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1. 15 4 1Testing Menu Definitions 15 5 0 WarningS 16 6 0 Warranty 17 7 0 Assistance 17 MANUAL P N 5999 1041 00 4 15 Meter Connections To connect power to the CSW 15AT CS Meter First make sure the On Off Switch on the Rear of the meter is in the OFF position Insert the battery in the battery holder with the contacts pointing down then slide down to lock into position CHARGE INDICATING LED ON OFF SWITCH CHARGE INDITCATING LED MANUAL P N 5999 1041 00 4 15 3 ZERO GRS NET TARE Ib kg PRINT OPERATION Key Functions Brings the scale to a zero balance reading If the Zero key is pressed and held for 5 seconds the Calibration zero value will be displayed Toggles the display between Gross weight and Net weight This key is also used to enter setup mode Begin by pressing and hold this key until the Parameter and Calibration Event counters are displayed Immediately after within 5 sec enter in sequence Tare lb kg GRS NET and Print Enter the display will indicate ScAIE P xxx and C xxx are event counters that will increment once each time one or more changes are made to the scale or Calibration Parameters Enters the Gross2. CHARGE INDICATING LED MANUAL P N 5999 1041 00 4 15 1 0 SCALE PROCEDURE 1 1 SOFTWARE NAVIGATION FLOWCHART R1 1200 8 N 1 T1 SOFTWARE BAUD RATE 4 9 19200 8 N 1 VERSION VERSION R2 WT ONLY T2 LIGHT Output Format 9 G N GTN DISPLAY SEGMENTS R3 Key Polled T3 b1 b4 Output Type Continuous BUTTONS b5 EXITS 4 105 OF CAP C4 R4 Disabled T4 A D RAW OVERLOAD OR ENTERED SPAN POINT Receiver mode Rec Remote ATOD COUNTS 5 100 1 9 C5 T5 Jumper Rx Tx S6 0 fastest to 7 C6 T6 FILTER slowest 3 SPAN POINT Cal Factors 1 TO 99 C7 MOTION BAND Divisions 2 SPAN POINT DEFAULT YES NO i 0 to 99 MANUAL P N 5999 1041 00 8 11 SCALE CALIBRATION NTep No angie SHOW RAW Ntep Ntep olo d sed All COUNTS THEN 0 999 999 C2 SHOW RAW CAPACITY 5000 ZERO COUNTS THEN 0 12 9 C3 SHOW ACTUAL COUNT BY 1 SPAN POINT WEIGHT IA d S9 Motion Display S10 ZERO BAND S11 ZERO DELAY S12 Zero Tracking S13 Tracking DELAY S14 Display b kg S15 SCALE ID S16 BRIGHTNESS S17 SLEEP MODE MANUAL P N 5999 1041 00 8 11 Normal Blank Dashes Normal 1 99 DIVISIONS 2 0 99 UPDATES 2 1 99 DIVISIONS 1 1 99 1 4secinc 0 Ib kg Ib kg Ib kg 1 99 1 ID IN TX 1 15 15 0 to 30 min blanks dsp 0 1 1 SOFTWARE NAVIGATION FLOWCHART CONTINUED 1 2 NAVIGATION KEYS During setup you will be required to make numeric entries Ex Capacity Zero Ban
3. c A M BRIDGE SCALE WORKS INCORPORATED MODEL CSW 15AT CS CRANE SCALE SERIES INSTALLATION SET Up amp OPERATION a Made in USA Cambridge Scale Works P O Box 670 Honey Brook PA 19344 800 292 7640 610 273 7040 www cambridgescale com MANUAL P N 5999 1041 00 4 15 MANUAL P N 5999 1041 00 4 15 TABLE OF CONTENTS Meter Connections 3 Operation 4 5 1 0 Scale Procedure 6 1 1 Software Navigation Flowchart 6 7 1 2 Navigation Keys 7 1 3 Scale Menu Definitions 8 9 1 4 Numeric Entries 10 1 5 Set Up Entries 10 2 0 Calibration Procedures 11 2 1 Calibration Menu Definitions 11 2 2 Calibration 12 2 3 Linearity Correction 12 3 0 Communications Setup 13 3 1Communications Menu Definitions 13 14 4 0 Testing Procedure
4. Communications Menu Definitions Continued R4 Recelver Q Disabled normal scale mode 1 Standard Receiver Receives R3 3 RF link output string displaying data as it appears on the scale All keys are disabled except the PRINT key 2 Remote control Receives R3 3 RF link output string displaying data as it appears on the scale and allows full control of all scale meter functions END Exits back to the main Menu indicates Factory Default setting MANUAL P N 5999 1041 00 8 11 14 T1 Version T2 Display T3 Buttons T4 AtoD T5 Serial T6 Setup data T7 Default END MANUAL P N 5999 1041 00 8 11 4 0 TESTING PROCEDURES 4 1 Testing Menu Definitions Displays Software Version Lights all display segments and indicating LEDs Press the ZERO key b1 will be displayed Press the GRS NET key b2 will be displayed Press the Tare key b3 will be displayed Press the b kg key b4 will be displayed Pressing the PRINT key will exit back to the menu T3 Displays Raw counts where a 1mV V signal from the scale will display 25 000 counts When in angle mode Down GRS NET will cycle Pitch Roll and Raw counts Serial communications can be verified by connecting pins 2 and 3 on the serial port A single character will be echoed and pass or fail will be displayed Setup data will be sent out on the printer port Resets the meter back to factory defaults clearing all calibration and setup data r you
5. d etc The following table outlines the keys used to perform these entries along with their function ZERO sene KEY IS USED TO NAVIGATE UP GRS NET KEY IS USED TO NAVIGATE DOWN TARE KEY IS USED TO NAVIGATE LEFT lb kg KEY IS USED TO NAVIGATE RIGHT PRIN ss KEY IS USED TO ENTER DATA AND RETURNS 1 3 Scale Menu Definitions S1 NTEP Ntep Angle No S2 Capacity S3 Count By S4 Overload S5 Zero Limit S6 Filter S7 Motion Band S8 Motion Delay S9 Motion Normal Display Blank Dashes S10 Zero Band MANUAL P N 5999 1041 00 8 11 Maximum divisions limited to 5000 Scale negative message is displayed if the gross weight goes more than 10 divisions below zero If a capacity and count by of more than 5000 divisions is selected ERR d will be displayed and you will be returned to 2 to select a new capacity or count by Enables angle correction for Legal For Trade lift truck scales 20 000 maximum division limits and no scale negative tests to 950 000 pounds 5000 001 01 1 1 10 100 002 02 2 2 20 200 005 05 5 5 50 500 105 of scale capacity or user entered value 10096 or 1 996 of scale capacity 0 7 3 0 is the fastest response or least filtering and 7 1s the slowest response or most filtering to 99 updates 2 the weight display must be stable within the selected number of updates for the motion indicator to be turned off 0 to 99
6. dress two 2 QUIC CHECK features Deformation Indicators Two strategically placed marks one just below the shank or eye and the other on the hook tip which allows for a QUIC CHECK J gt measurement to determine if the throat opening has changed thus indicating abuse FONE A REPAIR NOT REQUIRED or overload ZONE 53 OF ORIGINAL DIMENSION To check use a measuring device i e tape measure to measure the distance between ZONE D SEE MINIMUM THREAD SIZE CHART the marks The marks should align to either an inch or half inch increment on the measuring device If the measurement does not meet criteria the hook should be inspected x 5 A further for possible damage EI Jf Fi NS Angle Indicators Indicates the maximum included angle which is allowed between ie XII C two 2 sling legs in the hook These indicators also provide the opportunity to dn AI Side Load approximate other included angles between two sling legs IMPORTANT SAFTEY INFORMATION READ AND FOLLOW e A visual periodic inspection for cracks nicks wear gouges and deformation as part of a comprehensive documented inspection program should be conducted by trained personnel in compliance with the schedule in ANSI B30 10 RIGHT e For hooks used in frequent load cycles or pulsating loads the hook and threads Should be periodically inspected by Magnetic For two legged slings with angles greater than 90 degrees use an intermediate link suc
7. efaults MANUAL P N 5999 1041 00 8 11 1 4 Numeric Entries When entering a numeric value first press and release the b kg key to move right into the menu where the numeric value will be entered Then press and release the ZERO key the first digit in the value will flash Press and release the ZERO and GRS NET keys to increase or decrease the digits value Press and release the Tare key to move to the next digit Repeat the steps above to adjust the digits value Repeat all steps until the numeric value is correct then press and release the PRINT key to enter the data The display will return to the menu 1 5 Set Up Parameters To begin press and hold the GRS NET key until the Parameter and Calibration Event counters are displayed Immediately after within 5 seconds enter in sequence Tare lb kg GRS NET and Print Enter The display will indicate SCALE P xxx and C xxx are event counters that will increment each time one or more changes are made to the Scale or Calibration Parameters With the display indicating ScA E press the GRS NET key to move down This allows the operator to change any of the scale Parameters SZ thru S77 For example press the GRS NET key to move down until S2 is displayed 2 is used to set the Capacity of the Scale Press the b kg key to move right in the 2 Parameter The current capacity will be displayed Press the ZERO key the first digit will flash Enter the capacity using the steps described in secti
8. h as a master link or bolt type shackle to collect the legs of the slings The intermediate link can be placed over the hook to provide an in line load on the hook This approach must also be used when using slings with three or more legs MANUAL P N 5999 1041 00 8 11 16 6 0 WARRANTY CAMBRIDGE warrants the CSW 15AT CS to be free of defects in workmanship and or materials for 12 months from the date of shipment This warranty of workmanship and or materials 1s valid if in the opinion of CAMBRIDGE the equipment has not been mechanically environmentally or electrically abused This warranty is limited at the option of CAMBRIDGE to repair replace or an appropriate credit adjustment not to exceed the original equipment sale price paid to CAMBRIDGE CAMBRIDGE assumes no liability in connection with the sales of its products beyond that stated above Warranty replacement parts and or repair services are performed at the factory in Cumberland Maryland or by an authorized Service Group approved by CAMBRIDGE Warranty does not include travel expense if a factory technician is requested to perform repairs at a location other than the factory It the user s responsibility to follow the proper set up calibration and operating procedures of the CSW 15A T CS as described in this manual If the operator has difficulty using their CSW ISAT CS indicator properly please contact CAMBRIDGE at 1 301 724 4082 Any one of our Technicians will be ha
9. ight does not match the known test weight press the ZERO key to enter the correct weight Use the steps described in section 1 4 for numeric entry When the weight is correct press the PRINT key to the new value C4 to C7 are for linearity correction They can be used in order and in any quantity or not at all if no correction 1s necessary You may also return to C4 to C7 later and add a new correction point without affecting any original calibration points The last calibration weight will be displayed then the actual weight on the scale will be displayed If no calibration weight has been entered at this span point notset will be displayed then the actual weight on the scale 1s displayed If the displayed weight does not match the known test weight follow the steps described for C3 Span point on adjusting the weight and entering the value Exits back to the main Menu 11 2 2 Calibration Press and hold the GRS NET key as described previously in section 1 4 ScAlE will be displayed Press the b kg key to move right CA Lib will be displayed Press the GRS NET key to move down C7 will be displayed Press the b kg key to move right raw counts will be displayed With no weight on the scale press the ZERO key 0 will be displayed Press the PRINT key to enter the data 0 is now entered and the display returns to C7 Note Use Cl or C2 to zero There is no need to use both C1 and C2 Next press GRS NET key to move dow
10. n C3 will be displayed Press the lb kg key to move to the right the last calibrated weight will flash then the current weight on the scale 1s displayed Place a known test weight on the scale Press the ZERO key the first digit of the weight will flash Use the ZERO and GRS NET keys to increase or decrease the digits value Press the TARE key to move left the next digit will flash Repeat these steps until the correct weight 1s entered Press the PRINT key to enter the data The display will return to C3 Press the GRS NET key until End is displayed then Press PRINT to return to the operation mode Calibration 1s now complete 2 3 Linearity Correction If Linearity Correction 1s needed Press the GRS NET key from the calibration menu to move down to C4 Press the b kg key to move right the last calibrated weight will flash or notset will flash if this point has not been previously set Next the current weight on the scale will be displayed Place a known test weight on the scale Press the ZERO key for the first digit of the displayed weight to flash Enter the weight as described in section 1 4 then press the PRINT key to record the data Continue these steps for C5 C6 and C7 Linearity Correction points C4 C7 can be used in any order and in any quantity or not at all 1f no correction is necessary After calibration is complete you may also return to these correction points and make changes to its value without affecting any of
11. on 1 3 When the capacity is correct press the PRINT key to enter the value The display will return to S2 To enter the Count By press the GRS NET to move down S3 will be displayed Press the b kg key to move right into this parameter The current Count by will be displayed Press the ZERO and GRS NET keys to adjust the divisions Press the Tare and b kg keys to adjust the decimal point Press the PRINT key when finished to enter the data The display will return to S3 Exit Set up Mode by pressing the Tare key End will be displayed then press Print Enter MANUAL P N 5999 1041 00 8 11 10 2 0 CALIBRATION PROCEDURES 2 1 Calibration Menu Definitions C1 Zero All C2 Zero C3 Span Point C4 to C7 Span points END MANUAL P N 5999 1041 00 8 11 Raw counts pitch and roll if in angle mode will be displayed When ZERO 1s pressed an analog zero is done and all calibration span points will be cleared If 1n angle mode the pitch and roll offsets will also be zeroed Zeroed Raw counts pitch and roll if 1n angle mode will be displayed When ZERO 1s pressed an analog zero 1s done and all calibration span points will NOT be cleared If 1n angle mode the pitch and roll offsets will also be zeroed The last calibration weight will be displayed then the actual weight on the scale will be displayed If you do not wish to change the span point press the TARE key to exit without making any changes If the displayed we
12. ppy to work with the user via telephone Thank You 7 0 ASSISTANCE If at any time you require assistance with your CSW 15AT CS Crane Scale End User please contact your servicing scale dealer Authorized Cambridge Dealer Distributor please contact CAMBRIDGE SCALE WORKS INC 115 West Mary Street Cumberland MD 21502 Phone 301 724 4082 Fax 301 724 4964 MANUAL P N 5999 1041 00 8 11 17
13. sure will be displayed then press the Tare key to exit without defaulting or press the PRINT key to reset the meter to factory default Fxits back to the main Menu 15 WARNINGS AND APPLICATION INSTRUCTIONS Particle or Dye Penetrant Note Some disassembly may be required 5 7 W ARNINGS Never use a hook whose throat opening has been increased or whose tip has been bent more than 10 degrees out of plane from the hook body or is in any other way distorted or bent Note A latch will not work properly on a hook with a bent or worn tip Never use a hook that is worn beyond the limits shown in Figure 1 Remove from service any hook with a crack nick or gouge Hooks with a crack nick or gouge shall be repaired by grinding lengthwise following the contour of the hook provided that the reduced dimension is within the limits shown in Figure 1 Never repair alter rework or reshape a hook by welding heating burning or bending Never side load back load or tip load a hook Side loading back loading and tip loading are conditions that damage and reduce the capacity of the hook See Figure 2 Eye hooks shank hooks and swivel hooks are designed to be used with wire rope or chain Efficiency of assembly may be reduced when used with synthetic material Do not swivel the S 322 swivel hook while it is supporting a load The S 322 is distinguishable by hex nut and flat washers The S 322 swivel hook is designed to rotate
14. the original calibration points MANUAL P N 5999 1041 00 8 11 12 3 0 COMMUNICATIONS SETUP 3 1 Communications Menu Definitions R1 Baud Rate 1200 to 115200 baud 9600 8 n 1 R2 Output 0 Gross Tare Net CR LF CR LF 32 bytes of 2Eh Format CR LF CR LF Gross Ib or kg six ASCII characters indicated weight CR LF Tare Ib or kg sp six ASCII characters indicated weight CR LF CR LF CR LF CR LF 100 bytes total output 1 Weight only Six ASCII Characters indicated weight CR LF 8 bytes total output 2 Net only NT Sp Six ASCII Characters indicated weight Sp Ib or kg CR LF 14 bytes total output 3 Gross only GR Sp Six ASCII Characters indicated weight Sp Ib or kg CR LF 14 bytes total output R3 Output Type 0 Output on command standard print Output as selected by R2 Output Format If Q 1s received on the serial port the scale will output the same as if the PRINT key were pressed The same holds true for Z Zero U Ib kg D GRS NET T TARE 1 Slave Display Output numeric only continuous Stx Six ASCII Characters indicated weight CR LF 9 bytes total output 2 Slave Display Output alphanumeric continuous Stx GR or NT or TR six ASCII Characters indicated weight lb or kg CR LF 15 bytes total output 3 RF Link Output 4 Used for QSI terminal MANUAL P N 5999 1041 00 8 11 13 3 0 COMMUNICATIONS SETUP 3 1
15. under the load The S 322 is distinguishable from the S 322 by use of a round designed to shield bearing The frequency of bearing lubrication on the S 322 depends upon the frequency and period of product use as well as environmental conditions which are contingent upon the user s good judgment The use of a latch may be mandatory by regulations or safety codes e g OSHA MHSA ANSI ASME B30 Insurance etc Note When using latches see instructions in Understanding The Crosby Group Warnings for further information Always make sure the hook supports the load See Figure 3 The latch must never support the load See Figure 4 When placing two 2 sling legs in hook make sure the angel from the vertical to the outermost leg is not greater than 45 degrees and the included angle between the legs does not exceed 90 degrees See Figure 5 WARNING e Loads may diagnose from hook if proper procedures are not followed e A falling load may cause serious injury or death e Hook must always support the load The load must never be supported by the latch e Never apply more force than the hook s assigned Working Load Limit WLL rating e Read and understand these instructions before using the hook e If your hook or lifting eye becomes loose remove the scale from operation and contact CAMBRIDGE SCALE WORKS INC immediately 1 301 724 4082 Figure 1 Hoist hooks incorporate markings forged into the product which ad
16. updates 4 the weight display must be within the motion band for the selected number of updates for the motion indicator to be turned off When the scale 1s in motion the motion LED will light When the scale 1s in motion the display will be blanked out When the scale is in motion the display will show all dashes 1 to 99 divisions 2 the weight display must return to zero within the selected number of divisions to to be considered zero 1 3 Scale Menu Definitions Continued S11 Zero Delay S12 Zero Tracking S13 Tracking Delay S14 Lb Kg Lb KG S15 Scale ID S16 Brightness S17 Sleep Mode END LB Kg 0 to 99 updates 4 the weight display must be within the zero band for the selected number of updates to be considered Zero 1 to 99 divisions 2 the number of graduations allowed to be Automatically Zeroed off 0 to 99 15second increments 10 the amount of time the display must be within the allowed eraduations before it will be automatically Zeroed Allows the indicator to be switched between pounds and kilograms by pressing the b kg key This sets the display to Pounds only This sets the display to Kilograms only 1 to 99 scale ID used in RF link output 0 to 15 adjusts the LED display intensity 15 1s the brightest 0 to 30 minutes The display will turn off after the the set amount of time elapses with no scale activity Exits back to the main Menu indicates Factory Set d
17. weight value into the Tare display and switches to the Net display mode If the Tare key is pressed and held for 5 seconds the current Tare value will be displayed Togeles the display between pounds and kilograms Outputs the displayed weight data to the RS 232 Port Note All keys are disabled when the scale is in motion or overload SCnEg oLD bAt LO Err d MANUAL P N 5999 1041 00 4 15 Error Messages When the weight 1s more than 10 divisions negative from the zero calibration point The Scale is in an overload condition Will flash when the battery voltage falls to 6 9VDC and will be displayed continuously when the voltage falls to 6 5 VDC More than 5000 scale divisions have been selected in S7 Ntep and SJ angle mode More than 20 000 scale divisions have been selected 1n 1 NO mode OPERATION CONTINUED Charging the Battery When the battery voltage falls to 6 5VDC as described previously bAt LO will be displayed continuously The battery needs to be charged at this time With the on off switch in the OFF position connect one end of the power adapter to a 110V AC outlet Next connect the other end of the adapter to the power Jack on the rear of the meter The charge indicating led will be orange while the battery is being charged and turned off when the battery is fully charged Turn the on off switch to the ON position and the meter will be fully operational as the battery is being charged ET DEE
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