EN / ACS850 Quick Start-up Guide (Standard Control Program)
Contents
1. Start Stop configuration li In the Main menu highlight ASSISTANTS and press LOC TU MAIN MENU 1 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER Highlight Firmware assistants and press SEL LOCU ASSISTANTS 1 Firmware ass stants Application assistant EXIT C Highlight Start Stop Control and press OK LOC amp CHOICE The following parameters will be set Select assistant Motor Set up Note Depending on the selections you make the Start Stop Contro routine may skip some of the parameters listed wel EXIT OK 12 Quick Start up Guide for ACS850 with Standard Control Program Select the start stop function and signal sources for 70 07 Ext1 start func external control location 1 EXT1 First program 10 02 Ext1 start ini parameter 10 01 start function then 70 02 and 10 03 Ext1 start in2 10 03 to choose the sources of the start signal The choices for parameter 70 07 are In1 The signal defined in parameter 70 02 is the source for the start signal 0 Stop 1 Start 3 wire Start Stop commands are determined on the basis of the two sources selected by parameters 10 02 and 10 03 State of source 1 State of source 2 Command via par 70 02 via par 10 03 L starts the drive in the forward direction and the signal defined in 10 03 will start the drive in reverse ost Ba Ay AAA 70 In1St In2Dir The signal defined in parameter 10 01 will start the drive 0 Stop 1 Start The signal de2. ACS850 with Standard Control Program 3 Quick Start up Guide for ACS850 with Standard Control Program About this guide This guide contains the basic procedure that needs to be followed to start up an ACS850 drive with Standard Control Program During the procedure the drive is set up using the ACS850 Control Panel Note Only the functions of the Control Panel needed during the procedure are described in the guide For further information refer to ACS850 Control Panel User s Guide 83AUA0000050277 English Safety instructions WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians only Never work on the drive the braking chopper circuit the motor cable or the motor when input power is applied to the drive Always ensure by measuring that no voltage is actually present 4 Quick Start up Guide for ACS850 with Standard Control Program Start up procedure The safety instructions must be followed during the start up procedure See the safety instructions on the first pages of the appropriate hardware manual o Check the installation See the installation checklist in the appropriate hardware manual Check that the starting of the motor does not cause any danger De couple the driven machine if The start up may only be carried out by a qualified electrician e there is a risk of damage in case of an incorrect direction of rotation or e anormal
3. OK appears on the control panel press OK to complete the firmware assistant and the start up procedure Further information Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www abb com drives and select Document Library You can browse the library or enter selection criteria for example a document code in the search field AA ED ED FADD ID ABB Oy AC Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 Internet http www abb com ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 3AUA0000045498 REV A EN EFFECTIVE 3 4 2009 ABB Beijing Drive Systems Co Ltd No 1 Blo
4. 22 03 or 22 04 22 05 Note Acceleration deceleration times may be automatically extended by the existing torque limits L Select the source to switch between acceleration 22 01 Acc Dec sel deceleration ramp pairs 1 and 2 0 Acceleration time 1 Deceleration time 1 are in force 1 Acceleration time 2 Deceleration time 2 are in force Torque reference set up Select the source of the torque reference signal 24 01 Torq ref1 sel Define the maximum and minimum torque 24 03 Maximum torg ref references 24 04 Minimum torg ref Define the times for the torque reference to increase 24 06 Torq ramp up from zero to nominal motor torque ramp up and 24 07 Torq ramp down vice versa ramp down 16 Quick Start up Guide for ACS850 with Standard Control Program 13 01 All filt time or 13 06 Al2 filt time Unfiltered signal Filtered signal O I1x 1 e filter input step O filter output t time T filter time constant Define the maximum and minimum values for the 13 02 All max or analog input 13 07 Al2 max 13 03 Al7 min or 13 08 Al2 min Define the scaled values that correspond to the 13 04 All max scale or maximum and minimum values defined at the 13 09 Al2 max scale previous step This is useful if full speed is required 13 05 A 71 min scale or at lower analog input values 13 10 Al2 min scale Al scaled 13 04 13 09 13 03 13 08 13 02 13 07 13 05 13 10 After the text Done
5. English Guick Start up Guide Standard Control Program ACS850 Effective 3 4 2009 2009 ABB Oy All rights reserved 3AUA0000045498 REV A gt gt gt gt RRR RARE RRA aaa AA ms Ss ee ee Sos SRR RS ee A i ees See SSS RR EE ERE SS ANA gt gt gt a a ACS850 drive manuals DRIVE HARDWARE MANUAL ACS850 04 Drive Modules 1 1 to 45 kW Hardware Manual 3AUA0000045496 English ACS850 04 Drive Modules 55 to 160 kW 75 to 200 hp Hardware Manual 3AUA0000045487 English ACS850 04 Drive Modules 200 to 500 kW 250 to 600 hp Hardware Manual 3AUA0000026234 English DRIVE FIRMWARE MANUALS ACS850 Standard Control Program Firmware Manual 3AUA0000045497 English OPTION MANUALS ACS850 Control Panel User s Guide 3AUA0000050277 English FIO 01 Digital I O Extension User s Manual 3AFE68784921 English FIO 11 Analog I O Extension User s Manual 3AFE68784930 English FIO 21 Analog I O Extension User s Manual 3AUA0000031061 English FEN 01 TTL Encoder Interface User s Manual 3AFE68784603 English FEN 11 Absolute Encoder Interface User s Manual 3AFE68784841 English FEN 21 Resolver Interface User s Manual 3AFE68784859 English FEN 31 HTL Encoder Interface User s Manual 3AUA0000031044 English A multilingual quick installation guide is included with the delivery Quick Start up Guide for
6. Guick Start up Guide for ACS850 with Standard Control Program 5 To adjust a parameter within an assistant e Use the a and SY keys to adjust the setting Press SAVE to accept the setting shown and to proceed to the next parameter To adjust a parameter at any other time e In the Main menu highlight PARAMETERS and press ENTER e Use AN and SY to browse the list of parameter groups Highlight the desired group and press _ SEL to display the parameters within that group e Highlight a parameter and press _ EDIT to adjust the setting e Use A and SY to adjust the setting Press SAVE to accept the setting shown Press EXIT twice to return to the Main menu Notes for more complicated edits e With parameters that define a digital source the setting Const can be used to fix the value to constant 1 C TRUE or 0 C FALSE e With parameters that define an analog or digital source the setting Pointer can be used to freely choose any parameter value analog or a specific bit of a packed boolean parameter digital as the source e With an analog source the parameter group LOC PAR EDIT 1501 AO1 src and parameter index are specified After selecting the group press NEXT to move to the index setting P 01 Wa The text below the cursor reflects the current 0106 Motor torque setting CANCEL SAVE After setting the index press SAVE to accept the value Press CANCEL at any point to discard a
7. ID run is required during the drive start up when the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during the ID run Power up control panel basics Connect the control panel to the drive using an appropriate Category 5E cable Power up the drive After a few moments the panel shows the Output mode right Note The Output mode display will alternate with Alarm 2021 NO MOTOR DATA until an assistant is launched later in the procedure Switch to local control to ensure that external control is disabled by pressing the Fe key on the control panel Local control is indicated by the text LOC on the top row on the display The two boxes on the bottom row of the display indicate the function of the two soft keys 7 and X_ The contents of the boxes depend on the visible menu choices Press Y_ MENU to access the Main menu LOC TU MAIN MENU 1 Within any menu the desired selection is PARAMETERS highlighted Press the lt 4 and SY keys to ASSISTANTS make a new choice activate by pressing wi CHANG ED PAR Een EXIT ENTER The Main menu is the starting point for the procedures described below Adjusting parameter values Notes e At any point press 7 CANCEL or EXIT to return to the previous level e By default not all parameters are visible Set parameter 16 15 Menu set sel to Load long to make all parameters visible
8. ck D A 10 Jiuxiangiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet http www abb com
9. e load torque is higher than 20 or e if the machinery is not able to withstand the nominal torque transient during the ID run The REDUCED ID run should be selected instead of the Normal ID run if the mechanical losses are higher than 20 i e the motor cannot be de coupled from the driven equipment or full flux is required to keep the motor brake open conical motor Guick Start up Guide for ACS850 with Standard Control Program 11 The STANDSTILL ID run should be selected only if the Normal or Reduced ID run is not possible due to the restrictions caused by the connected mechanics e g with lift or crane applications Notes e The motor shaft must NOT be locked and the load torque must be lt 20 during Normal or Reduced ID run With permanent magnet motor this restriction also applies when Standstill ID run is selected e Mechanical brake is not opened by the logic for the ID run e The ID run cannot be performed if parameter 99 05 Motor ctrl mode Scalar Start the motor by pressing the START button to activate the ID run ID run is indicated by alarm ID RUN on the panel Alarm ID RUN display The 7 segment display on the drive will flash the alarm code A 2008 ID RUN while the ID run is in Al i2 GiGi progress After the ID run the display will return to the drive stopped state D After the text Done OK appears on the control panel press OK to complete the firmware assistant 3
10. eplate setting the IEC 200 M L 55 D aa MA FA value of parameter 99 09 Mot nom speed to 1500 rpm results in incorrect operation of the drive If D delta data is chosen then connect the motor in delta If Y star data is selected then connect the motor in star 5 0 Q TI 0 O1 l On on OO C BSIRISIRIAIN gt Ol gt 2 r m x d9 690 Y 400 D 660 Y 380 D 415 D 440 D Cat no ii ak A AL ASS AiD pE ojala 5 ojojojg Co CO Co mH OW WS 8 _ gt N 00 eo OF 00 OO O D gt N on cnior on on on Ii O OIOIOIN wll o Zz N J 00 3GAA 202 001 ADA i 6312 C3 a 6210 C3 180 kg IEC 34 1 Permanent magnet motor nameplate example lay ABB Motors CEO 3 motor M2BJ 280SMB 10 B3 5 a S1 SPEC INSUL No 3424522 JK 21640 1 Ins cl F IP 55 V Hz kW r min A cos IA IN_ tes 400 D 50 55 600 103 0 97 Prod code 2GBJ285220 ADA405445477 6316 C3 Jm 6316 C3 630kg IEC 34 1 e motor nominal current 99 06 Mot nom current Allowed range approximately 1 6 x l gt 2 x Io of the drive 0 2 x hpg if parameter 99 05 Motor ctrl mode Scalar Guick Start up Guide for ACS850 with Standard Control Program 9 motor nominal voltage 99 07 Mot nom voltage Allowed range 1 6 x Uyn 2 x Uy of the drive UN refers to the highest volta
11. er than the motor nominal current defined earlier e maximum torque 20 07 Maximum torque1 This value should be at least 100 of motor nominal torque defined earlier ui Wi ge PI eee 10 Quick Start up Guide for ACS850 with Standard Control Program The question Do you want to perform id run now is displayed The ID run identification run will identify the characteristics of the motor for optimum control If you do not wish to perform the ID run at this point select No to complete the Motor Set up firmware assistant Proceed to section 3 Start Stop configuration If you wish to perform the ID run continue with the following steps BEFORE selecting Yes WARNING With Normal or Reduced ID run the motor will run at up to approximately 50 100 of the nominal speed during the ID run ENSURE THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING THE ID RUN mihi a ent rina sot When drive output phases ine 1 a or educed the motor will rotate Yo yo and W2 are con e rorward direction nected to the correspond L ing motor terminals forward direction reverse direction Ensure the Safe Torque Off and emergency stop circuits if present are closed Select the ID run method 99 13 Idrun mode The ID run will be performed at the next start of the drive NORMAL ID run should be selected whenever possible Note The driven machinery must be de coupled from the motor with Normal ID run e if th
12. fined in 70 03 will change the motor direction In1F In2R The signal defined in parameter 70 02 0 forward 1 reverse Select the start stop function and signal sources for 70 04 Ext2 start func external control location 2 EXT 2 10 05 Ext2 start ini The selections are as with EXT1 above 10 06 Ext2 start in2 Define the signal source to switch between external 12 01 Ext1 Ext2 sel control locations EXT1 and EXT2 0 EXT1 1 EXT 2 Select the motor start function 11 01 Start mode Automatic is the best all round setting that also enables flying start starting when the motor is rotating Fast involves pre magnetization of the motor and should be selected if a high break away torque is required Const time should be selected if a constant pre magnetization time is required The time is set by parameter 11 02 DC magn time Select the stop mode 11 03 Stop mode Coast The power to the motor is cut off The motor is left to coast to a stop Ramp The motor is stopped by decelerating along the active deceleration ramp to be defined later Guick Start up Guide for ACS850 with Standard Control Program 13 Select the source of the run enable signal 10 11 Run enable If the signal is switched off the drive will not start or coasts to stop if running 1 Run enable signal on Select the source of the emergency stop OFF3 10 13 Em stop off3 If the signal is removed in other words changes to 0 the dr
13. ge in each nominal voltage range With permanent magnet motors the nominal voltage is the BackEMF voltage at motor nominal speed If the voltage is given as voltage per rpm e g 60 V per 1000 rpm the voltage for 3000 rpm nominal speed is 3 x 60 V 180 V Note that the nominal voltage is not equal to the equivalent DC motor voltage E D C M value given by some motor manufacturers The nominal voltage can be calculated by dividing the E D C M voltage by 1 7 square root of 3 e motor nominal frequency 99 08 Mot nom freq With permanent magnet motor If the frequency is not given on the motor nameplate it has to be calculated using the following formula f nx p 60 where p number of pole pairs n motor nominal speed e motor nominal speed 99 09 Mot nom speed e motor nominal power 99 10 Mot nom power The following motor data parameters can be set to improve control accuracy If not known set the values to 0 e motor nominal cosq not applicable for permanent 99 11 Mot nom costfii magnet motors e motor nominal shaft torque 99 12 Mot nom torque The following parameters define operation limits to protect the driven equipment e maximum speed 20 01 Maximum speed This value should be higher than 55 of the motor nominal speed defined earlier e minimum speed 20 02 Minimum speed This value should be less than or equal to 0 rpm e maximum current 20 05 Maximum current This value should be equal to or high
14. ive will stop along the emergency stop ramp defined by parameter 22 12 Em stop time After the text Done OK appears on the control panel press OK to complete the firmware assistant 4 Reference selection In the Main menu highlight ASSISTANTS and press LOC MAIN MENU 1 PARAMETERS ASSISTANTS CHANGED PAR _ EXIT ENTER Highlight Firmware assistants and press SEL LOCU ASSISTANTS 1 Application assistant EXIT Highlight Reference select and press OK LOC CHOICE The following parameters will be set Select assistant Start Stop Control Note Depending on the selections you make the routine may skip some of the parameters listed EXIT OK Select the control mode for external control 12 03 Ext1 ctrl mode locations EXT1 and EXT2 12 05 Ext2 ctrl mode Speed Speed control Torque Torque control Min Max Add Torque reference and speed controller output are compared and the mathematical function is applied smaller greater addition Depending on the selections the speed or torque reference source or both is defined next 14 Quick Start up Guide for ACS850 with Standard Control Program Speed reference set up Choose the number of constant speeds if any to use If you select any constant speeds you are asked if the start direction should affect the constant speed direction No The sign of the constant speed directly determines the running direction when the constant s
15. ny changes and to return to the parameter list e With a digital source the parameter group LOC PAR EDIT parameter index and bit number are specified After setting an item press NEXT to move to the next 1002 Extl start inl P 02 91 00 0201 DI status setting CANCEL NEXT After the bit number is set press SAVE to accept the value Press CANCEL at any point to discard any changes and to return to the parameter list The text below the cursor reflects the current Changing the language By default the language of the text shown is English If desired the language can be changed as follows In the Main menu make sure PARAMETERS is LOC TU MAIN MENU 1 highlighted and press ENTER PARAM ETERS ASSISTANTS CHANGED PAR EXIT ENTER 6 Quick Start up Guide for ACS850 with Standard Control Program Navigate to parameter group 99 Start up data and LOC PAR GROUPS 99 press SEL Note that the list will wrap around in 9 Start up either direction between groups 99 and 01 it is quicker to press lt 4 for group 99 9904 Motor type 9905 Motor ctrl mode 9906 Mot nom current EXIT EDIT LOC PAR EDIT 9901 Language Deutsch 0407 hex CANCEL Select the desired language and press SAVE Press EXIT twice to return to the Main menu SAVE Make sure parameter 9901 Language is J i highlighted and press EDIT aay ae Firmware assistan
16. peed is activated Yes The sign of the constant speed is multiplied by the value of the Direction signal to determine the running direction when the constant speed is activated You are now asked if each constant speed selector should activate one constant speed No Constant speeds 1 7 are activated by the sources selected by parameters 26 02 26 03 and 26 04 as follows Source defined by Source defined by Source defined by Constant speed active par 26 02 par 26 03 par 26 04 L a E o aa WAA SA Oonstant speeds 1 WA KAA aaa Yes Constant speeds 1 3 are activated by the sources selected by parameters 26 02 26 03 and 26 04 respectively Set the constant speed selector sources 26 02 Const speed seli 26 03 Const speed sel2 26 04 Const speed sel3 Enter the constant speeds 26 06 Const speed7 Select the source of the speed reference signal 21 01 Speed ref7 sel 1 1 Define the absolute minimum limit for the speed 21 09 SpeedRef min abs reference This limit applies for both the positive and negative ranges Quick Start up Guide for ACS850 with Standard Control Program 15 Define the speed scaling used for the acceleration 19 01 Speed scaling deceleration times Define the acceleration 22 02 Acc time1 deceleration times 22 04 Acc time2 The diagram below shows the effect of parameter 22 03 Dec time 19 01 Speed scaling on the acceleration 22 05 Dec timez deceleration times 22 02 or
17. s OK After the text Done OK appears on the control panel press OK to complete the firmware assistant 2 Motor set up 1 In the Main menu highlight ASSISTANTS and press ENTER LOC MAIN MENU PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER LOCU ASSISTANTS 1 Application assistant Highlight Firmware assistants and press SEL EXIT Highlight Motor Set up and press OK LOCU CHOICE The assistant will guide you through the motor set Select assistant up clearer Macro 0 EXIT OK Select the motor type AM asynchronous squirrel 99 04 Motor type cage AC motor or PMSM permanent magnet synchronous motor o Ensure you have the motor nameplate and encoder data if needed at hand 8 Quick Start up Guide for ACS850 with Standard Control Program Select the motor control mode DTC is suitable for 99 05 Motor ctrl mode most cases Scalar mode is recommended if the nominal current of the motor is less than 1 6 of the nominal current of the drive the drive is used for test purposes with no motor connected or the drive controls multiple motors and the number of motors connected is variable Enter the motor data from the motor nameplate Note Set the motor data to Asynchronous motor nameplate example exactly the same value as on the motor nameplate For example if ABB Motors the motor nominal speed is 1470 M2AA 200 MLA 4 rom on the nam
18. ts The start up procedures described below make use of firmware assistants These are routines that guide the user through the essential parameter settings 1 Application macro selection In the Main menu highlight ASSISTANTS and press 1 ENTER LOC MAIN MENU PARAMETERS SSISTANTS CHANGED PAR EXIT ENTER LOCU ASSISTANTS 1 Firmware assistants Application assistant gt Highlight Firmware assistants and press SEL EXIT Highlight Application Macro and press OK LOCU CHOICE Select assistant Motor Set up EXIT OK Guick Start up Guide for ACS850 with Standard Control Program 7 Application macros are pre defined parameter Parameter defaults for the macro settings that can be used as a basis for user are applied applications The following macros are available Factory for speed control applications where a simple start stop interface is required Hand Auto for speed control applications where two external control devices are used PID control for process control applications such as closed loop pressure level or flow control systems Torque control for torque and or speed control of motor Sequential control for speed control applications in which multiple constant speeds and acceleration deceleration ramps are needed and are sequenced More information on the macros is available in the Firmware Manual Highlight one of the macros and pres
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