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Electro foam trim

1. aS a SSS lb SS eros oz lt g gt a USERS MANUAL NEOLT spa USER S MANUAL Electro foam trim plus 160 250 310 GB LATA Sa USER S MANUAL ENGLISH Cod NLT QW D S MM 4 6S GB NEOLT USOGB EFTP 65 DOC VERSION NLT EFTP 06 04 2004 td NEOLT spa YA USER S MANUAL CONTENTS 9 SECTOR ELECTRO FOAM TRIM PLUS 9 DATE 10 06 2003 9 VERSION NLT EFTP 06 04 2004 0 WRITTEN POLENI P Chapter 1 General information 1 1 Data of the manual 1 1 AO lie E rn 1 1 1 3 Property of the information iii 1 1 1 4 Conventions USEU rta erano 1 2 1 4 1 CONVENIOnNaretmMsUSe dl ii 1 2 1 4 2 Conventional symbols USEd iii 1 2 1 5 Identification data Of the manufacturet 1 3 1 6 Identification data of the Machine 1 3 1 7 CE conformity certification s s ssssssessssssssunns 1 4 Lo WA a e AE E A A tri peas 1 4 LOA SS IS I O lai 1 4 1 10 Use Of the manual ss ssesssssscsscessanastastanannantananannntss 1 5 1 11 Description of the machine s ss ssscssssssnsvcentsons 1 5 ENU DA OOM OC USO cron FRFRTFTFTTTT 1 5 Ped 1 ICOM COL PS SEE EE p p p p p R RMRPEE RR 1 5 1 11 3 Structure of the machine model 160 1 6 1
2. iii 6 1 6 1 3 Feeding of the panel tO CUt s ss cssccssccnseeos 6 1 6 1 4 Use of LASER tracer for cutting operations 6 4 6 1 5 Use of the Special blade Carrier 6 5 6 1 6 Characteristics of the panel tO CUt 6 6 Chapter Maintenance 1 Ordinary maintenance s sss sssscsrsccsqacssnasssnnusveanastazazunnis 1 7 1 1 Qualifications of the operator ssscssscesses 1 NI OC OO Silicio 1 2 Extraordinary maintenance sss ssscscssssvasassnssunsznncennunns 3 Chapter 8 Demolition 8 1 Qualifications of the operator ssssssssscssscssscnstens 8 1 8 2 Deactivation of the machine s s sss sssscsssssscssvss 8 1 8 2 1 Procedures s s s s ssss ssssssssqssssscntucarqsqasasatatananqnsazasavoco 8 1 Electro foam trim plus VERSION NLT EFTP 06 04 2004 Il dl NEOLT spa g USER S MANUAL CONTENTS Chapter 9 Attachments JILLS ATTACHMENT La 9 1 Attachment A Assembly and adjustment Lateral extension 2 model 160 optional A o TOCO ii A 1 Attachment B Assembly and adjustment Lateral extension 3 model 250 310 optional BLF OCO O ia B 1 Attachment C Assembly and
3. Follow this procedure if you have to cut hard materials SEMI HARDBOARD e Remove the plexiglas shield e Rotate the adjustment screw counter clockwise Fig 6 32 until the blade reaches the position indicated in the illustration Fig 6 33 about 0 5 mm 0 02 from the feeding surface e Re assemble the plexiglas shield Adjust the speed of the carriage and press the Cut Key to carry out the first phase of the cut e Press the Special Key Fig 6 34 to carry out the second phase of the cut and the final cut of the media Electro foam trim plus VERSION NLT EFTP 06 04 2004 6 5 Chapter 6 NEOLT spa NF gt 000 USER S MANUAL USE Characteristics of the media to cut 6 1 6 This trimmer was designed to cut the following media FOAM and SEMI HARDBOARD I We recommend not trying to cut materials different form those which the machine has been designed for They could seriously damage the machine Electro foam trim plus VERSION NLT EFTP 06 04 2004 6 6 Chapter VA NEOLT spa E O_o USER S MANUAL MAINTENANCE Ordinary maintenance 7 1 l Risk of electric shocks and untimely movements during maintenance Isolate the machine from power supply sources by unplugging the power cord Ordinary maintenance includes all those periodical and preventive operations that allow the machine to be used safely Qualifications of the operator 7 1 1 Ordinary maintenance of the machine must be
4. Note the left guide is the millimetre tube which holds the media detection sensor in a slot on one end Fig 5 23 Fig 5 21 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 10 Chapter 5 NEOLT spa NF 000 aa USER S MANUAL INSTALLATION e Plug in the machine e Make a 1 5 mt cut in one panel then place it on the extensions 1 Fig 5 24 Follow this procedure to line up the guides with the panel e Loosen the screws that fix the extension to the guide Fig 5 25 e Screw on or off the series of nuts that are under each extension until you reach the perfect parallelism with the panel above the two guides Fig 5 26 Fig 5 25 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 11 Chapter 5 NEOLT spa NF 0001 USER S MANUAL INSTALLATION Verify that the cutting angle is 90 e Perform two perpendicular cuts on a panel of about 1mt by 1mt Fig 5 27 e Reposition the same panel on the right and verify that the vertical cut made previously is perfectly parallel with the cutting line Fig 5 28 If the vertical cut is not parallel with the cutting line of the machine screw on or off the series of nuts that are under each extension until you reach the perfect parallelism Fig 5 26 And check again the cutting angle at 90 e Position the reference brackets on the guide Fig 5 29 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 12 Chapter 5 NEOLT spa NF 0000 USE
5. i carriage plexiglas Grease the chain with a drop of shield oll Substitution of If the fuse is Open the panel near the power Switch off the the fuses of the burned connector machine disconnect power socket power cable from outlet and bring the cable near Operator who performing intervention so he can verify moment disconnection of the machine Remove the plexiglas Remove the burned fuse Replace it with a new one T 2A Motor block Safety device for e Verify the led on the left side of Switch off the protection direct protection of the control panel protection machine disconnect motor power cable from outlet and bring the cable near operator who performing intervention so he can verify moment disconnection of the machine If the led is red switch off the machine and find the reason which made the motor protection trip After about 15 start the machine again only after the problem has been eliminated Electro foam trim plus VERSION NLT EFTP 06 04 2004 1 2 Chapter VA NEOLT spa E O On USER S MANUAL MAINTENANCE Extraordinary maintenance 7 2 Directly contact NEOLT S p A for any extraordinary maintenance operation non contained in this manual Electro foam trim plus VERSION NLT EFTP 06 04 2004 7 3 Chapter VA MAINTENANCE VERSION NLT EFTP 06 04 2004 Electro foam trim plus NEOLT spa USER S MANUAL 1 4 Chapter 8 NEOLT spa Ne ooc __ USER S MANUAL DEMOLITION
6. Electro foam trim plus VERSION NLT EFTP 06 04 2004 2 2 Chapter 2 NEOLT spa I o USER S MANUAL SAFETY INFORMATION Responsibility 2 3 4 NEOLT S p A cannot be held responsible for any damages to people pets or objects due to noncompliance with the safety standards and recommendations of these documenis l Tampering with the protections and the safety devices is dangerous for the people using the machine and for those exposed to it 4 NEOLT S p A cannot be held responsible for any damages to people pets or objects due to tampering with the protections Protection panels 2 3 1 The machine is fitted with the following protections Model 160 Inter locked moving protections e Double magnetic Microswitch Plexiglas protection Fixed protections e Lower control panel protection e Upper gear protection panel Model 250 310 Inter locked moving protections e Double magnetic Microswitch lower Plexiglas protection Fixed protection panels e Lower control panel protection Upper gear protection panel Upper Plexiglas protection Electro foam trim plus VERSION NLT EFTP 06 04 2004 2 3 Chapter 2 NEOLT spa ER gt gt gt gt gt USER S MANUAL SAFETY INFORMATION Active safety devices 2 3 2 The machine is provided with a Stop Emergency button on the keyboard Interlocked protections plexiglas for model 160 lower plexiglas for models 250 310 Double magnetic Microswitch for protection
7. Electro foam trim plus VERSION NLT EFTP 06 04 2004 C 1 Attachment C NEOLT spa USER S MANUAL Assembly and adjustment LASER tracer optional Inside the box there are two white wires already wired Fig C 4 connect the two wires to the switch inside the kit Position the switch in the slot previously formed in the upper part of the keyboard Fig C 5 Close the keyboard holder box and reassemble everything Remove the power unit panel by removing the upper and lower fastening screws Screw onto the internal right wall the laser feeder using the screws contained in the kit Fig C 6 Connect the two wires that are blocked by a wire holder on the sheet itself to the wire are of different colors for the correct operation of the laser Red for the positive pole and black for the negative Fig C 7 Connect the feeder to the wires labeled with 24V placed in front of the main relays Fig C 8 Electro foam trim plus VERSION NLT EFTP 06 04 2004 C 2 Attachment NEOLT spa USER S MANUAL Assembly and adjustment LASER tracer optional e Remove the protection plate and cover of the laser seat put plate in a safe place e Loosen without removing the screws that block the gear cover panel move the panel forward to make operations easier e Block the laser emitter on the laser holder bracket both contained in the kit Fix the emitter with two nuts one per part in order to leave a space behind for the wires approx 3 4
8. Ponte San Pietro BG ITALY 035 468811 A 035 468886 NEOLT VERSION NLT EFTP 06 04 2004
9. Qualifications of the operator 8 1 L The machine can be demolished by qualified personnel only Deactivation of the machine 8 2 Once the machine has reached the end of its technical and operating life it must be deactivated The machine must be deactivated and put in the condition of not being used for the purposes which it had originally been designed for However it must allow the reuse of the raw materials which it was built with 4 NEOLT S p A cannot be held responsible for damages to people or pets due to the reutilization of single parts of the machine for purposes or in situations different from those which it has been designed for Procedures 8 2 1 e Disconnect the power supply e Incase the machine has to be moved refer to 5 2 Transportation l The machine is made of non biodegradable materials It must therefore be brought to an authorized center for its disposal If for any reason you decide to put the laminating machine out of service please comply with the main regulations for the protection of the environment Aluminium Iron Plastic generic electrical material and electronic cards must be disassembled and disposed of separately by qualified personnel Electro foam trim plus VERSION NLT EFTP 06 04 2004 8 1 Chapter 8 DEMOLITION VERSION NLT EFTP 06 04 2004 Electro foam trim plus NEOLT spa USER S MANUAL 8 2 Chapter g ATTACHMENTS List of ATTACHMENTS Attachment A Assembly
10. adjustment LASER tracer optional CFCU lai C 1 C 1 1 Use of LASER tracer for CUtting C 5 Attachment D EC conformity declaration Electro foam trim plus VERSION NLT EFTP 06 04 2004 iii g CONTENTS VERSION NLT EFTP 06 04 2004 Electro foam trim plus NEOLT spa USER S MANUAL Chapter 1 NEOLT spa o _ 11 USER S MANUAL GENERAL INFORMATION Data of the manual 1 1 Instruction manual ELECTRO FOAM TRIM PLUS Code of Manual NLT QW D S MM 4 6S GB Users 1 2 Instruction manual e Transporter Installer User Maintenance personnel Demolition squad 4 For further details on the users of this manual see 2 2 Qualifications of the personnel Property of the information 1 3 The information contained in this manual is reserved property All rights are reserved This manual cannot be reproduced or copied as a whole or in parts without prior written consent of NEOLT S p A These documents are provided only for the use of the client whom the manual has been supplied to with the machine and can be used only for the installation use and maintenance of the machine the manual refers to NEOLT S p A states that the information of this manual is congruent to the technical and safety requirements of the machine the manual refers to The manufacturer cannot be held responsible for any direct or indirect damages to people objects or animals due to the use of these documents or of
11. carried out by qualified personnel only Procedures 7 1 2 Please carry out the periodic operations listed in the table below MS be MEENE aj Procedure Precautions carried out execution General dusting At user s discretion Clean the entire machine with a Do not use agressive damp cloth products Cleaning the If there is a lot of Unscrew the screws securing Wear a pair scrap material scrap material the plexiglas protection gloves e Remove the plexiglas Switch off the e Eliminate the scrap material with machine disconnect an aspirator and or compressed POWer cable from outlet and bring the cable near the operator who is performing the intervention so he can verify moment disconnection of the machine Blade If the cut is not See procedure Assembly 5 5 Wear a pair of replacement regular protection gloves Electro foam trim plus VERSION NLT EFTP 06 04 2004 7 1 Chapter VA NEOLT spa E USER S MANUAL MAINTENANCE Operation to be Frequency of i i Procedure Precautions carried out execution Testing the At user s discretion Remove the plexiglas protecting the After the testing safety carriage press Cut Key and check operation microswitch that the engine doesn t start reassemble the carriage plexiglas shield Grease the If there are noises Unscrew the screws securing the After carrying out the chain and or the carriage plexiglas operation doesn t run reassemble the smoothly
12. mm Fig C 11 e Fix everything to the lower closing panel using the two screws with relevant washer contained in the kit Fig C 12 e Connect the two wires of the emitter to the terminal already wired on the left side following the colors of the wire Red with red and black with black Fig C 13 Electro foam trim plus VERSION NLT EFTP 06 04 2004 C 3 Attachment C NEOLT spa USER S MANUAL Assembly and adjustment LASER tracer optional Fix on the L shaped panel in front of the laser emitter the dowel with the nut Fig C 14 necessary to limit the beam of light coming from the laser Fix the dowel so it projects a few millimeters in the upper part Fig C 15 and block it by tightening the nut Fig C 16 e The laser emitter produces a fan shape light beam that must be adjusted perpendicularly to the work table To direct this beam rotate the emitter until the beam is in position Fig C 17 The light beam to visualize the cutting line lengthwise must be adjusted so that it does not illuminate the upper part Use pliers to adjust and direct the emitter holder bracket Fig C 18 Fig C 19 i teits oo CI Kiu e sie Ki o a tji Electro foam trim plus C 4 VERSION NLT EFTP 06 04 2004 Attachment C NEOLT spa USER S MANUAL Assembly and adjustment LASER tracer optional Use of the LASER tracer for cutting C 1 1 The laser tracer is most
13. panel of about 1mt by 1mt Fig B 12 e Reposition the same panel on the right and verify that the vertical cut made previously is perfectly parallel with the cutting line Fig B 13 If the vertical cut is not parallel with the cutting line of the machine screw on or off the series of nuts that are under each extension until you reach the perfect parallelism Fig B 11 And check again the cutting angle at 90 Electro foam trim plus VERSION NLT EFTP 06 04 2004 B 4 Attachment C NEOLT spa USER S MANUAL Assembly and adjustment LASER tracer optional Procedure C 1 e Carefully read these instructions before and after assembly operations e Check contents of kit l Before installing and adjusting the laser tracer switch off the machine remove the power cable from the outlet Bring the power cable near the operator performing the interventions so he can verify in any moment the disconnection of the machine Follow this procedure to install the laser tracer e Remove the Plexiglas protection e Remove the 4 screws that fix the keyboard holder box Fig C 1 Attention the threaded plates that fix the plate are free in the carriage guide profile and they could fall downward We suggest putting a temporary block in the slot e Turn over the plate and remove the screws that hold the keyboard holder box together Fig C 2 e Break the pre punched tab on the top edge of the keyboard box using pliers Fig C 3
14. trim plus VERSION NLT EFTP 06 04 2004 5 17 Chapter 5 NEOLT spa NH 00001 USER S MANUAL INSTALLATION l Wear protection gloves while assembling the blades because they are very sharp e Assemble the blades Fig 5 46 on the desired carriage 2 types are supplied 20 30 mm plus 2 special of 5 10 mm 0 2 0 4 0 8 1 2 1 l If you have to cut materials between 5 and 10 mm 0 2 0 4 thick assemble the Special blade holder See procedure Assembly Special blade holder carriage 5 5 1 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 18 Chapter 5 NEOLT spa NF 0000 USER S MANUAL INSTALLATION e Position the carriage in the proper seat being very careful to put the blade in the cutting Slot Fig 5 47 of the support surface and tightening the two screws Fig 5 48 supplied e Reassemble the plexiglas shield Fig 5 45 using the screws Fig 5 44 e Then connect the trimmer to a socket with ground and do not use any kind of adapter between the plug of the trimmer Fig 5 49 and the power socket e Position the ON OFF switch on ON Fig 5 50 4 No other adjustments are necessary because the machine is factory tested before shipment Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 19 Chapter 5 NEOLT spa NF 00001 USER S MANUAL INSTALLATION Assembly of Special blade holder carriage 5 5 1 The installation and blade changing m
15. 1 3 Chapter 1 NEOLT spa E gt 141 USER S MANUAL GENERAL INFORMATION CE conformity certification 1 7 Annex D CE Declaration of conformity includes a copy of the CE declaration of conformity of the machine Warranty 1 8 NEOLT S p A offers a one year warranty on the machine The parts subject to normal wear and tear are not included in the warranty The warranty Is limited to the substitution or repair of the parts that should result damaged or defected The assessment of the defects and causes is carried out by NEOLT S p A The warranty is cancelled if the machine is used incorrectly or in an improper or excessive way If any non original spare parts are used and for non compliance with the norms of this manual In no case can the purchaser demand the resolution of the contract claim for damages or the extension of the warranty The term Original purchaser refers to the person who had initially purchased the product covered by this warranty for purposes other that for retail sales This warranty is applicable and valid only for the original purchaser and only for the period during the warranty period in which the original purchaser has the equipment 4 NEOLT S p A cannot be held responsible for any negative advertisement or missed profits due to malfunctioning technical or mechanical of the product being used or on display 4 The correct and safe operation of the machine is guaranteed only if it is used in compli
16. 10V 50 60Hz a Absorbed power max 0 5A max 1A 4 Responsibility NEOLT S p A cannot be held responsible for any inconveniences or breakdowns due to non compliance with the power data provided Machine performances 3 3 O Max cutting thickness materials panels FOAM 30 mm 9 Max cutting thickness materials panels PVC SEMI HARDBOARD 10 mm Electro foam trim plus VERSION NLT EFTP 06 04 2004 3 4 Chapter A NEOLT spa gt gt gt gt Nn USER S MANUAL OPERATOR INTERFACE Operator interface 4 1 The keyboard includes command and programming buttons which are easy to use To use the operating buttons turn on the machine and follow the steps below Fig 4 1 Keyboard __ gt key functions only if the paper presser is closed and the micro switch he detection of the sheet to cut is pressed Stop Emergency Button When the button is pressed all functions of the machine stop Turn the button from left to right to release it Electro foam trim plus VERSION NLT EFTP 06 04 2004 4 1 Chapter A NEOLT spa ee USER S MANUAL OPERATOR INTERFACE Led d lightens up when the machine is on it flashes during the opening and closing movements of the paper presser Yellow led The led switches on and flashes when a wrong command is given bo led flashes until you reset the command d switches on when the sheet holder is being closed when it is in or stop key is key to cancel the operation if yo
17. 11 4 Structure of the machine model 250 310 1 7 Chapter 2 Safety information 2 1 Sd ld a i 2 1 2 1 1 Technical specifications of LASER module optional 2 2 2 2 Qualifications of the personnel iii 2 2 23 ROSPONSIDII Y are 2 3 PAE A E E E a E EAA E ENEE nere 2 3 2 3 2 Active safety deEVICES ss sss vssssvsssssssnsssnsuuznncunnzos 2 4 2 4 Danger zones and residual riSkS s ssssscssessceeentocanarcenso 2 4 eo OS O ee ee E E E E E E E E N 2 6 2 5 1 Information on noise hazarQs ssssccsescassennarinno 2 6 Chapter 3 Characteristics of the machine 3 1 TECNICA NOMA muso saoo Er EEEE AE 3 1 22 POWT SUPDY OUT aera ee re ae ee ee ee oer ere ee 3 4 3 3 Machine performances sss csssscssssnssnsscnnecnnecnnrcnnronno 3 4 Chapter 4 Operator interface 4 1 Operator interface cssc vssssvscssssvasssarunazansunnnnncunnis 4 1 Electro foam trim plus VERSION NLT EFTP 06 04 2004 i cd NEOLT spa l PIP 9 USER S MANUAL CONTENTS Chapter 5 Installation 5 1 Qualifications of the operator s csssscsssssscessnseos 5 1 52 rig OA ON TTT ER T FTPOP E 5 1 5 2 1 Transportation cONdltlONS ssesscsssssscssescensastss 5 1 5 2 2 Asse
18. 380 1994 standard Atmospheric characteristics of the area e Allowed Temperature from 18 C to 35 C e Allowed humidity from 30 to 80 without condensate Ideal humidity 55 with max temperature 40 C General operating features e Do not use the machine in explosive atmospheres e Do not use the machine near acids corrosive substances salt etc e Do not use the machine near ionizing and non ionizing radiations X rays microwaves ultra violet rays Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 22 Chapter 5 NEOLT spa USER S MANUAL INSTALLATION Electric connection 5 7 2 l Check that the electric line is able to carry the absorption of the machine l Electric hazards Before making any connections to the mains make sure the system has been grounded Position the power cable so that it is not stepped on or ruined Do not put the power cable where it can be damaged Maintenance and service operations must be carried out only by the technical service authorized by the manufacturer Disconnect the electric line that powers the machine If the disconnection device is the power cable the relating power outlet must be easy to access and near the equipment Power the line that powers the machine The electric system of the machine must include Protection against overcurrent throuh devices with intervention current sized taking into account the maximum absorption of the machine An
19. ALLATION e Connect the machine to the mains e Make a 1 5 mt cut in one panel then place it on the extensions 1 Fig 5 37 Follow this procedure to line up the guides with the panel e Loosen the screws that fix the extension to the guide Fig 5 38 e Screw on or off the series of nuts that are under each extension until you reach the perfect parallelism with the panel above the two guides Fig 5 39 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 15 Chapter 5 NEOLT spa NF 0000 USER S MANUAL INSTALLATION Verify that the cutting angle is 90 e Perform two perpendicular cuts on a panel of about 1mt by 1mt Fig 5 40 e Reposition the same panel on the right and verify that the vertical cut made previously is perfectly parallel with the cutting line Fig 5 41 If the vertical cut is not parallel with the cutting line of the machine screw on or off the series of nuts that are under each extension until you reach the perfect parallelism Fig 5 39 And check again the cutting angle at 90 e Position the reference brackets on the guide Fig 5 42 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 16 Chapter 5 NEOLT spa NF 00001 USER S MANUAL INSTALLATION Assembly of blade holder carriage 5 5 e By pressing the Ascent Key center the carriage Fig 5 43 right above the keyboard e Remove the Plexiglas shield Fig 5 45 by using the screws Fig 5 44 Electro foam
20. Plexiglas model 160 Double magnetic Microswitch for lower protection Plexiglas model 250 310 Indirect safety operation Unipotential protection circuit Roller sensor detecting media to cut Two carriage end of stroke sensors Fig 2 1 Microswitch protection Plexiglass Dangerous areas and residual risks 2 4 All the areas around the machine in which people are at risk of injuries or health problems are considered dangerous l Pay close attention to hands when the electric paper pressure bar is being lowered During certain intervention procedures on the machine which are pointed out each time in this manual residual risks for the operator may arise Residual risks can be avoided by carefully complying with the procedures of this manual and using the personal protection devices indicated such as Fig 2 2 Paper presser bar gt RES 4 ib ee Electro foam trim plus VERSION NLT EFTP 06 04 2004 2 4 Chapter 2 NEOLT spa __ v tttt tmm VYu _ _ USER S MANUAL SAFETY INFORMATION e Pay attention to the warning labels applied to the trimmer During operation avoid direct exposition to the LASER beam e Attention performing procedures or operations on LASERS different from the specified ones can result in exposition to dangerous radiation levels Kyi k Li i 4 at va E Pa rr rT vs MA J 4 NEOLT S p A cannot be held responsible for any damage
21. R S MANUAL INSTALLATION Assenbly of standard lateral extensions model 250 310 5 4 2 Il Before installing and adjusting the extensions switch off the machine remove the power cable from the outlet Bring the power cable near the operator performing the interventions so he can verify in any moment the disconnection of the machine e After putting the machine together assemble the extensions 1 fixing them to the side of the table of the machine one on each side and tighten the screws A Fig 5 30 e Tighten the guide on both sides fixing it with two screws to the work table and with three to the extension previously positioned Fig 5 31 Note the left guide is the millimetric tube which holds the media detection sensor in a slot on one end Fig 5 32 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 13 Chapter 5 NEOLT spa NF 00001 _ro_ _ USER S MANUAL INSTALLATION e Fix extension 10 for extension panel 2 both on the right and left fixing them to the guide assembled previously Fig 5 33 e Put extensions 2 on the edge of the work table and fix with the supplied screws Fig 5 34 e Put extension 2 on extension 10 previously assembled and fix with the two supplied screws Fig 5 35 e Screw the foot to the extension with the supplied screws Fig 5 36 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 14 Chapter 5 NEOLT spa NF 0000 USER S MANUAL INST
22. al extension 2 optional model 160 USER S MANUAL e Fix extension 10 for extension panel 2 both on the right and left fixing them to the guide assembled previously Fig A 4 e Put extensions 2 on the edge of the work table and fix with the supplied screws Fig A 5 e Put extension 2 on extension 10 previously assembled and fix with the two supplied screws Fig A 6 e Screw the foot to the extension with the supplied screws Fig A 7 Electro foam trim plus VERSION NLT EFTP 06 04 2004 A 2 NEOLT spa Attachment A Assembly and adjustment Lateral extension 2 optional model 160 USER S MANUAL e Connect the machine to the mains e Make a 1 5 mt cut in one panel then place it on the extensions l and 2 Fig A 8 Follow this procedure to line up the guides with the panel e Loosen the screws that fix the extension to the guide Fig A 9 e Screw on or off the series of nuts that are under each extension until you reach the perfect parallelism with the panel above the two guides Fig A 10 Electro foam trim plus VERSION NLT EFTP 06 04 2004 A 3 Attachment A NEOLT spa USER S MANUAL Assembly and adjustment Lateral extension 2 optional model 160 Verify that the cutting angle is 90 e Perform two perpendicular cuts on a panel of about 1mt by 1mt Fig A 11 e Reposition the same panel on the right and verify that the vertical cut made previously is perfectly parallel with the cutting line Fi
23. ance with what is outlined in the manual and the relevant documentation NEOLT S p A cannot be held responsible for damages to people or things caused by an improper use of the machine or by modifications not previously authorized by the manufacturer himself Assistance 1 9 NEOLT S p A provides on request assistance for the installation and the maintenance of the machine Electro foam trim plus VERSION NLT EFTP 06 04 2004 1 4 Chapter 1 NEOLT spa mp J 6 1 4 USER S MANUAL GENERAL INFORMATION Use of the manual 1 10 Carefully read the chapters General information Safety information Characteristics of the machine and Operator interface 4 For any transportation installation use and maintenance operation please refer to the relevant chapter This manual and the attached documentation Attachment A Assembly and adjustment Lateral extension 2 optional model 160 Attachment B Assembly and adjustment Lateral extension 3 optional model 250 310 Attachment C Assembly of laser tracer optional Attachment D EC conformity declaration must be kept for the entire technical life of the machine in order to have them at hand when needed If the machine is sold as second hand this manual and the enclosed documentation must be supplied along with the product Description of the machine 1 11 Correct use of the machine 1 11 1 The machine must be used only to cut the allowed media FOAM and SEMI HARDBOARD The machi
24. and adjustment Lateral extension 2 optional model 160 Attachment B Assembly and adjustment Lateral extension 3 optional model 250 310 Attachment C Assembly of laser tracer optional Attachment D EC conformity declaration VERSION NLT EFTP 06 04 2004 Electro foam trim plus NEOLT spa 9 1 USER S MANUAL Chapter g ATTACHMENTS VERSION NLT EFTP 06 04 2004 Electro foam trim plus NEOLT spa USER S MANUAL 9 2 Attachment A NEOLT spa USER S MANUAL Assembly and adjustment Lateral extension 2 optional model 160 Procedure A 1 l Before installing and adjusting the optional extensions 2 switch off tne machine remove the power cable from the outlet Bring the power cable near the operator performing the interventions so he can verify in any moment the disconnection of the machine e Remove on both sides the guide fixed with two screws to the work table and with three to extension 1 Fig A 1 e Unscrew the 2 screws that fix the protection plate to the right guide support Secure it with the screws you previously removed to the right guide support included in the optional kit Fig A 1 e Screw back the guide included in the optional kit using the screws removed previously Note the left guide is the millimeter tube which holds the media detection sensor in a slot on one end Fig A 3 Electro foam trim plus VERSION NLT EFTP 06 04 2004 A 1 NEOLT spa Attachment A Assembly and adjustment Later
25. d screws Fig 5 13 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 6 Chapter 5 NEOLT spa USER S MANUAL INSTALLATION Fig 5 14 e Position the intermediate fixing ring Fig 5 13 only in mod 310 near the series of central holes in the wall and screw it on the n wall itself by using the supplied screws e Position the bottom fixing ring Fig 5 15 both in mod 250 and 310 near the series of bottom holes in the wall and screw it on the wall itself by using the screws supplied e Bring the trimmer near the wall so that the holes of the surface match the fixing holes of the intermediate ring only in mod 310 and the fixing holes of the bottom ring both in mod 250 and 310 and assemble everything by using the supplied screws Fig 5 16 The trimmer is securely fixed to the wall Fig 5 16 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 7 Chapter 5 NEOLT spa zO e gt gt gt gt gt _ USER S MANUAL INSTALLATION Adjustment of inclination of cutting table models 250 310 e Fix the two tension rods A of the bottom ring of the trimmer by using the supplied screws and securing them well Fig 5 17 e Connect the trimmer and trim a foam sheet about 2 mt thick e Position the previously trimmed foam on the surface of the trimmer Fig 5 18 e Verify the parallelism between the surface and the foam sheet by following this procedure Elec
26. eet and the trimmed one from the support surface e Follow the above mentioned procedure to perform another cut 4 During the ascent phase of the carriage it is not necessary for the carriage to reach the end stroke just press the Stop Button once the height of the panel to cut has been reached Then press the Cut Button to perform the cut l It is highly recommended not to lean against or put any object on feeding wings Electro foam trim plus VERSION NLT EFTP 06 04 2004 6 3 Chapter 6 NEOLT spa NF 000 USER S MANUAL USE Use of LASER tracer for the cut optional 6 1 4 The laser tracer is mainly used when you need to precisely trim panels which already have Squaring marks on them Follow this procedure to use the tracer e Switch on the laser tracer e Start cutting procedure by following the procedure FEEDING THE MEDIA TO CUT lining up the profile to cut with the LASER beam Electro foam trim plus VERSION NLT EFTP 06 04 2004 6 4 Chapter 6 NEOLT spa USER S MANUAL USE Use of the Special blade carrier 6 1 5 Follow this procedure if you have to cut soft materials e Remove the plexiglas shield e Rotate the adjustment screw clockwise up to the end of Fig 6 31 so that the blade penetrates in the relevant slot of the feeding surface Fig 6 30 Re assemble the plexiglas shield e Adjust the speed of the carriage and press the Cut Key to cut the media
27. etter as an example symbolic representation of a part of the machine 4 Notes contain important information and are pointed out after the text they refer to l The danger symbols indicate those procedures which if not respected could cause physical damages to the operator The manufacturer cannot be held responsible for any damages to people due to non compliance with these norms l The warning symbols indicate those procedures which if not respected could damage the machines or the devices connected to it The manufacturer cannot be held responsible for any damages to objects due to the non compliance with these norms Electro foam trim plus VERSION NLT EFTP 06 04 2004 1 2 Chapter 1 NEOLT spa mm 46 USER S MANUAL GENERAL INFORMATION Identification data of the manufacturer 1 5 Contact distributor for all maintenance interventions Any non authorized maintenance interventions make the warranty void neolt S p A Via G Galilei 8 24036 Ponte San Pietro BG ITALY Tel 035 468811 Fax 035 468886 http www neolt it E mail mkt neolt it Identification data of the machine 1 6 TRIMMER tet plus XXX The machine has an identification label and the CE mark on the right side of the machine above the connection group Whereas the laser label is above the Plexiglas above the keyboard r UON Electro foam trim plus VERSION NLT EFTP 06 04 2004
28. g A 12 If the vertical cut is not parallel with the cutting line of the machine screw on or off the series of nuts that are under each extension until you reach the perfect parallelism Fig A 10 And check again the cutting angle at 90 Electro foam trim plus VERSION NLT EFTP 06 04 2004 A 4 NEOLT spa Attachment B Assembly and adjustment Lateral extension 3 optional model 250 310 USER S MANUAL Procedure B 1 l Before installing and adjusting the optional extensions 3 switch off the machine remove the power cable from the outlet Bring the power cable near the operator performing the interventions so he can verify in any moment the disconnection of the machine e Remove the two screws that fix extension 2 to the extension panel for extension 2 on both sides Fig B 1 e Remove from both sides the guide fixed with two screws to the work table and with three to extension l and slide out both the guide and the extension panel 2 Fig B 2 e Unscrew the 2 screws that fix the protection plate to the right guide support Secure it with the screws you previously removed to the right guide support included in the optional kit Fig B 3 e Screw on the guide included in the optional kit using the screws removed previously Note the left guide is the millimetric tube which holds the media detection sensor in a slot on one end Fig B 4 Do not remove the leg that supports lateral extension 2 OY Ag
29. hen daily personal exposure is equal to or higher than 90 dB A the use of IPE is obligatory protective caps protective ear plugs For information on other protection measurements that can be performed in Italy refer to UNI EN458 of 1995 and EN457 Electro foam trim plus VERSION NLT EFTP 06 04 2004 2 6 Chapter 3 NEOLT spa iaee ex lt lt amp M gt a _o_ USER S MANUAL CHARACTERISTICS OF THE MACHINE Technical specifications 3 1 Wei Tse a Maximum cutting length em 160 230 30 258 Weight gg 130 1o Cutting speed From 0 to 20 cm sec extension 2 right extension 3 right and or left Accessories and or left Laser tracer Mod 160 ELECTRO FMAM TRIM 160 O x CIIS LO NI IO QUI OI Electro foam trim plus VERSION NLT EFTP 06 04 2004 3 1 Chapter 3 CHARACTERISTICS OF THE MACHINE Mod 250 ELECTRO FOAM TRIM 250 3060 max Mod 310 ELECTRO FOAM TRIM 310 Electro foam trim plus VERSION NLT EFTP 06 04 2004 NEOLT spa USER S MANUAL 3 2 Chapter 3 CHARACTERISTICS OF THE MACHINE Extension accessories 2 Electro foam trim plus VERSION NLT EFTP 06 04 2004 NEOLT spa USER S MANUAL 3 3 Chapter 3 NEOLT spa 1 amp sw scswwww w amp j w MM USER S MANUAL CHARACTERISTICS OF THE MACHINE Power supply data 3 2 a Voltage and single phase frequency 230V 240V 50Hz 60Hz 1
30. intervention device for insulation damages differential with label data properly sized for the type of machine An external equipotential protection circuit ground connection conpliant with the regualtions in force in the area the machine is installed in Testing 5 7 3 Before using the machine continuously check the general operation of the machine by doing some sample cuttings I If you hear vibrations or unusual noises immediately switch off the machine and contact the NEOLT techincal assistance see Data of manufacturer 1 5 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 23 Chapter 5 INSTALLATION VERSION NLT EFTP 06 04 2004 Electro foam trim plus NEOLT spa USER S MANUAL 5 24 Chapter 6 NEOLT spa o ST MSS _o USER S MANUAL USE Qualifications of the operator 6 1 The machine must be used by qualified personnel only Place of work 6 1 1 Position of the operator during the start up and cutting operations in front of the machine with the control panel in the center during maintenance operations the position depends on the specific operation that needs to be carried out Switching the machine on 6 1 2 The main switch is placed on the right back side of the power unit panel After pressing the main switch ON the trimmer is ready to perform the cutting operations Feeding of the panel to cut 6 1 3 Follow the steps below to begin the process e Lif
31. ischarge devices for grounding of electrical equipment and dangerous electrical equipment Decree dated 2 May 2001 Criteria for identification and use of individual protection devices Circular no 3 2001 Art 2 par 4 of decree no 359 99 Verification of system of periodical checks for given work tools Decree no 626 94 Safety and health of workers Decree no 475 92 updated as of 2 January 1997 Individual Protective Devices Presidential Decree no 303 56 updated as of 18 March 1996 General industrial hygiene regulations Electro foam trim plus VERSION NLT EFTP 06 04 2004 2 1 Chapter 2 NEOLT spa gt gt gt gt _ _ _ _ gt gt USER S MANUAL SAFETY INFORMATION Technical specifications of LASER module optional 2 1 1 Laser classification CEI 76 2 Standard CEI EN 60825 1 laser classe 3 A Emission lt 5 mW Safety Class 3 A lasers in a wave length interval between 400 and 700 nm do not require particular safety locks or keys for operation The opening of the beam through line generation glass is lt 40 Refer to the keyboard view and power cable pages 1 6 1 7 detail P and Q Qualifications of the personnel 2 2 Stage of the technical life of the machine Qualification of the operator in charge Transportation Qualified transportation Installation Qualified personnel Ordinary maintenance Qualified personnel Extraordinary maintenance Technicians appointed by NEOLT S p A
32. l 160 1 11 3 The machine includes the following parts p esigmpqruonu gt kl I JO VOZ N Power unit panel Upper panel Sheet holder Plexiglas protection Right feeding table Left feeding table Feeding table ON OFF switch Power outlet Keyboard Stop Emergency switch Front stand Back stand Anti overturning leg LASER label Optional extension Left Optional extension Right I Keyboar VERSION NLT EFTP 06 04 2004 Front View B Side view Electro foam trim plus 1 6 Chapter 1 GENERAL INFORMATION Structure of the machine model 250 310 NEOLT spa USER S MANUAL 1 11 4 The machine includes the following parts OOO LS ie laj pul Power unit panel Upper panel Sheet holder Upper Plexiglas protection Lower Plexiglas protection Right feeding table Left feeding table Feeding table ON OFF switch Power outlet Keyboard Stop Emergency switch Left extension 2 Right extension 2 Optional extension 3 Left Optional extension 3 Right LASER label optional Front View B Keyboard power socket L Electro foam trim plus VERSION NLT EFTP 06 04 2004 1 7 Chapter 1 GENERAL INFORMATION Electro foam trim plus VERSION NLT EFTP 06 04 2004 NEOLT spa USER S MANUAL 1 8 Chapter 2 NEOLT spa EREN PP P 4 6 USER S MANUAL SAFETY INFORMATION Safety criteria 21 The machine has been desig
33. ly needed when you need to precisely trim panels that have already been marked for the cut Follow this procedure to use the tracer e Switch on the laser tracer Fig C 20 e Cut following the procedure FEEDING PANEL TO CUT by lining up the profile to cut with the LASER beam Fig C 21 e Or follow the procedure 6 1 4 Cut with LASER tracer Electro foam trim plus VERSION NLT EFTP 06 04 2004 C 5 Attachment C Assembly and adjustment LASER tracer optional Electro foam trim plus VERSION NLT EFTP 06 04 2004 NEOLT spa USER S MANUAL C 6 Attachment D NEOLT spa USER S MANUAL EC conformity certification Hereby NEOLT S p A Via Galileo Galilei 8 24036 Ponte S Pietro BERGAMO ITALY declares That the machine indicated complies with the main safety requirements and with the EC directives complying with the concepts and the construction styles of NEOLT S p A If any unauthorized modifications are performed on the machine this declaration is automatically void e Name of machine Trimmer e Type of machine electro foam trim plus 160 250 310 e Serial number see identification label Date and signature of manufacturer January 2004 Eng P CACCIA Position of signer Technical Director Electro foam trim plus VERSION NLT EFTP 06 04 2004 D 1 Regolazioni Estensioni laterali Estensioni 2 opzionali Electro foam trim 160 neolt NEOLT spa USER S MANUAL NEOLT s p A Via G Galilei 8 24036
34. nd transportation operations in a safe and easy way e Horizontal surface with a capacity higher than the mass of the machine e Adequate space to carry out the ordinary maintenance and technical operations Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 21 Chapter 5 NEOLT spa NF 0001 USER S MANUAL INSTALLATION Placing of the machine 5 7 Characteristics of the area the machine is placed in 5 7 1 Power supply The area where the machine is installed must be equipped with the power supply connections described in 3 2 Power supply data Space requirements For the normal use of the machine and the loading and unloading operations it is important to have an area directly proportional to the size of the panels to cut Protection from atmospherics The machine must be placed in an area that is covered and protected from direct contact with atmospheric agents Floor requirements Prepare the horizontal support base of the machine keeping in mind the mass of the machine itself Also take into account all extra accessories l Optimal stability and using conditions can be obtained with a maximum planarity error of mm m Furthermore the machine must be made steady by blocking the back wheels The maximum inclination of the floor must not exceed 10 of inclination Illumination A good illumination is necessary to safely use and carry out maintenance operations approximately 200 600 lux according to UNI10
35. ne is made of physically independent and autonomous groups therefore the proper use of the machine also refers to the correct functioning of only one part of it Use of the machine The installation and the ordinary and extraordinary maintenance of the machine must be carried out by qualified personnel only The machine was designed to be used in an area with the features indicated in the section PLACING OF THE MACHINE 5 5 1 and in the section SUPPLY DATA 3 2 Incorrect use of the machine 1 11 2 Any use other than that indicated in part 1 11 1 Correct use of the machine Is to be considered incorrect especially e Using the machine in ways which differ from those which it has been designed for represents an anomalous condition and could therefore damage the structure of the machine e Using the machine without its protections and without the safety equipment it is provided with particularly without the fixed protections that block access to the rotating parts e Not observing the procedures of this manual and especially the maintenance and repair norms e Using the machine in an area at risk of fire or explosions if the machine itself does not have the proper fire equipment e Using the machine in areas containing explosive materials e Using the machine in an inflammable area Electro foam trim plus VERSION NLT EFTP 06 04 2004 1 5 Chapter 1 GENERAL INFORMATION NEOLT spa USER S MANUAL Structure of the machine mode
36. ned and made in compliance with the essential safety criteria and regulations indicated below and following modifications and integrations and with the relevant national regulations Low Tension Directive 73 23 CEE 93 68 CEE EMC Directive 89 336 CEE 92 31 CEE 93 68 CEE Machine Directive 98 37 CE 98 79 CE see Attachment D CE conformity certification Thanks to the accurate analysis carried out by the manufacturer most of the risks depending on the conditions of use of the machine both foreseeable and reasonably foreseeable have been eliminated The complete documentation including all the safety norms adopted are in the technical booklet of the machine which is deposited at the manufacturer s premises The manufacturer recommends strict compliance with the instructions procedures and recommendations of this manual and with the laws in force on the safety in the work place This also refers to the use of the protection devices foreseen both those integrated in the machine and personal 4 NEOLT S p A cannot be held responsible for any damages to people pets or objects due to non compliance with the safety norms and recommendations of these documents Laws and decrees on safety and security List of individual protection devices and safety equipment Presidential Decree no 462 01 section 1 general regulations Regulations to simplify procedure for reporting of installations and protective devices against atmospheric d
37. odalities are the same as those indicated in the section Assembly of blade holder carriage 5 5 l Only special blades can be assembled on these holders The special blade holder can act on the pressure of the blade thanks to an adjusting screw Fig 5 51 see paragraph USE OF Special BLADE HOLDER CARRIAGE 6 1 5 for the correct use of the blade holder Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 20 Chapter 5 NEOLT spa NH 000 USER S MANUAL INSTALLATION Storage 5 6 The indications contained in this section must be followed during the periods of temporary storage of the machine which could take place in the following situations e When the machine is not installed immediately after it is delivered e When the machine is disconnected and stored while waiting for it to be relocated As much as possible the machine must be stored in order to be inaccesible to unauthorized people it must be protected from possible damages caused by dust humidity heat cold sun or any substances that can corrode and attack it The storage areas must not be located near any dangerous areas Characteristics 5 6 1 e Allowed temperature from 5 C to 55 C maximum temperature for short periods e Admitted relative humidity interval from 30 to 95 without condensate Ideal humidity 55 e Proper natural and or artificial illumination e Proper protection from atmospherics e Adequate space to carry out the hoisting a
38. rd lateral extensions the lower stand the stand for model 160 or the accessories for the wall installation of models 250 310 the tool bag needed to complete the very few installation operations of the machine and the user s manual are all included in the packaging The size of the packaging and its total weight packaging and trimmer are as follows Model 160 250 310 Dimensions cm 219LX72PX44H 312LX 2PxX45H 3 OLX 2PX45H Weight gross kg 120 182 204 l Hoisting transportation and machine handling operations must performed exclusively by competent and properly trained personnel l It is absolutely forbidden to pass under or stay under hanging loads I The means used to lift transport and move the machine must be adequate for its weight and the shape of the elements to lift transport and move and must comply with the laws applicable and in force in the place of installation l Protect the machine from external atmospherics Characteristics of the are the machine is placed in 5 7 1 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 1 Chapter 5 NEOLT spa NF 00000 USER S MANUAL INSTALLATION Fig 5 1 Transportation conditions Assessment of damages during transportation 5 2 2 Check the conditions of the machine by visually inspecting it after having removed it from the shipping box Any defects on the visible parts of the machine indicate crashes during transportation
39. ri s Electro foam trim plus VERSION NLT EFTP 06 04 2004 B 1 NEOLT spa Attachment B Assembly and adjustment Lateral extension 3 optional model 250 310 USER S MANUAL e Fix extension 10 for extension panel 3 both on the right and left fixing them to the guide assembled previously Fig B 5 e Put extensions 3 on the edge of the work table and fix it with the supplied screws Fig B 6 e Put extension 2 and 3 on extension panel 10 assembled previously fixing it with the two supplied screws Fig B 7 e Screw on the second foot to the extension with the supplied screws Fig B 8 Electro foam trim plus VERSION NLT EFTP 06 04 2004 B 2 NEOLT spa Attachment B Assembly and adjustment Lateral extension 3 optional model 250 310 USER S MANUAL e Reconnect the machine to the mains e Make a 2 5 mt cut in one panel then place it on the extensions 1 2 and 3 Fig B 9 Follow this procedure to line up the guides with the panel e Loosen the screws that fix the extension to the guide Fig B 10 e Screw on or off the series of nuts that are under each extension until you reach the perfect parallelism with the panel above the two guides Fig B 11 Electro foam trim plus VERSION NLT EFTP 06 04 2004 B 3 Attachment B NEOLT spa USER S MANUAL Assembly and adjustment Lateral extension 3 optional model 250 310 Verify that the cutting angle is 90 e Perform two perpendicular cuts on a
40. s to people animals or objects due to noncompliance with the standards or avoidance in using the prescribed individual protection devices Chapter 2 1 Safety criteria Electro foam trim plus VERSION NLT EFTP 06 04 2004 2 5 Chapter 2 NEOLT spa I EREN P USER S MANUAL SAFETY INFORMATION Nolse 2 5 Figures on noises produced by a machine identical to the one described in this manual measured according to the Machine Directives 98 37 CE and following modifications Average level of continuous acoustic pressure equivalent A pondered around the machine at a distance of one meter e While it is running inferior to 60 db Information on noise hazards 2 5 1 The levels of acoustic emission indicated are not necessarily safe for the workers The levels of exposure of the worker are obviously linked to the emission levels of the machine however other factors affect the levels of exposure of the workers duration of the exposure characteristics of the area and the presence of other machines The levels of emission of the machine however allow the users to assess the danger related to acoustic emissions l A continuous use of the machine and of other machinery present in the area of installation could lead to a high level of personal daily exposure to noise When daily personal exposure is equal to or higher than 85 dB A the use of IPE is recommended protective caps protective ear plugs W
41. ssment of damages during transportation 5 2 skop ss o go illa 5 3 5 3 1 Assembly of lower stanQ sss csssscssscescnncnnso 5 3 5 3 2 Assembly of stand for model 160 sesscssssceeoo 5 4 5 3 3 Wall installation model 160 sss ssscsssssscess 5 5 5 3 4 Wall installation model 250 310 sescssscssscssses 5 6 5 3 5 Adjustment of inclination of cutting table models 250 310 5 8 5 4 Assembly and adjustment of side extenSslONS s 5 10 5 4 1 Assembly of standard side extensions model 160 5 10 5 4 2 Assembly of standard side extensions model 250 310 5 13 5 5 Assembly of blade holder carriage ssescsesceoo 5 17 5 5 1 Assembly of Special blade holder carriage 5 20 Mole zs RR O 5 21 Voz mog cel Siano 5 21 5 7 Placing of the machine sssss cssssscssssssssnses ennnnnns 5 22 5 7 1 Characteristics of the area the machine is placed in 5 22 oero Eee 5 23 S yiil ECE TE TTT 5 23 Chapter 6 Use 6 1 Qualification of the operator sesssssscssscuscnnses 6 1 D Mail 6 1 6 1 2 Switching the machine ON
42. t the carriage by pressing the Carriage Ascent Button Fig 6 1 6 2 4 The cut is always made vertically from top to bottom and not vice versa and only with the Cut Key I Before beginning the cutting operations we recommend checking that the carriage used is fit for the thickness of the media to cut This is useful to avoid low cuts or high cuts Electro foam trim plus VERSION NLT EFTP 06 04 2004 6 1 Chapter 6 NEOLT spa NF 00 a__ USER S MANUAL USE e Position the media on the left wing and make sure the material detection roller sensor is pressed Fig 6 3 Select cutting sizes using the reference square Fig 6 4 e Lower the paper pressure bar by using the key Fig 6 5 l Pay attention to the position of the hands Fig 6 6 Keep the key pressed to close the sheet holder until the yellow led turns on If the yellow led is not on you cannot perform the cut Electro foam trim plus VERSION NLT EFTP 06 04 2004 6 2 Chapter 6 NEOLT spa NF 000 o USER S MANUAL USE e Before performing cutting operations adjust the speed of the carriage Fig 6 7 We suggest keeping low speeds to cut very rigid and hard media e Cut the media using the Cut Key Fig 6 8 and lift the sheet holder bar using the key Fig 6 9 Press the key once to open the sheet holder in automatic mode press the key for more than 3 seconds to block it when the key is released e Lift both the original sh
43. the machine in conditions other than those authorized NEOLT S p A reserves the right to change or improve without notice these documents and these machines and also other machines marketed of the same model as the one this manual refers to but with a different serial number The information of this manual particularly refers to the machine specified in 1 6 Identification data of the machine Electro foam trim plus VERSION NLT EFTP 06 04 2004 1 1 Chapter 1 NEOLT spa mm 1 1 USER S MANUAL GENERAL INFORMATION Conventions used 1 4 Conventional terms 1 4 1 Machine indicates the machine specified in 1 6 Identification data of the machine Frame bearing structure of the machine Qualified personnel people who thanks to their knowledge and experience as well as the knowledge of the relevant norms safety requirements and service norms are able to recognise and avoid any possible danger for the people the material and the machine The descriptions of direction sense and position on the right of the machine on the left of the machine refer to the position of the operator in front of the machine Conventional symbols used 1 4 2 Text in italics indicates the title of a chapter a section a sub section a paragraph a table or an illustration of this manual or another reference manual 1 generic number as an example symbolic representation of a command device or signal A generic l
44. trimmer is still not stable We Suggest not leaving it before placing the stand in position e Fix the cross beam that joins the work table with the tube of the support leg by using the appropriate screws and tighten Fig 5 7 5 8 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 4 Chapter 5 NEOLT spa NH 0000 USER S MANUAL INSTALLATION Wall installation model 160 5 3 3 e Drill the relevant side by taking as reference the measurements see the picture Fig 5 9 The holes must be made with a 9 mm diameter drill Mod 160 Macchina ELECTRO FOAM TRIM 160 piano di appoggio e Lift the trimmer from the horizontal surface position it so that the holes of the top Square match the top holes in the wall Fig 5 10 and screw it onto the wall itself by using the supplied screws Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 5 Chapter 5 NEOLT spa NH 0000 USER S MANUAL INSTALLATION Wall installation model 250 310 5 3 4 Only wall installation is foreseen for the models Electro foam trim 250 310 e Drill the relevant side by taking as reference the measurements see the picture Fig 5 11 5 12 The holes must be made with a 9 mm diameter drill Mod 250 Mod 310 i Lift the trimmer from the horizontal surface position it so that the holes of the top square match the top holes in the wall and screw it onto the wall itself by using the supplie
45. tro foam trim plus VERSION NLT EFTP 06 04 2004 5 8 Chapter 5 NEOLT spa z um mWu lt MMMMM USER S MANUAL INSTALLATION e For mod 310 the adjustment is made on the intermediate ring Fig 5 19 by acting first on the adjustment rings A for bigger adjustments and then for more Specific adjustments on the dowels B until you reach the desired result e Afterwards lock the nuts on the dowels so they don t unscrew during use e For mod 250 the adjustment is made by acting on the bottom ring Fig 5 20 by adjusting the dowels B After finishing secure the nuts to lock the dowels Fig 5 20 Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 9 Chapter 5 NEOLT spa D O O USER S MANUAL INSTALLATION Assembly and adjustment of lateral extensions 5 4 Assembly of standard lateral extensions model 160 5 4 1 l Before installing and adjusting the extensions switch off the machine remove the power cable from the outlet Bring the power cable near the operator performing the interventions so he can verify in any moment the disconnection of the machine e After putting the machine together assemble the extensions 1 fixing them to the side of the table of the machine one on each side and tighten the screws A Fig 5 21 e Tighten the guide on both sides fixing it with two screws to the work table and with three to the extension previously positioned Fig 5 22
46. u set a wrong command or to stop ovement underway Sheet holder close key When this key is pressed the sheet holder starts to close and when it is released it stops The sheet holder is in position when the yellow led is on You can t carry out the cut if the sheet holder is not in position Sheet holder open key When this key is pressed the sheet holder starts to open key offers two possibilities press it once it automatically opens up to the end of stroke by g it again the travel of the sheet holder stops eep it pressed for more than 3 seconds when it is released even the sheet holder stops Potentiometer speed variator Adjust the potentiometer to change the upward and downward speed of the carriage The cut will be cleaner and more precise especially on harder media ON OFF switch LASER tracing system the switch is pressed a beam of light is activated to visualize the Tai position of the blade Electro foam trim plus VERSION NLT EFTP 06 04 2004 4 2 Chapter 5 NEOLT spa NF 00 USER S MANUAL INSTALLATION Qualifications of the operator 5 1 The transportation installation and connecting operations of the machine must be carried out by qualified personnel only transporters and electricians Transportation 5 2 Transportation conditions 5 2 1 The trimmer is shipped with a carton box l to protect the panels on the end and a carton box 2 which holds everything Fig 5 1 Transportation conditions The standa
47. which could also affect the normal operation of the machine Particularly verify the good conditions of the following parts e Stop Emergency key and keyboard e Potentiometer for carriage speed adjustment e Keyboard e Carriage Plexiglas protection for model 160 e Carriage Plexiglas protection upper and lower for models 250 310 Verify that the screws and the nuts of the protection panels are tight Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 2 Chapter 5 NEOLT spa NF 0001 r_o USER S MANUAL INSTALLATION Assembly 5 3 Assembly of lower stand 5 3 1 e Open the packaging box 2 which contains all parts Fig 5 1 e Remove the carton protections l Fig 5 1 Remove all the objects that may hinder machine placing operations l This operation must be carried out by minimum four people e Remove the trimmer and position it on a flat surface Fig 5 2 e Assemble the lower stand Fig 5 3 by removing the screws on the machine and screwing them back in the same position Electro foam trim plus VERSION NLT EFTP 06 04 2004 5 3 Chapter 5 NEOLT spa NF 00 USER S MANUAL INSTALLATION Assembly of stand for model 160 5 3 2 Fix the anti overturning leg to the lower shoulder of the machine Fig 5 4 with the supplied screws e Lift the trimmer and fix the tube of the support leg to the work table Fig 5 5 5 6 and tighten the two screws Fig 5 5 Attention the

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