ONYX Technical Information (*)
Contents
1. Partner technical overview 10 02 2014 8 10 amp KJION TECHNOLOGY 4 Description of the Onyx Control Center PC software The Onyx Control Center is the PC User Interface Software for all Onyx Systems Solutions It serves the display of all measured data analysis configuration and data backup ONYX CC offers a complete overview of the observed machinery at all times If a PC is permanently connected to the CT network all data generated by the Coretec Units will automatically be stored on the hard drive of the PC The system also works PC independent so that the surveillance and a consistently data recording over the whole machine life can be guaranteed Screenshot of the PC software OMe Cone Center for L Dalies Martine Candithon Analaing Lipit hysiem Verge 1 16 fram 19 09 07 Laseved haa Dieplep Dadauad Mavigadion D ep C11 ESH OBNOLRFREFF Shaw actual Lau Pam tai SO BG ET M O E ia LET TE CEART FOR et ua Keim Mode iiig Lian 2 Lenn 4 8 en men Lt pif m a i f Pink WEC Gere USC Se 10 0 a el ln ee Access Do lem Era E aL doe ee Grete Bec FG er DIESE TEE i i as mee ee mot 1 L i jnr i nam p o a aL LT rn ial D a Ti ey a vias ah r Bn palin R i io a i i en te iain Be ater na rn pa A eh ee ahah i Digi EL ne u ede ae ey A T Y Rali CT I ALETI Paz CT EDETI j D nen JITSU Papia LOS ie 100 i Paia Ka Daa Based al EN Ed Ein Dadih A2. Upgradeable with a possibility to connect to user defined host systems in order to be able to transmit measurement values to other systems Upgradeable with the possibility to connect Aimtec s lightning stroke sensors Technical Performance Computing power 80 Mips Non volatile memory for data and configuration 2 MB Standard serial interfaces 2xRS422 Environmental Ingress Protection IP65 Operating temperature range 40 75 C EMC compliant CE compliant Housing Size without connectors 260 x 160 x 90 mm Display High Efficiency alarm LEDs green yellow red High Efficiency activity LEDs blue Change of display color happens if any threshold is exceeded and all alarm parameters are fulfilled Electrical Supply 115 230V 50 60Hz 10W other voltages on demand All sensors and communication lines are pluggable with IP67 industrial connectors Serial system design Two or more Processing Units can be serially connected together in order to form a Processing Unit network A standard 8pin sensor cable can be used for this Spectral computation method used for the 4 high speed signal inputs The computation method of the spectrum is called Constant 256 Lines gt Percentage Bandwidth CPB The frequency scale of the spectrum is logarithmic The Processing Unit is computing a CPB with a 4 4 displacement a Youve aa Youu wart from one line to the oth
3. from the central PC as well as from a portable laptop Advantages Consistent connection to all Onyx data real time as well as historical data from within your whole TCP IP network Each Onyx system at each radar site can provide its data directly to a host system via SNMP agent or directly with relay outputs A usual scenario would be Onyx recognises an Alarm The SNMP Agent sends this event to the host system where the Alarm is recognised Geta deeper look at the alarm data Use the Central PC or any Laptop with the remote desktop software to connect to the Onyx system The network load for one open remote desktop connection is around 13 KB second average download from the radar station to a optional central monitoring PC If the connection speed falls beyond this limit the only technical consequence is that the user will experience a freezed picture on his screen for a short time The same specification applies to any other computer which connects to the Onyx Radar Processing Unit e g maintenance Laptop It will not be necessary to instantly open the remote desktop connections to the three radar stations on the central monitoring PC The connections should only be opened if the SNMP agent recognises an alarm in order to have a deeper look at the cause of this alarm This means that it is not necessary that there is a permanent data flow between the central station and the three Onyx Radar Processing Units Partner techni
4. ONYX RADAR Partner Technical Overview Date 10 02 2014 KJION Technology GmbH Murlingengasse 7 A 1120 Wien Tel 43 1996 20 20 0 Fax 43 1 996 20 20 99 NION MAINTAIN GF A Dastrandj DI FH P Scheuermann Raiffeisen Landesbank N W AG www kjion com F N FN12644h UID ATU 373 47 705 DVR 009075 Handelsgericht Wien Knt Nr 2 786 184 Blz 32 000 office kjion com IBAN AT34 3200 0000 0278 6184 Skype kjiontechnologygmbh BIC RLNWATWW KJION Table of content L TVET UNC CON ee een Een ee en Eee ee ee 3 2 ONYX RADAR General description 2002240002440020200Rnnnn nenne nenne nenne nenne nnnnnenenne nennen 3 3 ONYX RADAR technical overview unesenenensnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn nenne nennen A 3 1 ONYX RADAR Coretec Processing Unit overview ceeeseessesssssensnsessnsnnensennnnnnensnnenensenenn 4 3 2 Minimal system configuration as an example ussucceseeeenssesnsseennsnennenennnnennenenenn 5 3 3 MESSUFEMENESVSIEN zu netter 6 4 Description of the Onyx Control Center PC software zusesensnsusunnnensnnnnnnnnnnnnnnnnnnnnnnsnnnen nn nennen 9 5 Onyx Radar network structure rue ernennen Fee 10 Partner technical overview 10 02 2014 2 10 G KJION TECHNOLOGY 1 Introduction Subject of this document is to give our partners and customers a brief technical and financial overview about ONYX RADAR systems 2 ONYX RADAR Ge
5. cal overview 10 02 2014 10 10
6. d vibration analyzing instrument which is designed to permanently monitor the vibrations and other important parameters of a machine in order to set up a condition based and therefore predictive maintenance system a Taa b i The connector amount can vary due to different system configurations Advantages Up to additional 16 digital input channels to connect e g oil debris temperature revolution RMS 4 20mA sensors Built in reliable alarm giving function for all connected sensors Up to 4 Relay outputs for e g emergency shutdown of valuable machinery Compact industrial housing with 3 Alarm LEDs and 1 active LED Very flexible and dependable alarm giving functionality independent of operating condition Realize large multi sensor networks by serial connecting several Processing units Easy connection of sensors by standard sensor cable connectors Easy to use PC software which serves the following functionality display of all measured data data analysis system configuration and data backup Partner technical overview 10 02 2014 6 10 G KJION TECHNOLOGY The Processing Unit doesn t need a PC for the daily operation Upgradeable with up to 4 channels vibration spectrum surveillance from 0 1Hz to 10kHz via a 256 lines CPB spectrum which is computed in real time Upgradeable with dataset logging functionality in order to be able to make trend analysis over a long period of time
7. ed to these inputs including DC voltage e g temperature sensors with 10mV C DC current e g 4 20mA RMS vibration sensors anemometer wind sensors AC drive current sensors resistive sensors e g PT100 or strain gauge bridges or digital input signals contacts or pulses measuring events pulse width period frequency e g rotating wind sensor duty cycle or operating time Anew measurement value is collected every 300ms on each of the 8 universal inputs Analogue inputs have a resolution of 13 bits and an accuracy of 1 the time resolution of digital inputs is 25 6us and their accuracy is better 0 01 Relay outputs each relay can be individually assigned to each measurement value or any group of measurement values linked by logical OR or AND Over and understepping of up to 4 thresholds per measurement value are monitored every 300ms optionally combined with logical NOT Also the time an alarm condition must continue before relay alert is individually selectable per measurement value Each relay output consists of one switch over contact rated 250V 2A Partner technical overview 10 02 2014 4 10 KJION 3 2 Minimal system configuration as an example IN and OUTPUTS 1x wind sensor input light version or maintenance free version 4x 4 20mA T RMS vibration sensor input 4x Relay output 1x ONYX CC Basic Software 1x communication cable for connection to a PC 2x optional reserve universal inputs for mea
8. er 0153Hz 1000Hz 1000Hz 1000Hz 1000Hz 10000Hz The whole spectrum 0 1 Hz 10 kHz is displayed with 256 frequency lines in real time This spectrum analysing method enables the system to detect the slightest errors weeks or months before they become obvious AMPLITUDE FREQUENCY Partner technical overview 10 02 2014 7 10 KJION TECHNOLOGY Reliable Alarm Generation Learns the system can learn the actual status of the mechanical parts of a radar Saving and using of up to 19 different reference conditions Learns Automatic generation of thresholds according to the actual condition of the machine Automatic learn generation and switching e g using different Learns for winter and summer Alarm Pattern Recognition The actual overall condition of the machine is compared to all saved overall conditions which once caused an alarm Ifthe similarity to one alarm condition exceeds a certain amount an alarm will be raised Alarm Suppression Defined machine conditions do not generate alarms e g start up Alarm generation depends also on duration and number of alarm conditions single or short time events can be suppressed Onyx Control Center CC Software Modules ONYXCC Module 1 Basic PC Software module License Basic configuration settings and Human interface to the Processing Unit Setting alarm thresholds and functions for all connected sensors Possibility to connect T RMS 4 20mA v
9. er En Tehy PALF Awha en Cr Sonvxcc ONYX CC SNMP Interface In order to implement the data which is produced by the Onyx Radar system into a host system which is mostly used by radar operators as their central monitoring system KJION has developed an interface to such systems The interface is realized through a SNMP agent Simple Network Management Protokoll which is running on the same PC where Onyx CC is running PC System Configuration Operating System Windows XP Vista 7 Processor Frequency 1 Ghz Necessary Interface 1xRS422 or 1x USB Screen Resolution minimum 1024 x 768 Hard drive space used aaproximately 30MB is used for dataset backups If the minimal dataset interval of 76 seconds is used then 3GB Year Processing Unit is required Software Acrobat Reader Partner technical overview 10 02 2014 9 10 G KJION TECHNOLOGY 5 Onyx Radar network structure The Onyx Radar Coretec Processing Unit which is installed near the rotating antenna is connected to a PC in the control room as an option a SNMP Agent is running on this PC with its own mass storage and an IP address under which it can be reached This PC has the following functions Storing of all data Providing a SNMP interface for the CMOS system Providing connection to all Onyx Radar functions by accepting remote desktop This is technique which allows a user to take over another computer as if he would sit in front of it by himself connections
10. ibration sensors to the Processing Unit and setup all alarm and threshold functions for these sensors Possibility to use the system as a protection system based on the T RMS vibration values e g turn off the radar station caused by too high vibrations ONYXCC Module 2 Vibration Spectrum measurement and analysis upgrade Using the 4 high speed vibration inputs of the processing unit Calculate a vibration spectrum out of up to four connected vibration sensors and therefore realize a preventive maintenance system for the mechanical parts of radar Stations Use the built in vibration spectrum analyzing functions to analyse any vibration spectrum and alarms which occurred ONYXCC Module 3 Dataset function upgrade The Processing Unit can be configured to generate and save data records which include patterns trends mean values minimum values maximum values spectral data alarm status thresholds actual Learn and the measurement value names and units The Processing Unit can store up to 400 datasets in its flash memory Possibility to store all data of the connected sensors at a defined dataset interval Generate long term trends based on stored data Use the third party software Greeneye to visualize trends Data export function for all measurement values ONYX CC Module 4 Host connection via SNMP upgrade All information of the ONYX RADAR system can be read out by a host system based on the SNMP protocol standard
11. neral description The ONYX Machine Condition Analyzing Expert System Solution developed by Aimtec consists of one or several Coretec Processing Units PU connected sensors and the PC visualization software called ONYX Control Center The system is an adaptive real time process analyzing expert system that is openly conceptualized and thus capable of dealing with a lot of potential problems Adaptive means that the system learns the current machine condition and adapts automatically to changed conditions It is an expert system because it can function without human experts and it is real time because it is able to correlate the measurements and calculations without humanly perceptible delay Serial connection to PC Serial connection to next PU ONYX CC Sensors VIB CUR TMP Sensors for mechanical vibrations temperature current etc will be hooked on to the analyzed machine and deliver the necessary raw data which will be processed analyzed and consequently brought to attention Onyx Radar is capable of instantly and automatically shutting down the observed machine in the case of unexpected major failure The system is able to detect upcoming mechanical damages long time before they become critical The system helps implementing and optimizing maintenance strategies to avoid unexpected machine still stands At all times the user has an exact overview of the condition and performance of his device The ONYX System Solutions
12. suring e g drive currents temperatures Main Bearing TOWER BASE Ta ie fa Partner technical overview 10 02 2014 5 10 amp KJION TECHNOLOGY 3 3 Measurement system Every measurement value within the system has 4 thresholds 2 low thresholds and 2 high thresholds Normally only the 2 high thresholds are used These are a yellow one which has the characteristic of awarning and a red one which indicates a serious problem As described inthe ONYX CC user manual it is possible to define through this PC software which ofthe 4 relay outputs should react in case that any of the thresholds is surpassed This extraordinary flexibility allows an optimal system configuration suitable for any needs e g Relay 1 action should occur in case of a wind speed more than 100km h and Relay 2 action should occur in case of more than 150 km h wind speed Additionally every threshold has the function of Alarm Count and Alarm Time Alarm Count means that the alarm condition must be fulfilled this number of times consecutively to trigger an alarm Alarm Time means that the alarm condition must be fulfilled this period of time to trigger an alarm Both criteria must be fulfilled in order to trigger an alarm With this setting single peaks that would lead to false alarms can be suppressed very flexible Performance parameters of the Coretec Processing Unit Microcontroller base
13. were developed for the long term observance of rotating machinery and other facilities The system recalls the condition of a device at an early point and compares the early learned data with all data measured in the future Partner technical overview 10 02 2014 3 10 KJION TECHNOLOGY 3 ONYX RADAR technical overview 3 1 ONYX RADAR Coretec Processing Unit overview 4xRelay Outputs on the rear side Power connection and PC e g Laptop with installed Onyx ControlCenter software ONXY RADAR Processing Unit xHigh speed analogue 8x Universal sensor input 2x Rs422 communication 4x Status LEDs ensor input e g Vibration e g Vibration RMS sensor interfaces 4 20mA input This system comprises 4 high speed signal inputs 8 universal signal inputs and 4 relay outputs For the power supply a voltage of 115 230V 50 60Hz 10W is needed and for configuration of system parameters a serial RS422 communication to a PC which is running the ONYX CONTROL CENTER software is needed High speed signal inputs This option is only needed for spectral analysis Vibration sensor signals are sampled at a rate of 27kHz and digitally processed into a CPB spectrum from 0 16Hz to 10kHz as well as into various other derived measurement values Resolution is 16 bits accuracy 0 1 For details please refer to the spectral computation method description later in this document Universal signal inputs A wide range of sensor signals can be connect
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