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MELSEC iQ-F FX5UC User`s Manual (Hardware)

1. 104 9 5 Backing Up the 2 a keen I Roc 105 9 6 Canceling 5 QR cR eee ede ee Osh CR 105 9 7 Troubleshooting for Each Symptom ee 106 I O operation CPU module I O module 106 PLC write PLC read 107 s essees a EEEE AR or 107 APPENDIX 108 Appendix 1 How to Check the Date of Manufacture hr 108 Appendix 2 Standards uisa nei ey RES DEGERE REOR ote iu 109 Certification UL CUL standard u u s s dre faced or qe Ace tcd dot ed Oc as oe oae ad 109 Compliance with EC directive CE Marking I n 109 Requirement for compliance with EMC 109 Requirement for Compliance with LVD 110 Caution for compliance with EC 110 Appendix 3 VO MOOUIG NEN SEE eee CO EE dues adu Cee EE qus 112 Product conor ss aded a md vmi de ES d ad e 3 dcm ed wasaka upa yu qo
2. oes eed RR 31 Connector conversion module 31 3 4 Expansion Adapter o ael usasapa aaj doa am ei o S Q V eh 31 3 5 Terminal Module 222 o aane Qe a acci be Oo a cR Re E E ir 32 3 6 SD Memory u us edet aca EORR nw ca a eh ee s i GRUB E wawawa a 32 3 7 Mr rrTTPUTT 32 3 8 Communication 2 abuse wes couse busua 32 3 9 Engineering NOON pep rcp 32 CHAPTER 4 SYSTEM CONFIGURATION 33 4 1 Rules of System Configuration vare uod xot cg d Mangas ER P a Ld rec Medo Del c ab 34 4 2 Limitations the Number of Connected Extension Devices 36 Number of connected expansion adapters 36 Number of connected extension 36 4 3 Limitation on the Number of Input Output Points ees 38 Calculation of the number of input output points 39 Calculation of the number of remote I O points _ 39 4 4 Limitation on Current Consumpti
3. 1 When two common terminals are connected outside the CPU module resistance load is 1 6A or less 2 5 Input Output Derating Curve The derating curve below shows the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature Use the PLC within the simultaneous input or output ON ratio range shown in the figure Derating curve Simultaneous ON ratio Power supply voltage 24 V when only the CPU module is used 100 80 70 50 When extension module are connected Applicable 25 C 40 C 55 Ambient temperature 2 SPECIFICATIONS 2 4 Output Specifications 2 6 Performance Specifications Item Specifications Control system Stored program repetitive operation Input output control system Refresh system Direct access input output allowed by specification of direct access input output DX DY Programming Ladder diagram LD structured text ST function block diagram ladder diagram FBD LD specifications Function block FB structured ladder label programming local global 0 2 to 2000 ms can be set in 0 1 ms increments 1 to 60000 ms can be set in 1 ms increments gt 16 Up to 15 for user Operation Standby type initial execution type scan execution type fixed cycle execution type event execution specifications type Internal timer interrupt input interrupt high speed comparison match interrupt 34 capacity 128 kbytes flash memory
4. 95 CHAPTER 8 MAINTENANCE AND INSPECTION 96 8 1 Dally INSPOCHON Se s baa gobi Se ae iaia kawa 96 8 2 Periodic Inspection ees 96 8 3 Fl A eee seem PET 97 97 SDECIICAIONS D eka hama bass a eked oe se Soe SUE XE cee 97 Battery attaehimaenti 22124400422 dee ewes ua pass a gg eee w b eee 97 Battery replacement o eee hn 98 Special relay for low battery voltage 1 eee eee ees 100 CHAPTER9 TROUBLESHOOTING 101 9 1 Troubleshooting Procedure 52 5 kx acm ad sco aan omen teeta da des RR chon Qh 101 9 2 Checking With LEDS XE DOE ER esi Rap koq maaa GO ween ew eee oic rdc 101 Checking the PWR LED 22e e005 beside dene eens dg 6 eee res tes dane od dese bse ed eee bee aed 101 Checking the BAT LED ee eee nent eee eens 101 Checking the ERR LED maa so Qui acusa 102 Checking the FRUN Rom 102 9 3 Troubleshooting using the engineering tool 102 Module Diagnostics CPU Diagnostics 103 9 4 Error Status and Operations on Occurrence of an
5. 1 2 3 4 5 6 7 8 Be 5 100BASE TX 2 5 When the front covers are open FX5UC 32MT D PWRO DEN STOP BATO 9 RESET RUN LAN EEN APY 1 1 cRDO F RS 485 TSp CARD OFF SaAREBDRSSSru MV aWN A0 OOOOOOOOOOOOOOOO c 5 100BASE TX 2 RDB 2 DISP IN S 55555 HOHH qn 2 gt 2 OUT 10 9 Expansion adapter connecting hooks Built in RS 485 communication terminal block Built in Ethernet communication connector Operation status display LED PWR LED ERR LED P RUN LED BAT LED CARD LED SD RD LED RD LED SD LED Input connector Extension module connecting hook I O display LED DISP switch 1 OUTLINE 1 1 Part Names D When connecting an expansion adapter secure it with these hooks Terminal block for connection with RS 485 compatible devices Connector for connection with Ethernet compatible devices with cap For details refer to LLIMELSEC iQ F FX5 User s Manual Ethernet Communication Indicates whether the CPU module is powered or not Lit Powered Off Not powered or hard
6. Crossover wiring between input extension blocks Resin cover Since the lower connector is covered with a resin cover at shipment from the factory use the upper connector preferentially Remove the resin cover only when crossover wiring to a subsequent extension block is performed SONNE SPS The following products are provided with power cables Classification Application Model Length Provided with A Power cable for CPU modules FX5UC 32MT D FX5UC 32MT DSS B Power cable for FX5 C32EX D and FX5 C32ET D FX5UC 32MT D e Wiring FX5 C32EX D or FX5 C32ET D to a subsequent stage Since the two power connectors on each module of FX5 C32EX D and FX5 C32ET D are connected in parallel inside the module they have no difference and can be either an inlet port or outlet port for supplying the power Thus cables can be connected to either of the connectors However since the lower connector is covered with a resin cover at shipment from the factory use the upper connector preferentially Remove the resin cover only when crossover wiring to a subsequent module is performed FX5 C32EX DS and FX5 C32ET DSS do not have power connectors and the power is supplied from using input connectors Thus removing the resin cover is not required Precautions To perform crossover wiring supply the power from the preceding module to the subsequent module The power cannot be supplied from the subsequent module to the pre
7. Vacant 000 002 004 006 AAO AA2 AA4 AAG terminal Herein COM COM COM COM 3 wire sensor l 1 Replace this number with the one of the connected connector FX 16EX A1 TB Connected models FX5UC 32MT D FX5 C32EX D FX5 C32bT D outs 000 003 oOOF4t0007 AA0tAA3 AA4 AAT Photocoupler power supply Amreen PH Esp EET TESTS TE TESTES EREE NE 24 V DC 45 DN IN 10 Fuse Fuse 6 WIRING 6 5 Input Wiring 67 68 6 6 Output Wiring The output wiring of the CPU modules I O modules and terminal modules is explained below Transistor output For output specifications of the CPU modules refer to 20 Output Specifications For output specifications of the I O modules refer to Page 116 Output specifications For output specifications of the terminal modules refer to Page 127 Output specifications Sink and source output Sink output and source output products are available for transistor outputs of the CPU module I O modules and terminal modules Differences in circuit Sink output common Source output common Output to make load current flow into the output Y terminal is called Output to make load current flow out of the output Y terminal is sink output called source output 1 The number 0 1 is applied in Handling of transistor output Output terminal 8 transistor output points are covered by one common terminal Si
8. 46 5 4 Connecting Methods for CPU Module and Extension Devices 46 Connection of extension devices 46 Connecting method A connection of an expansion adapter 47 Connecting method B connection of an extension module extension connector type 47 Connecting method C connection of a connector conversion module extension connector type and an extension module extension cable 48 Connecting method D connection between extension modules extension cable type 48 Connecting method E connection of a bus conversion module and an FX3 intelligent function module 49 Connection of power cables eens 50 Removal of power Cables 1 51 Connection of I O cables 51 CHAPTER6 WIRING 53 6 1 WirIng Pr ebaradolls esses ce onc Edere canine tame een Beene ee aes Pocus a eeu 53 Wing DEOCOUIU Es u u easda a oe hae eet deere etu odes da Med 53 6 2 Cable Connecting Procedure 0 0 0 cee es 54 European type terminal block 54 Screw terminal bDIOCK 2
9. esas 9091919 Connector for connecting input signal cables or output signal cables for CN1 Connector for connecting input signal cables or output signal cables for CN2 FX 32E TB and FX 32E TB UL only Indicates the conduction status FX 16EX A1 TB only Lit Powered Off Not powered or hardware error Turns on when the output is on FX 16EYR TB FX 16EYR ES TB UL FX 16EYT TB FX 16EYT ES TB UL FX 16EYTESS TB UL FX 16EYS TB and FX 16EYS ES TB UL only Input output terminals for CN2 FX 32E TB and FX 32E TB UL only Input output terminals for CN1 APPENDIX Appendix 5 Terminal Module 1 31 Terminal layout e FX 16E TB FX 16E TB UL MITSUBISHI Larger numbers e FX 32E TB FX 32E TB UL Smaller numbers Larger numbers FX 32E TB BIBBI E Smaller numbers Larger numbers MITSUBISHI FX 16EX Al TB AC 100V INPUT Smaller numbers Larger numbers Smaller numbers Larger numbers 1 32 APPENDIX Appendix 5 Terminal Module Int
10. Battery only spare parts and optional parts 30 FX3U 32BL Lithium metal battery 0 15 1 Weight in packaging Precautions for transportation When transporting the product above follow IATA Dangerous Goods Regulations IMDG Code International Maritime Dangerous Goods Code and domestic transportation regulations in each country For details contact the transportation company to be used APPENDIX 1 3 9 Appendix 6 Precautions for Battery Transportation Appendix 7 Handling of Batteries and Devices with Built in Batteries in EU Member States This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and or devices with built in batteries to EU member states Disposal precautions In EU member states there is a separate collection system for waste batteries Dispose of batteries properly at the local community waste collection recycling center The symbol shown in the following figure is printed on the batteries and packaging of batteries and devices with built in batteries This symbol indicates that batteries need to be disposed of separately from other wastes This symbol is for EU member states only The symbol is specified in the new EU Battery Directive 2006 66 EC Article 20 Information for end users and Annex Il Exportation precautions The new EU Battery Directive 2006 66 EC requires the following when marketing or exporting batteries and or
11. FXSUC 32MT D FX5 C32EX FX5 CNV IFC DIN rail 2 mm 0 155 J FX5 16EX FX5 16EYT 5 3 Procedures for Installing on and Detaching from DIN Rail The CPU module can be installed on a DIN46277 rail 35 mm 1 38 wide Preparation for installation Connecting extension devices Some extension devices must be mounted on the CPU module before the module is installed in the enclosure Connect expansion adapters or extension modules extension connector type on the CPU module before mounting the PLC in the enclosure Mount extension modules extension cable type or terminal modules in the enclosure after mounting the CPU module in the enclosure Mount replace a battery before mounting the CPU module Affixing the dust proof sheet The dust proof sheet should be affixed to the ventilation slits before beginning the installation and wiring work For the affixing procedure refer to the instructions on the dust proof sheet Always remove the dust proof sheet when the installation and wiring work is completed 5 INSTALLATION 5 2 Examination for Installing Method in Enclosure Installation of CPU module Connect expansion adapters or extension modules extension connector type on the CPU module before mounting the PLC in the enclosure For the connection method of the expansion adapters refer to 47 Connecting method A connection of an expansion adapter For the connection method of the extension mod
12. The CPU module specifications are explained below 2 1 Generic Specifications Item Specifications Operating ambient temperature 0 to 55 C 32 to 131 F 2 Storage ambient temperature 25 to 75 C 13 to 167 F Operating ambient humidity 5 to 95 RH non condensation Storage ambient humidity 5 to 9596 RH non condensation Vibration resistance 4 Frequency Acceleraion Half amplitude Sweep count Installed on DIN 5 to 8 4 Hz mm 10 times each in X Y Z directions Shock resistance 147 m s Action time 11 ms 3 times by half sine pulse in each direction X Y and Z Noise durability By noise simulator at noise voltage of 1000 Vp p noise width of 1 us and period of 30 to 100 Hz Grounding Class D grounding grounding resistance 100 Q or less Common grounding with a heavy electrical system is not allowed 9 Working atmosphere Free from corrosive or flammable gas and excessive conductive dust Operating altitude 0 to 2000 m Installation location Inside a control panel Overvoltage category II or less Pollution degree 9 2 or less Equipment class Class 2 1 The simultaneous ON ratio of available PLC inputs or outputs changes with respect to the ambient temperature refer to 20 Input Output Derating Curve 2 For details on Intelligent function modules refer to manuals of each product 3 Thecriterion is shown in IEC61131 2 4 When the system has equipment which specification value
13. Year Example 2015 Last two digits of year Check on the module front surface The year and month of production of the product can be checked from the manufacturer s serial number LOT on the front at the bottom of the CPU module 55555 X October Y November Z December Year Example 2015 Last two digits of year 1 08 APPENDIX Appendix 1 How to Check the Date of Manufacture Appendix 2 Standards Certification of UL cUL standards FX5UC CPU modules supports UL UL cUL standards For models that support UL standards refer to the following UL site http site ul com UL cUL file number E95239 Compliance with EC directive CE Marking This note does not guarantee that an entire machine produced in accordance with the contents of this note will comply with the following standards Compliance to EMC directive and LVD directive of the entire mechanical module should be checked by the user manufacturer For more details please contact to the local Mitsubishi Electric sales site Requirement for compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 2004 108 EC when used as directed by the appropriate documentation Caution T
14. a O O O O connector FX5UC 32MT D FX5 C32EX D FX5 C32ET D Not required FX5UC 32MT DSS FX5 C32EX DS FX5 C32ET DSS 24 V DC 112 mA 16 points Output connector FX5UC 32MT D FX5UC 32MT DSS FX5 C32EYT D FX5 C32EYT DSS The power supply appropriate to the connected load is required FX5 C32ET D FX5 C32ET DSS APPENDIX Appendix 5 Terminal Module 1 25 Specifications Exterior color Accessories npu BFX 16EX A1 TB Input type Input signal voltage Input signal current Input impedance Input ON sensitivity OFF Input response time Input signal format Input circuit insulation xterior color accessories Munsell 0 08GY 7 64 0 81 Input output number label terminal block layout card t specifications AC input 100 to 120 V AC 10 15 50 60 Hz 4 7 mA 100 V AC 50 Hz 6 2 mA 110 V AC 60 Hz Approx 21 kQ 50 Hz Approx 18 kQ 60 Hz 3 8 mA 80 V AC or more 1 7 mA 30 V AC or less 25 to 30 ms Voltage contact Photo coupler insulation Indication of input operation No input LED However the 24 V power LED display exists Power consumption 1 2 W 48 mA 24 V DC Input output configuration circuit CN1 connector 100 VAC side Terminal module External wiring Unsupported applications High speed counter input interruption pulse catch Speed Detection D SPD instruction Input Matrix MTR instruction Digital Switch DSW instructi
15. llSerial connection FX5 232ADP A 1 RS 232 cable 2 FX 232CAB 1 Works3 settings No Selection item Internal setting Input value 1 PC side I F Serial USB RS 232C COM Port COM1 Transmission Speed 115 2Kbps 2 PLC side I F PLC Module PLC Mode FX5CPU Other Station Setting No Specification Check at Communication Time 30 seconds Retry Times 0 times 7 2 Operation and Test Self diagnostic function When the power of the CPU module is turned on the self diagnostic function to check for errors starts in the module The CPU module boots when there is no error with the hardware parameters and program When there are no errors the module enters the RUN status the P RUN LED turns on in response to the RUN instruction Page 95 Running Stopping and Resetting If any error is detected the ERR LED flashes or lights up Monitoring and debugging The ON OFF status of PLC s devices current values or set values can be monitored or changed by using engineering tools For details refer to LAGX Works3 Operating Manual 7 OPERATION ADJUSTMENT 7 2 Operation and Test T 3 Running Stopping and Resetting Methods of running stopping and resetting The following two methods of running stopping and resetting the FXSUC CPU modules are provided Using the RUN STOP RESET switch The operation status of the CPU module can be changed with the RUN STOP RESET switch Setting the RUN STOP RESET switch to
16. 2 SPECIFICATIONS 2 7 Communication Specifications 23 2 8 External Dimensions FX5UC 32MT D FX5UC 32MT DSS Unit mm inches Approx 0 2 kg 0 44165 FX5UC 32MT D FX5UC 32MT DSS 42 1 mm 1 66 Exterior color Main body Munsell 0 6B7 6 0 2 Accessories Manual supplied with product FX2NC 100MPCB power cable 1 m 3 3 FX2NC 100BPCB power cable 1 m 3 3 FX5UC 32MT D only 24 2 SPECIFICATIONS 2 8 External Dimensions 2 9 Terminal Layout Built in RS 485 terminal European type terminal block RDA RXD RDB RXD SDA TXD SDB TXD SG GND 5 poles Built in Ethernet connector 1 Pin Signal name 1 TD TD RD Not used Not used RD Not used IN Io JAJA IO n Not used input output connectors FX5UC 32MT D FX5UC 32MT DSS X3 X13 Notch X6 X16 X17 COMO COMO YO Y10 Y1 Y11 Y2 Y12 ENT J Notch V0 VO COMO COMO Power connector 1 Red 2 Black 3 Ground Green 2 SPECIFICATIONS 2 9 Terminal Layout 25 3 PRODUCT L LIST The following shows the system configuration equipment of the FX5UC 3 1 Overall Configuration Expansion adapter CPU module I O module 0 40 Connector e FX5UC 32MT D Output module FX5 AAD ADPra h FX5UC 32MT DSS I A ex5_C32EX D FX5 C32EY
17. C Number of intelligent function modules and bus conversion modules Total number of input output points of the CPU module and I O modules Count the total number of input output points of the CPU module and I O modules To obtain the total number of input output points count the input points X000 and more and output points Y000 and more of the CPU module and modules For details of the number of input output points by models refer to the following Page 27 CPU Module Page 28 I O module Number of occupied input output points of intelligent function modules Count the number of occupied input output points of intelligent function modules The number of occupied input output points per module is 8 For details on the number of occupied input output points by models refer Page 30 Intelligent function module Calculation of the number of remote I O points If the master module of the network is used calculate the number of remote I O points connected on the network The total number of remote I O points must not exceed 384 points Maximum number The total number of remote I O points of remote I O points Remote I O points in CC Link and AnyWireASLINK 384 points 2 a b points The total number of the remote I O a CC Link remote I O points connected on the network b AnyWireASLINK remote I O The maximum number of remote I O points differs according to type of the network Precautions Precautions
18. FX 16E TB Directly connected to the I O connector of a FX 32E TB PLC FX 16E TB UL Directly connected to the I O connector of a FX 32E TB UL 3 6 SD Memory Card For details of the SD memory card refer to 123 SD Memory Card PLC NZ1MEM 2GBSD NZ1MEM 4GBSD L1MEM 2GBSD L1MEM 4GBSD SD memory card Mitsubishi product 3 Battery For details of the battery refer to Page 97 Battery FX3U 32BL Battery 3 8 Communication Cable Use a communication cable to connect a PLC with a personal computer by RS 232C communication FX 232CAB 1 FX5 232ADP lt Personal computer 3 9 Engineering Tool For design and programming of FXSUC CPU module systems use GX Works3 For the operation method refer to the LLIGX Works3 Operating Manual GX Works3 MELSEC PLC software package 3 PRODUCT LIST 3 5 Terminal Module 4 SYSTEM CONFIGURATION Configuration of a whole system The configuration of an entire system is shown below as an example For assignment of the module numbers for extension module refer to L gt Page 42 Module number of Extension modules Ex Configuration of a whole system d Expansion CPU module s iem FX5 extension module NC Connector y 4 aper FX5 extension module posse Expansion Output Input Input output adapter i module module module i FX5 232ADP FX5UC 32MT
19. P2nsion Connector adapter adapter CPU module conversion O intelligent Jconversion intelligent Analog CO module upu cation module L j U L L jJ SC Up to Up to Up to Up to Up to 4 modules 2 modules 1 module 1 module 6 modules Up to 8 modules 1 Connector conversion modules are not included in the number of connected extension devices Number of input output points With the FX5UC CPU modules a total of up to 512 points or less including the number of input output points of extension devices max 256 points and number of remote points max 384 points can be controlled For details on the number of input output points refer to Page 38 Limitation on the Number of Input Output Points Number of input output points on whole system Up to 512 points 1 Number of input output points including input output occupied points Up to 256 points Connector FX5 FX5 Bus conversion Intelligent Intelligent conversion module module module module Expansion CPU I O adapter module module e CC Link master e AnyWireASLINK master 4 SYSTEM CONFIGURATION 4 1 Rules of System Configuration Current consumption The power to the extension devices is supplied from a CPU module The number of extension devices that can be connected must be determined from the power supply capacity of the CPU module For details on the current consumption refer to Page 41 Limitation on Current Consumption Expansion modu
20. Photothyristor External wiring Unsupported applications Positioning Pulse Y Output D PLSY instruction Pulse Width Modulation D PWM instruction ABS Current Value Read DABS instruction Start stop of high speed I O function D HIOEN instruction Input Matrix MTR instruction Digital Switch DSW instruction Seven Segment With Latch SEGL instruction 1 30 APPENDIX Appendix 5 Terminal Module External dimensions and component names e FX 16E TB FX 16E TB UL 150 5 91 1 x x P 7 ed 8 6 FX 16EX A1 TB 150 5 91 1 x INPUT LEON Ax 72951 7251 Lo LU LII ET Ap X LL TTT 189 6969 16916969 op gt m N LO LO 3 6 Unit mm inches 1 CN1 connector 2 CN2 connector 9 POWER LED 4 Operation display LED 5 Terminal block for CN2 M3 5 screws 6 Terminal block for CN1 M3 5 screws e FX 32E TB FX 32E TB UL 150 5 91 45 x 2 5 x 1 785 4 oe CO 7 r E993 6 FX 16EYR TB FX 16EYR ES TB UL J 55 2 17 FX 16EYT TB FX 16EYT ES TB UL FX 16EYT ESS TB UL FX 16EYS TB FX 16EYS ES TB UL 150 5 91 x 4 x MITSUBISHI FX 16EYR TB
21. ne hh hh hrs 55 6 3 Grounding sassi det ee ee 56 6 4 Power SUPPI a Cx ee oe ees see ee eo ee ewer eee ewes C ADR 57 Examples of DC power supply wiring 57 6 5 WINO Pr eb bee eee eee bon ee ee 59 DAN ADC WDE arose ag Sea ot hie oo a ee os Se cee Ge ee he Oe 59 Inpul willing examples 64225405266 08 8 pu bee ee ee as Gs a eee kw Rc RC Role sl hes Mae wk 63 Input wiring examples of terminal modules 66 6 6 68 Trons u 2 Se fees oe se eee oe ee ee eS ee PM ag sus EVE fuus 68 OU oe A 71 li ezs B is L cea ce dese ac es ey my te S es eo SSS PP ee ee eee eee 74 Total number of I O points and remote I O points 38 CONTENTS 10 Output wiring example 76 Output wiring examples of terminal modules 79 6 7 Examples of Wiring for Various Uses 0 ccc ehh rn 83 Built in DOSIUODINO hace te as one ee ee eer bee
22. 4 Sensor connector sensor S S Input terminal HIE 2E 1 The grounding resistance should be 100 or less 2 Handle the power supply circuit properly in accordance with Power Supply Wiring 3 For an input device having a parallel resistance or a two wire proximity switch a bleeder resistance may be required 6 WIRING 6 5 Input Wiring 65 66 Input wiring examples of terminal modules FX 16E TB FX 32E TB Connected models FX5UC 32MT D FX5 C32EX D FX5 C32ET D A AO to Larger numbers to OO7 Smaller numbers Input number of PLC ud 001 003 005 007 AAS AAG AA4 AA2 004 006 Vacant 000 002 terminal eins FX 16E TB UL FX 32E TB UL Connected models FX5UC 32MT DSS FX5 C32EX DS FX5 C32ET DSS In the case of sink wiring to 7 Smaller numbers A AO to A A7 Larger numbers Input number COMO of PLC 001 003 005 007 AA3 AA5 AA Vacant 000 002 004 006 AAO AA2 AA4 AAG terminal Gea H e UE COM COMI sensor NPN 1 Replace this number with the one of the connected connector 6 WIRING 6 5 Input Wiring In the case of source wiring to 7 Smaller numbers A AO to A A7 Larger numbers FT Input number COMO of PLC 001 003 OOS 007 1 AA3 AAS
23. C Sourceinput 59 Subsequent extension connector cover 15 CARD LED em poa A oes 14 D DIN rail mounting groove 15 DIN rail mounting hook 15 DISP SWICK ug uda do On HEC Fog do dO an 14 E ERR LED acus a6 aem mee lt 6 5 30 on dE REOR oe 14 Expansion adapter connecting hooks 14 Expansion adapter connector cover 15 Extension module connecting hook 14 G Genuine product certification label 15 I O display LED 14 Input 14 Installation Location 43 M Memory capacity 21 N Nameplate 15 Number of input output points 34 O Operation status display LED 14 Output connector 15 P PARUN LED 1223 mx aw asklia 14 Power connector for CPU module 16 LED wack dine a Saree Ge 14 R tee ae pe ae 14 Remote I O points 39 RS 485 terminal resistor selector switch 16 RUN STOP RESET switch 15 141 REVISIONS January 2015 First Edition This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Elect
24. If the PWR LED turns on in this condition or overloaded Reconnect the modules and wire one by one the one for the power supply and turn on the power to identify the cause supply If the PWR LED still does not turn on even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the BAT LED If the BAT LED turns on check the following items The LED is valid when the optional battery is installed and the LED is set to display for battery errors by using the parameter Item to check Cause and action Check the installation of the battery Install the battery properly Check the battery voltage If the battery voltage is reduced replace the battery with a new one Battery voltage can be monitored with PLC data register SD8005 Page 97 Battery 9 TROUBLESHOOTING 101 9 1 Troubleshooting Procedure Checking the ERR LED the ERR LED flashes If the ERR LED flashes check the following items a Write system parameters CPU parameters and Programs or parameters may not written or damaged Since a CPU module with the factory default program files and turn on the power supply again setting has no programs the ERR LED flashes If the ERR LED turns on If the ERR LED turns on check the following items Set the CPU module to the STOP status and turn on When the ERR LED turns off a watchdog timer error has probably o
25. MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS series MELSEC iQ F FXSUC User s Manual Hardware SAFETY PRECAUTIONS Read these precautions before use Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety in order to handle the product correctly This manual classifies the safety precautions into two categories L N WARNING and L N CAUTION A WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Depending on the circumstances procedures indicated by CAUTION may also cause severe injury It is important to follow all precautions for personal safety Store this manual in a safe place so that it can be read whenever necessary Always forward it to the end user DESIGN PRECAUTIONS NWARNING Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents Most importantly set up the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as forward vs reverse rotation and an interlock circuit to prevent damage to the equipment at the up
26. 6Rp 13 Rp or less e Wiring example of FX5UC 32MT D 24 V l Bleeder resistance Rb FX5UC 32MT D e Wiring example of FX5UC 32MT DSS e Sink input wiring e Source input wiring FX5UC 32MT DSS FX5UC 32MT DSS Bleeder Bleeder I resistance resistance 24 m m 6 WIRING 6 5 Input Wiring 61 62 In the case of 2 wire proximity switch Use a two wire proximity switch whose leakage current 12 is 1 5 mA or less when the switch is off If the resistance is larger than leakage current 2of 1 5 mA connect a bleeder resistance Rb obtained by the following formula as shown in the following figure Item Specifications Bleeder resistance Rb FX5UC 32MT D X000 to X005 7 19 1 5 or less FXSUC 32MT DSS X006 to X017 7 10 1 5 or less I O module 9 10 1 5 or less e Wiring example of FX5UC 32MT D 24 V l Bleeder Rb 2 wire FX5UC 32MT D sensor e Wiring example of FX5UC 32MT DSS e Sink input wiring e Source input wiring FX5UC 32MT DSS 2 wire sensor resistance l Bleeder Fuse When a high speed pulse is captured When capturing pulses of a response frequency of 50 to 200 kHz on using the input X000 to X005 wire the terminals as stated below The wire length should be 5 m 16 4 or less Use shielded twisted pair cables for connecting cables Ground the shield of each shielded cable
27. D 5 2 FX5 C32EX D FX5 C32ET D 1 FX5 CNV IFC 1 X000 to 17 i X020 to X057 X060 to X077 x u x E I 0 I z 0 L 0 0 0 A 7 000 17 uem mm FX5 extension module Busy conversion E L FX5 extension module module L Output Input Intelligent module module module FX5 16EYR ES FX5 16EX ES JFX5 40SSC S X100 to X117 FX5 CNV BUS Module No 2 PUR EU PLN Ep PAS extension Module ee see seem Intelligent Intelligent Intelligent module module module FX3U 4AD FX3U 4DA FX3U 16CCL M Module No 3 Module No 4 Module No 5 proses CC Link slave station i MENO Wt ml AE Rs T 0 gt Se ee ee eee eee ee eee eee eee Remote I O Remote I O 1 4 SYSTEM CONFIGURATION 33 34 4 1 Rules of System Configuration The system configuration must meet the following four requirements Number of connected extension devices The number of extension devices that can be connected to a single system of FX5UC CPU modules is limited For details refer to L Page 36 Limitations on the Number of Connected Extension Devices Ex Up to 12 modules Expansion
28. DC power supply of extension devices 2 3 Input Specifications The CPU module input specifications are explained below 24 V DC input sink source Input numbers in the table indicate the CPU module umbers No of input points 16 points Connection type Connector Input type Sink Sink source Input signal voltage 24 V DC 20 15 Input signal current 5 3 mA 24 V DC Input impedance 4 3 kO ON input sensitivity current 3 5 mA or more OFF input sensitivity current 1 5 mA or less Input response frequency X000 to X005 200 kHz When capturing pulses of a response frequency of 50 to 200 kHz refer to 62 When a high speed pulse is captured X006 to X017 10 kHz Pulse waveform Waveform T1 T1 T2 T2 T1 pulse width T2 rise fall time Input response time X000 to X005 ON 2 5 us or less H W filter delay OFF 2 5 us or less X006 to X017 ON 30 us or less OFF 50 us or less Input response time None 10 us 50 us 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms initial value 20 ms 70 ms Digital filter setting value When using this product in an environment with much noise set the digital filter 1 2 SPECIFICATIONS 8 2 2 Power Supply Specifications Input signal format Input circuit insulation Indication of input operation Input signal format FX5UC 32MT D No voltage contact input NPN open collector transistor FX5UC 32MT DSS No voltage contact input Sink NPN open collector transistor Source PNP open colle
29. Various Uses 85 Interruption Examples of wiring for when the input interruption function of the CPU module is used are shown below The same wiring is used for the pulse catch and pulse width measurement functions When capturing pulses of a response frequency of 50 to 200 kHz refer to 62 When a high speed pulse is captured For details of the input interruption function pulse catch function and pulse width measurement function refer to LT IMELSEC iQ F FX5 User s Manual Application Example of wiring B3 wire sensor of NPN open collector transistor output FX5UC 32MT D 1 The grounding resistance should be 100 or less e FX5UC 32MT DSS Sink input wiring grounding 3 wire type l FX5UC 32MT DSS 1 The grounding resistance should be 100 or less B3 wire sensor of PNP open collector transistor output e FX5UC 32MT DSS Source input wiring grounding 3 wire type FX5UC 32MT DSS 1 The grounding resistance should be 100 or less 6 WIRING 86 6 7 Examples of Wiring for Various Uses Digital Switch When DSW instructions are used Examples of wiring for capturing values from a 4 digit digital switch to the data register D100 are given below For the instructions refer to LLIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks llExample of program of wiring e Sink wiring The example is the wiring for
30. are uu llOutput extension relay output type FX5 8EYR ES FX5 16EYR ES Terminal block Terminal block llOutput extension sink output only llOutput extension source output only It output n lule Sink Sink 8 Source llinput output extension sink input output only llinput output extension sink and source input source output only Su Specifications The general specifications are the same as those for the CPU module Page 17 Generic Specifications module Voltage rating FX5 C32bX LI 5 V DC supplied from PLC FX5 8EX ES 24 V DC supplied from external power supply FX5 16EX ES 5 V DC supplied from PLC Current consumption 5 V DC FX5 C32EX O 120 mA FX5 8EX ES 75 mA FX5 16EX ES 100 mA Current consumption 24 V DC FX5 8EX ES 50 mA FX5 16EX ES 85 mA 1 Since external power supply is used for input circuit in FX5BUC CPU module systems power supply from CPU module is not included llOutput module Voltage rating 24 V DC supplied from PLC 5 V DC supplied from PLC Current consumption 5 V DC 120 mA Current consumption 24 V DC 200 mA APPENDIX Appendix Module 1 1 3 Binput output module Voltage rating 5 V DC supplied from PLC 24 V DC supplied from PLC 5 V DC supplied from PLC Current consumption 5 V DC 120 mA Current consumption 24 V DC 100 mA Exterior color Munsell 0 6B7 6 0 2 Mass weight Approx 0 15 k
31. battery is not incorporated in the CPU module during shipment from the factory Order it if necessary Parameter setting is required to back up the device memory and clock data Page 98 Setting an optional battery using the engineering tool Specifications The following shows functional specifications of the battery Battery type Lithium manganese dioxide battery Nominal voltage 3 0V Life Standard life 5 years at ambient temperature of 25 C 77 C 1 The life of the battery changes with respect to ambient temperature Page 98 Battery life and replacement guidelines Battery attachment Connected to the battery connector of the CPU module Nameplate Displays the model name and lot number The battery is not incorporated in the CPU module during shipment from the factory To use the battery attach it following the procedure below Parameter setting is required to back up the device memory and clock data using the battery Page 98 Setting an optional battery using the engineering tool Attachment procedure 1 Turn the power supply off 2 Remove the battery cover A in the figure below zl 5 3 Push the battery into the battery holder B in the figure below 4 Insert the battery connector C in the figure below of the battery 5 Attach the battery cover 8 MAINTENANCE AND INSPECTION 7 8 3 Battery 9 98 Setting an optional battery using the
32. devices with built in batteries to EU member states To print the symbol on batteries devices or their packaging To explain the symbol in the manuals of the products Labeling To market or export batteries and or devices with built in batteries which have no symbol to EU member states print the symbol shown in the figure above on the batteries devices or their packaging Explaining the symbol in the manuals To export devices incorporating Mitsubishi programmable controllers to EU member states provide the latest manuals that include the explanation of the symbol If no Mitsubishi manuals are provided separately attach an explanatory note regarding the symbol to each manual of the devices Poin tr The requirements apply to batteries and or devices with built in batteries manufactured before the enforcement date of the new EU Battery Directive 2006 66 EC 1 4 APPENDIX 0 Appendix 7 Handling of Batteries and Devices with Built in Batteries in EU Member States INDEX B S BAT LED uu seo 6 Pondus ddr o xs 14 SD LED oe an opa qd oe pupa Bo we 14 Battery cover 16 SD memory card disable switch 15 Built in Ethernet communication connector 14 SD memory card 10 15 Built in RS 485 communication terminal block 14 SD RD LED x 22 x derer ER eck ase en g k 14 SIDICIDIDUL c cac sieve ok cx na oed wk ac anna 59
33. eee w b Qua OS ee ea be ee 83 Communication function 0 ee eee ss 83 High speed Counter be E ky PRG SLE Exe tbe nce eae bead 83 liie mTVP Orr 86 Bleu Wi l oo ss dee ences o aus uya eee eee rm 87 Input ee s ek us 89 Seven Segment with Latch 0 een 90 CHAPTER 7 OPERATION ADJUSTMENT 92 7 1 Preparation for Operation RR anes Eod ex mim date 92 Preliminary INSPOCUON x cce aom Sethe arm ieee Re enl Hu ace S ATRIAL CUTE uide ridi O cis 92 Procedure until operation 92 Connection with a personal computer 93 7 2 Operation and Test 4 2 2662955 ss ms RUE 94 SelFdiaGnOStiGMNCUON ETE y s ee eee m 94 Monitoring and eei RN au t ar 94 7 3 Running Stopping and Resetting eee eee ees 95 Methods of running stopping and resetting
34. engineering tool The following setting is required when the capacity of the latch device latch label is increased using the optional battery Note that the battery does not back up the data if the following setting is not provided TZ Select the Navigation window gt Parameter gt FXSUCPU gt CPU Parameter gt Memory Device Setting gt Device Label Memory Area Setting gt Option Battery Setting Mounted Setting Item List Setting Item tem Input the Setting Item to Search p oe lr renrr Battery J D evice Label Memory Area Capacity Setting om Device Area m a Name Setting H Operation Related Setting x x z Davise speed Ages 1 eee a Intarrupt Settings Device standard Area Capacity 35 K Word mua Service Processing Setting Label Area File Setting A Label Latch Label Use Device Area Setting standard Area Memory Device Setting Label Area Capacity 12 K Word 1 Device Label Memory Area Latch Label Area Capacity Word i meee Pepita setting E Device Label Memory Area Detailed Setting om R s Device high speed Setting Detailed Setting 5 5 a Device Standard Setting Detailed Setting Latch type setting of the latch relay 1 Latch 1 Es Explanation Use option battery to set when increase latch label volume tem List Find Result Restore the Default Settings Bat
35. impedance llSwitching between sink source inputs Sink and source inputs for FXSUC 32MT DSS are switched by changing connection methods the connection in which the current flows from the input X terminal or the connection in which the current flows into the input X terminal e Sink input The connection in which the current flows from the input X terminal Page 64 Sink input wiring e Source input The connection in which the current flows into the input X terminal Page 65 Source input wiring Point Inputs X of FXS5UC 32MT DSS can be set to either sink input or source input However sink and source input modes cannot be mixed 6 WIRING 6 5 Input Wiring 59 Handling of 24 V DC input lllinput terminal FX5UC 32MT D When a no voltage contact or NPN open collector transistor output is connected between an input X terminal and the COM terminal and the circuit is closed the input X turns on To turn on the I O display LEDs set the DISP switch to IN 1 Input impedance e FX5UC 32MT DSS In the sink input the input X is turned on by connecting 24 V DC with In the source input the input X is turned on by connecting 24 V DC with the COM terminal and connecting a no voltage contact or NPN open the COM terminal and connecting a no voltage contact or PNP open collector transistor output between the input terminal and 24 V DC to close collector transistor output between the input terminal and 24
36. less 3 7 0 15 6 8 mm 0 27 St Terminal or less When two wires are connected to a single terminal 3 7 0 15 6 8 mm 0 27 ST Terminal screw Crimp terminal ie 6 0 mm 0 24 y J or more 3 7 0 15 6 0mm 0 24 or more 6 3 Grounding Perform the following mn her IE Terminal e Perform class D grounding Grounding resistance 100 Q or less e Ground the PLC independently when possible e If the PLC cannot be grounded independently perform the Common grounding shown below Other O Independent grounding Shared grounding Shared grounding Best condition Good condition Not allowed PLC extension devices excluding communication adapters ee sss sss mus ss s Soe eG SI E ES PEG Expansion adapter Q Independent grounding class D grounding grounding resistance 100 or less Locate the ground point as close to the PLC as possible to minimize the length of the grounding wire 6 WIRING 6 3 Grounding 6 4 Power Supply Wiring Examples of DC power supply wiring Provide a 24 V DC power supply to 5 CPU module and other modules Use dedicated connectors to provide the power supply Refer to Page 50 Connection of power cables Power supply wiring example of FX5UC 32MT D Expansion adapter 24 V DC protector INS NEM G e pus dn T Power ON grounding PL Q ie FX5 C32
37. output External voltage 5 to 30 V DC Max load Resistance load 0 5 A point The total load current per common terminals four points should be 0 8 A or less Inductive load 12 W 24 V DC Min load Open circuit leakage current 0 1 mA 30 V DC Response time OFF ON 0 2 ms or less 24 V DC ON OFF 1 5 ms or less 24 V DC ON voltage of output element 1 5V Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when the power is supplied to photo couplers Power consumption 2 7 W 112 mA 24 V DC Input output configuration FX 16EYT TB Bsc circuit Photo 3 3 coupler FX 16EYT ES TB UL Photo 3 3 coupler 0 to External wiring Unsupported applications Positioning Pulse Y Output D PLSY instruction Pulse Width Modulation D PWM instruction ABS Current Value Read DABS instruction Start stop of high speed I O function D HIOEN instruction Input Matrix MTR instruction Digital Switch DSW instruction Seven Segment With Latch SEGL instruction APPENDIX Appendix 5 Terminal Module llTransistor source output FX 16EYT ESS TB UL Output type Transistor source output External voltage 5 to 30 VDC Max load Resistance load 0 5 A point The total load current per common terminals four points should be 0 8 A or less Inductive load 12 W 24 V DC Min load Open circuit leakage current 0 1 mA 30 V DC Response time OFF ON 0 2 ms or l
38. period is short 2 SPECIFICATIONS 21 2 6 Performance Specifications 22 Number of device points Item Max number of points No of user device points Input relay X 8 1024points The total number of X and Y assigned to input output points is up 32768 points can be changed with parameter 32768 points can be changed with parameter 32768 points can be changed with parameter Amundator F 10 32768 points can be changed with parameter Link special relay SB 16 32768 points can be changed with parameter Step relay S 4096 points fixed NN SN 1024 points can be changed with parameter Accumulation Accumulation 1024 points can be changed with parameter timer system timer ST Counter system Counter Counter C 10 1024 points can be changed with parameter E 1024 points can be changed with parameter 8000 points can be changed with parameter 32768 points can be changed with parameter 32768 points can be changed with parameter No of system device 10000 points fixed Module access device 65536 points designated by ULTGLI No of index register 24 points No of file register points 32768 points can be changed with parameter No of nesting points 15 points fixed No of pointer points 4096 points Others Decimal constant Signed 16 bits 32768 to 32767 32 bits 2147483648 to 2147483647 MS Unsigned 16 bits 0 to 65535 32 bits 0 to 4
39. product 139 Precautions for transportation amp dx ese e PUER CR DO do 139 Appendix 7 Handling of Batteries and Devices with Built in Batteries in EU Member States 140 Disposal uo ros dade de rdc Cede es pw eee Bad 140 Exportation precautions ee eens 140 INDEX 141 PTT 142 WARRANTY yz su irre aoa eae eee oa oe sS us E SP eas 143 Sos eh ag be a ee ee SSS 144 CONTENTS 11 12 RELEVANT MANUALS User s manuals for the applicable modules Manual name lt manual number gt MELSEC iQ F FX5UC CPU Module Hardware Manual lt JY997D61001 gt MELSEC iQ F FX5 User s Manual Startup lt JY997D58201 gt MELSEC iQ F FX5U User s Manual Hardware lt JY997D55301 gt MELSEC iQ F FX5UC User s Manual Hardware lt JY997D61401 gt This manual MELSEC iQ F FX5 User s Manual Application lt JY997D55401 gt MELSEC iQ F FX5 Programming Manual Program Design lt JY997D55701 gt MELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks lt JY997D55801 gt MELSEC iQ F FX5 User s Manu
40. refer Page 31 Connector conversion module llPositioning FX5 40SSC S 4 axis control compatible with SSCNET pins The following FX3 intelligent functions modules can be used in FX5UC CPU module systems by using bus conversion modules For the bus conversion modules to be connected refer to Page 31 Bus conversion module To use the modules refer to Page 35 Bus conversion module Analog FX3U 4AD 4 CH voltage current input 8 points 110 mA 90 mA FX3U 4DA 4 CH voltage current output 120 mA 160 mA FX3U 4LC 4 CH temperature control resistance 160 mA 50 mA thermometer thermocouple low voltage 4 transistor output points llPositioning FX3U 1PG Pulse output for independent 1 axis control 150 mA llHigh speed counter FX3U 2HC 2 CH high speed counter 245 mA 30 3 PRODUCT LIST 3 3 Extension Module Network FX3U 16CCL M Master for CC Link compatible with Ver 2 00 8 points 2 240 mA and Ver 1 10 FX3U 64CCL Intelligent device station for CC Link pis ff 220 mA FX3U 128ASL M f Master for AnyWireASLINK 130 mA 100 1 GX Works3 does not support this module When using this module configure the settings with the buffer memory 2 The number of remote I O points is added For details refer to Page 39 Calculation of the number of remote I O points 3 The number of input output points set by the rotary switch is added For details refer to
41. sensitivity For the input signal current and input sensitivity current of the CPU modules refer to K Page 18 Input Specifications For the input signal current and input sensitivity current of the I O modules refer to K Page 115 Input specifications Display of operation With the DISP switch set to IN the LED turns on when photocouplers are actuated cautions for connecting input devices Win the case of no voltage contact Use input devices appropriate for low electric current If no voltage contacts for high current switches are used contact failure may occur Win the case of input device with built in series diode The voltage drop of the series diode should be the following value or less Also make sure that the input current is over the input sensing level while the switches are on Voltage drop FX5UC 32MT D X000 to X005 3 9V FXSUC 32MT DSS X006 to X017 44V I O module 2 4 V Win the case of input device with built in parallel resistance Use a device with a parallel resistance Rp kQ of the following value or more Parallel resistance Rp FX5UC 32MT D X000 to X005 14 I O module 13 If the resistance is less than the above parallel resistance Rp connect a bleeder resistance Rb obtained by the following formula as shown in the following figure Bleeder resistance Rb kQ FX5UC 32MT D X000 to X005 5Rp 14 Rp or less FXSUC 32MT DSS X006 to X017 4Rp 15 Rp or less I O module
42. sure that the P RUN LED of the CPU module lights up Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been installed The system configuration examples and GX Works3 settings are described below For details refer to Works3 Operating Manual Direct connection Setting examples for accessing the CPU module that is directly connected with a personal computer are shown below lklEthernet connection Ethernet port direct connection Ethernet port Ethernet cable GX Works3 settings 2 PLC side I F PLC Module Ethernet Port Direct Connection Other Station Setting No Specification Check at Communication Time 30 seconds Retry Times 0 times Point For the FX5 CPU module the Ethernet adapter on the personal computer side used for the Ethernet port direct connection can be specified Click the CPU Module Direct Coupled Setting button on the Specify Connection Destination Connection window to display the CPU Module Direct Coupled Setting window Select the adapter on the window Connection HUB Built in Ethernet 192 168 0 2 GX Works3 settings 1 2 PLC side I F PLC Module Connection via HUB IP Address 192 168 0 2 Response Waiting Time 2 seconds Other Station Setting No Specification Check at Communication Time 30 seconds Retry Times 0 times 7 OPERATION ADJUSTMENT 7 1 Preparation for Operation 93 94
43. the boot file settings of the parameters Set the file in the parameters Check that the file is set in the program file settings of the parameters Check that the file to run is stored in the SD memory card Store the file to run If the boot operation cannot be performed even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative 9 TROUBLESHOOTING 1 9 7 Troubleshooting for Each Symptom 07 APPENDIX Appendix 1 How to Check the Date of Manufacture Check the date of manufacture of the product as follows Nameplate Module front surface CPU module only Checking the nameplate The date of manufacture of the product can be checked from the manufacturer s serial number S N indicated on the nameplate of the product For details of the battery refer to Page 99 Reading the date of manufacture Ex CPU module Example nameplate manufacturer s serial number 1510001 MITSUBISHI A V ELECTRIC PR ONTROLTER MODEL Right side FXOUC 32MT D 24VDC 8W MAX OUT 5 30VDC SIN 0 1 AC THHHEHHHHHHUUHE 555565 RER MITSUBISHI ELECTRIQ CORPORATION MADE IN JAPAN Actual product nameplate differs from the example shown above L bLossssesessssed LJ t L Control number Month Example January 1 to 9 January to September X October Y November Z December
44. the input output of the FX5UC 32MT D Digital E TOE switch of BCD 0 1A50V diode is necessary FX5UC 32MT D e Source wiring The example is the wiring for the input output of the FX5UC 32MT DSS Digital switch of BCD 0 1A50V diode is necessary Source input Transistor output source FX5UC 32MT DSS 1 The grounding resistance should be 100 or less 6 WIRING 6 7 Examples of Wiring for Various Uses 87 When BIN instructions are used Examples of wiring for capturing values from a 2 digit digital switch to the data register D102 are given below For the instructions refer to LL IMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Example of program SM400 P K2X010 D102 llExample of wiring e Sink wiring The example is the wiring for the input output of the FX5UC 32MT D FX5UC 32MT D e Source wiring The example is the wiring for the input output of the FX5UC 32MT DSS Class D grounding Source mu FX5UC 32MT DSS 1 The grounding resistance should be 100 or less 6 WIRING 88 6 7 Examples of Wiring for Various Uses Input Matrix Examples of wiring to take ON OFF status of 24 switches by using MTR instructions are given below For the instructions refer to LL IMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Programming examples Wiring e
45. to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for railway companies or public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the user s discretion 143 TRADEMARKS Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other count
46. when using CC Link master FX3U 16CCL M and AnyWireASLINK master FX3U 128ASL M together When using FX3U 16CCL M and FX3U 128ASL M together connect FX3U 128ASL M on the left side In the FX5UC CPU module FX3U 16CCL M parameters are set up by PLC program and will occupy up to 256 remote I O points Therefore the remote I O points of FX3U 128ASL M that is connected to the right side may be less than 128 points when FX3U 16CCL M is connected to the left side When input output points are 160 points and CC Link master are 256 points 512 points 160 points 256 points 96 points Remote I O points of the AnyWireASLINK master are 96 points or less 4 SYSTEM CONFIGURATION 4 3 Limitation on the Number of Input Output Points 39 40 CC Link remote I O Remote I O points that are used in FX3U 16CCL M are calculated as number of stations X 32 points Even if using less than 32 remote I O points calculate as number of stations X 32 points Maximum number of CC Link remote I O points Actually used CC Link remote I O points 256 points a x 32 points gt a CC Link remote The total number of I O points remote I O stations x 32 points In the FX5UC CPU module FX3U 16CCL M parameters are set up by PLC program and will occupy up to 256 remote I O points When the total number of the number of input output points including occupied input output points and the number of remote I O points of FX3U 128ASL M that is connected to the lef
47. wiring The example is the wiring for the input output of the FX5UC 32MT D FX5UC 32MT D Transistor output sink OT F Je Ja 3 7 segment display used for sink wiring 10 for transistor output Internal circuit e Source wiring The example is the wiring for the input output of the FX5UC 32MT DSS FX5UC 32MT DSS Transistor output source 7 segment display used for source wiring 10 for transistor output 1 Use a 7 segment display with a latch and a built in BCD decoder 6 WIRING 6 7 Examples of Wiring for Various Uses When BCD instructions are used Examples of wiring for displaying the current value of D100 on the 2 digit 7 segment display are given below Example of program SM400 D100 K2Y010 Examples of wiring Sink wiring The example is the wiring for the input output of the FX5UC 32MT D FX5UC 32MT D Transistor output sink 7 segment display used for sink wiring 8 for transistor output Internal circuit e Source wiring The example is the wiring for the input output of the FX5UC 32MT DSS FX5UC 32MT DSS Transistor output Source Je Jz 7 segment display used for source wiring for transistor output cS unm og c o 1 Use a 7 segment display with a latch and a built in BCD decoder 6 WIRING 91 6 7 Examples of Wiring for Various Uses 92 OPERATION ADJUSTMENT 7 1 Preparation for Operation Preliminary inspection I
48. 0 mm 7 87 from the connectors of the power cable on the FX5 4DA ADP side and attach a ferrite core Ferrite core used in our test E04SR401938 manufactured by SEIWA ELECTRIC MFG CO LTD e The FX5 ADA ADP requires that the cable used for power supply is 30 m 9 85 or less Caution for when the built in Ethernet port is used e Use a shielded twisted pair cable for the 10BASE T or 100BASE TX cable Strip a part of the jacket of a shielded twisted pair cable as shown below and ground as much of the exposed shield as possible to both sides of the cables Connect a ferrite core to both ends of the cable Ferrite core used in tests by Mitsubishi ZCAT2035 0930A manufactured by TDK Co Clamp metal fitting 7 APPENDIX Appendix 2 Standards 1 1 1 Appendix o Module Product configuration There are various types of I O modules They differ in supply voltage number of input output points input form output form and connection type sink source sink Transistor Source Product list Lsink Sink 8 Source MExtension connector type extension sink input only llinput extension sink and source input type MExtension cable type llinput extension sink and source input type Sink Sink EMES Source MExtension connector type llOutput extension sink output only llOutput extension source output only APPENDIX 1 1 2 Appendix I O Module MExtension cable type
49. 18 2 4 Output SDeCcITICalIOIIS x32 3 3 w SJ wam s ee 20 Transistor OUIPUT uuu c s uya or sa a ws S G s mee esse bud sS wi eed EA 20 2 5 Input Output Derating Curve i lt ceiceas dabei eerdtewatanscisteeaandesdees REOR E Eon 20 2 6 Performance Specifications usd xs E ESI EORR IEEE RSEN ne eae 21 2 7 Communication Specifications rh hn hh hn 23 Built in Ethernet communication rar 23 Built in RS 485 communication 2342 5 4 mx weed HR or x d REO RU Ue E E Ed xa RU ORE ee ROX acie a bai ars 23 2 8 External DIMENSIONS 351 4 808 2628 de RR Ro b DP ara dn de COCA d Sac a D UA eaae 24 FX5UC 32MT D FX5UC 32MT DSS 24 2 9 Terminal Layout oL 25 CHAPTER3 PRODUCT LIST 26 3 1 Overall Configuration u u u snina 2 d a 36 9 28 awa aula D qamla a 26 3 2 CPU o aa a oes 27 3 3 Extension Mod u x aci iie ene cae tec RC HR ee RD Qo eee mh RON eee a a 28 JN 28 Intelligent function 30 BUS conversion THOGOUIG 22s gun rh
50. 294967295 Hexadecimal constant H 16 bits 0 to FFFF 32 bits 0 to FFFFFFFF Real constant E Single precision E 3 40282347 38 to E 1 17549435 38 0 E1 17549435 38 to E3 40282347 38 E Character string Shift JIS code Max 255 single byte characters 256 including NULL 1 Can be changed with parameters within the capacity range of the CPU built in memory 2 Total of the index register Z and long index register LZ is maximum 24 words 2 SPECIFICATIONS 2 6 Performance Specifications 2 7 Communication Specifications The built in Ethernet and built in RS 485 communication specifications are as explained below Built in Ethernet communication For details of built in Ethernet communication refer to the following Item Data transmission speed Communication mode Interface Transmission method Maximum segment length The distance between hub and node 100BASE TX 10BASE T Cascade connection Protocol type Number of simultaneously open connections allowed For 100BASE TX connection Insulation method Cable used 2 LT IMELSEC iQ F FX5 User s Manual Ethernet Communication LT IMELSEC iQ F FX5 User s Manual SLMP Specifications 100 10 Mbps Full duplex FDX Half duplex HDX RJ45 connector Base band 100 m 328 1 Cascade connection max 2 stages Cascade connection max 4 stages MELSOFT connection SLMP 3E frame Socket communication Predefined protocol supp
51. 4 V DC and ground terminal Between output terminal transistor and ground terminal Between output terminal relay and ground terminal 1 5 kV AC for one minute adapter For information concerning the dielectric withstand voltage and insulation resistance of each expansion adapter refer to I O module only manuals of each expansion adapter intelligent function module For information concerning dielectric withstand voltage and insulation resistance of each intelligent function module refer to manuals of each intelligent function module 2 SPECIFICATIONS 17 2 1 Generic Specifications 2 2 Power Supply Specifications The CPU module power supply specifications are explained below For the consumption current of each extension module refer to Page 26 PRODUCT LIST or manuals of each extension module DC power supply Power supply voltage 24 V DC Allowable voltage range 20 4 to 28 8 V DC Allowable instantaneous power failure time Operation can be continued upon occurrence of instantaneous power failure for 5 ms or less Power fuse 125 V 3 15 A Time lag fuse Rush current 30 A max 0 5 ms or less 24 V DC Power consumption 8 W 30 W 5 V DC power supply capacity 720 mA 24 V DC power supply capacity 500 mA 1 This item shows value when only the CPU module is used The value in is the value in the maximum configuration connectable to the CPU module The value does not include the external 24 V
52. 4 to 007 to AA3 A A4 to to 7 Smaller numbers A AO to AA Larger numbers FX 16EYR TB 2 ES 5 e 2 D P N gt p gt Co BREE N N D D Ala Saaz 555555855 OOOO 000000 5 N 1 2 3 004 5 6 7 1 2 3 5 6 7 to 7 Smaller numbers AO to A A7 Larger numbers 1 Replace this number with the one of the connected connector APPENDIX Appendix 5 Terminal Module 1 35 FX 16EYR ES TB UL lt 5 lt Ge N gt lt Je AA 7 18 O07 mus AAS 7 DIDI gt N 4 O1 ERES 555888 IN Co I O1 N gt gt e 1 2 3 45 6 7 1 2 3 5 6 7 E es T Lo TL2 T Eo 4 T Le L2 Eo 4 Le to 7 Smaller numbers A AO to AA Larger numbers 2 1 Replace this number with the one of the connected connector FX 16EYT TB Photo coupler Photocoupler to 7 Smaller numbers A AO to A A Larger numbers DOO 1 2 3 004 5 6 7 1 2 3 AA4 5 6 7 1 Replace this number with the one of the connected connector 1 36 APPENDIX Appendix 5 Terminal Module FX 16EYT ES TB UL coupler coupler coupler to 7 Smaller numbers A AO to 7 L
53. Connection Looseness of terminal Retighten the terminal screws status screws Proximity of crimp Check the proximity between crimp terminals and correct the clearance terminals Looseness of connectors Connect cable connectors securely 5 Battery BAT LED The BAT LED should be turned off When the BAT LED lights up replace the battery with new one Period following the Replace the battery with new one if 5 years or more have passed since the battery was purchased battery purchase OFF status of SM51 SM51 SM8005 and SM52 SM8006 should be off SM8005 and SM52 If SM51 8M8005 and SM52 SM8006 are on replace the battery with new SM8006 6 Module Diagnostics CPU Diagnostics The normal status of the system should be checked with the Module Diagnostics CPU Diagnostics KL Page 103 Module Diagnostics CPU Diagnostics 7 Relay contacts Check the product life of relay outputs Page 71 Product life of relay output contacts Poin tr The product life of relay contacts varies considerably depending on the load type used Note that loads generating reverse electromotive force or rush current may cause poor contact or deposition of contacts which may lead to considerable reduction of the contact product life Page 71 Product life of relay output contacts 8 MAINTENANCE AND INSPECTION 8 1 Daily Inspection 8 3 Battery Part names The Latch device memory and clock data upon power interruption The
54. Device Data Name and select the devices to back up 4 Select the Buffer Memory Intelligent Module No and input module number 5 Click OK and then click Execute to read the data from the PLC 9 6 Canceling Errors Only continuable errors can be canceled If an error is canceled and the CPU module is recovered the status of SM SD or LEDs returns to the status before the occurrence of the error After an error is canceled and when the same error occurs again this error is recorded again in the error history When all errors are cancelled at once annunciators will also be cleared To clear annunciators individually use the RST instruction Continuable errors can be canceled by the following method Using special relays SM Turning on and off SM50 all errors will be canceled 9 TROUBLESHOOTING 1 9 5 Backing Up the Data 05 106 9 7 Troubleshooting for Each Symptom When the CPU module does not operate properly check an appropriate item from the following and perform troubleshooting I O operation CPU module I O module utput does not turn on Check for errors with external wiring Stop the PLC and forcibly turn on or off the inoperable output with a peripheral device or an engineering tool ut does not turn off Connect the external wiring properly MWhen the output operates The output may be turned off unintentionally in the program Review user program Duplicate coils or RST instruc
55. ES FX5 16EYT ES APPENDIX 1 1 6 Appendix 3 Module llTransistor output source output No of output points FX5 C32bEYT DSS 32 points FX5 C32bET DSS 16 points FX5 8EYT ESS 8 points FX5 16EYT ESS 16 points Connection type FX5 C32bEYT DSS Connector FX5 C32ET DSS FX5 8EYT ESS Terminal block M3 screws FX5 16EYT ESS Output type Transistor source output External power supply 5 to 30 V DC Output circuit insulation Photo coupler insulation Indication of output operation LED is lit when output is on Display of smaller and larger numbers can be switched by setting the DISP switch in F or L Max load FX5 C32EYT DSS 0 1 A point FX5 C32ET DSS The total load current of resistance loads per common terminal should be the following value 8 output points common terminal 0 8 A or less FX5 8EYT ESS 0 5 A point FX5 16EYT ESS The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 0 8 A or less 8 output points common terminal 1 6 A or less Open circuit leakage current 0 1 mA 30 V DC Min load Response time OFF ON_ FX5 C32EYT DSS 0 2 ms or less 100 mA at 24 V DC FX5 C32ET DSS FX5 8EYT ESS 0 2 ms or less 200 mA at 24 V DC FX5 16EYT ESS ON OFF FX5 C32bYT DSS 0 2 ms or less 100 mA at 24 V DC FX5 C32ET DSS FX5 8EYT ESS 0 2 ms or less 200 mA at 24 V DC FX5 16EYT ESS Voltage drop when ON 1 5 V or less Output circuit configurati
56. EX D connector di FX5 C32ET D DELL I ano stop Power crossover EDAM connector Fuse FX5 C32EX D FX5 C32bT D MC i MC 24 V DC 24 V DC Power supply for loads connected to PLC output terminals L S For details of the emergency stop operation refer to DESIGN PRECAUTIONS FX5 C32EYT D FX5 CNV IFC FX5 16EX ES S 1 The grounding resistance should be 100 or less 2 Using the same power supply to each module and extension adapters is recommended When a different power supply is used to them turn on the power supply at the same time with the CPU module or earlier than the CPU module When tuning off the power confirm the safety of the system and turn off the CPU module at the same time Some extension modules may not have power supply terminals S 6 WIRING 6 4 Power Supply Wiring 57 Power supply wiring example of FX5UC 32MT DSS 24 V DC Expansion Circuit adapter protector FX5UC 32MT DSS amp c on Class D Op grounding Emergency pr 3 stop FX5 C32EX DS fenem FX5 C32ET DSS FX5 C32EX DS FX5 C32ET DSS FX5 C32EYT DSS 24V DC 24V DC FX5 CNV IFC Power supply for loads connected to PLC output terminals bo For details of the emergency stop operation FX5 16EX ES S S refer to DESIGN PRECAUTIONS 1 The grounding resistance should be 100 or less 2 Using the same power supply to each module and extension adapters is recomme
57. FX3 intelligent function module Input modules extension cable type Output modules extension cable type Bus conversion module extension cable type and Intelligent function modules Input modules extension connector type Output modules extension connector type Input output modules Bus conversion module extension connector type and Connector conversion module extension connector type Generic term for input modules output modules and Input output modules Terms Input module Input module extension cable type Input module extension connector type Output module Output module extension cable type Output module extension connector type Input output modules Intelligent module Intelligent function module e 5 intelligent function module e intelligent function module Simple motion module Expansion adapter Communication adapter Analog adapter Bus conversion module Bus conversion module extension cable type Bus conversion module extension connector type Battery SD memory card Peripheral device GOT MSoftware packages Engineering tool GX Works3 ilManuals Hardware manual e EX5UC Hardware manual User s manual User s manual Startup User s manual Hardware User s manual Application Programming manual Program Design Programming manual Instructions Standard Functions Function Blocks Communication manual Serial communication manu
58. FX3U 128ASL M USER S MANUAL 4 This value does not include the supply current to slave modules For details refer to FX3U 128ASL M USER S MANUAL 5 Note that the warranty for this model differs from the ones for other PLCs For details refer to FX3U 128ASL M USER S MANUAL Bus conversion module Bus conversion modules are used to connect FX3 intelligent functions modules in FX5UC CPU module systems For details of the specifications of each bus conversion module refer to the hardware manual of each product FX5 CNV BUSC Bus conversion from CPU module or extension 8 points 150 mA modules extension connector type FX5 CNV BUS Bus conversion from CPU module or extension 8 points 150 mA modules extension cable type or FX5 intelligent function modules Connector conversion module Connector conversion modules are used to connect FX5 I O modules extension cable type or FX5 intelligent functions modules in FXSUC CPU module systems FX5 CNV IFC Connector conversion from CPU module or extension modules extension connector type 3 4 Expansion Adapter Expansion adapters are used to expand functions and are connected on the left side of the FX5UC CPU module For details of the specifications of each expansion adapter refer to the hardware manual of each product 3 PRODUCT LIST 3 4 Expansion Adapter 31 32 3 5 Terminal Module For details of the terminal modules refer to Page 125 Terminal Module
59. LED is lit and the output contact is turned on Response time The response time of the output relay from when the power is applied to the coil until the output contact is turned on and from when the coil is shut off until the output contact is turned off is approx 10 ms Output current At a circuit voltage of 240 V AC or less 250 V AC or less when the module does not comply with CE UL or cUL standards a resistance load of 2 A per point or an inductive load of 80 VA or less 100 V AC or 200 V AC can be driven For the life of the contact for switching an inductive load refer to Page 71 Inductive load When an inductive load is switched connect a diode for commutation or a surge absorber in parallel with this load DC circuit AC circuit Diode for commutation Surge absorber Open circuit leakage current There is no leakage current when the output are OFF 6 WIRING 6 6 Output Wiring Wiring precautions llProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output element or the PCB To prevent this a protection fuse should be inserted at the output Contact protection circuit for inductive loads An internal protection circuit for the relays is not provided for the relay output circuit in this product It is recommended to use inductive loads with built in protection circuits When using loads without built in protection circuits insert an ex
60. Memory card capacity SD SDHC memory card Max 4 Gbytes Flash memory Flash ROM write count Maximum 20000 times capacity Data memory P 32 FB 16 P No of program files FB No of FB files SD Memory Card 2 Gbytes 511 Clock function Year month day hour minute second day of week leap year automatic detection 2 96 to 3 74 TYP 1 42 5 4 Ambient temperature 0 C 32 F 3 18 to 3 74 TYP 1 50 s d Ambient temperature 25 C 77 F 13 20 to 2 12 TYP 3 54 s d Ambient temperature 55 C 131 F No of input 1 No of input output points 256 points or less output points 2 No of remote I O points 384 points or less Total No of points of 1 and 2 512 points or less Power failure Retention method Large capacity capacitor 2 retention Retention time 10 days Ambient temperature 25 C 77 F Data retained Clock data 1 The value listed above indicates the number of files stored in the root folder 2 Clock data is retained using the power accumulated in a large capacity capacitor incorporated into the PLC When voltage of the large capacity capacitor drops clock data is no longer accurately retained The retention period of a fully charged capacitor electricity is conducted across the PLC for at least 30 minutes is 10 days ambient temperature 25 C 77 F How long the capacitor can hold the data depends on the operating ambient temperature When the operating ambient temperature is high the holding
61. Mitsubishi or that admitted not to be so by the user of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user or third person by failure of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead
62. PERATION ADJUSTMENT 7 3 Running Stopping and Resetting 95 96 S MAINTENANCE AND INSPECTION 8 1 Daily Inspection Perform the following inspections on a daily basis Item Inspection item Description 1 Installation status of the module Mounting status of the The module should be securely mounted module Looseness of cover The cover should not be off 2 Connection status Looseness of terminal Retighten the terminal screws Screws Proximity of crimp Check the proximity between crimp terminals and correct the clearance terminals Looseness of connectors Connect cable connectors securely LED status Check that the LED status is normal Page 101 Checking with LEDs User s manuals for each module Co 0 2 Periodic Inspection Perform the following inspections once or twice every 6 months to a year Also perform the inspections when facilities have been relocated or modified or when wiring has been changed Item Inspection item Description 1 Ambient Operating ambient The temperature in the panel should be 0 to 55 C 32 to 131 F environment temperature Operating ambient The humidity in the panel should be 5 to 95 RH humidity Working atmosphere Free from corrosive or flammable gas and excessive conductive dust 2 Power supply voltage Voltage within the specified range should be supplied 3 Installation status Dirt foreign matter Wipe away any dirt or foreign matter Clean the module 4
63. S 20 1 0 8 Part names 1 Connector connected to extend modules 2 PWR LED Indicates whether the input output modules are powered or not Lit Powered Off Not powered or hardware error 3 I O display LED Lit when input or output is on 4 Input connector Connector for connecting input signal cables 5 Output connector Connector for connecting output signal cables 6 DISP switch Switches input output of the I O display LED Input IN Output OUT 7 Connector for connecting the extension connector of an extension module APPENDIX 1 20 Appendix Module Terminal layout Extension connector type FX5 C32EX D Smaller numbers Larger numbers FX5 C32EX DS X6 X6 ao X1 X1 Hw X7 X7 1 1 Larger numbers x Smaller a FX5 C32EYT D YO YO Y1 Y1 Rana Notch Notch Smaller numbers x x COM0 COMO Larger numbers Notch Smaller numbers Larger numbers FX5 C32ET D Notch FX5 C32ET DSS Notch X6 c rS ae r APPENDIX Appendix I O Module 121 Extension cable type FX5 8EX ES FX5 8EYR ES FX5 8EYT ESS FX5 8EYT ES FX5 16EX ES FX5 16EYR ES FX5 16EYT ESS FX5 16EYT ES Smaller Smaller Smaller numbers numbers numbers Larger Larger Larger numbers numbers n
64. T ID r FX5 4DA ADP FX5 C32EX DS FX5 C32EYT DSS Connector Input output conversion module e FX5 232ADP e FX5 C32ET D e FX5 CNV IFC e FX5 485ADP e FX5 C32ET DSS Terminal module FX 16E TB FX 16E TB UL FX 32bE TB e FX 32E TB UL 16 1 FX 16EYR ES TB UL FX 16EYR TB FX 16EYT ES TB UL FX 16EYT TB FX 16EYR ESS TB UL FX 16EYS TB FX 16EYS ES TB UL e FX5 CNV BUSC Cable e FX3U 32BL I O module FX3 intelligent function module Input Output meets FX5 8EX ES FX5 8EYR ES e FXS CNV BUS FX3U 4AD FX3U 16CCL M FX5 16EX ES FX5 8EYT ES e FX3U 4DA e FX3U 64CCL FX5 8EYT ESS e FX3U 4LC FX3U 128ASL M PXS 16EYR ES e FX5 16EYT ESS High speed counter Intelligent function module FX3U 2HC e FX5 40SSC S Remote I O 3 PRODUCT LIST 3 1 Overall Configuration 3 2 CPU Module The CPU module incorporates a CPU memory input output terminals and power supply FXSUC OOMLII LI Power supply input output type Connection on connector T D DC power supply 24 V DC sink input Transistor sink output CPU module e T DSS DC power supply 24 V DC sink source input Transistor source output Total number of input output points FX5UC 32MT D 500 mA 1 source input type 24 V DC Transistor sink sink 32 points 16 points 16 points Connector 720 mA 24 V DC Transistor sink source source The model name of the CPU module can
65. V DC to close the circuit the circuit To turn on the I O display LEDs set the DISP switch to IN To turn on the I O display LEDs set the DISP switch to IN e Sink input wiring e Source input wiring 1 Input impedance 1 Input impedance RUN terminal setting X000 to X017 of a CPU module can be used as RUN input terminals by setting parameters LLIMELSEC iQ F FX5 User s Manual Application llinput circuit e Function of an input circuit The primary and secondary circuits for input are insulated with photocoupler and the second circuit is provided with a C R filter The C R filter is designed to prevent malfunctions caused by chattering of the input contact and noise from input line Input has a response delay switching from ON to OFF and OFF to ON shown in the following table Input response time FX5UC 32MT D X000 to X005 ON 2 5 us or less H W filter delay FX5UC 32MT DSS OFF 2 5 us or less X006 to X017 ON 30 us or less OFF 50 us or less I O module ON 50 us or less OFF 150 us or less Change of filter time All input circuits have digital filters and the input response time shown in the following table can be added by setting parameters When using this product in an environment with much noise set the digital filter Input response time None 10 us 50 us 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms initial values 20 ms 70 ms Digital filter setting value 6 WIRING 60 6 5 Input Wiring llinput
66. ac output Output terminal Four triac output points are covered by one common terminal The common terminal blocks can drive loads of different circuit voltage systems Example 100 V AC and 24 V DC Terminal module llinsulation of circuit The internal circuit and the output element triac are insulated with photothyristors The common blocks are separated from one another Display of operation The LED turns on and the output triac is turned on when photothyristors are actuated Response time The response time until the output triac is turned on after the photothyristors are actuated or shut off is 1 ms or less and the response time until the output triac is turned off is 10 ms or less Output current Current of 0 3 A can flow per one output point However current of four output points should be 0 8 A average of 0 2 A per one point to suppress temperature rise When a load with a high rush current is frequently turned on or off the mean square current should be 0 2 A or less lt Example gt 4A 0 4A 2 2 Y 4 x 0 02 0 4 x 0 7 02A 0 7 10 0 02 0 7 10 0 02 Seconds seconds seconds Open circuit leakage current C R absorbers are connected in parallel at the triac output terminal for turning off the triac Thus open circuit leakage currents of 1 mA 100 V AC or 2 mA 200 V AC occurs Since the triac output type has open circuit leakage currents even after the triac output is turned off a small relay and a m
67. ae 112 mre PCTP P o 112 wee qe P 113 External dimensions and component 119 Terminal layout hh hh hrs 121 Appendix 4 SD Memory sss edere E Ea ms mex E DRE NC Ee ER ESQ baste se eee E E Sew 123 Part names PP 123 DOC IOO HERE Fe gto aire i Ga oh ewe u 123 Insertion and removal of the SD memory card 124 Appendix Terminal Module xii een ened dE erate cedar shan bea eee E wakapa 125 Product COMMGUIAUIONs ned ga au RC bee BOUE aqha eee Ed daba eas 125 ied CT E a ee E EE Se Be ee ee P 125 wee d cine a Se kagak a Be aed Bu eee ee ee bape ee 126 External dimensions and component names 131 Temna IAVOUL 244604 pee Ones 84 00 23 puasa R23 5E 290 5 93 29 EP 132 fone ob ee eee eee eb ee ee oe are be ee bu pia mas ga basa bug 133 Appendix 6 Precautions for Battery Transportation 139 Control subject
68. al MODBUS communication manual Ethernet communication manual SLMP manual Positioning manual Analog manual Description Generic term for Input modules extension cable type and Input modules extension connector type Generic term for FX5 8EX ES and FX5 16EX ES Generic term for FX5 C32EX D and FX5 C32EX DS Generic term for output modules extension cable type and output modules extension connector type Generic term for FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EYR ES FX5 16EYT ES and FX5 16EYT ESS Generic term for FX5 C32EYT D and FX5 C32EYT DSS Generic term for FX5 C32ET D and FX5 C32ET DSS The abbreviation for intelligent function modules Generic term for FX5 intelligent function modules and FX3 intelligent function modules Generic term for FX5 intelligent function modules Different name for FX3 special function blocks Different name for FX5 40SSC S Generic term for adapter for FX5 CPU module Generic term for FX5 232ADP and FX5 485ADP Generic term for FX5 AAD ADP and FX5 4DA ADP Generic term for Bus conversion module extension cable type and Bus conversion module extension connector type Different name for FX5 CNV BUS Different name for FX5 CNV BUSC Different name for FX3U 32BL Generic term for NZ1MEM 2GBSD NZ1MEM 4GBSD L1MEM 2GBSD and L1MEM 4GBSD SD memory cards Abbreviation of Secure Digital Memory Card Device that stores data using flash memory Generic term for engineering tools and GOT
69. al Serial Communication lt JY997D55901 gt MELSEC iQ F FX5 User s Manual MODBUS Communication lt JY997D56101 gt MELSEC iQ F FX5 User s Manual Ethernet Communication lt JY997D56201 gt MELSEC iQ F FX5 User s Manual SLMP lt JY997D56001 gt MELSEC iQ F FX5 User s Manual Positioning Control lt JY997D56301 gt MELSEC iQ F FX5 User s Manual Analog Control lt JY997D60501 gt GX Works3 Operating Manual lt SH 081215ENG gt TERMS Description Describes the details of input output specifications wiring and installation of the FX5UC CPU module from MELSEC iQ F FX5UC User s Manual Hardware Performance specifications procedures before operation and troubleshooting of the CPU module Describes the details of hardware of the FX5U CPU module including input output specifications wiring installation and maintenance Describes the details of hardware of the FX5UC CPU module including input output specifications wiring installation and maintenance Describes basic knowledge required for program design functions of the CPU module devices labels and parameters Describes specifications of ladders ST FBD LD and other programs and labels Describes specifications of instructions and functions that can be used in programs Describes N N network MELSEC Communication protocol inverter communication non protocol communication and predefined protocol support Describes MODBUS serial communica
70. arger numbers DOO 4 2 3 4 5 6 7 1 2 3 444 5 6 7 1 Replace this number with the one of the connected connector FX 16EYT ESS TB UL Photo coupler coupler coupler to 7 Smaller numbers A AO to A 7 Larger numbers DOO 1 2 3 4 5 6 7 A401 2 3 AA4 5 6 7 1 Replace this number with the one of the connected connector APPENDIX Appendix 5 Terminal Module 1 37 FX 16EYS TB Photo thyristor Photo thyristor thyristor to 7 Smaller numbers A AO to 7 Larger numbers Surge absorbers are connected to each output 1 2 3 V 004 5 6 7 1 2 3 AA4 5 6 7 AV ISN AY AV ISN AY ips po 1 Replace this number with the one of the connected connector FX 16EYS ES TB UL Photo thyristor Photo thyristor thyristor to 7 Smaller numbers AO to A A7 Larger numbers Surge absorbers are connected to each output no00123Vy004567 1 2 3 AA4 5 6 7 AV V AV l4 V AV AV AV cN Jeni EN 1 Replace this number with the one of the connected connector 1 38 APPENDIX Appendix 5 Terminal Module Appendix 6 Precautions for Battery Transportation When transporting lithium batteries follow required transportation regulations Batteries used in the 50 CPU modules are classified as follows Control subject product Built in None FX5UC CPU modules do not include batteries when shipped from the factory
71. battery connector B in the figure below from the old battery and remove the battery from the battery holder C in the figure below A Install the new battery Page 97 Battery attachment e Attach the battery cover EE Point After replacing the battery check whether the devices set by the latch and clock data are backed up correctly confirm safety and then run the PLC e If the devices set by the latch are not backed up correctly clear them and set their initial values and clock data again if necessary Reading the date of manufacture How to read the battery lot number Nameplate Model L Month Example January 1 to 9 January to September X October Y November Z December Year Example 2015 Last two digits of year 8 MAINTENANCE AND INSPECTION 8 3 Battery 99 Special relay for low battery voltage Prepare a system which allows constant external monitoring of the battery status using a GOT etc e SM52 SM8005 The special relay turns ON when the battery voltage is the specified value or less The special relay turns OFF when the battery voltage returns is normal SM52 SM8005 Y1 is output when a battery low voltage condition occurs Battery low voltage e SM51 SM8006 The special relay turns ON when the battery voltage is the specified value or less The special relay status ON even when the battery v
72. be checked on the nameplate on the right side After extension devices are connected the nameplate cannot be seen Check the model name in the following places FX5UC 32MT DSS 3 PRODUCT LIST 3 2 CPU Module 27 28 3 3 Extension Module Extension modules are used to expand inputs outputs functions and others The two connection types extension connector type and extension cable type are provided for extension modules Extension connector type Extension cable type ROOT Extension connector 8 oe NS Extension cable I O module I O modules are used to expand inputs outputs For details refer to L 112 I O Module FX5 AOQOEILI LI L Input output type X D 24 V DC sink input e X DS 24 V DC sink source input e X ES 24 V DC sink source input YT D Transistor sink output Connection type Total number of Input output 5 Transistor source output No symbol input output points extension YR ES Relay output Terminal block e YT ES Transistor sink output C Connector YT ESS Transistor source output T D 24 V DC sink input Transistor sink output e T DSS 24 V DC sink source input Transistor source output Input modules are used to expand inputs MExtension connector type FX5 C32EX D 130 mA 24 V DC sink 24 V DC sink source FX5 C32bEX DS EM a 24 V DC Termi
73. been carefully checked and is believed to be accurate however if you notice a doubtful point an error etc please contact the nearest Mitsubishi Electric representative When doing so please provide the manual number given at the end of this manual CONTENTS SAFETYPRECAUTIONS x a2 45 4028 ers etd Eod 3 Sale a A 1 INTRODUCTION POPE 7 RELEVANT MANUALS awe Cares Chew edn S ORO Bede 12 TERWS oa oo ot eae een oboe a cee A ee ee So hee eee een oo ee ae 12 CHAPTER 1 OUTLINE 14 1 1 iios TEES UTERE P I PEE ES da pusu mua us mua ha ard quede 14 xicnWoca eae exc Bara eee A ee a ras ee ee ee Pe ee ee ee eee 14 slo sc ae feet everson pee eg secant ir mt eee ec ieee ee eee sss 15 CHAPTER 2 SPECIFICATIONS 17 2 1 Generic SPECHICANONS 4500 4006 0 ce eer eee ere ou beeen eet Rees qr RR ncs et 17 2 2 Power Supply Specifications 24 2 cnctease Up SIEITEQGSVRIGNUDERERA Cad E SUI REESE scenes 18 DC POWE SUDDIY Bs mas eee Ee Bhd Ge ek beled eos busua h ou S weet ias 18 2 3 input SDBCIHICSUODS 2 l Seen See a ee Wiwa ek eee eee eee bees 18 24 V DC Input SINK 24 420 pete aha he Soe hed Seg awed eae a gi wm amaila
74. ccurred Take any of the following the power supply again measures Review the program and avoid the maximum value SD524 SD525 of the scan time exceeding the setting value of the scan time monitoring time which was set with parameters Check that the input used for input interruption or pulse catch is not being abnormally turned on and off in one scan Check that the frequency of the pulse input to the high speed counter is within the specified range Add some WDT instructions to the program and reset the watchdog timer several times in one scan Provide a different power supply to the CPU module If the ERR LED turns off noise may have affected the module Consider taking the following measures Check the ground wiring and reexamine the wiring route and installation location Fit a noise filter onto the power supply line If the ERR LED still does not turn off even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the P RUN LED If the P RUN LED is turned off check the status of the ERR LED and take corrective actions 102 Checking the ERR LED 9 3 Troubleshooting using the engineering tool Check the error or history using the engineering tool and identify the error cause More detailed information on the error as well as the error cause and action to be taken can be checked by using the engineering tool The engineering too
75. ceding module 5 INSTALLATION 5 4 Connecting Methods for CPU Module and Extension Devices Removal of power cables Hold the part a on the connecter of the power cable with fingers and remove the cable in the direction of the arrow FX5UC 32MT D a Push here with fingers Connection of I O cables I O connectors llCable connection to I O connectors I O connectors conform to MIL C 83503 For I O cables refer to k Page 52 Preparation of I O connectors and prepare them CPU module I O modules extension connector type Input X FX5UC 32MT D A KINININININI N 1 I oN SSSA FEY 5 INSTALLATION 1 5 4 Connecting Methods for CPU Module and Extension Devices 5 Terminal module I O cable Terminal module llPreparation of I O connectors e Suitable connector commercial item Use 20 pin 1 key sockets conforming to MIL C 83503 Check that the sockets do not interfere with peripheral parts including connector covers in advance O cables Mitsubishi option I O cables on which connectors are attached are prepared FX 16E 500CAB S 5 General purpose I O cable Single wire Wire color Red CPU module side 20 pin connector is attached FX 16E 150CAB 1 5m Cables for connection of the Flat cables with tube FX 16E 300CAB 3m terminal module and I O connectors On both
76. concerning screw terminal blocks for intelligent function modules refer to User s manual for each intelligent function module block screw size and tightening torque I O module extension cable type 0 5 to 0 8 N m Intelligent function module Refer to User s manual for each product Precauions Do not tighten terminal screws exceeding the specified torque range Otherwise it may cause equipment failure or malfunction id treatment Crimp terminal size differs depending on terminal screw size and wiring methods used Use crimp terminals of the following sizes BM3 terminal screw When a single wire is connected to a single terminal 3 2 0 13 Terminal screw Crimp terminal 6 2 mm 02 Gy y or less 025 2 10 13 6 2 mm 0 24 Str Terminal or less FV1 25 B3A UL Listed FV2 MS3 When two wires are connected to a single terminal Reference YA 1 JST Mfg Co Ltd JST Mfg Co Ltd 3 2 0 13 6 2 mm 0 24 ST Terminal screw Crimp terminal or less 6 3 mm 0 25 y F or more 3 2 0 13 6 2 mm 0 24 Br _ 5 6 3 mm 0 25 lt Reference gt YA 1 JST Mfg Co Ltd JST Mfg Co Ltd FV1 25 B3A UL Listed 6 WIRING 6 2 Cable Connecting Procedure 55 56 5 terminal screw e When a single wire is connected to a single terminal 3 7 0 15 Terminal screw Crimp terminal 6 8 mm oz gom z or
77. ctor transistor Photo coupler insulation LED is lit when input is on DISP switch IN FX5UC 32MT D FX5UC 32MT DSS 1 Input impedance Source input wiring Photocoupler 1 Input impedance 2 SPECIFICATIONS 19 2 3 Input Specifications 20 2 4 The CPU module output specifications are explained below Output Specifications Transistor output Item No of output points Connection type FX5UC 32MT D FX5UC 32MT DSS Output type External power supply Max load Y000 to Y003 Y004 and subsequent Open circuit leakage current Voltage drop when ON Y000 to Y003 Y004 and subsequent Response time Y000 to Y003 Y004 and subsequent 0 1 A point Output specifications 16 points Connector Transistor sink output Transistor source output 5 to 30 V DC 0 1 mA or less 30 V DC 1 0 V or less 1 5 V or less 2 5 us or less 10 mA or more 5 to 24 V DC 0 2 ms or less 100 mA 24 V DC Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when output is on DISP switch OUT Output circuit configuration Sink output wiring A common number is input in the of COM 0 3 A point The total load current per common terminal should be the following value 8 output points common terminal 0 8 A or less For details of the common refer to K gt Page 25 Terminal Layout Source output wiring DC power supply A common number is input in the of
78. data in the SD memory card Always turn off or reset the CPU module or remove the SD memory card after disabling access to the SD memory card With SM606 SD memory card forced disable instruction and SM607 SD memory card forced disable status flag the SD memory card can be disabled and its usage status can be checked tis recommended that important data be periodically backed up to CD DVD or other media Formatting To use any SD memory card in the CPU module the card must be formatted In the initial state after purchase the SD memory card is not formatted Insert the SD memory card to a CPU module and format the SD memory card using the engineering tool before use Do not format the SD memory card using the personal computer LLIGX Works3 Operating Manual APPENDIX Appendix 4 SD Memory Card 1 23 Insertion and removal of the SD memory card The following explains insertion and removal of the SD memory card Insertion procedure Mount the SD memory card Pay attention to the direction of the card and follow the procedure below Ph Bore 485 i CARD OFF Precautions Insert the SD memory card 1 straight into the SD memory card slot Make sure that the notch of the card is directed downward After mounting check that the card is mounted completely If the card is mounted incompletely malfunctions may occur because of poor contact The CARD LED 2 blinks until the SD memory card beco
79. derstood before attempting to install or use the module Always forward it to the end user Regarding use of this product This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult Mitsubishi Electric This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Note f in doubt at any stage during the installation of the product always consult a professional electrical engineer who is qualified and trained in the local and national standards If in doubt about the operation or use please consult the nearest Mitsubishi Electric representative e Since the examples indicated by this manual technical bulletin catalog etc are used as a reference please use it after confirming the function and safety of the equipment and system Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples This manual content specification etc may be changed without a notice for improvement The information in this manual has
80. e product install module so that excessive force will not be applied to terminal blocks power connectors I O connectors communication connectors or communication cables Failure to do so may result in wire damage breakage or PLC failure NCAUTION Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power line control line and communication cables together with or lay them close to the main circuit high voltage line load line or power line As a guideline lay the power line control line and connection cables at least 100 mm 3 94 away from the main circuit high voltage line load line or power line Ground the shield of the shield wire or shielded cable at one point on the PLC However do not use common grounding with heavy electrical systems Ground the shield of the analog input output cable at one point on the signal receiving side Do not use common grounding with heavy electrical systems STARTUP AND MAINTENANCE PRECAUTIONS NWARNING Do not touch any terminal while the PLC s power is on Doing so may cause electric shock or malfunctions Before cleaning or retightening terminals cut off all phases of the power supply externally Failure to do so may cause electric shock Before modifying the program in mid operation forcing
81. ected Input module Connector FX5 Bus FX3 CPU module Output conversion intelligent conversion intelligent module module module module module L Up to 1 module Up to 6 modules Up to 8 modules Up to 12 modules in total innection to the bus conversion module connection with FX3 extension devices There i isa imitation on the number of extension modules connected to the bus conversion module as follows The number of modules connected on the right side of the bus conversion module must be as follows Total No of intelligent function modules Up to 6 modules can be connected Bus FX3 convervion intelligent module module Up to 6 modules FX5 extension modules cannot be connected on the right side of the bus conversion module 4 SYSTEM CONFIGURATION 37 4 2 Limitations on the Number of Connected Extension Devices 38 4 3 Limitation on the Number of Input Output Points With the FX5UC CPU modules a total of 512 points including the number of input output points of extension devices max 256 points and the number of remote I O points max 384 points can be controlled Number of input output points on whole system Up to 512 points Connector FX5 FX5 Bus conversion Intelligent Intelligent conversion module module module module e CC Link master e AnyWireASLINK master Expansion CPU I O adapter module module CC Link AnyWireASLINK system Remote station IRemote I O station R
82. ement Option cable or type dedicated to input or output capturing of AC input signals user created cable and format conversion into the relay transistor triac output can be performed Terminal module MITSUBISHI FX 16E TB w 2 4 s Product list Sink input sink output transistor output Sink input sink output transistor output FX 16E TB 16 input points or 16 output points Directly connected to I O terminals FX5UC 32MT D FX5 C32EX D Refer to the FX 32E TB 32 input points 32 output points or of a PLC FX5 C32bEYT D FX5 C32bET D following table 16 input points and 16 output points FX5 C32ET D FX 16EYR TB 6 Relay output type FX5UC 32MT D FX5 C32EYT D 24 V DC 80 mA Triac output type llSink and source common input source output transistor output FX 16E TB UL 16 input points or 16 output points Directly connected to I O terminals of a PLC FX5UC 32MT DSS FX5 C32EX DS Refer to the FX5 C32bEYT DSS FX5 C32ET DSS following table FX5UC 32MT DSS FX5 C32EYT 24 V DC 80 mA DSS FX5 C32ET DSS area The following table shows driving current of FX 16E TB UL and FX 32E TB UL that depends on the connection destination FX 32E TB UL 32 input points 32 output points or 16 input points and 16 output points FX 16EYR ES TB UL FX 16EYT ES TB UL FX 16EYT ESS TB UL FX 16EYS ES TB UL
83. emote I O station IRemote I O station Total number of I O points and remote I O points With the FX5UC CPU module a total of 512 points or less including the number of input output points of extension devices and number of remote I O points can be controlled The total number of I O points and remote I O points must not exceed 512 points d OF pneu out Number of input output points Number of remote I O points points on whole system 512 points 1 points 2 points The total number of inputs and outputs which is obtained in the next subsection Total number of remote I O which is obtained in the next subsection Maximum number of points controllable on system 4 SYSTEM CONFIGURATION 4 3 Limitation on the Number of Input Output Points Calculation of the number of inputloutput points The number of input output points is a total of the number of input output points of the CPU module I O module and the number of occupied input output points of intelligent function modules The total number of input output points must not exceed 256 points Maximum number of Number of Number of input output points Number of occupied input output points input output points on CPU module and I O module input output points gt Total number of input output points of CPU Ser module and I O module input output points device A Number of input output points of CPU module B Number of input output points of I O module
84. en a continuable error is canceled and the CPU module is restored the CPU module returns to the status before the occurrence of the error Continuable errors can be canceled by either of the following methods Using engineering tools e Using special relays SM Page 105 Canceling Errors Operation settings of the CPU module on occurrence of an intelligent function module error The operation of the CPU module on occurrence of an intelligent function module error can be set with an engineering tool Configure the settings with I O Assignment Setting in the system parameters 104 9 TROUBLESHOOTING 9 4 Error Status and Operations on Occurrence of an Error 9 5 Backing Up the Data Saving the following information immediately after the occurrence of an error helps analyzing the cause of the error Parameters programs and device memory Error histories Backing up parameters programs and device memory The procedure for backing up parameters programs and device memory by using an engineering tool is explained below Online gt Read from PLC 1 Checkthe parameters programs and device memory to back up 2 Click the Execute button to read the data Backing up devices and buffer memory The procedure for backing up devices and buffer memory using the engineering tool is explained below 4 Online gt Read from PLC 1 Click the Device Memory check box 2 Click Detail 3 Input character strings in
85. en to the preceding device are assigned The last digit of the assigned numbers must begin with O Module number of Extension modules The CPU module automatically assigns numbers 1 to 16 to intelligent function modules or bus conversion module as module numbers in order of distance from the CPU module e Intelligent function modules or bus conversion module connected to the CPU module Module numbers are assigned to intelligent function modules in order of distance from the CPU module No 1 to No 16 Products to which module numbers are not assigned Module numbers are not assigned to the following extension devices module FX5 C32EX D FX5 C32EYT D etc Expansion adapter FX5 232ADP FX5 485ADP etc Connector conversion module FX5 CNV IFC Ex Module lodule No C No 1 J Bus conversion Intelligent Intelligent expansion CPU module Input module Input module module module module adapter j FX5 232ADP pecan Sepa ak tr FX5 CNV BUSC FX3U 1PG FX3U 4AD 4 SYSTEM CONFIGURATION 4 5 Numbers and Assignment in System 5 INSTALLATION 5 1 Installation Location Use the PLC under the environmental conditions complying with the generic specifications Page 17 Generic Specifications Installation location in enclosure To prevent temperature rise do not mount the PLC on the floor or ceiling or in the vertical direction Always mount the PLC horizontally on the wall as shown in the followin
86. ends 20 pin connectors are attached For the connection with the terminal FX 16E 500CAB module refer to Page 53 FX 16E 150CAB R 1 5 WIRING Round multicore cables FX 16E 300CAB R am e On both ends 20 pin connectors are attached FX 16E 500CAB R 5m Connectors for self making I O cables Mitsubishi option Prepare wires and crimp tools by users FX2C Il O CON for flat cables 10 sets Crimp connector FRC2 A020 30S AWG 28 0 1 mm 357J 4674D main body 1 27 pitch 20 cores 357J 4664N attachment FX2C I O CON S for single wires 5 sets Housing HU 200S2 001 AWG 22 0 3 mm 357J 5538 Crimp contact HU 411S FX2C I O CON SA for single wires 5 sets Housing HU 200S2 001 AWG 20 0 5 mm 357J 13963 Crimp contact HU 411SA Contact for crimp tools Fujikura Ltd Certified connectors commercially available connectors Connectors made by DDK Ltd shown above 2 5 INSTALLATION 5 5 4 Connecting Methods for CPU Module and Extension Devices 6 WIRING 6 1 Wiring Preparations Wiring procedure Before wiring make sure that the source power supply is off 1 Prepare the parts for wiring Prepare cables and crimp terminals required for wiring 54 Cable Connecting Procedure 2 Connectthe power cable Connect the cable to the power connector Provide the protection circuit described in this chapter for the power supply circuit Page 57 Power Supply Wiring 3 Perform class D grounding grounding
87. ernal circuit FX 16E TB FX 32E TB to 7 Smaller numbers A AO to AA7 Larger numbers 20 10 om 19 9 C 18 8 A46 17 7 445 16 6 2 AA 0 11 omm om mj N m TM CO m pasa E Oo 4 joo NO GISGIS N O L Heel AAQ AA2 443 AA2 FX 32E TB BB onm N Lom N 9 GS FX 16E TB to 7 Smaller numbers A AO to Larger numbers 1 Replace this number with the one of the connected connector APPENDIX Appendix 5 Terminal Module 1 33 FX 16E TB UL FX 32E TB UL to 7 Smaller numbers A AO to A A7 Larger numbers me cow 9 riaa aar AA0 AA2 AA4 AAG 1 443 AA5 AAQ AA2 AA4 AAG AA3 AA5 to 7 Smaller numbers A AO to 7 Larger numbers 1 Replace this number with the one of the connected connector 134 APPENDIX Appendix 5 Terminal Module FX 16E TB UL FX 32E TB UL FX 16EX A1 TB 19 9 COM 18 8 LILIT Photocoupler AA6 17 7 006 Photocoupler 16 6 5 H AAO 11 1 000 Photocoupler Photocoupler LILIO to LILI
88. ess 24 V DC ON OFF 1 5 ms or less 24 V DC ON voltage of output element 1 5V Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when the power is supplied to photo couplers Power consumption 2 7 W 112 mA 24 V DC Input output configuration circuit External wiring Unsupported applications Positioning Pulse Y Output D PLSY instruction Pulse Width Modulation D PWM instruction ABS Current Value Read DABS instruction Start stop of high speed I O function D HIOEN instruction Input Matrix MTR instruction Digital Switch DSW instruction Seven Segment With Latch SEGL instruction APPENDIX Appendix 5 Terminal Module 1 29 output FX 16EYS TB FX 16EYS ES TB UL Output type Triac SSR External voltage 85 to 242 V AC Max load Resistance load 0 3 A point The total load current per common terminals four points should be 0 8 A or less Inductive load 15 VA 100 V AC 36 VA 200 V AC Min load 0 4 VA 100 V AC 1 6 VA 200 V AC Open circuit leakage current 1 mA 100 V AC 2 mA 200 V AC Response time 2 ms or less ON voltage of output element m Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when the power is supplied to photo thyristors Power consumption 2 7 W 112 mA 24 V DC Input output configuration FX 16EYS TB circuit CN1 connector side FX 16EYS ES TB UL CN1 connector gt side LED External wiring
89. g 0 33 Ibs FX5 C32EYT O Approx 0 2 kg 0 44 Ibs Approx 0 25 kg 0 55 Ibs Accessories FX2NC 10BPCB1 Dust proof protection sheet Binput output module Exterior color Munsell 0 6B7 6 0 2 Mass weight Approx 0 15 kg 0 33 Ibs Accessories FX2NC 10BPCB1 APPENDIX 1 14 Appendix 3 Module Input specifications There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature For details A refer to Page 20 Input Output Derating Curve No of input points 32 points Connection type Connector Terminal block M3 screws Input type FX5 C32EX D Sink FX5 C32ET D FX5 C32EX DS Sink source FX5 C32ET DSS FX5 8EX ES FX5 16EX ES Input signal voltage 24 V DC 20 15 Input signal current 4 mA 24 V DC Input impedance 5 6 kO Input sensitivity current 3 0 mA or more OFF 1 5 mA or less Input response time ON 50 us or less OFF 150 us or less Input signal format No voltage contact input Sink NPN open collector transistor Source PNP open collector transistor Input circuit insulation Photo coupler insulation Indication of input operation LED is lit when input is on Input circuit FX5 C32EX D configuration FX5 C32ET D e V DC FX5 C32EX DS FX5 C32ET DSS FX5 8EX ES FX5 16EX ES APPENDIX Appendix I O Module 1 1 5 Output specifications There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature For details
90. g figure Spaces in enclosure Extension devices can be connected on the left and right sides of the CPU module of the PLC Keep a space of at least 50 mm 1 97 between the module main body and other devices and structure If you intend to add extension devices keep necessary spaces on the left and right sides FX5UC CPU module FX5 232ADP FX5 C32EX D FX5 C32EYT D gt 50 mm 1 97 Layout in enclosure Keep a space of at least 50 mm 1 97 between the module main body or other devices and structure Expansion adapter Extension module FX5UC CPU module For product dimensions or manual for RN 50 mm 1 977 various products refer to Appendix I O Module 5 INSTALLATION 4 5 1 Installation Location 3 44 5 2 Examination for Installing Method in Enclosure Examine the installation location of PLC considering the environmental conditions Page 17 Generic Specifications Point P When extension cables are used for the connection install the products keeping a space of about 2 mm 0 08 between them Installing on DIN rail The PLC can be installed on a DIN46277 rail 35 mm 1 38 wide e The PLC can be easily moved and removed The PLC installation height is the same as the DIN rail For details on the procedures for installing on and detaching from DIN rail refer to Page 44 Procedures for Installing on and Detaching from DIN Rail of installation
91. he battery mode is set in PLC parameters and the BAT LED is OFF and check the battery life If the PLC is transported with the BAT LED on or the battery exhausted the battery backed data may be lost during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general specifications lt Page 17 Generic Specifications by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the PLC After transportation verify operation of the PLC and check for damage of the mounting part etc When transporting lithium batteries follow required transportation regulations For details on the regulated products refer to K Page 140 Handling of Batteries and Devices with Built in Batteries in EU Member States Fumigants that contain halogen materials such as fluorine chlorine bromine and iodine used for disinfecting and protecting wooden packaging from insects will cause malfunction in Mitsubishi products Please take necessary precautions to ensure that residual fumigants do not enter the product or treat packaging with methods other than fumigation heat method Additionally disinfect and protect wood from insects before packing INTRODUCTION This manual contains text diagrams and explanations which will guide the reader in the correct installation safe use and operation of the FX5UC Programmable Controllers and should be read and un
92. his product is designed for use in general industrial applications The manufacturer manufacturing location and authorized representative in EU are as follows Manufacturer Mitsubishi Electric Corporation Address 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan Manufacturing location Mitsubishi Electric Corporation Himeji Works Address 840 Chiyoda machi Himeji Hyogo 670 8677 Japan Authorized representative in EU Mitsubishi Electric Europe B V Address Gothaer Str 8 40880 Ratingen Germany Product compatibility Type Programmable controller open type equipment Models FX5 manufactured from October 1st 2014 FX5 8EX ES FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EX ES FX5 16EYR ES FX5 16EYT ES FX5 16EYT ESS FX5 232ADP FX5 485ADP FX5 CNV BUS from January 1st 2015 FX5UC 32MT D FX5UC 32MT DSS FX5 C32EX D FX5 C32EYT D FX5 C32ET D FX5 C32EX DS FX5 C32EYT DSS FX5 C32ET DSS FX5 4AD ADP FX5 4DA ADP FX5 CNV BUSC FX5 CNV IFC Electromagnetic compatibility EMC directive Remarks EN61131 2 2007 Programmable controllers Compliance with all relevant aspects of the standard Equipment requirements and tests EMI Radiated emission Conducted emission EMS Radiated electromagnetic field Fast transient burst Electrostatic discharge High energy surge Voltage drops and interruptions Conducted RF Power frequency magnetic field APPENDIX Appendix 2 Standards 109 Requirement for Compliance with LVD directi
93. igure This step also applies for the DIN rail mounting hooks of the expansion adapters or extension modules connector type 3 Move the flathead screwdriver as shown in the right figure to draw out the DIN rail mounting hooks of all devices 4 Remove the product from the DIN rail C in the right figure 5 Pushin the DIN rail mounting hooks D in the right figure D 5 4 Connecting Methods for CPU Module and Extension Devices This section explains the connection methods for extension devices Connection of extension devices The connection method varies depending on the combination of products i e the CPU module expansion adapters and extension modules The connecting methods are explained with the following configuration example FX5 extension Connector FX5 extension Bus module extension conversion module extension conversion FX3 Expansion adapter connector type module cable type module extension module 1 FX5UC CPU module X Connecting Connecting Connecting Connecting Connecting method A method B method C method D method E 5 INSTALLATION 5 4 Connecting Methods for CPU Module and Extension Devices Connecting method A connection of an expansion adapter This subsection explains how to connect the expansion adapter to the CPU module 1 Remove expansion adapter connector cover A in the right fig
94. inute current load with low rated operation currents may continuously operate Therefore the load should be equal to or more than 0 4 VA 100 V AC or 1 6 VA 200 V AC For loads lower than these values connect the surge absorbers described later in parallel 6 WIRING 6 6 Output Wiring Wiring precautions llProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output element or the PCB To prevent this a protection fuse should be inserted at the output Terminal module Minute current load C R absorbers are connected in parallel at the triac output circuit for turning off the triac When a minute current load of 0 4 VA or less 100 V AC or 1 6 Minute current load VA or less 200 V AC is connected a surge absorber must be connected in parallel with the load Select a surge absorber with the rated voltage that is Surge suitable for the output used For other specifications refer to the following absorber Standard Electrostatic capacity Approx 0 1 uF Resistance Approx 100 to 200 Q linterlock For loads such as forward reverse contactors etc where a hazardous condition could result if switched ON simultaneously an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below Limit of forward Interlock rotation Ponvard rotation Reverse Limit of reverse rotation r
95. ion sleeves for wiring terminals lWhen stranded and solid wires are treated as they are Twist the end of stranded wires and make sure that there are no loose wires Do not solder plate the electric wire ends 9 0 36 When wire ferrules with insulation sleeves are used Depending on the thickness of a wiring sheath used it may be difficult to insert the sheath into an insulating sleeve Refer to the external dimensions as a reference to select wires Insulating sleeve Contact area crimp area 8mm 2 6mm x 0 31 0 1 4mm 0 55 lt Reference gt Terminal block for built in RS 485 Phoenix Contact GmbH amp Co KG Al 0 5 8 WH communication Expansion adapter CRIMPFOX 6 CRIMPFOX 6T F BTool For tightening terminals use a small commercially available screwdriver with a straight tip The recommended shape is shown in the figure on the right llPrecautions When a precision screwdriver with a small grip is used the specified tightening torque cannot be obtained Use the following screwdriver or equivalent product grip diameter 25 mm 0 99 to obtain the tightening torque specified above With straight tip 0 4 mm 2 5 mm 0 01 1 009 lt Reference gt Phoenix Contact GmbH amp Co KG SZS 0 42 5 6 WIRING 6 2 Cable Connecting Procedure Screw terminal block Wire the screw terminal block in accordance with the following specifications For information
96. iring of the built in RS 485 communication terminal blocks and communication adapters refer to the following LAMELSEC iQ F FX5 User s Manual Serial Communication LL IMELSEC iQ F FX5 User s Manual MODBUS Communication For wiring of the built in Ethernet refer to the following iQ F FX5 User s Manual Ethernet Communication High speed counter Examples of wiring for high speed counters are shown below When capturing pulses of a response frequency of 50 to 200 kHz refer to 62 When a high speed pulse is captured For details of the high speed counters refer to LLIMELSEC iQ F FX5 User s Manual Application For the programs refer to LL IMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks 1 phase 1 count The wiring examples in this section use the following settings When settings other than those in the table are used use the examples shown in the following figures as references for wiring CH to be used Pulse input mode External preset input External enable input Operation mode The settings of the high speed counters are set by using the parameter settings of the engineering tool For details refer to LL IMELSEC iQ F FX5 User s Manual Application 6 WIRING 6 7 Examples of Wiring for Various Uses 83 Example of wiring NPN open collector transistor output rotary encoder e FX5UC 32MT D Rotary encoder 1 The grounding resista
97. l has the following functions for troubleshooting Module Diagnostics CPU Diagnostics This function diagnoses the module The current error and its details can be checked For details on each function refer to the following LAGX Works3 Operating Manual 102 9 TROUBLESHOOTING 9 3 Troubleshooting using the engineering tool Module Diagnostics CPU Diagnostics The Module Diagnostics CPU Diagnostics function is used to diagnose the CPU module and expansion adapter check the error being generated and its detailed information Information required for troubleshooting such as the current error details and cause of the error and action to be taken are displayed The incorrect parameter setting and program error location can also be identified by selecting the error and clicking the Error Jump button On the Module Information List tab the LED status and the switch status of the targer module can be checked Diagnostics gt Module Diagnostics CPU Diagnostics supplementary Function Monitoring Ethernet diagnostics Stop Monitoring Clear Error Legend Major A Moderate Minor MEEA 9 TROUBLESHOOTING 103 9 3 Troubleshooting using the engineering tool 9 4 Error Status and Operations on Occurrence of an Error When an error occurs the CPU module performs preconfigured actions depending on the status of the error Error status Errors are classified into the fol
98. lashes because the module has no programs he power connector is connected correctly The power supply voltage is within the specified range The CPU module is in the stopped status 2 Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been installed 93 Connection with a personal computer 3 Format the CPU built in memory Format the CPU built in memory using the engineering tool LL IGX Works3 Operating Manual 4 Parameter setting Set the parameters needed for startup Works3 Operating Manual e System parameters CPU parameters Module parameters 5 Programming Create a program using the engineering tool LLIMELSEC iQ F FX5 User s Manual Application 6 write the parameters and the program Write the parameters and the program set with the engineering tool into the CPU module LLIGX Works3 Operating Manual 7 OPERATION ADJUSTMENT 7 1 Preparation for Operation Z Reboot the system Reboot the system by any of the following methods e Turning off and on the power e Resetting the CPU module 95 Resetting method 8 Check errors Check the ERR LED of the CPU module If an error has occurred check the contents of the error with Module Diagnostics CPU Diagnostics of the engineering tool and eliminate its cause 9 Run the program Set the CPU module to the RUN status and make
99. le CPU module i i t conversion Output adapter Outpu module module module module mod le Power is supplied from the CPU module 1 The power to the input circuit of the input module is supplied from the external power supply Limitations when using FX3 extension devices llBus conversion module A bus conversion module is required to use FX3 extension module FX3 extension modules can be connected to the right side of the bus conversion module only e For limitations on the number of connected extension devices refer to Page 37 Connection to the bus conversion module connection with FX3 extension devices llLimitations on intelligent function modules Note that some FX3 intelligent function modules have limitations on the number of modules and order in which they are added for each individual module Model Limitation FX3U 2HC Up to two modules connectable per system Connect a module of this type immediately after the bus conversion module FX3U 16CCL M Only one module may be connected per system FX3U 64CCL Only one module may be connected per system FX3U 128ASL M Only one module may be connected per system 4 SYSTEM CONFIGURATION 4 1 Rules of System Configuration 35 4 2 Limitations on the Number of Connected Extension Devices Number of connected expansion adapters There is a limitation on the number of expansion adapters connected to the FX5UC CPU module as follows Communication adapter Up t
100. levant manuals for the network Incorrect output or malfunction may result in an accident DESIGN PRECAUTIONS ANCAUTION When an inductive load such as a lamp heater or solenoid valve is controlled a large current approximately ten times greater than normal may flow when the output is turned from off to on Take proper measures so that the flowing current does not exceed the value corresponding to the maximum load specification of the resistance load After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of this variation in time Simultaneously turn on and off the power supplies of the CPU module and extension modules ifa long time power failure or an abnormal voltage drop occurs the PLC stops and output is turned off When the power supply is restored it will automatically restart when the RUN STOP RESET switch is on RUN side INSTALLATION PRECAUTIONS NWARNING Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Use the product within the generic environment specifications described in Page 17 Generic Specifications of this manual Never use the product in areas with excessive dust oily sm
101. limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases a Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design b Failure caused by unapproved modifications etc to the product by the user c When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided d Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced e Relay failure or output contact failure caused by usage beyond the specified life of contact cycles f Failure caused by external irresistible forces such as fires or abnormal voltages and failure caused by force majeure such as earthquakes lightning wind and water damage g Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi h Any other failure found not to be the responsibility of
102. lowing three types according to the urgency of the errors Error Program Description Required action status execution status Major error Stop The module is unable to continue its operation due to a Perform troubleshooting If the error still persists consult your hardware issue local Mitsubishi Electric representative Moderate Stop The module is unable to carry out programs or continue the To resume the execution of the program or the data error data communication with stations on the network due to communication with the stations on the network use the improper program or parameter settings and temporary noise engineering tool to identify the cause of the error and take corrective actions Minor error Continue The module has detected a minor error or alarm However the Check the details of the error with the engineering tool If execution of the program and the data communication with the necessary take corrective actions for the error stations on the network are continues Operation at the occurrence of an error Errors are classified into stop errors and continuable errors llStop error When a stop error occurs the CPU module stops operation and enters the STOP status For details of parameters refer to LLIMELSEC iQ F FX5 User s Manual Application llContinuable error When a continuable error occurs the CPU module will keep the operation status and carry out operations Only continuable errors can be canceled Wh
103. mes available The CARD LED turns on when the SD memory card is available If the CARD LED dose not turn on even though the SD memory card is mounted make sure that SM606 forcibly stop using SD memory card instruction and SM607 forcibly stop using SD memory card flag are OFF by using engineering tools Press the SD memory card stop switch 1 for one second or more to stop access to the card The CARD READY LED 2 blinks during the access stop operation and then the LED is turned OFF when the operation is completed Insert the SD memory card 3 once and then pull it straight e When mounting or removing the SD memory card while the power is ON follow the above mentioned procedure Otherwise the data in the card may be broken When removing the SD memory card which is being accessed by any function the CARD LED is turned OFF after the access is completed When the CARD LED is turned OFF depends on the accessing function e When SM605 mount and remove memory card disabling flag is ON the CARD LED is not turned OFF even if the SD memory card stop switch is pressed If the CARD LED is not turned OFF turn ON SM606 instruction of forcibly stop using SD memory card so that the SD memory card cannot be used 124 APPENDIX Appendix 4 SD Memory Card Appendix 5 Terminal Module Product configuration Terminal modules are used to convert connector type I O terminals into terminal blocks By using terminal blocks built in el
104. mes the stationary current Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load llCapacitive load Capacitive loads can generate rush current 20 to 40 times the stationary current Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load Capacitive loads such as capacitors may be present in electronic circuit loads including inverters llResistance load For maximum load specifications of resistance load refer to the following For output specifications of the I O modules refer to K Page 116 Output specifications For output specifications of the terminal modules refer to Page 127 Output specifications 6 WIRING 6 6 Output Wiring 71 72 Handling of relay output Output terminal One common terminal is used for 4 or 8 relay output points The common terminal blocks can drive loads of different circuit voltage systems for example 100 V AC and 24 V DC External power supply Use an external power supply of 30 V DC or less or 240 V AC or less 250 V AC or less when the module does not comply with CE UL or cUL standards for loads insulation of circuit The PLC internal circuit and external load circuits are electrically insulated between the output relay coil and contact The common terminal blocks are separated from one another Display of operation When power is applied to the output relay coil the
105. n the screws using a Phillips head screwdriver No 2 shaft diameter 6 mm 0 24 or less Make sure that the screwdriver does not touch the partition part of the terminal block Make sure to wire the terminal block European type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Twist the ends of stranded wires and make sure that there are no loose wires Do not solder plate the electric wire ends not connect more than the specified number of wires or electric wires of unspecified size Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed WIRING PRECAUTIONS NCAUTION Perform class D grounding grounding resistance 100 or less of the grounding terminal on the CPU module and extension modules with a wire 2 or thicker However do not use common grounding refer to 56 Grounding with heavy electrical systems Connect the power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Do not wire vacant terminals externally Doing so may cause damage to th
106. nal 16 points 16 points sink source block 100 mA 1 Since external power supply is used for input circuit in FX5BUC CPU module systems power supply from CPU module is not included 32 points 32 points MExtension cable type FX5 8EX ES FX5 16EX ES 3 PRODUCT LIST 3 3 Extension Module Output modules are used to expand outputs connector type FX5 C32EYT D 32 points 32 points Connector 120 mA sink FX5 C32EYT DSS coe coe rce MExtension cable type FX5 8EYR ES 8 points 8 points Relay Relay Terminal 75 mA 75 mA FX5 8EYT ES Transistor block sink FX5 8EYT ESS Transistor source FX5 16EYR ES 16 points 16 points Relay Relay Terminal 100 mA 125 mA FX5 16EYT ES Transistor block sink FX5 16EYT ESS Transistor source Input output modules are used to expand inputs outputs FX5 C32ET D 32 points 16 points 16 points 24 V DC Transistor Connector 120 mA 100 mA sink sink FX5 C32ET DSS 24 V DC Transistor sink source source 3 PRODUCT LIST 2 3 3 Extension Module 9 Intelligent function module Intelligent function modules such as simple motion modules have functions other than input output For details refer to manuals of each module The following FX5 intelligent function module can be used in FX5UC CPU module systems using connector conversion modules For the connector conversion modules to be connected
107. nce should be 100 or less e FX5UC 32MT DSS Sink input wiring Rotary encoder FX5UC 32MT DSS 1 The grounding resistance should be 100 or less llExample of wiring PNP open collector transistor output rotary encoder e FX5UC 32MT DSS Source input wiring Rotary encoder FX5UC 32MT DSS 1 The grounding resistance should be 100 or less 4 6 WIRING 8 6 7 Examples of Wiring for Various Uses 2 phase 2 count The wiring examples in this section use the following settings When settings other than those in the table are used use the examples shown in the following figures as references for wiring CH to be used Pulse input mode External preset input External enable input Operation mode The settings of the high speed counters are set by using the parameter settings of the engineering tool For details refer to LAGX Works3 Operating Manual Example of wiring NPN open collector transistor output rotary encoder FX5UC 32MT D Rotary encoder 1 The grounding resistance should be 100 or less e FX5UC 32MT DSS Sink input wiring 1 Class D grounding FX5UC 32MT DSS 1 The grounding resistance should be 100 or less Example of wiring PNP open collector transistor output rotary encoder e FX5UC 32MT DSS Source input wiring Rotary encoder 1 Class D grounding FX5UC 32MT DSS 1 The grounding resistance should be 100 or less 6 WIRING 6 7 Examples of Wiring for
108. ncorrect connection of the power supply terminal contact of the DC input wire and power supply wire or short circuiting of output wires may result in serious damage Before applying power check that the power supply and ground terminals are connected correctly and input output devices are wired properly Dielectric withstand voltage test and insulation resistance test The dielectric withstand voltage and insulation resistance test of the PLC should be measured in accordance with the following procedure 1 Remove all input output wires and power supply wires from the PLC 2 Connecta crossing wire to each of the PLC terminals power supply terminal input terminals and output terminals except the ground terminal For the dielectric withstand voltage test of each terminal refer to the general specifications for the product refer Page 17 Generic Specifications J Measure the dielectric withstand voltage and insulation resistance between each terminal and the ground terminal Dielectric withstand voltage 1 5 kV AC or 500 V AC for 1 min The terminals vary in dielectric withstand voltage Insulation resistance 10 MQ or higher by 500 V DC insulation resistance tester Procedure until operation The procedure until operation is explained below 1 Turn on the power of the system Check the following items before turning on the power of the system When the CPU module with the factory default setting is powered on the ERR LED f
109. nded When a different power supply is used to them turn on the power supply at the same time with the CPU module or earlier than the CPU module When tuning off the power confirm the safety of the system and turn off the CPU module at the same time Some extension modules may not have power supply terminals 6 WIRING 58 6 4 Power Supply Wiring 6 5 Input Wiring The input wiring of the CPU modules I O modules and terminal modules is explained below 24 V DC input For input specifications of the CPU modules refer to Page 18 Input Specifications For input specifications of the I O modules refer to 115 Input specifications For input specifications of the terminal modules refer to Page 126 Input specifications Sink and source input llDifferences between the sink input circuit and the source input circuit e Sink input Sink input means a DC input signal with a current flowing from the input X terminal When a device such as a transistor output type sensor is connected NPN open collector transistor output can be used Circuit example for FX5UC 32MT D Circuit example for FX5UC 32MT DSS Fuse 24 V DC 1 Input impedance 1 Input impedance e Source input common Source input means a DC input signal with a current flowing into the input X terminal When a device such as a transistor output type sensor is connected the PNP open collector transistor output can be used 1 Input
110. nected connector 6 WIRING 6 6 Output Wiring 79 80 FX 16EYR TB FX 16EYR ES TB UL Connected models FX5UC 32MT D FX5 C32EYT D FX5 C32ET D to 7 Smaller numbers A AO to AA Larger numbers 2 000 123 004567 440123 444567 Relay power supply CE dios 17 es 127057027 nom d ab 24 V For external wiring precautions refer to 73 Wiring precautions For the life of a relay output contact refer to Page 71 Product life of relay output contacts FX 16EYT TB Connected models FX5UC 32MT D FX5 C32bEYT D FX5 C32ET D i s 12 3 4 5 6 7 1 2 3 5 6 7 Photocoupler power supply For external wiring precautions refer to Page 69 Wiring precautions 6 WIRING 6 6 Output Wiring FX 16EYT ES TB UL Connected models FX5UC 32MT DSS FX5 C32EYT DSS FX5 C32ET DSS PLC output 4 2 3 Photocoupler 3 power supply 24 0 4 2 Ie DC For external wiring precautions refer to Page 69 Wiring precautions 1 2 3 AA4 5 6 7 4 5 6 7 FX 16EYT ESS TB UL Connected models FX5UC 32MT DSS FX5 C32EYT DSS FX5 C32ET DSS BHO 4 2 3 004 5 6 7 440 1 2 3 AA4 5 6 7 Photocoupler k gt power supply For external wiring precautions refer to Page 69 Wiring precautions 6 WIRING 6 6 Output Wiring 81 82 FX 16EYS TB Connected models FX5UC 32MT D FX5 C32EYT D FX5 C32ET D S
111. ng and resetting RUN Runs the program STOP Stops the program RESET Resets the CPU module hold the switch on the RESET side for approximately 1 second 1 Expansion adapter connector cover Cover for protecting the expansion adapter connector 2 Subsequent extension connector cover Cover for protecting the subsequent extension connector 3 DIN rail mounting groove The module can be installed on a DIN46277 rail 35 mm 1 38 wide 4 Nameplate The product model name manufacturer s serial number power supply specifications and MAC address are shown 5 Genuine product certification label Genuine product certification label to prevent counterfeiting Products that do not have the genuine product certification label or nameplate are not covered by the warranty 1 OUTLINE 1 1 Part Names 1 5 1 Battery cover Cover for protecting the battery connecting connector 2 Power connector for CPU module Connector for connecting power cables 9 RS 485 terminal resistor selector switch Switch for switching terminal resistance for built in RS 485 communication Use a tool such as a screwdriver to operate the RS 485 terminal resistance selector switch Make sure that the tip of a tool does not damage the switch or case 16 1 OUTLINE 1 1 Part Names 2 SPECIFICATIONS
112. nk output Source output The COMLI number terminals that are connected each other inside The VO number terminals that are connected each other inside the the PLC are prepared For external wiring connect the COMO PLC are prepared For external wiring connect the VO number number terminals outside the PLC to reduce the load per one terminals outside the PLC to reduce the load per one VO terminal Source output type Sink output type External power supply For driving the load use a smoothing power supply of 5 to 30 V DC that can output a current two or more times the current rating of the fuse connected to the load circuit Winsulation of circuit The internal circuit of the PLC and the output transistor are insulated with a photocoupler The common blocks are separated from one another lBiDisplay of operation With the DISP switch set to OUT the LED turns on and the output transistor turns on when photocouplers are actuated 6 WIRING 6 6 Output Wiring Response time Time taken from when the photocoupler of the module is driven or shut off to when the transistor is turned on or off differs depending on the output terminal used For specifications of each module refer to the following For output specifications of the CPU modules refer to Page 20 Output Specifications For output specifications of the I O modules refer to Page 116 Output specifications For output specifications of the terminal mod
113. o 2 adapters can be connected Analog adapter Up to 4 adapters can be connected Communication Anal dapt nalog adapter EUN Up to 2 modules Up to 4 modules FX5 AAD ADP FX5 4DA ADP FX5 232ADP FX5 485ADP Number of connected extension modules Overall system limitation There is a limitation on the number of connected extension modules in a whole system as follows Extension module Up to 12 modules can be connected to a system excluding connector conversion modules Connector conversion module Only 1 module can be connected to a system Bus conversion module Only 1 module can be connected to a system Up to 12 modules excluding connector conversion modules Bus CPU module VO conversion module module module module Up to Up to 1 module 1 module 36 4 SYSTEM CONFIGURATION 4 2 Limitations on the Number of Connected Extension Devices c onnection to the CPU module There i is a limitation on the number of extension modules connected to the FX5UC CPU module as follows The number of modules connected on the right side of the CPU module must be as follows Total No of input modules output modules intelligent function modules and bus conversion modules Up to 12 modules can be connected Total No of FX5 intelligent function modules bus conversion module FX3 intelligent function modules Up to 8 modules can be connected Total No of FX3 intelligent function modules Up to 6 modules can be conn
114. odule FX5UC 32MT D 720 mA 2 Check the current consumption of extension devices Page 28 Extension Module Ex Connector conversion module f C C 3 Calculate the total current consumption of each power supply Ex 5 V DC power supply 24 V DC power supply 4 SYSTEM CONFIGURATION 41 4 4 Limitation on Current Consumption 42 4 Checkif expansion to the CPU module is permitted e 5 V DC power supply power po E Current consumption Calculation result CPU module Total number of extension devices 720 mA 630 mA 90 mA E V DC power supply Current consumption Calculation result CPU module Total number of extension devices 500 mA 230 mA 270 mA T Numbers and Assignment in System Input output numbers and module numbers in an FX5UC system are explained Module input output number The input output numbers are octal numbers Input is assigned to X and output to Y Input output numbers are used for communication of ON OFF data between I O modules and the CPU module Input output numbers X Y are octal Input output numbers X Y are automatically assigned as shown below X000 to X007 X010 to X017 X020 to X027 X070 to X077 X100 to X107 Y000 to YOO7 YO10 to YO17 YO20 to YO27 Y070 to YO77 Y100 to Y 107 e Numbers for added module To an added I O module input numbers and output numbers following the input numbers and output numbers giv
115. oke conductive dusts corrosive gas salt air Clo H2S SO or flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur INSTALLATION PRECAUTIONS CAUTION Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits of the PLC Failure to do so may cause fire equipment failures or malfunctions For product supplied together with a dust proof sheet the sheet should be affixed to the ventilation slits before the installation and wiring work in order to block foreign objects such as cutting and wiring debris However when the installation work is completed make sure to remove the sheet to provide adequate ventilation Failure to do so may cause fire equipment failures or malfunctions Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities Install the product securely using a DIN rail Connect the expansion adapter securely to their designated connectors Loose connections may cause malfunctions Work carefully when using a screwdriver during product installation Failure to do so may cause damage to the product
116. oltage is normal e SD8005 Battery voltage can be monitored 100 8 MAINTENANCE AND INSPECTION 8 3 Battery Q TROUBLESHOOTING Details on errors occurring in the system their causes and corrective actions are explained below For details on troubleshooting for each module refer to the manuals for the module Poin tr Saving the programs and devices used at the occurrence of an error helps identifying the cause of the error Page 105 Backing Up the Data 9 1 Troubleshooting Procedure If an error occurs perform troubleshooting in the following order 1 Check that each module is properly mounted and wired 2 Check the LEDs of the CPU module 101 Checking with LEDs 3 Check the LEDs of each intelligent function module Manuals for each module 4 Connect the engineering tool and execute the Module Diagnostics CPU Diagnostics The error cause and the action to be taken can be displayed 103 Module Diagnostics CPU Diagnostics 5 Check the cause of the error and take corrective actions 9 2 Checking with LEDs Check the module status with LEDs as a means to perform the primary diagnosis Checking the PWR LED If the PWR LED is turned off check the following items Item to check Cause and action Measure the voltage supplying to the CPU module If the power source is not supplying the proper voltage provide a power source that does Remove extension modules and all wiring other than
117. on ees 41 Power supply check from the CPU module current consumption calculation 41 4 5 Numbers and Assignment in System ees 42 Module input output number rre 42 Module number of Extension modules 42 CHAPTER 5 INSTALLATION 43 5 1 installation LOCA a aci 09 995 21 ore Qe hat ee ded aa Me oae eee aa Marb o dde De e QU dew m X 43 Installation location in enclosure _ 43 Spaces in enclosure 43 Layour 43 5 2 Examination for Installing Method in Enclosure 44 5 3 Procedures for Installing on and Detaching from DIN 44 Preparation for installation nananana aaa 44 instalation of CPU module serere ec eek deni kean a g as Sot bee oe ewe Ros 45 Installation of extension modules extension cable type 45 Installation of terminal modules 46 Removal of CPU module 2 2 2 ewe het sou EAR REG RS RE
118. on ABS Current Value Read DBS instruction high speed I O function start stop D HIOEN instruction 1 The response delay time of the CPU module is not included 1 26 APPENDIX Appendix 5 Terminal Module Output specifications MRelay output FX 16EYR TB FX 16EYR ES TB UL Output type Relay External voltage 250 V AC or less 30 V DC or less Max load Resistance load 2 A point The total load current per common terminals four points should be 8 A or less Inductive load 80 VA Min load 5 V DC 2 mA reference values Open circuit leakage current time 10 voltage of output element 1 5 V Insulation of circuit Mechanical insulation Indication of output operation LED is lit when the power is supplied to relay coils Power consumption 1 92 W 80 mA 24 V DC Input output configuration circuit FX 16EYR TB 24 V DC 5 mA CN1 connector o side FX 16EYR ES TB UL CN1 connector o side External wiring Unsupported applications Positioning Pulse Y Output D PLSY instruction Pulse Width Modulation D PWM instruction ABS Current Value Read DABS instruction Start stop of high speed I O function D HIOEN instruction Input Matrix MTR instruction Digital Switch DSW instruction Seven Segment With Latch SEGL instruction APPENDIX Appendix 5 Terminal Module 1 27 llTransistor sink output FX 16EYT TB FX 16EYT ES TB UL 128 Output type Transistor sink
119. on FX5 C32EYT DSS FX5 C32ET DSS FX5 8EYT ESS FX5 16EYT ESS APPENDIX Appendix I O Module 1 1 7 MRelay output No of output points FX5 8EYR ES 8 points FX5 16EYR ES 16 points Connection type Terminal block M3 screws Output type Relay External power supply 30 V DC or less 240 V AC or less 250 V AC or less when the module does not comply with CE UL or cUL standards Output circuit insulation Mechanical insulation Indication of output operation LED is lit when output is on Max load 2 A point The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 8 A or less 8 output points common terminal 8 A or less Open circuit leakage current Min load 5 V DC 2 mA reference values Response time OFF ON Approx 10 ms ON OFF Approx 10 ms Output circuit configuration AC power supply 1 APPENDIX 1 1 8 Appendix I O Module External dimensions and component names Ir odule Output module MExtension connector type Unit mm inches W 1 ey WI SS 2 5 2 pwr azar No pi oooooooooooooooo H 90 3 55 External dimensions FX5 C32EX D FX5 C32EX DS 20 1 0 8 FX5 C32EYT D FX5 C32EYT DSS Part names 1 Extension connector Connecto
120. on explains how to connect the FX3 extension module to the bus conversion module 1 Connect the extension cable A in the right figure from the FX3 extension module to the subsequent extension connector of the aN bus conversion module This illustration is FX5 CNV BUSC When FX5 CNV BUS is used 1S 222222 connect the extension cable to the bus conversion module the Sai 22 ob 717 H 5 INSTALLATION 49 5 4 Connecting Methods for CPU Module and Extension Devices 50 Connection of power cables Power cable connection of the CPU module and I O modules The power must be supplied to the FX5UC CPU module FX5 C32EX D and FX5 C32ET D Use the power cable for CPU modules to supply the power to the FX5UC CPU module To supply the power to FX5 C32EX D and FX5 C32ET D use two power connectors upper and lower on each module for crossover wiring FX5 C32EX DS and FX5 C32ET DSS do not have power connectors Supply the power to them using input connectors Input module extension connector type CPU module Output module extension connector type module The following shows the pin numbers of the power connectors x FX5UC 32MT D SS FX5 C32EX D MR 5 2 o x ain AN 1 9 Red Ma bb k Waaa X 2 Black M MS ES 3 Ground Green
121. only on the CPU module side Connect a 1 5 1 W or more bleeder resistance to the input terminal so that the sum of the load current of the open collector transistor output on the mating device and the input current of the CPU module is 20 mA or more The above mentioned restrictions are due to specifications of connecting device encoder etc Please adjust the cable length and load for connecting device 6 WIRING 6 5 Input Wiring Input wiring example When a sink input dedicated CPU module is used Power FX5UC 32MT D connector VA impedance sensor N Input terminal 1 The grounding resistance should be 100 or less 2 Handle the power supply circuit properly in accordance with Power Supply Wiring 3 For an input device having a parallel resistance or two wire proximity switch a bleeder resistance may be required 6 WIRING 6 5 Input Wiring 63 64 When a CPU module common to sink and source inputs is used liSink input wiring Power FX5UC 32MT DSS connector sensor S S Input terminal 1 The grounding resistance should be 100 or less 2 Handle the power supply circuit properly in accordance with Power Supply Wiring 3 For an input device having a parallel resistance or two wire proximity switch a bleeder resistance may be required 6 WIRING 6 5 Input Wiring llSource input wiring Power FX5UC 32MT DSS connector O 1 O 3 wire
122. ontrol cabinet The control cabinet must be conductive Ground the control cabinet with the thickest possible grounding cable To ensure that there is electric contact between the control cabinet and its door connect the cabinet and its doors with thick wires n order to suppress the leakage of radio waves the control cabinet structure must have minimal openings Also wrap the cable holes with a shielding cover or other shielding devices The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them Shielding cover Shielded cable EMI gasket Wires 1 These wires are used to improve the conductivity between the door and control cabinet Cables Make sure to use shielded cables as cables pulled out of the control cabinet Connect the shield such as shielded cables and shielding covers to the grounded control cabinet e t is possible that the accuracy temporarily fluctuates within 10 96 Perform the following when using the FX5 4AD ADP e Set the number of times of winding to 2 turns within approximately 200 mm 7 87 from terminal block of the analog cable on the FX5 4AD ADP side and attach a ferrite core Ferrite core used in our test E04SR401938 manufactured by SEIWA ELECTRIC MFG CO LTD Perform the following when using the FX5 4DA ADP e Set the number of times of winding to 2 turns within approximately 20
123. or accidents Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions When using an SD memory card insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices and expansion adapter Extension modules bus conversion module and connector conversion module Battery WIRING PRECAUTIONS NWARNING Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Make sure to attach the terminal cover provided as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock The temperature rating of the cable should be 80 C or more Make sure to wire the screw terminal block in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Tighte
124. ort Total of 8 for MELSOFT connection SLMP socket communication and predefined protocol support Up to 8 external devices can access one CPU module at the same time Pulse transformer insulation Ethernet standard compatible cable category 5 or higher STP cable For 10BASE T Ethernet standard compatible cable category 3 or higher STP cable connection 1 Number of stages that can be connected when a repeater hub is used When a switching hub is used check the specifications of the switching hub used 2 A straight cable can be used If a personal computer or GOT and CPU module are directly connected a cross cable can be used Built in RS 485 communication For details of built in RS 485 communication refer to the following Item Transmission standards Data transmission speed Communication method Maximum total extension distance Protocol type Insulation method Terminal resistors Terminal block used LT IMELSEC iQ F FX5 User s Manual Serial Communication LT IMELSEC iQ F FX5 User s Manual MODBUS Communication Specifications Conforms to RS 485 RS 422 specifications Max 115 2 kbps Full duplex FDX Half duplex HDX 50 m 164 0 MELSOFT connection Non protocol communication MELSEC Communication protocol 3C 4C frame MODBUS RTU communication Predefined protocol support Inverter communication N N Network Not insulated Built in OPEN 110 0 330 European type terminal block
125. otation U PLC output element PLC output contacts 1 should be used an in phase manner 6 WIRING 6 6 Output Wiring 75 76 Output wiring example Transistor output llSink output type 5 to 30V DC 1 represents a vacant terminal 6 WIRING 6 6 Output Wiring Source output type 51030 V DC e represents a vacant terminal 6 WIRING 6 6 Output Wiring TT 78 Relay output AC power supply 100 to 240 V E Am e ER e represents a vacant terminal 6 WIRING 6 6 Output Wiring Output wiring examples of terminal modules FX 16E TB FX 32E TB Connected models FX5UC 32MT D FX5 C32EYT D FX5 C32ET D to 7 Smaller numbers AO to 7 Larger numbers Output number COM0 Spe 1 003 005 OO7 AA3 AAS 000 002 004 O06 AAO AA2 AA4 en eal desi ccc es TETTE ETTER Vacant AAG terminal COM 1 Replace this number with the one of the connected connector FX 16E TB UL FX 32E TB UL Connected models FX5UC 32MT DSS FX5 C32EYT DSS FX5 C32ET DSS to 7 Smaller numbers AO to 7 Larger numbers Output number v0 of PLC 001 003 005 007 AA1 AA3 AA5 Vacant O00 002 004 006 AAO AA2 AA4 AAG terminal 4 L DC 1 Replace this number with the one of the con
126. output running or stopping the PLC read through this manual carefully and ensure complete safety An operation error may damage the machinery or cause accidents Do not change the program in the PLC from two or more peripheral equipment devices at the same time i e from an engineering tool and a GOT Doing so may cause destruction or malfunction of the PLC program Use the battery for memory backup in conformance to this manual Use the battery for the specified purpose only Connect the battery correctly Do not charge disassemble heat put in fire short circuit connect reversely weld swallow or burn the battery or apply excessive force vibration impact drop etc to the battery Do not store or use the battery at high temperatures or expose to direct sunlight Do not expose to water bring near fire or touch liquid leakage or other contents directly Incorrect handling of the battery may cause excessive heat bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunction of facilities and other equipment STARTUP AND MAINTENANCE PRECAUTIONS ANCAUTION Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric representative After the first use of the SD memory card do not insert remove the memory card more than 500 times Insertion removal 500 times or more may cause malf
127. per and lower positioning limits Note that when the CPU module detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the CPU module occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that when an error occurs in a relay transistor or triac of an output circuit the output might stay on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machine operation Construct an interlock circuit in the program so that the whole system always operates on the safe side before executing the control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur due to erroneous operations n an output circuit when a load current exceeding the current rating an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse For the operating status of each station after a communication failure of the network refer to re
128. r connected to extend modules 2 PWR LED Indicates whether the input modules output modules is powered or not Lit Powered Off Not powered or hardware error 3 I O display LED Lit when input or output is on 4 I O connectors Connector for connecting input signal cables or output signal cables 5 DISP switch Switches the display of smaller and larger numbers of the input display LED or output display LED Smaller number F Larger number L 6 Extension connector Connector for connecting the extension connector of an extension module 83 3 27 Unit mm inches Without cover 8 0 32 80 mounting hole pitch 90 3 55 2 4 5 mounting hole External dimensions FX5 8EX ES 40 1 58 FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EX ES FX5 16EYR ES FX5 16EYT ES FX5 16EYT ESS APPENDIX Appendix O Module 1 1 9 Part names 1 Input display LED output display LED Lit when input or output is on 2 POWER LED Indicates whether the input modules output modules are powered or not Lit Powered Off Not powered or hardware error 9 Pullout tab Tab for pulling out an extension cable 4 Extension cable Cable connected to extend modules 5 Connector for connecting the extension cable of an extension module n Unit mm inches 13 0 52 74 2 92 1 T LO LO e O External dimensions FX5 C32ET D FX5 C32ET DS
129. refer to Page 20 Input Output Derating Curve llTransistor output sink output Item Specifications No of output points FX5 C32EYT D 32 points FX5 C32ET D 16 points FX5 8EYT ES 8 points FX5 16EYT ES 16 points Connection type FX5 C32EYT D Connector FX5 C32ET D FX5 8EYT ES Terminal block M3 screws FX5 16EYT ES Output type Transistor sink output External power supply 5 to 30 V DC Output circuit insulation Photo coupler insulation Indication of output operation LED is lit when output is on Display of smaller and larger numbers can be switched by setting the DISP switch in F or L Max load FX5 C32EYT D 0 1 A point FX5 C32ET D The total load current of resistance loads per common terminal should be the following value 8 output points common terminal 0 8 A or less FX5 8EYT ES 0 5 A point FX5 16EYT ES The total load current of resistance loads per common terminal should be the following value 4 output points common terminal 0 8 A or less 8 output points common terminal 1 6 A or less Open circuit leakage current 0 1 mA 30 V DC Min load Response time OFFON FX5 C32EYT D 0 2 ms or less 100 mA at 24 V DC FX5 C32ET D FX5 8EYT ES 0 2 ms or less 200 mA at 24 V DC FX5 16EYT ES ON OFF FX5 C32EYT D 0 2 ms or less 100 mA at 24 V DC FX5 C32ET D FX5 8EYT ES 0 2 ms or less 200 mA at 24 V DC FX5 16EYT ES Voltage drop when ON 1 5 V or less Output circuit configuration FX5 C32EYT D FX5 C32ET D FX5 8EYT
130. resistance 100 Q or less for the ground terminal Connect the grounded wire to the terminal Page 56 Grounding 4 Wire input X terminal Connect sensors and switches to the terminals Page 59 Input Wiring 5 Wire output Y terminal Connect the load to terminals L 68 Output Wiring 6 Wire the built in RS 485 communication terminal blocks and Ethernet communication connectors LAMELSEC iQ F FX5 User s Manual Serial Communication LAMELSEC iQ F FX5 User s Manual MODBUS Communication LAMELSEC iQ F FX5 User s Manual Ethernet Communication 7 Wire intelligent function modules and expansion adapters LAMELSEC iQ F FX5 User s Manual Serial Communication LAMELSEC iQ F FX5 User s Manual MODBUS Communication User s manual for each intelligent function module 6 WIRING 6 1 Wiring Preparations 53 6 2 Cable Connecting Procedure The cable connecting procedure is explained below European type terminal block Wire the European type terminal block in accordance with the following specifications 54 Terminal block for built in 0 22 to 0 25 N m RS 485 communication Expansion adapter 0 3 to 0 5 mm AWG22 to 20 0 3 to 0 5 mm AWG22 to 20 Do not tighten terminal screws with torque beyond the specified range Otherwise it may cause equipment failure or malfunction Wire end treatment Treat stranded and solid wires as they are or use wire ferrules with insulat
131. ric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2015 MITSUBISHI ELECTRIC CORPORATION 142 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty 2 Onerous repair term after discontinuation Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be
132. ries Ethernet is a trademark of Xerox Corporation Anywire is a registered trademark of the Anywire Corporation MODBUS is a registered trademark of Schneider Electric SA Phillips is a registered trademark of Phillips Screw Company SD logo and SDHC logo are trademarks or registered trademarks of SD 3C LLC p uf The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company 144 Manual number JY997D61401A Model FX5UC U HW E Model code 09R558 When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA MACHI HIMEJI JAPAN Specifications are subject to change without notice
133. rotection is not applied to the card Page 123 SD Memory Card When an SD memory card is the write destination check that the card is Format the SD memory card formatted Check that the size of the write data does not exceed the memory capacity Ensure sufficient empty capacity Clear the memory to which the data is to be written If writing still cannot be performed even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Reading from the PLC cannot be performed If data cannot be read from the CPU module to the engineering tool check the specification of the target memory to be read Check the memory and reset the CPU module Then try PLC read again If reading still cannot be performed there may be a hardware issue Consult your local Mitsubishi Electric representative The program is unintentionally overwritten The boot operation may be being performed Read the parameters and review the boot file settings with the engineering tool If the boot operation is not being performed there may be a hardware issue Consult your local Mitsubishi Electric representative For details on the boot operation refer to LLIMELSEC iQ F FX5 User s Manual Application Boot operation Boot operation cannot be performed from the SD memory card Item to check Action Check for errors in the CPU module Remove the cause of the error Check that the file is set in
134. rs installation requirements Mitsubishi Electric recommends that shielded cables be used If no other EMC protection is provided users may experience temporary loss of accuracy between 10 10 in very heavy industrial areas However Mitsubishi Electric suggests that if adequate EMC precautions are followed with general good EMC practice for the user s complete control system users should expect normal errors as specified in this manual e Sensitive analog cables should not be laid in the same trunking or cable conduit as high voltage cabling Where possible users should run analog cables separately Good cable shielding should be used When terminating the shield at Earth ensure that no earth loops are accidentally created When reading analog values EMC induced errors can be smoothed out by averaging the readings This can be achieved either through functions on the analog special adapters blocks or through a user s program in the FX5UC CPU module Perform the following when using the analog expansion adapter Installation in Enclosure Programmable controllers are open type devices that must be installed and used within conductive control cabinets Please use the programmable controller while installed within a conductive shielded control cabinet Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable controller APPENDIX 1 1 0 Appendix 2 Standards C
135. s Generic term for Mitsubishi Graphic Operation Terminal GOT1000 and GOT2000 series The product name of the software package for the MELSEC programmable controllers The product name of the software package SWnDND GXW3 for the MELSEC programmable controllers The n represents a version Generic term for manuals enclosed with the product Abbreviation of MELSEC iQ F FX5UC CPU Module Hardware Manual Generic term for separate manuals Abbreviation of MELSEC iQ F FX5 User s Manual Startup Abbreviation of MELSEC iQ F FX5UC User s Manual Hardware Abbreviation of MELSEC iQ F FX5 User s Manual Application Abbreviation of MELSEC iQ F FX5 Programming Manual Program Design Abbreviation of MELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Generic term for MELSEC iQ F FX5 User s Manual Serial Communication MELSEC iQ F FX5 User s Manual MODBUS Communication MELSEC iQ F FX5 User s Manual Ethernet Communication and MELSEC iQ F FX5 User s Manual SLMP Abbreviation of MELSEC iQ F FX5 User s Manual Serial Communication Abbreviation of MELSEC iQ F FX5 User s Manual MODBUS Communication Abbreviation of MELSEC iQ F FX5 User s Manual Ethernet Communication Abbreviation of MELSEC iQ F FX5 User s Manual SLMP Abbreviation of MELSEC iQ F FX5 User s Manual Positioning Control Abbreviation of MELSEC iQ F FX5 User s Manual Analog Control 13 14 1 OUTLINE 1 1 Part Names Front panel
136. s are lower than above mentioned vibration resistance specification values the vibration resistance specification of the whole system is corresponding to the lower specification 5 For grounding refer to Page 56 Grounding 6 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage 7 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The withstand surge voltage for the equipment with the rated voltage up to 300 V is 2500 V 8 This index indicates the degree to which conductive material is generated in the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs Temporary conductivity caused by condensation must be expected occasionally Dielectric withstand voltage test and insulation resistance test Perform dielectric withstand voltage test and insulation resistance test at the following voltages between each terminal and the CPU module ground terminal CPU module I O module Between terminals Dielectric withstand voltage Insulation resistance Remarks 10 MO or higher by 500 V DC insulation resistance tester Between power supply terminal 24 V DC and ground terminal 500 V AC for one minute Between input terminal 2
137. t side exceeds 256 points the difference of 512 minus that total can be used as CC Link remote I O points AnyWireASLINK remote I O The number of input output points set by the rotary switch of the AnyWireASLINK master is assigned as remote I O of AnyWireASLINK Use the number of input output points set by the rotary switch of the AnyWireASLINK master as the number of remote I O points For details refer to FX3U 128ASL M USER S MANUAL Maximum number of AnyWire ASLINK remote I O points AnyWireASLINK remote I O 128 points b points gt b Number of remote I O points assigned to AnyWireASLINK master 4 SYSTEM CONFIGURATION 4 3 Limitation on the Number of Input Output Points 4 4 Limitation on Current Consumption Power required for expansion adapters and extension modules is supplied from the CPU module The number of extension devices that can be connected must be determined from the capacity of the power supply Power supply check from the CPU module current consumption calculation Check if power can be supplied to extension devices with the power supply capacity of the CPU module Connector FX5 Bus FX3 Expansion on mor CPU module ur d conversion intelligent conversion intelligent h module module module module Power supply from the module Calculate following the procedure below 1 Check the power supply capacity of the CPU module used Page 27 CPU Module Ex CPU m
138. ternal contact protection circuit etc to reduce noise and extend the product life DC circuit Connect a diode in parallel with the load The diode for commutation must comply with the following specifications Standard Reverse voltage 5 to 10 times as high as the load voltage Forward current Load current or more Inductive load PLC output contact Diode for commutation AC circuit Connect a surge absorber CR composite parts such as surge killers spark killers etc parallel to the load Select a surge absorber with voltage rating that is suitable for the output used For other specifications refer to the following Standard Electrostatic capacity Approx 0 1 uF Resistance Approx 100 to 200 Q lllnterlock For loads such as forward reverse contactors etc where a hazardous condition could result if switched ON simultaneously an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below Inductive load PLC output contact Surge absorber Limit of forward Interlock rotation Forward rotation PLC output Limit of reverse contact rotation Reverse PLC output Posen contact PLC output contacts should be used an in phase manner 6 WIRING 6 6 Output Wiring 73 74 Triac output For output specifications of the terminal modules refer to Page 127 Output specifications Handling of tri
139. tery replacement Battery life and replacement guidelines When the battery voltage is low the BAT LED is lit red while the power is on and SM51 SM8005 and SM52 SM8006 are turned ON The memory can be retained for about one month after the LED turned on However the drop in battery voltage may not be detected immediately Prepare a new battery and replace the battery with new one promptly Standard life of FX3U 32BL 5 years at ambient temperature of 25 77 The life of the battery changes with respect to ambient temperature When planning for battery replacement please estimate the battery life according to the graph below and order replacement batteries in advance Battery life vs temperature Battery Life Years N O N O 10 20 30 40 50 Ambient temperature Degrees 8 MAINTENANCE AND INSPECTION 8 3 Battery Replacement procedure If the battery voltage is reduced replace it following the procedure below Even with the battery removed the built in capacitor holds the data of the memory for the power interruption time 20 sec Battery replacement steps 3 and 4 must be completed within 20 seconds If the time taken for battery replacement is longer than the power interruption time the data of the memory may be lost 1 Turn the power supply off 2 Remove the battery cover A in the figure below 3 Disconnect the
140. tester to check that the voltage is 24 V DC When the input voltage is lower than 20 4 V DC check that the PLC power supply voltage is 24 V DC 20 15 Check the configuration of the external wiring and connected devices and the connection of the extension cables MWhen the input turns on Check that the input device does not have a built in diode or parallel resistance If so refer to Page 61 Precautions for connecting input devices lIWhen the input does not turn on Check that the voltage between the COMO terminal and the input terminal is approx 24 V DC with a tester When the input voltage is lower than 20 4 V DC check that the external power supply voltage is 24 V DC 20 15 Check the configuration of the external wiring and connected devices and the connection of the extension cables Check that there is no leakage current from input devices 9 TROUBLESHOOTING 9 7 Troubleshooting for Each Symptom If the leakage current is 1 5 mA or more connect a bleeder resistance Page 61 Precautions for connecting input devices PLC write PLC read PLC write cannot be performed If data cannot be written to the CPU module from the engineering tool check the following items Item to check Action Check if a password is not registered Authenticate a password using the engineering tool When an SD memory card is the write destination check that the write Remove the write protection from the SD memory card p
141. the RUN position runs the program Setting the switch to the STOP position stops the program Resetting method Resetting can be performed with the RUN STOP RESET switch Resetting is not performed immediately after the RUN STOP RESET switch is set to the RESET position Perform the following procedure to reset with the RUN STOP RESET switch 1 Set the RUN STOP RESET switch 1 to the RESET position for at least one second 2 Make sure that the ERR LED 2 flashes several times and the light goes off 3 Return the RUN STOP RESET switch to the STOP position Remote operation The operation status of the CPU module can be changed externally with the RUN STOP RESET switch set to the RUN position The operation status of the CPU module can be set to the PAUSE status Remote operation can be performed by either of the following methods e Using contacts LLLIMELSEC iQ F FX5 User s Manual Application Using engineering tools LLLIGX Works3 Operating Manual e Using external devices using SLMP LLIMELSEC iQ F FX5 User s Manual SLMP Use of several running stopping methods When the RUN STOP RESET switch and RUN contact are used The RUN STOP status of the PLC is determined by the conditions shown in the following table RUN STOP RESET Condition of the input specified as the RUN terminal CPU module status switch status by parameters RUN RUN RUN STOP STOP STOP RUN STOP STOP STOP 7 O
142. tion Describes the functions of the built in Ethernet port communication function Explains methods for the device that is communicating with the CPU module by SLMP to read and write the data of the CPU module Describes the built in positioning function Describes the analog function System configuration parameter settings and online operations of GX Works3 Unless otherwise specified this manual uses the following terms lindicates a variable part to collectively call multiple models or versions Example FX5 C32EX D FX5 C32ET D FX5 C32EYT D FX5 C32bLI D e For details on the FX3 devices that be connected with the FX5UC CPU module refer to Page 26 PRODUCT LIST Terms MDevices FX5 FX3 FX5 CPU module FX5U CPU module FX5UC CPU module Extension module e FX5 extension module e FX3 extension module Extension module extension cable type Extension module extension connector type I O module Description Generic term for FX5U and FX5UC PLCs Generic term for FX3S FX3G FX3GC FX3U and FX3UC PLCs Generic term for FX5U CPU module and FX5UC CPU module Generic term for FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS FX5U 64MR ES FX5U 64MT ES FX5U 64MT ESS FX5U 80MR ES FX5U 80MT ES and FX5U 80MT ESS Generic term for FX5UC 32MT D and FX5UC 32MT DSS Generic term for FX5 extension modules and FX3 extension modules Generic term for I O modules and FX5 intelligent function modules Generic term for
143. tions MWhen the output does not operate Check the configuration of the connected devices and the connection of the extension cables If the configuration of the external wiring and connected devices and the connection of the extension cables are acceptable there may be a hardware issue Consult your local Mitsubishi Electric representative Check for errors with external wiring Stop the PLC and check that the output turns off Connect the external wiring properly MWhen the output turns off The output may be turned on unintentionally in the program Review user program Duplicate coils or RST instructions MWhen the output does not turn off There may be a hardware issue Consult your local Mitsubishi Electric representative MF X5UC 32MT D Remove the external wiring and short circuit the COM terminal and the input terminal Check that the input turns on with LEDs and peripheral devices MF X5UC 32MT DSS Remove the external wiring and apply 24 V DC voltage between the COMO terminal and the input terminal Check that the input turns on with LEDs and peripheral devices Input does not turn off MWhen the input turns on Check that the input device does not have a built in diode or parallel resistance If so refer to 61 Precautions for connecting input devices MWhen the input does not turn on Remove the external wiring and measure the voltage between the COM terminal and the input terminal with a
144. tor of the connector conversion module extension connector type pm XL LUM LEY 7 1 A V ERA RA V NA o Poin tr Cautions on mounting and removing extension cables Make sure that the pullout tab of extension cables do not touch the conductive parts of the module When removing the extension cable pull the pullout tab of the extension cable straight up Connecting method D connection between extension modules extension cable type This subsection explains how to connect extension modules extension cable type 1 Remove the top cover B in the right figure of the existing module left side A in the right figure 2 Connect the extension cable C in the right figure of the module to be connected right side to the existing module left side Ain 4 is the right figure 3 Fitthe top cover B in the right figure 4 Draw out the pullout tab D in the right figure of the extension cable on the right side of the top cover Poin tr Cautions on mounting and removing extension cables Make sure that the pullout tab of extension cables do not touch the conductive parts of the module When removing the extension cable pull the pullout tab of the extension cable straight up 48 5 INSTALLATION 5 4 Connecting Methods for CPU Module and Extension Devices Connecting method E connection of a bus conversion module and an FX3 intelligent function module This subsecti
145. ules extension connector type refer to 47 Connecting method B connection of an extension module extension connector type 1 Push out all DIN rail mounting hooks A in the following figure ke 565 Boo c fts Installation of extension modules extension cable type 1 Push out the DIN rail mounting hook A in the right figure of the Back side extension module extension cable type 2 Fit the upper edge of the DIN rail mounting groove B in the right figure onto the DIN rail 3 Push the product against the DIN rail 4 Lock the DIN rail mounting hooks while pressing the product against the DIN rail 5 Connect the extension cable For the connecting procedure of the extension cables refer to Page 46 Connecting Methods for CPU Module and Extension Devices 5 INSTALLATION 4 5 3 Procedures for Installing on and Detaching from DIN Rail 5 46 Installation of terminal modules 1 Tum off all the power supplies connected to the CPU module extension modules or terminal modules 2 Fitthe upper edge of the DIN rail mounting groove A in the right figure onto the DIN rail 3 Push the product against the DIN rail Removal of CPU module 1 Remove the connection cables including power cables and I O cables 2 Insert the tip of a flathead screwdriver into the hole of the DIN rail mounting hook B in the right f
146. ules refer to L Page 127 Output specifications Point The transistor OFF time is longer under lighter loads For example under a load of 24 V DC 40 mA the response time is approx 0 3 ms When response performance is required under light loads provide a dummy resistor as shown below to increase the load current e Sink output type e Source output type Fuse Load n Output current Maximum load differs for each module For specifications of each module refer to the following For output specifications of the CPU modules refer to 5 Page 20 Output Specifications For output specifications of the I O modules refer to Page 116 Output specifications For output specifications of the terminal modules refer to L Page 127 Output specifications When driving a semiconductor element carefully check the input voltage characteristics of the applied element circuit leakage current 0 1 mA or less Wiring precautions llProtection circuit for load short circuiting A short circuit at a load connected to an output terminal could cause burnout at the output device or the PCB To prevent this a protection fuse should be inserted at the output Use a load power supply capacity that is at least 2 times larger than the load current Sink output type Source output type 6 WIRING 6 6 Output Wiring 69 70 Contact protection circuit for inductive loads When an inductive load is connected connect a diode for comm
147. umbers APPENDIX 1 22 Appendix I O Module Appendix 4 SD Memory Card Part names An SD memory card is installed in the CPU module to operate the module based on the project data in the card 1 Setting the switch in the lock position prevents the data in the SD memory card from being deleted and overwritten Specifications The following shows functional specifications of the SD memory card Number of writes 100 000 times External dimensions 32 mm 1 25 24 mm 0 94 2 1 mm 0 08 Mass weight 2g Point For L1MEM 2GBSD and L1MEM 4GBSD refer to the following LLIQCPU User s Manual Hardware Design Maintenance and Inspection Handling of the SD memory card Operational compatibility of the SD memory cards manufactured by Mitsubishi NZ1MEM 2GBSD and NZ1MEM 4GBSD with MELSEC iQ F series CPU modules has been checked Use of SD memory card other than a Mitsubishi SD memory card may result in loss of the data stored in the SD memory card or problems such as system stop e When mounted in the CPU module SD memory cards manufactured by Mitsubishi are compliant with IEC61131 2 e The SDHC memory card can be used only with devices with an SDHC logo or whose user s manual lists an SDHC logo Note that SDHC cards cannot be used with devices that support only SD specifications e Turning off or resetting the CPU module or removing the SD memory card while the card is being accessed may corrupt the
148. unction Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do so may cause device failures or malfunctions Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices and expansion adapter Extension modules bus conversion module and connector conversion module Battery OPERATION PRECAUTIONS ANCAUTION Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur by erroneous operations DISPOSAL PRECAUTIONS ANCAUTION Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device When disposing of batteries separate them from other waste according to local regulations For details on the Battery Directive in EU countries refer to K Page 140 Handling of Batteries and Devices with Built in Batteries in EU Member States TRANSPORTATION PRECAUTIONS CAUTION When transporting the PLC with the optional battery turn on the PLC before shipment confirm that t
149. ure 2 Slide the hook for coupling the expansion adapter of the CPU module B in the right figure 3 Connectthe expansion adapter to the CPU module as shown in the right figure 4 Slide the hook for coupling the expansion adapter of the CPU module B in the right figure to fix the expansion adapter C in the right figure Connecting method B connection of an extension module extension connector type This subsection explains how to connect the extension module extension connector type 1 Slide the hook for coupling the extension module A in the right figure of the existing module left side 2 Remove the subsequent extension connector cover B in the right figure 3 Connectan extension module as shown in the right figure 4 Slide the hook for coupling the extension module A in the right figure of the existing module to fix the extension module C in the right figure 5 INSTALLATION 47 5 4 Connecting Methods for CPU Module and Extension Devices Connecting method C connection of a connector conversion module extension connector type and an extension module extension cable type This subsection explains how to connect the extension module extension cable type to the connector conversion module extension connector type 1 Connect the extension cable A in the right figure from the extension module extension cable type to the subsequent extension connec
150. urge absorbers are connected to each output 4 2 004 5 6 7 4 2 3 AA4 5 6 7 Photocoupler amp power supply For external wiring precautions refer to Page 75 Wiring precautions FX 16EYS ES TB UL Connected models FX5UC 32MT DSS FX5 C32bEYT DSS FX5 C32ET DSS Surge absorbers are connected to each output in 12 004 5 6 7 1 2 3 5 6 7 For external wiring precautions refer to 75 Wiring precautions 6 WIRING 6 6 Output Wiring 6 7 Examples of Wiring for Various Uses Notes about examples of wiring The examples of wiring are given under the following conditions lilinput output number The input output numbers are the actual numbers on the program They may differ from the numbers shown on the product terminals lBlinput output specifications of products Check the input output specifications of products and examples of wiring There are products for sink output and for source output llExamples of program The examples of programming instructions are given based on the allocation of the input output numbers for wiring For the instructions refer to LL IMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Built in positioning function For wiring examples for the built in positioning function refer to LLIMELSEC iQ F FX5 User s Manual Positioning Control Communication function For w
151. utation in parallel with the load as necessary The diode for commutation must comply with the following specifications Standard Reverse voltage 5 to 10 times the load voltage Forward current Load current or more Sink output type Source output type interlock For loads such as forward reverse contactors etc where a hazardous condition could result if switched ON simultaneously an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below Sink output type Source output type Limit of forward rotation Interlock CD Limit of forward rotation Interlock Forward rotation Forward rotation Reverse rotation Reverse Limit of reverse PLC output rotation Limit of reverse PLC output rotation element rotation element 6 WIRING 6 6 Output Wiring Relay output For output specifications of the I O modules refer to K Page 116 Output specifications For output specifications of the terminal modules refer to L Page 127 Output specifications Product life of relay output contacts The product life of relay contacts varies considerably depending on the load type used Note that loads generating reverse electromotive force or rush current may cause poor contact or welding of contacts which may lead to considerable reduction of the contact product life Minductive load Inductive loads generate large reverse electromotive force between contacts at sh
152. utdown which may cause arc discharge At a fixed current consumption as the power factor phase between current and voltage gets smaller the arc energy gets larger The following table shows the standard life of contacts used for inductive loads such as contactors and solenoid valves Model Inductive load Standard life FX5 LIEYR ES 20 VA 500 000 times Terminal module 35 VA The following table shows the approximate life of a relay based on the results of our operation life test Test condition 1 sec ON 1 sec OFF Load capacity Contact life BFX5 LIEYR ES 20 VA 0 2 A 100 V AC 3 000 000 times 0 1 A 200 V AC 35 VA 0 35 A 100 V AC 1 000 000 times 0 17 A 200 V AC 80 VA 0 8 A 100 V AC 200 000 times 0 4 A 200 V AC Terminal module 35 VA 0 35 A 100 V AC 3 000 000 times 0 17 A 200 V AC 80 VA 0 8 A 100 V AC 1 000 000 times 0 4 A 200 V AC 120 VA 1 2 A 100 V AC 200 000 times 0 6 A 200 V AC The product life of relay contacts becomes considerably shorter than the above conditions when the rush overcurrent is shut down Please refer to the following measures regarding the inductive load Page 73 Contact protection circuit for inductive loads Some types of inductive loads generate rush current 5 to 15 times the stationary current at activation Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load amp load Lamp loads generally generate rush current 10 to 15 ti
153. ve The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Low Voltage 2006 95 EC when used as directed by the appropriate documentation Type Programmable controller open type equipment Models FX5 manufactured from October 1st 2014 FX5 8EYR ES FX5 16EYR ES Electromagnetic compatibility EMC directive Remarks EN61131 2 2007 Programmable controllers The equipment has been assessed as a component for fitting in a suitable Equipment requirements and tests enclosure which meets the requirements of EN61131 2 2007 Caution for compliance with EC Directive Installation in enclosure FX5UC CPU modules are open type devices that must be installed and used within shielded conductive control boxes Please use the PLCs while installed in conductive shielded control boxes Please secure the control box lid to the control box for conduction Installation within a control box greatly improves the safety of the system and aids in shielding noise from the PLC Caution for when analog products are used It is recommended to perform the following when precision of measuring and control is required As analog devices are sensitive by nature their use should be considered carefully For users of proprietary cables integral with sensors or actuators these users should follow those manufacture
154. ware error 101 Checking with LEDs Indicates the error status of the CPU module 101 Checking with LEDs Lit Error or hardware error Flashing Factory default setting error hardware error or resetting Off Operating normally Indicates the program running status Lit Operating normally Flashing Paused Off Stopped or stop error Indicates the battery status Flashing Battery error Off Operating normally 101 Checking with LEDs Indicates whether an SD memory card can be used or not Lit Can be used or cannot be removed Flashing In preparation Off Not inserted or can be removed Lit when the CPU module is sending or receiving data through built in Ethernet communication Lit when the CPU module is receiving data through built in RS 485 communication Lit when the CPU module is sending data through built in RS 485 communication Connector for connecting input signal cables When connecting an expansion module secure it with these hooks Lit when the input or output is on Switches input output of the I O display LED 9 Connector for connecting output signal cables 10 Hook for mounting a CPU module on a DIN rail of DIN46277 35 mm 1 38 wide 11 Switch for disabling access to the SD memory card when the card is to be removed 12 Slot for inserting an SD memory card 13 RUN STOP RESET switch Switch for operating the CPU module Page 95 Methods of running stoppi
155. xamples Sink wiring The example is the wiring for the input output of the FX5UC 32MT D X011 V X013 Y X015 Y X017 X012 X014 X016 0 4 A50 V diode is necessary 2 MIO X011 X013 V X015 Y X017 Class D X012 X014 X016 grounding When the input points X000 to X017 are used connect a pull up resistor 3 3 kQ 0 5 W Sink input Transistor output sink FX5UC 32MT D e Source wiring The example is the wiring for the input output of the FX5UC 32MT DSS X011 X013 V X015 V X017 X012 X014 X016 jo J JOJO JR CB lt lt lt gt q gt q gt q gt 0 1A50V 40 4242 diode is V v V v V V v Y necessary V DC X011 X013 X015 X017 Class D X012 X014 X016 grounding When the input points X000 to X017 are used connect a pull down resistor 3 3 kQ 0 5 W Source input Transistor output source FX5UC 32MT DSS 1 The grounding resistance should be 100 or less 6 WIRING 6 7 Examples of Wiring for Various Uses 89 90 Seven Segment with Latch For the instructions refer to LLIMELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks When SEGL instructions are used Examples of wiring for displaying the current value of D100 on the 4 digit 7 segment display are given below Example of program of program wiring e Sink

MELSEC iQ-F FX5UC User`s Manual (Hardware)

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