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1. Whale Quick Connect Fitting WU1204 Equal Tee WU 1202 For guide on caring for your Smartflo pump see page 62 ON BOARD TANK Whale Pumps and Supply Recreational Vehicles 40L Water Tank Underfloor 40L Fresh Water Tank Maximises capacity while saving space with underfloor fitting e Tri wall construction Helps delay freezing e Electronic control module Monitors water level e Easy fill with float switch cut off No water wasted when filling from outside Aquaroll e Automatic float switch change over system Switches to outside Aquaroll automatically e Whale easy drain hands off operation Simply drained by lifting amp rotating handle inside the vehicle Underfloor 40L Fresh Water Tank 1 Year Warranty Model Specifications Model 40L water tank Product Code WT4100B Construction Tri wall Polyethylene Foam Polyethylene Polyethylene Capacity 38 5 ltrs Dry Weight 5 30kg Tank Chassis Support Bracket 3mm galvanized steel Control Module Float Switch Body Polypropylene Easy Drain Handle ABS Easy Drain Stem Acetal Level Sensor Housing Stainless steel High Flow Submersible Pump Optional Extra If internal pump not already fitted Voltage 10Vdc to 14 2Vdc Nominal current Draw 3 5 amps Max Operating Pressure 1 2 bar Fuse 5 amps Pump body ABS Whale Pumps and Supply Recreational Vehicles 4O0OL Water Tank Electro
2. The period of such Additional Warranty shall commence automatically the date the Standard Warranty expires Note that these periods may be further enhanced through special offers or revisions Please see your product documentation for details 2013 Copyright Munster Simms Engineering also trading as Whale all rights reserved Copyright Whale 2012 All rights reserved Whale is a registered trademark of Munster Simms Engineering Limited Bangor Northern Ireland trading as Whale Whale s policy is one of continuous improvement and we reserve the right to change specifications without prior notice Illustrations are for guidance purposes only Please note that by contacting Whale Support you will be indicating your consent to receiving product updates recall information help guides and appropriate marketing messages from us via post email or telephone unless you indicated an objection to receiving such messages DISCLAIMER All Products are rated and appropriate for use with water unless otherwise specified by the Company Compatibility and suitability for other liquids should be verified in writing by the Company prior to such use All specification information on Products included in Product literature is based on tests using clean cold water unless otherwise specified Any performance specification figures shown have been calculated using standard testing procedures Where maximum output is stated such maximum output re
3. The result Never adjust your pressure switch again enjoy a smooth constant water flow Never let your pump run dry protect and prolong your submersible pump Intelligent Control o Recreational Vehicles Intelligent Control C Tmengen Van Intelligent Control Panel Jeo The easy way to control your living environment The latest in a long line of award winning innovations from Whale Whale s IC products offer advanced technology systems for caravans and motorhomes simple Intuitive Touchscreen Display Van home screen Programmable Timer Space Heating Screen Water Heating Screen Intelligent Control Recreational Vehicles Intelligent Control Modern and stylish intelligent control panel for Whale Water and Easy to set programmable timer Space Heaters Prog Up to 3 programmable settings per day per unit Control temperature and power separately Unique homescreen display e Running mode for each unit Room Timer Settings Water Timer Settings e Room and water temperature 750W 6 30 9 00 OU VY 3 0 1000W 8 00 9 00 e Mains current draw Battery voltage 500W 11 00 14 00 e Frost protection facility 4000W Gas 16 00 22 00 1500W 12 00 14 00 600W Gas 16 00 19 00 Example timer settings shown are based on a site with amp usage limited to 10 Amps approx 2300W and allows for other powered equipment to run simultaneously e g kettle toaster etc
4. Base Plate 167 mm 6 X 292 mm 11 Depth Beneath Surface 88 mm 3 1 2 Hose Connections 2 Male Threaded BSP NPT Connection to Quick WX1532 Adaptor Female 1 2 15 mm Connect 15 mm Plumbing Hose Length 2 1 m 7 ft Service Kits AS5123 Combo handset white AS5122 Tap Shower Upgrade see page 65 350mm 13 1 10mm 180mm 7 167mm 6 1 2 88mm 22mm 3 a 2 For guide on winterization see page 64 Front View 298mm Side View These taps are intended for 11 34 i ee use in freshwater systems in recreational vessels vehicles only Taps and Showers Recreational Vehicles V Pump V Pump Vertical Self Priming Hand Pump e Ideal where space is limited e Suitable for pumping freshwater e Angled spout and adjustable height provide various options for installation e Capacity is 8 ltrs per minute e Narrow mounting base allows installation between two sinks e Delivers a smooth flow on each stroke up and down e idealas a back up pump for electric freshwater systems Model Specifications GPO650 Model V Pump V Pump Product Code GP0650 5 Year Warranty Hose Connections Suitable for Quick Connect 15 mm plumbing and 13 mm Flexible Hose Weight 0 26 kg 0 6 Ibs Materials Pump Body Acetal Pump Barrel Anodized Aluminium Alloy 90mm 390mm Seals Neoprene Nitrile Fasteners Stainless Steel 3 1 2 15 16 Maximum Suction Lift 3m 10 ft Maximum Discharge Head
5. 24V d c GP1354 TSAS 1 8 amps 11 75 ltrs 1 6 amps 9 75 ltrs 1 45 amps Do not run pump dry as it will cause pump damage Do not use to pump water that is over 60 c We recommend the pump stands vertically in the tank Before switching on place the pump in water and shake for a few seconds to release trapped air This will ensure successful priming and should be repeated after refilling the water tank Add an in line pump into a system to boost water flow see page 34 High Flow 12V d c GP1652 15 8 ltrs 3 8 amps 14 8 Itrs 3 7 amps 12 8 irs 3 5 amps Recreational Vehicles Submersible Pumps Standard Submersible Pump 1 Year Warranty Whale Pumps and Supply Recreational Vehicles In Line Booster Pump In Line Booster Pump Boosts Flow in Manual or Electric Pump e Simple compact and low cost pump e Low power consumption and very quiet Whale e ee for two or mice eu IN LINE e Fits unsupported into pipework neatly i e Operates with a microswitched tap pressure switch or with a separate switch cE e Designed for use inline above a submersible electric pump See pages 32 amp 33 and a manual foot pump see page 52 amp 53 Model Specifications Reed jnamipan before Bo mi ne dr Model In Line Premium In Line Premium In Line High Flow Product Code GP1392 GP1394 GP1692 Voltage 12 NECKS 24 V d c 12 V l Recommended Fuse Size 5 amp automotive 3 amp automotive 5 amp automotive In Line
6. Simple Wireless Intelligent Touchscreen Control Hub Please note Van is available to vehicle manufacturers only Intelligent Control Recreational Vehicles Intelligent Control Service free one step Easily calibration N Sa retrofitted Protect and prolong NEW Watermaster IC pump life Pump Controller Intelligently controls the submersible pump eem A SS as jess for trouble free operation and peace of mind switch adjustments system One small step for caravanners two giant leaps in innovation Kit Includes s Watermaster IC unit e Never adjust your pressure switch again Enjoy a smooth constant water flow _ Watermaster high flow submersible 9 pump _ Watermaster IC Easily retrofitted to a Whale Protect and prong ew Pump Controller unit Watermaster pressure switch socket 7 submersible pump s life fits easily to back ES1001 or ES5001 of socket e Never let your pump run dry Intelligent Control Protect and prolong your submersible pump Note Whale Watermaster IC is compatible with a Whale No more pressure switch adjustments Stops pump pulsating at high voltages Stops the pump running continuously at low voltages Detects when water has run out and turns pump off Surge damper no longer required Protects and prolongs the submersible pump Helps lengthen the battery life Built in fault diagnostics system Service free one step calibration process
7. WU1280 WU1204 WU1282 WU1204 RT1470 Cold Only Combination Tap Shower White Yo Threaded 164 x 55 6 We x 2 Va 80 mm 3 WX1532 Not Applicable WX1532 WX1584 See page 65 RT2498 Mixer Combination Tap Shower Yo Threaded 17x62 6 x 3 80 mm 3 4 WX1532 Not Applicable WX1532 WX1584 recreational vessels vehicles only Recreational Vehicles Elegance Shower Range RT2498 RT2010 RT2210 Mixer Tap Standard Outlet Combination Mixer Shower 1 Year Warranty ed R RT2500 Combination Mixer Shower Unit 1 Year Warranty see table RT2500 Combination Mixer Shower Taps and Showers Recreational Vehicles Swim n Rinse Swim n Rinse External Shower Mixer Shower Designed For External Use e For easy washdown outside the R V e Handset design allows water to be set to the desired temperature minimising the amount of water wasted e Model available with hinged cover provides a neat finish to the unit lockable cover version available e Connects directly to Whale Quick Connect 15 mm plumbing see page 39 e Mounting hole 125 mm 4 6 X 250 mm 9 77s Model Specifications Model Cold Only Cold Only Hot and Cold Hot and Cold no cover cover included Mixer Mixer no cover lockable cover included Product Code RT1648 RT1649 RT2648 RT2662 RT2658 RT2662 Swim n Rinse Colour White 1 Year Warranty
8. Spring Phosphor Bronze Fasteners Stainless Steel Service Kits AK7208 See page 65 Side View Plan View For guide on adjusting see page 61 e Direction of arrow indicates the direction the water should flow e Pressure Switch must be set when running on battery power 12V d c Recreational Vehicles Surge Damper Surge Damper Smoothes Water Flow e Helps reduce noise and pulsations in the water system e Protects the pressure switch in pressurised systems e Suitable for installation into soft hose system e Supplied complete with mounting clips e Designed to be mounted in a vertical position e Connects directly in line to Whale Quick Connect Plumbing e For typical installation see page 41 Model Specifications Product Code Pipe System Used Fitting Required WS7205 Quick Connect 12 mm Connects Directly Using Whale Quick Connect 12 mm Fittings 10 mm Flexible Hose Stainless Steel Hose Clips otha aie 1 Year Warranty Capacity 150 ml pint 50mm 1 15 6 Maximum Pressure 4 bar 60 psi 215mm 8 3 4 WS7205 e Install as close to the outlet of the pump as possible or as close to the outlet side of the pressure switch WU7207 See page 44 12mm Front View Accessories Recreational Vehicles AquaSmart Water Filter WF3O00O AquaSmart Water Filter 1 Year Warranty AquaSmart Water Filter Removes unpleasant tastes and smells from water Typical Installation outside carava
9. m GS T Maximum Output 8 ltrs S per Minute 125mm 5 3 c 3 3 Service Kit AK0618 Service Kit for V Pump Mk 5 Mk 6 Mk 7 Models f see page 65 Side View Manual Pumps Recreational Vehicles Babyfoot Pump Babyfoot Pump Self Priming Compact Foot Operated Freshwater Pump e Smooth and easy operation e Easy to install compact design e deal for installation where space is limited e Angled design ensures more comfortable operation e deal as a priming pump for use with Whale In Line electric booster pumps See page 34 e Suitable for pumping freshwater and saltwater GP4618 Babyfoot Pump 5 Year Warranty Model Specifications Model Babyfoot Product Code GP4618 Hose Connections Suitable for 13 mm 2 Flexible Hose Weight 0 3 kg 0 7 Ibs Materials Pump Body Nylon Ports Acetal Seals Neoprene Fasteners Stainless Steel Service Kit AK4615 Service Kit for Babyfoot Pump See page 65 Maximum Suction Lift 1 5 m 6 i Maximum Discharge Head 3m 10 ft Maximum Output 8 ltrs per Minute 54mm 2 a 140mm 5 Yo Front View Side View Plan View Recreational Vehicles Tiptoe Pump Tiptoe Pump Self Priming Foot Pump e Smooth and easy operation e Easy to install thru floor design e Comfortable for bare foot use e Plunger safely locks down flush with floor level when not in use e Suitable for pumping freshwater or saltwater e Capacity is 7 ltrs 1 85 US gals per minute e deal
10. Easily retro fitted Watermaster pressure switch socket and a Whale Watermaster High Flow Pump Only For use with Whale Watermaster sockets with built in pressure switches as pictured left ES1001 ES5001 Not compatible with x inline pressure switch systems Recreational Vehicles Intelligent Control Watermaster Pump Controller with Intelligent Control Part No Voltage Nominal Current Recommended fuse size Weight Materials Accessories Service Kits Performance Data 13 6V Discharge head Om Oft 1m 3ft 3m 9ft Compatible For use with Whale High Flow pumps Watermaster EP1612 ONLY Operating temperature range Storage temperature range EP I632 Voltage range 9 5V d c to 14 5V d c normal operation Voltage range 8 5V d c to 9 5V d c limited operation Operating 3 7 Amps Standby 0 007 Amps 5 amp Automotive 0 65kg Pump body ABS Seals Nitrile Strainer Polypropylene Impeller PBT Cable PVC Grease Seal Nitrile Wire PVC insulated copper Hose PVC Plug PBT Watermaster IC Polycarbonate WF1230 12ml in line water filter available separately Watermaster IC Pump Controller is not a serviceable part EP1612 replacement high flow submersible pump Flow rate per minute current draw 15 8 ltrs 3 8 amps 14 8 ltrs 3 7 amps 12 8 ltrs 3 5 amps 30 C to 40 C 30 C to 60 C Intelligent Control Recreational Vehicles Spa
11. Booster Pump Weight 0 15 kg 0 3 Ibs 1 Year Warranty Suitable for 10 mm _ or 13 mm 2 Bore Hose WU1211 Stem Adaptor 11mm 12 mm see page 40 Connections to Flexible Hose Connection to 12 mm Quick Connect Plumbing Pump Body ABS Seal Nitrile Materials in Contact with with Liquid Impeller Stainless Steel IN LINE Performance Data Flow Rate Per Minute Current Draw 36mm 1 7 16 Discharge Head 88mm 3 ne O m 0 ft 122 irs TE lites 15 75 ltrs 3 6 amps 1 8 amps 3 8 amps 1 m 3 ft 11 75 Itrs 11 75 ltrs 14 75 ltrs 3 3 amps 1 6 amps 3 7 amps 3 m O ft 9 75 ltrs 9 75 ltrs IZS 2 9 amps 1 45 amps 3 5 amps Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan motorhome Front View Whale Pumps and Supply e For best performance install the pump in the suction pipe between the foot pump and the water tank not between the foot pump and tap Aquasource Mains Water Hook up The Easy Way to Connect to Mains Water No need to carry heavy water containers Allows a reliable continuous supply of water Delivers water without using battery power Suitable for use with caravans and motorhomes with either microswitch or pressure switch systems Regulates mains water pressure to nominal 1 5 bar max 1 8 bar Ideal for use in UK and European Parks with mains water hook up facilities Lay flat hose for easy storage Kit includes 7 5m lay flat hose Whale Plug Tap
12. WX1532 2 Flexible Hose WU1204 WxX1584 WU1204 WxX1584 Service Kits RT9000 Micoswitch Service Kit see page 65 Use with Pressure Switch or Microswitch Systems RT2007 Mixer Tap Long Outlet 12 mm Body ABS Spout and Valves Acetal Seals Neoprene 164 x55 6 Te x 2 Va 92 mm 3 WU1512 WU1280 WU1204 WU1282 WU1204 For guide on winterization see page 64 These taps are intended for use in freshwater systems in recreational vessels vehicles only Elegance Combination Mixer Shower Unit Combined Model with Tap and Shower Functions e Ideal where shower installation space is at a premium e Retractable hose makes for neat storage when shower is not in use e Water flow can be temporarily shut off at shower head to maintain mix setting e One unit can be used as either a worktop mounted tap or a pull up style shower e 1 7m 5 7 long hose e Connects directly to Whale Quick Connect 12 mm plumbing e For systems operating at up to 2 4 bar 35 psi Model Specifications Model Description Colour Hose Connections Base Plate mm Depth Beneath Surface Connection to Quick Connect 15 mm Connection to 10 mm s Flexible Hose Connection to 13 mm 2 Flexible Hose Service Kits These taps are intended for use in freshwater systems in RT2500 Mixer Combination Tap Shower with Wall Bracket 12 mm 164 x 55 6 Vor x 2 108 mm 4 4 WX1512
13. no further liability for a breach of the warranties in respect of such Products Adjustment or replacement of defective parts made under this warranty will not extend the warranty period applicable either under the Standard Warranty and or the Additional Warranty The Company shall not bear any costs of removal installation transportation or other charges that may arise in connection with a warranty claim by the Buyer Such costs shall be the Buyer s sole responsibility No claim in respect of defective Products will be valid unless the alleged defective Products are returned at the Buyer s expense to the Company for inspection together with proof of purchase Non stock special order items are non returnable by the Buyer in any circumstances and this warranty does not apply to prototype models Illustrations for guidance only EXCLUSIONS The Company shall not be liable for any indirect loss or for any special incidental punitive or consequential damages suffered by the Buyer and or any third party whether this loss arises from breach of a duty in contract or tort or breach of a statutory duty or in any other way including without limitation loss arising from the negligence default breach of duty non delivery delay in delivery or defects or errors in the work undertaken by the Company pursuant to the terms of this Statement of Limited Warranty or in connection with any other claim arising in connection with manufacture and
14. only e Quality chromed brass with ceramic valves Swan Neck Kitchen Chrome Tap 2 Year Warranty For guide to drain the filter for winterization see page 64 For all TT Metal tap models Use in pressurised systems only These taps are intended for use in freshwater systems in recreational vessels vehicles only Taps and Showers Recreational Vehicles Elite Tap Range Attractive lightweight modern domestic style with superb flow e Easy to operate single lever action allows precise flow and temperature control e Simple to install with a single round hole mounting e Light weight and easily plumbed e 12 mm Quick Connect plumbing connections built in e deal for installation where space is limited e Adaptor plates available e Retrofits to Whale Elegance taps by using mounting plate See below Elite Tap Range MT0O111 MT1111 Elite Tap Chrome 1 Year Warranty Use in Pressure Switch and microswitch systems with easily replaceable Microswitch Taps and Showers Model Specifications Model Finish Colour of Trim Product Code With Microswitch Product Code Without Microswitch Diameter of Mounting Hole Materials in Contact with Liquid Connection to Quick Connect 15 mm Plumbing Connection to 10 mm Flexible Hose Connection to 13 mm Flexible Hose Service Kit Elite Retrofit Mounting Plates Model MT0112 Colour Chrome For guide on winterization see page 64 Long Spout Chr
15. or supply of the Products In particular the Company shall not be liable without limitation for e Loss of profits increased production costs or other economic injury or loss e Loss of contracts or opportunity and or e insofar as is permitted by applicable law damage to property of the Buyer or any third party The Company shall under no circumstances be liable for any breach of its obligations hereunder and or under any contract governing sale and purchase of the Products Contract resulting from causes beyond its control including but not limited to fires strikes lockouts insurrection or riots terrorism or civil disorder embargoes wrecks or delays in transportation requirements or regulations of any governmental authority tempest earthquake or other natural disaster flood bursting or overflowing of water tanks failure or shortage of power fuel or other utilities or loss of data and or communications due to causes such as those referred to in this paragraph This statement sets out the Company s entire liability in respect of the Products and the Company s liability under this statement shall be in lieu of all other warranties conditions terms and liabilities express or implied statutory or otherwise howsoever except any implied by law which cannot be excluded All warranties conditions and other terms implied by statute or common law save for the conditions implied by section 12 of the Sale of Goods Act 1979
16. pump should turn on when the cold tap is opened and switch off immediately when the cold tap is closed NB There will normally be some pulsations at low flows The hot side may take about 10 seconds to react both on and off due to cushioning effect in the water heater For integral socket based pressure switches carefully tighten carefully tighten the locknut until it is tight keeping the adjustment screw in position THREE GOLDEN RULES 1 NEVER allow the pump to run dry 2 NEVER allow the pump to run continuously for more than 15 minutes 3 The pump assembly MUST be unplugged BEFORE putting the pump back into the refilled water container Please note this Pressure Switch information is intended as a general guide only For servicing and product advice for your specific vehicle contact Whale Support tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 email info whalepumps com If setting of the pressure switch is still not correct you may experience Pump running continuously even with tap closed If undiscovered could result in pump failure and flat battery Most likely causes are that present voltage is significantly lower when last adjusted or water container is empty CURE Re adjust switch or refill container Pump does not run at all If not due to blown fuse or faulty connections then most likely cause is excessive continuous running See above CURE Replace pump and re adjust switch Pump runs intermittently ON OFF ON
17. the taps and showers before turning off the water pump Then drain the water system as the water pressure will continue to escape through the leak and will cause water damage to your van Contact your local dealer to rectify the leak s While checking the taps and showers you may hear the pump turn on and off a few times If you hear this turn on and off all the taps for 10 seconds individually to remove any trapped air from the system I I If the pump continues to run intermittently for short bursts this can indicate a leak as pressure is being lost Follow all the water pipes and check if there is any water leaking from joints or if a pipe is burst l Should you find a leak at a joint tighten the joint or push the pipe fully into the Quickfit fitting to dry up the water and wait to see if the problem persists If you find a burst pipe or damaged tap shower we recommend that you contact your nearest Caravan Motorhome dealer After the cleaning agent has remained in the system for the required time purge the system by running 2 or 3 full tanks of water through the system using all taps and showers in the mixed position Change your ter Finally your system is ready for use If you have successfully carried out this guide please check your water heater is functioning correctly to do this please follow the manufacturers instructions Enjoy the new season Recreational Vehicles Tips and Guides Adjusting your Pressure Switch Your pre
18. with will helo Keep the water system in good working order To lubricate the o rings use a water based water system is to be used lubricant such as silicone grease DO NOT use Vaseline or cooking oil as this will corrode the rubber Please note these tips are intended as a general guide only For servicing and product advice for your specific vehicle contact Whale Support Tipe and Guides tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 email info whalepumps com Check power supply Attach leads clean connections Pump does not run No power to pump Replace fuse Do not exceed recommended fuse Fuse has blown j size of 5 Amp automotive D Blockage in pipework Check pipework for kinks Check that water tank is not empty Pump runs but no water E ine eiOUn Check strainer is not blocked appears ee eae Check all connections from tank to inlet of pump are secure any air leaks will prevent prim Water leaki t outlet si f Check pi k fitti f ater leaking at outlet side of Chec PPL fittings for Pump IRS but wil not saich of pump leaks and repair Check pipework fittings for leaks and repair Check system drain plugs are closed Water leaking at outlet side of pump Check water supply level wer Oea Pump cycles on and off periodically when all taps are Water leaking at outlet side of closed Normal with a partially pump Opened tap Possibly caused by dirt particles in the valves Th
19. 6502 DX6503 DX6504 Contact Whale Support for list of available spares 0845 217 2922 Space Heatings Recreational Vehicles Water Heater Range Full Range of Gas and Electric Storage Water Heaters 13L High Capacity e Compact designs e Highly durable burner design More internal living space e Robust polypropylene Insulation e Easy Installation Retains heat for longer e Choice of settings Shorter re heat times Fast heat up or low current draw e 3 year warranty e New flue design e Simple to use ON OFF control panel Easily installed no cover required e 13 ltrs capacity 13L Water Heater e Pressure relief valve with drain function e Weighs only 10kg dry wieght 3 year Warranty Product Meets Grade Ill Classification of Thermal Installation and Heating EN1645 1 Drains entire water system faster Model Specifications Vehicle Side Wall Model WH1302 Water Capacity 13 litres EE Pressure relief valve setting 2 6 bar S 3 S Maximum water inlet pressure 1 9 bar Gas Gas Type Butane and Propane CAT 13 29 37 Plan Vi 335mm 137mm Cutout in Wall CAT ISB P 30 ake a 470mm Heat Input net 1 25kKW Petree Gas Consumption 93 g hr Gas Connection 8mm compression fitting E Electricity Supply 12V dic ZIO EC 50 Az Electric lowest Eco Setting 750W Electric highest setting 1500W Max Current Consumption 12V 0 36 Amps 0 01 Amp on standby Vehicle Floor lt ah a Max Current Consumption 230V 2 6 5 2
20. 9 bar Gas Gas Type Butane and Propane CAT 13 29 37 CAT I3B P 30 137mm out in Wall Heat Input net 1 25kW Plan View ae Gas Consumption 93 g hr Gas Connection 8mm OD copper tube Vehicle Side Wall Electricity Supply 12V alC 230V arc 50 Fz Electric lowest Eco Setting 750W g Electric highest setting 1500W 3 Max Current Consumption 12V 0 36 Amps 0 01 Amp on standby 3 Max Current Consumption 230V 6 5 Amps 1 5kW settings Approximate heat up times 15 to 70 degrees C Gas Operation 26 mins J Electrical Operation 20 mins A el ae 2 Gas amp Electrical Operation 12 mins Certified to the following directives Low Voltage Directive 2006 95 EC Gas Appliance Directive 90 396 EEC EMC Directive 2004 108 EC Directive 74 483 EEC including 2006 96 EE Vehicle Type Approval Cold Water in Hot Water out Front View Suitable for Caravans Motorhomes and Mobile Applications All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor models available to vehicle manufacturers only Recreational Vehicles Water Heater Installation Typical Gas Pipe gE Vehicle Floor Flue cover Contact Whale Support for details of your local Whale Authorised Dealer Whale Support 0845 217 2922 Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas enginee
21. Amp Side View Approximate heat up times 15 to 70 degrees C Gas Operation 43 mins Hot Water Out Electrical Operation 32 mins Gas amp Electrical Operation 20 mins Certified to the following directives Low Voltage Directive 2006 95 EC Gas Appliance Directive 90 396 EEC EMC Directive 2004 108 EC Directive 74 483 EEC including 2006 96 EE Cold Water in Vehicle Type Approval Front View Suitable for Caravans Motorhomes and Mobile Applications All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor models available to vehicle manufacturers only Recreational Vehicles Full Range of Gas and Electric Storage Water Water Heater Range Heaters 8L Rapid Heat e Compact designs e Highly durable burner design More internal living space e Robust polypropylene Insulation e Easy Installation Retains heat for longer e Choice of settings Shorter re heat times Fast heat up or low current draw e 3 year warranty e New flue design e Simple to use ON OFF control panel Easily installed no cover required e 8 ltrs capacity e Pressure relief valve with drain function e Weighs only 8kg dry wieght Drains entire water system faster 8L Water Heater Model Specifications 3 year Warranty Model WHO0802 Vehicle Side Wall Water Capacity 8 litres Pressure relief valve setting 2 6 bar Maximum water inlet pressure 1
22. F Customer Support Services Whale employees are committed to providing excellent customer service product installation and maintenance advice Whale Customers Say It is very reassuring in this cut throat profit pushing world to find a company like yours that not only talks about customer satisfaction but strives to make this happen Cyril Hucker Caravan Owner I find it very refreshing that Whale water systems obviously cares for its customers over the smallest detail Geoffrey Beaven It is refreshing to find a manufacturer that not only supplies first rate products but also gives excellent back up service Brian Jarvis Caravan Owner This has got to be the finest after sales service I have experienced What a superb company to deal with Rodney Grainger Caravan Owner Whale Support tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 Whale Heater Support 0845 217 2922 Whale Munster Simms Engineering Ltd Old Belfast Road Bangor BT19 1LT N Ireland info whalepumps com tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 whalepumps com info whalepumps com whalepumps com Call us directly for product and installation advice NOTES Whale Support tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 info whalepumps com whalepumps com Call us directly for product and installation advice produced and created by treehouse communications t 44 0 28 9022 4522 Ref cok
23. Model Specifications gt Watermaster eae _ Weight 0 5 kg 1 06 lbs EP1322 and EP1622 Models Feature Materials Pump Body ABS Seals Nitrile Strainer Polpropylene Whale Easyplug Impeller Stainless Steel PBT Cable PVC Grease Seal Nitrile Wire PVC insulated copper Hose PVC Plug PBT Fuse 5 amp Automotive Simply squeeze and pull to disconnect EP1322 and EP1312 Watermaster with Premium Pump recommended for multi outlet applications EP1622 and EP1612 Watermaster with High Flow Pump with higher flow rate for showering Performance Data Flow Rate Per Minute Current Draw Model Premium High Flow Product Code EP1312 amp EP1322 EP1612 amp EP1622 Discharge Head Om 0 ft 13 2 lirs 15 8 irs 3 6 amps 3 8 amps 1m 3 ft 11 75 ltrs 14 8 ltrs 3 3 amps 3 7 amps 3m 9 ft 9 25 ltrs 12 8 Itrs 2 9 amps 3 5 amps Please note Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan 98mm Watermaster rn Socket 3 Please note see page 12 for New Watermaster IC Pump Controller for use with EP1612 pump Side View Front View Product Codes Watermaster Range Descriptions ES1000 Whale socket compatible with microswitch taps and AquaSmart system for Submersible pump systems ivory ES1001 Whale socket with built in pressure switch ivory Watermaster Socket Microswitch Service Kit AS5005 see page 65 Watermaster Service Kit AK8834 see pag
24. OFF etc Seen as pulsing flow from tap or as inability to set constant water temperature water goes hot cold hot cold instead of constant warm Most likely cause is that present voltage is significantly higher than when last adjusted CURE Re adjust pressure switch if problem persists add a Whale Surge Damper WS7205 Pump runs very noisily but does not pump water Likely to occur after water container has been refilled Pump is air locked and is fighting to get air out and water in CURE Unplug from the socket allowing pump to flood and reconnect by plugging in again The correct sequence when refilling the container is to unplug put pump into container then reconnect Pump continues to run for up to 30 seconds after tap is turned off This is not a problem This is a characteristic of pressure switch systems caused by the dampening effect of the hot water heater or surge damper on the cold side If after following these procedures the system continues to pulse when all taps are closed there may be a leak in the system Please contact Whale Support for further guidance Tips and Guides Recreational Vehicles Tips and Guides Smartflo Onboard Pump Guide WINTERISING If water is allowed to freeze in the system it can expand causing pipework and appliances to split crack or burst To best avoid this damage completely drain the water system using the guideline below Ideally carry out this procedure prior to moving th
25. WU1282 Stem Adaptor 2 Hose Hose Length 1 25 m 4 1e ft Service Kit See page 65 Elite Shower 111mm 4 3 75mm 3 50mm 2 YO These taps are intended for use in freshwater systems in recreational vessels vehicles only Taps and Showers Recreational Vehicles Elegance Tap Range RT2007 Elegance Mixer Long Outlet 1 Year Warranty Mixer Faucet Long Outlet Front View Taps and Showers Elegance Tap Range Ideal for use with Pressure Switch or Microswitch Systems e Easy installation e Ideal where installation space is limited e Connects directly to Whale Quick Connect 12 mm plumbing e Full range of mixer and cold only taps e For systems operating at up to 2 4 bar 35 psi e Lightweight e Mixer tap standard outlet comes with combined tap and shower outlet see page 49 Model Specifications Model RT1010 RT1210 RT2010 RT2210 Description Single Tap Mixer Tap Cold Only Standard Outlet Colour White Hose Connections 12mm 2 Threaded 12mm Yo Threaded Materials in Contact With Fluid Base Plate mm 113 x55 113X55 164 x55 171 x62 4 e x 2 v 4 e x 2 Y 6 he x D 1 6 3 4 x 3 7 Depth Beneath Surface 92 mm 3 1 5 60 mm 2 3 92 mm 3 60 mm 2 Connection to WU1512 WX1532 WU1512 WX1532 Quick Connect 15 mm Connection to 10 mm WU1280 Not WU1280 Not s Flexible Hose WU1204 Applicable WU1204 Applicable Connection to 13 mm WU1282 WX1532 WU1282
26. We help create great o leisure experiences AiWhale Caravan and Motorhome VY Expertise in pump and heating solutions for leisure V Investing in innovation Y Providing reliable products to improve your van experience V Offering the highest levels of support and service Heating and Water System Range 2013 Proud to manufacture in the UK SE Ce Water Pumps amp Supply Taps amp Showers Water Heating Space Heating Plumbing NEW Intelligent Control E About Us Whale Meet the Whale Team 5 What the industry says 6 What the press say 1 E NEW intelligent Control Van Intelligent Control Panel 10 f 1 f 1 Watermaster IC Pump Controller 12 Whale still leading INNOovation NEW 4kW High Output Space Heater 14 Space Heater Range 16 Whale offers a professional and personal service The company s Water Heater Range 20 expertise has been built on over 40 years of manufacturing pumps and E Water Pumps and Supply water system products for the recreational vehicle market Aarna TESES Vater Demet even as Smartflo Freshwater Pump Range 26 Underfloor 40L Fresh Water Tank 28 Watermaster Freshwater Connection Range 30 Submersible Freshwater Pump Range 32 In Line Booster Freshwater Pump Range 34 Aquasource Mains Water Connection 35 Portable Pump Kit 36 Superfill Pump Kit 38 Plumbing Systems 39 E Taps and Showers Metal Tap Range 44 Elite Tap and Shower Range 46 Elegance Tap and Shower Range 48 Swim n Rinse Exterio
27. _180 52 v7 _ 0712
28. ace and Water Heater products must be installed and votre serviced by a qualified gas engineer in accordance with the appropriate installation COMBUSTION AIR INLET instructions Underfloor models available to vehicle manufacturers only cialis Contact Whale Support for details of your local Whale Authorised Dealer Whale Support 0845 217 2922 Space Heating Accessories Flue Mounting Flexibility e Flexible ducts for easy installation e Flue pipes mounted under floor for safe and discreet space saving e Available in various lengths 0 75m FK2075 1 25m FK2125 2m FK2020 Be 3 Pin Plug e Simply plug in no wiring required Choice of Vent Colours e To suit your interior decor Beige Black and Cream e Range includes fixed and directional options Directional Fitting Fixed Fitting Directional Fitting Fixed Fitting Directional Fitting DX6511 DX6516 DX6531 DX6536 DX6521 aa Recreational Vehicles Space Heater Range Simple to Use Control Panel e Simple to use with position stops to prevent accidental adjustment e Three Heat Settings Quiet Night Time Setting on electric 500W Heat Boost Setting on electric 2000W Frost Protection Setting e Easy to mount e One 3 5m cable with modern connectors Range of Ducting Fittings e For standard 65mm air ducting for cold air inlet and hot air outlet S E End Cap Fitting Straight Fitting T Fitting Y Fitting DX6501 DX
29. ale 0 AV IVS WU1273 1 Year Warranty Debris Filter Solenoid valve WU1273 1 2 BSP 12mm Quick Connection WU1232 When installing the solenoid with a float switch for automatic tank filling cut off we recommend that a relay is used to ensure that the solenoid current draw does not damage the float switch A WARNING During operation the solenoid coil can become hot Do not leave activated for extented periods of time more than 15 mins since the solenoid coil will become hot and unnecessary battery drain may occur Accessories Recreational Vehicles Tips and Guides Pre Season Water System Preparation Follow this guide to prepare your leisure vehicle for the new season After following this guide change your water filter If you have a Whale AquaSmart system change your Whale WF3000 Water Filter If you have an in line filter in your plumbing system Whale recommend you your plumbing system Whale recommend you use WF1230 Aquasource Water Filter Close all drain valves in your van s water system Re attach your shower head Ensure all taps and showers are positioned over sinks and drains Check condition of leisure battery if it is below 12V please connect to mains electricity supply C VAN Rinse out fresh and waste water tanks with water add a non caustic cleaning and purifying agent M HOME Add a non caustic cleaning and purifying agent to the fresh water tank Completely fill your fresh wate
30. applications Pages 39 43 Typical Whale Water and Heating Installation WHALE TAPS AND SHOWERS Whale modern style taps and showers are lightweight and the range includes models for use with either micro switch or pressure switch systems Pages 44 50 WHALE WATER HEATING Our range of water heaters include high capacity and fast oo Ee heat up models operating on gas and or electric Pages 20 23 WHALE SPACE HEATING WHALE PUMPS AND WATER SUPPLY A full range of blown air space Our wide range of pumps are designed heaters designed to maximize to deliver smooth constant supply living space inside the van Pages 24 38 Pages 14 20 T m Quality Every product fully tested every time At Whale we pride ourselves on applying sophisticated manufacturing technology coupled with the latest design techniques Whale employees are committed to providing excellent customer service Innovation Award winning designs Whale s proven pioneering technology has led the way for decades Innovations in pumps plumbing systems and advanced electronics have resulted in ground breaking products such as Whale Underfloor Space Heating pump and heating technology and a new Intelligent Control range of complete water management systems Service Tried and tested trusted for decades Our strong reputation for reliability has been built on decades of experience in UK manufacturing We support our produ
31. are to the fullest extent permitted by law excluded from the Contract Subject to the remaining provisions of this Statement of Limited Warranty the Company s total liability in contract tort including negligence or breach of statutory duty misrepresentation restitution or otherwise arising in connection with the performance or contemplated performance of the Contract and supply of the Products shall be limited to the Contract price Nothing in this Statement of Limited Warranty shall operate so as to exclude or restrict the Company s liability for death or personal injury caused by its negligence The Company shall NOT be liable for any condition warranty or representation made by a distributor or other person acting on behalf of the Company unless expressly confirmed by the Company in writing This Statement of Limited Warranty shall be governed and construed in accordance with Northern Irish law and all disputes arising in connection hereto shall be submitted to the exclusive jurisdiction of the Northern Irish Courts Table 1 Product type 2 years 3 years 5 years 10 years Universal Series Pump vV Chromed metal taps TT M Smartbail Bilge Pump Orca Bilge Pump Supersub Bilge Pump Space Heater Water Heater Manual Bilge Pump v Manual Freshwater Pump v Manual Toilet Pump _ y Quick Connect Plumbing fittings v WhaleX tubing M KASS
32. as a guide only and represents a typical caravan water and heating system installation For advice on your specific installation contact Whale support e eee ee ee e ee 2 Recreational Vehicles Plumbing Whale Quick Connect Semi Rigid Pipework Whale Quick Connect colour coded semi rigid pipework is available in 12 mm Medium Density Polyethylene MDPE 15mm is also available in high performance Whalex material The pipework s flexibility enables tight bends to be formed hence reducing both the number of fittings and time required at installation Whale Quick Connect semi rigid pipework offers the integrity of metal but the usability of plastic and is fully tested and recommended for use with the complete range of Whale fittings Pi Bend radius for Minimum Bend Radii Recommendations 12mm pipework All grades of Whale Quick Connect semi rigid pipework are flexible and can be a t bent into a tight radius to facilitate easy installations This reduces the number of SOAS fittings required and the cost of the total water system Wa gt bend radius for 15mm pipework is 75mm Installation Guide Step 1 Cut pipework to length by making a straight clean cut using Whale cutters WX7950 see fig 1 Step 2 Simply push the pipework length into the fitting to the second internal stop see fig 2 Step 3 To release pipework Push back the grey collet into the fitting then hold the co
33. as a priming pump for use with the Whale In Line Electric Pumps see page 34 GP1309 Model Specifications Tiptoe Pump 5 Year Warranty Model Tiptoe Product Code GP1309 Hose Connections Suitable for 13 mm 2 Flexible Hose Weight 0 4 kg 0 9 Ibs Materials Pump Body Acetal Nylon Polypropylene Seals Neoprene Nitrile Phosphor Bronze Fasteners Stainless Steel Service Kit AK1304 Service Kit for Tiptoe Mk 3 and Mk 4 Models See page 65 6 46 Maximum Suction Lift 2 mm7 it Maximum Discharge Head 4m 12 ft Maximum Output 7 ltrs 1 85 US gals per Minute Side View Manual Pumps Recreational Vehicles In Line Pressure Switch WU7207 In Line Pressure Switch 1 Year Warranty Accessories In Line Pressure Switch Allows Regulation of the Pressure in your Water System e Adjustable cut in cut out pressure setting e Suitable for installation into 12mm Whale Quick Connect or 2 flexible hose systems e Controls the pump turning it on and off by sensing changes in water system pressure e Recommended for use with Whale submersible and in line booster pumps see pages 32 34 Model Specifications Model Pressure Switch Product Code WU7207 Weight 0 063 kg 0 14 Ibs Hose Connections Suitable for Whale Quick Connect 12 mm and 10 mm Flexible Hose Current Rating 10 amp 12 V d c systems 5 amp 24 V d c systems Maximum Pressure 2 bar 30 psi Materials Body Acetal Seals and Valves Nitrile EPDM
34. ce Heater Range NEW Space Heater NEW 4kW High Output Underfloor Space Heater nioenea Output More Internal s eee Living Space Lightweight yet robust The latest addition to Whale s simultaneously saute wader aaa ee ee space heater range the vehicle weatherproof body i Quick Connect Electrics Higher heat output Maximum Low voltage connection plug performance aA New boost setting balances gas and electric inputs to effectively and efficiently adjust the heat output e Maintains a comfortable living environment e Uses both gas and electric for higher powered heating e New twin ducting system for more installation options and higher heat output Versatility Flexible l mounting Micro Processor Controlled e Lightweight design Rapid Heat Supply Ease of Installation options With built in fault diagnostics e No chimney or flue covers required New twin ducting system Fits standard 65mm and 75mm air ducting e Mounted underfloor more space inside e Intuitive and simple controls Please note All Whale Space and Water Heater products must be installed and serviced by a qualified gas engineer in accordance with the appropriate installation instructions Underfloor models available to vehicle manufacturers only Space Heating Recreational Vehicles Accessories Space Heater Range Typical Installation z Cole ir Inet HotAir Quiet i ae PTE UAE oe Front View j ng ON Gas Pi
35. cts with advice and service kits many years after the original fit Recreational Vehicles The Team Meet the Whale Team Sarah Baird Steed Barbour Alex Duggan Richard Bovill Aiden Devlin Jacqueline Morrow Commercial Manager Customer Support Customer Support Engineering Manager Customer Service Marketing Executive Engineer Engineer Representative a La _ F p a i i Stanley McFarland Chris Ragg David Smyth Mark Walmsley John Matchett Engineering Director Project Engineer Design Engineer Product Manager Quality Engineer Whale Out and About 7 MOTORHOME CAR WS Cy APA CARAVAN Le 1 F 14 9979 l CARAVAN SHOW CAMPING SHOW P och LR WF E BEST SMALL BEST SMALL BEST SMALI Hi Caravanning oe El COMPANIES COMPANIES COMPANIES 16 2 BCT 2012 NEC BIRMINGHAM 15 24 FED 2073 HEC BAMINGIAN Club ae TO WONK CON f TOETOE EN i TORONnNEON The Friendly Club About US Recreational Vehicles The Industry What the industry says The Centre for Competitiveness are delighted that Whale ci om mpetitiv eness Munster Simms Engineering Ltd have joined an elite group rene sae of organisations by winning a NI Quality Award The process provides an independent in depth review of all aspects of an organisation s activity Their solendid achievement provides a ringing endorsement of the benefits of the process and has helped the company to sustain a very high level of performance over tim
36. d customer service delivered through efficient engineering and production processes Our success has been recognised through gaining ISO 9001 2008 Quality Management System and ISO14001 2004 Environment Management System and BS OHSAS 18001 2007 Health and Safety Management System Whale Trade Names Whale Babyfoot AquaSmart Smartflo Van Whale IC Watermaster are trade names of Munster Simms Engineering Limited Bangor Northern Ireland Also trading as Whale Patent and Design Registration Applications SPACE HEATER WATER HEATER RANGE pages 14 to 23 International PCT Patent Application WO 2011 029826 WHALE WATER HEATER RANGE pages 20 to 23 DUAL ELECTRICAL ELEMENT WITH SINGLE THERMOSTAT Patents pending in Europe 10705275 5 Australia AU 2010213125 and New Zealand NZ 595169 WATERMASTER page 30 to 31 Patents pending in Europe 11184422 1 and the United Kingdom 1117353 1 AQUASMARPT page 24 to 25 This product is protected by the following granted patent United Kingdom Patent No GB 2 409 703 AQUASOURCE page 35 to 57 This product is protected by the following granted patent United Kingdom Patent No GB 2 289 747 WATERMASTER IC page 12 to 13 Patents pending for water supply for a mobile home in UK patent no GB2409703B x le 4 NORTHERN IRELAND a al QUALITY AWARD marona Canavan hanes Counce Lanku INVESTOR IN PEOPLE GBO7 72122 GB94 3543 GB04 62920 GEST SMALL COMPANIES To ORE
37. e George Wilson Centre For Competitiveness It s great to see a long established firm not resting on its laurels but even in tough times putting substanial sums into researching and developing new products and bringing them into the marketplace Caravan INDUSTRY nex ono David Ritchie Editor Caravan Industry and Park Operator Publication 6 About US Recreational Vehicles Lou a a WINNER What the Press Say imam CaravanTimes Readers Pon 2071 What the Advertising press Say In our industry there will be fewer more clever useful and innovative products this year than the new water heater from Bangor based manufacturer Whale The timing couldn t be better while so many parts for leisure vehicles today are sourced from mainland Europe and subject to wild exchange Whale re avel lighter with Whale Wheels Amped haat Dir lostoot eaim war A Upim BES tere bent E ap imas As fora al aby name gr 4 A ae 4 or WATER HEATING WATER SUPPLY SPACE HEATING We Pe t F Las 026 J27 OS rate fluctuations it s great to OWhale m Whale 1929275 see a homegrown company E Bg ng FAT yg An thd citation offering a real alternative Rob Ganley Editor NCC The Business New from Whale A new innovation in system control The latest in a long line of innovation from Whale Whale s IC products offer advanced technology systems for caravans and mot
38. e 65 ES5000 Whale socket with Microswitch white ES5001 Whale socket with built in pressure switch White To lubricate O ring and make connection of plug to socket easier use a water based lubricant such as silicone grease Please note Do not use vaseline to lubricate O ring e The plug on EP1312 EP1612 incorporates a clip to hold hose and pump from the ground while not in use e The plug on EP1322 EP1622 incorporates an easy release mechanism to disengage plug from retaining wings simply push in sides for easy release Recreational Vehicles Watermaster Range Watermaster Socket 1 Year Warranty Hose Holder Keeps hose clean when refilling Aquaroll Whale Pumps and Supply Recreational Vehicles Submersible Pumps Whale SHAME RS IBLE Iw Be Purr cE High Flow Premium Submersible Pump 1 Year Warranty EIG SUBMERSIBLE 129mm 5 1 4 109mm G 4 5 16 36mm 1 7 16 Front View Whale Pumps and Supply Submersible Freshwater Pump Range Higher Flow Rates and Greater Life Compact quiet lightweight design suitable for use with pressure switch and microswitch systems Ideal for use pumping from external water containers Standard Pump 10 Itrs min GP1002 e Simple compact and an economical solution e ideal for basic one outlet applications Premium Pump 13 lItrs min GP1352 e Reliable general purpose and suitable for multiple outlets
39. e Long life very quiet with low power consumption e An inexpensive way to update a manual to an electric system HighFlow Pump 16 Itrs min GP1652 e Market leading submersible pump for flow performance suitable for showering Model Specifications Model Standard Premium High Flow Voltage ANKE 12V oles 24V d c 12 cc Pump Sub Sub Sub Sub Submersible Pump Old Model GP8015 CRESS GP8825 GP1652 Fuse Size 5 amp automotive 5 amp automotive 3 amp automotive Weight 0 15kg 0 3 Ibs Connection to Flexible Hose 10 mm bore hose Suits 10 mm or 13 mm Bore Hose Connection to 12 mm Quick Connect Plumbing WU1211 Stem Adaptor 11mm 12 mm see page 40 Materials in Contact with Liquid Pump Body ABS Seals Nitrile Strainer Polypropylene Impeller Stainless Steel New model codes are direct replacements for old model codes Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan motorhome Performance Data Model Discharge Head O m Oft 1 m 3ft 3 m 9ft Pump performance may vary depending on the plumbing system and restrictions on outlets in your caravan motorhome For best performance Maximum continuous operation should not exceed 15 minutes Standard 12V d c GP1002 10 3 Itrs 2 4 amps 8 75 ltrs 2 2 amps 6 76 ltrs 2 0 amps 12V d c GP1352 18 2 rs 3 6 amps 11 75 ltrs 3 3 amps 9 75 ltrs 2 9 amps Premium Flow Rate Per Minute Current Draw
40. e caravan motorhome to its winter location The movement of the vehicle will encourage residual water to drain from the system Regularly replace the submersible carbon filter WF3000 at least twice a season as excessive restrictions in the system can cause the pump to work harder Turn the pump off open all taps mixers in the mid position including the external shower if fitted Remove shover hat nig te ote shone ted and shakeit Ensure pipework does not vibrate against the floor or walls by moving it clear Grey pipe insulation can sometimes be used to achieve this Position manual valve handles as shown below PRIMING YOUR SYSTEM To maximise the performance of your pump follow these guidelines of how to re prime your pump every time the water supply is reconnected Place AquaSmart carbon filter WF3000 into the water container Switch on 12v d c supply to pump Where grey waste tanks are fitted remove all sink plugs and open any other drain points if present and leave open OO sa ig carci eee Internal pump turn on and allow to run to expel additional water for 2 minutes User Tip It is important that the o rings on the suction side of the pump are kept in good User Tip If internal pump is accessible disconnect outlet pipe and turn on condition and well lubricated This will make the connection of the plug to socket easier and pump to purge water into an adequate basin Only reconnect the pump
41. ew Circlips 1 Handset Service Kits and Accessories RT9000 Microswitch Service Kit AS5146 Shower Hose 2 BSP White Contains 1 2 s Bsp Shower Hose 2 1m 1 7m AS5145 Shower Hose Kit white AK7208 In Line Pressure Switch i Ri Service Kit a ence AS5148 Hose for Swim n rinse 1 1 5 m Hose Assembly Contains 1 O ring valve Contains 1 2 s Bsp Shower Hose 2 1m 4 Waive Stem AS5147 Shower Hose 2 1m White 1 Microswitch Contains 2 O Rings AS5050 Shower Elbow Service Kit 1 Valve Spring 2 2 1 m Hose Assembly Contains 1 Ring 1 O ring tailpiece 1 Shower Elbow 1 Diaphram AS5149 Shower Hose Connection 1 O Ring 1 Valve Service Kit White Contains 4 O Ring AS5645 Shower Hose Kit Beige AK7209 Inline Pressure Switch Service Kit 2 Outer Collar Contains 4 O Rings for grooved stem version 2 Hose Ferrule 1 Shower Socket suitable for 12mm Quick Connecter 1 Bush Contains 1 O ring valve AS5623 Combo Handset Beige 1 Hose 1 5m 1 Valve Stem Contains 1 O Ring 2 Oller ole 1 Microswitch 1 Handset 2 Hose Ferrule 1 Valve Spring 1 O ring tailpiece AS5625 Elegance Long Spout Beige AS5649 Shower Hose Connector Beige 1 Diaphram Contains 1 O Ring Contains 4 O Rings Valve Cad Seren 2 Outer Collars 4 Handset 2 Hose Ferrule EM9402 Aquasource Mains Connection Contains Adaptor to connect to service towers Contains 1 Elbow Piece Assembly EM9403 Aquasource Mains Extension AK6310 Replacement Spout Chrome Contains 7 5m lay flat mains
42. fers to pumps acting at zero lift and zero head Actual performance may vary depending on the application installation and environmental factors Neither the accuracy nor completeness of the information contained in any Product brochure is guaranteed by the Company and may be subject to change at its sole discretion The Company may at its sole discretion change the technical performance dimensions or appearance of any of its Products without prior notification to purchasers The Company shall not be liable to a purchaser for any indirect or consequential loss or damage whether for loss of profit loss of business depletion of goodwill or otherwise costs expenses or other claims for consequential compensation whatsoever howsoever caused which arise out of or in connection with the use of a Product Where dimensions are stated such dimensions are for guidance only Inch measurements are conversions from millimetre dimensions and are shown to the nearest 1 16 US gallons volumes are conversions from litres and are also shown for guidance purposes only to the nearest 1 16 Please contact the Company directly if precise measurements are required Please note All products shown in this brochure are designed for use in caravan recreational vehicles and are not suitable for installation in domestic applications Unless otherwise stated in your manufactures user information Whale s policy is one of continuous improvement and we reserve the r
43. hose Contains 1 Nozzle nea AS5626 Tap Shower Upgrade Kit Beige ace 3 Hose fitting connectors Contains 2 Knobs and spindles 18 J 1 Ring Blue pout EM9406 Aquasource Mains Connector 1 Ring Red Contains 1 Push fit female mains connector Service Kits and Accessories AK6350 Replacement Spout White Contains 2 O Rings 1 Nozzle Gold 1 Spout 1 Tap connector EM9407 Aquasource Plug Adaptor Contains Adaptor compatible with Truma Crystal II and Compact Sockets AS8836 Dual Connector Plug Assembly Kit Dual Connector Kit Contains 1 Retaining Screw 2 O Rings 1 Plastic Plug 4 Screw Grubs 4 Contact Pins AS8839 Cap and Gasket Dual Connector ABS BSP Ft Kg Ibs ltrs min ltrs mm m PBT PVC V d c Acrylonitrate Butadiene Styrene British Standard Pipe Thread Feet Kilograms Pounds Litres per Minute Litres Millimetres Metres Polybutylene Terephthalate Polyvinyl Chloride Voltage Direct Current Inches Service Kits and Accessories MUNSTER SIMMS ENGINEERING LIMITED AND WHALE WATER SYSTEMS INC a subsidiary of Munster Simms Engineering Limited Company STATEMENT OF LIMITED WARRANTY The products manufactured and supplied by the Company Products are warranted to be free from material defects in design workmanship and material under normal use Defects for unless otherwise extended in advance in writing by the Company a period of 12 months from date of
44. iagnostics system Micro Process controlled 181mm Easily accessible components e Vehicle in motion approved for motorhomes Cold Air Inlet SH2212B Underfloor Gas and Electric Model 3 year Warranty Hot Air 226mm Outlet 288mm Front view Combustion Air Inlet Recreational Vehicles Space Heater Range Installation Options Internal Installation Intuitive and simple controls e Electric settings 500W 1000W 2000W e Gas setting e Circulation fan setting HOT AIR OUTLET DUCT Certified to the following directives e Low Voltage Directive 2006 95 EC e Gas Appliance Directive 90 396 EEC e EMC Directive 2004 1 08 EC j COMBUSTION AIR INLET EXHAUST FLUE Model Specifications VEHICLE FLOOR Model MODEL SH2201 Internal Gas Only MODEL SH2202 Internal Gas and Electric MODEL SH2211B Underfloor Gas Only MODEL SH2212B Underfloor Gas and Electric Underfloor Installation Gas Gas Type Butane and Propane 29 37 or 30mbar regulators COLD AIR Heat Input Gross 2 0 kW NL Gas Connection 8mm Compression fitting 5 HOT AIR Maximizes Current Consumption 12V 1 6 Amps lt 20W 5 CLEE Living Space 0 01 Amps on stand by G E Electricity Supply 12V d c 230V a c 50 Hz p Heat Input gross 2 0 Kw Max Current Consumption 230V 9 Amps 2kW settings at Po _ n aa py w Fi 7 5 F y E Max Current Consumption 12V 2 2 Amps 2kW settings a GAS PIPE Please note All Whale Sp
45. ight to change specifications without prior notice Illustrations are for guidance purposes only Whale 2013 All rights reserved Whale is a registered trademark of Munster Simms Engineering Ltd trading as Whale Please note that by contacting Whale Support you will be indicating your consent to receiving product updates recall information help guides and appropriate marketing messages from us via post email or telephone unless you indicated an objection to receiving such messages Santoprene is a registered trade name of Advanced Elastomer Systems LP an Exxonmobil Chemical Affiliate Delrin Teflon and Neoprene are registered trade names of Dupont Neumeurs and Co Monprene is a registered trade name of Technore Apex Truma Crystal II Compact are registered trade names for Truma GmbH amp Co Warranty Affiliations and Accreditations Recreational Vehicle Builder Technical Partnership Our technical support team of highly skilled engineers work in partnership with recreational vehicle builders around the world This collaboration delivers bespoke systems that are ideal for each builder saving both time and money Quality Assurance All Whale electrical products have the appropriate CE Mark hence conforming to the relevant European Union Standards It is not advisable to install electrical products which do not carry the CE Mark Our company aims to consistently provide the highest quality products an
46. is may be cleared by flushing through with Ceaser dean water Alternatively the pump head can be disassembled and the valves carefully cleaned Pump cycles on and off excessively when tap s are open Check pipework for kinks and filters etc are clear Check shower rose taps for blockage and repair Check pipework fittings for leaks and repair Check system drain plugs are closed Excessive back pressure S No water getting to pump Noisy Operation Pump drawing air so gee A SEMI TO PUMO see above E E CORE IGn 8 5 mm minimum bore recommended Low flow T o 7 Check for kinks in pipework Check pipework is not blocked Check power supply to pump uses correct gaugewire 2 5mm2 AWG 13 to give full voltage at pump Check battery is not discharged Pipework connections Replace damaged connections due to crushed overtightened jubilee clips Power supply to the pump P houl ituated besid ter tank BL pina ei een E ump should be situated beside water tan Water leaking at outlet side of Check pipework fittings for leaks and repair pump Check system drain plugs are closed A E Remove clear lid rinse and replace to main P 99 strainer body retain strainer mesh to lid Recreational Vehicles Tips and Guides SERVICING Smartflo Onboard Pressure pumps are robust products that experience few failures Most problems that occur can be cured by following the trouble shooting instructions below which may help you diagnose the fault and pro
47. less Steel Service Kits Microswitch KIt AK1317 Full head service kit AK1318 Strainer replacement AK1320 see page 65 Maximum Wire Size 2 5 mm 18AWG Maximum Head 20 m 66 ft Maximum Lift 3 m 10 ft Each pump s performance will depend on the plumbing system and restrictions on outlets in your caravan When the system is first used or if air is sucked into the system when emptying or refilling your water container Open one hot tap e g kitchen sink Place hose into the external water container onboard tank Insert plug into wall socket and close lid to lock plug in place Switch on 12V d c supply to pump When water is flowing smoothly close hot tap and open cold tap to expel remaining air OAK OMD m Side View Whale Pumps and Supply Following these instructions will maximize the performance of your pump Recreational Vehicles Smartflo Smartflo Pump Typical uses e Providing water from tank to taps e Filling the on board tank from the outside e ONLY 8 Itr pressurised pumps are suitable for caravan or motorhome installation Typical Installation Standard System A The inlet strainer included with this product is ONLY suitable for caravan and motorhome installations that ONLY PUMP FROM AN ON BOARD WATER TANK It is not suitable for mains water connections Smartflo Pump Whale Quick Whale Quick Connect Fitting Connect 12mm WU1204 tubing Wall WX7112 Socket
48. llet in and pull out the pipework length see fig 3 and 4 Please note Do not lubricate the end of the tubing with silicone Plumbing Recreational Vehicles Plumbing Temperature Settings Materials WARNING To prevent scalding regardless of the water heating method or the A control devices used the temperature for the hot water supplied to the taps and Whale Quick Connect Fittings Glass filled Polypropylene showers should be controlled in the range of 43 C to 60 C Whale Quick Connect Pipework Medium Density Polyethylene 110 F to 140 F with a fail safe set at 82 C 180 F CAUTION Ideally the temperature should be set at 46 C 115 F for health and acd i Recommended safety reasons higher settings will increase the risk of scald injury Those at greatest Maximum Operating risk of scald injury include children the elderly disabled and diabetics Conditions T PEE EER Maximi Pressure Temperature Minimum Storage Temperature Hot Water 6 bar 87 psi 65 C 150 F The minimum dry storage temperature is 40 C 40 F Cold Water 12 bar 174 psi 20 C 68 F Please note It is vital that the system is fully winterized to prevent frost damage Minimum Bend Radius Quick Connect 5 x O D of Pipework 12 mm Pipework For guide to drain the filter for winterization see page XXXXX Plumbing Recreational Vehicles Taps Modern Styled Chrome Taps Single Lever Kitchen Chro
49. lter all on one unit e Compatible with Whale Watermaster Truma Crystal II and Truma Compact sockets e Upgrades existing microswitch pressure switch systems e Runs dry without damage e Easily replaceable carbon filter removes nasty tastes and impurities WF3000 see page 56 for details Model Specifications SO aaa Model AquaSmart Product Code AQ0814 Open Flow Rate per Min 5 5 ltrs Voltage 12 V lC Cut Out Pressure 2 bar 30 psi Recommended Fuse Size 5 amp automotive Weight 2 5 kg 5 5 Ibs Inlet Outlet on Pump Connections 12 mm Quick Connect Hose Connections Fittings included for s and 2 flexible pipework Materials in Contact Glass filled Polypropylene Monprene Nitrile with Liquid Stainless Steel PBT PVC Carbon ABS Service Kits Microswitch AK1317 Plug amp filter combo UH081 4 Replacement pump head AK1318 see page 65 Maximum Head 20 metres 66 ft Maximum Lift 3 metres 10 ft Whale Pumps and Supply Recreational Vehicles Typical Installation AquaSmart When the system is first used or if air is sucked into the system when emptying or refilling your water container e Open one hot tap e g kitchen sink e Place carbon filter which is fitted to hose into the water container e Insert plug into wall socket and close lid to lock plug in place e Switch on 12V d c supply to pump e When water is flowing smoothly close hot tap and open cold tap to expel remaini
50. me In board Water Toilet Tanks from an External Water Supply e Easy to use e Compact for storage e Reliable 13 Itrs min flow rate submersible pump Kit includes e 12 V d c premium submersible pump e 1 5m black hose and 1 38m cable e Two pin plug and 12 V d c socket for installation e Full step by step installation instructions Model Specifications Model Superfil Product Code GP1332 Voltage 12 V cic Pump Submersible Fuse size 5 Amp Automotive Weight 0 15 kg 0 3 lbs Materials in Contact Pump Body ABS Seals Nitrile with Liquid Impeller Stainless Steel Hose PVC and Polyprolene Service Kit Socket Gasket AS8092 See page 65 Quick Connect Plumbing System Whale Quick Connect fittings ensure a high integrity reliable plumbing system solution specifically designed for use in mobile applications Save Time and Money by Using Whale Quick Connect Fittings and pipework design ensures easy installation and re usability of components The simple two step installation procedure does not require special tools to make a watertight connection Features and Benefits Unique Double Gripper design provides secure lifelong pipework retention even at high pressures The innovative cage collet eliminates leaks where fittings are installed close to tight bends Collet has internal support ring ensuring o ring seal is held in position and does not distort or leak under pressure High integrity single piece m
51. me Tap 220mm 8 66 e Easy to operate single lever action allows precise flow and temperature control e Simple to install with a single round hole mounting e Supplied with 2 taptails e Securing Kit includes Rubber C washer metal C clamp threaded bar with nut and sealing O ring e For use in pressurised systems onl 11111 p y y Single Lever Kitchen Chrome Tap e Quality chromed brass with ceramic valves 2 Year Warranty 4 72 Single Lever Vanity Chrome Tap e Easy to operate single lever action allows precise flow and temperature control tet e Simple to install with a single round hole mounting e Supplied with 2 taptails e Securing Kit includes Rubber C washer metal C clamp TST threaded bar with nut and sealing O ring Single Lever Vanity Chrome Tap 9 9 2 Year Warranty e For use in pressurised systems only e Quality chromed brass with ceramic valves 45mm 1 77 These taps are intended for use in freshwater systems in recreational vessels vehicles only and are designed for pressure systems only Taps and Showers Recreational Vehicles Taps Single Lever Swan Neck Kitchen Chrome Tap e Easy to operate single lever action allows precise flow and temperature control e Simple to install with a single round hole mounting e Supplied with 2 taptails e Securing Kit includes Rubber C washer metal C clamp threaded bar with nut and sealing O ring e For use in pressurised systems
52. n pump under seating inside caravan e Simply lift out of water container and twist off on to replace e 3000 litres of filtered water e Silverized carbon filter e For details of the complete AquaSmart System please see page 24 This is NOT a bacterial filter e Itis recommended that you change your AquaSmart water filter every 3000 litres or after approx 30 days of use as smells and debris will build up in the filter and effect the pump s performance e Allow filter to sink to bottom of water container before use Easy change filter AquaSource Clear Water Filter For That Refreshing Taste Removes unpleasant tastes and smells from water from in board tanks Simple installation using clips supplied Silverised carbon filter Maintenance free design Can be mounted vertically or horizontally Suitable for use with Whale Quick Connect and flexible pipework Lasts one full season or 4500 litres Installed in the freshwater plumbing pipework usually under the sink see page 41 Model Specifications Product Code Pipe System Used Fitting Required WF1230 Quick Connect 12 mm Connects Directly Using Whale Quick Connect 12 mm Fittings WF1530 Quick Connect 15 mm Connects Directly Using Whale Quick Connect 15 mm Fittings WF1230 10 mm Flexible Hose Stainless Steel Hose Clips WF1530 13 mm 2 Flexible Hose Stainless Steel Hose Clips Maximum Pressure 4 bar 60 psi For guide to drain the filter for winterization
53. nd intuitive to use Plan view e More compact installation 157mm e Better insulation Front view e Improved service access Space Heater SH2201 Internal Gas Model 3 year Warranty e Lightweight unit from only 5 4kg e No internal flue or 454mm chimney required Side view 7 e No wiring simply plug in SH2202 Internal Gas and Electric Model Cold Air Inlet 257mm 270mm Hot Air E Outlet Exhaust Flue 46mm Side view 78mm Space Heater SH2202 Internal Gas and Electric Model 3 year Warranty 157mm Front view 634mm Plan view Recreational Vehicles Full Range of Gas and Electric Ti Space Heater Range Space Heaters i as Caravan Times Readers Poll 2041 SH2211B Underfloor Gas Only Model Features and Benefits suas noar 172mm Inlet Outlet e Frees up valuable storage space Discreet and compact design 121mm i E No internal flue or roof mounted i ie a am en e Versatile amp lightweight Eront view Side view Can be mounted in various locations e Rapid heat supply E SH2211B Underfloor e Simple to use control panel 5 Gas Only Model e Energy efficient design 3 year Warranty Superior insulation Low voltage Exhaust Flue Requires only 2kW gas or 2kW electric Plan view aaa Can run on either Butane or Propane gas e Easy fault finding and servicing SH2212B Underfloor Gas and Electric Only Model 17imm Built in d
54. nd leave open Whee ey atts te onve a rks anderen dan Open any other drain points if present Internal pump turn on and allow to run to expel additional water for 2 minutes Before following this guide ideally carry out this procedure prior to moving the caravan motorhome to its winter storage location The movement of the vehicle will encourage residual water to drain from the system USER TIP Fully drain empty holding tank and flush tank of toilet in accordance with the manufacturer s instructions USER TIP Do not close the fridge door tightly leave ajar to prevent mildew forming Please note Where wet heating systems are fitted please refer to the manufacturer s instructions for winterising These winterising tips are intended as a general guide only For servicing and product advice for your specific vehicle please contact Whale Customer Support Tel 44 0 28 9127 0531 Fax 44 0 28 9146 6421 Email into whalepumps com www whalepumps com Please note this winterising information is intended as a general guide only For servicing and product advice for your specific vehicle contact Whale Support tel 44 0 28 9127 0531 fax 44 0 28 9146 6421 email info whalepumps com Tips and Guides AK1317 Universal Microswitch Kit AK4615 Babyfoot Pump Service Kit Contains 1 Microswitch Contains Diaphgram Valves AK1320 Smartflo Strainer Service Kit O Rings eps Sua ut Contains 12mm Smartfl
55. ng air 2 Use hose retaining clip in plug to hold hose and carbon filter off the ground when not in use 3 If you do not change your i carbon filter as recommended this will invalidate the pump darant outside caravan 4 It is recommended that you pump under seating change your AquaSmart water inside caravan iter filter every 3000 litres or after approx 30 days use as debris will build up in the filter and effect the pump s performance 5 Allow filter to sink to bottom of water container before use For guide on caring for your on board pump see page 62 Whale Pumps and Supply Recreational Vehicles Smartflo Smartflo Now vertically mounted Uses less bunk space e Runs dry without damage e Self priming and has smooth constant flow e Inlet strainer included Model Specifications Model 8 Litre Capacity Product Code UV0814 Open Flow Rate per Min 8 ltrs Voltage TAV ade Cut Out Pressure 1 8 bar Smartflo Recommended Fuse Size 5 amp automotive E eI Weight 1 9 kg 4 2 Ibs Inlet Outlet Size Whale Quick Connect 12 mm OD Female Hose Connections For flexible hose use WU1282 supplied with pump For s flexible hose use WU1280 not supplied with pump Semi rigid Pipework System For Whale Quick Connect 12mm NO ADAPTOR REQUIRED Connections 12mm semi rigid pipe WX7112 not supplied with pump Plan View Materials in Contact with Liquid Glass filled Polypropylene Monprene Nitrile Stain
56. nic Control Module Drain Handle Water supply fill pipe Water level probes o _ _ _ Upper level float switch tank fill Electrical plug connection Lower level float switch 5 Automatic change over Submersible pump Please note This product is available to vehicle manufacturer fit only not available as a retail product Whale Pumps and Supply Recreational Vehicles Watermaster Range d Watermaster EP1322 EP1622 Compatible with Truma Sockets 1 Year Warranty Watermaster EP1312 EP1612 Compatible with Whale Socket 1 Year Warranty Whale Pumps and Supply Watermaster Freshwater Connection Range The Name Says It All e Simplifies the connection between an outside water container into the caravan e Top performance pump e Kink resistant wipe clean hose for easy storage e Suitable for microswitch or pressurised systems e Anti airlock design Product Codes Watermaster Range Descriptions EP1322 Watermaster with 12 V d c Premium pump and plug compatible with Truma Crystal Ile amp Compact socket light blue hose EP1622 Watermaster with 12 V d c High Flow pump and plug compatible with Truma Crystal Il amp Compact socket light blue hose EP1312 Watermaster with 12 V d c Premium pump and plug for Whale Socket dark blue hose EP1612 Watermaster with 12 V d c High Flow pump and plug for Whale Socket dark blue hose se
57. o Quick Connecti Spri FK2075 0 75m Flue Pipe ontains mm Smartflo Quick Connection prings Filter Assembly Fasteners FK2125 1 25m Flue Pipe FK2020 2m Flue Pipe i i AS5005 Watermaster Socket Microswitch DX6501 End Cap Fitting Contains 1 Microswitch DX6502 Straight Fitting 1 Microswitch Contact Strip AK5030 Tap Shower Service Kit DX6503 Tee Fitting Contains 8 O Ring DX6504 Y Fitting AS8090 Superfil Plug amp Gasket Service Kit 2 Valve Washer Contains 1 Plug 4 Screw Cover White yent Tange 5 1 Cover amp Gasket 4 Screw Cover Large White DX6511 Directional Fitting Beige 4 Screw Cover Beige Se siden a ee AS8092 Superfil Socket amp Gasket Service Kit 4 Screw No 6 csk E E E E Contains 1 Socket 4 Screw No 6 pan a Ing TP 1 Cover amp Gasket DX6536 Fixed Fitting Cream AS5122 Tap Shower Upgrade Kit White aa a UH0814 Aquasmart plug and Filter Combo Contains 2 Knobs Spindles 1 Ring Blue AK1203 Universal Adapter Plate AK1202 Control Unit Extension Cable ALa ASTID SSeS I pene Scone TONAS one Contains 1 Handle Buffer Contains 1 Handset 1 Buffer AK1318 Smartflo Replacement Pump Head Avan AS5020 Elegance Short Outlet White 1 Valve Stem Contains 1 O Ring AK8834 Watermaster Service Kit 1 Gland U Packing 1 Gland Screw Contains 4 O Rings 3 O rings 1 Combo Shower Head 1 O Ring 1 Diaphgram AK1304 _ Tiptoe AS5125 Elegance Long Spout White 2 Non Return Valves Contains Washers Contains 1 O Ring Valve Plates 1 Gland Scr
58. ome Chrome MTO11 1 MT1111 Tap Body Noryl Spout ABS WU1215 or WU1512 Adaptor 15 mm to 12 mm WU1280 Stem Adaptor s Hose WU1282 Stem Adaptor 2 Hose See page 65 Elite Long Spout Model 226mm j 8 7 8 150mm 5 7 8 Side View 150mm 7 8 A A 1 1 8 187mm __ 5 150mm 5 7 8 Short Spout Chrome Chrome MT0113 MT1113 48 mm 1 7s Tap Body Noryl Spout Brass Elite Short Spout Model Side View These taps are intended for use in freshwater systems in recreational vessels vehicles only Recreational Vehicles Elite Shower Range Elite Shower Range Single Lever Showers e Easy to operate single lever action allows precise flow and temperature control e Simple to install with a single round hole mounting e Light weight and easily plumbed e 12mm Quick Connect plumbing connections built in e For use in pressure switch and microswitch systems with replaceable microswitch e deal for installation where space is limited e Retrofits to Whale Elegance taps by using mounting plate See page 48 Model Specifications Model Shower Colour Chrome and Diamond White MT0140B MT0144B Product Code With Microswitch MT0140B Flite Shower Product Code Without Microswitch MT0144B 1 Year Warranty Connect to Quick Connect 15 mm Plumbing WU1215 or WU1512 Adaptor 15 mm 12 mm Connect to 10 mm Flexible Hose WU1280 Stem Adaptor s Hose Connect to 13 mm 7 Flexible Hose
59. orhomes Intelligent Control is built into these products to offer you our most advanced trouble free water and heating supply ever Recreational Vehicles Intelligent Control How does Whale Van work This intuitive touchscreen control panel simply guides you through setting your water heating and air temperature and allows you to set automatic timers to create your ideal environment with ease Simple Wireless Intelligent Touchscreen Control Hub The result The easy way to control your living environment How does Watermaster IC Pump Controller work In a pressure based water system a surge in battery voltage can cause the internal pressure switch in the socket to fluctuate This leads to pulsations in water flow Similarly if the battery voltage drops the pump may be unable to produce enough pressure to activate the pressure switch and the pump may run on continuously Also if the external water container runs out the pump will continue to run on This drains the battery and may reduce the life of the pump Until now the only solution has been to manually adjust the pressure switch Watermaster IC eliminates these problems and the need for pressure switch adjustment Innovative electronic control circuitry monitors the level of battery voltage and compensates for any surges reductions in battery voltage that can occur It also cleverly senses when the water container runs dry and switches the pump off
60. oulding ensures the strength of the fittings Outer sleeve incorporates collet cover thus preventing accidental pipework release Collet clips are not necessary and therefore reduce installation time Pipework includes measured cut marks designed to be a visual guide to ensure that fittings are pushed fully home Plumbing Systems E Recreational Vehicles Plumbing Plumbing Equal Tee WU1202 Equal Elbow WU1203 Equal Straight WU 1204 End Plug WU1208 Adaptor 11 12mm WU1211 Tap Tail Adaptor 3 3 BSP Male WU1213 Adaptor 1 2 BSP Male WU1214 Tank Fitting WU1212 Stem Reducer 15 12mm WU1215 Stem Elbow WU1222 Adaptor 1 2 BSP Female WU1232 Stem Adaptor 1 2 BSP 12mm Male WU1264 Mounting Clip WU1265 Shut Off Valve WU1270 3 Way Valve WU1271 Stem Tee WU1205 Non return valve FV1300B Stem Shut off valve WU1272 Stem Adaptor s Hose For Elite Taps WU1280 Stem Adaptor 2 Hose 12mm For Elite Taps WU1282 Adaptor 15 12mm WU1512 Pipework 12mm Blue 30m WX7112 For cold water Pipework 12mm Red 30m WX7114 For hot water Pipework 15mm Blue 30m WX7152 For cold water Pipework 15mm Red 30m WX7154 For hot water WX7950 Pipework Cutters must be used to cut Whale Semi Rigid Pipework Recreational Vehicles Plumbing Typical Whale Plumbing Installation Please note This illustration is intended
61. pe Vehicle Floar a T Combustion Alr i Inlet i Esheust Flue Control Panel HLE iaa fr GAS IN eal BE i e Easy to mount RO r F ias gem it Salen e Simple to use with position stops to prevent accidental adjustment 1ra e Six Variable Heat Settings HOTAR T Low Quiet Night Time Setting Plan View e COME JET AIR INLET Medium Heat Setting High Heat Setting _ Flue Mounting Flexibility Circulation fan setting Boost Setting Gas Only Setting e Easy to mount e Flexible ducts for easy installation e Flue pipes mounted underfloor for safe and discreet space saving Model Specifications ticle a ee e Available in 0 75m FK2075 1 25m FK2125 and Gas Gas Type Butane amp Propane Heat Input Gross 2 9kKW 2m FK2020 lengths Gas Connection 8mm Compression fitting the Current Consumption 12V 1 8 Amps lt 22W 0 01 Amps on stand by apt soe Electricity Supply 12V d c 230V a c 50 Hz Heat Input Gross 2 0kW Max Current Consumption 230V 9 Amps 2kW settings Max Current Consumption 12V 2 2 Amps 2kW settings Gas amp Electric Combined 12V Gre dic 230V ac 50 Hz Space Heating Recreational Vehicles Space Heater Range Full Range of Gas and Electric Space Heaters SH2201 Internal Gas Model e Choose from four new models Cold Air Option of internal or Inlet gt underfloor installation Hot Air Outlet gt Option of gas only or gas and electric models e Simple a
62. purchase save that this warranty shall not apply where the Defect is attributable to defective materials supplied by third parties In such event the only remedy of the buyer of the Products Buyer will be against that third party This warranty applies only to Products that are properly installed and used in accordance with all oral and written maintenance and operation instructions provided by the Company The Company shall not be liable for a breach of any of the warranties in this Statement of Limited Warranty if the Buyer makes any further use of the Products after giving the Company notice of any Defect or the Buyer alters or repairs such Products without the written consent of the Company Products that have been disassembled or modified without prior written approval of the Company are not covered by this warranty All Products are covered by a 1 year limited warranty detailed below from unless otherwise extended in advance in writing by the Company date of purchase Standard Warranty In addition to the Standard Warranty some individual Products are covered by a further warranty as detailed in Table 1 below Additional Warranty In the event that any of the warranties offered by the Company are breached the Company shall at its discretion repair replace or issue a spares kit for the defective Product subject to prior examination at Company premises If the Company complies with this paragraph it shall have
63. r Shower 50 E Manual Pumps At Whale we consistently strive to provide our V Freshwater Pump 54 customers with innovative market leading products Pepy eer eervete UMP ap Tiptoe Freshwater Pump 53 with professional proactive support services mia eaca ne a Pressure Switch 54 In achieving this our employees will consistently act with integrity Surge Damper 55 Aquasmart Water Filter 56 and honesty and radiate a passion for our company our culture Aqua Source Clear Water Filter 57 One Way Valves 58 and for our customers One Way Solenoid Valve 59 Tips and Guides Patriek Huet Managing Director Pre season Preparation 60 Adjusting your Pressure Switch 61 Smartflo Onboard Pump 62 Getting Ready for Winter 64 Service Kits and Accessories 65 Affiliations and Accreditations 70 Customer Support Services 71 Whale Fit Whale throughout your van Whale manufactures high quality reliable water and heating systems for caravan and motorhomes Our products are lightweight durable and proven to provide reliable heating and water supply to allow you to have great leisure experiences All this is backed up by a dedicated Whale Support team on hand to provide spares and technical assistance when you need tt Easy Install Efficiency Light Weight Reliability alr ul i B serviceability WHALE QUICK CONNECT PLUMBING Reliable plumbing solutions specifically designed for mobile
64. r in accordance with the appropriate installation instructions One model 5 running options Gas only setting Electric low setting 600W 2 6A Electric high setting 1200W 5 2A Gas and electric low setting Gas and electric high setting Recreational Vehicles Accessories Water Heater ideal Retro fit Easily Assembled Flue e New aesthetically designed flue In line with type approval e Innovative design No cover required Replace your existing water heater By using our universal adaptor plate AK1203 One Control Panel Includes Easy to Mount and Use Control Panel e One model 5 settings e Simple to use Control Panel e One 3 5m cable with simple connectors Quick Connect Plumbing Whale 12mm Quick Connect Pre Assembled Plumbing e Quick connection to hot and cold water pipework e Adaptors for other pipework systems included e For details on our full plumbing range contact Whale Support Contact Whale Support for list of available spares 0845 217 2922 e Diagnostics system for easy fault finding e Easily accessible components 3 Pin Plug e Simply plug in no wiring required Watering Heating Recreational Vehicles AquaSmart AquaSmart Onboard Fresh Water Pump System Superior showering through improved consistent flow rate and temperature e Superior Showering with AquaSmart e Better all round flow rates in your caravan e Self priming pump pressure switch and carbon fi
65. r tank with tap water Leave the hot tap that is furthest away from the water heater fully open close all remaining taps and showers Turn on isolation switch for water pump normally found on the control panel or in a menu within the control panel s software You should hear the pump running or the pressure coming from the open hot tap Water will pop and splash as it comes from the hot tap it will take some time for a flow of water to arrive as the water heater needs to fill up first Once an even flow is achieved work back towards the water heater opening the next furthest away hot tap until all have been opened and there is a smooth water flow The next stage is to close all hot water taps and open the cold water taps in the same order as the hot taps beginning at the furthest away cold tap When an even flow is achieved through all the taps in your van close all the taps The pump should turn off after a few seconds if it is a pressurised system Remain in your van after the pump has stopped and inspect all the taps and shower heads for leaks You may need to dry them down first to spot any leaks If there is access to the underside of the taps check for water leaks Have you found a water leak NO YES If there is a water leak coming from the connections on the underside of the tap try to push them home or tighten them with a spanner depending on the connections If the leak originates from a crack or an unknown source check the rest of
66. see page 64 This is NOT a bacterial filter Recreational Vehicles AquaSource Clear eo be foda AQUA ET aUri GEAR CLEAR ae ee WF1230 WF1530 AquaSource Clear Water Filter 1 Year Warranty 308mm 12 1 8 12 15mm 54mm 21 8 WF1230 12 mm WF1530 15 mm Accessories Recreational Vehicles One Way Valves One Way Valves Water wa 7 Help Maintain Prime in Manual or Electric Systems FV1235 e Available in Plastic and Chromed Brass e deal for use with electric submersible pumps see page 22 FV1227 One Way Valves Model Specifications 1 Year Warranty Product Code FV1227 FV1235 Hose Connections Suitable for 13 mm 7 Flexible Hose Materials Body ABS Chromed Brass Spring Phosphor Bronze Seal Nitrile Weight 0 04 kg 0 9 Ibs 0 22 kg 0 5 lbs FV1227 FV1235 Side View Side View e Ensure the valve is installed with the arrow pointing in the direction of the water flow e The one way valve is for maintaining prime over short periods of time The low restriction design will have a small drip return Recreational Vehicles Electric Solenoid Valve Electric Solenoid Valve Solenoid Valve used for Controlling Potable Water e ideal for redirecting water flow for on board tank filling e Can be connected to existing 12 mm plumbing e Fitted with 12 mm Whale Quick Connect fittings for direct connection e Valves remains closed until 12 V d c is applied 1 2 BSP Threaded Yo J
67. ssure switch is factory set and should not normally require adjustment However adjustment may be required if the power supply voltage has varied from the previous setting either due to battery drainage or higher voltage being supplied when the battery charger is operating In the event that your pump doesn t switch off when you close the taps or it pulses on and off rapidly when the taps are fully open follow these guidelines to re adjust the pressure switch setting Which Pressure Switch do you have In Line Pressure Switch Integral Pressure Switch Internally located within the water system pipework Located on the back of the water inlet socket Pressure Switch ag l d Locking Nut e E i Pressure Switch Pressure Switch Setting Ensure the system including the heater is full of water and all taps are closed Refer to your user manual Tighten the adjusting screw clockwise until the pump comes on For integral socket based pressure switches first loosen the pressure switch locknut in an anti clockwise direction Open any tap until you have a smooth flow of water then close the tap You should hear the pump running and the pump running light if fitted will be on Return to the pressure switch and turn the pressure switch adjustment screw slowly anti clockwise until the pump has stopped Turn the screw a further half turn 180 degrees anti clockwise Check for correct operation by opening and closing all taps individually The
68. submersible pump e Nozzle with adjustable on off fine spray or a jet of water e 3 75m 12 5 ft food quality clear hose e 3 75m 12 5 ft cable with battery clips and cigar lighter connector Can be used in a variety of applications e Wash down for car caravan motorhome or boat e Suitable for pumping diesel e Showering spraying and garden watering e Storm water clearance e Filling on board water tank e Before switching on place the pump in water and shake for a few seconds to release trapped air This will ensure successful priming Recreational Vehicles Portable Pump Kit Pumping Diesel Wash down Spraying Filling on Board Tank Model Specifications Model Self Venting Portable Submersible Pump Kit Product Code GP1642 Voltage 12V dc Fuse Size 5 amp Automotive Power Connection Crocodile Clips and Cigar Light Plug Weight 0 70 kg Materials Stainless Steel Nitrile PVC Polypropylene ABS Performance Data Discharge Head Flow Rate and Current Draw Om Oft 15 8 Itrs min 3 8 amps 3m 9ft 12 8 Itrs min 3 5 amps A the Whale Portable Pump Kit is not suitable for petrol low flash point liquids or aggressive chemicals This pump must not be used for pumping petrol or any highly inflammable or corrosive liquids Whale Pumps and Supply Recreational Vehicles Superfil Pump Superfil 1 Year Warranty Electric Pumps Superfil Pump Kit The Easy and Convenient way to fill Caravan Motorho
69. to hose connector EE Plug Adaptor compatible with Truma Crystal II and Compact Sockets included Ensure your mains tap is turned off when not in use or when van is unattended e Ensure Aquasource Mains Hook Up is kept in a clean dry storage area away from direct sunlight when not in use e Can be used as a hose pipe by fitting the plug adaptor to the plug which will allow water to flow Model Specifications Product Code EM 9401 Weight 0 9 kg 1 91 Ibs Hose Connections 4 bsp threaded Hose Length 7 5m Max Mains Water 8 bar 116 psi Supply Pressure Accessories 7 5 m hose extension EM9403 Recreational Vehicles Aquasource Aquasource Mains Water Hook up 1 Year Warranty Please note To use the Aquasource Mains Water Hook Up with an onboard Smartflo pump the inlet strainer if included with the pump must be removed Whale Pumps and Supply Recreational Vehicles Portable Pump Kit Portable Pump Kit 1 Year Warranty Electric Pumps Self Venting Portable Pump Kit The Versatile Portable Pumping Solution The Versatile Portable Pump Kit now includes battery clips and a cigar lighter plug to make electrical connection even easier e Great performance and low voltage pump e Easy to maintain with a wipe clean hose and nozzle e Suitable for cold and warm water diesel light oils and water based fluids including most water based pesticides The kit now includes e Low voltage high flow
70. vide a solution Using and Changing Your Water Filter WF3000 It is recommended that you replace your water filter twice a season after 30 days of continuous use or 3000 litres of water Simply twist off to change the filter When fitting your filter to your water inlet socket the carbon container should always be placed into the water before pushing connection into the socket This minimizes the risk of trapped air when fitting After fitting a new filter elements of carbon may appear in your water run a generous amount of water through the system until the water runs clear User Tip Service Kits There are three serviceable components for the Smartflo 1 AK1318 Full Head Assembly Replacement 2 AK1317 Microswitch Replacement 3 AK1320 Inlet Strainer Replacement Tips and Guides Recreational Vehicles Tips and Guides Getting Ready for the Winter Do you own a Caravan or Motorhome Ensuring that all water is removed from the caravan motorhome s pipework taps and appliances will reduce the risk of frost damage occurring Frost damage can occur when water left in the system freezes and expands causing pipework and appliances to split crack or burst Turn the pump off Comal iepsiniers the mid poston rahe etd shower titted Remove shower handset including the external shower if fitted and shake water out Onan trtet danvabeansioneope Open on board tank drain valve if present a

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