LED FS-6000B英文_N_20081111
Contents
1. nitrogen output hose 3 Hold and simultaneously under the condition of complete power off Then power a the m chi re Pel ase A and till there s data shows on the display to check whether the data is fish ry letveen 0 0 d If it is not the case please follow the following steps When make calibration at least two persons are needed one is in front of the machine another one is on the back of the machine 4 Please adjust the W502 on the circuit board which is blue and on the head of it there s a yellow screw Adjust that screw to fish betveen 0 0 and its completed 5 Connect the nitrogen output hose with the tire it has 4 1kg m in the tire Leakage is forbidden between the connection of tire and tire valve Then to check whether there s 4 00 on the display If it is not please adjust it to 4 00 Adjust W102 or W501on the circuit board After the adjustment remove the tire valve Repeat the steps 4 5 twice or three times is ok Finally power onie ra chi re omp I d y2 and restart the machine 182. anme LNA ASTOCEDBLMCA 000 Mo6buncepsuc Anpec Bnagueocrox yn Kaunas 1 Emait msviad msviad com Ten 7 473 244 84 68 LE Full Automatic Intelligent Digital Tire Nitrogen Machine FS 6000B Operation Instruction Manual Please read this manual before carrying out any assembly or service procedures 1 Contents I Introduction I Summarization Il Technical Specification Iv Integer Appearance Drawing V Control Panel vi Installation vil How to operate vill Safety Regulations IX Common Faults and Elimination X Guarantee Service XI Equipment and Packing List APPENDIX A SERVICE MANUAL APPENDIX B CALIBRATION Thank you very much for purchasing Nitrogen Producing Testing Series In order to acquire the best performance of the products please read the instruction manual carefully and keep it properly for the further reference Precaution Instruction AN CAUTION Warning To prevent the electric shock and fire please do not expose the equipment in the rain and humidity Warning To prevent the fire dangers caused by absorption of Nitrogen and Oxygen please install the equipment in a place with good ventilation Warning For safety sake please connect the equipment to the ground wire Warning Some electronic components are 220V in the machine Please cut off the power supply in the case of maintenance and repair Notice Please call our Local Sales Agent if you require servic
3. V The equipment can nTR 6 ad flde bi fal tovauum 1 Check the connection between the air compressor and the infor in 2 Solution Connect the pipe between air compressor and the inf o amp 2 Check whether there s compressed air in compressor Requirement air supply by B compressor must be higher than 7BAR Solution Power on the compressor air supply by the air compressor must be higher than 7 BAR 3 Check the connection pipe between air compressor and the infor 2 Solution Open the pipe switch 4 Check the air fte to ge wether it s baked 2 Solution Clean the fte ore o mpl ae te ar fite ar 5 Check the solenoid valve which is ahead of the vacuum generator to see whether it s damaged Solution Replace the solenoid valve 6 Check whether there s air goes through the silencer if that is the case please dismantle the silencer If the equipment works well that means something wrong with the silencer Solution Clean the silencer or replace the silencer 7 Check the vacuum valve of the twin solenoid valve Solution Replace the twin solenoid valve assemble 8 Check whether the air inside the tire is let out and the valve core is taken out Solution Let out all the air inside the tire and vacuum the tire after take out the valve core VI The pressure tank leaks automatically and it fail to contain nitrogen 1 Check the pipe line betw
4. ceeds 116psi The pressure regulating valve is out of work Replace the pressure regulating valve The machine works normally butno Nitrogen production and the machine does not stop working 1 Leakage appears in the machine 2 Carbon molecular solenoid valve stops working 1 Check if there is leakage on connectors and pipes 2 Replace the solenoid valve The machine works normally but the nitrogen purity is lower than 95 The Carbon molecular sieve was polluted by oil or water Replace the Carbon molecular sieve There is no display on the LED screen 1 There s no power on the transformer or it is damaged 2 The DC power supply on the control panel is damaged 3 The module is damaged 1 Replace the transformer 2 Replace the control panel circuit board 3 Replace the Modules LED background light is on but Refill and kg cm do not appear on the screen The DC power supply on the control panel is damaged Replace the control panel circuit board The nitrogen output is low discharge 1 The nitrogen storage tank is low pressure 2 The inflation solenoid valve is blocked up 1 Please wait till the pressure reaches 5kg cm and then fill the tire 2 Remove off and clean the solenoid valve or replace the faulty valves Inflation Deflation pressures cannot be shown on the screen The pressure sensor failed Replace the pressu
5. d valve and the pressure tank is blocked Solution Clean the pipe or replace the pipe 2 Check whether the active carbon flte ish c ked ly glad ate er Solution Replace the active carbon 3 Check whether the 3piston 5 way solenoid valve is blocked Solution Replace the 3 piston 5 way solenoid valve 4 Check whether the CMS is fla wtholad wte wid leds to te bak d te 7 CMS and the rebound valve Solution Replace the CMS tube or the rebound valve 5 Check whether the ftw ontrd wale isb aked o dGed 7 Solution Replace the Tw ontrd valve p 6 Check the pipe connection between air input solenoid valve and the pressure tank Solution Reconnect the pipe connectors IV The connection of power supply and the gas pipe are well connected and there s pressure in the compressed air gauge but the working indicator is not lighted and fails to produce nitrogen 1 Check the air input solenoid valve and the working indicator Solution Replace the air input solenoid valve and working indicator 2 If there s no fault of the air input solenoid valve and the indicator please check whether the pressure inside the pressure tank is lower than 4 5BAR if that is the case it means something wrong with the pressure switch If the pressure inside the tank is higher than 4 5BAR please release the pressure to 4 5BAR which the equipment will start to work Solution Replace the pressure switch
6. e Conversion 1Bar 1 0197Kg cm 100Kpa 14 5Psi Special Explanation The warranty period is 12 months If the user does not install and use the instrument according to the instruction manual or use the compressed air with high moisture refit and add some parts and dismantle privately without permission the manufacturer would not be responsible for the faults caused by the above abused operations Designs and specifications are subject to change without notice or obligation FS 6000B USER S MANUAL l Brief Introduction PSA Pressure Swing Adsorption Tire Nitrogen Machine being used widely does not need high cost equipments land and high salary maintenance technicians but it can produce Nitrogen with low cost high purity and low dew point It is based on using the latest PSA technology and utilizes Carbon Molecular Sieve CMS to separate nitrogen from the other gases contained in air When the air is compressed N and O make up of most part of the air however oxygen molecules are much smaller than nitrogen and their diffuse speed is different by using this point the gas can be separated After this process is finished the CMS adsorbs the oxygen molecules so the nitrogen produced by PSA has high purity and low dew point Generally speaking it is very easy to obtain the nitrogen with purity 99 and dew point 60 C Our company is able to design and manufacture according to user s requirements The highest purity of nitr
7. een CMS with the pressure tank and the pressure tank Solution Reconnect the pipe line or fx the Tf ssure tank 2 2 Check whether the leakage is from vent of the 3 piston 5 way solenoid valve Solution Replace the solenoid valve and the rebound valve VII There s no beeper sound in the keypad or after the inf im Solution Replace the beeper VIII There s no response in the keypad after start up the equipment 1 Check the wire connection between the circuit board and wire socket 14 Solution Reconnect the wire or replace the wire and wire socket 2 Keypad or the key button is damaged Solution Replace the keypad assembles IX After the tire infttim flai on the e s diff ence between actual pressure and preset pressure 1 Check whether there s leakage in the connection between air chuck and tire valve as well as pipes Solution Reconnect the pipe chuck to insure there s no leakage between the air chuck and tire valve inf g fl e the tireafte tht ar f the pipe chuck is wearing and tearing please grind the seal ring which is inside the chuck to Imm Replace the air chuck and pipe 2 There s excursion in the circuit board and sensor Solution Recalibrate the circuit board and sensor 3 Something is wrong with the circuit board Solution Replace the circuit board 4 Something is wrong with the pressure sensor Solution Replace the pressure sensor V When the equipmen
8. en producing speed will be influenced 2 Power Connection Connect with Power Supply 220 V and the ground wire FS 6000B USER S MANUAL Vil How to operate 1 Turn on the power supply on the left side of the main machine and the Control Panel Switch the initial value is shown on the screen 2 Operating methods 1 Remove valve core from the tire valve deflate all the gas inside the tire and then connect N2 output charging hose clip with tire valve When tire pressure is 0 bar and the tire NEEDS VACUUM please operate as follows Step A Press or to set the required pressure the initial pressure is 28psi or 2bar Step B Then press AUTOMATIC the machine will vacuum the tire for 30 40 seconds after vacuum finishes the machine will shift to No inflation Step C When it reaches the required pressure the buzzer will ring Step D Remove the charging clip and load the valve core at this moment During loading the tire valve the inner pressure drops and it needs more inflation Step E Then connect Nz output charging hose with tire valve till the buzzer rings as well as END shows on the screen the tire inflation completes 2 Remove the valve core from the tire valve and deflate all the gas inside the tire and then connect N output charging hose clip with tire valve When tire pressure is 0 bar and the tire DOESN T NEED VACUUM plea
9. ire pressure exceeds 0 8bar the equipment fails to infi g amp flae 1 Check the connection between air chuck and tire valve Solution Reconnect the air chuck 2 Check the wire connection between the circuit board and pressure sensor Solution Reconnect the wire between pressure sensor and circuit board 3 There s excursion in circuit board or the pressure sensor Solution Recalibrate the circuit board and pressure sensor 4 Something is wrong with the circuit board Solution Replace the circuit board 5 Something is wrong with the pressure sensor Solution Replace the pressure sensor Remarks When inf io fldio pressure isnot accurate or the data shows unstable in the display go and get a tire Inf g flde tre tirewt out vdvecae 2 2 2 If the equipment can work without tire valve core that means the air chuck is faulty Then remove the seal ring from the air chuck and use the sandpaper to grind the seal ring to Imm or replace the air chuck If the equipment can t work without the tire valve core please judge the problems according to the above 17 APPENDIX B Steps for calibration 1 Please prepare a tire and a high precision pressure gauge for testing the tire pressure Infite te tire n 4 laj m 2 There must be 5 kg m pressure on the machine before calibration then power offthe na chi conp I d y pl ase na ke sure thre snot any presweinthk 2
10. ith the circuit board Solution Reconnect the wire or replace the wire and the wire socket 3 If the lamp on the circuit board is lighted and there s nothing wrong with the wire and the wire socket please check the display board Solution Replace the display board Il The power switch and working indicator are on but there s no pressure in the compressed air gauge and the equipment can t produce Nitrogen 1 Check whether the connection between air compressor and the inftar in is well connected Solution Connect the pipes between air compressor and the info 2 2 Check whether there s compressed air inside the air compressor Requirement there s must be over 7BAR inside the compressor pressure tank Solution Power on the compressor power make the compressor pressure tank reach more than 7Bar 3 Check whether the gas pipe is open between air compressor and the info 2 Solution Open the switch of the gas pipe 4 Check whether the air fte isb c ked 7 Solution Clean the fte ore o mpl ae arew fite AL 5 Check whether the air input solenoid valve is blocked or damaged Solution Clean he input solenoid valve or replace the solenoid valve 2 Ill The power switch and working indicator are on and here s pressure in the compressed air gauge but the equipment can t produce Nitrogen 1 Check whether the pipe between air input solenoi
11. ity f f Analogue Display 7 X j x j 5 N 2 y Nee Tah INDICATOR 1 N PRESSURE AIR PRESSURE j FS 6000B USER S MANUAL pl Oh Ow oe SOON Ee 11 12 13 14 15 Vi Air Input Pressure Gauge Nitrogen Output Pressure Gauge Nitrogen Analogue Purity Display LED Display Section Working indicator ON OFF Turn on and turn off the LED screen Increase the inflation pressure Decrease the inflation pressure Automatic When operate this step Please remove valve core from tire valve first Then deflate all the gas of the tire Finally connect N output charging hose with tire valve Cancel Press this key the equipment will stop working temporarily press it again the equipment continues working If the working program needs cancellation hold the key for 3 seconds the equipment will stop working Unit Measurement switchover Bar Psi Kpa Kg cm Psi indicator Bar indicator Mpa indicator Kg cm indicator Important Notice The machine starts to produce nitrogen with the Indicator Light on when the nitrogen pressure is lower than 58psi or 4bar The machine stops producing nitrogen with the indicator light off while the nitrogen pressure is higher than 100psi_or 7bar Installation 1 Air supply Connection The machines compressed air inlet is connected with air compressor outlet The air supply is 26000L H if the air supply is not sufficient the nitrog
12. nitrogen Suffocation can be caused by inbreathe nitrogen while the oxygen will increase the risk of fire therefore please keep good ventilation in the installation area 2 When connecting gas line system please make sure the machine is switched off and under the condition of no high pressures in the system 3 The machine must be connected with ground wire reliably otherwise the normal use of the machine and the safety of the operator will be impacted 4 Check the safety devices and pressure gauge termly in order to keep the working system normal 5 Do not use the unqualified pipes and fittings 6 Do not dismantle and assemble any pressure control valves without permits FS 6000B IX Faults and Eliminations USER S MANUAL Faults Reasons Treatments The air compressor and the output pressure of the nitrogen machine is normal but there is no indication of the air input pressure 1 The solenoid valve does not work 2 The air input pressure gauge is damaged 3 The air hose between the machine and the air compressor was blocked up 1 Check if the power switch is on 2 Replace the pressure gauge 3 Eliminate the cause of hose blocking up The value between the air compressor gauge and the air output pressure is great different Check if the 3 Lay Filtration core has been blocked 1 Clean the 3 Lay Filtration core 2 Replace the 3 Lay Filtration core Air input pressure ex
13. ogen can be reached 99 ll Summarization The compressed air in the tire consists 20 9 of oxygen with heavy moisture and oxygen is not stable in the tire When the tire heats oxygen will permeates through the tire wall The test shows that the pervasion can stop till the pressure under the condition of 7 bar and the oxygen falls by 5 Oxygen and moisture are harmful to the tire and wheel hub Ill Technical Data Vehicle Applicable Motorcycles Cars Vans Mini Buses and Light Trucks Power Supply AC220V 50Hz Power 60W Nitrogen Purity 95 99 5 Input Air Pressure 100 145Psi 8 10Bar Output Nitrogen Pressure 58 100Psi 4 7Bar Nitrogen Producing Speed 4000 6000L h Working Temp 20 C 70 C Test Range 5 145psi 0 4 9 99Bar Breaking Pressure gt 145Psi gt 9 99Bar Accuracy 1 0 5psi Display Mode 115x54 mm LED display Dimension 1400x680x580 mm Configurations Built in Electric Control Vacuum Device 120 L Built in Nitrogen Storage Tank 10 M High Pressure Charge Hose FS 6000B USER S MANUAL IV Sketch Map of Tire Nitrogen Machine 1 _ 1 Power Supply Switch NITROGEN TRE INFLATION SYSTEM 2 Control Panel FS 60006 jardm n 3 Compressed Air Inlet Merits of Tire Nitrogen Inflatiea 4 Nitrogen Outlet 5 3 Lay Filtration Device 6 Hose Pothook V Control Panel and Functions 12 13 14 15 Ta ME a R N N 4 ZN i L ia Y E A 6 10 11 Kc E an S N2 Pur
14. re sensor X Xl 1 FS 6000B USER S MANUAL Guarantee service Guarantee service is only restricted for the normal use we would not guarantee for all the man made damages the user does not install and operate the instrument according to the manual book fix the parts or components supplied by other manufacturers refits that is not admissive by our company damages caused by nature calamities transportation and other accidents guarantee period is over Do not tear the labels and posters concerning the manufacturer and product images or we would not supply our guarantee service Machine and Packing List Main Machine 1 Set 10m High Pressure Inflation Hose with universal Charge Clip 1 Pc Manual Book 1 Pc APPENDIX A SERVICE MANUAL FS 6000B Tire nitrogen infor troubl shoot i rg When connect the power supply with the equipment and power on the equipment there s no display on the equipment 1 Check the power socket whether there s 200V power 2 Check whether it s fxi bem te wre d the pwer appl ye Solution Reconnect the power supply wires 3 Check the power supply switch Solution Replace the power switch 4 Check the lamp on the circuit board 1 If the lamp is not lighted on the circuit board please check the fuse of the circuit board Solution Replace the same size fuse 2 If the lamp on the circuit board is lighted please check the wire and the wire socket that connects the display w
15. se operate as follows Step A Press or to set the required pressure the initial pressure is 28psi or 2bar Step B Then hold AUTOMATIC for 3 4 seconds the machine starts to inflate the tire with No Step C When it reaches the required pressure the buzzer will ring Step D Remove the charging clip and load the valve core at this moment During loading the tire valve the inner pressure drops and it needs more inflation Step E Then connect N2 output charging hose with tire valve till the buzzer rings as well as END shows on the screen the tire inflation completes FS 6000B USER S MANUAL 3 When tire pressure gt 5PSI or gt 0 3BAR please operate as follows Step A Press or to set the required pressure the initial pressure is 28psi or 2bar Step B Then connect the Nz charging hose clip with tire valve The machine will shift to working condition automatically Step C When tire pressure is higher lower than the required pressure the machine will deflate inflate Step D When it reaches the required pressure the buzzer will ring as well as END shows on the screen the tire inflation completes 3 Please refer to the instruction manual No V for more details on the Function keys Vill Safety Regulations 1 Heavy nitrogen and oxygen gases can be produced in the process of producing
16. t inf e fl es tre tire te d amp a shws onte display board are unstable or repeat inf i n n on 1 Check whether there s leakage in the connection between the air chuck and the tire valve Solution Reconnect the pipe chuck to insure there s no leakage between the air chuck and tire valve inf g fl e tle tireafte tkt ar l f the pipe chuck is wearing and tearing please grind the seal ring which is inside the chuck to Imm Replace the air chuck and pipe 2 There s excursion in the circuit board and sensor Solution Recalibrate the circuit board and sensor 3 Something is wrong with the circuit board Solution Replace the circuit board 4 Something is wrong with the pressure sensor Solution Replace the pressure sensor 5 Check the pipe twin solenoid valve and tire valve to see whether there s impurity Solution Clear away the impurity 6 The spring inside the twin solenoid valve is aging and disability Solution Replace the twin solenoid valve spring or replace the solenoid valve VI During inf amp tia cefldi on trre s nitrogen coes ot ad fillstothen tire but the display shows 000 or 999 1 Something is wrong with the circuit board Solution Replace the circuit board 2 Something is wrong with pressure sensor Solution Replace the pressure sensor 3 Check the wire connection between circuit board and pressure tank Solution Reconnect the wire VII When the t
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