5240 User`s Manual - Arroyo Instruments
Contents
1. Here is a typical response curve of a thermistor 50000 40000 30000 20000 Resistance Q 10000 0 10 00 10 00 30 00 50 00 170 00 90 00 110 00 Temperature C Typical Resistance vs Temperature Graph As can be seen be the graph the resistance of the thermistor drops very quickly In the typical control range 0 C to 40 C typical 10K thermistors offer good sensitivity to changes in temperature and this is the range in which most 10K thermistors are typically used 10K thermistors can be used at much higher temperatures but will suffer poorer temperature stability performance because of the lower sensitivity When evaluating the performance of a thermistor it is important to understand the resistance sensitivity of the thermistor at your application temperature which varies greatly by temperature and thermistor types The TECSource supports operation using a 10pA or 100pA constant current source which limits the upper control range to 450kO and 45kQ respectively To minimize noise and maximize stability you should select highest current while still allowing you full operation across your required temperature range 5240 TECSource User s Manual Page 21 The typical setting is 100pA but your application will determine the actual needs The Steinhart Hart Equation As can be seen from the temperature versus resistance graph above resistance varies inversely with temperature in a2. With a crystal clear VFD display 28W of TEC power a USB computer interface and small footprint the TECSource will fit into almost any temperature control application Unlike other temperature controllers in its class which use inexpensive 7 segment LED displays the TECSource takes advantage of its large VFD display to simultaneously display set point temperature actual temperature current and voltage The user interface of the TECSource is engineered to make using the instrument straightforward With its text based menus there is never any confusion over which setting is being changed and parameters are displayed in clear English no cryptic numbers or LEDs to decode The TECSource offers all the features you would expect from a modern temperature controller including e AutoTune for automatic PID parameter calculation e 0 004 temperature stability e 0 01 resolution for both set point and actual temperatures e 28W 4A 7V output power What s in the Box Along with the TECSource itself a CD with electronic copies of this manual the Computer Interfacing Manual and USB drivers are included For USA customers a power cord is included For non USA customers an IEC 60320 C13 rated AC power cord must be provided by the end user Accessories Arroyo Instruments also sells several accessories designed to work with the TECSource These include e TECSource Cable 2m p n 1260 This cable has DB 15 male female co
3. 410 USER S MANUAL TEMPERATURE CONTROLLER Pl arroyo Instruments Page 2 5240 TECSource User s Manual Table of Contents INTOAUCTION 3 Safety Terms and SyMbolSs i 4 eee iaia 6 Installation sis ign Bo Al iii 7 Front a Eel ru Cm 9 Settings and Menus iii 12 Rear s ior 17 Connecting to the TECSource nnns 18 Selecting the FIXtUre iicae inerte teritur ue haie x 18 Remote Mode Operation ss 19 Installing the USB Drivers i 19 Working With Thermistors sse eem eee 20 Controlling the Temperature Rate of Change 21 Changing the Set Point Step Size 22 External Fan Control sis 22 Resistive Heaters and Heat Cool Only Modes 23 Gain Control and the PID Loop ss 24 Using the AutoTune Function ss 25 Using the AutoTune Function ReMOtelY ii 26 Compensating for Cable Resistance 27 iere TD ia alal 28 Error Messages ia 29 Maintenance Calibration and Warranty 2 31 European Community Declaration of Conformity 33 5240 TECSource User s Manual Page 3 Introduction Thank you for choosing the 5240 TECSource from Arroyo Instruments Your TECSource is a combination of leading edge technology combined with years of experience in the field of temperature control
4. depending on the configuration you have chosen An example display is shown below Sample Display The set point will depend on the control mode you have selected When in T Mode the set point will be temperature When in R Mode the set point will be in kilo ohms When Ite Mode the set point will be in amps Measurements The second line of the display contains the measurements appropriate for the control mode In T Mode the actual temperature current and voltage can be displayed depending on the display mode In R Mode the actual sensor value is displayed instead of the actual temperature In Ite Mode the actual temperature is displayed 5240 TECSource User s Manual Page 11 No Set Point Error Because 5240 TECSource uses a digital PID loop it will always stabilize at the set point and you will never have a temperature offset which is different from most other temperature controllers Using Limits The TECSource supports three different types of limits temperature sensor and current There is both a temperature high and temperature low limit and if the actual temperature exceeds either of these limits the output will be shut off Likewise both high and low limits exist for the sensor R limits and the output will be shut off if the sensor measurement exceeds either of these limits Pl 2r10 0 Instruments Page 12 5240 TECSource User s Manual Settings and Menus All parameters of the TECSource ca
5. Description General Error Message too long Type not allowed Path not found Data mismatch Too few or too many elements Change not allowed Data out of range Invalid data type Suffix not valid Sensor open output turned off Module open output turned off I limit output turned off V limit output turned off Thermistor resistance limit output turned off Temperature limit output turned off Sensor changed output turned off Cause The error code is non specific and is generally used when no other error code is suitable The message is too long to process USB Serial only The RADix type was invalid The message used an invalid path command USB Serial only The message contained data that did not match the expected format USB Serial only The command requires more or less than the number of parameters actually supplied An attempt was made to change a parameter that cannot be changed or is currently read only The message attempted to set a value that was outside the allowable range USB Serial only When trying to parse the message the data was in an invalid format USB Serial only An invalid number base suffix radix was encountered when parsing a number USB Serial only A sensor open circuit was detected and the output was turned off A Peltier module open circuit was detected and the output was turned off A current limit was detected and the output was turned off A
6. a different voltage choose the Custom setting and then adjust the Ext Fan Pwr menu item to the desired voltage from 4 0V to 8 5V If you are using both 5240 and 5300 TECSources take note that the speed control settings of Slow Medium and Fast do not coorespond to the same voltages on the 5240 and 5300 TECSources and the maximum voltage is different 8 5V on the 5240 and 12V on the 5300 5240 TECSource User s Manual Page 23 While many fans have a nominal voltage of 12V they will still operate at 8 5V just at a slower RPM spin rate This is usually not a problem as the incremental thermal performance gain of running a fan at 12V versus 8 5V is typically small and you have the benefit of a quieter fan when operating at 8 5V However if your fan requires 12V or more than 350mA then you will need to use an external supply The fan on off mode can be controlled using the Ext Fan Mode setting There are five modes Auto Fan is turned on whenever the TEC output is on and turns off when the TEC output is turned off On Fan is always on Delay Similar to the Auto mode the fan is turned on whenever the TEC output is on but when the TEC is turned off the fan will remaining running for an addition number of minutes as defined by the Ext Fan Off setting Cool Fan is turned on whenever the TEC output is on and cooling off otherwise Heat Fan is turned on whenever the TEC output is on and heating off otherwise Resistiv
7. the USB interface Msg Term This controls the output message CR LF termination and can be set to CR LF CR LF or None System Menu Disp Mode Display mode which is used to control the Normal layout on the main screen Normal will display four values typically the set point temperature read back temperature current and voltage Large will display the read back temperature sensor or current depending on the mode T R or ITE mode respectively When changing the set point the set point will be displayed during the set point change Brightness The vacuum florescent display can be set to 100 one of eight brightness levels Pri 0 Instruments Page 16 5240 TECSource User s Manual Menu Audible Beep Lockout Knob Knob Speed Thi Limit Tlo Limit R Limit ITE Limit TEC Open Out of Tol Sensor Open Sensor Short Description This setting controls when the unit produces audible feedback Set to No to prevent sound or Yes or audible alerts such an error messages Lockout knob allows you to disable knob operation from the main display This prevents accidental changes of the set point The knob will always work in the menus regardless of this setting Controls the adjustment speed of the knob Possible values are slow medium and fast Output Off Settings When enabled the output will turn off if the temperature rises above the Thi limit When enabled the output will tur
8. voltage limit was detected and the output was turned off The thermistor resistance limit high or low was exceeded and the output was turned off The temperature limit high or low was exceeded and the output was turned off The sensor type was changed causing the output to be turned off Pa 2rr0y0 Instruments Page 30 5240 TECSource User s Manual Error Code E 410 E 415 E 416 E 419 E 433 E 434 E 435 E 436 E 437 E 997 E 998 E 999 Description Temperature was out of tolerance output turned off Sensor short output turned off Cal failed TEC not stable Not a TEC Ite limit exceeds cable rating Mode Change AutoTune failed AutoTune in T mode only Control error cycle power Command not supported Non specific error Cause The temperature went out of tolerance and the output was turned off A sensor short circuit was detected and the output was turned off An error occurred during calibration that caused the calibration to fail The unit is no longer in calibration mode The TEC is considered stable if the temperature has changed less than 0 02 C for more than 20 seconds The TEC CHAN command attempted to select a non TEC channel The cable plugged into the unit is not rated to carry the current as set by the current limit Use a 1262 cable 1263 cable or custom cable with ID pin connected to analog ground or reduce the current limit below 5A A mode chan
9. will also be displayed Due to display limitations only the first 2 places of resolution is displayed but additional resolution is available by viewing the PID parameters in the menu The Gain setting will be changed to PID Pa 2rr0y0 Instruments Page 26 5240 TECSource User s Manual If the AutoTune process fails the instrument will display an E 436 AutoTune Failed error message and turn the output off Any of the following can cause the AutoTune to fail e Noisy temperature measurements which make it difficult to accurately measure oscillations e condition that causes the output to turn off temperature limits sensor limits etc e Systems with very low P or terms In the Auto Tune fails due to thermal system limitations you will need to manually modify the PID parameters as described in the section above or select factory gain setting You can turn the output off at any time to cancel the AutoTune process and the PID parameters will remain unchanged an E 436 will also be displayed Using the AutoTune Function Remotely The AutoTune function can be done remotely and works essentially the same as local operation The TEC AUTOTUNE command starts the process and requires one parameter which is the AutoTune temperature test point The command will immediately put the instrument into AutoTune mode and the display will indicate progress in the same way as local operation The TEC AUTOTUNE query can be used to m
10. 3401 USA By phone 1 805 543 1302 By fax 1 805 543 1303 By email support arroyoinstruments com On the web http www arroyoinstruments com In all cases Arroyo Instruments requires a return materials authorization RMA number You must contact Arroyo Instruments and obtain an RMA number prior to returning your instrument or the shipment may be rejected and sent back to you BP arr0y0 Instruments Page 32 5240 TECSource User s Manual Warranty Arroyo Instruments warrants that this product will be free from defects in material and workmanship and will comply with Arroyo Instruments published specifications at the time of sale for a period of one year from date of shipment If found to be defective during the warranty period the product will either be repaired or replaced at Arroyo Instruments option To exercise this warranty write or call your local Arroyo Instruments representative or contact the factory directly at the address given above You will be given prompt assistance and return instructions Send the product freight prepaid to the indicated service facility Repairs will be made and the instrument returned freight prepaid Repaired products are warranted for the balance of the original warranty period or 90 days whichever first occurs Limitation of Warranty The above warranties do not apply to products which have been repaired or modified without Arroyo Instruments written approval or product
11. EU Directives and are therefore eligible to bear the CE MARK This equipment as of the listed Date of Manufacture is technically exempted from the RoHS Directive Requirements not being classified as consumer electronics equipment hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications The unit complies with all essential requirements of the Directives Paul Corr NAME OF AUTHORIZED PERSON SIGNATURE OF AUTHORIZED PERSON President 1 February 2011 TITLE OF AUTHORIZED PERSON DATE OF ISSUE Pa 2rr0y0 Instruments Page 34 5240 TECSource User s Manual NOTES 5240 TECSource User s Manual Page 35 NOTES Pl 21100 Instruments Pll arroyo instruments 624 Clarion Court San Luis Obispo CA 93401 Tel 805 543 1302 Fax 805 543 1303 sales arroyoinstruments com www arroyoinstruments com Copyright 2013 Arroyo Instruments All Rights Reserved P N 530 1027 Rev C
12. Source should be powered on for at least one hour prior to taking measurements In addition ensure that the unit is not operating outside the ambient temperature range or humidity conditions 5240 TECSource User s Manual Page 9 Front Panel Operation Operation of the TECSource is very straightforward The sections below will help familiarize you with the front panel the display and the menu structure RO Ea Output Menu Local The front panel is designed for simplicity of operation There are three buttons on the front panel Output Menu and the adjustment knob The Output button is used to turn the output on and off Whenever the output is on the blue Output LED will be lit The Menu button is used to enter the TECSource menu When in remote mode it acts as a Local button returning the instrument to local mode The large adjustment knob located on the right hand side of the unit is used to change the set point or parameters in the menu It also acts as a push button primarily as an enter button when making changes in the menu When in the main screen pressing the knob will change from Normal to Large display mode There are four LEDs a green power LED that is lit whenever the AC power is turned on the blue Output LED that indicates the TECSource is actively controlling the temperature a red Error LED that indicates an error has occurred and a yellow Remote LED that indicates the unit is being controlled via a co
13. an Control section below for more information Ext Fan Off When Ext Fan Mode is set to Delay this 5 minutes setting defines the number of minutes to delay turning off the fan after the TEC output has been turned off See the External Fan Control section below for more information Cable R The resistance of the cable and connectors 0 00800 in ohms This setting allows for accurate voltage measurement at the TEC by removing the voltage loss of the cable T Rate Selects a desired temperature ramp rate in 0 0 C min degrees Celsius per minute Set to 0 0 C min to disable rate limiting Tset Step Adjusts the increment of the temperature set 0 01 C point from 0 01 C to as much as 10 C per knob tick 5240 TECSource User s Manual Page 15 Menu Description Factory Default AutoTune PID Menu See using the AutoTune Function later in this manual for details on this item Sensor Coefficients Menu ThermA The A term in the Steinhart Hart equation 1 12924E 03 ThermB The B term in the Steinhart Hart equation 2 34108E 04 ThermC The C term in the Steinhart Hart equation 0 87755E 07 Communications Menu Set While If enabled allows the set point to be adjusted No Rmt when in remote mode Err While To turn off the display of errors while in Yes Rmt remote mode set this value to No To display errors while in remote mode set this value to Yes Terminal Terminal mode simply echoes any characters No Mode received over
14. best PID values or select from a set of eight factory preset values that typically cover most applications To use the factory gains if the temperature is quickly jumping up and down the Gain will typically need to be reduced If the temperature is slowly moving up and down try a higher Gain You may need to experiment with several gain settings to find the ideal value and for even finer control you can set the Gain to PID and directly set the PID control values It s that simple For more detailed operating and installation instructions read on Installation Installation of the TECSource is very straightforward as the quick start section above illustrated This section will provide additional details and considerations for installing your TECSource After unpacking the unit make sure all packing materials have been removed and nothing obscures the ventilation ports on the back and bottom of the unit The 5240 has a universal input power supply accepting 90 to 240 VAC and 50 or 60 Hz This covers all conventional power worldwide but ensure your AC power meets these requirements Do not exceed 250VAC on the line input It is critical to select the proper voltage selection prior to applying power to the unit If the actual voltage exceeds the voltage selection by 10 damage to the unit may occur Powering Up the Unit Once the correct voltage selection has been made connect the AC power cord to the unit Turn th
15. e Heaters and Heat Cool Only Modes The TECSource supports temperature control using resistive heaters instead of Peltier coolers With resistive heaters cooling is obviously not possible and the TECSource must be configured to not attempt to cool the output or a run away condition will occur when the cooling current actually causes additional heating If your application requires you can also configure the TECSource to operate in a cool only mode This is only possible with Peltier coolers as resistive heaters will heat regardless of the direction of current To change the cooling mode adjust the H C Mode setting to Heat Cool Heat Only or Cool Only as appropriate Pa 0 Instruments Page 24 5240 TECSource User s Manual Gain Control and the PID Loop The TECSource supports a fully configurable PID loop allowing full customization of the PID control parameters To simplify control eight standard gain settings are also defined and many applications can achieve acceptable performance with these predefined gain settings eliminating the need to understand and adjust the PID loop The predefined gains are numbered 7 through 300 and set using the Gain menu setting Increasing the gain value will increase the speed of the control loop For full access to the PID parameters change the Gain setting to P D and the individual P I and D values will be available as settings in the menu The PID parameters function within a
16. e power switch located on the rear input power connector into the on position The unit will display the current firmware revision go through a quick power up self test and return to the last known operating state Pr arr0y0 Instruments Page 8 5240 TECSource User s Manual Ventilation The TECSource has vent holes on the rear and sides of the unit You must not block these vent holes or overheating may occur causing damage to the unit Do not operate the unit above 40 C ambient and ensure the instrument is properly ventilated or the unit may overheat and possible damage to the instrument may occur Rack Mounting A rack mount kit p n 1400 RM for standard 19 racks is available for the TECSource and supports the rack mount of one or two units in a 2U 3 5 high opening The rack mount kit provides sufficient clearance below the units for ventilation so units can be rack mounted immediately above other equipment no rack spacers required Because the unit draws air from the bottom and therefore inside the rack housing be sure that the internal rack ambient temperature which will typically be several degrees higher than room ambient does not exceed the unit s operating temperature If only racking one instrument you will also need a bay blank p n 1400 BL to cover the second opening in the rack mount kit Warm up and Environmental Considerations In order to achieve the highest level of accuracy the TEC
17. ecisely adjusting between 25 00 C and 50 00 C for example will entail over and under shoots as the operator changes from one set point to the other Using the Tset Step setting in the menu you can select a step size of 0 01 0 05 0 1 0 5 1 5 or 10 C In the above application a step size of 5 C would allow for rapid and easy adjustment between the two temperatures Note that the step will adjust based on the current set point so for example if the set point was 25 31 C and the step size was 5 C the instrument would adjust to 30 31 C 35 31 C etc you may want to adjust the set point to a good starting point before increasing the step size Note that changing the step size will not change the resolution of the displayed value for either the set point or the actual temperature External Fan Control The 5240 TECSource has a built in 4 to 8 5V DC power supply designed to provide up to 350mA to an external fan such as those built into the 200 amp 240 Series LaserMounts When using the TECSource with mounts that require a fan no additional external power supply is needed however the 1262 cable is needed to connect the fan power to the mount Fan control is setup in the menu using the Ext Fan Ext Fan Pwr Ext Fan Mode and Ext Fan Off settings Ext Fan can be set to Off Slow Medium Fast or Custom When set to Off the fan power is never turned on Slow Medium and Fast correspond to 6 5V 7 5V and 8 5V To select
18. ed on the CD that accompanied this product Pi arr0y0 Instruments Page 18 5240 TECSource User s Manual Connecting to the TECSource Arroyo Instruments carries four cable assemblies specifically designed for connecting the TECSource to temperature controlled fixtures or devices For applications where the 5240 s fan supply is not required use the 1260 or 1261 cable The 1260 has DB 15 connectors on both ends and is typically used with Arroyo Instruments mounts such as the 202 and 204 Butterfly LaserMounts The 1261 has bare wires on the mount end allowing you to terminate the cable as needed For applications requiring the 5240 s fan supply use the 1262 in place of the 1260 and the 1263 in place of the 1261 The 1262 amp 1264 cables add additional wiring for the fan supply Connections to the TECSource and the fixture must be secure Tighten any screws on the DB 15 connectors and make sure all connections are in good condition See the manual for your fixture for additional safety and operational information Selecting the Fixture The TECSource has integrated support for many of the mounts offered by Arroyo Instruments such as the 204 TEC Butterfly LaserMount To simplify operation when using these mounts you can change the Mount setting in the menu to the mount type you are using By selecting a mount the current limit temperature limits default gain and sensor settings are automatically adjusted to valu
19. es preferably soldered onto the terminals to minimize any resistance the short might add Place the short as close to the Peltier as is reasonable A simple approach is to unplug the cable from the mount and place a shorting plug on the mount end of the cable which is easily made from a male DB15 connector and a soldering iron to solder the ITE and ITE pins together Make sure the Peltier is disconnected to protect it from current overloading during the test Change the instrument to ITE mode and set the current to 3A Depending on your setup you may first need to change the Mount to User Defined and adjust the limit to 3A Turn on the output and after the voltage has stabilize make a note of it and turn the output off Enter the measured voltage into the following equation to calculate Cable R Cable Voltage 3 Enter the resulting values into the Cable R menu entry and return the instrument to its original configuration Typical values for Cable R are 0 008 to 0 040 but depend on your actual configuration Pa 0 Instruments Page 28 5240 TECSource User s Manual Specifications All values relate to a one hour warm up period Description Drive Channel Current Range A 4 Compliance Voltage V gt 7 Max Power W 28 Resolution A 0 01 Accuracy set point mA 0 30 Noise Ripple mA rms lt 3 Temperature Control Range 99 to 250 Resolution 2C 0 01 Thermistor Accuracy 0 05 S
20. es appropriate to the mount and menu settings limited to the capabilities of the mount For example when the 204 is selected the Sensor setting is hidden from the menu and the current limit is adjusted to the mount s rated limit to prevent damage to the mount s Peltier cooler Adjusting the Mount setting to User Defined removes all software limits allowing unrestricted operation of the TECSource 5240 TECSource User s Manual Page 19 Remote Mode Operation Remote mode operation is when the TECSource is being controlled by a computer over the USB interface When in remote mode the TECSource behaves differently preventing you from affecting the operation of the instrument Some of the primary differences are you will not be able to change the set point unless this is enabled see Set While Rmt setting in Settings and Menus above and you cannot enter the menu The instrument will automatically enter remote mode as soon as it received a valid command and the yellow Remote LED will light up You can exit remote mode at any time by pressing the MENU button which has a secondary function to return the TECSource to local operation when in remote mode Details on how to communicate with the TECSource can be found in a separate Computer Interfacing Manual which is included on the CD that accompanied the product and also available for download off the Arroyo web site Installing the USB Drivers Using the TECSource via USB is j
21. ftware see TEC ENAB OUTOFF command R High Lim R High Lim is the sensor high limit If 45 operating R Mode and the actual sensor measurement exceeds this value the output will be turned off R limits are not monitored in Ite Mode Limit monitoring can also be disabled in software see TEC ENAB OUTOFF command Tol Time Tolerance time is the amount of time in 5 seconds seconds that the actual temperature must be within the set point temperature the Tol Temp value for the unit to be considered in tolerance Pa 0 Instruments Page 14 5240 TECSource User s Manual Menu Description Factory Default Tol Temp Tolerance temperature is a temperature band 0 1 C in C around the set point temperature When the actual temperature is within this band for longer than the Tol Time setting then the unit is considered to be in tolerance H C Mode This selects the heating and or cooling mode Heat Cool of the TECSource See the section below titled Resistive Heaters and Heat Cool Only Modes for more information Ext Fan This selects the voltage for the auxiliary fan Off power supply See the section below titled External Fan Control below for more information Ext Fan Pwr When Ext Fan is set to Custom this sets the 8 5 specific fan voltage from 4 0 to 8 5 volts See the External Fan Control section below for more information Ext Fan Controls when the fan operates See the Auto Mode External F
22. ge occurred when the output was on forcing the output off The AutoTune process failed See the Using the AutoTune Function for more information The AutoTune process is only available in temperature mode In R mode the PID parameters must be determined manually A hardware control error occurred cycle power to resolve If error continues to occur contact factory A command was received that is not supported by this instrument A non specific error was encountered 5240 TECSource User s Manual Page 31 Maintenance Calibration and Warranty Maintenance The TECSource requires no regular maintenance other than product calibration To clean the instrument use cotton cloth that is only damp not wet with a light solution of soap and water Fuses Under normal operation you should never need to replace a fuse However if either fuse does blow use only T 250V 1 0A IEC 60127 2 5x20mm metric fuses as replacements If after replacing the fuse it continues to blow immediately discontinue use of the instrument and contact service for support Service Service and repair for the TECSource can be obtained by contacting the distributor from where you purchased the instrument or directly from Arroyo Instruments A complete list of distributors is available on the Arroyo web site You can contact Arroyo Instruments through one of these methods By mail Arroyo Instruments 624 Clarion Court San Luis Obispo CA 9
23. he mount However if you are using a different manufacturer s thermistor or a different BetaTHERM thermistor you will need to verify the Steinhart Hart coefficients are set correctly Navigate to the Sensor Coeffs sub menu pressing the knob to enter the sub menu Adjust the constants to reflect the values for your thermistor Once you have made all your adjustments press the MENU button to exit the menu in the future if you re only changing one value you do not need to press the knob pressing the MENU button while changing a value will save the value and exit Next connect the cable between your LaserMount or other fixture and the Output connector of the TECSource We recommend using our cables as they have been designed to work well with the TECSource If using your own cables ensure they have been properly wired according to the pin out of the TECSource and your fixture Finally set the set point to an appropriate temperature and press the Output button The output will turn on and you will see the voltage and current begin driving the fixture to the set point you have chosen Depending on the thermal size of your fixture it may take seconds or several minutes to reach the set point 5240 TECSource User s Manual Page 7 If you notice the temperature is oscillating around the set point and not stabilizing you may need to adjust the Gain setting in the menu You can use the AutoTune feature to automatically calculate the
24. horized by Arroyo Instruments Modifications done by non authorized personnel will void the warranty Please see the Service section later in this manual for instructions on how to obtain service for this instrument Pal arr0yo Instruments Page 6 5240 TECSource User s Manual The TECSource was designed with ease of use in mind and you will likely have little need for this manual for almost all of the features the unit offers This section will show how you can quickly get the unit up and running in almost no time The 5240 has a universal input power supply accepting 90 to 240 VAC and 50 or 60 Hz This covers all conventional power worldwide but ensure your AC power meets these requirements Plug the AC cord into the unit and into the wall outlet Turn on the power switch located on the IPC and the unit will power up displaying the model information and firmware version number Press the MENU button to enter the menu and using the knob turn to the right until the Lim setting is displayed Press the knob to edit the setting and adjust the limit as appropriate to your Peltier Press the knob again to save the value Make the same adjustments to the high and low temperature limits T High Lim and T Low Lim as appropriate for your application The unit comes pre programmed for the BetaTHERM 10K3A1 thermistor If the TECSource is being connected to a LaserMount no changes need to be made as this is the thermistor used in t
25. hort Term Stability 1hr 9C 0 004 Short Term Stability 24hr 9C 0 01 Measurement Channels Current Resolution mA 10 Accuracy x 96 reading mA 0 30 Voltage Resolution mV 10 Accuracy reading V 0 0 05 Sensor 10uA Thermistor Range kQ 0 1 450 Resolution kQ 0 01 Accuracy 96 reading 0 05 0 05 100uA Thermistor Range kQ 0 05 45 Resolution kQ 0 001 Accuracy reading kQ 0 05 0 005 Current Limit Resolution mA 10 Accuracy mA 50 Other Fan Supply 4 8 5V 350mA max TEC Connector Female DB 15 Display Type 2x20 VFD Computer Interface USB 2 0 Full Speed Power 90 240 V 50 60 Hz 60W Size H x W x D inches mm 1 82 47 x 8 5 215 x 11 13 283 Weight Ibs kg 3 4 1 54 Operating Temperature 10 C to 40 C Storage Temperature 20 C to 60 C 1 Software limits Actual range dependent on sensor type and system dynamics 2 Accuracy figures are the additional error the 5240 adds to the measurement and does not include the sensor uncertainties 3 25 C 100uA thermistor Stability measurements done at 25 C using 10kQ thermistor on the 100uA setting The number is the peak to peak deviation from the average over the measurement period 5240 TECSource User s Manual Page 29 Error Messages Error Code E 100 E 102 E 104 E 123 E 124 E 126 E 127 E 201 E 202 E 204 E 402 E 403 E 404 E 405 E 406 E 407 E 409
26. l temperature while a lower value will cause it to respond more slowly Select PID for direct access to the PID parameters Read more on setting gain below PID P The proportional term of the PID loop Will 1 only be available if Gain is set to PID 5240 TECSource User s Manual Page 13 Menu Description Factory Default PID The integral term of the PID loop Will only be 0 01 available if Gain is set to PID PIDD The derivative term of the PID loop Will only 0 be available if Gain is set to PID Sensor Sets the temperature measurement sensor Therm Can be Therm 100uA or Therm 10uA 100 T Low Lim T Low Lim is the lower temperature limit If 99 C operating in T Mode and the actual temperature drops below this value the output will be turned off Temperature limits not monitored in R Mode or Ite Mode Limit monitoring can also be disabled in software see TEC ENAB OUTOFF command T High Lim T High Lim is the upper temperature limit If 125 C operating in T Mode and the actual temperature rises above this value the output will be turned off Temperature limits not monitored in R Mode or Ite Mode Limit monitoring can also be disabled in software see TEC ENAB OUTOFF command R Low Lim R Low Lim is the sensor low limit If 0 01kQ operating in R Mode and the actual sensor measurement drops below this value the output will be turned off R limits are not monitored in Ite Mode Limit monitoring can also be disabled in so
27. mathematical formula as described below PID Formula Output P z I Y amp dt D e Where amp is the error in the system expressed as Target Actual The controller can calculate ideal PID values using the AutoTune function discussed in detail in the next section To manually adjust the PID start by changing the and D values to zero and adjust the P value so that it reaches the set point as quickly as possible without overshooting the set point an unacceptable amount Gradually increase the value until the set point is achieved without oscillation In many systems the D term is not needed and may be left at zero For additional information on PID loop tuning consult online resources such as Wikipedia http en wikipedia org wiki PID controller or search for terms such as Ziegler Nichols method or PID Loop 5240 TECSource User s Manual Page 25 Using the AutoTune Function The TECSource is capable of automatically determining PID parameters for most applications Using a form of the Ziegler Nichols method the TECSource will step through a process to determine the thermal response of the mount which can then be used in a mathematical model to calculate the PID parameters The PID parameters generated by AutoTune are not necessarily the ideal PID parameters and small improvements may be possible by further refining the results manually Before starting the AutoTune function it is best to begin from a
28. mbient conditions either with the TEC off and the mount stabilized at ambient or the TEC on and the set point around 25 C While this is not required it can produce better results AutoTune only functions in temperature mode PID parameters must be manually determined for R mode Make sure the current and temperature limits are set prior to starting AutoTune AutoTune will intentionally cause your mount to oscillate so the temperature limit should be at least 5 to 10 degrees away from the test point to avoid tripping a limit during the process To start the AutoTune function select the AutoTune PID menu entry from the main menu and press ENTER If you wish to perform AutoTune remotely see the following section for more information The instrument will ask for the AutoTune test point You will want to select your typical operating point If you will be operating at two or more set points you will usually want to select the set point furthest away from ambient Once the temperature test point is selected press ENTER The instrument asks for a final confirmation to start the AutoTune process Press ENTER to start or MENU to exit Once the AutoTune process starts the display will indicate the present temperature which step it is performing and the word AutoTune will flash on the display Once the AutoTune process is complete the output will remain on and the display will show AutoTune Successful The three PID parameters
29. mputer Whenever an error is generated the red Error LED will light and the error will be displayed on the VFD display There may be one or more errors but only the first error will be displayed To display the next error press Menu button To clear all errors press the knob A list of error codes can be found in the Error Messages section below When the unit is in remote mode the yellow Remote LED will be lit More information about how the instrument behaves in remote mode can be found in the Remote Mode Operation section below Pa 0 Instruments Page 10 5240 TECSource User s Manual Control Modes The TECSource offers three control modes constant temperature mode T Mode and constant resistance mode R Mode and constant current mode Mode Changing the control mode is done through the menu by changing the Mode parameter to T Mode R Mode or Ite Mode Constant temperature mode uses the sensor constants to calculate the resistance of the thermistor at the desired or actual temperature While most users will only need the temperature control mode the constant resistance mode allows you to bypass the sensor equation and directly select the sensor set point This can be useful when only the desired sensor value is known or when the sensor to temperature conversion values are not available for your sensor Main Display Screen On the main display you will find the set point and two or three measurements
30. n be viewed and changed within the menu The menus are constructed with the most used parameters first To change any setting press Menu to enter the menu then rotate the knob to select the parameter to change Press the knob to begin changing the value As a visual indication that you are in edit mode you will see an asterisk appear next to the value Once you have made your change press the knob or Menu button to store the value Pressing the Menu button will store and exit the menu while pressing the knob will store the value but leave you in the menu to make additional changes Some settings are contained inside a sub menu such as communications settings To access the sub menu simply press the knob to enter the sub menu when its name is displayed Below is a complete list of available settings Menu Description Factory Default Root Menu Main Menu Mode This set the operating mode T Mode R T Mode Mode or Ite Mode of the temperature controller Mount Specify the mount connected to the User TECSource If using a LaserMount select Defined the appropriate model Otherwise select User Defined I Lim Lim sets the current limit of the temperature 3A controller The limit should be set to a value that is suitable for your Peltier device Gain Gain controls the response of the 10 temperature controller A higher gain value will cause the controller to respond more quickly to the difference between the set point and the actua
31. n off if the temperature drops below the Tlo limit When enabled the output will turn off if the sensor rises above the Rhi limit or drops below the Rio limit When enabled the output will turn off if the current hits the ITE limit When enabled the output will turn off if the controller detects a TEC module open condition When enabled the output will turn off if the controller goes out of tolerance as defined by the tolerance time and tolerance temperature When enabled the output will turn off if the controller detects a sensor open condition When enabled the output will turn off if the controller detects a sensor short condition Factory Default Yes No Slow Yes Yes No No Yes No Yes Yes 5240 TECSource User s Manual Page 17 Rear Panel In addition to the input power connector described above there are two connectors on the rear panel of the TECSource an Output connector and a USB connector TECSource Rear Panel TEC Output Connector The Output connection is a female DB 15 and has the following pin out DB 15Pin Description 1 TE TE Earth Ground Sensor Sensor Fan Fan No connection onnector DB 15 Female USB Connector The USB connector is a standard Type B female connector and can be plugged into any USB 1 1 or USB 2 0 port For more information on using the USB interface see the Computer Interfacing Manual which is includ
32. nnectors for interfacing to the LaserMount or other connectorized fixtures and supports up to 5A of TE current BP arr0y0 Instruments Page 4 5240 TECSource User s Manual e TECSource Cable 2m Pigtailed p n 1261 This cable has a female DB 15 connector for plugging into the TECSource and tinned leads for wiring into custom solutions TECSource Cable 2m p n 1262 Like the 1260 this cable has DB 15 male female connectors for interfacing to the LaserMount or other connectorized fixtures but also includes the wiring for the fan supply and supports up to 10A TECSource Cable 2m Pigtailed p n 1263 Like the 1261 this cable has a female DB 15 connector for plugging into the TECSource and tinned leads for wiring into custom solutions but also includes the wiring for the fan supply and supports up to 10A e 2U Rack Mount Kit 2 Bay p n 1400 RM For installing your 5235 5240 TECSource or 4200 Series LaserSource into a standard 19 rack The rack mount kit has space for two instruments but if you plan to only install a single instrument also order a 1 Bay Blank p n 1400 BL to fill the unused opening 10kQ Thermistor p n 1600 Accurate to 0 2 C e USB Cable 3m p n 1201 Safety Terms and Symbols The following safety related terms are used in this manual e Warnings noted by the WARNING heading explain dangers that could result in physical injury or death e Cautions noted by the CAUTION heading explain conditio
33. non linear fashion This relationship can be accurately modeled by polynomial equations and one such being the Steinhart Hart equation L A B In R C In Ry The coefficients A B and C can usually be obtained from the thermistor manufacturer The TECSource defaults to the coefficients for the BetaTHERM 10K3A1 thermistor A 1 12924x10 B 2 34108x10 0 87755x107 You can change the coefficients under the Sensor Coeffs menu Controlling the Temperature Rate of Change Some applications require that temperature is changed at a specific rate to prevent damage that might otherwise come from rapid changes in device temperature Using the T Rate setting in the menu it is possible to control the temperature ramp rate of the controller limiting the rate of change to specific degrees Celsius per minute Because the temperature rate function relies on the instrument tracking a gradually changing set point a proper gain setting or PID values are important to achieve a smooth and continuous temperature transition To disable the temperature rate function simply set T Rate to 0 0 C min BP arr0y0 Instruments Page 22 5240 TECSource User s Manual Changing the Set Point Step Size In many applications user will manually adjust the instrument between a few set points such as thermal testing in a production environment In these applications the high resolution of the temperature set point can actually be a hindrance as pr
34. ns that could result in damage to the instrument other equipment or your device e Notes noted by the NOTES heading are not safety related and are intended simply to point out important information If at any time any of the following conditions exist or are suspected of existing discontinue use of the unit until it can be inspected by qualified service personnel e Visible damage to the unit including damage or stress caused during product shipment e Storage of the unit outside the standard storage temperature or humidity rating or prolonged storage under harsh conditions e Failure to operate properly If needed contact your distributor or Arroyo Instruments for service or repair to ensure the safety of the product is maintained 5240 TECSource User s Manual Page 5 Symbols O Power Off Power On Caution refer to manual Earth ground ZN Caution risk of electric shock General Warnings This instrument is intended for use by qualified personnel who understand the shock and laser hazards and are familiar with safety procedures required to avoid injury Read this manual completely before attempting to use this product To avoid electrical shock ensure a 3 prong power cord is used and is plugged into a earth grounded receptacle Failure to do so can result in severe injury or death There are no user serviceable parts inside All service and repair work shall be done by Arroyo Instruments or personnel aut
35. onitor the process of AutoTune A response of 1 indicates AutoTune is in progress Once complete the instrument will respond with a 2 if AutoTune failed or a 3 if AutoTune succeeded A response of 0 is returned if the instrument has never started an AutoTune process Turning the output off remotely will cancel the AutoTune process and generate 436 error More details on the use of the command be found in the Computer Interfacing Manual 5240 TECSource User s Manual Page 27 Compensating for Cable Resistance Because the high currents the TECSource can drive through the Peltier the voltage loss through the cable and connectors of the system can significantly affect the TEC voltage measurement In most cases accurate voltage measurements are not needed and the default compensation of the instrument is sufficient To improve the compensation the Cable R setting in the menu allows you to specify the cable resistance which is then used to dynamically subtract the voltage drop by simply using the formula V IR to calculate the voltage loss where is the TEC ITE current and R is the Cable R setting This value is then removed from the voltage measurement to display an accurate TEC voltage measurement The safest method of calculating cable resistance is to short the ITE and ITE connections making sure whatever you are using to short the terminals is not itself adding resistance to the circuit Use short heavy gauge wir
36. s subjected to unusual physical thermal or electrical stress improper installation misuse abuse accident or negligence in use storage transportation or handling This warranty also does not apply to fuses batteries or damage from battery leakage THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE ARROYO INSTRUMENTS SHALL NOT BE LIABLE FOR ANY INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE PURCHASE OR USE OF ITS PRODUCTS 5240 TECSource User s Manual Page 33 European Community Declaration of Conformity EC Declaration of Conformity CE Arroyo Instruments of 624 Clarion Court San Luis Obispo CA 93401 USA declare that 5240 TECSource Temperature Controller In accordance with the following directives EMC Directive 89 336 EEC Low Voltage Directive 73 23 EEC RoHS Directive 2002 95 EC89 336 EEC has been designed and manufactured to the following specifications EMC Directive Test Standards EN 61326 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements This encompasses 10 individual Tests Low Voltage Directive Test Standards EN 61010 Electrical Equipment for Measurement Control and Laboratory Use Safety Requirements This Certificate is the Manufacturer s Declaration which states that the 5240 TECSource Temperature Controller is Compliant to the above noted
37. ust as simple as using a serial port In fact once you have installed the USB drivers the instrument will appear as a virtual serial port that you can use just like a normal serial port To install the drivers simply plug in the instrument to your computer When the Add New Hardware wizard appears insert the CD you received with the TECSource and follow the on screen instructions Drivers are also available for download off the Arroyo web site Once the drivers are installed to determine the COM port number go to Control Panel and select System Once the System Properties dialog appears choose the Hardware tab then click on the Device Manager button When the Device Manager appears click on the plus sign to the left of Ports The port identified as an USB Serial Port is the TECSource In the event you have multiple TECSource instruments plugged in simultaneously you will need to experiment to see which instrument was assigned to which port For example you could change the set point when the output was off to see which unit s set point changed BP arr0y0 Instruments Page 20 5240 TECSource User s Manual Working With Thermistors The TECSource is designed to work with negative temperature coefficient NTC thermistors such as the BetaTHERM 10K3A1 thermistor used in the LaserMounts A thermistor works by translating temperature into resistance with resistance decreasing as temperature increases hence the negative coefficient
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