Monicon Tech.
Contents
1. 15 9 101934U0 19 Input 3 Auxiliary input 3 No use OK Solid green LED display 9 OK 0 V OV Solid red LED display Polarity fault RS 485 Communication Port 1 The output voltage depends on the voltage of DC supply 12V or 24V 2 Output function can be changed according to user s requirements Ver MG56003E 3 Y moncon Monicon Tech GTR 56 3 CASE DIMENSIONS 144mm 136mm Top View 136 mm gt Jm 64mm Back View Specifications 1 gt General DC Supply 8 36 VDC Power Consumption Max 10 W Measuring Frequency 0 gt 80 Hz Min AC Volt 10 V Relay Output 10 A 30 VDC Software Platforms Windows 98 Windows ME Windows 2000 Windows XP recommend Communication Protocol RS 485 Dynamic encryption by Monicon technology Operating Temperature Range 30 C 70 C Ver MG56003E 4 E monicon Monicon Tech GTR 56 Dimension W x H x D 144 mm x 72 mm x 74 mm Panel Cut out W x H 138 mm x 67 mm Weight 0 63 Kg 1 39 Ib 2 Controller Function General Function Network function 6 Remote start stop the controller by network circuitry Parameter setting and reading 6 Input and output monitoring 6 Fault history readout Panel function 6 Manual start stop engine Automatically start stop engine by ATS Reset the Genset 0 Light test Protection function Engine respect 6 Ov2. 29 Over Crank 30 High Coolant Temp Active 31 Over Speed Active 32 Low Lubr Press Active 33 Emergency Stop Active 34 Reserve 35 Reserve 11 86 Auto Start 37 Reserve 88 Reserve 13 39 Idle Ver MG56003E 23
3. Tech GTR56 Minimum Detect Frequency SEH Default Range Description name Enable Enable Enable Checked means enable this function Disable System Frequency name Frequency Setting 50 DU System rated frequency value 3 Output Relay Page gt Parameter Screen Frequency 30 Hz 10 45 Low frequency protection will be disabled when Setting frequency is under this setting Systern Input Output Meter Graph Display Aux Output H r utpt 1 Stop Outpt S O y Fire Charger D Output 3 Error Occur B D Ver MG56003E 22 SI monicon Monicon Tech GTR 56 gt Parameter Item Auxiliary output Relay Faction name 1 Error Occur 2 Standby 3 Pre heat 4 Output 1 Stop See Start Period 5 Start Interval 6 Run 7 Stop Description 8 Engine Halt 9 Generator Working 10 Reset Activate 11 System Trip 12 System Alarm 13 Fire Charger 14 Reserve 1 15 Reserve 2 16 Outout 2 Fire changer Reserve 3 17 Under Frequency Active 18 H 9 Description Reserve 4 19 Reserve 5 20 Reserve 6 21 Reserve 7 22 Error Occur B 23 Reserve 8 24 Spare 25 Engine Running 26 Low Battery Error Occur See Active 27 Reserve 9 28 Low Fuel Level Active Output 3 B Description
4. 0 Delay Time Low Oil Pressure Switch Parameter name Enable Enable Enable Check means enable this function Disable Shion Sida SEN the engine after condition meets the set up N O This switch will return a closed signal during low oil pressure happen once oil pressure is established the switch will open STEE Bes N C This switch will return an open signal during low oil pressure happen once oil pressure is established the switch will close Delay Time 0 2 40 Delay Time Ver MG56003E 18 gt mac MoniconTech TRE Aux Input Page gt Parameter Screen System Input Output Meter Graph Display W ur Input 0 Emergency Stop D atop Normal Cl D Y ur Input 1 2 Ser Battle switch D Indicate e Normal Ch _ Y ur Input 3 10 Sec Low Fuel Level D Trip Normal El Lou Battery 000 JAlarm D gt Parameter Item Aux Input Parameter Descriptions The Aux Inputs can be named as Emergency Stop Battle Lowe Frequency Low Water Level Low Fuel Level Low Battery Volt High Fuel Level Pre Alarm charge fail Over Load Low Water Temp and Spare Ver MG56003E 19 9 5 Monicon Tech GTR56 Operation Switch Page gt Parameter Item System Input Output Meter Graph Display ATS Switch l Sec 1 Sec W Manual Switch Reset Switch HE gt Parameter Item ATS Switch
5. GTR 56 Generator Controller Manual Y monicon Web Site http www monicon com tw E mail sales monicon com tw O JI Monicon Tech GTR 56 Introduction 1 GIT 4 56 Panel Fig 1 GTR 56 Panel Indicators Power Run Low Fuel Level Low Frequency Emergency Stop Low Battery Over Crank Over Speed High Water Temp Low Oil Pressure 4 AA A 0 0 0 0 4 4 gt 3 Key Switch Function ATS When ATS input is activated the engine starts automatically Manual User starts the engine directly Off User shuts down the engine or forbid to start function Ver MG56003E 1 Q ancon Monicon Tech GTR 56 Buttons Function Reset 1 First time Reset shuts down the alarm Second time Reset clears fault lights 2 Holding down for a longer period will produce 1 and 2 time Reset functions 4 Light Test Test lights for solid clear brightness and alarm 2 Wire Terminal GOSSSSSSSOSSSSSSSS9VG9O GTR 56 wire terminal Ver MG56003E 2 SI Monicon Tech CGT GTR 56 Terminal Battery DC weg ERR EE 3 Fuel FuelValveoutput S Starter Motor output 6 Outputt Auxiliary output 0000000000 Output 2 Auxiliary output 2 2 Lor L O P input H W T input Auxiliary Input 0 Input 1 Auxiliary Input 1 ATS ATS input Frequency detect input 1 Frequency detect input 2 16 use No use Output 3 Auxiliary output 3
6. by many reasons so it is strong suggestion that using Method 1 to start engine Remote Start Config X Remote Start Run time Intera 00 Hr 10 Min x Cancel Ver MG56003E 12 gt mac MoniconTech TRS Remote Shutdown y Click this button shuts down the running engine that by network remote start Reset y Click this button clears fault status 1 Fault Record Read the newest 16 fault record Read All Parameter Read all parameters from controller Set All Parameter Write all parameters into controller About J Display Information of Monicon company and software version Read Parameter Click this button reads parameters back from controller while connection is established Setting Parameter Click this button writes parameters into controller while connection is established E Parameter Re Flash After user writes parameters in to controller the parameters are in un working memory until clicks this button All parameters will be loaded in the run procure Clear MSG Massage Clear e Click this button clears the text in massage window Gei E Parameter Read Finished Message sg Ver MG56003E 13 E eren Monicon Tech GTR56 Parameter Screen Description System Page Crank page gt Parameter Screen system Input Output Meter Graph Display Crank Engine Hours M
7. e Ver MG56003E 16 SI monicon Monicon Tech GTR 56 Miscellaneous Page gt Parameter Screen system Input Output Meter Graph Display Crank Engine Hours Misc pa On Timer 10 Sec De bounce A 50 Times TF Controller Address SEH gt Parameter Item Misc Parameter Parameter Description name Safety On All alarms are ignored until safety on timer expired l 10 Sec 3 20 Timer except the emergency stop and over speed De bounce 50 Attempts 5 200 De bounce time can avoid the interference by electronic or magnetic Default Range Controller Controller address is for identification while multiple 41 H 01 FF Address controllers connect in one network Ver MG56003E 17 SI Monicon Tech CTR 2 Input Page Sensor Switch Page gt Parameter Screen System Input Output Meter Graph Display 1 Sec Stop Normal Clo CR eeng Y High Water Temp eem o 2 4 Sec Stop Normal Clo Cl mmm f Low 011 Pressure e gt Parameter Item High Water Temp Switch Parameter name Enable Enable Enable Check means enable this function Disable RetonMiede Shuidown chudown aa the engine after condition meets the set up NO This switch returns a closed signal during high water temp occurred SAGN Ee SS N C This switch returns an open signal during high water temp occurred Delay Time 0 225
8. e Controller Address w Connect Local ome COM A Cancel Local connection setting window Connect Config COM Port Type Baudrate Custom TEL Controller Address vi Connect comz d S 115200 panies B Cancel User have to fill baud rate phone number when using Modem as connection facility Modem connection setting window 1 Disconnection a Push this button can cut off connection between computer amp controller Open an exist file 5 Open an exist configuration file of GI 52 It is convenience for configure GIR controller with same requirement Ver MG56003E 11 S E monicon Monicon Tech GTR 56 Open eee Look in a GTRS sl es ES File name monicon Files of type Fie mon Cancel 2 Save parameter in a file 5 Save all parameters in to a file as a record or a configuration library Save AS ee Save n Sy 2 sl a E Ej PS File name monicon mon Save as type Fie mon Cancel 2 Remote Start 5 When the communication between GTR52 and software is setup User can start engine by 2 ways 1 Enable Running Interval timer and then click OK The engine will start at next second and will be stop until timer expired 2 Click OK directly then the engine will start and will be stop if communication failed or click stop button Note communication may fail
9. er crank protection 6 Low oil pressure protection 6 High water temperature protection 6 Over speed protection Generator respect 6 High frequency protection 6 Low frequency protection Peripheral respect 4 Lower fuel level protection 6 Aux Input such as Emergency Stop Ver MG56003E 5 Y monicon Monicon Tech Wiring 1 gt Wiring example GTR 56 Generator Controller 99 05 yowa E095 BA EA POD L nding 909 JOON Jupe SOD gt Ka lt 5 5 kaa ejay Janes ny Ver MG56003E wey Jo RS 485 Port z ndino 809 ndul d O 1 609 ndul 1 M H OLD YIUMS 4077 YOJIMS LM H youms doe csuebjauw3 Lindu zue 517 ELD MTR 1 RS 485 RS 232 Converter Q4 SLD ON 915 10 300 ACV ON BLD GTR 56 L YAMS TAT ON 029 0 Y Monicon Tech GTR 56 3 Connection with modem PC Modem Modem 4 Inside fuse and protecting value GTR Series Generator Controller REENEN rs LA d 485 B Microprocessor 7 Unit 6 oO FUSE 3 Fuse1 100 mA Fuse2 750 mA Fuse3 6A BATTERY 0 RELAY 5 gt Group connection 6 Every controller must be have its own identified number to support recognition by software Go to System Misc page and change its id number Group wiring The MTR 1 termi
10. ip relay 30 Sec 30 900 lenergized the controller will shut down the engine if the After Trip Eet fault is not clear before the setting time is up Energies to The timer is setting how long the fuel solenoid should be 10 Sec 1 20 l i stop energized to stop the engine completely Pre Heat The Pre Heat procedure will be added and AUX Output 0 Sec 60 Timer will be activated if designated Default Range Description escape the starter motor during crank interval This setting is nothing to do with low oil pressure delay ee Enable Alternate Enable Escape starter motor by frequency Disable requency eee Enable Lubricant Disable Disable Escape starter motor by lubricant pressure built up pressure sw the system s setting Detect Lubricant Pressure sw is O P Setu enabled when oil pressure switch is activated and the Delay 2 1 5 Sec 0 5 6 25 lactive period is longer than this setting the controller will Ver MG56003E 15 Monicon Tech CTR Run Hour Page gt Parameter Screen system Input Output Meter Graph Display Crank Engine Hours Misc Second 1 Sec blinte 1 Mlin AAA gt Parameter Item Run Hour Parameter Parameter Range Default Description name Minute o 59 o Ses Running Hour meter Minute Value Hour 0 9 o Se Running Hour meter Hour Value 100 Hour 0 9 o sets Running Hour meter 100 Hour Valu
11. isc Cranking Time Idle Duration 10 Sec 40 Sec A trank Disconnect beyond Freg 20 Hz SSS Crank Enable Min Freg 20 Hz Cl bs e Attempt 3 Times gt Parameter Item Crank Parameter name Cranking time 10860 320 e the maximum limitation of the cranking time Idle Duration 9600 The interval of idle running Crank disconnect 20 Hz 15 30 When frequency goes above this setting the starter beyond motor will escape frequency Crank enable When frequency is below this setting the starter motor minimum 20 Hz 15 30 i will be activated during cranking interval requency Cranking Attempt 3 Attempt um en cranking attempts Ver MG56003E 14 SI Monicon Tech CTR Engine 6 gt Parameter Screen system Input Output Meter Graph Display Crank Engine Hours Misc OD Setup Delay WM Shut Down After Trip set 30 Sec Pre 4dd Fuel Tire Pre Heat Timer O Sec 0 Sec ce Energies to Stop gt Engine Hault Period 10 Sec 2 Ger _ 7 kg Detect Alternate Freq FT Detect Lubr Pressure Switch gt Parameter Item Engine Parameter Parameter name eds 0 Sec 0 0 me time of driving the fuel valve before start Engine one 2 Sec 1590 Engine will be halt a period of time before restart engine Shuidown When trip occurred the Run light will flash and tr
12. nal pin 1 and pin 4 are the power supplied ports so only one MTR 1 needs to be connected with pin 1 2 3 4 The others connect with pin 2 3 Ver MG56003E 7 E moncon Monicon Tech GTR 56 Address 41 Address 42 Address 43 2 3 213 Only connect Pin 2 3 6 RS 485 It is strong suggestion that using another power source to power the communication card MTR 1 If the wire length over 25 meters That prevents the MTR 1 go in unpredictable condition by voltage drop Ver MG56003E 8 gt eren Monicon Tech CGR GTR Series Software Installation 6 GTR 52 Software Installation Procedure Step 1 Insert the installation disc in the CD ROM drive and then choose the folder GTR52 double click Setup exe The wizard will guide you to finish whole setups St GTR52E_wXP Oj x File Edit View Favorites Tools Help _INST32I _ISDEL _SETUP 1 _SETUP DLL _SETUP DISK ID A 5 d SETUP SETUP SETUP PKG Type Application Size 44 2 KB 44 2 KB My Computer a Step 2 Welcome Screen Welcome x Welcome to the GTR52 Setup program This program will install GTA52 on your computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyrigh
13. name Enable Enable Enable Checked means enable this function Disable Hold Time Sec 0 25 68 75 Minimum holding time Manual Switch name Enable Enable Enable Checked means enable this function Disable Hold Time 0 25 5 Minimum holding time Reset Switch name Enable Enable Enable Checked means enable this function Disable Hold Time 0 25 Sec 0 25 2 5 Minimum holding time Ver MG56003E 20 SI Monicon Tech CTR Frequency 6 gt Parameter Screen System Input Output Meter Graph Display Sensor Switch Aus Input Switch Frequency Over Freguenety S S 66 Hz 2 ec Stop j W Under Frequency 54 Hz 6 Ser Indicate D LE E lt Min Detect Freq gt Says tem Freg 30 Hz C 30 Hz 60 Hz gt Parameter Item Over Frequency Parameter name Enable Enable la Check means enable this function Disable Shutdown F the engine after condition meets the set up Frequency 60 Hz This Range will be difference according to system Frequency frequency Setting 55 Hz 50 60 50 Hz Pron ua Under Frequency Parameter name Enable Enable Enable Check means enable this function Disable l Action Mode indicate Four kind action modes can be selected Shut down Trip Alarm Indicate Frequency 60 Hz This range will be limited according to system Frequency frequency Setting 45 Hz 4050 50 Hz Ver MG56003E 21 Y eren Monicon
14. t law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law InstallShield Cancel Step 3 Choose Destination Location Choose Destination Location x Setup will install GTR52 in the following directory To install to this directory click Next To install to a different directory click Browse and select another directory You can choose not to install GTR52 by clicking Cancel to exit Setup Destination Directory D Program Files Monicon GTR52 Browse Cancel Installshield Ver MG56003E 9 y Monicon Tech GTR 56 Step 4 Select Program Folder Select Program Folder Accessories Administrative Tools Borland C Builder 5 Heinzmann Microsoft Visual Studio 6 0 f M onicon Printe Internet Printing tartup InstallShield Step 5 Restart Windows Setup Complete InstallShield Ver MG56003E 10 Y monicon Monicon Tech 7 Software Manual Button Description Connection GTR 56 The connection setting window will display after click Connection button User have to set comport connection method and controller ID Click the connect button activates the communication between controller and computer Connect Config COM Port Typ
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