HV 1:1 (DUO) Pro Gun Manual
Contents
1. CAUTION Keep the components of the hardener side separate from the components of the resin side Mixing the components could result in cross contamination 3 Clean the two Relief spacers 58123 1 with solvent and allow to air dry 4 Discard the Resin seals and replace with new ones from repair kit PACKING NUT SECONDARY SEAL RELIEF SPACER AT 6 RESIN SEAL VRBA S S PACKING RING bi NA PACKING RING fas EN TX b D RV 9 RESIN SEAL u i RELIEF SPACER C SECONDARY SEAL GUN BLOCK SEAL INSTALLATIOIN TOOL Clean Gun Block Assembly e Discard old o rings and seals e Clean remaining components with solvent and allow to air dry e You have now disassembled the gun block MagnumVenusProducts Rev 04 2014 Page 22 High Volume 1 1 Pro Gun Manual Gun Block Assembly Install Secondary Seals 1 Place one of the Secondary Seals 58135 1 into the center of the Gun block where the center spacer goes Gently push the Secondary seal into position with something flat flush with the Gun block Use caution not to damage the seal 2 Repeat the process for the other Secondary seal Wa _ SECONDARY SEAL CN JA A SECONDARY SEAL KA ATA fr m X X F ANI J N N GUN BLOCK Reinstall Center Spacer 1 Place the Center spacer 58124 1 in the Gun block making sure that the Center spacer is aligned as accurately as possible with the slot facing up Use caution not to damage t2. 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusProducts Rev 04 2014 Page 13 High Volume 1 1 Pro Gun Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical
3. STEM Q v Remove amp Disassemble Flush Valve Assembly 1 Unscrew the flush valve body from either side of the gun block 2 Remove the split seal from the flush valve body 3 Remove the flush valve body from the flush valve neck 4 Remove the flush valve seal from the flush valve bogy Note For systems without Auto Manual flush assemblies skip steps 5 7 SEAL PUSH STEM A O v 77 BARBED FITTING HOSE CLAMP FLUSH BODY O RING BACK UP RING E GRIP RING FLUSH VALVE BODY 5 Unscrew the auto manual flush body assembly from the flush valve body MagnumVenusProducts Rev 04 2014 Page 18 High Volume 1 1 Pro Gun Manual 6 Remove the grip ring from the push stem of the auto manual flush body assembly Use caution not to lose the spring in the flush body 7 Remove the back up ring and o ring from the push stem 8 Unscrew the flush seal body 5104 23 1 from the flush valve button 5104 25 01 9 Remove the spring 9203 2 3 FLUSH VALVE BUTTON FLUSH VALVE BODY SPRING FLUSH VALVE BODY AUTO MANUAL PANO V M SEAL L kI gt ea O RING M FLUSH SEAL BODY FLUSH VALVE NECK V SPLIT SEAL 10 Use a scribe to remove the o ring O K 008 from the flush valve button 11 Remove the o ring O A 007 from the flush seal body 5104 23 1 12 Set parts aside for now or go down to flush valve assembly 13 Discard and replace t
4. B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated
5. REV 02 18 10 MagnumVenusProducts Rev 04 2014 Page 36 High Volume 1 1 Pro Gun Manual PART OF CM l i PART OF 2 has e MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN HVDG 2000 REV A 06 17 11 SHEET 1 2 4 23 2009 MagnumVenusProducts Rev 04 2014 Page 37 High Volume 1 1 Pro Gun Manual Parts List PART NUMBER TY DESCRIPTION 1 HVDG 2100 1 HV DUO GUN BLOCK 2 HVDG 2200 1 HV DUO GUN ACTUATOR 3 SAPV 1000 DUO 1 SOLVENT AIR PURGE VALVE 4 01443 2 FT TUBE 2 1 FT SECTIONS REPAIR KIT HVDG 2000 RK MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN HVDG 2000 REV A 06 17 11 MagnumVenusProducts Rev 04 2014 SHEET 2 2 4 23 2009 Page 38 High Volume 1 1 Pro Gun Manual PART OF ITEM PART OF ITEM 1 ba MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN RATIO SETUP HVDG 2000 DR REV SHEET 1 2 7 15 2009 D MagnumVenusProducts Rev 04 2014 Page 39 High Volume 1 1 Pro Gun Manual Parts List ITEM PARTNUMBER i HVDG 2200 1 2 HVDG 2100 DR 1 DESCRIPTION HV DUO GUN ACTUATOR HV DUO GUN BLOCK RATIO SETUP REPAIR KIT HVDG 2000 DR RK MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN RATIO SETUP HVDG 2000 DR REV SHEET 2 2 7 15 2009 MagnumVenusProducts Rev 04 2014 Page 40 High Volume 1 1 Pro Gun Manual PART OF ITEM 1 PART OF ITEM 1 MAGNUM VENUS PLASTECH HIGH VOLUME DU
6. e Sale of equipment is subject to application and issuance of proper US Government export license and regulations if applicable e Installation of equipment is responsibility of Buyer and Seller with cost responsibility and number of days provided as detailed in original customer Quotation Seller will provide installation supervision personnel within 30 days of customer request lf installation is delayed by the Buyer more than six months from the date of shipment or if customer facility or material parts are not prepared for installation seller will invoice full installation costs up to 1 250 a day plus expenses for each MVP installation technician on site Seller has the option to waive this fee at its discretion e Parties shall be excused for delays caused by embargoes acts of civil or military authorities Acts of God or other circumstances beyond the reasonable control of the parties Notification of such delays must be made in writing within ten days of occurrence e Our agreement supersedes any previous agreement and applies in full G MagnumVenusProducts Rev 04 2014 Page 5 High Volume 1 1 Pro Gun Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and
7. s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC sol
8. Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well
9. 04F 20 4 CAP SCREW 14 15 HVDG 2210 4 SEAL 16 340 amp 2 BALL 17 HVDG 2202 GUN HEAD 18 HVDG 2206 MIXER ADAPTOR 19 HVDG 2207 SEAL 20 SPR C 1007 2 SPRING 21 JO V 3 908 2 O RING 22 HVDG 2225 LOCATOR PIN 23 5104 21 1 2 IFLUSH VALVE SPLIT SEAL 24 5104 22 2 2 FLUSH VALVE NECK 25 5104 2431 2 FLUSH VALVE BODY 26 5104 26 1 2 FLUSH VALVE SEAL 27 5104 23 1 2 FLUSH SEAL BODY 28 O E 007 2 O RING 29 5104 25 1 2 FLUSH VALVE BUTTON 30 O E 008 2 O RING 31 9203 2 3 2 COMPRESSION SPRING 32 MPH 2534 2 POLY ELBOW 33 7304 3 1 2 NYLON SEAL 34 HVDG 2211 2 SET SCREW MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN BLOCK HVDG 2100 REV 01 21 11 MagnumVenusProducts Rev 04 2014 Page 32 High Volume 1 1 Pro Gun Manual MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN BLOCK RATIO SETUP HVDG 2100 DR REV A 01 21 11 SHEET 1 2 2 18 2010 D MagnumVenusProducts Rev 04 2014 Page 33 High Volume 1 1 Pro Gun Manual Parts List PART NUMBER QTY DESCRIPTION HVDG 2201 HVDG 2205 58135 1 58123 1 58146 1 58122 1 58124 1 58147 1 58126 1 GFT 10 105654 ii F CS 04F 20 12 HVDG 2209 13 O V 3 908 14 HVDG 2225 15 HVDG 2204 16 F SP 07F 17 7304 3 1 18 HVDG 2211 4 m K wo OO U1 BY bo MIH MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN B
10. 2 PCS O O E 008 O RING DO NOT GREASE THIS O RING 4 PCS 58143 1 MOUNTING SEAL 2 PCS O V 3 908 O RING 2 PCS 5104 26 1 FLUSH VALVE SEAL 2 PCS 58135 1 SECONDARY SEAL 3 PCS O V 133 O RING 2 PCS 58146 1 PACKING RING 2 PCS 03402 BALL 2 PCS 58126 1 GFT RESIN SEAL 2 PCS O 9104 21 1 SPLIT SEAL 2 PCS HVDG 2205 CHECK FACE SEAL 2 PCS AAA SPR C 1007 SPRING MagnumVenusProducts Rev 04 2014 Page 47 High Volume 1 1 Pro Gun Manual MAGNUM VENUS PRODUCTS Manual Auto Flush Button Assy Pro Gun 58715 1 REV B DWG CHANGED TO NEW FORM ADDED 58681 1 TO DWG 4 11 03 JEM ER MVP MagnumVenusProducts Rev 04 2014 Page 48 High Volume 1 1 Pro Gun Manual Manual Auto Flush Button Assy Pro Gun 58715 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 00973 1 GRIP RING 2 01019 1 O RING 3 7701 6 3 1 BARBED FITTING 4 04356 1 SPRING 5 7304 3 1 1 NYLON SEAL 6 7701 2 1 1 HOSE CLAMP 7 58716 1 1 PUSH STEM 8 58717 1 1 BODY AUTO FLUSH VALVE 9 58718 1 1 BACK UP RING 10 58681 1 1 BODY FLUSH VALVE MagnumVenusProducts Rev 04 2014 Page 49 High Volume 1 1 Pro Gun Manual USE THREADLOCKER LOCTITE 242 RECOMMENDED MAGNUM VENUS PLASTECH Automatic Flush Valve Assembly 58742 1 REV 09 11 07 BT2 REV A ADDED THREADLOCKER NOTE 10 12 08 BT2 MagnumVenusProducts Rev 04 2014 Page 50 High Volume 1 1 Pro Gun Manual Automatic Flush Valve Assembly 58742 1 PARTS
11. Manual Introduction Generally the HV Dual Pro Gun will not need to be completely disassembled for daily cleaning However the entire gun should be disassembled and the o rings and seals replaced approximately every six months depending on use Disassembling the HV Dual Pro Gun is easy the gun breaks down into two separate modules which are then disassembled further into their individual parts A special tool kit HVPG TOOLS which includes a specially designed HV Pro Gun tool and a packing assembly tool is available to aid in performing maintenance and repair This manual the HIGH VOLUME 1 1 PRO GUN MANUAL provides information you need to perform simple maintenance and repair on your equipment Q Step by step assembly and disassembly procedures are included for each component Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction This will help you to reassemble them This manual covers the following High Volume 1 1 Pro Gun Assemblies HVDG 2000 High Volume 1 1Pro Gun Assembly HVDG 2000 DR High Volume 1 1Pro Gun Assembly Ratio Setup HVDG 2000 TM High Volume 1 1Pro Gun Assembly Tube Mixer MagnumVenusProducts Rev 04 2014 Page 15 High Volume 1 1 Pro Gun Manual Tools required You will need t
12. WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position
13. education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusProducts Rev 04 2014 Page 8 High Volume 1 1 Pro Gun Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer
14. gently pulling upwards on the ring attached to the pressure relief valve MagnumVenusProducts Rev 04 2014 Page 16 High Volume 1 1 Pro Gun Manual Remove Hoses Note Although previous steps should have removed all pressure from the lines there may still be trapped fluids under pressure in the lines Read the recommended safety procedures below WARNING Wear appropriate eye protection Pressurized fluids may cause eye injuries WARNING When removing hoses from fittings wrap a large rag or shop towel around the wrench and fitting as you remove the fitting Remove fitting slowly to allow any pressurized fluid to escape into the rag or towel 1 Wrap a large rag or shop towel around the resin fitting and wrench 2 Use the wrench to loosen the fitting slowly until you can remove the resin hose from the fitting 3 Use this technique to remove the solvent hose and the catalyst hose Disassemble Gun into Modules 1 Remove the four screws that secure the gun block to the actuator Set gun block aside for now 2 You have now disassembled the gun into modules Next you will disassemble clean and reassemble each module MagnumVenusProducts Rev 04 2014 Page 17 High Volume 1 1 Pro Gun Manual Gun Block Disassembly Remove Actuating Stem 1 Unscrew the actuating stem from the valve rod Tightly clamp the actuating stem into a soft jawed vise and rotate the whole gun block AP GUN BLOCK a
15. replacement costs and has no responsibility for reimbursing repair cost incurred by Buyer in connection with equipment without first giving written authorization for such charges Seller makes no express warranties except those set forth in this agreement and disclaims all other warranties expressed or implied including without limitation implied warranties of non infringement merchantability and fitness for a particular purpose Seller accepts no liability for loss of production loss of profits or other direct or indirect damages In any claim by the Buyer MagnumVenusProducts Rev 04 2014 Page 4 High Volume 1 1 Pro Gun Manual against the Seller in respect of the goods the liability of the Seller shall be limited to the value of the goods e Many factors beyond Seller s control contribute to the success of Buyer s finished products such as raw materials used to manufacture the product Equipment is warranted to perform to specifications detailed in quotation but Seller is not liable for quality or quantity of finished products produced by Buyer e The country of origin is the United States of America Sale installation and all rights of the parties are governed by the laws of the state of Florida Venue with regard to any litigation shall be in Pinellas County Florida The parties agree to waive all rights to trial by jury as to any and all disputes e The goods remain the property of the Seller until full payment is received
16. the above tightening process one more time 5 Thread the two Set Screws HVDG 2211 and Seals 7304 3 1 into the top side of the Gun Block MagnumVenusProducts Rev 04 2014 Page 25 High Volume 1 1 Pro Gun Manual Reinstall Hose Fittings 1 Reinstall the Hose Fitting and o ring for the resin and hardener hoses on the rear of the Gun block Reassemble Flush Valve FLUSH VALVE BUTTON E FLUSH VALVE BODY O RING SPRING FLUSH VALVE BODY AUTO MANUAL FLUSH SEAL BODY B FLUSH VALVE NECK SPLIT SEAL 1 Place the O ring O E 008 on the Flush valve button 5104 25 1 2 Insert the Spring 9203 2 3 onto the Flush valve button 3 Place the O ring O E 007 on the Flush seal body 5104 23 1 4 Push the Button and Spring into the Flush valve body 5104 24 1 5 Insert the Flush seal body 5104 23 1 into the end of the Flush valve body and screw it onto the Button 6 Place a Flush valve seal 5104 26 1 on the Flush valve body 7 Install the Flush valve body 5104 24 1 into the Flush valve neck 5104 22 1 8 Install the Split seal 5104 21 1 onto the Flush valve body 5104 24 1 Note For systems without Auto Manual flush assemblies skip steps 9 13 MagnumVenusProducts Rev 04 2014 Page 26 High Volume 1 1 Pro Gun Manual SEAL PUSH ds BARBED FITTING M OK a o ji HOSE CLAMP PRING M AR eL _ FLUSH BODY A a V O RING 1 V BACK UP RING gt eRIP
17. 1021 1 SWIVEL ELBOW FITTING 22 08807 1 SWIVEL TEE 23 7701 6 7 5 JBARB FITTING 24 HVDG 2221 1 VALVE COVER 25 MPM 2568 2 BREATHER VENT 26 F CS 04C 24 2 CAP SCREW 27 F CS 1024 06 6 CAP SCREW 28 HVDG 2226 1 MAC DUAL PILOT VALVE MAGNUM VENUS PLASTECH HV DUO GUN ACTUATOR HVDG 2200 REV A 05 11 11 4 MagnumVenusProducts Rev 04 2014 SHEET 2 2 6 17 2009 Page 44 High Volume 1 1 Pro Gun Manual HVDG 2000 RK HV DUO GUN REPAIR KIT 2 PCS O O E 007 O RING 4 PCS O HVDG 2210 SEAL 2 PCS O O E 008 O RING DO NOT GREASE THIS O RING 1 PC HVDG 2207 SEAL 2 PCS 0 V 35 908 O RING 4 PCS O 58143 1 MOUNTING SEAL 2 PCS 5104 26 1 FLUSH VALVE SEAL 3 PCS Q V 133 O RING 2 PCS 58135 1 SECONDARY SEAL 2 PCS 58126 1 GFT RESIN SEAL 2 PCS 58146 1 PACKING RING 5104 21 1 SPLIT SEAL 2 PCS HVDG 2205 CHECK FACE SEAL 2 PCS C 03402 BALL 2 PCS AA SPR C 1007 SPRING MagnumVenusProducts Rev 04 2014 Page 45 High Volume 1 1 Pro Gun Manual HVDG 2000 DR RK HV DUO GUN REPAIR KIT 2 PCS 0 V 3 908 O RING 4 PCS O 58143 1 MOUNTING SEAL 2 PCS 58135 1 SECONDARY SEAL 3 PCS O V 133 O RING 2 PCS 58146 1 PACKING RING 2 PCS O 58126 1 GFT RESIN SEAL 2 PCS HVDG 2205 CHECK FACE SEAL D MagnumVenusProducts Rev 04 2014 Page 46 High Volume 1 1 Pro Gun Manual HVDG 2000 TM RK HV DUO GUN REPAIR KIT 2 PCS o O E 007 O RING 4 PCS HVDG 2210 SEAL
18. 14 Page 24 High Volume 1 1 Pro Gun Manual Install Valve Rod 1 Insert the Valve rod HVDG 2209 into the Gun block through the resin side Use the Seal Installation tool to center the valve rod Note Make sure that the valve rod is correctly aligned rotate the Valve Rod so that the large Actuating stem hole relief side is pointing down and the slot on the end of the Valve Rod is on the left side of the Gun block when looking at the back of the gun GUN BLOCK EN Va VALVE ROD Y 4 jj sg WY jet KN f E I ES LARGE HOLE WITH THREAD RELEIF Nd POINTING DOWN THROUGH THE NA BOTTOM OF THE GUN BLOCK SLOT ON THE LEFT SIDE GUN BLOCK BACK Reinstall Actuating Stem 1 Screw the Actuating stem 58147 1 into the Valve rod HVDG 2209 through the Center spacer Note Make sure the Actuating stem is screwed into the side of the Valve rod with the larger hole thread relief 2 Look down the front of the gun while moving the actuating stem back and forth You should be able to see the holes open and close The Valve rod is installed properly when the Actuating stem is rotated toward the front of the Gun block and the ports are open see through the gun block Set the actuating stem so that the holes are closed Tighten Packing Nuts 1 Tighten both the Packing nuts do not over tighten 2 Move the Actuating stem back and forth opening and closing the gun 3 Again tighten both the Packing nuts 4 Repeat
19. 4 Page 29 High Volume 1 1 Pro Gun Manual Parts Drawings HVDG 2100 HVDG 2100 DR HVDG 2100 TM HVDG 2000 HVDG 2000 DR HVDG 2000 TM HVDG 2200 HVDG 2000 RK HVDG 2200 DR RK HVDG 2200 TM RK 58715 1 58742 1 58742 1 INT HIGH VOLUME DUO GUN BLOCK ASSEMBLY HV DUO GUN BLOCK ASSEMBLY RATIO HV DUO GUN BLOCK ASSEMBLY TUBE MIXER HV DUO GUN ASSEMBLY HV DUO GUN ASSEMBLY RATIO GUN HEAD HV DUO GUN ASSEMBLY TUBE MIXER HV DUO GUN ACTUATOR REPAIR KIT HV DUO GUN ASSEMBLY REPAIR KIT HV DUO GUN ASSEMBLY RATIO REPAIR KIT HV DUO GUN ASSEMBLY TUBE MIXER AUTO MANUAL FLUSH VALVE ASSEMBLY AUTOMATIC FLUSH VALVE ASSEMBLY AUTO FLUSH VALVE ASSY INTERNATIONAL Qus MagnumVenusProducts Rev 04 2014 Page 30 High Volume 1 1 Pro Gun Manual NOTE FLUSH ASSEMBLY IS SAME ON OPPOSITE SIDE MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN BLOCK HVDG 2100 REV A 01 21 11 MagnumVenusProducts Rev 04 2014 Page 31 High Volume 1 1 Pro Gun Manual Parts List ITEM PART NUMBER QTY DESCRIPTION HVDG 2201 1 IGUN BLOCK HVDG 2205 2 CHECK FACE SEAL FRONT PLUG IHVDG 2208 2 SIDE PLUG 2 SECONDARY SEAL 58123 1 2 RELIEF SPACER 58146 1 2 PACKING RING 58122 1 2 PACKING NUT 1 2 3 4 5 58135 1 6 7 8 9 58124 1 CENTER SPACER 10 58147 1 STEM 11 58126 1 GFT 2 RESIN SEAL GLASS FILLED 12 05654 2 SWIVEL FITTING 13 F CS
20. 8718 1 1 BACK UP RING 11 O B 010 1 O RING 12 58717 1 1 MANUAL AUTO FLUSH BODY 13 04356 1 SPRING 14 58716 1 1 PUSH STEM 15 7304 3 1 3 NYLON SEAL 16 7701 6 3 2 BARB FITTING 17 7701 2 1 2 HOSE CLAMP 18 TRU 1021 1 ELBOW FITTING 19 O A 007 1 O RING FIGURE 1 1 4 MagnumVenusProducts Rev 04 2014 Page 53 High Volume 1 1 Pro Gun Manual Revision Information REV 03 2010 REV 12 2010 REV 02 2011 REV 07 2011 Rev 05 2012 Created the manual Updated the manual format and drawings Changed to the new MVP Logo Added thread sizes to the mix housing options section Updated the Gun Block Drawings HVDG 2100 HVDG 21 DR amp HVDG 2100 TM Changed the instructions to include the Set Screw HVDG 2211 on top of the gun block Updated the Gun Block Drawings HVDG 2000 HVDG 2200 amp HVDG 2000 TM Updated the manual format and Address Added the Terms amp Conditions of Sale section to the manual Qus MagnumVenusProducts Rev 04 2014 Page 54 High Volume 1 1 Pro Gun Manual e 4 MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info 9mvpind com www mvpind com Assemblies Covered in this Manual HVDG 2000 High Volume 1 1Pro Gun Assembly HVDG 2000 DR High Volume 1 1Pro Gun Assemb
21. High Volume 1 1 Pro Gun Manual HVDG 2000 XX MagnumVenusProducts Rev 04 2014 High Volume 1 1 Pro Gun Manual a MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com MagnumVenusProducts Rev 04 2014 Page 2 High Volume 1 1 Pro Gun Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 GUN BLOCK DISASSEMBLY 18 GUN BLOCK ASSEMBLY 23 ACTUATOR REBUILD 29 PARTS DRAWINGS 30 REVISION INFORMATION 54 Qus MagnumVenusProducts Rev 04 2014 Page 3 High Volume 1 1 Pro Gun Manual Terms amp Conditions of Sale Customs duties import and export licenses and certificates if required and all local taxes are excluded from this offer If US state and local taxes are applicable and not included in equipment invoice such amount may be invoiced later Delivery dates or shipping schedules are approximate and based upon the most recent information available at the time of order Dates may be adjusted upon receipt of subsequent information or modification of order Seller will ship prior to the delivery date if possible but not without Buyer s consent on Advanced Equipment sales All contract dates and timelines begin upon re
22. Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used MagnumVenusProducts Rev 04 2014 Page 10 High Volume 1 1 Pro Gun Manual G Adeguate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality c
23. LIST OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 1 5104 21 1 1 FLUSH VALVE SPLIT SEAL 20 5104 02 01 1 FLUSH ELBOW ASSEMBLY 2 5104 22 1 1 FLUSH VALVE NECK 3 5104 23 1 1 FLUSH SEAL BODY 4 5104 26 1 1 FLUSH VALVE SEAL 5 58681 1 1 FLUSH VALVE BODY 6 9203 2 3 1 COMPRESSION SPRING 7 O E 008 1 O RING 8 5104 25 1 1 FLUSH VALVE BUTTON 9 00973 1 GRIP RING 10 58718 1 1 BACK UP RING 11 O B 010 1 O RING 12 58717 1 1 MANUAL AUTO FLUSH BODY 13 04356 1 SPRING 14 58716 1 1 PUSH STEM 15 7304 3 1 3 NYLON SEAL 16 7701 6 3 2 BARB FITTING 17 7701 2 1 2 HOSE CLAMP 18 TRU 1021 1 ELBOW FITTING 19 O E 007 1 O RING FIGURE 1 1 MagnumVenusProducts Rev 04 2014 Page 51 High Volume 1 1 Pro Gun Manual USE THREADLOCKER 10 Or 13 LOCTITE 242 RECOMMENDED MAGNUM VENUS PLASTECH Automatic Flush Valve Assembly 58742 1 INT REV 07 19 10 BT2 MagnumVenusProducts Rev 04 2014 Page 52 High Volume 1 1 Pro Gun Manual Automatic Flush Valve Assembly 58742 1 INT PARTS LIST OPTIONAL PARTS AND ASSEMBLIES ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 1 5104 21 1 1 FLUSH VALVE SPLIT SEAL 20 5104 02 01 1 FLUSH ELBOW ASSEMBLY 2 5104 22 1 1 FLUSH VALVE NECK 3 5104 23 1 1 FLUSH SEAL BODY 4 5104 26 1 1 FLUSH VALVE SEAL 5 58681 1 1 FLUSH VALVE BODY 6 9203 2 3 1 COMPRESSION SPRING 7 O E 008 1 O RING 8 5104 25 1 1 FLUSH VALVE BUTTON 9 00973 1 GRIP RING 10 5
24. LOCK RATIO SETUP HVDG 2100 DR REV A 01 21 11 SHEET 2 2 2 18 2010 MagnumVenusProducts Rev 04 2014 Page 34 High Volume 1 1 Pro Gun Manual NOTE FLUSH ASSEMBLY IS SAME ON OPPOSITE SIDE MAGNUM VENUS PLASTECH HV DUO GUN BLOCK FOR TUBE MIXER HVDG 2100 TM REV A 01 24 10 MagnumVenusProducts Rev 04 2014 Page 35 High Volume 1 1 Pro Gun Manual Parts List ITEM DESCRIPTION 1 JHVDG 2201 1 GUN BLOCK 2 HVDG 2205 2 CHECK FACE SEAL 3 FRONT PLUG 4 HVDG 2208 2 ISIDE PLUG 5 58135 1 2 SECONDARY SEAL 6 58123 1 2 RELIEF SPACER 7 58146 1 2 PACKING RING 8 58122 1 2 PACKING NUT 9 58124 1 1 CENTER SPACER 10 58147 1 1 STEM 11 58126 1 GFT 2 RESIN SEAL GLASS FILLED 12 05654 2 SWIVEL FITTING 13 F CS 04F 20 4 CAP SCREW 14 HVDG 2209 1 VALVE ROD 15 HVDG 2210 4 SEAL 16 03402 2 BALL 17 SPR C 1007 2 SPRING 18 O V 3 908 2 O RING 19 HVDG 2212 1 GUN HEAD 20 HVDG 2225 1 LOCATOR PIN 21 5104 24 1 2 FLUSH VALVE BODY 22 5104 22 2 2 FLUSH VALVE NECK 23 5104 23 1 2 FLUSH SEAL BODY 24 5104 25 1 2 FLUSH VALVE BUTTON 25 5104 26 1 2 FLUSH VALVE SEAL 26 9203 2 3 2 COMPRESSION SPRING 28 O E 008 2 O RING 29 FLUSH VALVE SPLIT SEAL 30 MPH 2534 2 POLY ELBOW 31 7304 3 1 2 NYLON SEAL 32 HVDG 2211 2 SET SCREW MAGNUM VENUS PLASTECH HV DUO GUN BLOCK FOR TUBE MIXER HVDG 2100 TM
25. O GUN FOR TUBE MIXER HVDG 2000 TM REV A 06 17 11 SHEET 1 2 7 15 2009 MagnumVenusProducts Rev 04 2014 Page 41 High Volume 1 1 Pro Gun Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 jHVDG 2200 1 HV DUO GUN ACTUATOR 1 SAPV 1000 DUO 01443 2 FT TUBE 2 1 FT SECTIONS REPAIR KIT HVDG 2000 TM RK MAGNUM VENUS PLASTECH HIGH VOLUME DUO GUN FOR TUBE MIXER HVDG 2000 TM REV A 06 17 11 SHEET2 2 7 15 2009 MagnumVenusProducts Rev 04 2014 Page 42 High Volume 1 1 Pro Gun Manual MAGNUM VENUS PLASTECH HV DUO GUN ACTUATOR HVDG 2200 REV A 05 11 11 SHEET 1 2 6 17 2009 MagnumVenusProducts Rev 04 2014 Page 43 High Volume 1 1 Pro Gun Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 58140 1 1 ACTUATOR BODY 2 58136 1 1 ACTUATING PISTON 3 O v 133 3 O RING 4 58138 1 1 JACTUATING BUSHING 5 58137 1 2 END CAP 6 58144 1 1 ACTUATOR SEAL 7 58143 1 4 MOUNTING SEAL 8 F PH 04C 28 4 PAN HEAD SCREW 9 02809 3 4 PAN HEAD SCREW 10 7701 6 18 2 POLY TUBE ELBOW 11 PF MBT 02 02 1 MALE BRANCH TEE 12 PTF90 02 02 1 MALE ELBOW 13 HVDG 2222 1 JMOUNTING PLATE 14 MPM 2589 2 MALE ELBOW 15 00421 1 MALE CONNECTOR 16 PF BT 04F 04F 04M 1 BRANCH TEE 17 7701 3 35 1 MALE CONNECTOR 18 07234 2 MALE POLY ELBOW 19 HVDG 2224 1 CONTROL PANEL 20 09169 2 3 WAY VALVE 21 TRU
26. OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended MagnumVenusProducts Rev 04 2014 Page 14 High Volume 1 1 Pro Gun
27. RING Le FLUSH VALVE BODY 9 Install the spring and push stem into the flush body 10 Install a new o ring onto the end of the push stem sticking out of the flush body 11 Install the back up ring onto the end of the push stem against the new o ring 12 Install the grip ring onto the end of the push stem 13 Thread the auto manual flush body assembly into the flush valve body 14 Screw the flush valve assembly 5104 01 01 into the front side port on the resin side of the gun block Note If using o ring part number O K 008 o ring is used on the flush button you do not need to replace the o ring unless it is showing obvious signs of wear or damage This o ring is specially designed for use with all solvents Note In some cases O K 008 o ring can be replaced with the more economical o ring O E 008 Assemble Gun Head 1 Install the two Check Face Seal into the front of the Gun block 2 Install the Locator Pin into either the Gun block or Gun head 3 Mount the Gun Head onto the Gun Block using the four Cap screws Note the following procedure will apply to all configurations expect the Ratio Gun head setup HVDG 2204 4 Install the Side Plugs and Seals into both sides of the Gun Head MagnumVenusProducts Rev 04 2014 Page 27 High Volume 1 1 Pro Gun Manual 5 With the Gun head pointing upward place the Ball into the front port of the Gun Head 6 Place the Spring on top of the Ball 7 Screw the Front Plug and
28. Seal into the front port of the Gun head making sure that the Spring centers on the pin on the front plug Mix Housing Options HVDG 2204 RATIO GUN HEAD Used for checking material ratios and recirculation guns Two 1 2 14 NPT ports HVDG 2214 HIGH VOLUME GUN HEAD Use for spray or all application of the standard HV Pro Gun 1 1 4 18 UNEF HVDG 2212 DISPOSABLE MIXER GUN HEAD Use with 3 4 Disposable mixers 162A623 HVDG 2202 STATIC MIXER GUN HEAD 1 1 6 18 UNEF Use with Mixer Adaptor HVDG 2206 to attach 3 4 Static Mixer 05260 D MagnumVenusProducts Rev 04 2014 Page 28 High Volume 1 1 Pro Gun Manual Actuator Rebuild Actuator Disassembly 1 2 7 Remove the End cap from both ends of the Cylinder body Push the Actuator Piston out the back of the Cylinder body Replace the O ring O V 133 on the Actuator piston Check the Actuator bushing and Cylinder Body for wear or damage Apply a light film of Pro Gun oil to both the inside of the Cylinder and Actuator piston Install the Actuator Piston into the Cylinder body the Actuator bushing should go in first and be off center towards the top Install the End cap onto both ends of the Cylinder body Assembly the Components 1 2 Align the Actuator Stem on the Gun block with the Actuator bushing in the Cylinder body Attach the Gun block to the Cylinder using the four screws seals MagnumVenusProducts Rev 04 201
29. ceipt at MVP of customer purchase order signed Terms and Conditions of Sale if applicable and down payment per quotation if applicable If shipments are delayed by the Buyer or because the Buyer s account is in arrears payments shall become due on the date when the Seller is prepared to make shipment Products held by the Seller for the Buyer shall be at the risk and expense of the Buyer Damages defects or shortages must be communicated immediately to MVP Discrepancy in pricing and or quantities on invoices must be reported within 30 days of the invoice date Claims made 30 days or more following the invoice date will not be honored Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission All returns are subject to a restocking fee The standard 15 charges may be increased or decreased depending on the reason for the return Special ordered items may not be returned Seller warrants that the mechanical operation of the goods as specified shall be free from faults in respect to materials and workmanship for a period of 12 months for parts from the date of invoice For systems 12 months from start up or if earlier 18 months from the date of the Bills of Lading The warranty does not cover general wear and tear or damage due to negligence or improper use Seller s liability under the warranty shall be limited solely to repair or
30. e operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards MagnumVenusProducts Rev 04 2014 Page 7 High Volume 1 1 Pro Gun Manual 2 2 Catalyst
31. he Secondary seals already installed MagnumVenusProducts Rev 04 2014 Page 23 High Volume 1 1 Pro Gun Manual Reassemble Resin Hardener Components 1 Place the Hardener Resin Seal components onto the Seal installation tool in the following order e Packing ring 58146 1 e Hardener Resin seal 58126 1 GFT e Relief spacer 58123 1 Note The hole in the Seals should be aligned with the port hole in the Gun block before inserting the Seal installation tool into the gun block RELIEF SPACER RESIN SEAL NN PACKING Bhan ay AS V PACKING RING TA Il NA E SA SN y m va Nm SEAL 0 C b RELIEF SPACER N GUN BLOCK SEAL INSTALLATION TOOL 2 Insert the seal installation tool with the components on it into the catalyst side of the gun block Press firmly or tap with a rubber mallet then pull the packing tool out of the gun block Note Again before inserting the Seal installation tool align the holes in the Seals with the holes in the Gun block as closely as possible 3 The Resin Hardener Seal components should be seated in the interior of the Gun block against the Center spacer 4 Checkthat the holes in the Seals are properly aligned with the holes in the Gun block by looking through the ports in the Gun Block 5 Gently screw a Packing nut 58122 1 into the Gun Block Do not tighten Note At this point the Resin Hardener Packing nuts should only be hand tight MagnumVenusProducts Rev 04 20
32. he flush valve s o rings and seals after reading the note below Note Do not replace o ring O K 008 unless it is worn or damaged This o ring is designed for use with all solvents In some cases O K 008 o ring can be replaced with the more economical o ring O E 008 MagnumVenusProducts Rev 04 2014 Page 19 High Volume 1 1 Pro Gun Manual Remove Gun Head Mix Chamber There are four 4 Gun Heads mix chambers available for the HV Duo gun e HVDG 2202 Gun Head Pipe thread 3 4 Mixer e HVDG 2204 Gun Head Recirculation Ratio e HVDG 2212 Gun Head Disposable Mixer e HVDG 2214 Gun Head Standard HV Pro Gun Mix Chamber 1 Remove any items connected to the front of the Gun Head Nozzle Mixer 2 Remove the two Front plugs and Seals use caution as the Spring and Ball may fall out 3 Remove the Spring and Ball from the Gun Head if applicable to assembly 4 Remove the Side Plugs and seals from the Gun Head 5 Remove the Gun Head by unscrewing the four 4 screws holding the Gun Head to the gun block Use caution not to drop the Locator Pin 6 Remove the two Check Face seals from the Gun Block 7 nspect and clean the Gun Head and components with solvent P FRONT PLUG ah Im CAA F3 k gt b TEL Y Dm y i g a VM a CAP SCREWS m SD S dim LocATORPIN gt y V IY F F ED Pa GUN BLOCK SWIVEL FITING MagnumVenusProducts Rev 04 2014 Page 20 High Vo
33. he following tools e Rubber mallet Thread Sealant Adjustable wrench Needle nose pliers Flat end screwdriver Lubriplate lubricant 08465 Scribe set 08126 Pro Gun oil 04394 Seal Installation tool 58198 1 HV Pro Gun packing bit 58199 1 You should also have appropriate cleaning materials such as solvent clean shop towels or rags a small brush and empty containers into which you will flush the gun Also you will need new o rings and seals to replace the current ones in the HV Duo Pro Gun Please refer to the parts drawings to obtain proper parts numbers for the o rings and seals to be replaced Note If you are using o ring part number O K 008 in the flush assembly you do not need to replace the o ring unless it is showing obvious signs of wear This o ring is specially designed to handle most solvents DANGER To prevent accidental injection injury disconnect all air and electrical power to the unit before beginning repair or maintenance on this equipment Release Pressure 1 2 D Qu dB oom Turn off air supply to pump set regulator to zero Release fluid pressure from lines by holding the gun over an appropriate empty container and opening activating the gun Also repeat this process if the system has a recirculation assembly Flush gun into appropriate container Turn OFF the main inlet air supply to the unit Turn OFF air supply to the solvent tank Release any pressure in the flush tank by
34. in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee
35. ire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area MagnumVenusProducts Rev 04 2014 Page 11 High Volume 1 1 Pro Gun Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an inju
36. lume 1 1 Pro Gun Manual Remove Hose Fittings 1 Remove and clean the Fittings and O rings on the rear of the Gun block Remove Valve Rod 1 Remove the two Set Screws HVDG 2211 and Seals 7304 3 1 from the top of the Gun Block assembly 2 Use the Packing bit to unscrew the Packing nuts 58122 1 from both the catalyst and resin side Note Use caution not to damage the packing bit If you are unable to remove the packing nut soak in a solvent or apply heat to the packing nuts 3 Place the small end of the Seal installation tool onto one end of the Valve rod 4 Use arubber mallet or hammer to gently tap the valve rod out of the Gun block 5 Inspect the Valve Rod for damage clean with solvent e NN INSTALLATION TOOL Ne Qo SA V ASA NA V VALVE ROD GUN BLOCK Remove Center Spacer 1 Use needle nose pliers to remove the Center Spacer 58124 1 PA GUN BLOCK S SN Wa CENTER SPACER M VNA WA MagnumVenusProducts Rev 04 2014 Page 21 High Volume 1 1 Pro Gun Manual Remove Resin amp Hardener Seals 1 Insert the Seal installation tool into one of the side ports and gently tap it completely through the Gun block with a rubber mallet or hammer As the tool is tapped through the interior of the gun block it will remove the seal sets for both the Resin and the Hardener sides 2 Remove Hardener and Resin seal relief soacer and secondary seal from the Seal installation tool Clean with solvent
37. ly Ratio Setup HVDG 2000 TM High Volume 1 1Pro Gun Assembly Tube Mixer MagnumVenusProducts Rev 04 2014 Page 55
38. ontrol on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a f
39. resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR
40. ry Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information A you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusProducts Rev 04 2014 Page 12 High Volume 1 1 Pro Gun Manual 3 0 Equipment Safety
41. those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the man
42. ual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards MagnumVenusProducts Rev 04 2014 Page 6 High Volume 1 1 Pro Gun Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in th
43. vents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 04 2014 Page 9 High Volume 1 1 Pro Gun Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective
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