Quick Start Operating manual
Contents
1. _ Default settin gs dEFS ese CA restoring yo ak Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 1 7 Selling Solutions Firik 8 ITC 450 Quick Start Operations Manual Step by Step ITC 450 Quick Start Operations Manual Step by Step PROGAMMING RELAYS gt gt gt Press ESC Menu Button for 3 Seconds Enter Security Code if Required PRESS DOWN ARROW Relay 1 Appears on Display PRESS ENTER BUTTON SETP Appears on Display PRESS ENTER BUTTON Relay Set Point Number Appears on Display PRESS UP or DOWN ARROW TO INCREASE or DECREASE NUMBER TO DESIRED SET POINT When Desired Number Appears Press amp Hold Enter 2 Sec PRESS DOWN ARROW TO SELECT RELAY PARAMETERS ON OFF HYSTERISIS Mode Time Unit Alarm SETP Appears on Display Repeat Steps to Set Up 2 if Required PROGRAMING 4 20mA INPUT gt gt Press ESC Menu BUTTON 3 Sec Enter Security Code if Required PRESS DOWN ARROW inPT Appears on Display PRESS ENTER BUTTON tyPE Appears on Display PRESS DOWN ARROW 4X Lo C Appears on Display PRESS ENTER BUTTON 4mA ALL ZERO s 0000 This is Standard 4mA Set Point PRESS ESC MENU BUTTON PRESS DOWN ARROW Hi C Will Appear on Display PRESS ENTER BUTTON 20mA Numbers will Appear Change Using Up Down Arrows to Set Desired 20mA Set Point PRESS ENTER2. 50 Voc 16 35 Vac External fuse required T type max 2A Power consumption Max 4 5 VA or W Current Voltage Input 0 4 20 mA 0 1 5 V 0 2 10 V Current input resistance lt 65 Q typical 55 Q Voltage input resistance gt 50 kQ Accuracy 25 C 0 1 FSO tolerance band 0 50 C max 0 25 FSO aah Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS Mina M WiL 2 delne Solutions E Display range 999 9999 plus decimal point Accepted prolonged input overload 20 Contact 1 or 2 SPST relay Switching voltage max 250 VAC Switching current max 1 A cos 1 Transducer supply 24 V 5 10 max 100 mA Communication interface RS 485 Modbus RTU Transmission speed 1200 115200 bit sec Display 4 digit LED display red green 4 x 13 mm Data memory non volatile memory EEPROM type Type of protection IP 65 front foil Housing panel Housing material NORYL GFN2S El Housing dimensions 72 x 36 x 95 mm Mounting hole 69 x 33 mm Assembly depth 102 mm Panel thickness max 5mm Operating temperature 0 50 C Storage temperature 10 70 C Screw tightening max torque 0 5 Nm Max connection leads diameter 2 5 mm2 Electrical safety EN 61010 1 EMC EN 61326 This is a class A unit In housing or a similar area it can cause radio frequency interference In such cases the user can be
3. Hop i 0 4 20mA on R1 optional 0 1 5V 0 2 10V Fig 4 5 Terminals description relay outouts ax supply optiona st yg GND DATA depending on version OC2 Bird a La 2 lha ss r7 r8 tof20 s 7 s a ro aci n C any n c Umax 30V DC optional 0 4 20mA Imax 30mA e Pmax 100mW 0 1 5V 0 2 10V 0C1 OC2 Fig 4 6 Terminals description OC type outputs Fig 4 7 Connection of 2 wire current converters ee ak Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 8 Selling Solutions First a ee e qe a a a a a a a a a a a a a a a a ae a a a a a eee a aa a ae a a a a a a a a a a ae a a a a a a a ae a a a a ae a ae a ae a ae eee ee ee eee internally connected Fig 4 9 Connection of voltage converters ee ak Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 9 Selling Solutions First 6 Depending on version 85 230 260V AC DC or 19 24 50V DG 16 24 35V AC L N Fig 4 10 Connection of power supply and relays A Contacts of relay outputs are not equipped with spark suppressors While use the relay outputs for switching of inductive loads coils contactors power relays electromagnets motors etc it is required to use additional suppression circuit typi
4. Hold 3 Sec PRESS ESC MENU to Return to Main Menu aah Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N 18 PROCESS CONTROLS ihe hing Solution En Fa
5. al pr Quick Start Operating manual Process Display with Contacts U I input ITC 450 Read the user s manual carefully before starting to use the unit Producer reserves the right to implement changes without prior notice lt lt gt gt Table of Contents 1 Basic requirements and user safety 2 General Characteristics 3 Technical Data 4 Device installation 4 1 Unpacking 4 2 Assembly 4 3 Connection method 4 4 Maintenance 5 Front panel description 6 Principle of operation 7 Device programming 7 1 Programming menu 7 2 Parameters edition 7 2 1 Numeric parameters digit change mode 7 2 2 Numeric parameters slide change mode 7 2 3 Switch parameters LIST type 7 3 Menu Structure 8 ITC 450 Quick Start Operations Manual Step by Step 12 12 13 12 13 14 14 14 15 16 18 E xplanation of symbols used in the manual A S This symbol denotes especially important guidelines concerning the installation and operation of the device Not complying with the guidelines denoted by this symbol may cause an accident damage or equipment destruction IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS RESPONSIBLE FOR POSSIBLE DAMAGES This symbol denotes especially important characteristics of the unit Read any information regarding this symbol carefully 1 Basic requirements and user safet Icon Process Controls Ltd P 905 469 9283 F 905 4
6. EJ ES Fig 4 3 minimum distances when assembly of a number of units 91 mm ST OS 57 mm 4 3 Connection method Caution A Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com 6 Installation should be conducted by qualified personnel During installation all available safety requirements should be considered The fitter is responsible for executing the installation according to this manual local safety and EMC regulations The unit is not equipped with an internal fuse or power supply circuit breaker Because of this an external time delay cut out fuse with minimal possible nominal current value must be used recommended bipolar max 2 A and a power supply circuit breaker located near the unit In the case of using a monopolar fuse it must be mounted on the phase cable L The power supply network cable diameter must be selected in such a way that in the case of a short circuit of the cable from the side of the unit the cable shall be protected against destruction with an electrical installation fuse Wiring must meet appropriate standards and local regulations and laws In order to secure against accidental short circuit the connection cables must be terminated with appropriate insulated cable tips Tighten the clamping screws The recommended tightening torque is 0 5 Nm Loose screws can cause fire or defective operation Over tightening can lead to damaging the connections ins
7. requested to use appropriate preventive measures aah Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS PATO WE 3 Seline Solutions First 4 Device installation The unit has been designed and manufactured in a way assuring a high level of user safety and resistance to interference occurring in a typical industrial environment In order to take full advantage of these characteristics installation of the unit must be conducted correctly and according to the local regulations Read the basic safety requirements on page 3 prior to starting the installation Ensure that the power supply network voltage corresponds to the nominal voltage stated on the unit s identification label The load must correspond to the requirements listed in the technical data All installation works must be conducted with a disconnected power supply Protecting the power supply clamps against unauthorized persons must be taken into consideration 4 1 Unpacking After removing the unit from the protective packaging check for transportation damage Any transportation damage must be immediately reported to the carrier Also write down the unit serial number on the housing and report the damage to the manufacturer Attached with the unit please find User s manual Assembly brackets 2 pieces 4 2Assembly The unit is designed for mounting indoor
8. 69 9159 sales iconprotech com 1 A The manufacturer is not responsible for any damages caused by inappropriate installation not maintaining the proper technical condition and using the unit against its destination Installation should be conducted by qualified personnel only During installation all available safety requirements should be considered The installer is responsible for executing the installation according to this manual local safety and EMC regulations The unit must be properly set up according to the application Incorrect configuration can cause defective operation which can lead to unit damage or an accident If in the case of a defect of unit operation there is a risk of a serious threat to the safety of people or properly additional independent systems and solutions to prevent such a threat must be used The unit uses dangerous voltage that can cause a lethal accident The unit must be switched off and disconnected from the power supply prior to starting installation of troubleshooting in the case of malfunction Neighboring and mating equipment must meet the requirements of appropriate standards and regulations concerning safety and be equipped with adequate anti overvoltage and anti interference filters Do not attempt to disassemble repair or modify the unit yourself The unit has no user serviceable parts Units in which a defect was stated must be disconnected and submitted for repairs at an autho
9. agraph MENU DESCRIPTION Some of the parameters can be accessed without menu entering quick view mode After pressing 4 or v button name of the threshold e g rEL1 and his value will be displayed on the display in alternating mode If 4 or v will be pressed in 5 sec again the next threshold will be displayed else the device comes back to the measurement mode If a free access is enabled see description of SECu menu user can change the value of particular threshold pressing button ENTER see PARAMETERS EDITION If particular parameter has been changed and confirmed in quick view mode its new value is displayed in alternating mode with parameter name by few seconds Confirmed changes may be checked or user can switch viewed parameter pressing or v button 7 1 Programming menu To enter main menu being in the measurement mode operator must to press and hold at least 2 sec ESC MENU button If the user password is defined see parameter Scod menu SECU operator have to enter correct one before proceeding to menu options Entering of the passwords is similar to the edition of numeric parameters see PARAMETERS EDITION however presenily editing digit is showed only on the display other digits are replaced by sign After entering of last digit of the password first menu position will be displayed if the password is correct or warning Err in other case A Pay attention whe
10. anti interference protection systems e g RC type Use of screened signal cables is recommended Signal cable screens should be connected to the earth only at one of the ends of the screened cable Inthe case of magnetically induced interference the use of twisted couples of signal cables so called spirals is recommended The spiral best if shielded must be used with RS 485 serial transmission connections In the case of interference from the power supply side the use of appropriate anti interference filters is recommended Bear in mind that the connection between the filter and the unit should be as short as possible and the metal housing of the filter must be connected to the earth with the largest possible surface The cables connected to the filter output must not run in parallel with cables with interference e g circuits controlling relays or contactors Connectors of power supply voltage and measurement signals are executed using the screw connections on the back of the unit s housing Fig 4 4 method of cable insulation replacing and cable terminals A All connections must be made while power supply is disconnected h a PA Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 7 ENN p Solution fF AN Power R2 4V 9 10 RS 485 e ax supply optional yo GND DATA depending on version dep g l n C
11. at least 2 sec cause of display a SEt ask which allow user to make sure if change of the parameter value is correct If switch parameter is being edited a short press of ENTER button causes of display a SEt ask When ENTER button is pressed again while SEt is displayed the new value of the parameter is stored in EEPROM memory Pressing this button operator can cancel the changes done up to now if they were not approved by ENTER button after the SEt ask and come back to menu aah Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS ino W 1 5 he ing Salute Firs E gt gt gt 7 3 Menu structure Measurement mode Parameter edition Options similar to rEL1 menu Parameter edition u Parameter E am gt edition See next page Ca FA Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 1 6 Selling Solutions First E gt gt gt See previous page Parameter edition C AL ili Parameter edition I a i SEtP p Visible only if C Pr on KYSE Cres HYSt li rae SECu Scod Parameter edition ES Parameter edition ES Parameter Edit E edition _ 4 digit special password entering
12. cally capacitor 47 nF min 250 Vac in series with 100R 5W resistor connected in parallel to relay terminals or better directly on the load In consequence of using the suppression circuit the level of generated electromagnetic disturbances is lower and the life of relay contacts rises h a PA Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS i Ming Solutions FISE 10 sal N Fig 4 11 Examples of suppression circuit connection a to relay terminals b to the inductive load voltage input 24V Fig 4 12 Example of OC type outputs connection h a PA Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 1 1 Selling Solutions FSL lt lt gt gt 4 4 Maintenance The unit does not have any internal replaceable or adjustable components available to the user Pay attention to the ambient temperature in the room where the unit is operating Excessively high temperatures cause faster ageing of the internal components and shorten the fault free time of unit operation In cases where the unit gets dirty do not clean with solvents For cleaning use warm water with small amount of detergent or in the case of more significant contamination ethyl or isopropyl alcohol A Using any other agents can cause permanent damage to the housing 5 Fro
13. ide the units and breaking the thread In the cause of the unit being fitted with separable clamps they should be inserted into appropriate connections in the unit even if they are not used for any connections Unused clamps marked as n c must not be used for connecting any connecting cables e g as bridges because this can cause damage to the equipment or electric shock lf the unit is equipped with housing covers and sealing packing protecting against water intrusion pay special attention to their correct tightening or clamping In the case of any doubt consider using additional preventive measures covers roofing seals etc Carelessly executed assembly can increase the risk of electric shock After the installation is completed do not touch the unit s connections when it is switched on because it carries the risk of electrical shock h a PA www iconprotech com if O N PROCE CONTROLS ihe hing Solulion i Fir y N ae Due to possible significant interference in industrial installations appropriate measures assuring correct operation of the unit must be applied To avoid the unit of improper indications keep recommendations listed below Avoid common parallel leading of signal cables and transmission cables together with power supply cables and cables controlling induction loads e g contactors Such cables should cross at the right angle Contactor coils and induction loads should be equipped with
14. inside housing control panel switchboard assuring appropriate protection against electric impulse waves Metal housing must be connected to the ground in a way complying with governing regulations Disconnect the power supply prior to starting assembly Check the correctness of the performed connections prior to switching the unit on In order to assembly the unit a 69 x 33 mm mounting hole Figure 4 1 must be prepared The thickness of the material of which the panel is made must not exceed 5 mm when preparing the mounting hole take the grooves for catches located on both sides of the housing into consideration Figure 4 1 place the unit in the mounting hole inserting it from the front side of the panel and then fit it using the brackets Figure 4 2 The minimum distances between assembly holes axes due to the thermal and mechanical conditions of operation are 91 x 57 mm Figure 4 3 pos Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCE CONTROLS 4 hE hing Soluis Fir Fig 4 1 mounting hole dimensions eG gt Y Y A di A A a 7 ESN AIi A AN laa ior KEJ Cig w n a y 2 mm 10 mm a Fig 4 2 installing of brackets and dimensions of connectors Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com CO N PROCESS CONTROLS First 5
15. n device parameters are being changed If it is possible turn off controlled installation machine www iconprotech com if O N PROCESS CONTROLS lin i US Functions of the buttons while sub menu and parameter choice Selection of sub menu or parameter for editing Name of selected item sub menu or parameter is displayed Operation of ENTER button depend on present menu position e Ifthe name of some sub menu is displayed enter this sub menu Name of the first parameter or next level sub menu is displayed e Ifthe name of some parameter is displayed enter the edition of this parameter present value of the parameter is displayed ESC MENU upper level menu or measurement mode ESC MENUJbutton allow user to exit present menu level and goes to E After about 1 min since last use of the buttons device exits the menu mode and returns to the measurement mode only if no parameters are in editing mode 7 2 Parameters edition To start edition of any parameter use should select name of desired one using 4 v buttons and then press ENTER 7 2 1 Numeric parameters digit change mode Numerical parameters are displayed as decimal numbers The mode of its new value entering depends on chosen edit method see parameter Edit In mode by digit Edit dig pressing one of the keys or v causes change of current position flashing digit or the sign Short pressing of
16. nt panel description alarm LED indicator LJ display e Ho0o00 La gt Thresholds exceeding aie programming pushbuttons LED indicators R Symbols and functions of push buttons Symbol used in the manual ESC MENU ESC Functions MENU e enter to main menu press and hold by at least 2 sec e exit the current level and enter to previous menu or measure mode e cancel the changes made in parameter being edited Symbol used in the manual ENTER Functions e start to edit the parameter e enter to the sub menu e confirmation of changes made in parameter being edited Symbol used in the manual v Functions e change of the present menu e modification of the parameter value e change of the display mode ee ak Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS 1 2 Selling Solutions First Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com 6 Principle of operation After turning the power supply on device ID and software version are showed on the display next the controller goes to the measurement mode 7 Device programming The device menu allow user to set all parameters connected to operation of measurement input control modes critical situations behavior communication via RS 485 and access settings The meaning of the particular parameters is described in par
17. ressed and held while button v is still pressed the decreasing slow down and will be kept on lower speed Press ENTER at least 2 seconds to accept the changes after that question Set is displayed and user must to confirm or cancel the changes To conform changes and story it in EEPROM press ENTER button shortly after SEt is displayed To cancel the changes press ESC button shortly after SEt is displayed After that device returns to the menu 7 2 3 Switch parameters LIST type Switch parameters can be described as sets of values lists out of which only one of the options available on the list can be selected for the given parameter Options of switching parameter are selected using v keys Short pressing of ENTER causes in displaying of the acknowledge question SEt If key ENTER is pressed again the changes are accepted stored in EEPROM end the edition process finished Pressing the key ESC after SEt causes in cancelling of made changes and returning to menu Functions of the buttons when editing numeric and switching parameters While editing numeric parameter VAN V e Change of current flashing digit e Slide change of value acceleration deceleration direction change While editing switch parameter selection of switch parameter lf numerical parameter is being edited a short press of ENTER button change edited position A long press of ENTER button
18. rized service center Do not use the unit in explosion hazard areas Do not use the unit in areas with significant temperature variations exposed to condensation or icing Do not use the unit in areas exposed to direct sunlight h a PA www iconprotech com if O N PROCESS CONTROLS ihe hing Solulion i Fir y N ae 2 General Characteristics The ITC 450 meter is equipped with one current input 0 20 4 20 mA and one voltage input 0 5 1 5 0 10 2 10 V The Current input additionally has an overcurrent protection circuit which protects the standard resistor The selection of active input is realized by software and selected input can be changed at any time Additionally the ITC 450 allows user to select a conversion characteristic of several kinds linear square square root and user defined max 20 points length Result is showed on 4 digit LED display Displayed values range can be selected by user from 999 to 9999 plus decimal point The device can be equipped with one or two relay or OC type outputs Device ITC 450 is equipped with RS 485 Modbus RTU communication interface and sensor supply output The meter can be ordered in two power supply versions ITC 450 can be used for controlling and regulation of processes need proportional and threshold control like temperature processes heating or cooling valves controlling or other 3 Technical Data Power supply voltage standard 85 260 Vac pc option 19
19. the ENTER button causes change of the position digit Please ENTER at least 2 seconds to accept the changes after that question SEt is displayed and user must to confirm or cancel the changes To conform changes and story it in EEPROM press ENTER button shortly after SEt is displayed To cancel the changes press ESC button shortly after SEt is displayed After that device returns to the menu 7 2 2 Numeric parameters slide change mode In slide change mode Edit Slid buttons and v has different functions To increase edited value press or press and hold 4 button only the increasing became quickest as long as button is pressed To slow down the increasing button v can be used If v is pressed shortly and button is still pressed increasing slow down for a moment only if v is pressed and help while button 4 is still pressed the increasing slow down and will be kept on lower speed Is Icon Process Controls Ltd P 905 469 9283 F 905 469 9159 sales iconprotech com www iconprotech com O N PROCESS CONTROLS ip RPTE h WE 7 TE 1 4 de fm Salute fF To decrease edited value press or press and hold v button only The decreasing became quickest as long as button v is pressed To slow down the decreasing button 4 can be used If A is pressed shortly and button v is still pressed decreasing slow down for a moment only if 4 is p
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