Jumpering continued D20ME Jumper Options JP1 VME Control JP2 VME Address JP3 1 and JP3 2 RTC Options General Full The following tables summarize the jumper settings for the D20ME main processor board Note Single Node D20 is the factory default configuration Board Function JP1 JP2 JP3 1 JP3 2 Master VME Address Bits RTC RTC Slave 4 3 2 1 SERCLOCK BTRC Single Node D20 OUT IN IN IN IN OUT IN see note above Lead Node of D200 our w m m ou IN Non lead Node 2 erR En OUT o f n oor Pour our IN OUT IN IN I OUT Non lead Node 3 Non lead Node 4 Non lead Node 5 Non lead Node 6 Non lead Node 7 Non lead Node 8 This jumper sets the Master or Slave role of the board on the VME bus Note Single node D20 systems are always set to Master JP2 is a group of four jumpers that set the VME bus address of the board The address should reflect the board location in a D200 CCU chassis Example The board with address 1 will be the lead node with nodes 2 through 8 positioned to the right of the lead node Note Single node D20s are set to address 0 all jumpers IN These two jumpers determine the Real Time Clock RTC source for each
24. Memory Card e Optional Memory Expansion Card daughter board e Media Interface Card MIC e Interconnect Cable Table The following table lists the D2OEME options and applications Available Options D20EME Main Board 994 0078 2 00 8 36 526 2100 8 MB EME 8 MB Global with Ethernet memory and Ethernet in D200 te 2 526 2101 0 MB EME Ethernet only in with Ethernet D20 D200 526 2102 8 MB EME 8 MB Global no Ethernet memory only in D200 526 2115 8 MB Upgrade an 8 MB Memory D20EME main Expansion card to 16 MB in Card D200 and multi node D20 Note Cannot be used to add memory to a main card that does not have memory installed General Full D20 D200 GE Energy Installation and Operations Guide Familiarization continued Table Available Options continued Media Interface Card 526 2110 1OBASE T Twisted pair Ethernet Ethernet dual interface used with Ethernet EME card in D20 D200 526 2111 1OBASE2 Coaxial Ethernet Ethernet dual interface used with Ethernet EME card in D20 D200 526 2112 1OBASE FL Fiber optic Ethernet Ethernet dual interface used with Ethernet EME card in D20 D200 Interconnect Cable 977 0298 Interconnect Included only with Cable for Ethernet kits Ethernet kits Carries power and Ethernet signaling from the main EME card to the MIC card Notes e A Memory Expansion only kit contains the Memory Expansion Card only e
25. Note 2 3 6 Yes D20ME GreenSpring N A Yes Note 2 3 6 Yes D20ME MicroMemory N A Yes Note 2 4 6 Yes Note 4 D20ME GreenSpring MicroMemory N A Yes Note 2 3 4 6 Yes Note 4 D20M Yes Yes Note 6 Yes D20M EME N A Yes Note 3 5 6 Yes Note 5 D20M GreenSpring N A Yes Note 3 6 Yes Note 3 D20M MicroMemory N A Yes Note 6 Yes D20M GreenSpring MicroMemory N A Yes Note 3 6 Yes D20ME D20M EME N A Yes Note 2 3 5 6 Yes Note 5 D20ME D20M MicroMemory N A N A Yes Note 4 5 D20ME D20M GreenSpring MicroMemory N A N A Yes Note 4 5 D20ME New D 20 Peripherals Yes Yes Yes D20ME Old D 20 Peripherals Yes Table 2 Yes Table 2 Yes Table 2 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Product Combinations continued Notes General Full 1 Not all non VME backplanes pass use 517 0224 05A 517 0254 02 or newer The VME D20ME 526 2005 does NOT work with non VME backplanes You must use the non VME D20ME 526 2004 Not all SIO communication panels pass use 517 0225 09 or newer The non VME D20ME 526 2004 does NOT work with VME backplanes You must use the VME D20ME 526 2005 Ethernet cards should only be installed in the new D20 MX Chassis or a D200 chassis Older D20 horizontal chassis have no place for the interface cable between the D20EME and the MIC to run inside the chassis Although you can physically bring this cable out the b
26. RS 485 Interface GFO and PFO Adaptors Extended Power D 20 DC Interface General Full To extend communications to multiple peripherals use the D 20 Communications Interface or the D 20 Splitter each of which will allow peripherals to be sited remotely from the D20 In conjunction with the D 20 RS 485 Adaptor the D 20 Communications Interface acts as a communication repeater to overcome the limit of 31 peripherals on a single RS 485 link The D 20 Communications Interface can be used in conjunction with any of the following plug in adaptors e D 20 RS 485 Interface e GFO PFO Adaptors The D 20 Splitter can be used only with the GFO PFO adaptors Use the D 20 Communication Interface module when you require one to one communication links with peripherals Use the D 20 Splitter when you require one to four communication links with peripherals especially if peripherals are clustered in different areas of the substation The D 20 RS 485 Interface provides the repeater function which can only be implemented on the D 20 Communications Interface Glass Fiber Optic GFO and Plastic Fiber Optic PFO adaptors are used to provide either glass or plastic fiber optical cable extensions to the D 20 Link These allow interference free links to peripherals that are sited at a remote distance from the main D20 installation When power requirements for multiple peripherals exceed the base system limitations use the D 20 DC Interfa
27. Series cap D20 base 3 51 P002 3 05 and newer P002 2 3 05 or P002 3 1 00 Vintage 07A current 98 08 07 Jumper caps Shunt Series All Any BootROM See note 2 Vintage 01A 04A Shunt cap All D20 Base Any BootROM All D20M Base General 994 0078 2 00 8 Full 125 D20 D200 Installation and Operations Guide GE Energy Product Combinations continued Notes 1 Temporary Vintage limited distribution 2 Selection for Shunt or Series capacitor is made using a jumper setting 3 Selection is made using a combination jumper setting 1 for a Shunt or Series capacitor and ii for an EPLD 994 0078 2 00 8 General 126 Full GE Energy D20 D200 Installation and Operations Guide Appendix B 68K Monitor Commands Introduction Changing the Baud Rate SET BAUD RATE command WARNING General Full This appendix outlines some of the 68K Monitor commands that can be used when working with D20ME Instructions in this chapter are excerpts from the 68K Monitor User s Guide Refer to the 68K Monitor User s Guide P136 OUG for information about other commands not listed here The D20ME ME II Monitor has the ability to change the communication speed of the WESMAINT port This is useful when downloading large files Example A 1 MB code file may take upwards of 40 minutes to download at 9600 bps the default At 38400 bps the transfer is only 10 15 minutes Note Most PCs cannot exceed 115 200 bps and some termina
28. The main boards used in D20s or D200s must have CCU Central Control Unit term used to describe the D200 multi processor system base software to access either the Ethernet or global memory facilities over a VME backplane General 994 0078 2 00 8 Full 37 D20 D200 GE Ener Installation and Operations Guide gy Familiarization continued Ethernet The Ethernet and global memory options that are available depend on the D20 D200 Capability base software as shown in the following table Base Software Ethernet Capability Global Memory Ethernet Capability AND Only Expansion Only Global Memory Expansion D20 with CCU Base Yes with VME Backplane Yes with VME Backplane Yes with VME Backplane D200 with CCU Base Yes with VME Backplane Yes with VME Backplane Yes with VME Backplane Media Interface If your D20 D200 system is enabled for Ethernet using the D20EME board then you Cards need a Media Interface Card MIC There are three types of media interface cards all of which are two channel modules For Jumper Settings on the various cards see MIC Jumper Options page 81 For LED operational indicators see Media Interface Cards LED Indicators page 117 Interconnect The interconnect cable links an Ethernet D20EME main card to a MIC card The Cable cable carries two channels of Ethernet traffic and power for the MIC card 994 0078 2 00 8 General 38 Full GE Energy D20 D200 Installation and Operations Guide Fam
29. and following proper installation practices depicted in D20 D200 User Manual should meet CE mark requirements For information regarding current regulatory compliance status of your order please contact your local sales representative or email us at energy salescalgary ge com The D20 and D200 line of products are intelligent industrial grade control devices targeted for automation and control of electrical substations These products are designed as modular and scalable devices allowing the non consumer end user to build a system of virtually any size and complexity The number of options and configurations can be large therefore trained personnel must be involved in the design and integration of the final system Refer to the explanatory note below Due to the inherent complexity and almost limitless variations of final systems it is not possible for the manufacturer to guarantee compliance in the factory of individual D20 D200 modules in a final system with the exception of pre assembled RTU cabinets Therefore the end user shall be responsible for ensuring the final system installation complies with all requirements of the EMC and LV Directives The D20 and D200 products have been designed and hardened to operate in the harsh industrial environment of electrical substations When placed in service the final system must conform to the objectives of the EMC Directive To meet RF emissions and RF susceptibility according to CISPR 11 Clas
30. are pre set at the factory and should not have to be changed See the Configuration Guide for the protocol for the jumper settings that are required WESMAINT cable DB 9 connectors pinouts TERMINAL D20 WESMAINT DES FEMALE DR MALE A END B END J CONNECTOR P CONNECTOR com 5 1 py BLK com RxD 2 3 2 PBRST TXD 3 4 3 TxD 4 IRXD 5 l2Vv 6 GND 7 NC 8 EPMODE 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Power up and Test Power up and test the D20 D200 Note Required for Testing AN Important Checks General Full Once you have made all field wiring and communication connections and have completed the necessary hardware configuration the next step is to power up the D20 D200 and verify that it is functioning properly Use this section of the guide to prepare for powering up and learn how to correctly perform the power up and other tests e What is needed to test WESMAINT II facility 68K Monitor and Config Pro e How to power up the D20 D200 and conduct the BOOT Test Power On Self Test e How to carry out a redundant system test Before any of the tests and procedures in this section can be performed a valid configuration file must be loaded into the D20 D200 s NVRAM If you have replaced the main board of the D20 D200 then you will need to restore the configuration file so that diagnostic tests can be performed If this power up and tes
31. common requirements for D20 and D200 systems including e Ethernet only systems e Expanded or Global memory only applications e Combined Ethernet and Global memory systems The D20EME kit can be used in two main applications e New installations e Upgrade or replacement applications e When upgrading a D20 VME or D200 from a GreenSpring Ethernet card to an Ethernet EME card you need to re install software into the DZOME ME II processor e Upgrading a D200 to use a memory only EME does not require new firmware but may require a new configuration e If you are adding Ethernet capability to an existing D20 VME first verify that the D20 s power supply is capable of handling the additional load For further advice contact GE for assistance e The interconnect cable that links the EME main board to the MIC card must be routed inside the D20 or D200 chassis Routing the cable outside the chassis may cause excessive EMI radiation and or interfere with operation Some types of D20 VME chassis cannot be used for EME applications Compatible D20 Chassis Part Number with D20EME 500 0305 No 500 0280 with 953 3061 MX Sub assembly Yes 500 0280 without 953 3061 MX Sub assembly older No version 994 0078 2 00 8 35 D20 D200 Installation and Operations Guide Familiarization continued GE Energy D20EME Kit A D20EME kit consists of up to four main components Components D20EME main board Ethernet
32. configure the parameters for this in Config Pro e Memory starting address e Size of Global Memory Consult the On Line Help in Config Pro for how to do this If you have installed the D2OEME for Ethernet interface capability on your D20 D200 system you must enable the LAN interface and configure the parameters for this in Config Pro e IP and Ethernet addressing e BootP settings e Single or dual LAN selection Consult the On Line Help in Config Pro for how to do this 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Operation D20ME ME II The front panel has four LED indicators providing a visual indication of the Main Board operational status of the unit e ALARM LED is not implemented e FAIL driven by a programmed signal Indicates that diagnostics are running or have failed e HALT driven by the halt line input of the microprocessor Indicates that MPU has stopped e RUN driven by the address strobe line on the microprocessor Indicates any microprocessor activity T O Peripherals The WESDAC WESTERM Peripheral pairs have a common section made up of Common LEDS components on the WESDAC and WESTERM boards There are seven LED indicators on this common section LED Name Normal RUN Not Initialized MPU Run Flash 10 sec See Next Table Txl Flickers Constantly Depends on Nature of Fault Rxl Flickers Constantly Depends on Nature of Fault Tx2 Configuration Depends on Nature o
33. fails 1 The Standby CCU detects the failure through the inter CCU communications link 2 The Standby CCU commands the RS 232 Switch Panel to switch over all serial connections 3 The RS 232 Switch Panel switches all serial field connections to the Standby CCU which now becomes the Active CCU 994 0078 2 00 8 39 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D20 D200 In the example on page 39 if CCU A fails CCU B becomes active as shown below Redundancy Failover To Field Equipment gt RS 232 Switch Panel CCU A Serial CCU B Serial Communications RS 232 Switch Communications Monitor and Control CCU A Failed CCU B Active Inter CCU Communications RS 232 Switch The RS 232 Switch Panel has two sets of indicator LEDs Panel e PWR A PWRB When lit power and communications are received from the Indicators designated CCU Normally both LEDs are lit e CCU A CCU B Normally one LED is lit indicating the Active CCU Power Indicator PWRB z CCU Indicator LEDs RS 232 Switch The Active Standby switch on the front of the RS 232 Switch Panel is used to Panel Active Standby Switch e Manually force a CCU to Active status so routine maintenance can be performed on the other CCU For instructions on operating the Active Standby switch refer to RS 232 Switch Panel Active Standby Switch Operation on page 1
34. for communications to a host computer or to other IEDs e WESDAC 202 V 23 is a 1200 baud Bell 202 or CCITT V 23 standard modem designed for 300 to 1200 baud asynchronous operation on unconditioned lines and supports the majority of SCADA EMS applications It is available in a 19 rack mount or 3U vertical mount configuration in the D20 chassis e WESDAC 212 V 23 is a 1200 baud Bell 212 standard modem auto answer only used for dial up access to the D20 This modem is available for mounting only as a 3U vertical mount Third party modems can be used to meet specific customer requirements These modems are connected to the D20 D200 via standard RS 232 connections For maintenance work on a D20 or D200 you will need a WESMAINT port cable to connect to the D20 and D200 These are available in either 8 or 15 lengths Also use this type of cable to connect to Promaint for maintenance work on the D20 Peripheral I O modules For WESMAINT cable DB 9 connector pinouts see WESMAINT Cable Pinouts page 88 Peripheral I O modules are intelligent modules containing an on board microprocessor They are configured as slaves to the DZ2OME ME II main processor In this way specific I O processing is distributed throughout the RTU to the appropriate I O module There are five types of I O peripherals e D20A analog input e D20S digital inputs e D20K digital output e D20C combination input output e D20AC alternating current ana
35. indicators on the front panel If the code file resident on the Flash memory or the configuration file downloaded to the NVRAM is corrupted then e The RUN and FAIL LEDs illuminate alternately which means the board is resetting continuously OR e The FAIL LED is constantly illuminated There is a workaround available for these problems using WESMAINT II Follow these steps to login to the 68K Monitor and restore the default configuration when the FAIL LED is constantly illuminated Step Action 1 Set up your PC to act as a WESMAINT II terminal See Procedure Set up Terminal page 91 For serial communication connect a WESMAINT cable from the PC running your terminal emulation software to the DB9 connector on the front panel of the D2OME Open your WESMAINT II terminal emulation software Restart your D20 or D200 Use the 68K Monitor to download a fresh code file to the Flash memory and a fresh configuration file to the NVRAM See D20 D200 Software Configuration page 99 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Power up and Test continued Procedure Workaround General Full Follow these steps to login to the 68K Monitor and restore the default configuration when the board is resetting continuously Set up your PC to act as a WESMAINT II terminal See Procedure Set up Terminal page 91 For serial communication connect a WESMAI
36. number must accompany all equipment being returned for repair servicing or for any other reason Note Product returns will not be accepted without a Return Merchandise Authorization number Trying to resolve problems using methods that are not recommended by GE Energy may result in damage or injury to persons and property 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Product Support and Safety continued Warranty Note Safety Precautions General Full GE Energy warrants each D20 and D200 product to be free of defects in material and workmanship under normal use and service for a period of 18 months from the date of shipment from the factory In the event of a failure covered by warranty GE Energy will undertake to repair or replace the unit without charge providing that the warrantor has determined that it is defective Warranty shall not apply to any unit which has been subject to e Misuse e Negligence e Accident e Incorrect installation e Use of this product in a manner not specified by GE Energy in this Guide e Alterations by anyone other than GE Energy or an authorized representative GE Energy is not liable for special indirect or consequential damages or for loss of profit or expenses sustained as a result of a product malfunction incorrect application or adjustment The above terms are subject to change at any time or as stipulated in contractual agre
37. pins 1 and 2 on the Slave RS 232 Switch Panel Cable the Slave RS 232 Switch Panel as follows e Connect the four serial links from the second slave node Termination Panel to the Slave RS 232 Switch Panel This example configuration is illustrated below To Field Equipment Aseria iks Slave RS 232 Switch 7 serial links from second Panel TB2 from second slave node slave node To Field Equipment Master RS 232 Switch TB4 Panel 7 serial links 7 serial links from first from first slave node slave node Watchdog Cables CCUA CCU B Active Standby Ping or HDLC Cable Note Since RS 232 Switch Panels support eight serial connections for efficiency you could also cable one serial link from the second D20 slave node to the Master RS 232 Switch Node and the remaining three links to the Slave RS 232 Switch Panel Note A maximum of eight RS 232 Switch Panels can be cascaded The total cable length between the master and slaves can not exceed 3 meters General 994 0078 2 00 8 Full 87 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued Testing Redundancy Universal Protocol Converter WESMAINT Cable Pinouts 88 Once you have correctly connected and configured your D20 D200 redundant system power up and test the system for fail over The UPC contains a jumper field that is configured specifically for each protocol Jumpers
38. requires an additional daughter card the WESDAC D20C WESMAINT Interface 540 0162 Communications between the D20 main processor and the D20 peripheral I O modules are carried over a high speed high level data link HDLC called the D 20 Link The D 20 Link has the following features e RS 485 serial link half duplex 250 kbps e D 20 protocol using HDLC format with Manchester encoding e Supports up to 31 D20 I O peripheral modules in a standard configuration e Repeater extension modules may be used to extend this limit to a maximum of 128 D20 and 256 D200 peripheral I O modules Media options e RS 485 24 AWG twisted pair for applications up to 330 meters e Multi Mode Glass Fiber GFO up to 2 km e Plastic Fiber PFO up to 60 meters Notes If you are using the D20 or D200 as a Master Data Concentrator then the D 20 Link connectors are not used The D 20 Link can also be used to supply power to peripherals on smaller D20 horizontal slot chassis systems See Peripherals Supplying Power page 54 Redundant D 20 communication channels are available on all peripherals Daughter boards are required to support this functionality e Part number 540 0207 for the A S and K boards e Part number 540 0209 for the C board 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Familiarization continued Extended Communi cations D 20 Comm Interface D 20 Splitter D 20
39. the number of serial connections your configuration supports In multi node systems one DZOME ME II board is designated as the Master and other D20ME ME II boards are designated as Slaves Normally serial communications are connected to one or more of the slave processor boards in which case all seven of the slave s serial ports can be connected to the RS 232 Switch Panel and used for serial communications 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued Redundant If your D20 D200 multi node system supports more than eight serial communication Multi Node links you need a second RS 232 Switch Panel to switch the additional serial links Systems This is illustrated in the following example Example Consider the case where you connect seven serial links to the first slave node and four serial links to the second slave node for a total of eleven serial links In this case you need two RS 232 Switch Panels One RS 232 Switch Panel is designated the Master RS 232 Switch Panel and the second the Slave RS 232 Switch Panel Cable the Master RS 232 Switch Panel as follows e Connect the Master RS 232 Switch Panel to both CCUs using Watchdog cables e Connect the seven serial links from the first slave node Termination Panel to the Master RS 232 Switch Panel e Connect TB4 pins 1 and 2 SET and RESET respectively on the Master RS 232 Switch Panel to TB2
40. through 5 for other battery Result New batteries are installed 994 0078 2 00 8 121 D20 D200 Installation and Operations Guide Appendix A Product Combinations GE Energy Use Table 1 to check the combinations for the D20 M D20ME D20EME GreenSpring Ethernet and MicroMemory cards in the three available main chassis e Check that a main processor board is compatible with a chassis type e Check that a main processor board and Ethernet and or memory card combination is compatible with a chassis type e Check that a main processor board and New or Old D 20 peripherals are compatible with a chassis type Use Table 2 to check the Base compatibility and Minimum BootROM for D 20 Introduction types Peripherals boards Compatibility Table 1 combinations Note Use the following tables to check the compatibility of the components you want to combine Notes that follow the table give restrictions that apply to these D20M showing in the Board Combination column refers to the now obsolete main processor board It is included for customers who already have this board installed in their D20 D200 system 122 Chassis Type Board Combinations All in the same chassis Wa Nom MONTR De whale 1 Slot Horizontal 5 Slot Horizontal 9 Slot Vertical D20ME Yes Note 1 Yes Note 2 6 Yes D20ME EME N A Yes
41. through P8 are switched to J1 through J8 If CCU B is active serial connections P9 through P16 are switched to J1 through J8 e TBI Connector block for connection of the monitor and control cables referred to as the Watchdog cables from each of the CCUs Refer to Assembly Drawing 977 061 AD e TB2 TB4 In systems with more than eight serial connections used to interconnect multiple RS 232 Switch Panels as described in Redundant Multi Node Systems on page 86 Procedure Connect CCUs A and B to the RS 232 Switch Panel using Watchdog cables as Installing follows Watchdog Cables 1 Connect the connectorized end of one of the Watchdog cables to serial connector 6 on CCU A Connect the connectorized end of the other Watchdog cable to serial connector 6 on CCU B Connect the non connectorized ends of both Watchdog cables to TB1 on the RS 232 Switch Panel as shown in Assembly Drawing 977 0161 AD Procedure To connect the two CCUs using a Ping cable Installing a f Ping Cable e Connect one end of the Ping cable to serial connector 7 on CCU A and the other end to serial connector 7 on CCU B Refer to Assembly Drawing 977 0146 AD for further details General 994 0078 2 00 8 Full 85 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued Procedure Installing an HDLC Cable Selecting an HDLC Port Procedure Connecting Serial Communi cation Cables Serial Port Pin Outs
42. you to locate the Down shx file that you wish to download 12 Select the correct file and click Open to start the transfer Result The file transfer may take from less than 10 minutes to over 40 minutes depending on the communication speed selected When complete the D20M gt prompt returns 13 Type el p to display the error log Result The D2O0ME gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE for support 14 Type el r to ensure that log is clear then type Boot to restart Result The D20ME II code download is complete General 994 0078 2 00 8 Full 113 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued About Multi Node Downloads D20EME Global Memory Expansion D20EME Ethernet Interface 114 D20ME II VME modules can be used in a multi node VME system known as a D200 The application code for each D20ME II module in a multi node system can be the same or different for one or more of the modules The download procedure is the same for a multi node system as for a single node repeat the procedure for each node Note Do not restart i e Boot the multi node system until you have finished downloading code to all the D20ME II cards If you have installed the D2OEME for global memory expansion of your D20 D200 system you must
43. 00 8 General Full D20 D200 GE Energy Installation and Operations Guide D20 D200 Software Configuration continued Software Configuration D20ME Il continued Upgrading Code files for previous D20M modules are created in a binary format usually called From D20M or PROM BIN files 1 MB Flash If you are upgrading a device running a D20M to use a D20ME II you must convert the binary code file to a down shx format before you can download it to Flash memory D20ME e You must also use Config Pro to adjust the device s Device Properties so that the new processor will run the converted code file If you are upgrading from a D20ME II with 1 MB Flash Part 526 2003 you must modify the Device Properties of the new configuration in ConfigPro to use the existing code file For more information on upgrading from earlier versions refer to the D2OME Processor Module Installation and Operations Guide Procedure To set up the equipment for downloading code files to the D20ME II Step Action Configure and Connect PC to D20ME II 1 Connect a WESMAINT cable from the PC s COM port to the DZOME I s front panel WESMAINT serial port 2 Start Windows HyperTerminal communication software on the PC and configure it as follows 9600 bps 8 bit no parity VT100 emulation Xon Xoff flow control enabled Identify the D20ME II Type 3 If you already know the D20ME II BootROM type proceed to e
44. 110 250VAC Field Supply 940 0028 Note Fuses listed in the tables above are the standard fuses that are factory installed unless otherwise specified Fuse ratings may differ due to e Unique customer specific configurations or requirements or e Product specification changes When changing fuses always check the original fuse for value and type and ensure the replacement fuse you use is of that value and type Do not assume that installed fuse is of the correct value General 994 0078 2 00 8 Full 119 D20 D200 Installation and Operations Guide GE Energy Servicing continued Batteries Battery Checking A Cleaning amp Handling of Batteries 120 The D20ME ME II Main board has two lithium batteries located near the front of the board These maintain the contents of the NVRAM in the event that power is removed from the module See D20ME Main Module Board Layout page 42 Battery life should exceed five years e Ifthe D20ME is never powered down or e Ifthe batteries are disconnected by removing jumper JP8 Battery life is shortened if they are left connected while the D20ME is powered down for extended periods To check battery voltage use a meter or other measuring device that has high input impedance 10MQ or higher The batteries have a nominal voltage of 3 6 volts Batteries with a voltage of 3 0 volts or less should be changed e If you remove one or both of the batteries from the D20ME c
45. 17 e Restore a previously failed CCU to Active status once it has been repaired 994 0078 2 00 8 General 40 Full D20 D200 GE Energy Installation and Operations Guide Familiarization continued RS 232 Switch RS 232 Switch Panel connectors accessible from the rear of the panel are illustrated Panel below Connectors O P9 P10 P14 P12 P13 P14 P15 P16 The connectors have the following functionality P1 through P16 Provide serial connections to each of the two CCUs P1 through P8 are connected to CCU A and P9 through P16 are connected to CCU B J1 through J8 Connect to field equipment If CCU A is active serial connections P1 through P8 are switched to J1 through J8 If CCU B is active serial connections P9 through P16 are switched to J1 through J8 TBI Connect the monitor and control cables referred to as the Watchdog cables from each of the CCUs TB2 TB4 In systems with more than eight serial port connections TB2 and TB4 are used to interconnect multiple RS 232 Switch Panels A maximum of eight RS 232 Switch Panels can be cascaded General 994 0078 2 00 8 Full 41 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration This Section Use this section to e Set external jumper configurations e Make field wiring connections D20ME Main Some of the option jumpers and components found on the 526 2004 and 526 2005 Module Board D20ME cards
46. 4 Z10 1 2 amp 3 4 IN y T C Configuration T C 9 16 Z11 Z18 722 229 1 2 IN y R L Configuration R L 9 12 Z32 Z oa 2 3 IN y Form C or Open Collector Control Outputs 9 16 Z12 Z13 1 2 amp 3 4 IN y T C Configuration T C 17 24 Z23 Z24 Z25 Z34 1 2 IN y R L Configuration R L 5 8 Z35 Z36 2 3 IN y Form C or Open Collector Control Outputs 17 24 Z16 Z17 1 2 amp 3 4 IN y T C Configuration T C 25 32 226 Z27 228 237 1 2 IN y R L Configuration R L 1 4 Z38 Z pu eee 2 3 IN y Form C or Open Collector Control Outputs 25 32 994 0078 2 00 8 General 70 Full GE Energy Connections and Configuration continued WESTERM Jumper locations on the WESTERM D20C D20C Jumpers D20 D200 Installation and Operations Guide WESTERM D20 C 5617 0169 Hig F F Th 1 fis 1 zis zig zis zie Fa 1 F 1 F 1 F 1 F Pl sis I Z19 amp Z20 To set Module address jumpering on Z1 see WESTERM Addressing page 65 Use jumpers e Z2 and Z3 for supply voltage setting e 219 and Z20 for contact wetting configuration e Others to set Trip Close Raise Lower and Control Outputs See table below next page General 994 0078 2 00 8 Full 71 D20 D200
47. 5 7 0225 ML e WESTERM D20M for VME see 5 7 0245 ML Power connections to the WESTERM Termination Panels are made on connector blocks e TB1 on the WESTERM D20M SS and WESTERM D20M e TB2 on the WESTERM D20M Power Supply connections on WESTERM D20M SS and WESTERM D20M 3 4 5 6 7 8 l I zZ Oo f zZ oO 1 C7 Or Aor 2 g gO u 0 o rvs ta ia 5 aw 5 2 5 S E 5 E fe D e 1 amp 2 are used for input power connections based on the WESDAC D20 Power Supply e 4 amp 5 can be used as a switched auxiliary power supply source e 7 amp 8 can be used externally for status wetting contact wetting and or miscellaneous power connections if applicable 994 0078 2 00 8 53 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM Power Supply connections on the WESTERM D20M D20M Power Supply TB1 GRN GND TB2 4 L acne INPUT 2 N 3 L acipc 3 N OUTPUT e amp 2 are used for input power connections based upon the WESDAC D20 Power Supply Peripherals Power supply to the WESDAC WESTERM peripheral pairings is through the Supplying WESTERM boards Power If you have the D20 horizontal slot chassis for a VME or non VME installation then power supply to the I O Peripherals can be run through the D 20 Link This is also possible for a D20 two node implementation of this chassis assembly If you have the D200 vertical slot
48. D20 It supports up 32 trip close pairs 32 individual controls and or 16 raise lower pairs The D20K logic module plugs directly into a D20K termination panel which is equipped with screw compression type field terminations DB25 and barrier strip termination options are also available A Local Remote switch and control output fusing are also provided The Local Remote switch is a manually operated switch used to disable D20K relay coil power during maintenance An on off line indication is passed to the D20 D200 where it can be used as a pseudo status Fuse protection complete with monitoring of fuse status is provided for control output power supplied from an internal source Interposing relays can be supplied using D20KI panels 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Familiarization continued D20C Combination TO Peripheral D20C Daughter Boards Table D20C Options D20AC Analog Input Peripheral General Full The D20C is a combination I O module that is used for small point count applications The D20C can be configured with 16 digital inputs e 8 momentary or dual function trip close control outputs e 16 analog inputs e 8 analog inputs and 8 analog outputs The D20C performs all the I O processes similar to the other D20 I O modules but uses a faster clock speed to meet the increased processing power demand Interposing relays may be supplied using a WESTERM
49. D20KI as with the D20K A Local Remote switch is provided to turn off relay coil power and put the module off line An on off line indication is sent to the D20 D200 which is available to the host as a pseudo status D20C1 and D20C2 daughter boards are available as options for the D20C peripheral They are mounted on the D20C WESDAC to give additional analog inputs and analog outputs as shown below WESDAC Board Digital Digital Analog Analog a a The D20AC peripheral which is the alternating current analog input module for the D20 product line provides e Up to six 50 60Hz voltage inputs e Up to nine 50 60Hz current inputs e One DC input To provide isolation the termination panel uses current and potential transformers on the AC inputs and an isolation transformer on the DC input The current inputs utilize a compressor to achieve an eight times reduction of the input signal The AC current and voltage inputs and the DC input are buffered before being multiplexed into the analog to digital A D converter section 994 0078 2 00 8 31 D20 D200 Installation and Operations Guide GE Energy Familiarization continued Promaint D 20 Peripheral Link Second D 20 Link 32 Promaint is the maintenance facility for the peripheral modules Use it to e View data e Force control points to verify that the board is functioning correctly e Calibrate a D20C Board Note Promaint access to the D20C board
50. DZOME board in a CCU e Single node D20s and the first or Lead node of a D200 will use their internal clock e Non lead nodes of a D200 must synchronize their clocks to node 1 s clock 994 0078 2 00 8 43 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued D20ME Jumpering continued JP4 Watchdog This 2 position jumper enables or disables the hardware Watchdog Note The Watchdog should never be left disabled during normal operation of the D20ME JP4 Pins Jumper Position Function Pin 3 WD Pin 1 SLOWCK pin 1 to 2 center disables the hardware Watchdog pin 3 to 2 center enables the hardware Watchdog JP8 Battery The D20ME card has two 3 6V lithium batteries to maintain NVRAM contents in the Backup event of a power failure Enable disable Important Disconnect the batteries if the board is to be stored for extended periods Jumper Position Function JP8 pin 1 to 2 disconnects the batteries from the NVRAM pin 3 to 2 connects the batteries to the NVRAM pins 4 to 5 always jumpered Other Jumpers Jumpers JP5 JP6 and JP7 are not user configurable They are for factory test only 44 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued D20ME II Jumpering D20ME II This diagram sh
51. Energy D20 D200 Installation and Operations Guide 994 0078 Version 2 00 Revision 8 General D20 D200 Installation and Operations Guide GE Energy COPYRIGHT NOTICE 2007 2009 General Electric Canada All rights reserved The Software Product described in this documentation may only be used in accordance with the applicable License Agreement The Software Product and Associated Material are deemed to be commercial computer software and commercial computer software documentation respectively pursuant to DFAR Section 227 7202 and FAR Section 12 212 as applicable and are delivered with Restricted Rights Such restricted rights are those identified in the License Agreement and as set forth in the Restricted Rights Notice contained in paragraph g 3 Alternate III of FAR 52 227 14 Rights in Data General including Alternate III June 1987 If applicable any use modification reproduction release performance display or disclosure of the Software Product and Associated Material by the U S Government shall be governed solely by the terms of the License Agreement and shall be prohibited except to the extent expressly permitted by the terms of the License Agreement The information contained in this online publication is the exclusive property of General Electric Canada except as otherwise indicated You may view copy and print documents and graphics incorporated in this online publication the Documents
52. ME backplane 5 slot horizontal Chassis See Appendix A Product Combinations for the possible matching of main Compatibility processor board Ethernet and memory expansion card combinations with Chassis types D20 Kit D20 Main Chassis kit contains Components e Chassis e Main processor board e Power supply e WESMAINT maintenance port cable e Software loaded into the main processor See D20ME ME II Factory Fitted Software on page 25 e Termination panel included on the 500 0305 single slot not included on the 500 0280 MX with VME backplane Modems are options for the Main Chassis kit 994 0078 2 00 8 General 14 Full GE Energy D20 D200 Installation and Operations Guide Familiarization continued Other Components Other System Configurations General Full To complete a basic D20 implementation several other components are required Peripheral I O modules D 20 Link for communication between the main board and the peripherals Interposing Relay Panels the need for which depends upon the load characteristics of the device that is controlled by the D20K or D20C control peripherals If this rating exceeds the contact rating of the D20K or D20C control peripheral boards then an Interposing Relay Panel is required See Interposing Relays page 34 When using bit based synchronous protocols a Universal Protocol Converter UPC board is required to convert from byte to bit and b
53. N R L Configuration R L 4 P28 IN 4 From C Control Outputs 1 amp 2 Z10 amp 1 2 3 4 IN y y N T C Configuration T C 3 amp 4 ai 1 2 IN Ni N R L Configuration R L 3 2 3 IN Form C Control Outputs 3 amp 4 994 0078 2 00 8 General 72 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued WESTERM D20C Settings continued Jumper Jumper Jumper Option 3 Jumper Definition Control O P Number Position Setting a Configuration 3A 3B 3C 3D 3E 3F Zil amp 1 2 amp 3 IN y y T C Configuration T C 5 amp 6 Z15 4 1 2 IN JIN R L Configuration R L 2 2 3 IN _ From C Control Outputs 5 amp 6 712 amp 1 2 amp 3 IN y T C Configuration T C 7 amp 8 Z16 4 1 2 IN VIN y y R L Configuration R L 1 2 3 IN y Form C Control Outputs 7 amp 8 WESTERM There is only the Z1 jumper on the WESTERM D20AC It is located in a similar D20AC position to Z1 on the A S K and C boards General 994 0078 2 00 8 Full 73 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued D 20 Interface Jumper location and configuration settings for the D 20 Communication Interface Modules and D 20 DC Interface are given below You can also refer to the Module Layouts for these boards e D 20 Communications Interface and
54. NT cable from the PC running your terminal emulation software to the DB9 connector on the front panel of the D2OME 1 2 3 Open your WESMAINT II terminal emulation software 4 Restart your D20 or D200 5 7 Press the Esc key on your keyboard within 5 seconds Result The D20ME ME II stops resetting continuously and you are prompted with the message Are you sure you wish to generate a default configuration y n If nothing happens in WESMAINT II when you press the Esc key then you cannot use this procedure as a workaround Remove the board and return it to GE Energy for inspection and repair Type y Results The current configuration file is overwritten with the default configuration The login prompt for the 68K Monitor appears Use the 68K Monitor to download a fresh code file to the Flash memory and a fresh configuration file to the NVRAM See Procedure Code Download page 102 994 0078 2 00 8 93 D20 D200 Installation and Operations Guide GE Energy Power up and Test continued On Line Start up Test Code and Configuration files Further Testing 94 The D20 and D200 automatically boots up when the power is switched on Internal processes perform a series of routines Self diagnostic tests are performed followed by the spawning of all the software applications that reside in the unit s memory The self diagnostic tests generate PASS or FAIL messages that can be viewed in your t
55. OUT Node 7 IN IN OUT OUT OUT IN OUT Node 8 IN OUT IN IN IN IN OUT e Single Node is the factory default configuration e If you have a single node implementation with Ethernet or Memory expansion or both configure jumpers as Single Node 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME II Jumpering continued JP1 VME Control JP2 VME Address JP3 1 and JP3 2 RTC Options Table JP4 Watchdog Enable Disable Table JP8 Battery Backup Enable Disable General Full This jumper sets the Master or Slave function of the board on the VME bus Note Single node D20 systems are always set to Master JP2 is a group of four jumpers that set the VME bus address of the board The address should reflect the board location in a D200 CCU chassis Example The board with address 1 will be the lead node with nodes 2 through 8 positioned to the right of the lead node Note Single node D20s are set to address 0 all jumpers IN These two jumpers determine the Real Time Clock RTC source for each DZOME II board in a CCU e Single node D20s and the first or lead node of a D200 both use an internal clock e Non lead nodes of a D200 synchronize the clocks to the clock of the lead node This two position jumper enables or disables the hardware Watchdog
56. The 10BASE2 module has no indicators Indicator Function Description 10BASE T XMT Transmit Flashes when transmit traffic present CLS Collision Flashes on when a collision is detected LTF Link Test Fail On when link is operational RCV Receive Flashes when receive traffic detected POL Polarity On when receive polarity is reversed JAB Jabber On when jabber detected transmitter disabled 10BASE FL XMT Transmit Flashes when transmit traffic present CLS Collision Flashes on when a collision is detected LMO Link Monitor On when link optical signal is normal RCV Receive Flashes when receive traffic detected JAB Jabber On when jabber detected transmitter disabled PWR Power On when power supplied to the MIC Refer to RS 232 Switch Panel on page 41 for a description of the function of the Active Standby switch on the front of the RS 232 Switch Panel The Active Standby switch has a center locked position To operate the switch pull it straight out then switch it down to make CCU B active or up to make CCU A active If the Active CCU is not working properly the system will automatically initiate a failover to the Standby CCU 994 0078 2 00 8 117 D20 D200 Installation and Operations Guide GE Energy Servicing D20 D200 The D20 D200 does not require any scheduled maintenance Periodic inspection is Maintenance sugge
57. The D200 can use multiple DZOME ME II processor boards up to a maximum of eight nodes The D20 and D200 are available in a Kit form for self assembly and as factory assembled RTUs Peripheral I O boards operate independently of the main chassis and main processors This means that e You can use a D20 or a D200 without direct connection to peripheral boards so that it acts as a Master Data Concentrator to other RTUs e You can hot swap the peripherals without powering down the main processor Many add on options are available for the D20 amp D200 systems to provide different operational performance and functions Typically the D20 and D200 systems will consist of a Main Chassis with required Peripheral I O boards 994 0078 2 00 8 13 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D20 Chassis The D20 chassis is available in two versions e Standard single slot with one horizontal Eurocard slot for mounting the D20ME ME II board for the non VME compatible version e Full VME equipped with five horizontal expansion slots for VME compatible printed circuit boards Table The D20 has a 3U horizontal slot chassis for 19 rack mounting There are two types of chassis Chassis Type Part Description D20 non VME 500 0305 Single Slot MX Chassis with backplane external power connections and 7 serial I O ports 1 slot horizontal D20 VME 500 0280 MX Chassis with 5 card V
58. The file transfer may take from less than 10 minutes to over 30 minutes depending on the communication speed selected When complete the D20M gt prompt returns 13 Type el p to display the error log Result The D20M gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE for support 14 Type el r to clear the error log even if there are no errors displayed in the previous step 15 Type Boot to restart device Result The D20ME II code download is complete General 994 0078 2 00 8 Full 111 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure The following steps demonstrate the serial download of a Flash code file to a CCU D20ME II type of D20ME II module using the 68K Monitor CCU Step Action D20ME II CCU Code Download 1 Restart the D20ME II again 2 As soon as messages display on the monitor press the SPACEBAR key within 5 seconds Result A message displays asking if you wish to abort the Flash boot 3 Type y 4 Press ENTER In the login dialog type westronic and press ENTER then type rd and press ENTER Result After a Welcome message the DZOMES gt prompt displays 5 Type sp to suspend all processes running on the D20ME II 6 Type erase to clear the Flash
59. X chassis it is mounted behind the WESTERM D20VME bus D20M backplane This leaves more room on the rack for multi node Termination h installations Panel Method 2 REAR FRONT Side of D20 MX Chassis Ribbon Cable WESTERM D20VME bus backplane Ribbon Cable connecting to additional rack mounted WESTERM D20M 994 0078 2 00 8 General 18 Full GE Energy Familiarization continued D20 D200 Installation and Operations Guide D200 The D200 is available in a vertical slot chassis A D200 chassis typically contains Chassis with six feet of 12AWG Green Yellow ground wire Main processor board Power supply WESMAINT maintenance port cable Software loaded into main processor see D20ME ME II Factory Fitted Software on page 25 D20EME Ethernet Memory expansion board see D20EME page 35 D20M Termination panel Modems are options for the Main Chassis kit Table The D200 has a 6U 9 vertical slot chassis for 19 rack mounting There are seven types of chassis Chassis Type Part Description D200 VME 6U 240 VAC 500 0306 D200 VME 6U 48VDC 500 0307 D200 6U VME 48 VDC 500 0308 WO Term Board D200 VME 6U Dual 500 0310 48VDC D200 VME DUAL 500 0311 48VDC DUAL TERM D200 VME SINGLE 500 0312 Chassis for 120 240 Volts AC Power Supply in Chassis for 48 Volts DC Power Supply in Chassis for 48 Volts DC Power Supply in without termination pan
60. ack The D20 D200 communicates asynchronously over its serial ports Note The jumper settings on the UPC are protocol specific See Universal Protocol Converter page 34 If you are building a redundant system you will need additional cables to link the active and standby units See D20 D200 Redundancy page 39 994 0078 2 00 8 15 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D20 Front Panel non VME Single i Slot WESMAINT II Connector D20 Front Panel VME Multi Slot D20ME ME II Main Board 16 oe LED Indicators The D20 VME compatible chassis can have additional main boards and a D20OEME board Note The D20 non VME single slot chassis illustrated below consists of the following D20ME ME II Main Board with WESMAINT II connector LEDs for operational status and patents listing Modem slots Power supply with switch and fuses Power Supply Modem Slot Media Interface Card for Ethernet Ethernet Memory Expansion Card DZQEME e WESMAINT el lem uu WESMAINT oL lem ki WESDAC DOME WESDAC O20ME A Media Interface Card is only required if the D20EME provides Ethernet capability General Full 994 0078 2 00 8 D20 D200 GE Energy Installation and Operations Guide Familiariza
61. ack of the chassis between the metalwork and the PCB it invalidates the compliance to industrial emissions standards Do not use 16MB Micro Memory cards with the D20ME Use 8MB card s as required 16MB Micro Memory cards can be used with D20M cards D20 M cards cannot be used with D2OME or D20EME cards in systems with more than three processor boards Occasional crashes can occur in these systems There are some limitations to the number of nodes you can have in a D20 VME Chassis Due to the mounting arrangement of the Serial I O communications interface panel on a D20 chassis it is not always practical to have more than one node On the 500 0280 MX Chassis you can have one rack mounted com panel 517 0225 and one rear mounted com panel 571 0230 supplying physical com channels for two processor nodes Additional nodes could be dedicated to Ethernet and automation applications if desired The D20 Power Supply 5V output can supply up to 5A Each DZOME requires 1A and the D2OEME requires 110mA The remaining power can be used to line power 5V devices on the RS 232 communication ports This means the D20 Power Supply can power up to 4 D20ME cards and 1 D20EME The D20 Power Supply 12V output can supply a maximum of 1A The D20EME requires 0 6A The remaining power can be used to line power 12V devices on the RS 232 communication ports In practice this means that the D20 Power Supply can power either a D2OEME or a few
62. ansfer Send Text File from menu bar Result A dialog box will open prompting you to locate the Down shx file that you wish to download 14 Select the correct file and click Open to start the transfer Caution Do not hit any keys on keyboard during download Result The file transfer may take from less than 10 to over 30 minutes depending on communication speed selected When complete the D20M gt prompt will return General 994 0078 2 00 8 Full 103 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Procedure continued Step Action Download Code File continued 15 Type el p to display the error log Result The D20M gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE Energy for support 16 Type el r to clear the error log even if there are no errors displayed in the previous step 17 Type Boot to restart device Result Code The flash memory of the D20ME now has a fully operational code or firmware file File Load loaded Completed Note You will now have to download a configuration file since it was overwritten at Step 3 See Configuration File Download page 107 994 0078 2 00 8 General 104 Full GE Energy D20 D200 Installation and Operations Guide D20 D200 Software Configuration cont
63. are installed at manufacture which resides in the BootROM When the D20ME is first powered up the Base system builds a default configuration header file in the NVRAM memory The default configuration allows the D20ME to start and run the 68K Monitor You use the 68K Monitor to perform the necessary software download to the D2OME The D20 D200 is factory tested The level of software testing that is performed on the D20 or D200 before it leaves the factory depends upon the type of delivery and system e If you have not ordered software then the D2OME has been powered up in the factory and checked to see that the 68K Monitor login comes up e If you have ordered software then your project specific code and configuration files have been downloaded e For multi node systems a default code and configuration file has been loaded to carry out further tests To meet the full operational requirements of a specific RTU system the DZ2OME main processor board requires two valid files to be loaded e Acode file which resides in the EPROM or Flash memory e A configuration file which consist of applications and which resides in the NVRAM Use this section to load the project specific code and configuration files that have been built for the specific operational needs of your RTU system Instances where you may need to download code and configuration files to your D20 D200 e When you want to change firmware or configuration settings e If the
64. astic covers carry hazardous voltages Removal of plastic cover will expose hazardous voltages Warning Symbols Caution refer to accompanying documentation Cere 4 Caution Risk of electric shock Earth Ground Terminal Protective Ground Terminal Power Supply Off Stand by Mode Power Supply On Direct Current Alternating Current 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Product Support and Safety continued Operating Environment A Protection during Maintenance Operation in Residential Areas A Rack Spacing for free airflow A WESMAINT Cable General Full e The D20 D200 s enclosure is intended for indoor use primarily to provide protection against accidental contact with the enclosed modules and voltages Do not place the product in environments where unusual conditions exist windblown dust and dirt liquids etc without a secondary protective enclosure e For proper fire protection the D20 D200 must be installed in an enclosure that includes a metal floor with no openings e Never operate the D20 D200 in the field with any blanking panels removed Operation with the front panel open may alter product performance specifications and allow component damage from debris entering the unit Ensure that the D20 D200 is protected from falling debris during maintenance Small metallic particles such as wire clippings can fall throug
65. ation and Operations Guide D20 D200 Software Configuration continued Procedure continued Result Code File Load Completed Configuration File Download Multi Node Downloads General Full Step Action 15 Type el p to display the error log Result The D20MES gt prompt should return indicating no errors found Errors Record error s and re try download If errors persist contact GE Energy for support 16 Type el r to ensure that log is clear 17 Type Boot to restart device The flash memory of the D20ME now has a fully operational code or firmware file loaded While the D20ME is running on the BootROM you will be prompted to log in to the 68K Monitor where standard Config Pro procedures can then be used to download a configuration file D20ME VME modules can be used in a multi node VME system D20 or D200 The application code for each D20ME module in a multi node system can be either the same or different for one or more of the modules You must repeat the download procedure for each of the nodes in a multi node system Note Do not re start Boot the multi node system until the code files for all D20ME cards have been downloaded 994 0078 2 00 8 107 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Introduction Serial Download Table Identify the D20ME II Type Prere
66. ce module The D 20 DC Interface module is used e As power input for additional peripherals on a D 20 Link e For power supply to peripherals on a D200 vertical slot multi node implementation which cannot use the D20 Link for peripheral power supply 994 0078 2 00 8 33 D20 D200 Installation and Operations Guide GE Energy Familiarization continued Interposing The required rating of the relays on the K and C boards is determined by the loading Relays characteristics of the device that the boards control If the load rating of the controlled device exceeds the K or C board relay rating then you will need an Interposing Relay panel Universal A Universal Protocol Converter UPC is required when the D20 D200 has to Protocol communicate with a device that uses a synchronous communications format The Converter function of the UPC is to convert between the D20 D200 s asynchronous format and the device s synchronous format See Universal Protocol Converter page 88 for UPC configuration 994 0078 2 00 8 General 34 Full GE Energy D20 D200 Installation and Operations Guide Familiarization continued D20EME Applications of the D20EME Upgrades and Replacements Table Chassis Compatibility General Full The D20 Ethernet Memory Expansion EME kit can be installed in a D20 or D200 to add expanded Global memory and or Ethernet capability D20EME kits are offered in a variety of options to address
67. chassis for multi node then you cannot run the power supply to the I O Peripherals through the D 20 Link you require the D 20 DC Interface module See D 20 Interface Modules connect for power using D 20 Link page 61 In RTU systems using more that five peripherals an external power supply is required and this supply is wired directly onto the WESTERM board Typical power consumption for D20 I O peripherals is as follows D20A 20 60 VDC 8 W typical D20C 20 60 VDC 5 W typical D20K 20 60 VDC 4 W typical 11 W with all relays energized D20S_ 20 60 VDC 3 W typical 994 0078 2 00 8 General 54 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued Peripherals Connect power to A S K C and AC peripheral boards using the D 20 HDLC Link connect for using a daisy chain series of connections from peripheral to peripheral power using D 20 Link Procedure Connect peripherals using the D 20 Link Step Action 1 Connect the D 20 link DB9 connector to the JI input on WESTERM peripheral board number one 2 Connect the D 20 link DB9 connector out from the J2 connector and into the J1 connector on WESTERM peripheral board number two 3 Repeat steps 1 and 2 for each WESTERM peripheral board in series Result The peripherals are connected for power using the D 20 Link
68. d PWR B LEDs should be illuminated To simulate hardware failure switch off the Active D20 D200 at the main power switch on the front of the unit Results If the RS 232 is functioning correctly then it will switch over to the Standby unit and the CCU B LED will illuminate and the CCU A LED will go off Verify the fail over See Procedure page 98 994 0078 2 00 8 General 96 Full GE Energy D20 D200 Installation and Operations Guide Power up and Test continued Procedure General Full Follow these steps to check that switch over is functioning correctly for the event of software failure On the front of the RS 232 Panel check that CCU A LED is illuminated which shows that CCU A is Active Note Both the PWR A and PWR B LEDs should be illuminated on the front panel of the CCU A D20ME ME II Active board communications port of the PC or terminal 4 Login to WESMAINT on CCU A using your the emulator Result The WESMAINT Main Menu is displayed Select System Functions on the Main Menu and press ENTER Result The WESMAINT Function Menu is displayed Select SWITCH OVER on the Function Menu and press ENTER Result A password prompt is displayed Enter your password and press ENTER The default is control Result The CCU Switch Over display shows choose switch over lt ctrl gt V to begin Press CTRL V Result A confirmation message shows Confirm Yes No Type Yes and
69. ded product safety and regulatory compliance info Jan 22 2008 S Poda Added notices regarding RS 232 Switch Panel June 12 2008 H Kozlow Added safety note to p 4 Aug 18 2008 M Haska Removed reference to documents that are unavailable Sep 16 2008 M Haska Added RS485 pinout and wiring schematics to p 49 50 Mar 2 2009 M Haska Added transient suppression note to p 50 Jul 21 2011 R Rees Updated Technical Support and Customer Support contact information see p 2 AUTHENTICATION RECORD VERSION DATE AUTHOR SCOPE OF AUTHENTICATION 2 00 June 12 2008 H Kozlow Added product safety and regulatory compliance info Added notices regarding RS 232 Switch Panel Added safety note to p 4 Aug 18 2008 E Stuhr Removed references on p 51 to documents that are unavailable Sep 16 2008 H Kozlow Added RS485 pinout and wiring schematics to p 49 50 Mar 2 2009 H Kozlow Page 50 General 994 0078 2 00 8 Full 129
70. displayed when completed Optional Step 1 Speed up communications to shorten download time 8 Type Baud 38400 and press ENTER Note Speeds up to 230 4 kbps or lower speeds may be chosen based on ambient EMI WESMAINT cable length PC and communication software limitations etc Refer to Appendix D Changing the Baud Rate page 127 for supported speeds Result The monitor will now be communicating at 38 4 kbps 9 Configure the terminal emulator software to communicate at the same speed and reconnect to the 68K monitor 994 0078 2 00 8 General 102 Full D20 D200 GE Energy Installation and Operations Guide D20 D200 Software Configuration continued Procedure continued Step Action Optional Step 2 Provide feedback during download 10 If the communication software you are using does not have any progress indicator then echo can be enabled to visually display the code file on your monitor as it is transferred This option can be usually found in the communication settings or properties of the communication program Note Enabling echo may slow transfer slightly Download Code File 11 Press ENTER to verify that communication is active Result The D20M gt prompt will return if connection is active 12 Type dl and press ENTER to put the D20ME into the state where it is ready to receive the downloadable code file 13 Click Tr
71. e 127 for supported speeds Result The monitor will now be communicating at 38 4 kbps 9 Configure the terminal emulator software to communicate at the same speed and reconnect to the 68K monitor Optional Step 2 Provide feedback during download 10 If the communication software you are using does not have any progress indicator echo can be enabled to visually display the code file on your monitor as it is transferred This option can be usually found in the communication settings or properties of the communication program Note Enabling echo may slow transfer slightly Download Code File 11 Press ENTER to verify that communication is active Result The D20MES gt prompt will return if connection is active 12 Type dl and press ENTER to put the D20ME into the state where it is ready to receive the downloadable code file 13 Click Transfer Send Text File from menu bar Result A dialog box will open prompting you to locate the Down shx file that you wish to download 14 Select the correct file and click Open to start the transfer Caution Do not hit any keys on keyboard during download Result The file transfer may take from less than 10 to over 30 minutes depending on communication speed selected When complete the D20MES gt prompt will return Continued on next page 994 0078 2 00 8 General 106 Full GE Energy D20 D200 Install
72. e Minimum Date Design Detail Compatibility BootROM WESDAC Vintage 01A 10A Shunt Cap Perpal 1 V1 5 All Any BootROM D20S Vintage 11A 13A 17A 96 09 11 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 507 0101 and newer P002 2 3 05 or P002 3 1 00 Vintage 12A Note 1 96 08 08 Series Cap Perpal 1 V1 5 All Any BootROM Vintage 18A current 98 06 11 Jumper Caps Shunt Series All Any BootROM Perfask V0 0 See note 3 WESDAC Vintage 01A 19A Shunt Cap Perpal 3 V1 2 All Any BootROM D20C 504 Cannot use 2nd D 20 com t for redundant link 0002 fae Vintage 20A 23A 96 11 19 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 Cannot use 2nd D 20 com and newer P002 2 3 05 or port for redundant link P002 3 1 00 Vintage 24A current 98 06 25 Jumper Caps Shunt Series All Any BootROM Perfc V0 0 See note 3 Vintage 01A 19A Shunt Cap Perpal 3 V1 2 All Any BootROM Cannot use 2nd D 20 com port for redundant link WESTERM Vintage 01A 04A Shunt cap All D20 Base Any BootROM a A All D20M Base 517 0224 Vintage 05A 07A 96 01 03 Series cap D20 base 3 51 P002 3 05 g and newer P002 2 3 05 or P002 3 1 00 Vintage 08A Note 1 97 05 07 Shunt cap All D20 Base Any BootROM All D20M Base Vintage 09A current 98 08 07 Jumper caps Shunt Series All Any BootROM See note 2 Vintage 01A 04A Shunt cap All D20 Base Any BootROM All D20M Base WESTERM Vintage 01A 04A Shunt cap All D20 Base Any BootROM M All D20M Base 517 0225 Vintage 05A 06A 96 01 03
73. ect on a per channel basis RS 232 or RS 485 interfacing The following table lists DZOME ME II part numbers and typical applications Board Type Part Description D20ME 526 2004 D20ME module suitable for non VME D20 single processor applications D20ME VME 526 2005 D20ME module suitable for VME D20 and D200 applications requiring multiple processors and or Ethernet support D20ME II non VME 526 2006 D20ME II module supporting RS 232 and RS 485 interfaces suitable for non VME single processor applications D20ME II VME 526 2007 D20ME II module supporting RS 232 and RS 485 interfaces suitable for VME D20 and D200 applications requiring multiple processors and or Ethernet support All D20ME module types can be used with D20 Base firmware or CCU Base firmware You must select which base system to use when choosing the module type in Config Pro See Operations DZOME ME II Main Board on page 115 for information about LED indicators 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Familiarization continued D20ME ME II Factory Fitted Software D20ME Serial I O Architecture Serial Performance Enhanced Feature 68K Monitor Speed Change General Full The D20ME ME II has Base software which resides on the BootROM installed at the factory Each D20ME ME II board undergoes factory testing The leve
74. ed one connecting CCU A to the RS 232 Switch Panel the other connecting CCU B to the RS 232 Switch Panel Watchdog Cable For D200 systems two cable assemblies 977 0161 Assembly D200 are required one connecting CCU A to the RS 232 Switch Panel the other connecting CCU B to the RS 232 Switch Panel Ping Cable Assembly Connects CCU A to CCU B when a ping 977 0146 connection is used for communication between the two CCUs HDLC Cable Connects CCU A to CCU B when a D 20 977 0089 Assembly HDLC connection is used for communication between the two CCUs Redundant System Mounting the Mount the second CCU and connect power and ground as shown in the Hardware module layout drawing Mount the RS 232 Switch Panel Redundant Configure your CCUs for redundancy using Config Pro Refer to the Config Pro System online help for instructions Software Configuration 994 0078 2 00 8 General 84 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued et Switch Locate the following connections on the rear of the RS 232 Switch Panel anel Connectors P9 P10 P11 P12 P13 P14 P15 P16 e PI through P16 The RS 232 Switch Panel can switch up to eight serial connections from each of the two CCUs P1 through P8 are connected to CCU A and P9 through P16 are connected to CCU B e J through J8 Field equipment is connected to these ports If CCU A is active serial connections P1
75. either a Ping connection or a D 20 HDLC connection between CCUs A and B The method used depends on the availability of serial and D 20 ports As appropriate refer to Procedure Installing a Ping Cable on page 85 Procedure Installing an HDLC Cable on page 86 Serial communication cables The number of serial cables depends on your system configuration Serial connections from CCUs to your field equipment are cabled and switched through the RS 232 Switch Panel The RS 232 Switch Panel switches up to eight communications links to the Standby CCU in the event of a failure of the Active CCU See Procedure Connecting Serial Communi cation Cables on page 86 for details Note Refer to Required Components on page 84 for component part numbers and functions Note Refer to D20 D200 Redundancy on page 39 for a description of D20 D200 redundancy Note The RS 232 Switch Panel is not equipped with EMI protection circuitry If the connection length exceeds 3m a Serial Surge Protection Panel GE item number 540 0249 or equivalent protection device should be installed 994 0078 2 00 8 83 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued Required To implement a redundant D20 D200 system you need the following components Components and cables Watchdog Cable For VME and non VME D20 systems 977 0160 Assembly D20 two cable assemblies are requir
76. el Chassis for dual 48 Volts DC Power Supplies in Chassis for dual 48 Volts DC Power Supplies in and dual termination boards Chassis for single 48 Volts DC Power Supply in and 48VDC with 24VDC ISO 24 Volts DC out to system components D200 VME Dual 500 0317 Chassis for dual 48 Volts DC Power Supplies in dual 48VDC Dual Term with termination panel and 4 D 20 Links 4 D 20 Links Chassis See Appendix A Product Combinations for the possible matching of main Compatibility processor board Ethernet and memory expansion card combinations with chassis types General Full 994 0078 2 00 8 19 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D200 Front The D200 vertical slot chassis can carry up to eight main boards Panel ii Global Memory Up to four card DZQEME Power Supplies 7 7 S O OO O o 5 5 T D JE a JE AE off gt o ni ag E k Hi oo o el Ki K na S Ye So et ete fe fe Ol FERR gt e bd e 2 e e 3 e i eels 0 stile enoe l el el _ e amp mjm olele Up to eight D20ME Modem Slots ME II Main Boards Media Interface Card 994 0078 2 00 8 General 20 Full D20 D200 GE Energy Installation and Operations Guide Familiarization continued D200 Panel ee Modem Connectors
77. ements Follow all safety precautions and instructions in this manual Only qualified personnel should work on the D20 D200 Maintenance personnel should be familiar with hazards associated with electrical equipment e All AC voltage and current terminals are protected from accidental contact by mechanical safety shields The D20 D200 is designed so that field wiring does not have to be touched or disconnected when removing field replaceable printed circuit boards PCBs e All components within the D20 D200 are susceptible to damage from electrostatic discharge Observe standard ESD precautions 994 0078 2 00 8 D20 D200 Installation and Operations Guide GE Energy Product Support and Safety continued Hazardous Voltages can cause shock burns or death e Due to the common bus architecture of D20 I O peripherals an energized H d condition may exist due to induced voltage or unrelated voltage backfeed even ae ous though specific parts of the circuit have been de energized and presumed to be oltages safe Qualified personnel shall confirm the circuit is de energized before commissioning or servicing the equipment e Disconnect and lockout all power sources before servicing and removing components e Short all current transformer primaries before servicing e The D20 D200 is designed to allow some components to be hot swapped they can be safely removed and re installed without powering down the unit Peripherals Connectors under pl
78. erminal emulator WESMAINT II screen You can also see the results of the application spawning process Pass Fail tests are carried out on the e BootROM e User RAM e NVRAM e EPROM memory e Root process The self diagnostics also return measures on memory sizes for e RAM e EPROM e NVRAM The board ID address is returned which is useful for multi node systems The LNVRAM CRC test verifies that the configuration header is valid If this fails then the D2OME ME II starts using only the BootROM applications and operating system See Configuration File Download page 107 If the code and configuration files compiled for your specific system are already downloaded then you can login straightaway to WESMAINT II for powering up and testing If your system specific code and configuration files are not downloaded then you need to power up with the default configuration You can then login to the 68K Monitor download your system specific files and restart the D20 or D200 for testing See D20 D200 Software Configuration page 99 and Config Pro On Line Help For further specific testing log in to WESMAINT II See the WESMAINT I Users Guide and WESMAINT user guides for specific applications 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Power up and Test continued Testing If you have a D20 D200 redundant system you must test Redundangy e CCU A and CCU B are communicating
79. f Dependent Fault Rx2 Configuration Depends on Nature of Dependent Fault Off See Next Table General 994 0078 2 00 8 Full 115 D20 D200 Installation and Operations Guide GE Energy Operation continued LEDs vs MCU The MPU Run and Fault LEDs DS2 and DS7 together indicate the MCU s Status operating status MPU Run LED Fault LED MCU Operating Status cael 0 1 Applications downloaded and operating Flash 0 7 Applications downloaded but not operating Flash Flash Applications not downloaded and A aa ee ROM operating r Flash 0 5 Eoen error device address error simultaneously simultaneously D20 Power On the chassis mounted D20 Power Supplies there are LED indicators for each of Supply LEDs the supply voltages The indicators are illuminated green when that voltage is present D20EME LEDs The following table explains the operational function of the four LED indicators BATT 1 LED Lights when battery voltage drops below 3 Volts Replace battery immediately BATT 2 LED POWER LED 5 Volts power is available ACCESS LED Indicates D20EME is being accessed from VME bus 994 0078 2 00 8 General 116 Full GE Energy Operation continued D20 D200 Installation and Operations Guide Media Interface The 1OBASE T and 1OBASE FL modules have six indicators on the front panel for Cards LED Indicators RS 232 Switch Panel Active Standby Switch Operation General Full each channel Note
80. h the ventilation holes on the top of the unit possibly damaging or interfering with the safe and reliable operation of the D20 D200 If you cover the unit for maintenance remove cover before operating to provide adequate cooling airflow The D20 D200 generates radio frequency energy If it is not operated and used in accordance with the instructions provided in this guide it may cause harmful interference to radio communications in a residential area Users are required to correct interference at their own expense When mounting multiple D20 D200s in a rack or if mounting a D20 D200 in a rack with other equipment verify that there is at least one rack unit RU space above and below the D20 D200 to allow for cooling airflow 1 RU 1 75 inches Use only a standard PROMAINT cable GE Energy part number 977 0048 when you are connecting to the D20ME or ME II s front panel WESMAINT connector Use of any other cable may cause serious damage 994 0078 2 00 8 D20 D200 Installation and Operations Guide GE Energy Product Support and Safety continued Do s and Follow these practices at all times Don ts 1 10 11 12 13 Surge and noise suppression components used on the D20 and D200 are designed to conduct during transients to prevent nuisance operation or damage to internal components To ensure shunting of transients from line to ground the D20 s and D200 s earth ground stud must be connected to a l
81. her information 994 0078 2 00 8 General 22 Full GE Energy Familiarization continued WESTERM D20M backplane Termination Panel H REAR 5 Mount for second D20M a SCHROFF VME bus backplane pa we T Ribbon Cables to SCHROFF Backplane General Full 994 0078 2 00 8 D20 D200 Installation and Operations Guide WESTERM D20M Termination Panels are mounted behind the VME bus T FRONT Side of D200 Vertical Slot Chassis 23 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D20ME Main Module D20ME Four Versions Table Note LED Indicators 24 The D20ME is the e Main module of the D20 D200 It functions as a data concentrator and central processor of field data and e Acts as a master controller over other D20 peripheral I O modules which act as slaves The D20 I O peripheral modules perform the primary processing of data This increases the speed and efficiency of the D20 by reducing the workload on the main processor e The D20ME non VME is designed for use in single processor D20 devices e The D20ME VME is designed to fit in a standard D20 or D200 VME chassis and has access to External global memory VME based peripherals such as Ethernet cards e The D20ME II is available in VME and non VME versions It is functionally identical to the D2OME however it has the added capability to sel
82. iliarization continued D20 D200 Redundancy Failover Sequence General Full D20 D200 equipment redundancy requires e A second CCU Central Control Unit a term used to describe the D200 multi processor system and e One or more RS 232 Switch Panels Note The quiescent current of the 12 V power supply input on the RS 232 Switch Panel is 15 mA The maximum power requirement on the 12 V input during operation is 230 mA Through a toggle switch on the RS 232 Switch Panel you designate one of the CCUs as the Active unit If the Active unit hardware or software fails the Active CCU is automatically switched offline and the Standby unit is switched through to the field equipment i e it is made Active The RS 232 Switch Panel is not equipped with EMI protection circuitry If the connection length exceeds 3m a Serial Surge Protection Panel GE item number 540 0249 or equivalent protection device should be installed The following diagram illustrates a redundant D20 D200 system with CCU A active To Field Equipment a _ RS 232 Switch Panel CCU A Serial CCU B Serial Communications RS 232 Switch Communications Monitor and Control CCUA Active CCU B Standby Inter CCU Communications See Redundant D20 D200 Systems on page 83 for e Requirements for implementing a redundant D20 D200 system e Instructions for physically assembling a redundant D20 D200 system If the Active CCU
83. inued Procedure Code Download CCU Base General Full To download of a flash code file to a CCU type of D2OME module Step Action Code Download for CCU Base type DZOME 1 Restart the D20ME 2 When messages appear on the monitor press SPACEBAR within 5 seconds Result You are prompted with the message Are you sure you wish to abort the flash boot y n 3 Type y or Y to abort the normal startup 4 Press ENTER Result The login dialog appears 5 To login for Login type westronic and press ENTER then for Password type rd and press ENTER Result After a Welcome message the D20MES gt prompt will appear 6 Type sp to suspend all processes running on the D2OME 7 Type erase to clear the flash This will take several seconds Result The monitor will display before returning the D20MES gt prompt Erasing FLASH memory lt Checking FLASH contents Continued on next page 994 0078 2 00 8 105 D20 D200 Installation and Operations Guide GE Energy D20 D200 Software Configuration continued Procedure continued Step Action Optional Step 1 Speed up communications to shorten download time 8 Type Baud 38400 and press ENTER Note Speeds up to 230 4 kbps or lower speeds may be chosen based on ambient EMI WESMAINT cable length PC and communication software limitations etc Refer to Appendix B 68K Monitor Commands pag
84. ion continued D 20 DC Jumper locations on the D 20 DC Interface Interface Jumpers D 20 DC interface 520 0154 a Beo T E D 20 LINK i Lz 2 B E DUE a kEm E g E 2 Use jumpers e Z1 to Z4 for external power setting D 20 DC The following table gives jumper settings for Z1 to ZA Interface Settings Jumper Jumper Jumper Option Jumper Definition External Power Number Position Setting 1A 1B 1C Z1 to Z4 2 3 IN y D 20 Link Supplies Power to J8 3 4 IN y External Power on TB1 supplies J8 only 1 4 amp 2 3 IN y External Power on TB1 supplies D 20 Link and power to J8 994 0078 2 00 8 General 78 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued D20EME The D20EME is a self configuring product That is the D2OEME main board has no jumpers or switches to define parameters such as e VME interrupts e Ethernet bus address e Global memory starting address e Global memory size EME Main The following diagram identifies the location of the key components Board Jumper amp Component Locations a a earn LU ees gep pi pe pO R a a fa r r J 9 a i a _ a i z 2 Bl Li LJ F j 7 P pe Bge Bge BRE E re G r 7 y r j B T man ara o a m gt h na s C fa O 18 icra B Lithium Batteries BT amp BT2 General 994 0078 2 00 8 Full 79 D20 D200 Installation and Operations Guide GE Energy Connections and C
85. k and Splitter 3 2A 2B Jumper Definition D 20 Channel Used Z5 to Z6 1 2 IN y D 20 Channel 1 Used 2 3 IN 4y D 20 Channel 2 Used 3A 3B Jumper Definition S W Base Compatibility Z7 to Z10 19 ALL N OUT ALL OTHER BASES DEFAULT Z111 2 23 IN N Z7 to Z10 1 2 ALLIN N Base 3 11 Pre Win or Older Z11 3 3 IN Ni 76 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued D 20 RS 485 Jumper locations on the D 20 RS 485 Adaptor Adaptor Jumpers P1 A B TH 2 2 z4 D 20 RS485 Adaptor 520 0158 P3 Ta Use jumpers e Zl to Z4 for SW base compatibility setting D 20 RS 485 The following table gives jumper settings for Z1 to ZA Adaptor Settings Jumper Jumper Jumper Option Jumper Definition S W Base Compatibility Number Position Setting 5A 5B Z1 to Z4 1 2 ALL IN y Base 3 11 Pre Win or Older Z1 to Z4 1 2 ALL OUT y ALL OTHER BASES DEFAULT Note The D 20 RS 485 Adaptor is used only in conjunction with the D 20 Communications Interface module General 994 0078 2 00 8 Full 77 D20 D200 Installation and Operations Guide GE Energy Connections and Configurat
86. l of testing depends on the type of system you have ordered See D20 D200 Software Configuration page 99 e Supports eight serial channels and utilizes a serial I O SIO chip called the Octart e Serial channels are routed to the DB 9 connectors on the back of the chassis e One channel COMO from the rear panel is also routed to the WESMAINT DB 9 connector on the face plate of the processor card Note Use only a standard PROMAINT cable GE Energy part number 977 0048 when you are connecting to the D20ME or ME IPs front panel WESMAINT connector Use of any other cable may cause serious damage The following table gives the serial communication performance of the D2OME The information below is provided only as a guideline for comparison Note 1 The aggregate limits of the modules are dependent on the quantity and processing load of other applications running in the modules Note 2 The actual communication speed of any port is defined by and limited to speeds that individual applications support Some applications and base systems may not support baud rates higher than 9600 Aggregate serial communications 7 ports at 38 4 kbps plus WESMAINT limit of module half duplex Using the Monitor s BAUD command the communication speed of the WESMAINT port can be changed to a higher or lower rate The most common reasons for increasing the WESMAINT port speed are to reduce the time required to e Download application code fi
87. l programs Windows Terminal for example may have other restrictions Check the program s User s Guide for help The SET BAUD RATE command changes the data rate of the WESMAINT port to a user supplied value Command Format BAUD baud_rate Variables None Parameters baud_rate 7 the new data rate for the port in bps Example Type BAUD 4800 and press ENTER Results The monitor switches to communicate at 4800 bps Special See warning above Considerations Speed change made using the SET BAUD RATE command are not saved in NVRAM the monitor will return to 9600 bps after a restart It is recommended that this command be only used to speed up a serial download and not to redefine the operational state 994 0078 2 00 8 127 D20 D200 Installation and Operations Guide 68K Monitor Commands continued Supported Speeds 128 The supported data rates in bps are 900 9600 1050 14400 1200 19200 1800 28200 2000 38400 2400 57600 3600 115200 4800 230400 7200 994 0078 2 00 8 GE Energy General Full D20 D200 GE Energy Installation and Operations Guide MODIFICATION RECORD VERSION DATE AUTHOR CHANGE DESCRIPTION 2 00 July 27 2007 L Lu Modified the notes on Page 45 and 46 to state that the DCD and CTS must be disabled for RS 485 to function correctly CC 20070623 0003 Jan 9 2008 M Haska Ad
88. le to the flash memory and to e Carry out a configuration download Refer to Appendix B Changing the Baud Rate page 127 for more information 994 0078 2 00 8 25 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D20 Supplying Power D20 Power Supply External Power Supplies Redundant Power Supplies 26 There are various power supply options for a D20 system e Standard Chassis mounted Power Supplies e Auxiliary Power Supplies e Redundant Power Supplies The chassis mounted power supply modules are switch mode converters that provide output power for the DZOME ME II board VME cards modems and D20 Peripheral VO modules as required If you have an extended system with more than five peripherals then the chassis mounted D20 Power Supply will not be adequate You will need to install an external power supply A redundant power supply provides fail over protection and ensures continuous power to the unit 994 0078 2 00 8 General Full GE Energy Familiarization continued Standard Power Supplies specific requirements Contact GE Energy for details D20 D200 Installation and Operations Guide The following table gives details of the standard chassis mounted auxiliary and redundant power supplies that are available Other power supplies are available for
89. ller at a given place to operate together in an expected environment to perform a specific task but not intended to be placed on the market as a single functional or commercial unit e g entire substation LV Directive Low Voltage Directive 2006 95 EC System or installation A combination of several equipment finished products and or components combined designed and or put together by the same person system manufacturer intended to be placed on the market for distribution as a single functional unit for an end user and intended to be installed and operated together to perform a specific task 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide CE Mark Compliance Information continued Explanatory Note General Full Consumer products those sold to the public through retail are designed to be installed by untrained personnel in the standard functional environment e g PC enclosure using only basic tools and a provided user s manual Additional adjustments to achieve EMC or LVD compliance are not required Such products must bear the CE mark logo GE products are industrial grade products and are not available for sale through retail These products require trained personnel for installation and may require additional adjustments configuration or placement in a protective environment to meet requirements of EMC or LV Directives Such products typically are n
90. log input Optional High Voltage peripherals are available for the D20 and D200 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Familiarization continued TO Peripheral Module Assembly Hot swap Peripherals General Full Each D20 peripheral I O module consists of two separate assemblies e WESDAC logic panel for Data Acquisition and Control e WESTERM panel for field Termination The logic panel contains the logic circuitry and active components The termination panel provides terminations for all field I O power the local WESMAINT port and the HDLC port for the D 20 Link Acrylic Display Cover Terminal Blocks Metal Mounting Plate The logic board sits in a metal enclosure and plugs directly into the termination panel The termination panel sits on a 5 25 wide metal panel designed for flat or rack mounting The logic panel enclosure is faced with semi transparent acrylic through which the user can monitor LED displays for various peripheral functions and all field I O points The WESDAC board can be hot swapped off the WESTERM board without disconnecting the power A module failure is indicated on the LED displays If a unit fails you can unplug the failed WESDAC unit and replace it with a working unit while the power remains on Once the new unit is installed the DZOME ME II automatically downloads the appropriate database parameters to the module to make it operati
91. mark affixed to a finished product signifying its compliance with relevant European Union EU directives Direct function Defined as any function of a component or a finished product that fulfils the intended use specified by the manufacturer in the instructions for use for an end user This function can be available without further adjustment or connections other than simple ones that can be performed by any person not fully aware of the EMC implications DoC Declaration of The Declaration of Conformity states which CE mark directive s has been met and includes a Conformity signature of a company official indicating the company s responsibility for its CE mark compliance claim EMC Directive Electromagnetic Compatibility Directive 2004 108 EC Finished appliance A finished appliance is any device or unit that delivers a function and has its own enclosure A finished appliance is considered as apparatus in the sense of the EMC Directive if it is intended for the end user and thus has to fulfill all the applicable provisions of the Directive When the finished appliance is intended exclusively for an industrial assembly operation for incorporation into other apparatus it is not apparatus in the sense of the EMC Directive and consequently the EMC Directive does not apply Fixed installation A combination of several equipment systems finished products and or components assembled and or erected by an assembler insta
92. modems If both Ethernet and modems or several modems are required then an external 12V power supply is generally required Common Power Consumption Ratings e D20EME w MIC 0 60A 12V e D20ME 0 10A 12V e WESDAC 202 Modem 0 10A 12V e Telenetics Modem 0 35A 12V Example 1 D20ME 1 D2OEME w 10BaseT and 1 Telenetics Modem exceeds the available 12V Capacity 994 0078 2 00 8 123 D20 D200 Installation and Operations Guide GE Energy Product Combinations continued D 20 When using the D20ME with the older vintages of the D 20 peripherals there are Input Output some exceptions that apply Peripheral i pama The newest design of the peripherals has a jumper which allows you to select Compatibility between Shunt or Series capacitors e You need to change the older vintage of the D20 backplane vintage 4A or older to a new backplane vintage 5A or newer and set a jumper to use shunt caps for the peripherals e If the EPLDs on the peripherals are older than V1 5 you need to upgrade them to PERFPAL 1 5 DO NOT upgrade them to newer versions of the PERFPAL as they are not 100 backward compatible e Special arrangements need to be made with GE manufacturing to obtain PERFPAL V1 5 which are not kept in stock The communication statistics on the D 20 link will never be as good as they are with new peripherals but they sh
93. mpers WESTERM D20 S 517 0165 r Pil a 9 8 1 1 Iz fz 3 wae i l it P zo zm IOI 1 4 4 To set Module address jumpering on Z1 see WESTERM Addressing page 65 Use jumpers e Z2 and Z3 for supply voltage setting e Z4Ato Z11 to set wetting configuration for 64 digital inputs DI in groups of eight See table below next page General 994 0078 2 00 8 Full 67 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM The following table gives jumper settings for Z2 to Z11 D20S Settings Jumper Jumper Jumper Option Jumper Definition Status Number Position Setting 1A 1B 1C 1D 1E Z2 amp Z3 1 2 IN y y D20 Peripheral DC Supply Voltage 2 3 IN y y External DC Supply Voltage on TB1 65 and 131 Z4 1 2 amp 3 IN y y Contact Wetting Configuration DI 1 8 4 2 3 IN y y Group Common Configuration with Voltage Input DI 1 8 Z5 1 2 amp 3 IN y y Contact Wetting Configuration DI 9 16 4 2 3 IN y y Group Common Configuration with Voltage Input DI 9 16 Z6 1 2 amp 3 IN y y Contact Wetting Configuration DI 25 32 4 2 3 IN y y Group Common Configuration with Voltage Inp
94. nd configuration file download times are considerably increased The 68K Monitor is a debugging and diagnostics tool that is accessible as a menu selection in WESMAINT II or from a basic login prompt if WESMAINT is not available Note For further information about using the 68K Monitor refer to the 68K Monitor User s Guide 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide Power up and Test continued Procedure Set Steps to set up a PC to act as a WESMAINT II terminal up Terminal Open the VT100 compatible terminal emulation software you are going to use Verify or set terminal communications settings as follows Data Rate 9600 bps Stop Bits Parity Flow Control Xon Xoff software Connector Settings COM 1 or COM2 as required by the computer you are using Results Your terminal emulator settings are now configured General 994 0078 2 00 8 Full 9 1 D20 D200 GE Energy Installation and Operations Guide Power up and Test continued Procedure Powering up the D20 Software Corruption on Power up Procedure Workaround 92 Follow these steps to power up the D20 and check for correct functioning of the components 1 Check that all field wiring grounding wires and fuses are in place and secure on your D20 system Turn the chassis mounted Power Supply switch to ON Result The unit is powered up On start up inspect the DZ2OME ME II LED
95. nto a D20ME e Windows PC with terminal emulation communication software loaded e The code file in the Motorola S record format preferably located on a local hard drive If the file is located on a network or floppy drive the download may be significantly slower This file typically will be named down shx or salxxxx shx e AWESMAINT cable for connecting the PC to the DIOME WESMAINT port on the front panel e The D20ME module must have its hardware option jumpers set be installed into a D20 or D200 chassis ready to power up If you are upgrading from a D20M board to a D20ME board you must use the shx file for the ME board not the bin file 994 0078 2 00 8 General Full D20 D200 GE Energy Installation and Operations Guide D20 D200 Software Configuration continued Setup To set up a PC to act as a WESMAINT II terminal see Power up and Test page WESMAINT 89 I terminal Procedure If the DZOME BootROM Base Type is already known skip this procedure Identify Base Step Action Configure and Connect PC to DZOME 1 Connect a WESMAINT cable from the PC s com port to the DZOME front panel WESMAINT port Identify D20ME Type 2 Restart the D2OME power off on cycle while watching the PC monitor If the first line of output text is Board type is P149 0 D20ME BOOTROM D20 Base P130 0 GE Energy Services CCUME BootROM CCU Base
96. on D 20 Channel Used Z5 to Z6 1 2 IN y D 20 Channel 1 Used 2 3 IN y D 20 Channel 2 Used 3A 3B Jumper Definition Repeater Channel N A Z7 to Z8 1 2 IN y RS 485 Interface Connected to D 20 Channel 1 2 3 IN y RS 485 Interface Connected to D 20 Channel 2 4A 4B Jumper Definition S W Base Compatibility Z9 to Z12 1 2 ALL IN y Z13 amp 1 2 IN J Base 3 11 Pre Win or Older Z14 Z9 to Z12 1 2 ALL y OUT ALL OTHER BASES Z13 amp 2 3 IN y Z14 General 994 0078 2 00 8 Full 75 D20 D200 Installation and Operations Guide GE Connections and Configuration continued Energy D 20 Splitter Jumper locations on the D 20 Splitter Jumpers D 20 Splitter 520 0118 J3 J4 J5 J J J8 J9 J10 J1 1 1 4 2 D 20LINK z Z a z mm J 2 13 J14 s J16 ig s 18 J2 1 B ag 5 L_0 20 LINK TA zn mS 1 pe 4 27 mm O z9 mm 75 m zs z0 m Use jumpers e Z1 to Z4 for external power setting e Z5 and Z6 for D 20 channel used e Z7 to Z11 for SW base compatibility setting D 20 Splitter The following table gives jumper settings for Z1 to Z11 Settings Jumper Jumper Jumper Option 1 Jumper Definition External Power Number Position Setting 1A 1B 1C Zl to Z4 1 4 amp 2 OUT y D 20 Link Power Supplies Splitter 3 1 4 amp 2 IN y External Power on TB1 supplies D 20 Lin
97. onal Note This can be done without removing power from the peripheral hence hot swap 994 0078 2 00 8 29 D20 D200 Installation and Operations Guide GE Energy Familiarization continued D20A Analog Input Peripheral D20S Digital Input Peripheral D20K Control Output Peripheral 30 The D20A peripheral is a 32 point analog input interface module for the D20 The D20A WESDAC logic module plugs directly into a D20A WESTERM termination panel which provides three screw compression type terminals for each input shield and sockets for analog scaling networks DB25 and barrier strip termination options are also available Provision is made for configuring analog loop supply from the D20A or externally Loop voltage is fused and can be monitored An on off line indication is passed to the D20 D200 where it can be used as a pseudo status The D20S can accept up to 64 digital inputs The WESDAC D20S logic module plugs directly into a WESTERM D20S termination panel equipped with screw compression type terminals for field terminations DB25 and barrier strip termination options are also available The D20S termination panel is jumper configurable for contact wetting supplied from the D20S or an external source Wetting voltage is fused and monitored An on off line indication is passed to the D20 D200 where it can be used as a pseudo status The D20K is a 32 point control output interface module for the
98. onfiguration continued Table Main This table identifies some of the D2OQEME main board s important components Components Component Name Function JP5 Battery Removable jumper when storing board for disconnect jumper extended periods BT1 BT2 Lithium batteries Maintain NVRAM in the event of a power failure J1 J2 Connectors To connect the optional memory expansion daughter board P4 Connector Power and communication link to MIC D11 A BATT 1 LED Lights when battery voltage drops below 3 Volts Replace battery immediately D11 B BATT 2 LED D12 A POWER LED 5 Volts power is available D12 B ACCESS LED Indicates D20EME is being accessed from VME bus D20EME LEDs For LED operation See D20EME LEDs page 116 Memory The Memory Expansion card has no user configurable options Expansion Card 994 0078 2 00 8 General 80 Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued MIC Jumper Options 10BASE T MIC Jumper Settings 10BASE2 MIC Jumper Settings General Full Each of the two channels on the MIC includes a set of jumpers to enable or disable various operational modes Note The three module types have different jumper configurations so be sure to use the correct table for your module The following table specifies the jumper settings to enable or disable the various
99. onfiguration data and any other database information stored in NVRAM is lost e You have to download the configuration file after battery changing to restore operation e Use non conductive cleaning solution to prevent battery performance deterioration e Dry batteries at a temperature below 85 C to prevent seal deformation which may result in leakage e Avoid inversion of polarity exposure to high temperatures such as soldering or spot welding excessive force to terminals e Wear gloves or finger caps when handling batteries to keep them clean e For long term storage keep at temperatures and humidity below normal avoid shorting or loading while stored e There are many electronic components near the battery that are sensitive to electrostatic discharge e Observe extreme caution and proper procedures when servicing components that are sensitive to electrostatic discharge 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Servicing continued AN Recycling of Batteries Procedure Change Battery Note General Full Do not disassemble crush puncture or incinerate the battery Handle a damaged or leaking battery with extreme care If you touch the electrolyte wash the exposed skin with soap and water If the electrolyte contacts your eye flush the eye with water for 15 minutes If you have inhaled the electrolyte move to fresh air and monit
100. or breathing and circulation In each case seek immediate medical attention The D20ME lithium battery is recyclable and does not contain mercury cadmium or lead in levels above those regulated by the European Union Recycle the battery according to local waste management regulations In accordance with European Directive 2006 66 EC batteries are marked with the crossed out wheeled bin which indicates that they cannot be disposed of as unsorted municipal waste in the European Union Users of batteries must use the collection points available to customers for the return recycling and treatment of batteries Customer participation is important to minimize the negative effects of batteries to the environment and sustain available natural resources For more information see www weeerohsinfo com To change each D20ME battery follow these steps It is recommended that both batteries be changed as a set Battery Removal Using a plastic or other non conductive tool pry the black plastic retaining clip holding the battery away from the battery holder When free the battery and clip can be removed together Result The battery and clips are removed Remove the clip from the battery Battery Replacement Place new battery into battery holder carefully noting proper polarity Replace retaining clip across the center of the battery and press down until it clicks into the retaining notches in the battery holder Repeat steps 1
101. ot required to bear the CE mark logo Example A clear distinction exists between a digital input card for a PC and the D20 digital input module A PC digital input card is a consumer product sold over the counter An untrained person can install this card without specialized knowledge of EMC using only the supplied user s manual This PC digital input card should meet the intent of EMC amp LV Directives when installed in a standard PC enclosure for which it was designed and tested Whereas the D20 digital input module can be installed in numerous configurations and environments but by trained personnel 994 0078 2 00 8 D20 D200 Installation and Operations Guide GE Energy About this Guide The D20 and The D20 and D200 remote terminal units belong to the same product family D200 Using this Use this guide for installing operating and maintaining your D20 or D200 The Guide guide applies to both products Separate sections are provided where there are significant differences between the two Many optional add ons are available for customizing the D20 or D200 for specific operational requirements This guide is restricted to a standard D20 D200 assembly with peripherals 994 0078 2 00 8 General 10 Full GE Energy D20 D200 Installation and Operations Guide Getting Started Required Steps Follow these steps to install and set up your D20 or D200 system Installation Steps General Full Step Action
102. ould not be any worse than they were in the existing system PCOMMONSs should match the version of base software being used Peripheral Use the following table to check the Base compatibility and Minimum BootROM for Compatibility D 20 Peripherals boards Table 2 Product Vintage Release D 20 Communications Base Minimum Date Design Detail Compatibility BootROM D20A Vintage 01A 16A Shunt Cap Perpal 1 V1 5 All Any BootROM WESDAC 511 0101 Vintage 17A 20A 97 05 13 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 and newer P002 2 3 05 or P002 3 1 00 Vintage 21A 23A 98 09 18 Jumper Caps Shunt Series All Any BootROM current Perfask V0 0 See note 3 Vintage 22A Note 1 98 09 29 Series Cap Perpal 1 V1 5 All Any BootROM D20K Vintage 01A 12A Shunt Cap Perpal 1 V1 5 All Any BootROM WESDAC vintage 13A 14A 16A 96 11 12 Series Cap Perfuni V0 0 D20 base 3 51 P002 3 05 508 0101 and newer P002 2 3 05 or P002 3 1 00 Vintage 15A Note 1 97 03 11 Series Cap Perpal 1 V1 5 All Any BootROM Vintage 17A current 98 07 02 Jumper Caps Shunt Series All Any BootROM Perfask V0 0 See note 3 994 0078 2 00 8 General 124 Full D20 D200 GE Energy Installation and Operations Guide Product Combinations continued Peripheral Compatibility Table 2 continued Product Vintage Release D 20 Communications Bas
103. ow impedance ground using braided cable or heavy solid copper conductor 12 AWG recommended When making ground connections ensure that all surfaces that are used for grounding are free of dirt residue and corrosion A coating such as glyptol can be used to protect these connections from oxidation and dirt deposits Ensure that cable shields are grounded at either the D20 or D200 auxiliary ground stud or at the field equipment Do not ground the shields at more than one point because a potential difference may exist between grounds causing ground loops and undesirable noise sources Ensure that all nuts and screws are properly tightened Always replace fuses with the same type and rating used by GE Energy For fuse types and ratings see Servicing page 118 When connecting to communications equipment such as modems or radios always use appropriate surge protectors to protect the communication ports To prevent interference with communications route all communication cables away from power carrying cables Always fuse protect field sources Always configure the jumpers in your D20 or D200 prior to connecting field I O Follow all instructions in this guide as they are presented Do not operate the D20 or D200 if it has been dropped or damaged Return it to GE Energy for inspections and repair The D20 and D200 power supplies use switching technology For proper operation the input voltage must be within specified limits prior
104. ows the location of some of the optional jumpers and components Board Layout found on the D20ME II cards Part 526 2006 and 526 2007 o CF ryc Fjo Ca ie a on jae ae Bub maza naaa R5109 Diy BATTERY POLARITY m _ GE ENERGY 820 0516 P00 The WESDAC D20ME II is functionally identical to the WESDAC D20ME except for the added capability to select on a per channel basis RS 232 or RS 485 RS 422 interfacing General 994 0078 2 00 8 Full 45 D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME Il Jumpering continued Table VME Jumper Options Single Node Multi Node Notes 46 GE Energy The following tables summarize the jumper settings for each board function and position that is installed in a CCU for D20 or D200 For D20 or D200 Board Function JP1 JP2 JP3 1 JP3 2 Master VME Address Bits RTC RTC Slave 4 3 2 1 SERCLOCK BRTC Single Node OUT IN IN IN IN OUT IN For D20 or D200 Board Function JP1 JP2 JP3 1 JP3 2 Master VME Address Bits RTC RTC Slave 4 3 2 1 SERCLOCK BRTC Node 1 OUT IN IN IN OUT IN IN Node 2 IN IN IN OUT IN IN OUT Node 3 IN IN IN OUT OUT IN OUT Node 4 IN IN OUT IN IN IN OUT Node 5 IN IN OUT IN OUT IN OUT Node 6 IN IN OUT OUT IN IN
105. press ENTER Result Fail over occurs W a g a om Verify the switch over see Procedure page 98 994 0078 2 00 8 97 D20 D200 Installation and Operations Guide GE Energy Power up and Test continued Procedure Follow these steps to verify either hardware or software switch over Connect a WESMAINT cable to the female DB 9 WESMAINT II port on the front panel of the CCU B D20ME ME II board which was originally the Standby unit Fail over has occurred If the previously Active A CCU powers up after a fail over from CCU A to CCU B then you will see STNBY at top left when you login to WESMAINT on CCU B This can take up to a minute to occur Note If you cannot login to WESMAINT on a CCU then the unit is powered down A D20MEA gt or D20MEB gt prompt is seen on your emulator screen 994 0078 2 00 8 General 98 Full GE Energy D20 D200 Installation and Operations Guide D20 D200 Software Configuration This Section D20 and D200 Software Introduction When to Download General Full Use this section as a guide for e An introduction to the software components used in the D2OME ME II module e How to identify the type of Base software installed on your DZOME ME II module e An overview of the software tools you will use e How to download code and configuration files to the Flash memory on your D20ME ME II module or modules on your system using a serial connection The D20ME has Base softw
106. quisites for Code Download 108 Before you can put a D20ME II module into service it must have a firmware application code loaded into memory All D20ME II boards use Flash memory to store the application code You can load the Flash code file serially into the memory of the D20ME II via the 68K Monitor using most types of Windows communication software such as HyperTerminal The D20ME II module type is determined by the version of BootROM installed which identifies how the module will be used Because the download method depends on which BootROM is installed you need to determine the type of DZOME Il module before downloading the Flash code Note The xx in the Label column is the software revision number Module Type BootROM Label D20ME II D20 Base SBU0000 xx D20ME II ME CCU SBU0001 xx You need the following items to successfully load a Flash code file into a D20ME II module e Windows PC with HyperTerminal or equivalent communication software loaded e The code file in the Motorola S record format located on a local hard drive If the file is located on a network or floppy drive the download may be significantly slower This file is typically named down shx e A WESMAINT cable for connecting the PC to the DZOME II WESMAINT serial port e The D20ME II card with the hardware option jumpers set installed in a D20 or D200 chassis and ready to power up 994 0078 2
107. r Commands 127 994 0078 2 00 8 D20 D200 Installation and Operations Guide GE Energy Product Support and Safety Getting help Search Technical Support Contact Customer Support Product returns A If you need help with any aspect of your GE Energy product you have a few options The GE Energy Web site provides fast access to technical information such as manuals release notes and knowledge base topics Visit us on the Web at http www gedigitalenergy com The GE Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 877 547 8630 International customers please call 1 905 927 7070 Or e mail to ge4service ge com Have the following information ready to give to Customer Service Ship to address the address that the product is to be returned to e Bill to address the address that the invoice is to be sent to e Contact name Contact phone number e Contact fax number Contact e mail address e Product number serial number e Description of problem The Customer Service centre will provide you with a case number for your reference Before you return a product please contact the GE Energy Customer Service Center to obtain a Return Merchandise Authorization number and complete instructions for return shipments A Return Merchandise Authorization RMA
108. res This dial indicates the mains supply voltage setting 115V or 220V 2 Set the voltage by carefully inserting a small screwdriver through the aperture to turn the dial approximately 45 Result The mains power supply rating has been set for the Power Supply 994 0078 2 00 8 51 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued Procedure To switch 12 12V power supply Step Action 1 Remove the 12 12V Power Supply from the D200 Chassis Inspect the right side of the casing Note In the middle at the bottom of the right side a toggle switch is visible through one of the casing apertures This switch indicates the mains supply voltage setting 220V 110V 2 Set the voltage as required by carefully toggling the switch through an aperture in the underside of the casing Result The mains power supply rating has been set for the Power Supply 994 0078 2 00 8 General 52 Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued Termination Panels Jumper Settings Termination Panels Power Supply WESTERM D20M SS Power Supply General Full There are three WESTERM Termination Panels For jumper configuration settings for each of these boards see the Module Layout drawings e WESTERM D20M SS for non VME see 5 7 0224 ML e WESTERM D20M for VME see
109. ring e Tie wraps for organizing wiring and cables e Multimeter for testing voltages and I O points e Needle nose pliers for setting jumpers for example e PROM puller only required if you are going to be upgrading or installing PROMS in the field Depending on how you are going to be labeling your cables and wires you may need e Heat shrink label printer e Heat gun for shrinking 994 0078 2 00 8 General 12 Full GE Energy D20 D200 Installation and Operations Guide Familiarization Introduction What are the D20 and D200 Separate Peripherals Assembling a D20 General Full Use this section to become familiar with the various components that make up a D20 or D200 system The D20 is a standalone remote terminal unit RTU It consists of one or more main processor boards peripheral I O modules termination panels power supply and communication equipment These components combined with software applications form the D20 RTU System The D20 acts as a data concentrator and central processor Field data gathered through the peripheral modules and external Intelligent Electronic Devices IEDs are stored in the system database and can be accessed by the application programs loaded into the D20 The D20 design has horizontally mounted processor boards with multiple boards in some versions The D200 shares the same overall design concept as the D20 but it has vertically mounted processor boards
110. s A all D20 and D200 products must be installed in an EMC grade secondary metallic protective enclosure cabinet Additional EMC countermeasures may have to be applied depending on complexity and size of the system 994 0078 2 00 8 D20 D200 Installation and Operations Guide GE Energy CE Mark Compliance Information continued Electrical The D20 and D200 products have been designed and hardened to operate in the Immunity to industrial and harsh environment of electrical substations Pleci al Immunity to electrical transients was tested on representative samples according to Transients f i i the following standards Considerations EMC Standards EN61000 4 2 EN61000 4 5 EN61000 4 10 EN61000 4 16 EN61000 4 3 EN61000 4 6 EN61000 4 11 EN61000 4 17 EN61000 4 4 EN61000 4 8 EN61000 4 12 EN61000 4 29 Proper installation and wiring practices must be observed to achieve designed protection levels for immunity to electrical transients defined by the individual standards Refer to the product installation guide Low Voltage To meet essential safety requirements of the LV Directive 2006 95 EC selected D20 Directive and D200 products must be installed in a secondary cabinet if an operating voltage Considerations on any of the terminals is equal to or higher than 50 VAC or 75 VDC Proper wiring practices and applicable local safety standards defining protection against electrical shock must be observed at all times Term Description CE mark A
111. sh Erased is displayed when completed Optional Step 1 To speed up communication to shorten download time 7 Type Baud 38400 and press ENTER speeds up to 230 4 Kbps or lower speeds may be chosen based on ambient EMI cable length PC limits etc Result _ The communication speed of the 68K Monitor is set to 38 4 Kbps 994 0078 2 00 8 General 110 Full D20 D200 GE Energy Installation and Operations Guide D20 D200 Software Configuration continued Software Configuration D20ME Il continued Procedure D20ME II D20 Base continued Step Action Optional Step 2 To receive feedback during download 8 Configure the HyperTerminal to communicate at the same speed and reconnect to the 68K Monitor 9 If the communication software you are using does not have a progress indicator you can enable echo to display the code file on the monitor as it is transferred The echo option can be usually found in the Communication Settings or Properties of the communication program Note Enabling echo may slow the transfer speed Download Code File 10 Type dl and press ENTER to ready the D20ME II to receive the downloadable code file 11 Click Transfer Send Text File from menu bar Result A dialog box opens prompting you to locate the Down shx file that you wish to download 12 Select the correct file and click Open to start the transfer Result
112. ssions Note When operating a serial communication channel in RS 232 mode always have the corresponding switch OFF SW1 pins Serial Comm Port RS 485 2 RS 485 4 RS 232 wire wire 1 16 1 ON OFF OFF 2 15 2 ON OFF OFF 3 14 3 ON OFF OFF 4 13 4 ON OFF OFF 5 12 5 ON OFF OFF 6 11 6 ON OFF OFF 7 10 7 ON OFF OFF SW2 SW2 allows each serial communication port channel to be set for either RS 485 RS RS 485 RS 232 422 mode with the switch ON or for the default setting of RS 232 mode with the Mode Selection switchi OEE JP10 pins Serial Comm Port RS 485 RS 422 RS 232 mode mode 1 16 1 ON OFF 2 15 2 ON OFF 3 14 3 ON OFF 4 13 4 ON OFF 5 12 5 ON OFF 6 11 6 ON OFF 7 10 7 ON OFF 994 0078 2 00 8 General 48 Full GE Energy Connections and Configuration continued D20ME II Jumpering continued JP11 RS 232 RS 485 Operation Table Serial Port Pinouts General Full D20 D200 Installation and Operations Guide A JP11 jumper is always installed in conjunction with a serial communications port channel The jumper s position depends on whether the channel has been mode selected as either RS 232 or RS 485 see SW2 Note In order for RS485 RS422 to operate the RTS ON OFF setting must be enabled and both DCD and CTS must be disabled in Config Pro specific to
113. sted to ensure that Unit has sustained no accidental physical damage Airflow is not obstructed Connectors and cables are intact and firmly attached Fuses are intact Battery condition is good Servicing Tasks Use this section of the guide for regular servicing and preventative maintenance inspection tasks Locations and standard values of all fuses How to inspect and replace batteries on the DZOME ME II main board D20 Power The D20 Power Supply has one or two field replaceable fuses Supply Fuses Fuses 580 2004 580 2005 580 2006 F 118 WESDAC D20PS a Field Replaceable aay 2 Fuse Replaceable Field replaceable fuses for the standard chassis mounted Power Supplies Replacement Fuse Fuse Function 4 x 114 Time Delay Line DC Input 4arosov Neutral DC Input 4aresov 580 2007 F Line DC Input 4arzsov 994 0078 2 00 8 General Full Power Supply F F F F 1 2 1 F2 1 2 1 D20 D200 GE Energy Installation and Operations Guide Servicing continued Fuse Locations The D200 has one field replaceable fuses located on the Power Supply together with D200 a spare fuse Replaceable The following table shows the standard replaceable fuses that are used in the various Fuses hardware options for the D200 Fuse PS Board Replacement Where Used Fuse Part Type Number Fl 520 0150 MDL 10A SLO BLO 48VDC Field Supply 940 0074 520 0151 MDQ 5A 250VAC
114. t procedure reveals that your D20 D200 is not functioning properly due to software malfunction then you need to download code and configuration files See D20 D200 Software Configuration page 99 and refer to the Config Pro On Line Help The system components that are required for configuring and testing the D20 D200 are e WESMAINT I facility e 68K Monitor e Config Pro system To prevent burning out the main processor board make two important checks before switching on the D20 or D200 e Check that the external power supply input level is correct for the Power Supply fitted to the chassis See Standard Power Supplies page 27 e Ifyou have 125VDC or 110VAC input then jumpers Z22 and Z23 on the WESTERM D20M 517 0225 or 517 0224 must be jumpered 2 3 994 0078 2 00 8 89 D20 D200 Installation and Operations Guide GE Energy Power up and Test continued Accessing WESMAINT I Using a Terminal Note 68K Monitor 90 You can use a VT100 compatible terminal or a terminal emulation program to directly access the WESMAINT II facility Config Pro s Terminal Emulator is an example of a suitable terminal emulation program Note For further information about using WESMAINT II software to perform any of the test procedures in this section refer to the WESMAINT II User s Guide Microsoft Windows HyperTerminal can be used for terminal emulation but it is NOT recommended because code a
115. tion continued D20 Rear The Single Slot non VME chassis has the WESTERM D20M SS Termination Panel Panel attached directly to the chassis non VME Power Supply Connector Block D20 Rear The Termination panel for the VME version for the DZOME ME II is the Panel VME WESTERM D20M A D20M is required for each D20ME ME II board Termination panels are mounted separately to the D20 chassis The VME chassis kit is supplied with a VME bus backplane called the WESTERM D20VME The VME bus backplane connects to the Termination panels using ribbon cables e Single D20ME ME II to the D20M Termination panel with a ribbon cable from Slot 1 on the bus backplane e Multiple DZOME ME II boards to D20M Termination panels from multiple slots on the bus backplane The WESTERM D20VME bus backplane for single DZOME ME II board Power Supply Connector Block i Ribbon cable from slot 1 to WESTERM D20M General 994 0078 2 00 8 Full 17 D20 D200 Installation and Operations Guide GE Energy Familiarization continued WESTERM The WESTERM D20M can be mounted in two ways aint 1 With the standard chassis it is mounted separately into the 19 standard rack on a Termination 2U mounting plate Panel Ribbon cable connector Method 1 Power Termination Block toii the WESTERM D20VME bus backplane ggogoggoagg Com1 Com2 Com3 Com D 20 Link Ports Com5 Com6 Com WESTERM 2 With the M
116. to turning on the D20 s or D200 s power switch Do not apply voltages outside the range of the product specifications Voltages outside the specified range may lead to premature product failure Do not modify the D20 or D200 without prior written authorization form GE Energy Make sure the D20 or D200 is grounded using the protective ground stud the D20 or D200 and the protective earth system of the facility Minimum 12 AWG f Connection must be provided with separate green yellow wire connected between is recommended Protective Earth Ground 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide CE Mark Compliance Information Overview Classification of D20 D200 Products from the EMC Directive Perspective Radiated Emissions and Radiated Immunity Considerations General Full Individual products of the D20 and D200 automation product family are classified according to EU Directive 2004 108 EC as subassemblies finished appliances exclusively intended for an industrial assembly operation for incorporation into other apparatus They are not apparatus in the sense of the EMC Directive To achieve CE mark compliance the end user shall be responsible for ensuring the final system installation conforms to all requirements of the European Union Electromagnetic Compatibility EMC and Low Voltage LV Directives Products installed in secondary EMC grade protection metallic cabinets
117. tting the internal supply common Since bipolar status inputs are allowed the polarity of the external supply is irrelevant Fuses F2 and F3 provide fusing on each leg of the supply See WESTERM D20C Jumpers page 71 994 0078 2 00 8 General 58 Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued WESTERM D20AC DC Power Supply General Full Redundant DC power supply connections to the WESTERM D20AC are provided on TB5 1 DC1 TB5 2 DC1 TB5 3 DC2 and TB5 4 DC2 DC 1 TBS gu DC 2 Fuses F1 and F2 provide fusing on each leg of the supply 994 0078 2 00 8 59 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued D 20 Interface Power can be supplied to the D 20 Communications Interface D 20 Splitter or D 20 Modules DC DC Interface modules using Power Supply e D20 Link e Externally through terminal connector block TB1 Each power source has two connection points allowing for redundant supplies for greater reliability A switching Power Supply generates the 5 VDC required by the on board logic External Power Supply connections 994 0078 2 00 8 General 60 Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D 20 Interface Modules connect for power using D 20 Link Table J1 pinouts on D 20 Interface Modules
118. ull GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued WESDAC Board Jumpers WESDAC Jumpers Z1 Z5 Checking the Base Version General Full There are five jumpers on the WESDAC A S K and C boards located in similar positions on each of the boards Jumpers Z1 to Z5 WESDAC D20 A 511 0101 n Ka X EEEE E 4 J1 c aE oooooooo o0o0000 Notes The WESDAC D20A board is shown as an example The WESDAC D20AC board has no jumpers Jumpers Z1 to Z5 are used to set the Base software compatibility on the WESDAC boards Check what Base the D20 D200 main board is using and set the jumpers accordingly There are two possible settings e For Base 3 11 or older e For any other base Note If you are replacing a WESDAC peripheral board you will not see these jumpers on older versions of the board Use the following table to determine which Base version you have Inspect the BootROM labels on D20M D20M and D20M main boards BootROM labels on BASE 3 11 or older boards D20M amp D20M Boards D20M Boards 0 41X 3 02 SBD006 00 1 01 3 03 SBD007 00 2 00 3 03A SBD008 00 2 01 3 00 3 01 SBD004 00 3 02 SBD003 00 3 03 SBD005 00 3 03A SBD000 00 994 0078 2 00 8 63 D20 D200
119. umber 2 DIGIT HEX ADDRESS 0 A Tt BINARY EQUIVALENT 0 o 0 o 1 o 1 0 8 BIT NUMBER E 2 15 4 13 Installed Jumper Pairings General 994 0078 2 00 8 Full 65 D20 D200 Installation and Operations Guide GE Energy Connections and Configuration continued WESTERM Jumper locations on the WESTERM D20A D20A Jumpers WESTERM D20 A 517 0163 To set Module address jumpering on Z1 see WESTERM Addressing page 65 Use jumpers e Z2 to enable disable low loop supply voltage sensing e Z3 and Z4 to set Analog loop supply WESTERM The following table gives jumper settings for Z2 Z3 and ZA D20A Jumper Settings Jumper Jumper Jumper Option 1 Jumper Definition Low Loop Supply Number Position Setting 1A 1B Z2 1 2 IN y Enable bypass for low loop supply sensing 1 2 OUT y Disable bypass for low loop supply sensing Option 2 Jumper Definition Analog Loop Supply 2A 2B 2C Z3 amp ZA 1 2 IN y Internal Analog loop supply provided by DC1 or DC2 2 3 IN y External Analog loop supply on TB1 1 amp 3 1 2 amp 2 3 OUT y Not required 994 0078 2 00 8 General 66 Full D20 D200 GE Energy Installation and Operations Guide Connections and Configuration continued WESTERM Jumper locations on the WESTERM D20S D20S Ju
120. uns with larger transients are expected installation of an external transient suppression device is recommended to protect the RTU In addition GE recommends the installation of an external transient suppression device when the RS 485 communication cable must be run to devices located outside of the RTU cabinet containing the D20ME II Error Reference source not found for additional information 994 0078 2 00 8 General Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued D20ME ME II Power Connections D200 Power Supply Procedure General Full Power is supplied to the DZOME ME II Main Boards through the backplane e WESTERM D20M SS for non VME See Module Layout 5 7 0224 ML e WESTERM D20 VME bus backplane See Module Layout 5 7 0123 ML e SCHROFF VME bus backplane See Module Layout 500 0307 ML The D200 uses two power supply units one for 5V and one for 12 12V supply Power is supplied through the CCU Switch and Fuse Assembly Each unit can be switched to accommodate 110V or 220V mains power supply There is also a version with a 48 VDC input There may be two of each power supply for redundancy two 5V and two 12 12V To replace a 5V power supply Step Action 1 Remove the 5V Power Supply from the D200 Chassis Inspect the right side of the casing Note In the middle of the right side a slotted dial is visible through one of the casing apertu
121. ut DI 25 32 Z7 1 2 amp 3 IN y y Contact Wetting Configuration DI 17 24 4 2 3 IN vy v Group Common Configuration with Voltage Input DI 17 24 Z8 1 2 amp 3 IN y y Contact Wetting Configuration DI 33 40 4 2 3 IN y y Group Common Configuration with Voltage Input DI 33 40 Z9 1 2 amp 3 IN y y Contact Wetting Configuration DI 41 48 4 2 3 IN y y Group Common Configuration with Voltage Input DI 41 48 Z10 1 2 amp 3 IN y y Contact Wetting Configuration DI 49 56 4 2 3 IN y y Group Common Configuration with Voltage Input DI 49 56 Z11 1 2 amp 3 IN y y Contact Wetting Configuration DI 57 64 4 2 3 IN y y Group Common Configuration with Voltage Input DI 57 64 994 0078 2 00 8 General 68 Full GE Energy D20 D200 Installation and Operations Guide Connections and Configuration continued WESTERM D20K Jumpers General Full z9 1 fol H ta w f 1 I 1 fje E gp T TELE g 2 2 8 il ja 1mm tet a jh is 1mm 1 1mm il F r I E T E E r E T E E r a mt a ye ee oes E ee Jumper locations on the WESTERM D20K WESTERM D20 K 517 0164 Z14 215 889 To set Module address jumpering on Z1 see WESTERM Addressing page 65 Use jumpers e Z2 and Z3 for supply voltage setting e 24 to Z39 to set Trip Close Raise Lower and Control Outputs See table below next page 994 0078 2 00 8 69 D20 D200

D20/D200 - GE Digital Energy

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