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        WAVE Bioreactor System 200EH - GE Healthcare Life Sciences
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1.         WAVE Bioreactor Safety instructions that must be followed for use of  System 200EH Safety WAVE Bioreactor System 200EH  in 6 languages  English   Handbook German  Spanish  French  Italian and Swedish    WAVE Bioreactor Contains detailed troubleshooting methods    System 200EH replacement procedures and spare part lists     Maintenance Manual                WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 7    1 Introduction  1 2 Associated documentation    8 WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    2 Safety precautions    The Safety handbook contains our recommendations about precautions and  handling procedures for the WAVE Bioreactor System 200EH from GE Healthcare  Wave Biotech  especially for    e Transport and Installation  e Setting up the System   e Operation   e Troubleshooting   e Maintenance and Service    These safety instructions are meant exclusively for the equipment as delivered   They are not valid for other equipment  However  the level of risk is highly  dependent on the application and environment in which the bioreactor is operated   In order to secure the safe operation of the equipment a risk assessment must be  made  This risk assessment  in combination with local regulations and policies  will  result in specific safety instructions for installation  operation and maintenance   use of proper personal protective equipment  or other arrangements that are  needed to operate your process safely  The warnings required 
2.   might be required to take appropriate  measures     WARNING  All repairs should be done by  personnel authorized by GE Healthcare   Do not open any covers or replace parts  unless specifically stated in instructions           CE certification    This product complies with the European directives  listed below  by fulfilling corresponding standards    A copy of the Declaration of Conformity is available on  request     e 2006 95 EC  Low Voltage Directive    e 2004 108 EC  EMC  Electromagnetic Compatibility  Directive    The CE symbol and corresponding declaration of  conformity  is valid for the instrument when it is     used as a stand alone unit  or      connected to other CE marked GE Healthcare  instruments  or      connected to other products recommended or  described in this manual  and      used in the same state as it was delivered from GE  Healthcare except for alterations described in this  manual     Note  The Declaration of conformity is valid only for  systems that are marked with the CE logo     ce    Contents            1  AA 7  1 1 About the Safety instructions         nnnnnennn 7  12 Associated documentation cnn 7  2 SOCIO precautions nein 9  2 1 Personal protection ciones 10  2 11 Miscellaneous warningS cine 10  3 Labels  indicators and controls               occnoccnoncnoncnoncninnnanncnos 13  3 1 System labels ween  3 2 Safety labels            3 3 Emergency stop              3 3 1 Emergency SAUNA ia  34  A A e  3 41 Beacon audible alarm logic   35   IPro
3.  Hazardous Substances in Electronic  Information Products  The number in the symbol is the  Environment friendly Use Period  EFUP   which indicates the  period during which the toxic or hazardous substances or  elements contained in electronic information products will not  leak or mutate under normal operating conditions so that the  use of such electronic information products will not result in  any severe environmental pollution  any bodily injury or  damage to any assets  The unit of the period is  Year      OPAQPE             WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 15    3 Labels  indicators and controls  3 3 Emergency stop    3 3 Emergency stop    This section describes the emergency shutdown of the System 200EH     3 3 1 Emergency shutdown    In a situation where there is risk of physical injury     Step Action       1 Press the EMERGENCY STOP switch  Pressing the switch will stop the  rocking motion and remove power from the motor and heaters        2 If required  switch off the power supply to the system by setting the  main circuit breaker to the OFF  down  position  The main circuit breaker  is located at the bottom right side of the rear panel        16 WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    Labels  indicators and controls 3  Alarm settings 3 4    3 4 Alarm settings    Alarms when they occur are displayed on the System Touch screen     Two types of alarms are available  Critical alarms  such MOTOR OVERTEMP  TEMP  PROBE FAI
4. GE Healthcare    WAVE Bioreactor System  200EH    Safety Handbook       A wave   Now part of GE Healthcare    Important user information       All users must read this entire manual to fully  understand the safe use of WAVE Bioreactor System  200EH     Important    WAVE Bioreactor System 200EH is intended for research  use only  and should not be used in any clinical or in vitro  procedures for diagnostic purposes     Safety notices    This manual contains warnings and cautions  concerning the safe use of the product  See definitions  below     WARNING  The WARNING symbol and    notice highlight instructions that must be  followed to avoid personal injury  Do not    proceed until all stated conditions are  clearly understood and met        CAUTION  The CAUTION notice highlights  instructions that must be followed to avoid damage  to the product or other equipment  Do not proceed  until all stated conditions are met and clearly  understood     Note  A Note is used to indicate information that is  Important for trouble free and optimal use of the  product     Recycling  This symbol indicates that the waste of  electrical and electronic equipment must not  be disposed as unsorted municipal waste and  must be collected separately  Please contact  an authorized representative of the  manufacturer for information concerning the  decommissioning of equipment     WARNING  This is a Class A product  In a  domestic environment  it might cause  radio interference  in which case the user
5. L and secondary alarms record deviations from the set point     3 4 1 Beacon audible alarm logic    The beacon alarm is a large  top mounted light on the control panel that changes  color depending upon the type of alarm  Table 3 2 describes the various alarms     Table 3 2  Alarms                Beacon Audible buzzer Alarm Contact condition   Green No sound OFF No alarms   Yellow steady No sound ON Acknowledged alarms  present   Red Flashing sound ON Unacknowledged alarm   Red steady No sound ON Silence pressed but not  acknowledged                      buzzer sound  It does not acknowledge the alarm condition  The  beacon will turn from flashing red to steady red       WARNING  Pressing the SILENCE AUDIBLE ALARM only stops the    CAUTION  Press ACKNOWLEDGE ALL ALARMS to acknowledge the new alarms   The beacon will turn yellow to indicate that alarms still exist but have been  acknowledged  If new alarms occur the beacon will flash red and the audible  alarm will sound  Ifthe acknowledged alarm condition no longer exists then the  beacon will go green and the external alarm contact will turn off        WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 17    3 Labels  indicators and controls    3 5 Product safety    3 5 Product safety    18    International standards and regulatory conformance to CE     The WAVE Bioreactor System 200EH complies with the International Standards for  product safety according to WTO s TBT agreement     IEC UL EN 61010 2001 safety requir
6. and cautions in this  Safety Handbook shall in no way in your facility take precedence over more  restrictive local regulations and policies     WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 9    2 Safety precautions  2 1 Personal protection    2 1 Personal protection    2 1 1    10    For your personal safety it is important that you have a proper knowledge of the  entire system that the bioreactor is part of  Study any complementary safety  instructions and use appropriate personal protection equipment for the specific  application and operation environment     During the operation and during other work with the bioreactor  it is always each  individual operator s responsibility to consider     e Their own and other s personal safety    e The safety of the equipment through correct use in accordance with the  descriptions and instructions given in this Safety Handbook and other parts of  the System Documentation     IMPORTANT  Always keep the Safety Handbook on hand when using the    bioreactor        Miscellaneous warnings    WARNING  This is a class A product  input power  gt  1kW  intended  for Professional use  In a domestic environment it may cause radio  interference  in which case the user might be required to take  appropriate measures        Note  This device complies with FCC part 15  2004   radiofrequency device subpart B   Unintentional radiators  Class A  operation is subject to the following two  conditions    1  This device may not cause harmful 
7. ductsaletO nase title  E Ee Seen 19  4 1 IA 19  4 2 Working place requirements ccoo 21    WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    1 Introduction    1 1 About the Safety instructions    The Safety instructions are valid for all variants of standard Wave Bioreactor     System 200EH  The purpose of the Safety Instructions is to describe safety  precautions and emergency procedures for the WAVE Bioreactor System 200EH   Note that the Safety Instructions only addresses items relating to safety issues and  that for most parts is an excerpt from WAVE Bioreactor System 200EH User  Manual  Please refer to the User Manual for information about the general handling  and operation of the system     If you have any questions or require further information  please contact your local  GE Healthcare sales office or service department  Contact information is listed on  the back cover of this book     1 2 Associated documentation    Apart from the Safety Instructions additional  associated documentation is  provided with the bioreactor  The system will be delivered with a full set of System  Documentation  Table 1 1 describes the complete documentation     Table 1 1  Associated documentation    Document Contents    WAVE Bioreactor How to use the system  including concepts   System 200EH methodology  operation  troubleshooting and  Operator Manual maintenance     This document is also available as online help   
8. ements for electrical equipment for  measurement control and laboratory use     IEC EN 61326 1 1997 Electrical equipment for measurement  control and  laboratory use  EMC requirements     The WAVE Bioreactor System 200EH complies with the harmonized standards  EN   according to the New and Global Approach for conformance with the European  product safety directives     The above mentioned harmonized standards are conformance to the LVD 2006   95 EC and EMC 2004 108 EC directive     For the Machinery Directive 98 37EC following harmonized standards conform  compliance     EN ISO 12100 1 2003 Safety of machinery   Basic concepts  general principles for  design   Part 1  Basic terminology  methodologu    EN ISO 12100 2 2003 Safety of machinery   Basic concepts  general principles for  design Part 2  Technical principles and specifications    EN ISO 14121 1 Safety of machinery   Risk assessment   Principles     The system complies in accordance with ANSI NFPA 70  National Electrical Code      NEC  and UL 61010 1  Canadian Electrical Code  CEC   Part    CSA C22 1  and CSA  C22 2 No  0  FCC Part 15 Electromagnetic compatibility for the US and Canada     Complies with the complementary test stated in IEC 61010 1 UL 61010 1 is similar  with South Korean requirement     The chosen International Standards result in a comprehensive liable framework in  line with the Bioreactor business area     WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    4 Installation    Use the infor
9. er 12 kVA   Year  2008    AED CEO HE    IMI ee       WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 13    3 Labels  indicators and controls  3 2 Safety labels    3 2 Safety labels    Safety labels are located on the system as illustrated below  The labels warn the  user of risk of personal injury     Fig 3 2  WAVE Bioreactor System 200EH   top view       Status Beacon    14 WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    Labels  indicators and controls 3  Safety labels 3 2    In Table 3 1  the safety labels are described  Make sure you fully understand the  potential hazards indicated by the labels     Table 3 1  Safety labels     Label Description       Danger of pinch injury  This sign is located near the rocker        Read the user documentation before using the system  Do not  open any covers or replace parts unless specifically stated in  the user documentation            The system complies with the requirements for  electromagnetic compliance  EMC  in Australia and New  Zealand        This system meets all the essential requirements of applicable  EU directives and applicable conformity assessment  procedures have been applied        This symbol indicates a hazardous electrical potential exists  and care must be exercised to prevent electrical shock        This symbol indicates the product contains hazardous  materials in excess of the limits established by the Chinese  standard SJ T11363 2006 Requirements for Concentration  Limits for Certain
10. interference   2  This device must accept any interference received  including interference  that may cause undesired operation     WARNING  The end user must ensure that all installation   maintenance  operation and inspection is carried out by qualified  personnel who are adequately trained  understand and adhere to    local regulations and the operating instructions and have a  thorough knowledge of the entire system and process        WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    Safety precautions 2  Personal protection 2 1    WARNING  The bioreactors should not be used for any application  other than specified by the manufacturer     WARNING  Only WAVE approved Cell Culture Bags shall be used on  this equipment     WARNING  The bioreactors are not designed to handle flammable  fluids    The bioreactor is not approved for work in a potentially explosive  atmosphere     WARNING  Always use protective glasses and other personal  protective equipment appropriate with the current application to  ensure personal safety during operation     WARNING  Inspect all connections and tubing before start and  replace any defective parts     WARNING  Ensure that all tubing  hoses and cables are placed so  that the risk for tripping accidents is minimized     WARNING  Remove any spillage on the floor immediately to  minimize the risk for slipping accidents        WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 11    2 Safety precautions  2 1 Personal protectio
11. mation from Appendix A in the WAVE Bioreactor System 200EH  Operator manual     4 1 Overall Dimensions    For specific measurements  see following overall drawings for Base 200     Fig 4 1  Base 200 front dimensions    72 90   185 18                  43 28   109 93                      176 04      WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 19    4 Installation  4 1 Overall Dimensions    Fig 4 2  Base 200 side dimensions    43 15   109 60         eA          62 70   159 26       86 28      20 WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    Installation 4  Working place requirements 4 2    4 2 Working place requirements    e The weight of the WAVE Bioreactor System 200EH must not exceed the  maximum load of the installation floor     e There should be enough space left for easy access to the whole equipment   both for normal operation and maintenance and service operations  At least  0 6 m workspace around the base unit     e Possible to isolate the working area of the fermentation plant from common  areas     e The danger zone should be kept clear of obstructions  Clean spills  immediately to not cause a slip hazard which could lead to injury     A Danger zone exists around the WAVE Bioreactor System 200EH  0 6 meter  24  inches from each side of the rocking tray and the area between the cabinet and  the rocker     WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB 21       For contact information for your local office   please visit    ww
12. n    WARNING  Make sure no one enters the hazardous area while the  system is operating with the rocker in motion     WARNING  Ensure that no body parts are caught between the  base enclosure and the tray while rocking        CAUTION  Disconnect all tubing  hoses and cables before moving the base unit     CAUTION  Base unit equipped with wheels must be leveled properly with the  wheels removed before the system is used     CAUTION  Only use chemicals that have been proven not to be harmful to the  cellbag and the system        12 WAVE Bioreactor System 200EH Safety Handbook 87 4500 60 AB    3 Labels  indicators and controls    3 1 System labels    This section describes the labels on the WAVE Bioreactor System 200EH   Labels for safety  product no   CE  and rating are located on the rear panel   A system no  label is located on the marking plate     The safety label warns the user of risk to personal injury  Do not proceed until the  instructions are clearly understood and all stated conditions are met     System 200EH is labeled with the following information     e Product Catalog Number    Serial Number   e Code no    e Line Power  Voltage required    e Line Current Frequency   e Power Consumption   e Maximum limited Current  Fuse or breaker   e Manufacturing Year    Fig 3 1  Safety label    Tr WAVE SE Healthcare    Bioscience BioProcess Corp     Wow pert of GE Medicare    Catalog ma  28611543 Voltage  200 240 VAC  Serial ma 1234567 Frequency  50 60 Hz  Code ma 28942519 Pow
13. w gelifesciences com contact  GE Healthcare Bio Sciences AB  Bj  rkgatan 30   751 84 Uppsala   Sweden  www gelifesciences com bioprocess    www gelifesciences com wave    imagination at work    GE  imagination at work and GE monogram are trademarks of General  Electric Company        a WAVE and WAVE Bioreactor are trademarks of GE Healthcare  companies     All third party trademarks are the property of their respective owners        2008 General Electric Company   All rights reserved   First published October 2008     All goods and services are sold subject to the terms and conditions of sale  of the company within GE Healthcare which supplies them  A copy of these  terms and conditions is available on request  Contact your local GE  Healthcare representative for the most current information        GE Healthcare UK Ltd   Amersham Place  Little Chalfont  Buckinghamshire  HP7 9NA  UK    GE Healthcare Bio Sciences Corp  800 Centennial Avenue  P O  Box 1327  Piscataway  NJ 08855 1327  USA    GE Healthcare Europe GmbH  Munzinger Strasse 5  D 79111 Freiburg  Germany    GE Healthcare Bio Sciences KK  Sanken Bldg  3 25 1  Hyakunincho  Shinjuku ku  Tokyo 169 0073  Japan    87 4500 60 AB 10 2008    
    
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