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STARTING GUIDE FRENIC Eco . FRN-F1 - Q-TECH

1. If the retry function has been selected the inverter may automatically restart and drive the motor depending on the cause of tripping Design the machinery or equipment so that human safety is ensured after restarting If the stall prevention function current limiter automatic deceleration and overload prevention control have been selected the inverter may operate at an acceleration deceleration time or frequency different from the commanded ones Design the machine so that safety is ensured even in such cases Otherwise an accident could occur The STOP key is only effective when function setting Function code F02 has been established to enable the STOP key Prepare an emergency stop switch separately If you disable the STOP key priority function and enable operation by external commands you cannot emergency stop the inverter using the STOP key on the built in keypad If an alarm reset is made with the Run command signal turned ON a sudden start will occur Ensure that the Run command signal is turned OFF in advance Otherwise an accident could occur If you enable the restart mode after instantaneous power failure Function code F14 3 4 or 5 then the inverter automatically restarts running the motor when the power is recovered Design the machinery or equipment so that human safety is ensured after restarting If you set the function codes wrongly or without completely understanding this instruction manual and the FRENIC Eco
2. og Note A box O is for the area code Unit mm Three PENIS 119 aea phase FRNSOF 1 S40 W4 ajeje m h Po o o o W3 W2 W4 FRN3 7F1S 4 to FRNSO0F1S 4 Unit mm Chapter 8 Specifications and External Dimensions a FLL ELECTRIC FA COMPONENTS 4 SYSTEMS FRN F1 edhe se E E E E eee a E AEE EAEE E ity Dimensions mm supply voltage Ww ECE T Taleal efe D3 Da ER sai a0 S PN4seis 4o 20 240 204 a0 0 sa mit FRNS5F15 40 ia Three ERMPSFIS 40 ass 375 339 45 155 PNOOF1S 40 phase Oo 300 145 ogy RNUOF1S 4 vag EO FRMI32F15 40 740 EBM SOLS 530 420 503 509 15 15 5 180 aN 1 360 180 TANE E for the area code Unit mm 8 2 2 Inverter IP54 Models Will follow soon Chapter 8 Specifications and External Dimensions a 5 FUN ELECTRIC FA COMPONENTS 4 SYSTEMS FRN F1 Frw oe ee een ee 8 3 Keypad Dimensions Lint m H iiia pared i T T d ih EEES Chapter 8 Specifications and External Dimensions a FLL ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Se eee eee eee eer ee 2 9 OPTIONS __ Name of option Function and application DC reactors A DCRE is mainly used for power
3. 3 4 or 5 the inverter will automatically restart running the motor when power is recovered The machine should be so designed that human body and peripheral equipment safety is ensured even after automatic restarting Otherwise an accident could occur Frequency Limiter Low Frequency limiter low F16 sets the lower limit of the output as shown below Output frequency Maximum Frequency F03 Frequency Limiter High F15 Frequency Limiter Low F16 Set frequency Motor Sound Carrier frequency E Motor Sound Carrier frequency F26 This function controls the carrier frequency so as to reduce a sound noise issued by the motor or inverter itself and to decrease a leakage current from the main output wirings Keypad Menu display mode Selects the menu display mode on the built in keypad as shown in the table below LED monitor ome fne Quick Setup Quick Setup Quick setup function code Quick setup function code function code Data Setting F to o codes One of F through o function code New function code data o e AAE for confirmation after modification 3 0oPE Drive Monitoring Running status Chapter 6 Function Codes 19 FUJI ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Hint crc eee eee 7 I O Checking Status of DIO and AIO 5 CHE Maintenance Information Display Maintenance information 6 eoo Alarm Information Display Alarm information 7 CPY Data Copying Copied function cod
4. CB 1S RS485 Communications This is an internal communication port to a PLC or personal computer system Card OPC F1 RS DeviceNet interface Use this interface card to communicate to a master station of a DeviceNet card OPC F1 DEV Relay output card Use this relay output card to converter transistor outputs issued at terminal Y1 to Y3 of the main body OPC F1 RY of FRENIC Eco into relay outputs Inverter support loader Inverter support loader software Windows GUI Graphics User Interface based that makes setting of software function codes easy Attachment for external With this adapter you can mount the FRENIC Eco on the panel in such a way that the heat sink is cooling Cc Q O c am D gt Q O O Cc iq Cc CO Sa ab Q O outside of the cabinet Necessary for inverters with a capacity of 30 kW or below 9 Chapter Options 30
5. LED indicators identify the unit of numeral displayed on the LED monitor in Running Mode by combination of lit and unlit states of them in the category shown below Unit and Mode expression KW A Hz rimin and m min by the three LED indicators While the inverter is in Programming Mode the LEDs at both ends of the lower indicators light In Programming Mode Hz A kW Chapter 4 Keys and LED on the Keypad 9 FU ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Se eee Pee eee ee E 5 QUICK STARTING COMMISSIONING 5 1 Running the Motor for a Test 5 1 1 Inspection and preparation prior to powering on Check the following prior to starting powering on 1 Check if connection is correct Especially check if the power wires are connected to the inverter input terminals L1 R L2 S and L3 T and output terminals U V and W respectively and that the grounding wires are connected to the ground electrodes correctly Note that FRENIC Eco series inverter is designed for three phase input and driving three phase motors A WARNING e Do not connect power supply wires to the inverter output terminals U V and W Otherwise the inverter may be broken if you turn the power on e Be sure to connect the grounding wires of the inverter and the motor to the ground electrodes Otherwise electric shock may occur 2 Check for short circuits between terminals and exposed live parts and ground faults 3 Check for loose terminals connectors and
6. STARTING COMMISSIONING Running the Motor for a TeSt ccccseceeeeeeee seen Inspection and preparation prior to powering on Turning on power and ChecKING ccceceeeeeeeeeees Preparation before running the motor for a test Setting function Code data cccceeeeceneeeneeeeeeees Procedure for Test RUN ccecececececececeeeeeeerenes Operati Ree ee ne ene E FUNCTION GO DE Sierra seas Stone pee wsanatncarineursencnia Function Codes Tables c ccccecececececerecerereeenes Overview of Function Code s c ccccecececececereues PO FECTIVE FUNG TION S nase osac teincecanieutieateaitrayadunndanaamencesananintau E a E Protection Maintenance Function Parameter H98 Dew Condensation Protection Parameter J21 SPECIFICATIONS AND EXTERNAL DIMENSIONS Inverter SpeCifiCationS ccccsesecseeseceeeeceeeeesaees Standard Model IP20 IPO0 cccceeeeeeeeeeeeees semi standard IP54 with integral EMC filter and DCR Page AA A Aa A oO O Ww oO N O O 22 22 23 24 24 24 26 FUJI ELECTRIC FA COMPONENTS SYSTEMS FRN F1 FSM ie PPP cee ee 8 2 External DIMENSIONS eiccin anaa ia EAE Ea a EAA EEEN 27 8 2 1 invener Standard Models ararnir e a a a a a a ne 27 8 2 2 Inverter IP54 MOGEIS voecccdsiccssicecvessiwsevieseieaadasuel viweseiasdatevicexversducedeiualsdwestintaddauseatesietucadeivsdedaeshiusideavicaudexaieso
7. User s Manual MEH456 the motor may rotate with a torque or at a speed not permitted for the machine An accident or injuries could occur e Do not touch the inverter terminals while the power is applied to the inverter even if the inverter stops Doing so could cause electric shock CAUTION e Do not turn the main circuit power circuit breaker ON or OFF in order to start or stop inverter operation Doing so could cause failure Do not touch the heat sink because they become very hot Doing so could cause burns Setting the inverter to high speeds is easy Before changing the frequency speed setting check the specifications of the motor and machinery The brake function of the inverter does not provide mechanical holding means Injuries could occur GENERAL PRECAUTIONS Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts Restore the covers and shields in the Original state and observe the description in the manual before starting operation Chapter 1 Safety Information and Conformity to Standards 2 FUJI ELECTRIC l FA COMPONENTS 4 SYSTEMS FRN F1 Se ee eee Pee eee E 1 2 Conformity to Standards 1 2 1 Conformity to European Standards The CE Approved on Fuji products indicates that they comply with the essential requirements of the Electromagnetic Compatibility EMC Directive 89 336 EEC issued by the Council of the European Communities and the Low Voltage Directive 73 23 EE
8. metal Otherwise fire could occur Do not place flammable matter nearby Doing so could cause fire Do not support the inverter by its terminal block cover during transportation Doing so could cause a drop of the inverter and injuries Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter or from accumulating on the heat sink Otherwise a fire or an accident might result Do not install or operate an inverter that is damaged or lacking parts Doing so could cause fire an accident or injuries Do not get on a shipping box Do not stack shipping boxes higher than the indicated information printed on those boxes Doing so could cause injuries Turn the power OFF and wait for at least five minutes for models of 30 kW or below or ten minutes for models of 37 kW or above before starting inspection Further check that the LED monitor is unlit and check the DC link bus voltage between the P and N terminals to be lower than 25 VDC Otherwise electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic matter before starting work Use insulated tools Otherwise electric shock or injuries could occur Disposal ACAUTION e Handle the inverter as an industrial waste when disposing of it Otherwise injuries could occur Others A WARNING Wiring A WARNING e W
9. result of An inter phase imbalance has been detected tuning Tuning has resulted in an abnormally high or low value of a parameter lee ue An abnormally high current has been caused during tuning During tuning the Run command has been turned OFF or forced STOP coast to stop sequence error command BX dew condensation protection DWP or a similar abnormal command has been received During tuning a certain limitation has been reached or exceeded Limitation exceeded The maximum output frequency or the peak limiter for output frequency has been reached or exceeded Other alarm An undervoltage or an alarm has been occurred condition g i If any of these conditions has occurred either eliminate the abnormal or error factor s and perform tuning again or contact your Fuji Electric representative If a filter other than Fuji optional output filter OFL LJLILJ 4A is connected to the inverter s output secondary circuit the result of tuning can be unpredictable When you replace an inverter take note of the old inverter s settings for the primary resistance R1 the leakage reactance X and the no load current and set those values to the new inverter s function codes Motor Selection Automatic control such as auto torque boost auto energy saving or electronics thermal simulation Overheat protection of a motor uses the motor parameters and characteristics To match the property of a control system with that of the mot
10. screws 4 Check if the motor is separated from mechanical equipment 5 Turn the switches off so that the inverter does not start or operate erroneously at power on Inverter SG UR LS LIT U Power 6 Check if safety measures are taken against runaway of the avery system e g a defense to protect people from unexpectedly _ a approaching your power system Figure 5 1 Connection of Main Circuit Terminals 5 1 2 Turning on power and checking Turn the power on and check the following points This is a case when no function code data is changed from the factory setting 1 Check if the LED monitor displays 00 means that the frequency command is 0 Hz that is blinking See Figure 5 2 lf the LED monitor displays numbers except 00 then press the i key to set 00 as the frequency a command Figure 5 2 Display of the LED Monitor after Power on 2 Check if a built in cooling fan rotates 5 1 3 Preparation before running the motor for a test Setting function code data Before starting running the motor set function code data specified in Table 5 1 to the motor ratings and your system design values For the motor check the rated values printed on the nameplate of the motor For your system design values ask system designers about them 3 For details about how to change function code data refer to Chapter 4 Refer to the function code H03 in Chapter 6 FUNCTION CODES for the factory default setti
11. torque boost Auto energy 05 saving operation 43 Selection F D AE Level 20 120 In Mot Sa The shaded function codes are applicable to the quick setup E codes Extension Terminal functions E21 E22 Factory default E24 Y5A Y5B Terminal Function E27 30A B C Terminal Function E31 Frequency detection FDT Level 0 120Hz 60Hz 0 1 150 of the inverter Nominal rated current 100 E34 Overload Early Warning Level arent aithe motor Current detection Timer 0 1 600 0s 10 0s E40 Display coefficient A 999 00 999 00 E41 Display coefficient B 999 00 999 00 E43 LED Monitor Function 0 E45 Selection E46 LCD Monitor Language Contrast 0 E48 LED Monitor Speed item a E50 Coefficient for speed indication 0 01 200 00 E51 Display Coefficient for Input W h data 0 000 ass 0 001 E52 Keypad Menu display mode Terminal 12 E62 Analog input signal selection Terminal C1 0 37 57 20 E63 Terminal V2 E64 E65 Command loss detection Level 0 1 120 999 at Detect low torque aoe ate Timer 0 01 600 00s Terminal command FWD E99 REV SI The shaded function codes are applicable to the quick setup oo O l CO CO Olo hed ea Soloman oo on oO O l RO O l Oo O CO CO o gt gt oo C codes Control functions of frequency Code Setting Range Factory default C01 0 0 120Hz C03 C04 Hysterics Multistep frequency setting Frequency 1 0 00
12. x 100 OC Braking Time F22 gl 22 e i DC Applied Condensation Protection Cycle DG Braking Level DC Applied F21 Chapter 7 Protective Functions 23 FU ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Se ee eee Pee eee E 8 SPECIFICATIONS AND EXTERNAL DIMENSIONS 8 1 Inverter Specifications 8 1 1 Standard Model IP20 IP00 E 0 75 to 55 kW po Specifications O O S S Rated capas wajia 2a ar es os 2 m 22 2a a a a a r Three phase 380 400 V 50 Hz 380 400 440 460 V 60 Hz with AVR function Raedern als 37 ss eo i25 res 23 eo or a so 72 es o Three phase 380 to 440 V 50 Hz Main power supply Three phase 380 to 480V 50 60 Hz Three phase 380 to 480 V 60 Hz f Auxiliary control 380 to 440 VI50 H requency Auxillary contro oe to 90 Hz power input Single phase 380 to 480 V 50 60 Hz Single phase 380 to 480 V 60 Hz Auxiliary fan 10 power input 5 Voltage frequency allowance Voltage 10 to 15 Voltage unbalance 2 or less 9 Frequency 5 to 5 Rated with DCR EO WA 20 Torque 8 A 10 to 15 m DC injection braking Starting frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking level 0 to 60 DC REACTOR DCR V D Cc 5 gt Q gt O a D j am Q D Ne 4 Applicable safety standards UL508C C22 2 No 14 EN50178 1997 Applying Enclosure IEC60529 IP20 UL open type IP00 UL open ty
13. 120 00Hz Frequency 2 Frequency 3 Chapter 6 Function Codes 13 FUJI ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Hite PtP Frequency 4 0 00Hz Frequency 5 0 00Hz Frequency 6 0 00Hz p08 5IT O Frequency 7 0 00Hz Frequency command 2 0 3 5 7 14 tae Terminal 12 0 00 200 00 100 00 Gain base point 0 00 100 00 100 Terminal 1 0 00 200 00 0 00Hz 2 3 7 Gain base point 0 00 100 00 0 00Hz Terminal V2 0 00 200 00 0 00Hz faie gan Signal filter 0 00 5 00s 0 00Hz i Gain base point 0 00 100 00 0 00Hz 0 C5 Bias Frequency command 1 0 00 100 0 0 00 Bias base point Base value 100 100 0 00 AAA Ae Bias base point 0 00 100 00 0 00 Selection of normal inverse operation for the C53 0 1 frequency command 1 C3 ee ignal filter 0 00 5 00s HS adjustment Signal filter 0 00 5 00s 0 05s C3 4 ty a Signal filter 0 00 5 00s 0 00Hz P codes Motor parameters Number of poles Rated capacity 0 01 1000 kW Nominal rated capacity of the standard motor Rated current 0 00 2000A Nominal rated current of the standard motor Auto tuning 0 112 OO No load current 0 00 2000A RI1 Setting 0 00 50 00 ele rated value of the standard X Setting 0 00 50 00 Selection pO ee The shaded function codes are applicable to the quick setup 20 20 20 1 When you make settings from the keypad the incremental unit is restricted by the number of digits t
14. 40V 50Hz 380 to 480V 60Hz Single phase Single phase 380 to 480V 50 60Hz 380 to 440V 50Hz 380 to 480V 60Hz Single phase 380 to 440V 50Hz 380 to 480V 60Hz Auxiliary control power input Auxiliary power input for the fans Input ratings ns oy Voltage 10 to 15 Voltage unbalance 2 or less 8 Frequency 5 to 5 Required power supply 42 22 311531741 10 15 20 25 30 40 48 58 77 114 capacity kVA Torque 20 10 to 15 DC injection braking NO Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s Braking level 0 to 60 Braking Standard conformance Immunity 2 Env EN61800 3 1996 A11 2000 Emission Class A Group 1 EN55011 1998 A1 1999 A2 2002 Input power factor 86 or more at 100 load Output Rating Multifunctional Keypad TP G1 UL508C C22 2No 14 EN50178 1997 Applying IP54 IEC60529 UL TYPE 12 UL50 vanm es vst el u u 2 2 s o s slo e Note 1 Fuji s 4 pole standard motor 2 Rated capacity is calculated by regarding the output rated voltage as440V for three phase 400V series 3 Output voltage cannot exceed the power supply voltage 4 Motor temperature gets higher or current limit function of the inverter is easy to operate if carrier frequency is set to low Continuous or peak load shall be reduced to avoid high motor temperature or current limit operation When setting the carrier frequency F26
15. 7 is assigned turning BX off will make the motor coast to a stop The following tables list the function codes available for the FRENIC Eco series of inverters If you find any not available here mark in the related page column of the function code tables refer to FRENIC Eco User s Manual MEH456 for details F codes Fundamental functions I Eee Sn 50Hz 6 50Hz ae 400V ie 1 1 1 1 1 1 1 NIN OJo NIN Function 1 2 0 0 Disable Nominal rated current 100 of Electric thermal overload relay 1 1 135 In Mot the motor F 0 5 75min 5 0 22kW or 10 0 30kW or below below Restart after moment power failure high 0 120Hz 1 1 1 70 0Hz 1 0 e Ji wet iow 0 0Hz E 0 00 Frequency 0 0Hz oe 4 ee Lo Time 0 0 01 30 0s 0 00s Starting frequency 0 1 60 0Hz 0 5Hz Stopping frequency 0 1 60 0Hz 0 2Hz 0 75 15 kHz Motor Sound 22kW or below 15kHz 1 Carrier 0 75 10 kHz ie freqguency 30kW to 75kW WOK bo 0 75 6 kHz 90kW or above oe Chapter 6 Function Codes 12 DC Brake Level 0 100 11 12 15 6 4 4 5 6 6 as 6 A 6 a 6 Torque boost 1 0 0 20 0 Depending on the rated capacity 1 2 T T T 8 9 9 9 Q A o FUL ELECTRIC FA COMPONENTS SYSTEMS FRN F1 Himes eerie eee eee Selection Analog Output FMA Level 0 200 Function 0 0 Pulsrate 25 6000p s FMP Terminal Level 0 1 200 Function 5 2 r37 Load selection Auto
16. C Only the models with a built in EMC compliant filter that bear a CE Approved are compliant with the EMC Directive Inverters that bear a CE Approved are compliant with the Low Voltage Directive The FRENIC Eco series of inverters with conformity to the following standards Low Voltage Directive EN50178 1997 EMC Directives EN61800 3 1996 A11 2000 EN55011 1998 A1 1999 CAUTION The FRENIC Eco series of inverters are categorized as a restricted sales distribution class provided in the EN61800 3 When you use these products with any home appliance or office equipment you may need to take appropriate countermeasures to reduce or eliminate any noise emitted from these products 1 2 2 Conformity to Low Voltage Directive General purpose inverters are subject to the regulations set forth by the Low Voltage Directive in Europe Fuji has obtained a certification of compliance from a European test organization for its FRENIC Eco series inverters and labels them with a CE Approved which is a self declaration with conformity to the Low Voltage Directive Considerations when using FRENIC Eco as a product with conformity to Low Voltage Directive If you wish to use a FRENIC Eco series inverter as a product with conformity to the Low Voltage Directive refer to the related guidelines Chapter 1 Safety Information and Conformity to Standards 3 FUJI ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 ero ravers coeseeeaueweeuaun 2 Mechanical In
17. DRAFT Fo e Front runners STARTING GUIDE FRENIC Eco FRN F1 Fuji Electric frequency inverter for HVAC applications 3 phase 400V 0 75 500kW Fuji Electric GmbH Goethering 58 63067 Offenbach Main Germany Tel 49 0 69 669029 0 Fax 49 0 69 669029 58 info_inverter fujielectric de www fujielectric de FRN F1 CONTENT Chapter 1 1 1 1 2 1 2 1 1 2 2 2 1 2 2 2 3 31 3 2 3 2 1 N 5 1 1 oe 9 1 3 5 1 4 0 2 6 1 6 2 7 1 7 2 8 1 8 1 1 8 1 2 FUJI ELECTRIC l FA COMPONENTS amp SYSTEMS ede doe ee en ee oe oo oe oo ee SAFETY INFORMATION AND CONFORMITY TO STANDARDS Safety INforMation ccccccececseeeceseeeeeeeeeeeaeeeeens Conformity to Standards ccccccsseceeeseeeeseeeeees Conformity to European Standards cccccccccceseeceeeseeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeesaeeeeeeeneeeeaaeeeeeagas Conformity to Low Voltage Directive cccccceee MECHANICAL INSTALLATION cc cecccseeeeeees Installing the Inverter cccccsseeceseeeeeeeeeeseeeeeees Mounting ireCtion cccccecceeseeeeseeeeeseeeeeeeeeeeens Removing and Mounting the Terminal Block cover and the Front COVEM cccccseeeeeeeeeeeseeeeeaeeeees ELEC TRICACINSTALLATMON egnene a octet EEE E Power Terminals Control TORING S aeran a a a a A AE EEEE A Aai Control Terminals Connection renia aaea EEEE OPERATION USING THE KEYPAD QUICK
18. External Cooling PB F1 Installation Manual INR SI47 0880 e Panel mount Adapter MA F 1 Installation Manual INR SI47 0881 e Multi function Keypad TP G1 Instruction Manual INR SI47 0890 E e FRENIC Loader Instruction Manual INR SI47 0903 E The materials are subject to change without notice Be sure to obtain the latest editions for use I FLL ELECTRIC l FA COMPONENTS amp SYSTEMS FRN F1 Se ee eee Pee eee E 1 SAFETY INFORMATION AND CONFORMITY TO STANDARDS 1 1 Safety Information Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual Application A WARNING e FRENIC Eco is designed to drive a three phase induction motor Do not use it for single phase motors or for other purposes Fire or an accident could occur FRENIC Eco may not be used for a life support system or other purposes directly related to the human safety Though FRENIC Eco is manufactured under strict quality control install safety devices for applications where serious accidents or material losses are foreseen in relation to the failure of it An accident could occur Installation e Install the inverter on a nonflammable material such as
19. ard disengage the latch at the top from the inverter tilt the front cover toward you and pull it upward Terminal Block Tarminal Block Cover Cover Fastening Serea Chapter 2 Mechanical Installation 4 FUJI ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 vr Prrrrrrirrrriir le For inverters with a capacity of 30 kW or below for others please refer to user s manual chapter 2 For mounting the covers please refer to next snapshots and follow removing instructions in the opposite way Front Cover Front Cover Terminal Block Cover Chapter 2 Mechanical Installation 5 FUJI ELECTRIC FA COMPONENTS a SYSTEMS FRN F1 Hine Partin i nt U E 3 Electrical Installation 3 1 Power Terminals Perform wiring as necessary L1 R L2 S L3 T Main power inputs Connect the 3 phase input power lines Inverter outputs Connect a 3 phase motor Auxiliary power input for the For a backup of the control circuit power supply connect AC power control circuit lines same as that of the main power input BC caciorconnacion Connect a DC reactor DCR for improving power factor an option for the inverter whose capacity is 55 kW or below Connect a DC link bus of other inverter s An optional regenerative DC link bus converter is also connectable to these terminals Auxiliary power input for the fans Normally no need to use these terminals Use these terminals for an Refer to chapter 8 4 1 of user s auxiliary power input of t
20. choose between Tuning while the motor is stopped P04 1 or Tuning while the motor is running P04 2 In the case of Tuning while the motor is stopped P04 1 static tuning measures the primary resistance R1 of the motor and leakage reactance X of the base frequency when the motor is stopping and writes both values in P07 and P08 automatically In the case of Tuning while the motor is running P04 2 dynamic tuning measures the primary resistance R1 of the motor and leakage reactance X of the base frequency when the motor is stopping It measures also the no load current lo when the motor is running approximately 50 of the base frequency and writes these values in P06 P07 and P08 automatically The dynamic tuning P04 2 can be carried only with a freewheel running motor without load and gear Please adjust the acceleration and deceleration times F07 and F08 as well and set the rotation direction properly so that it matches the actual rotation direction of the machine system Chapter 6 Function Codes 20 FLL ELECTRIC l FA COMPONENTS 4 SYSTEMS FRN F1 Frai en ne ee eee eo ee E 3 Preparation of Machine System Perform appropriate preparations on the motor and its load such as disengaging the coupling and deactivating the safety device 4 Perform tuning T 2i kj Set function code P04 to 1 or 2 and press the key The blinking of 1 or 2 on the LED monitor will slow down Ent
21. cooled by 1 Built in cooling fan for general purpose motors self cooled The cooling performance will decrease with low frequency operations 2 Forced ventilation fan powered by an external source for an motor The cooling performance will be kept constant regardless of the output frequency Operation Level F11 F11 specifies the level at which an overload condition is to be recognized Ordinarily set F11 to 1 0 to 1 1 times the allowable continuous current rated current of the motor P03 at the rated drive frequency base frequency of the motor To disable the electronic thermal function set F11 to 0 00 no effect E Thermal Time Constant F12 F12 sets the thermal time constant of the motor The inverter interprets the time constant as an operation period of the electronic thermal function During the specified operation period the inverter will activate the electronic thermal function if 150 current of the operation level specified by F11 flows continuously The thermal constants of most general purpose motors are set at about 5 minutes for capacities of 22 kW or below or about 10 minutes for capacities of 30 kW or above at the time of factory shipment Data entry range 0 5 to 75 0 minutes in 0 1 minute increment Restart Mode after Momentary Power Failure Mode selection These function codes specify the mode and action to be taken in the event of a momentary power failure such as tripping and restart E Res
22. damental Functions F codes Extension Terminal Functions E codes Control Functions of Frequency C codes Motor Parameters P codes High Performance Functions H codes Application Functions J codes Link Function y codes and Option Function o codes To determine the property of each function code set data to the function code For Option function o codes refer to the instruction manual for the option E Using negative logic for programmable I O terminals The negative logic signaling system can be used for the digital input and output terminals by setting the function codes specifying the properties for those terminals Negative logic refers to inverted ON OFF logical value 1 true O false state of input or output signal An ON active signal the function takes effect if the terminal is short circuited in the normal logic system is functionally equivalent to OFF active signal the function takes effect if the terminal is opened in the negative logic system To set the negative logic system for an I O signal terminal display data of 1000s by adding 1000 to the data for the normal logic in the corresponding function code and then press the key For example if a coast to stop command BX data 7 is assigned to any one of digital input terminals X1 to X3 by setting any of function codes E01 through E03 then turning BX on will make the motor coast to a stop Similarly if the coast to stop command BX data 100
23. detecting an excess stress inflicted on the apparatus connected to the main circuit because of a phase loss or an inter phase imbalance in the 3 phase power supplied to the inverter this feature stops the inverter and displays an alarm lin Note In configurations where only a light load is driven or a DC reactor is connected a phase loss or an inter phase imbalance may not be detected because of the relatively small stress on the apparatus connected to the main circuit Protection against output phase loss Op Output Phase Loss Upon detecting a phase loss in the output while the inverter is running this feature stops the inverter and displays an alarm Oph In configurations where a magnetic contactor is installed in the power output circuit if the magnetic contactor goes OFF during operation all the phases will be lost In such a case this protection feature does not work Selection of criteria for judging the life of the main circuit capacitor Allows you to select the criteria for judging the life of the main circuit capacitor between factory default and your own choice d Nate Before specifying the criteria of your own choice measure and confirm the reference level For details refer to the chapter 7 MAINTENANCE AND INSPECTION of the FRENIC ECO Instruction manual Judgment on the life of the main circuit capacitor Whether the main circuit capacitor has reached its life is determined by measuring the length of time for
24. discharging after power off The discharging time is determined by the capacitance of the main circuit capacitor and the load inside the inverter Therefore if the load inside the inverter fluctuates significantly the discharging time cannot be accurately measured and as a result it may be mistakenly determined that the life has been reached To avoid such an error you can disable the judgment on the life of the main circuit capacitor Load may vary significantly in the following cases W Auxiliary input for control power is used WE A communication link is used W Another inverter or another apparatus such as a PWM converter is connected in the DC link circuit In these cases disable the judgment on the life during operation and either conduct the measurement with the judgment enabled under appropriate conditions during maintenance or conduct the measurement under the actual use conditions For details refer to Chapter 7 MAINTENANCE AND INSPECTION of the FRENIC ECO Instruction manual Detection of DC fan lock 200 V series 45 kW or above 400 V series 55 kW or above An inverter of 45 kW or above 200 V series or of 55 kW or above 400 V series is equipped with the internal air circulation DC fan When the inverter detects that the DC fan is locked by a failure or other cause you can select either continuing the inverter operation or not Entering Alarm mode The inverter issues the alarm Oh1 and coasts to stop the motor Continu
25. e co For details of each menu item refer to Chapter 4 OPERATION USING THE KEYPAD P02 Motor Rated capacity P02 specifies the rated capacity of the motor Enter the rated value shown on the nameplate of the motor Data for P02 Dependency on function code P99 0 01 to 1000 P03 Motor Rated current P03 specifies the rated current of the motor Enter the rated value shown on the nameplate P04 Motor Auto tuning This function automatically detects the motor parameters and saves them in the inverter s internal memory Basically you do not need to perform tuning if you connect the inverter to a standard motor in standard applications In any of the following cases the default settings may not produce the best results for auto torque boost torque calculation monitoring or auto energy saving since the standard settings of motor parameters for motors are not applicable In such a case perform auto tuning using this feature The motor to be driven is a non standard product The cabling between the motor and the inverter is long e Areactor is inserted between the motor and the inverter Tuning procedure 1 Preparation Referring to the rating plate on the motor set the following function codes to their nominal ratings F04 Base frequency F05 Rated voltage at Base frequency e P02 Rated capacity e PO3 Rated current 2 Selection of Tuning Process Check the situation of the machine system and
26. ed by function code F26 Motor sound carrier frequency Otherwise the filter will overheat Ferrite ring reactors for An ACL is used to reduce radio noise emitted by the inverter reducing radio If wiring length between the inverter and motor is less than 20 m insert an ACL to the power supply frequency noise ACL primary lines if it is more than 20 m insert it to the power output secondary lines of the inverter EMC compliant filter A special filter for making the inverter with conformity to Europe s EMC directives AC Reactor This optional feature must be connected to the primary side commercial power supply side of the ACRE inverter when the inter phase unbalance factor of the commercial power supply is 2 to 3 Main option Max voltage V Min voltage V 3 phase average voltage V In case the inter phase unbalance factor of the commercial power supply exceeds 3 you would need to take other measures such as increasing the capacity of the inverter Multi function keypad Allows you to monitor the status of the inverter including voltage current and input power as well as TP G1 to set various parameters in a conversational mode Equipped with a liquid crystal display LCD Interphase voltage unbalance x 67 Extension cable for The extension cable connects the RS485 communications port standard with a keypad keypad CB S Three lengths are available 5 m CB 5S 3m CB 3S and 1 m
27. ed motor 1 kW 75 160 200 0 Rated capacity 2 kVA 105 128 221 495 4 31 Overload capability 120 of rated current for 1 min Rated frequency 50 60 Hz Main power supply Three phase 380 to 440 V 50 Hz or Three phase 380 to 480 V 60 Hz Phases Auxiliary control Single phase 380 to 480 V 50 60 Hz voltage Power Input frequency Auxiliary fan Single phase 380 to 440 V 50 Hz power input 5 Single phase 380 to 480 V 60 Hz Voltage frequency allowance Voltage 10 to 15 Voltage unbalance 2 or less 9 Frequency 5 to 5 Rated with DCR current 6 without DCR l l supp capecty 7 KA na 140 165 199 248 271 sar 388495 aso sar en Torque 8 10 to 15 DC injection braking Starting frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking level 0 to 60 DC REACTOR DCR 1 Fuji 4 pole standard motor 2 Rated capacity is calculated by assuming the output rated voltage as 440 V for three phase 400 V series 3 Output voltage cannot exceed the power supply voltage 4 An excessively low setting of the carrier frequency may result in the higher motor temperature or tripping of the inverter by its overcurrent limiter setting Lower the continuous load or maximum load instead When setting the carrier frequency F26 to 1 kHz reduce the load to 80 of its rating 5 Use R1 T1 terminals for driving AC fans of an inverter powered by the DC link bus such as by a
28. er a Run command for the rotation direction you have chosen The factory default setting is forward rotation upon pressing the key on the keypad To switch to reverse rotation change the setting of function code F02 The display of 7 or 2 stays lit and tuning takes place while the motor is stopped Maximum tuning time approximately 40 sec If the function code P04 2 the motor is accelerated to approximately 50 of the base frequency and then tuning takes place Upon completion of measurements the motor will coast to stop Estimated tuning time Acceleration time 10 sec Deceleration time lf the terminal signal FWD or REV is selected as the Run command F02 1 end will appear upon completion of the measurements The Run command is turned OFF and the tuning completes with the next function code p06 displayed on the keypad the Run command given through the keypad or the communication link is automatically turned OFF M Errors during Tuning Improper tuning would negatively affect the operation performance and in the worst case could even cause hunting or deteriorate precision Therefore if the inverter finds any abnormality in the results of the tuning or any error in the process of the tuning it will display er7 and discard the tuning data Listed below are the abnormal or error conditions that can be recognized during tuning _ i Note oe j P99 Abnormal error hs an Description condition Abnormal
29. hat the LED monitor can display Example If the setting range is from 200 00 to 200 00 the incremental unit is for 200 to 100 0 1 for 99 9 to 10 0 and for 100 0 to 200 0 and 0 01 for 9 99 to 0 01 and for 0 00 to 99 99 2 The H86 through H91 are displayed but they are reserved for particular manufacturers Unless otherwise specified do not access these function codes 3 The H80 select 0 10 for models of 55 kW or above 400 V series 0 20 for models 45 kW or below 400 V series 4 The H86 select 2 for models of 55 kW or above 400 V series 0 for models 45 kW or below 400 V series 6 2 Overview of Function Codes This section provides an overview of the function codes frequently used for the FRENIC Eco series of inverter For details of the function codes given below and other function codes not given below refer to the FRENIC Eco User s Manual MEH456 Chapter 9 FUNCTION CODES F01 Frequency Command 1 C30 Frequency Command 2 Selects the devices to set the frequency command 1 for driving the motor Chapter 6 Function Codes 14 FLL ELECTRIC l FA COMPONENTS 4 SYSTEMS FRN F1 Hina ccc To do this 0 Enable amp and keys on the built in keypad Refer to Chapter 4 OPERATION USING THE KEYPAD 1 Enable the voltage input to terminal 12 0 to 10 VDC Enable the current input to terminal C1 4 to 20 mA DC Enable the sum of voltage and current inputs to terminals 12 and C1 See the two item
30. he terminals FWD and PLC or the terminals REV and PLC are short circuited the motor would start running PLC replaces with CM for SINK mode When Local is selected by Remote Local switching the operation of the keypad concerning run commands varies with the setting of F02 For details refer to Chapter 4 Chapter 6 Function Codes 15 3 AUN ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Hints E E E E EE eee F03 Maximum Frequency Sets the maximum frequency to drive the motor Setting the frequency out of the range rated for the equipment driven by the inverter may cause damage or a dangerous situation Set a maximum frequency appropriate for the equipment CAUTION The inverter can easily set high speed operation When changing the speed setting carefully check the specifications of motors or equipment beforehand Otherwise injuries could occur Tip If you modify the data of F03 to apply a higher drive frequency concurrently change the data of F15 for a high j frequency limiter suitable to the drive frequency F04 Base Frequency F05 Rated Voltage at base frequency These function codes set the base frequency and the voltage at the base frequency essentially required for running the motor properly E Base Frequency F04 Set the rated frequency printed on the nameplate located on the motor WE Rated Voltage at base frequency F05 Set 0 or the rated voltage printed on the nameplate labeled on the mo
31. he fans in a power system using a power manual regenerative PWM converter RHC series Grounding terminals for the inverters chassis or case and motor Earth one of the terminals and connect the grounding terminal of the motor Inverters provide a pair of grounding terminals that function equivalently Molded Case Circuit Breaker or Residual current operated Protective g Device RCD Earth TAY Leakage Circuit Breaker ELCB with overcurrent protection YS 4 Setup internally Si For 200 V series 45 kW or above for 400 V series 55 kW or above Magnetic Contactor J DC Reactor DCR Chapter 3 Electrical Installation 6 FUJI ELECTRIC FA COMPONENTS SYSTEMS FRN F1 Sa ee ee eee re E E 3 2 Control Terminals The FRENIC ECO inverter has 7 digital inputs two fixed and five programmable 3 programmable transistor outputs and 2 relay outputs one fixed and one programmable Symbols Programmable Brame ofuse Brame ofuse use Description Connects to PLC a To turn ON teas a using a 24VDC max current 50mA oe common terminals for digital input signal terminals rev Run reverse command gt External run command DOWN Digital common Speed selection Programmable digital inputs X1 X5 Digital inputs E Program the required function in parameters E01 through E05 Y5 AIC General purpose relay MC control signal output Inverter ready Programmable relay contact output l Pr
32. hen wiring the inverter to the power source insert a recommended molded case circuit breaker MCCB or residual current operated protective device RCD earth leakage circuit breaker ELCB with overcurrent protection in the path of power lines Use the devices within the recommended current range Chapter 1 Safety Information and Conformity to Standards 1 FLL ELECTRIC l FA COMPONENTS a SYSTEMS FRN F1 Se ee eee eee ee E E Use wires in the specified size Otherwise fire could occur Do not use one multicore cable in order to connect several inverters with motors Do not connect a surge killer to the inverter s output Secondary circuit Doing so could cause fire Ground the inverter following Class C or Class D specifications or national local electric code depending on the input primary voltage of the inverter Otherwise electric shock could occur Qualified electricians should carry out wiring Be sure to perform wiring after turning the power OFF Otherwise electric shock could occur Be sure to perform wiring after installing the inverter body Otherwise electric shock or injuries could occur Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected Otherwise fire or an accident could occur Do not connect the power source wires to output terminals U V and W Doing so could cause fire or an accide
33. hich displays the following according to the operation modes LED yg E In Running Mode Running status information e g output frequency current and voltage Monitor L E n Programming Mode Menus function codes and their data E n Alarm Mode Alarm code which identifies the error factor if the protective function is activated Program Reset key which switches the operation modes of the inverter E In Running Mode Pressing this key switches the inverter to Programming Mode E In Programming Mode Pressing this key switches the inverter to Running Mode E n Alarm Mode Pressing this key after removing the error factor will switch the inverter to Running Mode Function Data key which switches the operation you want to do in each mode as follows E In Running Mode Pressing this key switch the information to be displayed concerning the Status of the inverter output frequency Hz output current A output voltage V etc E n Programming Mode Pressing this key displays the function code and sets the data entered with andi keys E n Alarm Mode Pressing this key displays the details of the problem indicated by the alarm code that has come up on the LED monitor Lights when any run command to the inverter is active In Programming and Alarm modes you RUN LED a cannot run the inverter even if the indicator lights KEYPAD CONTROL LED Lights when the inverter is running by the run command from the key The lower 3
34. high power factor PWM converter In normal operation the terminals are not used 6 Calculated under Fuji specified conditions 7 Obtained when a DC REACTOR is used 8 Average braking torque Varies with the efficiency of the motor Max voltage V Min voltage V x 67 IEC61800 3 5 2 3 Three phase average voltage V If this value is 2 to 3 use an AC REACTOR Note A box O in the above table replaces J depending on the shipping destination D c L Q gt O D om S Votagerrequeney alowence J3 Q A o x L aa 9 Voltage unbalance Chapter 8 Specifications and External Dimensions a FUJI ELECTRIC FA COMPONENTS SYSTEMS FRN F1 a eee eee Pee eer ee E 8 1 2 Semi standard IP54 with integral EMC filter and DCR Specifications eRe OTE 15 22 a7 SS TS TM es MTS SB Nominal applied motor kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 185 22 30 37 45 55 75 90 EXS Rated current A 2 5 3 7 5 5 9 0 12 5 16 5 23 30 37 44 59 72 85 105 139 168 120 of rated current for 1min Rated frequency 50 60Hz O1 Ql O1 O1 NO Ro NS O1 O1 NI Sz gt Sz NO NS oo P A CO On RO RO RO wa oO E 120 of rated current for 1min o 2 gt gt Beo Three phase Main power supply Three phase 380 to 480V 50 60Hz 380 to 4
35. icient starting torque manually adjust the output voltage to optimally match the motor and its load by using F09 Select an appropriate level that guarantees smooth start up and yet does not cause over excitation with no or light load Torque boost per F09 ensures high driving stability since the output voltage remains constant regardless of the size of the load Specify the value for function code F09 in ratio percentage to the base frequency At factory shipment it is preset to a level that ensures a certain amount 50 of starting torque Specifying a high torque boost level will generate a high torque but may cause overcurrent due to over excitation when there is no or very light load If you continue to drive the motor it may overheat To avoid such a situation adjust torque boost to an appropriate level These function codes optimize the operation in accordance with the characteristics of the load Function code F37 specifies V f pattern torque boost and automatic energy saving functions F09 specifies the amount of torque boost in order to provide sufficient starting torque V f characteristics Torque boost Auto energy Applicable load saving function Non linear torque load Fans and pumps with general Preset torque boost eae manually set by F09 Disabled Pumps require Pumps require high starting torque Starting torque 1 Constant torque load Pumps require high starting torque Auto torque boost With a motor over excited at no
36. ing operation The inverter does not enter the alarm mode and continues operation of the motor Chapter 7 Protective Functions 22 FUJI ELECTRIC l FA COMPONENTS amp SYSTEMS FRN F1 Sa eee eee eee ee er 2 Note that however the inverter turns on OH and LIFE signals on the transistor output terminals whenever the DC fan lock is detected regardless your selection d Note If control of the cooling fan is enabled H06 1 the fan will stop depending on operating condition of the inverter In this case the DC fan lock detection feature determines this failure for a normal operation state e g the fan is normally stopped by the stop fan command so that the inverter may turn off the LIFE or OH signal output or enable to cancel the 0h1 alarm When you have started the inverter in this state it automatically issues the run fan command then the inverter will detect the DC fan lock state and turn on the LIFE or OH output or will enter the 0h7 alarm state Note that operating the inverter under the condition that the DC fan is locked for long time may cause to shorten the life of electrolytic capacitors on the power printed circuit board due to local high temperature inside the inverter In this case replace the broken fan as soon as possible To set data of the function code H98 assign functions to each bit 6 bits and express it in decimal format that is data of the function code Table on next page lists functions assig
37. load Non linear torque load Fans and pumps with general Preset torque boost ee manually set by F09 Enabled Pumps require high starting Pumps require high starting torque Constant torque load Pumps require high starting torque Auto torque boost With a motor over excited at no load 1 Ifa load torque acceleration toque needs 50 or more parts of the constant torque you have to apply the linear V f pattern set by factory defaults Electronic Thermal Overload for Motor Protection Select the motor property overload detection level and thermal time constant F10 through F12 set the thermal characteristics of the motor for electronic thermal simulation which is used to detect overload conditions of the motor More specifically F10 specifies the motor characteristics F11 the overload detection level and F12 the thermal time constant Thermal characteristics of the motor specified by these function codes are also used for the overload early warning Therefore even if you need only the overload early warning set these characteristics data to function codes F10 and F12 To disable electronic thermal simulation set function code F11 to 0 00 Function Codes 17 FRN F1 F14 FUJI ELECTRIC FA COMPONENTS amp SYSTEMS ede oe ee eo ee oe oe oe eo eo Motor Characteristics F10 F10 selects the cooling characteristics of the motor built in cooling fan or externally powered forced ventilation fan F10 lf the motor is
38. n power is restored if a run command has been received restart takes place at the frequency saved at the time of the power failure This setting is ideal for applications with a large moment of inertia such as a fan As soon as the voltage of the DC link circuit drops below the lower limit after a momentary power failure the output frequency at the time is saved the output of the inverter is shut down and the motor enters a coast to stop state When power is restored if a run command has been received restart begins at the frequency saved at the time of the power failure This setting is ideal for 18 FRN F1 F16 F26 E52 FLL ELECTRIC l FA COMPONENTS 4 SYSTEMS ede doe ee en E oe oe oe eo ee the power failure applications with a moment of inertia large enough not to slow down the motor occurred quickly such as a fan after it enters a coast to run state as a result of a momentary power failure Restart after After a momentary power failure when power is restored and a run command is momentary power received restart begins at the start frequency command by function code F23 failure This setting is ideal for applications with a heavy load having a small moment of restart at starting inertia in which the motor speed quickly goes down to zero as soon as it enters frequency a coast to stop state as a result of a momentary power failure Such as a pump A WARNING lf you select restart after momentary power failure F14
39. ned to each bit and example of its decimal expression Auto lower main circuit judge life of the main the carrier Capacitors circuit capacitors frequency Data 0 Enter into the Disabled Use the factory default Disabled Disabled Disabled alarm state Data 1 Continue the Enabled Use the user setting Enabled Enabled Enabled operation Example of decimal expression H98 19 0 1 0 0 1 1 For details see User Manual Chapter 9 H98 Protection Maintenance Function 7 2 Dew Condensation Protection Parameter J21 Enables dew condensation protection which prevents condensation on the motor while in stopped state by feeding a direct current to the motor at regular intervals and thereby keeping the temperature of the motor above a certain level To utilize this feature you need to assign DWP dew protection to the general purpose digital input terminals function code data 39 W Enabling Condition To enable dew condensation protection turn ON the condensation protection signal DWP while the inverter is in stopped state Mi Condensation Protection Duty The magnitude of the direct current fed to the motor is the same as the setting of F21 DC braking Braking level and its duration inside each interval is the same as the setting of F22 DC braking Braking time The interval T is determined so that the ratio of the duration of the direct current to T is the value duty set for J21 Duty for condensation protection J21
40. nesd 28 8 3 Keypad PISS INS cetasecse ee tecaeverusccsiaeu ne uoviept va tseeeepeuysedeeuanu sen culeee ss nonie Gsateese ican verusccsiera tunes t sa toseaeorsenstentseate 29 9 OP THONS sanai E e E EE AE ET E Ei 30 Preface Thank you for purchasing our FRENIC Eco series of inverters This product is designed to drive a three phase induction motor for fan and pump applications Read through this starting guide and become familiar with proper handling and operation of this product Please note that this starting guide should enable you to get familiar with the main functions and should help you to install the inverter Not all functions are described here For more detailed information please refer absolutely to the attached CD ROM which contains the user manual MEH456 Improper handling might result in incorrect operation a short life or even a failure of this product as well as the motor Have this manual delivered to the end user of this product Keep this starting guide and CD ROM in a safe place until this product is discarded Listed below are the other materials related to the use of the FRENIC Eco Read them in conjunction with this starting guide as necessary e FRENIC Eco User s Manual MEH456 e RS485 Communication User s Manual MEH448 e Catalogue MEH442 e RS485 Communications Card OPC F1 RS Installation Manual INR SI47 0872 Relay Output Card OPC F1 RY Instruction Manual INR SI47 0873 e Mounting Adapter for
41. ng of motor parameters If any of them is different from the default setting change the function code data Chapter 5 Quick Starting Commissioning 10 FUJI ELECTRIC FA COMPONENTS 2 SYSTEMS FRN F1 eee eee er 2 Table 5 1 Settings of Function Code Data before Driving the Motor for a Test Function code data Factory setting code i Fo aoe Base frequency Base frequency Motor ratings printed on the 00H a Se at base nameplate of the motor nM __________ voltage interlocked with the input voltage Maximum frequency System design values 50 0 H2 0 Hz Acceleration time 1 For a test driving of the motor a sec increase values so that they are longer than your system design jeceleration timet values If the set time is short the 20 0 sec inverter may not start running the motor Motor parameter Rated capacity ieee eae Applicable motor rated capacity Motor parameter Rated current nameplate o A motor k Rated current of applicable motor P99 Motor Selection 0 Characteristic of ICE motor 5 1 4 Procedure for Test Run 1 Turn the power on and check that the LED monitor blinks while indicating the 00 Hz frequency 2 Set the frequency to a low frequency such as 5 Hz using the 6A key Check that frequency command blinks on the LED monitor 3 Press the key to start running the motor in the forward direction Check that the frequency command is displayed on the LED monitor correctly 4 To stop
42. nt Generally control signal wires are not enforced insulated If they accidentally touch any of hot power lines their insulation coat may break for any reasons In such a case an extremely high voltage may be applied to the signal lines Make a complete remedy to protect the signal line from contacting any hot high voltage lines Otherwise an accident or electric shock could occur CAUTION e Wire the three phase motor to terminals U V and W of the inverter aligning phases each other Otherwise injuries could occur e The inverter motor and wiring generate electric noise Take care of malfunction of the nearby sensors and devices To prevent the motor from malfunctioning implement noise control measures Otherwise an accident could occur Setting control switches A WARNING e Before setting up any internal control switches turn OFF the power wait more than five minutes for models of 30 kW or below or ten minutes for models of 37 kW or above and make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped below a safe voltage 25 VDC Otherwise electric shock could occur Operation A WARNING e Be sure to install the terminal block cover and the front cover before turning the power ON Do not remove the covers while power is applied Otherwise electric shock could occur Do not operate switches with wet hands Doing so could cause electric shock
43. ogram the required function in 30 A B C Alarm relay output YES Signal to control system that the parameters E24 E27 inverter has an alarm Programmable transistor outputs Y1 Y3 Transistor outputs Same as relay output Y5 30A Program the required function in parameters E20 through E22 Common terminal for transistor output Tri ouput common Tri ouput common common signal terminals Electrical specification for digital inputs X1 to X5 Electrical specification for transistor outputs Operation ON level 0V 2V SINK OFF zv v Tone Operation ON level voltage OFF level 27 V voltage SOURCE OFF level Maximum load current at ON a Leakage current at OFF Allowable leakage current at OFF O5mA Electrical specification for relay contact outputs 48 VDC 0 5 A Chapter 3 Electrical Installation 7 FUJI ELECTRIC l FA COMPONENTS amp SYSTEMS FRN F1 ee ee ee i oe oe i eo oe 3 2 1 Control Terminals Connection Digital inputs and outputs can be operated both in NPN sink and PNP source logic a DIGITAL INPUTS Refer to the user s manual MEH456 for connection examples a E k The switch SW1 located on the control board defines the logic EEA E l used for digital inputs Factory default setting is source Ea i i be carla SINK LOGIC Digital input ON giving 0 volts F SOURCE LOGIC Digital input ON giving 24 volts E a b TRANSISTOR OUTPUTS Refer to the user s manual MEH456 for connection examples To decide
44. or select characteristics of the motor and clear the old motor parameter setting H03 to 3 Then data of P03 P06 P07 and P08 and the old related internal data will be automatically updated According to the motor model follow the description below to enter the data necessary for motor setup Standard motors Current standard P99 0 or 4 Chapter 6 Function Codes D FUJI ELECTRIC l FA COMPONENTS amp SYSTEMS FRN F1 ed ee ee ee oo oe 7 PROTECTIVE FUNCTIONS 7 1 Protection Maintenance Function Parameter H98 Possibility to enable or disable of W Automatic lowering of the carrier frequency W Protection against input phase loss W Protection against output phase loss WE Judgment and criteria on the life of the main circuit capacitor W Protection against DC fan lock Automatic DEC function for carrier frequency Allows you to enable a mechanism for avoiding an overheat trip or overload trip If enabled this mechanism lowers the carrier frequency of the inverter before tripping with an alarm of 0h7 Oh3 or Olu when an overheating of the heat sink or an overload condition occurs in the inverter as a result of overload an abnormal ambient temperature or a problem in the cooling system This feature is useful for a critical machine installation where it is extremely important to keep the motor running all the time Note that if this feature is enabled the motor noise increases Protection against input phase loss lin Upon
45. pe mass va a a2 aa 34 oa ss eo oo oa 99 ms 23 24 39 1 Fuji 4 pole standard motor 2 Rated capacity is calculated by assuming the output rated voltage as 440 V for three phase 400 V series 3 Output voltage cannot exceed the power supply voltage 4 An excessively low setting of the carrier frequency may result in the higher motor temperature or tripping of the inverter by its overcurrent limiter setting Lower the continuous load or maximum load instead When setting the carrier frequency F26 to 1 kHz reduce the load to 80 of its rating 5 Use R1 T1 terminals for driving AC fans of an inverter powered by the DC link bus such as by a high power factor PWM converter In normal operation the terminals are not used 6 Calculated under Fuji specified conditions 7 Obtained when a DC REACTOR is used 8 Average braking torque Varies with the efficiency of the motor Max voltage V Min voltage V x 67 IEC61800 3 5 2 3 Three phase average voltage V If this value is 2 to 3 use an AC REACTOR 10 Single phase 380 to 440 V 50 Hz or Single phase 380 to 480 V 60 Hz 9 Voltage unbalance Note A box O in the above table replaces J depending on the shipping destination Chapter 8 Specifications and External Dimensions 24 y FUN ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Se ee E aE EE EE E E E 75 to 500 kW Item Type FRN___F 18 40 75 160 200 220 Nominal appli
46. s listed above for the setting range and maximum frequencies Note If the sum exceeds the maximum frequency the maximum frequency will apply Enable the voltage input to terminal V2 0 to 10 VDC 7 Enable UP and DOWN commands assigned to the digital input terminals UP command data 17 and DOWN command data 18 to the input terminals X1 to X5 d Note Certain setting means e g communication link and multistep frequency have priority over these settings For details refer to the block diagram in the FRENIC Eco User s Manual MEH456 Chapter 4 Section 4 2 Drive Frequency Command Generator F02 Operation Method Select the source issuing a run command for running the motor F02 Running Mode Source of Run Command Running per keypad Enables the key and the 1 key on the keypad to start and stop the motor In the rotation direction case of a standard keypad the direction of rotation is determined by the commands determined by terminal given at terminals FWD and REV block In the case of a multi functional keypad there is no need to specify the direction of rotation External signal Enables the external signals given at terminals FWD and REV to run the motor forward rotation no need to specify the direction of rotation since only forward rotation is allowed In the case of a multi functional keypad only the FWD key is effective Running per keypad Enables the key and the key on the keypad to s
47. stallation 2 1 Installing the Inverter Mounting base The inverter should be mounted on a base made of material that can withstand heat sink temperature which can rise up to 90 C approx during inverter operation Clearances Ensure that the minimum clearances indicated are maintained at all times When installing the inverter in the enclosure of your system take extra care with ventilation inside the enclosure as the temperature around the inverter will tend to increase Do not install the inverter in a small enclosure with poor ventilation For 37Kw or above a 50 mm clearance is needed instead of 10 mm left and right sides As long as the ambient temperature is 40 C or lower 5 5 kW or lower inverters may be mounted side by side without any gap between them For others inverters please follow the clearances needed Bottom 100rmm 2 2 Mounting Direction Horizontal layout is recommended when two or more inverters are to be installed in an equipment or enclosure If it is necessary to mount the inverters vertically install a partition plate or the like between the inverters so that any heat radiating from an inverter will not affect the one s above 2 3 Removing and Mounting the Terminal Block TB Cover and the Front Cover ti To remove the TB cover loosen the fastening screw on it hold the dimple labelled PULL and pull it up towards you i To remove the front cover hold it with both hands slide it downw
48. supply normalization and for supplied power factor reformation for DCRE reducing harmonic components Use a DCRE when the capacity of a power supply transformer exceeds 500 kVA and is 10 times or more than the rated inverter capacity In this case the percentage reactance of the power source decreases and harmonic components and their peak levels increase there are thyristor driven loads or when phase advancing capacitors are being turned ON OFF to increas power factor of the inverter Using a DCRE improves the input power factor to approximately 86 to 90 Note DO NOT FORGET TO REMOVE THE BAR on P1 AND P BEVOR INSTALING THE DCRE Output circuit filters Include an OFLE in the inverter power output secondary circuit to OFLE 1 Suppress the voltage fluctuation at the motor input terminals This protects the motor from insulation damage caused by the application of high voltage surge currents by the 400 V class of inverters 2 Suppress leakage current from the power output lines due to harmonic components This reduces the leakage current when the motor is hooked by long power feed lines It is recommended that the length of the power feed line be kept to less than 400 m 3 Minimize emission and or induction noise issued from the power output lines OFLs are effective in reducing noise from long power feed lines such as those used in plants etc Note Use an OFLE within the allowable carrier frequency range specifi
49. tart after Momentary Power Failure mode selection F14 No restart after momentary power failure Trip immediately No restart after momentary power failure Trip after recovery of power Restart after momentary power failure Continuous running Restart after momentary power failure Restart at the frequency at which Chapter 6 Function Codes As soon as the voltage of the DC link circuit drops below the lower limit after a momentary power failure the output of the inverter is shut down with an undervoltage alarm LU displayed and the motor enters a coast to stop state As soon as the voltage of the DC link circuit drops below the lower limit after a momentary power failure the output of the inverter is shut down without an undervoltage alarm LU displayed and the motor enters a coast to stop state When power is restored an undervoltage alarm LU is displayed while the motor remains in coast to stop state When the voltage of the DC link circuit drops below the lower limit after a momentary power failure continuous running control is invoked Continuous running control regenerates kinetic energy due to the load s moment of inertia by slowing down the motor and prolongs the running time When an undervoltage condition is detected due to a lack of energy to be regenerated the output frequency at that time is saved the output of the inverter is shut down and the motor enters a coast to stop state Whe
50. tart and stop the motor There is reverse rotation no need to specify the direction of rotation since only reverse rotation is allowed In the case of a multi functional keypad only the REV key is effective Running per keypad Enables the key and the key on the keypad to start and stop the motor There is Tip When function code F02 0 or 1 the forward running stopping function FWD and the reverse running stopping function REV must be assigned to terminals FWD and REV respectively In addition to the function code F02 described above there are several other means available with priority over F02 For details refer to the block diagram in FRENIC Eco User s Manual MEH456 Chapter 4 Section 4 3 Drive Command Generator Note gt Digital input commands FWD and REV are valid for specifying the motor rotation direction and the commands FWD2 and REV2 are invalid If you have assigned the FWD or REV function to the FWD or REV terminal you cannot change the setting of function code F02 while the terminals FWD and PLC or the terminals REV and CM are short circuited If you have specified the external signal F02 1 as the running command and have assigned functions other than the FWD or REV function to the FWD or REV terminal caution should be exercised in changing the settings Because if under this condition you assign the FWD or REV function to the FWD or REV terminal while t
51. the motor press the key lt Check the following points gt e Check if the direction of rotation is forward e Check for smooth rotation without motor humming or excessive vibration e Check for smooth acceleration and deceleration When no abnormality is found press the i key again to start driving the motor and increase the frequency command using the i key Check the above points for the test driving of the motor 5 2 Operation After confirming normal operation by performing a test run make mechanical connections connections of the machine system and electrical connections wiring and cabling and set the necessary parameters properly before starting a production run Note Depending on the conditions of the production run further adjustments can be required such as adjustments of torque boost F09 acceleration time F07 and deceleration time F08 Make sure to set relevant function codes properly Chapter 5 Quick Starting Commissioning FUJI ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 Hint pcre cic ec E E E 6 FUNCTION CODES 6 1 Function Codes Tables Function codes enable the FRENIC Eco series of inverters to be set up to match your system requirements Each function code consists of a 3 letter string The first letter is an alphabet that identifies its group and the following two letters are numerals that identify each individual code in the group The function codes are classified into eight groups Fun
52. to 1 kHz or below reduce the load to 80 of rated load or below for use 5 Calculated under Fuji specified conditions 6 Obtained when a DC REACTOR is used 7 Average braking torque without optional braking resistor Varies with the efficiency of the motor Max voltage V Min voltage V 8 Voltage unbalance 2 Voltage V Min voltage V 67 IEC61800 3 5 2 3 Three phase average voltage V If this value is 2 to 3 use an AC REACTOR 9 Normally no need to be connected Use these terminals when the inverter is used with a power regenerative PWM converter e g RHC series Chapter 8 Specifications and External Dimensions FRN F 1 FLL ELECTRIC l FA COMPONENTS a SYSTEMS ede a a eon E a E AAE EA ee 8 2 External Dimensions 8 2 1 Inverter Standard Models 163 ai 101 5 1 61 5 mo e a eo r ook 4 q L_ 10 i _ W2 W3 W4 A 2x B Cai S C z gt FQ 5 ih C z yooo SED FRNO 75F1S 4 to FRN5 5F1S 4 Unit mm FRN7 5F1S 4 to FRN30F1S 4 Dimensions meme
53. tor If O is set the inverter supplies voltage equivalent to that of the power source of the inverter at the base frequency In this case the output voltage will vary in line with any variance in input voltage If the data is set to anything other than 0 the inverter automatically keeps the output voltage constant in line with the setting When any of the automatic torque boost settings automatic energy saving is active the voltage settings should be equal to the rating of the motor F07 Acceleration Time 1 F08 Deceleration Time 1 The acceleration time specifies the length of time the frequency increases from 0 Hz to the maximum frequency The deceleration time specifies the length of time the frequency decreases from the maximum frequency down to 0 Hz Ace Time 1 Dec Time 1 FO Maximum F08 i Frequency F03 Starting _ Stop Frequency Frequency F25 F23 Actual Actual Acc Time Dec Time Chapter 6 Function Codes 16 FRN F1 F09 F37 Nate Data for F37 1 m F10 to F12 E Note Chapter 6 FLL ELECTRIC l FA COMPONENTS a SYSTEMS ede a a E a E E oe E ARE EA EEE Torque Boost Load Selection Auto Torque Boost Auto Energy Saving Operation E Torque Boost e Manual torque boost per F09 In torque boost using F09 you are adding a certain amount of voltage regardless of the load to the output voltage that is determined by the basic V f characteristics To secure a suff
54. what logic to use there is no switch as before Connecting PLC terminal to the transistor common CMY terminal you will have PNP logic Connecting CM terminal to the transistor common CMY terminal you will have NPN logic c RELAY OUTPUTS Y5A C RELAY you can switch its output mode between Active ON the terminals Y5A and Y5C are short circuited if the signal is 30B active and Active OFF the terminals YSA and Y5C are open n circuited if the signal is active YSA 30A B C RELAY switching of the normal negative logic output is applicable to the following two contact outputs Terminals 30A and 30C are short circuited for ON signal output Active ON or the terminals 30B and 30C are short circuited non excite for ON signal output Active OFF Y5C Chapter 3 Electrical Installation 8 FUJI ELECTRIC FA COMPONENTS amp SYSTEMS FRN F1 So ee eee ee eee ee 2 4 OPERATION USING THE KEYPAD As shown in the figure at right the keypad aaa cel consists of a four digit LED monitor 5 LED PAE indicators and six keys The keypad allows you to start and stop the EE motor monitor running status and switch to the Reset key J ney menu mode In the menu mode you may set nioni U Ve the function code data monitor I O signal Data key ay i am OP key States maintenance information and alarm information Up key Down key onitor Keys Four digit 7 segment LED monitor w

STARTING GUIDE FRENIC Eco . FRN-F1 - Q-TECH

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