OPERATION MANUAL - Winter Holztechnik
Contents
1. LLI N LI O T H Horizontal movement of spindle Loosen compacted bolt 4 of coattail pad of the slide rotate screw 7 with special tool and move the spindle to the space in need then lock up the compacted bolt 4 The efficient level moving capacity of the spindle is 120mm Tilting angle adjustment of spindle Loosen bolt 2 rotate worm 6 with special tool and rotate the fixed board of motor when the spindle is on the position in need lock up the bolt 2 The efficient angle of the spindle is from 09 to 902 Figure 16 36 x lt Z T LLI N Ll O T H 7 5 Adjustment of deflector device Installation of Striker plate device should guarantee that the surface of striker plate is perpendicular to positioning face of spring pumper pin in chain board and guarantee the end of working pieces don t touch cover when it is feeding At other end of working piece when the lengh extended feeding belt exceeds the space left by the outer cover the machine will stop feeding while working piece touches the lengh limited switch in the feed opening of right cover in this case it only jog to feed back 7 6 Height adjustment of pressure belt To see figure 17 for height adjustment of pressure belt Put working piece on feeding belt loosen locking screw 2 of vertical planker of pressure belt and adjustment screw mandrel 1 to fall pressure belt 3 to press against timber with mod pressing p2. OPERATION MANUAL DOUBLE END TENONER WINTER RMD 6025A PG miele le i mo RD 6o25a 8 Em x zZ T LLI N E O T H WARNING The operator must thoroughly read this manual before operation Keep this manual for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de x lt Z T LLI N LI O T H Table of contents 3 2 Operational requirements of machine tool pp 10 3 Main purpose and feature of machine tool pb 12 4 Brief introduction of machine tool and main technical parameters 13 6 Packing Portage and installation of machine tool 20 7 Machine tool adjustment pe 20 8 Test run of machine tool se 40 9 Lubrication and maintenance Nt 42 10 General troubles and trouble shooting methods nn 45 11 List of generally replaced standard parts erre ERT eee 47 12 Function iatroductions of codamellipednel A 50 13 Elegifital control principle ee 59 14 Function and installed location of limit switches pp 67 l 5 Operation manual for texias 68 x lt Z T LLI N Ll O T H 1 Safety 1 1 General rules of safety D DOY 9 Do not operate the machine
3. Attention The current value would be 0 when the feeding motors stop and even changes the fixed value Start the feeding motors and the current value would be the same as the fixed value please see Figure 29 63 x lt Z T LLI N LI O T H Please see the manual attached with the machine for detail operations of inverter Figure 29 13 8 Start and stop of spindle Press each start button of saw and milling cutters on the main control panel the corresponding indicators light on and the spindles will start in sequence Press stop buttons and the lights off For manual start please space out for seconds Attention 1 Before operating the machine adjust unused spindles depart from its working position 2 Continue feeding will be worked only after the spindle begin to work 3 Please stop the feeding before stopping the spindles 64 x lt Z T O LLI N Ll O T H 13 9 Control of working lamp There s a switch button to control the light inside the two sides cover Turn to the light on Turn to O the light off see figure 30 TUOREIN LIGHT 2 05 I QO Figure 30 13 10 Open the cover When the machine is working the cover cannot be open If you need to open the cover must firstly press the emergency stop button After 50 seconds the light is on then you can open the cover At this time all the spindle and continue feeding stops worki
4. The feeding adopts stepless variable to feed which has strong suitability and increase the production efficiency 2 The working surface of feeding chain belt and 1 type pressure belt adopts good quality rubber material which has high adhesion and reliable position located 3 The relative velocity between pressure belt and feeding chain belt can be adjusted by differential case The speed of pressure belt can be faster or slower than the feeding speed so that it can insure the pressing power is enough no matter you use the front or rear position of the guides This design can fit for processing different working size of timeber 4 Rotation speed of milling head 7500r min for special require will design according to the client inquiry can be 6000 r min 5 Each spindle has individual completely sliding board structure it will interfere 12 when you use vertical horizontal or rotation direction adjustment It can adjust the status and position of spindle easily 6 The machine deploy sealed silencer cover to prevent sawdust reduce noice and improve the working place environment 7 Machine with light and nice structure 4 Brief introduction of machine tool and main technical parameters 4 1 Brief introduction of machine tool Components of this machine lathe bed scoring saw device cut off saw device milling cutter device feeding belt device pressure belt device main transmission device active rack moving devic
5. spring when dismant lement Open switchboard only when the main switch is in the O position Feeding will work only after the spindle begin running Press reset button to start the machine for the first time Open the cover when the safety indicator is lighted Do not change the speed when the machine stop working Air origin Extra strong spring x lt Z T O LLI N Ll O T H SAFETY INSTRUCTIONS Safety Instructions WARNING READ ARD LRDERSTARD OPERATOR S Makkal Use operation manual and AND ALL SAFETY INSTRUCTIONS DEFORE safety instru ction when SETTLAG CP OPERATING GR MALKTALKLAG THIS MaCHIBE FATLERE TD DO SO MaT RESLLT TR TR LRT DEATE OR EQUIPMENT DAMALE installing operating maintaining 1 4 Correct use of machine tool 1 The processing range of workpieces only limit to the data of technical parameters Do not use if the data overruns 2 Do not process the timber with nail or concrete 3 The user must abide by making saws and milling heads EN847 1 to configure cutters and set the speed for the chief shaft Cutters with oversized diameters would cause unwarrantable oscillation in high velocity which is not measure up with the safety requirment To use oversized and overweighted cutters may not only damage the equipments but also cause serious injures to personnels The cutters must be tested by balancing the lopsided cutters will bring damage to the equ
6. the active rack will move to the left the distance between the two feeding belts would become narrower Do it contrary and the distance would become wider Please see Figure 13 ET m Figure 13 31 x lt Z T O LLI N Ll O T H 7 4 Spindle Adjustment Adjust saws and milling cutters according to below sequence D Adjust the tilting angle of spindle before adjusting the spindle elevation and horizontal movement 2 Start the spindles separately after adjustment make sure that there are seconds spaces between the start of each spindle 7 4 1 Adjustment of scoring saw The tilting angle the elevation and horizontal movement of scoring saw can be adjusted the adjusting steps please see Figure 14 Elevation of spindle Loosen compacted bolt of coattail pad of the slide rotate screw 4 with special tool and lift the spindle to the space in need then lock up the compacted bolt The efficient upright moving capacity of the spindle is 85mm Horizontal movement of spindle Loosen compacted bolt 3 of coattail pad of the slide rotate screw 1 with special tool and move the spindle to the space in need then lock up the compacted bolt3 The efficient level moving capacity of the spindle is 120mm Tilting angle adjustment of spindle Loosen compacted bolt 5 of worm wheel on the slide rotate worm 2 with special tool and rotate the spindle to the position in need then lock up the compacted bolt
7. Loosen the locknut 5 while installing cutter blocks for fear that damage of spindle and locknut would occur 7 1 1 Installation of vertical milling cutters Installation of vertical milling cutters olease see Figure 9 D Loose and remove lock nut 5 with spindle wrench 6 and take out locking washer 4 and cutter ring 3 2 Clean and oil the outter diameter of spindle 1 inner hole of cutter 2 and cutter ring 3 then install cutter 2 and cutter ring 3 onto the spindle 3 Install locking washer 4 and lock nut 5 then lock the lock nut 5 with spindle wrench 5 The usage of wrench for spindle nut Lock the spindle by small wrench 8 then rotate big wrench 7 to lock or loosen locknut 5 Please see Figure 9 26 x lt Z T O LLI N LI O T H Figure 9 Instruction for removing The cover of milling head See the picture on the right side for the fixable Way of the cover When remove the cover use the Hexagon wrench to loose the nuts When the nut Is removed out from the cover system the nut and The cover is still connected 27 7 1 2 Installation of scoring saw Installation of scoring saw please see Figure 10 D Loose and remove the lock nut 4 on the spindle and take out the cutter holder 2 2 Clean and oil the outter diameter of spindle 1 inner hole of cutter 2 then install cutter holder 2 and scoring saw 3 onto the spindle 3 Install and lock up the
8. machine base Be wary of trip over According to the installation you can set a steel board with symbol and paint with black and yellow The color of guard Client self provided 3500 air P X lese d Ts pem un ize Ui iE ur x lt Z T LLI N LI O T 1000 BJ H Figure 5 21 6 3 Installation of machine tool 6 3 1 Disposal figures of base bolt This machine does not need the base bolts for installation and fixing generally If it is demanded installation dimension of base bolts please see Figure 6 RMD6030 N 2 aE e TT N E O RMD6025 EE TI 14 021 ba H RMD6020 Figure 6 22 6 3 2 Parts installation of machine tool Assemble spare parts disassembled in transportational process by Figure 7 assembling process as following ID Unload the bolts which fix the outer panel 2 on left amp right feeding belt 1 from the feeding belts 2 Installe left amp right feeding belts 1 on left amp right surporting beams 13 Attention tighten bolts after set up the first locating pins Brush lubricating oil when set up locating pins restore feeding belts to the original situs ensure the two feeding belts parallel in the same height and be perpendicular to track surfac
9. sawblade mm 1 473 P G Scoring saw Max cutter length mm 95 x lt Z T LLI N LI O T H Max weight of 10 a 3 3 3 3 cutter qup Too Scoring Effective removal Is saw capacity 120 horizontally Effective removal m capacity vertically 16 x lt Z T LLI N LI O T H Effective rotating degree 902 kW HP 2x5 5 7 5HP Effective removal 3 3 Cut off capacity I N O saw horizontally Effective removal 3 3 00 UT 3 capacity vertically Effective rotating degree 902 Effective removal Milling capacity cutter horizontally 3 3 I N O Effective removal CO UT capacity vertically Effective rotating degree 0 2 902 m min Feeding speed 5 20 Optional mor power te em Pressure belt Faster than 2 5 3 0 fast speed empty feeding belt trunning adjustable Slower than 2 5 3 0 slow two kinds feeding belt Moving part Motor power kW HP 1 1 1 5HP 17 x lt Z T LLI N LI O T H Total power kW 30 5 ID amp OD of dust pipe mm 116 120 Note The user must abide by making saws and milling heads EN847 1 to configure cutters and set the speed for the chief shaft When an overweight cutter block with oversized diameter operating at high speed is adopted unallowable vibration will be caus
10. 3 GO amp 4 6 8 3098 1 Fy 3 9 Lil mS ro ye 8 DYTT eT NA x py BD PME Z 4 Y t Z PAZI MINHOSLZ1OH ETT H 6 3 3 Leveling the machine tool Please see Figure 8 for levelling the machine tool D Place pad 2 under adhusting screw 1 Move the active rack to the middle of lathe bed Place a gradienter3 on the forepart of one side of guide rail Adjust the lengthways level of one side of the lathe bed via screw1 IGG Place gradienter3 onto the forepart of the other side of guide rail to adjust lengthways level of the other side in a same way 6 To adjust the lengthways level of the second half part of the lathe bed in a same way 7 Move the active rack to its maximum width v Readjust the lengthways level Fad 9 Place a standard board of 40mm onto the two guide rails then place the gradienter 5 To adjust the horizontal level from three parts in length LLI N aa e a i LU T m 3 NENNEN RR 7 p E i T Bg m 4 AIR Figure 8 25 x lt Z T O LLI N Ll O T H 7 Machine tool adjustment 7 1 Cutter block installation Notes while installing cutter blocks D The blades should be in a same cutting circle while installing the blades Especially ensure that the nips of blades must be firmly installed and check each locknut carefully Or else it would be very dangerous if the blades fly out 2 Do not beat to lock or
11. 5 The efficient angle of the spindle is 90 32 Figure 14 x lt Z T LLI N LI O T H Use manual of jumping saw optional 1 The setting of controlling component 1 1When in the position of OFF on the control panel for jumping saw the jumping function is unavailable the scoring saw is in horizontal condition When in the position of ON the jumping function is available 1 2 There s a sensor on the left side of the conveyor belt it s to control the jumping position of left and right scoring saw This position can be adjusted by manual 2 Control Principle of jumping saw 2 1 Turn the switch to the position of ON for jumping function 2 2 The jumping function of left scoring saw can be used only after the left scoring saw and feeding belt are started working Otherwise it will be the horizontal scoring saw without jumping 2 3 The jumping function of right scoring saw can be used only after the right scoring saw and feeding belt are started working Otherwise it will be the horizontal scoring saw without jumping 2 4 Motion principle and order see below n DIE Motion of scorin 33 x lt Z T LLI N LI O T H 1 When you need to adjust the position of sensor for jumping saw by manual the whole machine must be stopped 2 The jumping time has already been set up before the machine leaves the factory Usually no need t
12. REIMG LIGHT 0 he Turn to 1 the working light on 22 Working light selection Turn to O the light off 55 Elo MERE mg INVERTER TO FEED x lt z T O LLI N LI O T H ojll TERRA sea Text displayer VF control panel See 15 lt lt user manual of text display gt gt Set and show the parameter of feeding motor to adjust the right feeding speed Note the rotation direction of cutters takes see from pivot bracket as standard 56 E Z T O LLI N LI O T H 12 3 Function introduction of multi control box TOP PRESSURE BELT AND MOVING SIDE ELECTRICAL Figure 21 REVERSE i p Rn 57 12 4 Switch function introduction of multi control box Table 10 FEEDING WW oe l Press this button and feeds by Feeding button SBIR touching REVERSE WW LE LL dr Touch reversing Press this button to reverse button the workpiece by touching m Jogging narrow Press this butter to nerrow Ne button the width by jogging E Z T LLI N LI O T H Jogging widen Press this butter to widen the button width by jogging Press this button to stop Emergency stop button working when any accident or abnormal state occurs 58 x lt Z T LLI N Ll O T H 13 Electrical control principle 13 1 Turn on the machine Check before start up t
13. before reading earnestly throught and fully understand the operation manual The person who operates the machine must be very familiar with the adjusting contents adjusting procedures and safety rules To make proficient with specialized trainning before operating Please pay attention to the warning symbols on the machine and abide by the rules To avoid wrapping in working workers should have their hair and sleeves bound No loose coat gloves and jewelry allowed while working Unrelated person is not allowed to stay around the running machines Do not stand in front of the infeed and outfeed directions to avoid unexpected injury from the rebound and spring of workpieces Do not raise the feeding device while processing the logs or else the workpieces might be loosened and do harm to human and machine Do not take away any of the protected covers while processing Do not clean the chips while the machine is running for fear that dangers might cause Hands are not allowed to touch the feeding belts tooth parts of chain wheels or feeding part between feeding belt and pressure belt while running checking or cleaning the machine Do not stand between the two feeding belts while narrowing them Daily check of the safety devices before machine starts is necessary to eliminate hidden troubles Please make sure that the power is off and the machine is completely stopped befor adjusting matain the machine and installed cutter blocks The ma
14. den backfe EN infee backfee d d V prr non X Note V stands for run x stands for stop Attention CHANGE SPEED ONLY DURING OPERATION 66 x lt Z T LLI N LI O T H 14 Function and installed location of limit switches Table 12 LAN a so Max limit of working length m 2 SQ6 SQ7 Limit of infeed Length limit of infeed Min limit of working length The spindles and continous By the gemel side of left and feeding stop with the cover right safety covers opened 67 x Z T O LLI N Ll O T H 15 Operation manual for text display 15 1 Summary of the text display 15 1 1 The operation includes 1 working width adjustment 2 height of left pressure belt adjustment optional 3 height of right pressure belt adjustment optional 4 current value setting 15 1 2 The data setting panel will show up automatically when you set the data The max and min data in the panel is the limit data After finish setting oress ENT to go back to the previous interface 15 1 3 In the setting page of height and width press F5 to start the auto setting function the PLC system will begin setting according to the preset data automatically When the setting data is O or is the current data the auto setting function won t work When the auto setting function start the motor doesn t rotate or miss the signal of the motor the PLC system will stop a
15. e main transmission running 1 time per two gease years later Main trasmission shaft Machine oil N46 Every shift I O 42 x lt Z T LLI N LI O T H High speed lubrication Bearing in the milling gease with Every 3 6months cutter resisting high temperature 1202C and more Data for lubricants 1 Lubricating oil Solidifyin 8 Movement Opening viscosity mm C not lower than C not higher than N46 mechanical 41 4 50 6 oil N460 burden gear 414 506 oil Drop Taper imi point C 2 Greese 220 250 43 9 2 Maintenance and maintain of macine tool 9 2 1 Main point of maintenance The maintenance of machine tool must be checked termly to ensure the normal work of machine tool The main point of maintenance please see Table 4 Table 4 ee Work of inspection Maintained point Checked period hour and maintenance AA N XN EN E E EON 9 2 2 Daily maintenance Function inspection D There are lubrication points in every chain spindle must insist on gasing to keep x lt Z T LLI N Ll O T locomotor flexibility of chain link 2 Regularly add enough lubricating oil and gease to every lubricating points in table 3 H 3 When rubber belt on the chain plate drops off firstly clean and degrease the joint surface then splice it with adhesive LuoTai 495 grind rubber belt after s
16. e fixing fence solid pole gear case cover eletrical control and other assistant device please see figure 2 The main configuration D Lathe bed adopts rigid jointing and 55 degrees of coattail guide for machining The left side of lathe stand combines the fixed rack when the right side fixes the base of main transmission Both sides of the stand have adjusting screws and supporting pads which x lt Z T O LLI N Ll O T equals the supporting and levels the horizontal of the lathe bed 2 Scoring saw device The saw holder is installed onto the solid pole it s builded to a H double slide configuration by vertical slide horizontal slide and rotator Rotate the adjusting screw of corresponding slide to move the saw blade up or down left or right and so as the angle adjusting The saw blades can be installed directly onto the motor spindle when the inner diameter of the saw blade is 25 4mm For saw blades with inner diameter of 640mm some additional rings are required And for shortest workpieces 250mm not only the additional rings but also some special clamping nuts are required 3 Cut off saw device Same as scoring saw divice but the motor spindle can be installed at one time with grooving saw and cut of saw by adding some rings in the middle 4 Milling cutter device The cutter holder is installed onto the solid pole it s configured to be a double slide configuration Relative to the workpieces t
17. e of machine tool 3 Disassemble bearing block 7 and gear in the equational box before set up equational box 4 then set up equational box 4 in linked bush 10 of feeding belts set up the gear disassembled in the original situs be attention to direction do not set up in anti direction Inject enough lubricating grease to equational box before set up cover of equational box 4 Move off worm gear box 5 penetrate trasmission shaft 6 Clean trasmission shaft and feeding belt and inject a little bit of lubricating oil before be penetrated set up bearing block 7 and gland bush 8 x lt Z T LLI N Ll O T D Set up worm gear box 5 in the original situs Tighten the fixed bolt after check the situs to be right H 6 According to priority set up outer side board 2 inner side board 3 cover 9 feeding surport 11 cover board 12 funnel 14 striker plate device 15 when set up feeding surport ensure the two surports on the same level surface and lower 0 5mm than feeding belt surface 7 Set up manual oil pump in original situs on cover of feeding section and link oil pipes Fixable method of Pressure belt belt cover as follow When Use hexagon wrench to remove the EST ES nuts loosen the nuts clockwise When x remove the cover nuts and the cover is still connecting r REESE IE 24 HA LE EMS 4 32 k P EXI f 3 Dyg ERI il 6 P PXE ede Xz XxeWx 01
18. ed which is not in accordance with the safety requirements 18 E Z T LLI N LI O T H 5 Overall size of machine tool Overall size of machine Please see Figure 3 RMD6030 1660 RMD6020 1660 4185 Figure 3 19 x lt Z T LLI N LI O T H 6 Packing Portage and installation of machine tool 6 1 Packing and Portage of machine tool D In transportation the machine must be disassembled as the ASSEMBLING DIAGRAM figure 7 and use the placsic film to pack up then put into the container for shipping After the transportaion the machine should be assembled according to the ASSEMBLING DIAGRAM 2 For big size of spare parts such as feeding chain belt must follow the instruction and use professional hook tape to move Use the tape to support two side of the chain belt to insure the parts won t slip off 3 Please use special hook which is accompanied with the machine for the portage of machine Move the active rack to an approptiate position and keep balance before lifting the entire machine be careful of overturn Please see Figure 4 Figure 4 20 6 2 Disposal of machine tool 1 The minimum distance from the infeed and outfeed end of the machine to the roadblock or the building must be enough to meet the space needed for processing the max size of workpieces Please see Figure 5 2 Do some protection of the cable from electric box to
19. he machine can work again 0 4 Safety line switch There are safety line switch on the outfeed and infeed side of the machine When the machine is working press the safety line switch to let the whole machine stop When need to operate again firstly reset the switch then press the reset button to start the machine again 1 3 Warning symbols Table 1 Symbols Meaning of Symbols MUST REAR EAR Cutter blocks rotating watch out PROTECTOR x lt Z T LLI N Ll O T H Safety protector MUST WEAR PROTECTIVE GOGGLES Runners must wear ear protector Safety protector DANGER ELECTRIC SHOCK Runners must wear protective goggles x lt Z T LLI N Ll O T H CAUT I ON MACHAN I CAL INJUREY Be careful of the electricity Keep safe Caution machanical injury Watch out while closing cover doors Keep safe Caution machanical injury Earthing Electricity here Cut off the power while repairing the machine E Z T LLI N Ll O T H ATTENTION OPEN SW ITCHBOARD ONLY W HEN THE MAN SW ITCH IS IN THE 0 POSITION ATTENTION ALL SHAFTS HAVE STARTED UP TO REPOS I THE RESET BUTTON BEFORE OPERATION WHEN FRST TME TO USE RMF1 ATTENTION THE OUTER COVER CAN ONLY BE OPENED AFTER THE SAFETY INDICATOR TURNS ON 0 5 0 8MPa Pay attention to extra strong
20. he machine if the limit switches and emergency buttons are under normal statu Make sure the breakers are closed and shut off the door of electric box rotate the main breaker to 1 the power indicator lights stands for the machine is ready to run Attention 1 The main control panel and multi control panel cannot work at the same time 2 The machine and electric control box must be earth unfailingly and opens electric door only when the power is off Repair by professional is an exception 13 2 Selection of test and run There is selection switch SA2 of test and run on the control panel see Figure 23 While turnning the switch to the test and opens the safety hood the spindles cannot run but feeding reverse or widen and narrowing by touching Turn the switch to RUN with spindles running when there is spindle unused at least left and right cut off saws must be running for continuous feeding If the cover is opened each spindle and feeding would be stopped Q 2 Figure 23 59 13 3 Selection of main panel and multi control box Selection switch SA1 possesses sub and main Turn to sub and operates by the multi control box Turn to main and operates by the main panel Please see Figure 24 13 4 Adjustment of working width There s a limit swith on the positon of 500mm When the width move to the position within 500mm you need to press the clear width movement limited button fo
21. he milling cutter can also be moved up or down left or right and so as the angle adjusting 13 x lt Z T n N Ll O T H D Feeding belt device Adopts double chain belt for synchronous continuous feeding The active chain wheel drives chain belt on the guide rail while feeding On each square of the chain belt there is wearable supporting composing the datum plane Also there is a spring fence on every four squares of the chian belt these spring fences of both chain belts can be set to synchronization to be an oriented fence of workpieces When the spring fence is needless press and rotate it so as to hide tit under the supporting board 6 Pressure belt device This device is composed of case driving and passive belt wheels T type pressure belt and groups of pressure wheels The pressure belt is installed onto the coattail of the solid pole and the position of height can be adjusted 7 Main transmission device Motor and gear case drives the main transmission shaft to run the two feeding belts synchronously Widen device Motor and gear case drives the screw to move the active rack for width setting 9 Difference speed case made up by gear pair gear shifter device and friction clutch there are different speed between pressure belts and feeding belts by turn the difference speed case to different gears a Friction clutch completely loosen or put the bar to the middle vertical position but this
22. intenance and maintain of machine tools shall be done termly by qualified personnels and the work of power system can only be done by qualified electricians Protected gloves are needed while installing or changing cutter blocks to prevent harming from sharp edge of knives Safeguards for eyes and ears are needed while working Noises of machine tool is no higher than 85dB Ensure the neatness and roominess of working locality Any of the impediments would be effected on operation and hidden troubles lurking x lt Z T LLI N Ll O T H Top and bottom left and right spindles cannot be exchanged or wrongly installed otherwise cutter blocks might fly off from spindles while running at high velocity serious aftereffects would follow Termly check the wear and tear of electrical cables to dispose troubles in time if any Power must be off while romoving and checking the electricity 0 21 the circuit breaker provided by end user for this machine shall have a RCD with minimum setting which can not affect normal operation ensure that guards and other safety devices necessary for machine operation are in position in good working order and properly maintained 0 22 Test 2 Fault loop impedance verification and suitability of the associated overcurrent protective device according to clause 18 2 2 of EN 60204 1 2006 shall be performed after the final installation Safety device of machine tool In order to make s
23. ipments by exquisite oscillation and noise 4 When the width of the workpiece is wider than 200mm the second cut off saw should be set as a hogger self provided so as to turn the unwanted timbers into dust in case of effecting milling cutters 5 Check the locking state of cutter blocks before operating the machine Let the machine run with nothing for at least 5 minutes to inspect running state to get rid of obstructions in time Or x lt Z T LLI N LI O T H 6 Before feeding the unused spindles shall be moved back to the position where cannot touch the workpieces 7 Lay the timber onto the infeed table and push hardly to the guiding fence one by one 8 Only if custommer require before leaving factory the scoring saw and cut off saw would be equipped according to the feeding direction vertical milling saw would be equipped according to the anti direction of feeding indicate the rotation direction If change rotation direction to process must exchange the motors of saw spindles between left and right as well as milling spindles between left and right if not gland nuts will self loosen it will be very dangerous 9 The cross section acreage of cables must tally with the requirement of chief current of the machine Screw the tie in of cables which is provided with the machine other wires and lines must meet each other by number The earthing wires must be ensured to be
24. is only recommend when you release the running or pressure belt temporary the pressure belt doesn t have power stay in the completely passive status b Friction clutch completely pressing or moderate pressing Both can get the speed faster 2 5 3 put the bar to the inside location or slower 2 5 3 put the bar outside location than the chain board When the friction clutch completely pressing without any sliding when it is unloading the speed of pressure belt is completely decided by the design speed itself It depends on the spin degree between pressure belt and pulley When the friction clutch moderate pressing there s some sliding exist At this moment there s not any relative movement between pressure belt and the timber But there s some forward power pushing the timber go forward or backward in order to make the timber always close to the fence 14 x Z T O LLI N Ll O H 2 1 DIE Xx E 5 35r 4 7 X i 2 6 3 HB 4 X dE 7 Figure 2 on 4 3 4 8 4 2 Main technical parameters Table 2 Technical parameters Item Unit RMD6030 RMD6025 RMD6020 workpieces thickness max 3000 max 2500 max 2000 Size of Saw mm min 25 4 max Q40 adding pad Too Thickness of
25. it switch D Close the cover pressed down or connect badly The cover is opened The motor for 1 Selection swith SA2 cutter shaft can not selected to run or not 1 Check SA2 be started or continuous feed can Q Selection switch SA1 2 Check SA1 not be operated selected to main or sub 46 11 List of generally replaced standard parts 11 1Bearings Table 7 thrust ball bearing 51104 Bar of vertical staff Deep slot bearing with 6205 Z Gear box dust cover Deep slot bearing with 6206 2RS Drived wheel of pressure belt hermetically sealed cover Deep slot bearing with 6306 2RS Driven wheel of pressure belt hermetically sealed cover angular contact ball 7007C Staff of movable rack bearing Deep slot bearing with 6009 2Z Vertical milling cutter shaft dust cover Deep slot bearing with 6207 2RS Vertical milling cutter shaft hermetically sealed cover Deep slot bearing with 6212 2RS Driven wheel of feeding belt hermetically sealed cover Deep slot bearing with 6218 27 Linked shaft of feeding belt dust cover Deep slot bearing with 6220 27 Linked shaft of feeding belt dust cover Deep slot bearing with 6004 RS Wheel for jacking slack dust cover x lt Z T LLI N Ll O T H 47 Bearing with base UCFL206 Staff of movable rack self aligning ball bearing 2211 Passive part of transmission shaft 11 2 Belt Table 8 Motor power Specification Quant
26. ity Spindle of Vertical i d i Frequency inner pc set Remark a we girthxwidthxthickness cutter mm 7500r min AkW 50 HZ 3x50x1060 2 50 HZ 3x63x1145 7500r min 7 5kW 60 HZ 3x63x1160 2 note vertical milling saw drived by high speed and toroid jinlun multiple belt 11 3 Clutch friction pad x lt Z T LLI N Ll O T The friction sheet which is used to drive torque in gear box is asbestos friction sheet H 070 6 5 4 JC24 66 4 pcs for each set 48 11 4 Electric parts Limit switch XCE 145 5A 250VAC board of infeed side moveable part Limit switch XCE 154 5A 250VAC Infeed side of cover Electic box Electic box x lt Z T LLI N LI O T H 49 x Z T LLI N Ll O T H 12 Function introductions of control panel 12 1 Function introduction of main control panel Control Panel 6 07 BE INVERTER T FRED LEFT SCORING LEFT CUT OFF 1 LEFT CUTTER m RIGHT SCORING RIGHT CUT OFF 1 RIGHT CUTTER UB START START START START bud START START START 6 6 STOP EE MW B STOP FEEDING OO 0 B t EIER TM PLISSULE BELT AKD MDTIEO SIM KLACTLIGAL Figure 20 50 12 2 Introductions of switch function on the main control panel Table 9 Switch to the panel2 and operates Selection of main by the main control panel Switch to control panel and the pa
27. lock nut 4 E Z T O LLI N LI O T H Figure 10 28 7 1 3 Installation of cut off saw Installation of cut off saw please see Figure 11 4 Loose and remove the lock nut 5 on the spindle and take out the cutter pad 2 and cutter holder 3 5 Clean and oil the outter diameter of spindle 1 inner hole of cutter pad 2 and cutter holder 3 then install cutter pad 2 cutter holder 3 and cut off saw 4 onto the spindle 6 Install and lock up the lock nut 4 E Z T O LLI N LI O T H Figure 11 29 x lt Z T LLI N LI O T H 7 2 Adjustment of digital indicator Steps of adjustment see Figure 12 D Loosen the locknut 2 on the adjust ring 1 of digital indicator 2 Rotate the adjust ring 1 to the value in need Attention The last rotate direction of digital indicator must be the same as the rotate direction of spindle 3 Lock the locknut 2 4 The 1st number after the radix point line white short upright line changes 1 indicates the adjustable quantity is 0 1mm HER EA Figure 12 30 x Z T O LLI N LI O T H 7 3 Position adjustment of moving part 7 3 1 Position adjustment of moving part electrically Position adjustment of moving part electrically please see 13 4 Adjustment of working width 7 3 2 Position adjustment of moving part manually Rotate the hand wheel clockwise
28. nel1 contrarily and operates sub control panel by the sub control panel Switch to run the equipment will be stand by for running Switch to Selection of test P the equipment will be stand gt and run by for testing Switch to the equipment will be stand by for manul adjusting Press this button to stop working Emergency stop button when any accident or abnormal state occurs x lt Z T LLI N LI O T 1 H Press this button for all kinds of ion When pr rgen recer DUNGI operation hen press emergency stop button this light is off then you cannot make any operation Joint master switch while light is on Power indicator power is put through when any of the motors is overloaded Malfunction indicatior or circuit shorts and the working would be stopped BRAKE AE a l Mun this light will on when using feeding 7 Brake indicator MM brake or width adjusting brake FETY INDICATOR Press emergency stop button after 46 Safety indicator seconds this light is on then you can open the cover for all kinds operation STOP FEEDING Press this button and stop the Stop feeding button C feeding FEELING Wh Start up feeding Press this button and feeds C button continiously or by jogging 52 x lt Z T LLI N LI O T H Jogging reverse Press the button for jogging reverse Left scoring starts Press START o
29. ng also cannot adjust the working width If you need to restart the operation close the cover and press the reset button 13 11 Normal stop and emergency stop Normal stop Press stop feeding to stop the feeding device then stop each spindle and the machine stops Emergency stop Press any of the three emergency stop buttons one is on the main control panel another is on the multi control box in front of the machine the third one is on the 2 hole control box at the outfeed and the machine stops Chain belt stops each spindle stops and unable to start also unable to feed or widen and narrow To operate these functions please restore the emergency stop button 65 x lt Z T O LLI N LI O T H 13 12 Limit control and place limit control D The machine will stop feeding when the working thickness of the workpiece is overftepped the fixed arrange by touching the limit switch on the infeed deflector in front of the pressure belt 2 The adjusted position of the block fence must ensure that the infeed workpiece do not meet the cover If it did meet the limit switch there will stop the machine only touch back feed can be operated 3 There are 2 limit switches for the min and max working length The machine will stop widening if any of these 2 limit switches is touched 13 13 Action instructions Table 11 Multi control Main control panel operation operation Touch Touch Touch Widen Wi
30. o adjust any more 3 7 4 2 Adjustment of cut off saw The tilting angle the elevation and horizontal movement of cut off saw can be adjusted the adjusting steps please see Figure 15 Elevation of spindle Loosen compacted bolt of coattail pad of the slide rotate screw 3 with special tool and lift the spindle to the space in need then lock up the compacted bolt The efficient upright moving capacity of the spindle is 85mm Horizontal movement of spindle Loosen compacted bolt 4 of coattail pad of the slide rotate screw 1 with special tool and move the spindle to the space in need then lock up the compacted bolt 4 The efficient level moving capacity of the spindle is 120mm Tilting angle adjustment of spindle Loosen compacted bolt 5 of worm wheel on the slide rotate worm 2 with special tool and rotate the spindle to the position in need then lock up the compacted bolt 5 The efficient angle of the spindle is 90 34 E Z T LLI N LI O T H Figure 15 7 4 3 Adjustment of milling cutter The tilting angle the elevation and horizontal movement of milling cutter can be adjusted the adjusting steps please see Figure 16 Elevation of spindle Loosen compacted bolt 5 of coattail pad of the slide rotate screw 3 with special tool and lift the spindle to the space in need then lock up the compacted bolt 5 The efficient upright moving capacity of the spindle is 85mm 35 E Z T
31. ower lock locking screw 2 of planker jog to feed back When belt stops running check the heigh of limited switch in front end of belt cover by pushing in the same thickness timber to see if it is fit require the switch point is just slightly higher than top surface of sample timber Figure 17 37 7 7 Adjustment on shifting difference speed device Friction clutch completely loosen gear shifter handle is put to the middle vertical position to see figure 18 a only recommend to be used in loosening temporarily pressure belt transmission there are no movitive power for pressure belt so it completely is in passive situs Put gear shift into gear tosee Figure 18 D Neutral position put gear shifter handle to a neutral position in figure 18 2 Advance position put gear shifter handle to b advance position in figure 18 and put pin into positioning hole 3 Lag position put gear shifter handle to c lag position in figure 18 and put pin into positioning hole rere x lt Z T LLI N LI O T H a TH b BER Figure 18 38 7 8 Slow and fast adjustment on the pressure belt 4 According to specification amp size of working pieces determine use front side or back side of chain belt spring pumper pin guiding rule to feed If position by front side of guiding rule select lag position of pressure belt put gear shifter handle to c lag position in figu
32. pliced firmly to refresh its planeness 4 The tightness of vertical milling unit plate belt should be proper the pressure belt should have elastance after adjusted with tensor controled in 0 6 0 8 5 Check if the CAVEX seeps and oil level it should be injected oil when oil level is under oil immersion lens 6 Regularly check the power towing hawser and cable if them are weared if so it should be maintainced in time 7 Occationaly check emergency stop button if they work Regularly check electric components if they are damaged and creepage 44 10 General troubles and trouble shooting methods 10 1 Troubles and trouble shooting methods Table 5 D Check if there are sundries or D Clean up the sundries wooden chipers silting up the chain belt do not O slide rail run placidly 2 change the spring 2 check if the spring flange of frange bearing has loosed Adjust the regulation plate The two chain belts Check if the regulation bolts of the to make the two chain 2 do not run regulation plate loose belts run synchronously Synchronously 1 clean up the sundries 1 check if it is stucked by TN fiducial slide surdus spring pin can not 2 clean off the rust and check if the surface of pins has bound o grease some x lt Z T LLI N LI O T rust PF l lubricating oil H When the spindle 1 check if the cutter balances 1 test the cutter to ro
33. r STOP buttons to start or stop the left scoring saw Left scoring stops E Z T LLI N LI O T H Left cut off saw starts Press START or STOP buttons to start Left cut off saw stops or stop the left cut off saw scoring 13 Press START or STOP buttons to start scoring or stop the right scoring saw 53 E Z T LLI N LI O T H Right cut off saw starts Right cut off saw stops Left milling cutter starts Left milling cutter stops Right milling cutter starts Right milling cutter stops Press START or STOP buttons to start or stop the right cut off Saw Press START or STOP buttons to start or stop the left milling cutter Press START or STOP buttons to start or stop the right milling cutter 54 Turn to position ON electric 18 auto lubrication selective oj pump is working Turn to switch OFF electric oil pump stop working 19 Ping light switch Turn to 1 the light on Turn to O the light off R TORE ING LIGHT R Turn to 1 the light on Turn t 20 Right working light switch Eo cO Ne ent or n tO 8 0 the light off When width reach to 500mm 8 ques nr nn a from the limited position press VEL this button for width Clear width movement a 21 NS adjustment When the position limited is near 500mm firstly press this E Z T LLI N LI O T H button for width auto adjustment FO
34. r width adjusting When the position is near 500mm firstly press the clear width movement limited button in order to make the auto width adjustment auto width adjustment please see 15 Leave some safety distance at the max working length or min working length there s a protective switch at this distance When adjust working width to the protective switch the width setting stop moving Then it needs manual setting on the micro wheel of the gear box to reach the limit position See figure 24 CH m x lt Z T LLI N LI O T H Figure 24 60 According to the length requests of workpieces there are two waus adjusting the working width D Press Touch narrow or widen button on the control panel or multi control box please see Figure 25 to achieve the narrow and widen NARROW WIDEN lt H nuc gt Figure 25 D Close the cover turn swich SA1 to 1SPANEL set the working width by the text displayer on the control panel please see Figure 26 L 1j 8 L9 Jc VAVAVATES AAM x lt Z T O LLI N Ll O T H PRHA SER Figure 26 61 x lt Z T O LLI N LI O T H Note D No feeding or reversing can be operated while narrowing or widening 2 No narrowing or windening can be operated while feeding or reversing The relative capability and detailed operation please see the user manul text dispaly attached with this ope
35. ration manual 13 5 Control of feeding device The feeding device is composed of touch feeding reverse and continious feeding Please see Figure 27 Shut the safety cover under the run situation press the feeding and feeding continiously Press stop feeding and the feeding will be stopped Under the test situation press the feeding on the main panel and feeding by touching Press reverse and reverse by touching NOTE 1 Infeed and backfeed cannot run at the same time 2 Under run situation feeding continiously only after the spindle runs at least run the left and right cut off saw 3 When stop the operation 1st stop the feeding then the spindles Press any of the emergency stop button or corresponding stop buttons to stop feeding when Figure 27 there is emergency 62 x lt z T O n N Ll O T H 13 6 Control of feeding speed TW e Figure 28 13 7 Speed adjustment of inverter optional Inverter changes feeding speed by changing the frequency value of inverter Operation of inverter After the power is connected press until parameter mode shows Here the middle of the screen will display current value of frequency electricity and speed from top to bottom The top right corner will display the fixed value of frequency Press gt or v to increase or decrease the frequency of inverter
36. re 18 until pin insert into positioning hole If position by back side of guiding rule put gear shifter handle to b advance position in figure 18 until pin insert into positioning hole x lt Z T LLI N LI O T H 39 E Z T LLI N LI O T H 8 Test run of machine tool 8 1 Electric test run of machine tool 1 Check the insulated resistance of electric equipment before the 1st electrify This can only be done by qualified electrician 2 According to the power on the brand and the attached technical requirement of electric principle select correspond cross sectional area 16 mm of three phase four conductor cable 3 Power supply cable goes throught from Pg29 of the bottom of electric box Let cables L1 L2 L3 meet the homonymous terminals on the left in the electric box Protected earthing will meet the bottom left terminals of the electric box Please see Figure 19 LI L2L3 copper row of terminal Figure 19 4 Check whether the switches of power supply controlled branched breaker are in the position of closing Check whether the limit switches emmergency stops protected cover switches are in the normal position Shut the door of electric box and close the main switch QFO of power supply the power indicator of control pannel lights 5 Inspect if the rotate directions of spindle and feeding wheels are right otherwise exchange any two of the th
37. ree cables This operation can only be carried out by qualified electrician 40 x lt Z T LLI N LI O T H 8 2 Dust collection The wind speed should be 30 34m s to collect all the dust For less dusts the wind speed can be reduced 8 3 Test run Start the machine after the steps of 8 1 8 2 are finished start the machine feed 20x90x 800 900 or 20x500x 600 800 wood blank in measure its dimension after processing and further check digits indicated on all the digital indictators so as to adjust the position of each spindle 41 9 Lubrication and maintenance 9 1 Lubrication of machine tool table 3 Gas Lubricated Part s Lubricant Lubricating times methods Chain belt spindle machine oil N46 Oil gun Pin roll of pressure machine oil N46 Twice a week Oil gun hh B machine oil N46 Once a week Oil gun Ca based grease Once a week Oil gun ZG 3 Rack swallow board Machine oil N46 Ca based gease oy Equational box inject ZG 3 Worm amp gear oil First time to change L CKE320 gease when 500h after Change I wheel Fixed board of vertical shaft Fixed board of each planker screw Worm and gear section of planker E Z T LLI N LI O T H Speed reducer of Mobilizable rack running 1 time per two gease years later Worm amp gear oil First time to change Equational box for L CKE320 gease when 500h after Chang
38. tate it cause balance off 2 check if the bearing runs well tremor and normal voice o 2 change the bearing 45 10 2 Trouble shooting methods of stucking workpiece and cutters Since workpiece has some flaw itself and the shaft of cutter will not be sharp after long time using These factor will lead the workpiece or the cutters stucked and doesn t work In case this problem happen follow the below operating steps a Operator must press the emergency button at once to stop the cutter and feeding chain belt running b Open the cover after the cutter stop completely use the wrench to adjust the thread pole of the pressure belt see figure 17 Lift the pressure belt a little higher so that the pressure belt doesn t touch the workpiece completely c Wear grooves use wooden bars to kick out the wood dust on the cutter be careful of hand hurting Then take out the workpiece from the pressure belt d Adjust the machine according to 7 6 pressure belt height setting to resume the production 10 3 Troubles and trouble shooting methods of electric power Table 6 1 Check the voltage 2 Restore the Emergency stop button x lt Z T LLI N Ll O T No power supplied Emergency stop button has been pressed down Machine can not be Air switch of the motor is cut started off Limit switch at feed entrance is H 3 Check if there is overload short circuit 4 Reset or change lim
39. the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of the work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent processes Also the permissible exposure level can vary from country to country This information however will enable the machine to make a better evaluation of the hazard and risk 11 3 Main purpose and feature of machine tool Combining the functions of sawing together with milling this kind of machine fits most of purposes It is specialized applying for multi working such as locating fixing size by truncation cutting angle truncate tenoning and milling the plane and so on This machine tool processes max length of 3000mm and processes two sides of wood synchronously also processes the wider sizes parts such as door or window frames so these kinds of machine tool are favorable using in compound floor door and window frames real wood furniture and so on Some examples please see Figure 1 NC z HM LLI N s Ke KEG 3 od LE Main Feature I 1 Feeding chain belt adopts high precision casting the chain boards have precision supporting and guiding on the two sides and the vertical position It can reduce the noise and wear running smoothly and can keep precise synchronous after long time using
40. ting page Pass Value setting mn 9 Working width PY 2500 opur a Left height PV 30 0 cun Right height PV 30 0 lt RET olJi pipi EET ee 15 4 2 Function instruction of each key on the page of current value setting page No icon Key Function Operation manual Save the current data it won t save when the data is zero it 2 Fa F5 Save data OD i F5 only save the data which is not zero SHIFT Current width SHIFT data setting E Z T LLI N Ll O T H Current height 4 CLR data setting of Press the key to go into the data left pressure setting page After setting the belt data press ENT to go back to Current height Current value setting page data setting of right pressure belt Our company will keep the right for amendment The above information is for referrence Please subject to the machine 72
41. ure the safety for both operator and equipment there are some saftety device for the machine tool 0 1 Linkage safety protective doors When open the switch of the safety door spindles will stop automatically and the cover can be open after 60 seconds DO NOT REMOVE the safety device the limited switch of the cover and other switch in order to keep them effective and running in normal condition When Open the cover to chek the device at this moment the machine stop running and cannot start operator must confirm that the selective swith turns to test position DO NOT change the condition randomly 0 2 Limit switch for avoiding over thickness over width and over length The working thickness is over the setting range will touch the limit switch of the head of pressure belt When the working width is over the setting range then it will touch the limit switch of the cover to let the machine stop There are two limit switches between the 4 max and min working length When it reaches to the min and max working length the machine will stop working Do not remove the limit switch to make it runs effectively 0 3 Emergency stop It s necessary to contact and warn the people around Before starting the machine When the machine shows malfunction press either one emergency stop button to let the whole machine stop When need to operate reset the emergency stop button then press the reset button to start the connector so that t
42. uto setting automatically 15 2 Working width setting 15 2 1 Working width setting page Width settingimm 9 Working widthPV 2500 0 Left height PV 50 0 A WA VA Right height PV 50 0 M EE BEBE FL F2 F3 F4 Fo ENT me 68 E Z T LLI N LI O T H 15 2 2 Function instruction of each key on the page of working width setting kon Key Function Operation manual Turn to next page Press this key to enter the height of pressure r2 Next page belt setting page optional or enter the current data setting page Jogging Jogging narrow setting of F3 A v narrow working width 3 F4 Jogging Jogging width setting of working width width Auto setting according to the pre set data The arrow icon turn in black color when it is adjusting When finish setting the arrow icon become white This setting will stop when you press the key during this setting procedure Auto setting When the distance is 500mm 4 r5 of working from max or min working width i press this key continue to begin the auto precision setting Release this button the auto setting function will stop When in the position within 500mm Need to press the clear width movement limited button so that you can use the auto width setting function Press the key to go into the data SHIFT Maine value setting page After setting the 5 SHIFT of auto 6 P p 5 l i data press ENT to go back to setting
43. valid and credible Make sure the power is off before opening the electric box Do not change speed when the machine is stopped in case of causing damage to the machine 11 Press emergency stop to examine and repair when trouble comes out 12 Let the machine run with nothing to clean up the chips after processing x lt Z T O LLI N LI O T H 2 Operational requirements of machine tool 2 1 Environment required for machine tool 1 Ambient temperature 5 C 40 C 2 Relative humidity 30 95 3 Height above sea level of machine use max 1000m 4 Transportation and storage temperature 25 55 5 Do not use in the explosion situation 2 2 Power supply Pneumatic power Dust collecting and Lubrication 1 Power supply Three phase alternating current Frequency 50 1Hz Voltage 380 10 V total motor power 30 5kw 2 Dust collecting Wind speed must be 30 34 m s ten dust intakes of ID Inner Diameter 0116mm Wind costs about 9000m h 3 Lubrication Using all of high temperature lubrication above 1202C Ca based Grease ZG 3 ZG 0 engine oil N46 10 x lt Z T LLI N LI O T H 2 3 Sound inquiry For a sound power level Lwa 76 3dB measured value Associated uncertainty K 2dB Measured in accordance with EN ISO 3744 1995 The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between
44. width m width setting page 69 15 3 Height setting of pressure belt optional 15 3 1 Height setting of left pressure belt page Height Setting mm 9 Working widthPY 2500 0 Left height PV 50 0 EY 30 0 WA WA A Right height P 50 0 oor TEEN mmm HEB HE a 15 3 2 Height setting of right pressure belt page Height Setting mm WorkingwidthFV 2500 0 ss nit pa ra AA AE x Z T LLI N LI O T H Right height PV 50 0 SV 30 0 mja DEHN EEEE HAPAA Sea 70 15 3 3 Function instruction of each key on the page of height setting Back to the previous page for another page setting ea Go to the next page for another Next page page setting Jogging down Pressure belt jogging down Jogging up Pressure belt jogging up Auto height setting according to the pre set data The arrow icon turns black color when is setting After setting it will turn back in white color This setting will stop when you press the key during this setting procedure Auto Seting the value of height for left Press the key to go into the data pressure belt setting page After setting the Auto Setting data press ENT to go back to the value of height setting page height for right pressure belt Previous page Auto setting of working height x lt Z T LLI N LI O T H 15 4 Current value setting 15 4 1 current value set
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