Instruction Manual
Contents
1. We then place the belt under the holding bar until the mark made aligns with O Ref and make sure that it is fully in contact with the guide rail We lower the tread bar using the down push button Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n N ee ri N Q Automatic die cutter IMESSS88 belting fabrication equipment Model DC 200 Using the buttons we adjust the belt width in centimetres and press OK We check that the STEP is correct and if that is not the case using the MENU key we jump to the field STEP and input the desired value with and then OK We press START to start cutting at the first end Once the first cut has been performed we observe that the head shall be positioned at point 0 of the end opposite the control board On reaching that point we release the belt by pressing the bar up button We place the second end of the belt on the right side next to the right guide rail and with the coverage also on top we position the final end of the belt just at the O Ref mark to pencil the mark with the measurement for insertion of the relevant material according to the die we wish to cut with We then place the belt under the holding bar until the mark made matches 0 Ref and we make sure it is fully in contact with the guide rail We lower the tread b2. RE I A ermenginee e belting fabrication equipment 2012 Dec 26 Use and maintenance Manual Automatic die cutter Model DC 200 Spare parts PUNCHING PLATE 80X10 70 cle Q fx 7995 70 qor Kn 7 208 oedin 0 7x825 70 po En en emee TO En TRONEL AOAIC 70 par 10200 Kn77103 f Kn77 104 ermengineering IMEEEEEE belting fabrication equipment PUNCHING PLATE 30X20 cuddle 2525 par Deier troquel 120 OC par H 10200 67104 Kn77105 27 Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n ee ri n Automatic die cutter IISSSSRR belting fabrication equipment Model DC 200 PUNCHING PLATE 120X15 PUNCHING PLATE 80x10 eee _ Te Kn 7702 achila 0 7x62ecbble biel normal por LE En Kn AO odilia 0 x122x0061e b sel normal par KE Distancia troguel 120 Do Ra a fra voe SES ae jure 7020 CI O 10200 Kn 7102 Kn77101 Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual Automatic die cutter Model DC 200 OEE 140 TF 407 CZ Gsm Patin Hiwh 20 cor r003 RS 127 095 por FOIS 50 eW DIN OG Mi vi ANA OZ par Screw DN SC ME vi g Avda Sot d
3. We mount the 50x20 mm die We check that the A A function is activated We program STEP 20 mm and the required width in centimetres We shall regulate the pressure to 3 bar as the cutting pressure is less due to the length of the blades We place the first end of the belt on the left side by the guide rail and place the end of the belt just on the O Ref mark Then pencil mark the two measures to insert the material for the stops STEP 1 and STEP 2 Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual FM Automatic die cutter belting fabrication equipment Model DC 200 We then insert the material up to the first mark STEP 1 We lower the tread bar using the push button to lower it and press START Once the first cutting operation has ended we shall withdraw the surplus material Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual a rm e n n e ri n Automatic die cutter MESSE belting fabrication equipment Model DC 200 We shall place the anti cut plate between the two cloths up to the end of the separator cut Once the anti cut plate has been placed inside we insert the material up to the second mark STEP 2 We reduce the cutting
4. de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n Ce ri n Automatic die cutter IIRRRSSSR belting fabrication equipment Model DC 200 Installation and connection Place the machine near the measuring table or right after it in order to avoid the material to be cut coming into contact with the ground Leave 1 metre free on the four sides to facilitate personnel access when operating MEASURING TABLE Level and balance the machine by means of the regulation bolts on the rubber feet Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n e ri n Automatic die cutter IIRRRRRSR belting fabrication equipment Model DC 200 Provide compressed air through a tube with minimum interior diameter of 8 mm connected to the intake NOTE We must bear in mind that air consumption by this die cutter is 220 litres minute We shall connect the power cable to the control board at 230v monophasal Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n ee ri a Q Automatic die cutter IIRRRRRRR belting fabrication equipment Model DC 2
5. www ermengineering com 2012 Dec Use and maintenance Manual e rm e n N ee ri n Automatic die cutter INNS belting fabrication equipment Model DC 200 We remove the die and install the new one o We tighten the 2 bolts again We close the rear door and program the correct gauge on MENU STEP OK NOTE We must adjust the cutting pressure for each type of die or material Otherwise excess pressure may cause breakage of the blades or deterioration of the cutting nylon Care and maintenance Turn or change the polypropylene table when the surface is impaired to do this Turn off the machine and loosen the knob displacement After this open the door and replace this table for a new one Maintain the ball screw always greased Change the blades when the loss of quality in cut fingers Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual Automatic die cutter Model DC 200 Pneumatic drawing SY9120 5DZ 03F Q CDQ2B140TF 40DCZ uni VE IR3020 F03 Jr NZ AF30 F03 Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com ermengineering NEER belting fabrication equipment CDQ2B25 40D Hl 1S1000 01 X201 SYA5220 01F Em J 7 an sl E r s
6. Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual Automatic die cutter Model DC 200 ermengineering IMEEEEEE belting fabrication equipment 70205 70206 70204 Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com 10201 2012 Dec www ermengineering com 33 Use and maintenance Manual FM e n n Ce ri n Automatic die cutter IIRRRSSRR belting fabrication equipment Model DC 200 Electrical drawing 1 ERM ENGINEERING K A Be Ki LED T NNN r AUTO PUNCHER C 15 00 8 vin RE falala lala FOSCA H d Di ca LD3 HER d SCH tl RA Oe z 4 mel Mmo OO M P VV ele Je dd sla e O HEH gE ggg PORDE SES als EB E R O Fit O gt D D r i n FEE EIE EE EEEEERE Kid CTL Da4 gt 2 lt a n DE 5 Ji z H B KE lt ELECTRON AULA 24VDC 7 SEGURIDAD PUERTA NC Normally Closed DRIVER MOTOR PASO A PASO vo GND DETECTOR DE CILINDRO NC Normaly Closed 4 demm Ld 24VDC F PEBADOR INC Nomally Css EN 7 PARO DE EMERGENCIA ne NC Normally Closed CP 34 Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineerin
7. is completed we release the belt by pressing the raise bar button We place the second end of the belt on the left side by the guide rail but the opposite way that is with the coverage down and position the end of the belt just on the O Ref mark Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual a rm e n n e ri n Automatic die cutter IIRRRRRSR belting fabrication equipment Model DC 200 Then mark the measurement to feed in the material with a pencil according to the die one wishes to use We then feed in the belt under the holding bar until the mark made aligns with O Ref and we make sure it is fully in contact with the guide rail We lower the tread bar using the down push button and press START Once the operation is completed we release the material by raising the tread bar Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n Ce ri N Q Automatic die cutter IMESEEEE belting fabrication equipment Model DC 200 DIE CUTTING A A finger over finger NOTE For this type of die cutting one requires prior separation of the fabrics with the ply separator device PS 15 Separate the fabrics of the 130 mm belt at both ends
8. mark the measure to input the relevant material with a pencil according to the die we want to use We then place the belt under the tread bar until the mark made matches up with O Ref and we make sure it is fully in contact with the guide rail Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual 2 rm Automatic die cutter belting fabrication equipment Model DC 200 We select function A A if it is not activated Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual 2 rm e n n e ri n Automatic die cutter MESSER belting fabrication equipment Model DC 200 We use the buttons to adjust the width of the belt in centimetres and press OK We check that the STEP is correct If it is not we use the MENU key to jump to the STEP field and input the desired value with and then OK NOTE The values programmed shall not be lost even when the equipment is switched off the program always memorises the last values input We press START to begin cutting at the first end NOTE During the cutting process no programmed value may be changed except the cutting time To do so we press STOP and change that value and START to continue Once the first cut
9. pressure to 2 bar as the second cut shall only cut the top fabric We lower the tread bar and press START On finishing the second cut we withdraw the surplus material and the anti cut plate Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual a rm e n n e ri n Automatic die cutter IIRRRRRRR belting fabrication equipment Model DC 200 We place the second end of the belt with the opposing face upward on the same left side and repeat the same operations Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n e ri n Automatic die cutter IIRRRRRRR belting fabrication equipment Model DC 200 DIE CUTTING A B for hi profile belts at 90 We select function A B if it is not activated We mount the die chosen 80x10 or 120x15 We program the relevant gauge for the die mounted and program the width in centimetres We adjust the cutting pressure according to the hardness of the belt and the blade length First we place the first end of the belt on the left side by the guide rail and then position the end of the belt just by the O Ref mark in order to mark the relevant material insertion measurement according to the die we wish to cut with
10. 00 NOTE It is recommended that the two supplies of air and power be run hanging from above to prevent personnel tripping or falling Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual rM e n n e e ri n Automatic die cutter MESSER belting fabrication equipment Model DC 200 Description Pneumatic die cutter with motorised head to cut conveyor belts in zigzag with ball screw activated by a stepper motor and positioning control Pressure and die cutting time control Exchangeable cutting heads for different cutting geometries with possibility of programming diverse forward steps Support bench with material positioning guides This die cutter is especially designed to cut thermoplastic materials with interior tissue Technical Characteristics Dimensions 2700 x 870 x 1160 lxwxh Weight 313 Kg Max thickness 8mm Voltage 2x 230 Power 0 20 kW Max pressure 6 bar Using instructions WARNING THIS DEVICE INVOLVES THE HAZARD OF HANDS AND ARMS BEING TRAPPED BY THE MOVEMENT OF THE CUTTING HEAD GREAT CARE MUST ALSO BE TAKEN BETWEEN THE CUTTING HEAD AND THE SUPPORT PLATE AS THERE IS A DANGER OF CUTTING LIMBS Once the machine is connected to the mains and provided with air we shall proceed to start it up using the ON switch Avda Sot de les Vernedes 8 083
11. 96 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n ee ri a Q Automatic die cutter INEASA belting fabrication equipment Model DC 200 We shall check that the regulator pressure is between 2 and 6 bar This adjustment device suffers a loss of air to maintain constant the exact pressure Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual rM e n n e e ri n Automatic die cutter INNS belting fabrication equipment Model DC 200 Safety systems and messages This die cutter has been equipped with the following safety systems 1 EMERGENCY STOP This system allows an emergency stop to be performed at any time using the two push buttons located at both ends of the bench MESSAGE EMERGENCY BUTTON PRESSED To deactivate it we must unlock the push button and then press RESET to return the head to the starting point 2 TREAD BAR This device does not allow engagement of the cutting head if the bar holding the belt is not lowered MESSAGE CLAMP OPEN To deactivate it all one need do is lower the bar and press START 3 DOOR OPEN This device detects that the rear door of the blade head is open MESSAGE COVER OPEN The door must be closed to deactivate it 4 CYL
12. INDER DETECTOR This device does not allow displacement of the head because it detects that the cutting cylinder is not raised This may happen due to lack of air or failure of the detector MESSAGE CYLINDRE WRONG To deactivate it provide the machine with air or replace the detector Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual 2 rm e n n e ri n Automatic die cutter INNS belting fabrication equipment Model DC 200 Programming We must know the functions of the push buttons on the board to program the die cutter 1 RESET This must be pressed after an emergency stop or position the head at the starting point after STOP 2 A A Selection of the A A program This program is used in the majority of cases to always operate on the left guide rail and cut the belts performing the first end with the coverage on top and the second end with the fabric on top both for direct finger die cutting as well as finger over finger die cutting Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual rM e n n e e ri n Automatic die cutter INNS belting fabrication equipment Model DC 200 3 A B Selection of the A B program This program is
13. Use and maintenance Manual e rm e n n Ce ri n Automatic die cutter IZEGSE8 belting fabrication equipment Model DC 200 IMPORTANT Read this user manual and follow the instructions and warnings before operating this device Any modification or transformation performed on this machine may cause loss of the manufacturer s guarantee and liability This manual must always remain near to the machine and visible to all the operating and maintenance staff for any future consultation forming part of the equipment Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual l M e n n e e ri n Automatic die cutter INSSSSZZE belting fabrication equipment Model DC 200 Index Installation and connection 3 DESCO veren endangered nanne nde neden 6 Technical Characteristics nuziali i 6 e Sme MSU gl Vu LTE 6 SRI anna 8 SEENEN 9 Belt cutting measures for the different ARIE 10 DIE CUT FING AAA direct UN CW renee een 11 EEN 15 DIE CUTTING A B for hi profile belts at 902 eesssssssssssssssssssssnsssenssssnsssenssssnsasensssensasensasensasensasensasensaensaensasensacensasensacensacensacansasensasensnds 19 RITTER 21 RAI PET 24 Cate and MAINTENANCE ani 25 PIC Matino 26 Spare Eu iena 27 Electrical drawing cacca 34 EC D claration of EE 36 Avda Sot de les Vernedes 8 08396 Sant Cebri
14. ar using the down push button and press START Once the operation has ended we release the material by raising the pressing bar Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual 2 rm e n n e ri n Automatic die cutter IIRRRRRSR belting fabrication equipment Model DC 200 DIE CUTTING A B diagonal 70 We select the A B function if it is not activated We mount die 80x10 70 We program the STEP to 10mm We adjust the cutting pressure to 4 6 bar We program the width in centimetres 10 wider than the belt width Example if the belt is 400mm wide we will program 44 instead of 40 We remove de diagonal guide of right side and place in the left side en Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual 2 rm e n n e ri n Automatic die cutter INNSNNZE belting fabrication equipment Model DC 200 We place the belt that has already been cut in diagonal at 70 along with the supplementary guide to mark from 0 Ref with the advance measurement of 80x10 70 We then insert the belt until it aligns with the mark made at point 0 Ref Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info erme
15. e les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com ermengineering INSSZZZE belting fabrication equipment 2012 Dec z9 Use and maintenance Manual rm e n n e ri a Q Automatic die cutter IMESEEER belting fabrication equipment Model DC 200 Brida hesillo ver co mem BR DA RAN AN 2 por Be eg DN_626_1_199 7204 H vo Ol por BR TA BANC AN par Guard rig B_DW_472_4 Co 75_A_v1000 por 6004 20 42 12po ef 9 74 d 6 boum ef 19 24 d tlp es _f_19 24 d 6 Gp T Brida fusdlo par nit _0 590 11Apo Uelocwgl mole op Motor deep Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual Automatic die cutter Model DC 200 Soew DW_912 MEO vi A ew DW_912 MO vi up A ew DN 012 M vi Gin Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com ermengineering INSSSZZE belting fabrication equipment 0504 2012 Dec www ermengineering com 0309 31 Use and maintenance Manual e rm e n n Ce ri n Automatic die cutter INANMHME belting fabrication equipment Model DC 200 100102 Aluminio poder cor 100120 100107 100128 100129 32 Avda Sot de les Vernedes 8 08396 Sant Cebria de
16. g com 2012 Dec Use and maintenance Manual a rm e n n ri n Automatic die cutter IMEEEEEE belting fabrication equipment Model DC 200 24V DC POWER SUPPLY 48V DC POWER SUPPLY 24V DC POWER SUPPLY 48VDC 230VAC ERM ENGINEERING DC 1500 AUTOPUNCHER CP CW T CP CW DIR DIR STEP MOTORDRIVER A MOTOR A MOTOR B MOTOR B MOTOR 24V DC ELECTROVALVE ELECTROVALVE 24V DC SWITCH COMMON COMUN MICRORRUPTORES GND NOT CONNECTED NO CONECTADO 10 DOOR SWITCH MICRORRUPTOR PUERTA 11 ZERO SWITCH MICRORRUPTOR INICIO CARRERA 12 END SWITCH MICRORRUPTOR FINAL CARRERA 13 REED CILINDER REED CILINDRO 14 HOLDER BARRA PISADOR PRESOSTATO 15 TWO SERIAL EMERGENCY STOP 2 PAROS EMERGENCIA EN SERIE 16 NOT CONNECTED NO CONECTADO ANDO da WN a ale ole eo oo afe afe ofe o oale ola ole efo efe afe ofe o Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm n n e e ri n Automatic die cutter IMEEEERE belting fabrication equipment Model DC 200 EC Declaration of conformity WE DECLARE under our responsibility NOTWITHSTANDING HIGHER AUTHORISED CRITERIA that the machine Model DC 150 Serial no 13840 Manufacturer date 2012 Complies with the design and construction specifications of the European Standards on General Mach
17. ine Safety EN 292 1 General Machine Safety EN 292 2 General Machine Safety EN 60204 1 General Machine Safety Electrical specifications EN 418 Emergency Device Specifications EN 294 General Safety Higher Members Inspired by the directives of the Official Journal of the European Communities 89 392 EEC General Machine Safety Directive 73 23 EEC Low Voltage Directive 89 336 EEC Electromagnetic Compatibility Directive Authorised by Eduardo Ramos Martinez Date 15 06 2012 Signature Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec
18. ngineering com www ermengineering com 2012 Dec Use and maintenance Manual 2 rm e n N ee ri n Automatic die cutter IIRRRRRRR belting fabrication equipment Model DC 200 We lower the tread bar using the down push button and press START Once the first cut is complete we note that the head will be positioned at point 0 of the opposite end of the control board On reaching that point we release the belt by pressing the raise bar button We place the second end of the belt on the right side by the right diagonal guide and with the coverage also on top and position the far end of the belt just at the O Ref mark to pencil the measurement mark to insert the material that will be 80x10 702 Y i We then insert the material till the mark aligns with 0 Ref and lower the tread bar and press START Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual a rm e n n ee ri a Q Automatic die cutter MESSE belting fabrication equipment Model DC 200 Changing die head WARNING When changing the die it is recommended to turn off the equipment with the OFF switch for greater safety We open the rear door We loosen the 2 bolts using a 13mm Allen key Avda Sot de les Vernedes 8 08396 Sant Cebria de Vallalta Barcelona Spain 34 937632525 info ermengineering com
19. only used in cases of diagonal belts or belts with an hi profile to operate the first end on the left guide rail and the second on the right guide rail always with the coverage on top 4 STOP Allows the cutting process to be halted at any moment to change the time or cutting pressure for example On pressing START it will continue the process without losing the positioning memory 5 START Starts the cutting process or acts to reboot following a stop 6 MENU We shall use this button to jump from one programming field to another and thus amend the values WIDE IN CM STEP PRESSURE TIME 7 To increase or decrease the field values 8 OK To validate the modified value Any modification must always be validated Belt cutting measures for the different dies BO x 10 902 2225220000305900 0000666 00 mm Longer DUR Eegen EES LONB r 120 x WEN EA Mim Loti ger 50 x 20 finger over finger 90 2 120 mm Longer Avda Sot de les Vernedes 8 08396 Sant Cebri de Vallalta Barcelona Spain 34 937632525 info ermengineering com www ermengineering com 2012 Dec Use and maintenance Manual e rm e n n ee ri n Automatic die cutter IMESSS88 belting fabrication equipment Model DC 200 DIE CUTTING A A direct finger First we place the first end of the belt on the left side by the guide rail with the coverage on top and position the end of the belt just by the O Ref mark We then
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