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OPC-PRT2 User`s Manual

1. Organize v wr Favorites CFG File folder File folder A Libraries BS Computer Cu Network o 2 items Figure 41 FTP via Windows Explorer Note that the behavior of Windows Explorer FTP will vary from PC to PC If you are having issues connecting FTP there are other FTP client tools available such as Windows Command Prompt Core FTP FileZilla SmartFTP etc that can also be used to reliably access the card s file system 7 1 4 Loading New Web Server Content The interface card s web server resides in the file system and can be updated in the field refer to section 6 4 This section will discuss how to update the default web server The update procedure similarly applies to a custom web server Web server updates may be released for a variety of reasons such as improvements and added functionality When using the default web server it is always recommended to use the latest release Treat web server updates independently of firmware updates since web server updates may or may not be related to firmware updates The latest default web server can be requested from technical support It is suggested that users first check with technical support and then periodically afterwards to determine if a new default web server has been released and is available to update their units Besides the new WEB folder containing the new web server the update requires a USB connection as described earlier in this sec
2. File Edit View Favorites Tools Help FO Fuji Electric OPC PRT2 Embedded Server p Monitor Dashboard Function Code Group a Drive Type Mega Al Ethernet CPU firmwere version V1 1 4 Fundamental Functions Extension Terminal Functions Control Functions of Frequency Motor 1 Parameters FILTER foec HE Func Code Register Description Value Decimal a F00 Data Protection 0 F01 Frequency Command 1 0 F02 Operation Method 0 F03 Maximum Frequency 1 800 F04 Base Frequency 1 800 F05 Rated Voltage at Base Frequency 1 230 F06 Maximum Output Voltage 1 230 F07 Acceleration Time 1 500 F08 Deceleration Time 1 500 F09 Torque Boost 1 0 F10 Electronic Thermal Overload Protection for Motor 1 Select motor characteristics 1 Electronic Thermal Overload Protection for Motor 1 Overload detection level Electronic Thermal Overload Protection for Motor 1 Thermal time constant Restart Mode after Momentary Power Failure Mode selection Frequency Limiter High Frequency Limiter Low Bias Frequency command 1 DC Braking 1 Braking starting frequency DC Braking 1 Braking level ACTIVITY 8 00 d DOO P La MM a ech ah sch N Oo F12 F14 ak ok ek a nm w F16 F18 F20 F21 O oe A 0 N N Figure 17 Embedded Web Server 6 2 Monitor Tab 6 2 1 Information Window Figure 18 shows the Information Window that displays messages regarding the st
3. which contains definitions for all inverter function codes that are available via the interface card This file must not be removed as it contains the definition of all available parameters not only for active web server content but also for the interface card itself All other files in the WEB folder may be deleted or replaced if desired by the user e The default HTML file targeted by the web server is index htm Therefore when customizing the web server content ensure that initial file index htm exists e All files accessed by the web server itself must reside in the WEB folder Note that this does not restrict active web server content to using only the WEB folder however as XTPro read_file and write_file commands can access any existing location on the file system e If the factory default WERT folder contents need to be recovered if they are accidentally deleted for example they can be downloaded from the device s product page on the internet e Two simultaneous web server sessions are supported Note that the number of available simultaneous web server sessions is independent of the number of available simultaneous XTPro XML sockets 6 4 2 XTPro Overview XTPro is an acronym for XML TCP IP Protocol The XTPro specification is an application layer positioned at level 7 of the OSI model messaging protocol that provides XML based client server communication via TCP port 843 Typicall
4. OR bit2 false Coast Stop STW1 bit1 false Enable Disable Operation Operation STW1 bit3 true STW1 bit3 false ON OFF Quick Stop STW1 bit0 true STW1 bitO false STW1 bit 2 false 51 FO 8 1 5 5 PROFldrive specific parameters The PROF ldrive specific parameters are shown in Table 20 The parameters are read only Table 20 PROFlIdrive Specific Parameters Description Telegram selection 1 Standard telegram 1 964 0 6 Drive Unit identification _ 8 1 6 Acyclic Data Access Any inverter function code can be accessed via PROFINET acyclic services To accomplish this set the API to 0 Slot to 1 and SubSlot to 1 The record number index value is equivalent to the desired function code register number described in section 4 1 The length is specified according to the number of bytes to access Since each register corresponds to 2 bytes of data the length must be an even number 8 1 7 STEP 7 Hardware Configuration Example The following example will use STEP 7 to demonstrate the basic and typical hardware configuration procedure which will apply to similar configuration software The example will not cover all features of STEP 7 Any questions regarding STEP 7 or similar configuration software must be directed at the vendor of the software 8 1 7 1 Register the GSDML file Navigate to Options Install GSD File as shown in Figure 43 miy Station Edit Insert PLC View Window Help OS a e Ch amp Customize
5. 1 Enable Ramp Generator Enable the ramp frequency generator RFG ES Disable Ramp Generator Hold the output frequency to 0 Hz Unireeze Ramp Unfreeze the RFG 5 Generator Freeze Ramp Generator Freeze the RFG with the current output frequency Enable Setpoint Enable command 0 Disable Setpoint Disable command 49 BETO CTI Jee p Fault Acknowledge Reset the alarm on a positive edge 0 1 transition O mMNosignificance______ Do not reset the alarm 8 9 Notused IL lee Control By PLC Enable remote control The lO process data is valid 10 poo No Control By PLC a remote control The lO process data is not 11 15 Notused S e O Table 19 ZSW1 Status Word Mapping BEA TO CTI ET Ready To Switch ON Ready to run command ON 0 Not Ready To Switch ON Not ready to run command ON A Ready to Operate Ready to run 0 Not Ready To Operate Not ready to run Operation Enabled Operation Disabled Running disabled 1 Inverter tripped as indicated by ALM Refer to function 1 Fault Present code M14 bit 11 No trip present as indicated by ALM Refer to function nepal code M14 bit 11 7 1 O Switch ON Not Inhibited _ Ready toruncommandON O 7 NotUsed 1 Spectwitinrorance Actual value equals the reference value and is within 1 Speed Within Tolerance the tolerance as indicated by FAR Refer to function codes M70 bit 1 and E30 Actual value differs from the reference value or is o Lennon outsi
6. In the Project panel select a parent object to display a summary of all its child objects For example selecting a protocol driver will display the driver s configuration in the Summary panel and list of current objects in the Object List panel Updating an Object To update an object select the object in the Project panel and make any required changes in the Settings panel Deleting an Object An object can be deleted by performing one of the three following actions e Selecting the object in the Project panel and dragging it A trash can icon will appear at the bottom of the Project panel and dragging the object to the trash will then delete it from the project e Hitting the lt DELETE gt key on the keyboard when the object is selected in the Project panel e Right clicking on the object in the Project panel and choosing Remove from the context sensitive menu e Selecting Remove Selected Item from the Edit menu when the object is selected e Clicking on the Remove button in the toolbar when the object is selected Note that this action cannot be undone Deleting an object will also delete all of its child objects Copying and Pasting an Object To copy an object first click on an item in the Project panel An object can then be copied by e Right clicking on it and choosing Copy from the context sensitive menu e Pressing the lt CTRL C gt keys on the keyboard e Holding the lt CTRL gt key and dragging the item to the desire
7. The Produced Data Word and Consumed Data Word objects are only applicable when using the I O module IN 32 WORDS OUT 32 WORDS which is typically the case The Produced Data Word defines the structure of status data sent from the inverter to the controller The Consumed Data Word objects will define the structure of the command data sent from the controller for example a Siemens PLC to the inverter These objects allow the creation of custom built I O data Up to 32 command function code values can be sent to the inverter and up to 32 status function code values can be sent back to the controller Therefore up to 32 Produced and 32 Consumed Data Word objects can be created If a consumed word offset is not defined that data will be ignored by the inverter If a produce word offset is not defined the value will default to O The size of the actual I O produced and consumed data is determined by the PROFINET controller The I O data format is summarized in Table 15 Description This 32 character max field is strictly for user reference it is not used at any time by the PROFINET driver Produced Data Word Offset The value from the associated inverter function code will populate this word offset of the produced data that is to be sent to the controller It is recommended to start at word offset 0 Consumed Data Word Offset The consumed data received from the controller at this word offset will contain the value to be w
8. 5 1 Overview The interface card is discovered configured and updated by the Fuji Configuration Studio PC application refer to Figure 9 The studio must be installed prior to connecting an interface card to the computer in order to ensure that the appropriate USB drivers are installed The studio requires a USB connection for reading writing a configuration and updating the firmware Depending on the currently active drivers remote discovery network setting configuration and firmware updates are also possible via Ethernet To obtain the latest release of the Configuration Studio please contact technical support The remainder of this section will provide only a brief introduction to the configuration concepts For protocol specific configuration refer to the relevant protocol section i i E Fuji Electric Configuration Studio Project 1 File Edit View Device Help 0 GU e Project v X Available Devices 4 X Offline Devices Settings SM a a FRO Fuji Electric Interface Cards be OPC PRT iy OPC PRT2 Device Configurations Online Devices Project Summary H X Object List SS Project Summary Figure 9 Fuji Configuration Studio Creating a Device Configuration A device can be added to the Project panel for configuration by first selecting the Device Configurations list heading and then e Double clicking on the device in the Available Devices panel e Right clicking on the device in t
9. 8 PROTOCOL SPECIFIC INFORMATION This section will discuss topics that are specific to each of the supported protocols 8 1 PROFINET lO 8 1 1 Overview The PROFINET IO device driver allows a controller to interact with the interface card via cyclic data exchange and acyclic read write requests The I O data is entirely user configurable and is utilized when a standard I O module is chosen during network configuration Some other notes of interest include e Allows simultaneous access to only 1 PROFINET controller e Supports conformance class A and real time RT communication e Supports MRP Media Redundancy Protocol client e Supports DCP Discovery Control Protocol e Supports alarms e Supports I amp M e The lowest supported I O Cycle Update Time in STEP 7 or an equivalent hardware configuration tool is 1ms e The GSDML file can be obtained from technical support e Supports several user configurable UO modules with up to 32 input words and 32 output words e Supports the PROF Idrive profile version 4 1 e No explicit module selection is required on the interface card the module will be selected automatically according to the controller s configuration e If a timeout occurs on the RT connection the driver can be configured to trigger a timeout event as described in section 5 4 1 The timeout value is dictated by the PROFINET controller and is at least three times the lO Cycle update time The timeout value is also kn
10. INR SI47 1457 E or FRENIC HVAC Instruction Manual INR SI47 LU 1610 E Chapter 5 FUNCTION CODES FRENIC MEGA User s Manual MEHT536 or FRENIC HVAC User s Manual 24A7 E 0069 y codes Link Functions and RS 485 Communication User s Manual 24A7 E 0082 Chapter 5 Section 5 2 Data Formats Table 7 Function Code Settings Overview Setting Required Y98 Bus Link Function Mode Selection 3 1 Inverter Control Related Settings The following function codes relate to whether or not the inverter is to be controlled command word and or frequency command from the network or whether the inverter will be locally controlled and therefore only monitored and or configured via the network Bus Link Function Mode Selection y98 If the inverter is to be controlled from the network then set the value of y98 to 3 fieldbus option A setting of 3 for y98 may also be appropriate even if H30 is configured for an alternate local control scheme When the inverter is controlled from the network a selection of reference commands S function codes as defined in Table 8 are available for controlling the inverter s speed If multiple reference commands are being modified from the network then the interface card invokes a hierarchy to determine which reference is to be passed to the inverter as its main reference command The S function code hierarchy is listed from highest to lowest priority in Table 8 Table 8 S Function
11. Server1 N Server1 O File System FAT Fig ure 38 sm G_drive on ICC Central Server o H drive on ICC Central Server Accessing Windows Explorer Figure 39 Removable Disk with Windows Explorer Windows Explorer will then display the file system s contents refer to Figure 40 You can now perform normal file manipulation actions on the available files and folders cut copy paste open rename drag and drop transfers etc in the same manner as though you were manipulating any traditional file and folder stored on your computer s hard drive 44 Fille Edit View Favorites Tools Help Q tac Q wi PO search 1 Folders a E Address E File and Folder Tasks Other Places Details Removable Disk F Removable Disk File System FAT Figure 40 USB File Access via Windows Explorer 7 1 3 FTP with Windows Explorer To use FTP with Microsoft Windows Explorer first open either Windows Explorer or My Computer Please note that the indicated procedure prompts and capabilities outlined here can vary depending on such factors as the installed operating system firewalls and service packs In the Address field type in ftp admin admin and then the IP address of the target interface card if the user name and password have been changed from its default then replace the first admin with the new user name and the second admin with the password Refer to Figure 41
12. The current configuration of an online device can be uploaded into the Project panel by selecting a device under the Online Devices list heading and then e Right clicking on it and choosing Upload Configuration from the context sensitive menu e Dragging it from the Online Devices heading into the Device Configurations heading e Selecting it and selecting Upload Configuration to Project from the Device menu e Selecting it and clicking the Upload Configuration button in the toolbar The device s configuration will then be added to the list of Device Configurations Once the configuration is uploaded into the project it may be modified Removing a Device Configuration from a Project A configuration can be removed from a project by e Selecting the device in the Project panel and dragging it A trash can icon will appear at the bottom of the Project panel and dragging and dropping the device in the trash will remove it from the project e Hitting the lt DELETE gt key on the keyboard when the device is selected in the Project panel e Right clicking on the device in the Project panel and choosing Remove from the context sensitive menu e Selecting Remove Selected Item from the Edit menu when the device is selected e Clicking on the Remove button in the toolbar when the device is selected Going Offline with a Device To go offline with a device e Select the device in the Project panel and drag it A trash can icon will appear at t
13. These settings must be appropriately configured regardless of any Ethernet control protocols that may be enabled The Ethernet Settings panel is then available whenever the Ethernet port is selected in the Project panel 5 3 1 Authentication Be sure to make a note of the new settings whenever authentication credentials are changed as they must be entered whenever the web page is accessed or an FTP session is initiated User Name The username is case sensitive and can contain letters a z and A Z and numbers 0 9 Password The password is case sensitive and can contain letters a z and A Z and numbers 0 9 5 3 2 Network Configuration The card supports a static IP address The IP Address Subnet Mask and Default Gateway fields must be configured Please consult with your network administrator for the proper settings of these fields 5 4 Internal Logic Settings 5 4 1 Fail safe Values 5 4 1 1 Overview The card can be configured to perform a specific set of actions when network communications are lost timeout event This allows each inverter parameter to have its own unique fail safe condition in the event of network interruption Support for this feature varies depending on the protocol refer to the protocol specific section of this manual for further information There are two separate elements that comprise the timeout configuration e The timeout time 26 FO e Timeou
14. 22 DC Braking 1 Braking level 0 Figure 20 Function Code List Some items to keep in mind when interacting with the Function Code List are e When entering new function code values be sure that the number being entered is appropriate for the currently selected radix refer to section 6 2 5 e The column widths can be changed by dragging the vertical bars that separate the header row s cells e If you begin changing a function code value and then decide to abandon the change pressing the ESC key on your keyboard will abandon the change and redisplay the current function code value e When editing a function code value clicking someplace off the entry cell is equivalent to hitting the ENTER key 6 2 4 Function Code List Filter A filter function provides Function Code List search capabilities To use the filter function simply type a word or portion of a word into the filter entry box and then click the filter button Refer to Figure 21 The filter will then display only those function codes currently available in the Function Code List that satisfy the search criteria Once a filter has been entered it will continue to be applied to all information normally displayed in the Function Code List To remove the filter delete any characters contained in the filter entry box and then click the filter button FILTER Figure 21 Function Code List Filter 6 2 5 Radix Selection Figure 22 shows the radix se
15. a timeout object Description This field is strictly for user reference it is not used at any time by the device Function Code Enter the function code Data Type This is the size of valid values and is fixed to 16 Bit Unsigned allows for a range of timeout values between 0 and 65535 Value Enter the fail safe timeout value that the function code encompassed by this timeout object will be automatically written with upon processing a timeout event triggered by a protocol 5 4 2 Fail safe Example This example will demonstrate how to add one timeout object which will assign a value of 2000 20 00Hz to function code S05 frequency command In the Project panel select the device and add Internal Logic Fail safe Values Timeout Object as shown in Figure 10 The red error indicators are normal at this stage as the Timeout Object Settings have not yet been configured Project s H Device Configurations o a MI OPC PRT2 O Ethernet a Internal Logic 4 Fail safe Values Timeout Object Figure 10 Timeout Object Project Panel Next configure the Timeout Object Settings as shown in Figure 11 27 FO Timeout Object Settings vax Description Function Code Group S Command Data Z Function Code Number 5 Data Type 16 Bit Unsigned Value 2000 Figure 11 Timeout Object Settings The example is complete 5 5 Discovery over Ethernet Depending on the currently enabled driver the
16. or written as applicable and their current values are therefore mirrored in the interface card s internal memory Only those function codes specified in the param xml file will represent meaningful values The principle disadvantage of scanned function codes is that write data checking is not available This means that when the value of a scanned function code is modified via a network protocol or via the web browser s monitor tab the interface card itself is not able to determine if the new value will be accepted by the inverter the value may be out of range or the inverter may be in a state in which it will not accept new values being written via communications etc For example if a write is performed to a scanned command function code with a data value that is out of range the interface card will not generate a corresponding error However if end to end confirmation of such data writes is required then the function code can be read over the network at a later time to confirm that the written value took hold in the inverter Accesses to any function code 00 99 where is any valid function code group letter from Table 10 will always be successful Even if an inverter function code corresponding to a given register does not exist in the param xml file the interface card still maintains a placeholder location in its internal mirroring memory for that function code This feature allows for the block access of non contiguou
17. the IP Settings Project panel and choosing S 3 Static IP Settings Configure Network Settings from e IP Address 192 168 17 10 the context sensitive menu WS e Selecting the device in the Project DER 1 panel and navigating to Default Gateway 192 168 173 Device Configure Network Settings OK The network settings pop up should appear similar to Figure 13 Modify the network settings as necessary and click the OK button for the changes to take effect Note Figure 13 Remotely Configure Network Settings that this will cause the device to become temporarily inaccessible and may trip the inverter 5 6 Manage Device Parameters The accessibility and scan priority of the inverter parameters can be adjusted refer to Figure 14 This is an advanced feature and must only be used after consulting technical support to determine the appropriate settings for the target application The Manage Device Parameters configuration window is found by e Right clicking on the device in the Project panel and choosing Manage Parameters from the context sensitive menu 28 FO e Selecting the device in the Project panel and navigating to Device Manage Device Parameters A parameter is accessible and actively scanned read from and written to the inverter only if its corresponding checkbox is enabled Likewise a parameter is inaccessible if its checkbox is disabled Parameters that are accessed more frequently or require a
18. the filesystem will be reformatted which will destroy all custom modifications and configurations Please backup the configuration before executing this feature The factory settings can be restored by e Right clicking on the device in the Project panel and choosing Restore Factory Settings e Selecting the device in the Project panel and navigating to Restore Factory Settings 5 9 Help Links to videos and documents can be found in the Help menu Please review these links before contacting technical support for more in depth assistance 30 FO 6 EMBEDDED WEB SERVER 6 1 Overview The interface contains an embedded web server also known as an HTTP server which allows users to access the inverter s internal data in a graphical manner with web browsers such as Microsoft Internet Explorer or Mozilla Firefox In this way the inverter can be monitored and controlled from across the room or from across the globe To access an interface s embedded web server directly enter the target unit s IP address into the address URL field of your web browser Refer to Figure 17 for a representative screenshot of the web server interface In order to access the web server and view the parameter values destination TCP ports 80 and 843 must be accessible from the client computer Note that in order to view the interface s web page the free Adobe Flash Player browser plug in is required The plug in can be downloaded from http www adobe com
19. your network administrator to determine the compatible settings Confirm that the destination IP address programmed into the controller equipment or computer matches that of the interface card as displayed by the studio Confirm that intermediate firewalls or routers have been configured to allow access to the interface via the applicable TCP UDP ports Try a known working Ethernet cable and switch If attempting to access the web server on a computer whose web browser is configured to use a proxy server ensure that the proxy server is accessible to the computer and that the interface card is accessible to the proxy server Confirm that the card s PROFINET device name matches the name assigned in the controller s configuration Confirm that the card s network settings match the settings assigned in the controller s configuration Confirm that the I O cycle update time is set to 1ms or larger Ensure that the card is connected to a 100Mbps full duplex capable switch Ensure that the card can be discovered using the controller s discovery tool Confirm that the applicable inverter function codes are set to allow network control refer to section 3 1 If using the inverter s terminal contacts refer to the inverter s instruction manual to determine the appropriate behavior and priority XML socket connection failed New web server content not loading after web server update Web page does not display prope
20. 14 Table 14 Supported XTPro Commands A Ys TI O ven Yes Supports XTPro specification version 1 EN Yes id reference is the inverter s function code e g F07 for acceleration time 1 while data_value is a 16 bit hexadecimal value e g 1F4 for a decimal value of 500 The absolute file path must start with a forward slash mm so Jee perform a complete device soft reboot auth Ve TL Authorization is not required Notes e Two simultaneous XTPro connections are available 43 FO 7 FILE SYSTEM amp FIRMWARE 7 1 File System 7 1 1 Overview The interface card s on board file system is used by the application firmware Currently the application firmware s main use of the file system is to store XML encoded configuration files and the embedded web server The studio must be used to manage the configuration via USB or FTP Do not manually access the configuration files unless instructed by technical support The configuration is only read at unit boot up Therefore if a new configuration file is loaded that unit must be rebooted for the new configuration take effect Rebooting a unit can be performed by power cycling the inverter in which the card is installed The embedded web server is customizable and is located in the WEB folder All web page related items should reside in the WEB folder Interacting with the file system can be performed via USB usin
21. Code Hierarchy S Function Code Hierarchy Priority Highest frequency reference per unit 2 Highest frequency reference Hz The highest priority S function code with a non zero value will be used as the inverter s main reference command 16 FO 3 2 Inverter Reaction to Network Timeout Conditions Function codes 027 and 028 specify the inverter s reaction when a network timeout occurs Table 9 lists the settings for 027 and 028 Table 9 Inverter Reaction to Network Timeout Conditions Function Codes 027 and 028 027 Value 028 Value Inverter reaction when a timeout occurs Remarks ries Immediately coast to a stop and trip Er 5 d After the time specified ge 028 coast to a stop and trip ers If the communications link is restored within the time specified by 028 ignore the communications error After the timeout coast to a stop and trip tr Maintain present operation ignoring the communications error no Er 4 trip Inverter function code FO8 specifies the deceleration time After the time specified by 028 decelerate to a Same as above stop Trip Er 3 after stopping If the communications link is restored within the time specified by 028 ignore the ea Same as above communications error After the timeout decelerate to a stop and trip Er 3 co For details regarding the interface specific timeout behavior and configuration please refer ep to section 5 4 1 Immediately decelerate to a stop Trip E
22. Configuration Studio will automatically discover the device on the Ethernet network regardless of whether or not the card s network settings are compatible with the subnet upon which they reside All connected devices are automatically added to the Discovered Devices panel This panel is shown by selecting the Online Devices list heading in the Project panel In the Discovered Devices panel discovered Ethernet devices will be listed under Ethernet and will display the firmware version in brackets and the current IP address in parentheses to the right of the device name refer to Figure 12 In order for the studio to discover Discovered Devices i aX devices certain UDP Ethernet traffic Ka port 4334 must be allowed in and Ye Ethernet out of the computer and firewall applications such as Windows Firewall are often configured to ae block SC traffic by gei If the Figure 12 Configuration Studio Discovery over Ethernet be OPC PRT2 1 1 28 192 168 17 104 studio is unable to discover any devices on the current subnet be sure to check the computer s firewall settings during troubleshooting and add the studio as a program exception to the firewall configuration if necessary It may be necessary to restart your PC before the new firewall configuration can take effect r The network settings of a discovered card Configure Network Settings can be configured remotely by Right clicking on the device in
23. Ctrl Alt E H Configure Network Symbol Table Ctrl Alt T Edit Catalog Profile Update Catalog X207 dr Pot 2 Install Hw Updates Install GSD File Find in Service amp Support Figure 43 Install GSD File Menu Option Locate and install the GSDML file as shown in Figure 44 52 Install GSD Files Install GSD Files from the directory y c Browse GSDML 2 0 IEC opcprt2 201 40820 xr 08 20 2014 12 00 004M V2 0 English Install GSD File 13 4986 j Installation was completed successfully Install Show Log Select All Deselect All Close Figure 44 Successfully Installed GSDML File Confirm that the device has been added to the catalog or device tree as shown in Figure 45 PROFIBUS DP HE PROFIBUS PA Bi PROFINET 10 Additional Field Devices a Drives GE OPC PRT2 5 OPCPRT2 a Virtual 10 d IN 32 WORDS OUT 32 WORDS 2 Standard Telegram 1 Figure 45 Updated GSDML Device Tree 8 1 7 2 Add the device to the configuration Select the device in the device tree and drag the device onto the PROFINET IO system in the configuration as shown in Figure 46 ACOTA A Post 2 Ethemet 1 PROFINET IO System 100 Figure 46 Add Device to Configuration 53 FO 8 1 7 3 Configure the device properties Open the device properties and assign a unique Device name as shown in Figure 47 Properties OPCPRT2 General 10 Cycle Short desc
24. Favorites Tools Help OPC PRT2 Embedded Server Dashboard Activity Cause Output Frequency Saco tudes the configuration vu PO y Func Code we ACTIVITY 8 Multiplier Min Value lo Max Value Click here to save changes made to the dashboard MONITOR Update Current Value 46 6 Hz Units Func Code 1121 Multiplier Min Value 295 MESETA 310 Current Value 304 Volts Page 1 5 Figure 23 Dashboard Tab 6 3 1 Information Window Figure 24 shows the Information Window which Dashboard Activity displays various informational messages A TE P TE D A regarding the status of the Dashboard submitted configuration parameters loading or submitting ACTIVITY CH Figure 24 Dashboard Tab Information Window 35 FO 6 3 2 Virtual Keypad A virtual keypad is displayed on the left hand side of the dashboard tab and acts as an interface for several useful pieces of control and monitor information For an overview of the virtual keypad interface refer to Figure 26 Note that it is recommended to suspend all external protocol based communications with PLC s etc when using the virtual keypad as other protocols may simultaneously be writing to the inverter s frequency command and operation command word resulting in seemingly unpredictable behavior Output frequency Me OUTPUT FREQUENCY Hz RUNNING STATE Operating status display FWD display Frequency command entry box Operat
25. Instruction Manual FO Fuji Electric Innovating Energy Technology FRENIC MEGA FRENIC HVAC OPC PRT2 PROFINET IO Interface Thank you for purchasing the OPC PRT2 PROFINET IO Interface This product is designed to connect the FRENIC MEGA and FRENIC HVAC series of inverters to PROFINET networks Please read this instruction manual thoroughly in order to become familiar with the proper interface handling installation and usage procedures Improper handling may inhibit correct operation or cause premature interface failure Please deliver this instruction manual to the end user of the interface and retain it in an accessible location For inverter usage instructions please refer to the applicable inverter instruction manual July 28 2015 Part 10946 2015 Fuji Electric OPC PRT2 PROFINET IO Interface Instruction Manual Part Number 10946 Printed in U S A 2015 Fuji Electric All rights reserved Fuji Electric reserves the right to make changes and improvements to its products without providing notice Notice to Users PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s manual can be reasonably expected to result in significant injury No complex software or hardware system is p
26. a PC for later recovery if necessary 2 Download and install the latest Configuration Studio which can be obtained from technical support 3 Please be sure to read the firmware release notes and updated user s manual for any important notices behavior precautions or configuration requirements prior to updating your firmware 4 Ensure that the device is in a safe state prior to initiating the firmware update The card may be temporarily inaccessible during the firmware update process 5 Locally via USB Connect a USB cable between the card and the PC and open the studio If the studio contains newer firmware it will automatically prompt you to update the firmware Proceed with the firmware update 6 Remotely Via FTP Connect an Ethernet cable and ensure that the card has compatible network settings 7 Once the firmware update process has started do not interrupt the card as this may corrupt the firmware Do NOT manually power cycle the inverter or reboot the card Do NOT disturb the USB or Ethernet FTP connection 8 After the firmware update has been completed the card will reset automatically When the card boots up again it will be running the new application firmware which can be confirmed by observing the version displayed in Device Device Info or the web server s information window refer to section 6 2 1 9 If new default web server content is available load the new web server refer to section 7 1 3 46 FO
27. am can then be started Please consult with the vendor of your PROFINET PLC software for additional configuration details 56 FO 9 TROUBLESHOOTING Although by no means exhaustive Table 21 provides possible causes behind some of the most common errors experienced when using the interface card No communications between the interface card and the inverter No communications between the network and the interface card No PROFINET communication Unable to control the inverter via network communications 57 Table 21 Troubleshooting Inverter displays rr code Communications cannot be established the Ethernet link LED is off or the Ethernet activity LED flashes only infrequently or not at all PROFINET I O communication cannot be established The Network Status LED is not solid green Writing to command and frequency function codes registers has no apparent effect on inverter operation Confirm that the interface card connector is properly seated Rebooting the interface card via the Fuji Configuration Studio disrupts the communication with the inverter Reset the fault If the card is connected in a ring topology the ring must support MRP Otherwise a ring topology will result in an Ethernet loop Confirm that the card is running normally and connected to the local Ethernet network Ensure that the card is programmed with compatible network settings Consult with
28. ate Current Value 23 58 Hz Figure 28 Gauge BarGraph Refer to Figure 29 This type of meter implements a linear bar graph display format Hovering the mouse pointer over the red portion of the graph pops up a tooltip Units which displays the current indicated value Func Cod and units om e Min Value ll MESSI 250 Update Current Value Figure 29 BarGraph Meter Refer to Figure 30 This type of meter implements a common panel meter type display format The units string is shown on the face of the meter All raw function code values are interpreted as positive numbers i e 0 0xFFFF equates to 0 655351410 Units Func Code Multiplier Update Current Value Figure 30 Meter 38 FO Pos Neg Meter Refer to Figure 31 Similar to the meter gauge this type of meter also implements a common panel meter type display format but in this instance the indicated value can be positive or negative two s complement interpretation In other words raw function code values of 0 0x7FFF equate to 0 32767 0 and values of 0x8000 0xFFFF equate to 32768 1 Because the meter placard is always centered around zero the Min Value attribute is not configurable and the Max Value attribute is used for both the maximum positive indicated value as well as the maximum negative indicated value Thermometer Refer to Figure 32 This type of meter implements the universally identifiab
29. atus of the interface card or web browser session There is also an ACTIVITY indicator located in the lower right hand corner of the Information Window that blinks periodically to show the status of data communication between the web browser and the interface card If you do not observe the activity indicator blink at all for several seconds or more it is possible that the web browser may have lost contact to the web server due to an inverter power cycle or a network problem To reestablish communications refresh your web browser 31 FO Drive Type HVAC Ethernet CPU firmware version V1 030 ACTIVITY 8 Figure 18 Monitor Tab Information Window 6 2 2 Function Code Group Selection List The Function Code Group Selection List is shown in Function Code Group a Figure 19 Individual groups D can be selected by clicking on the group name Multiple groups may also be selected by Hest PEER ME TEN holding down the CTRL key Control Functions of Frequency while clicking on the group e ess pepe names or a range of groups can be selected by first Figure 19 Function Code Group Selection List selecting the starting group and then holding down the SHIFT key while selecting the last group in the range When a function code group is selected the function codes contained in that group are displayed in the Function Code List refer to section 6 2 3 The following function code groups are available Fundamental Functions Exten
30. ch may note Indicates information which if not heeded can result in the product not operating to full result in accidents Tip Indicates information that can prove handy when performing certain settings or operations B Indicates a reference to more detailed information FO TABLE OF CONTENTS 1 PRE OPERATION INSTRUCTIONS ccccccecsecseseeseeseesnsensenseneneeneans 7 TT Producti e Ur 7 1 2 Features and Specifications cin cid 7 1 3 Unpacking and Product Confirmation ccccccccssssssseeeeeeeeeeeeseeaaanseneeeeeseeeeeas 10 1 3 1 Shipment Confirmation ni AA AA AAA AAA dunn ARA 10 1 3 2 Component Overvi W EE 11 14 LED TCC ALON SS sins Eege 13 1 41 Network Status O iain esas on pei eed eee 13 142 MOQUIE Status LED EE 13 n 13 2 INSTALLATION costat 14 2 1 Pre Installation Instructions oocconncconncccccnncccnncconnccnnnncncnccnanncnnnnnnnnnronancnnnnncnnnnnes 14 22 Mstallation Procedure suit 14 3 INVERTER FUNCTION CODE SETTINGS 0oociooccocconcocconconconconconconcnannnns 16 3 1 Inverter Control Related Settings cccccccccessssssseeeeeeeeeeeeeeeaaaseeeeeeeeseseneaaaeeees 16 3 2 Inverter Reaction to Network Timeout Conditions oooonnnccccccnnccnnicocccccnnnnnonanas 17 4 FUNCTION CODE NUMBERING AND BEHAVIOR cccseeeeeeeeees 18 A1 Register a seinieni lt P A 18 AZ Scanned Function Re inicial 21 4 3 Commonly Used Function Codes oooocccnnnncicoccccccnncccn
31. cuit board control PCB As shown in Figure 6 there are three option connection ports A port B port and C port The card is mechanically keyed for and can only be installed into the A port bottom most position To remove the front cover refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 or FRENIC HVAC Instruction Manual Chapter 2 Section 2 2 A Port Figure 6 Option Port Locations on 0 4 kW Inverter 14 FO 15 Rest the left hand side of the interface card on the control PCB s A port mounting support Align the positioning notch on the interface card with the A port positioning key and then slide the interface card to the left to engage the key into the notch Refer to step in Figure 7 Rotate the right hand side of the interface card downward to engage connector CN1 on the back of the interface card into the A port connector CN4 on the inverter s control PCB Ensure that the connectors are fully engaged Refer to step in Figure 7 To ensure that the interface card is fully aligned and seated into the communication K Note port be sure to perform steps and in the proper order Failure to do so may lead to insufficient connector insertion and result in contact failure Positioning Key Figure 7 Mounting the Interface Card Secure the interface card to the control board PCB by first tightening the captive M3 x 25mm screw into the inverter standoff located at the lower righ
32. d location in the Project panel 25 FO e Dragging the item to a new location under a different parent object in the Project panel e Selecting Copy Selected Item from the Edit menu e Clicking on the Copy button in the toolbar To paste an object first click on an item at the desired location in the Project panel An object can then be pasted by e Right clicking on it and choosing Paste from the context sensitive menu e Pressing the lt CTRL V gt keys on the keyboard e Dropping an item onto the desired location in the Project panel after holding the lt CTRL gt key and dragging the item e Dropping an item onto a new location under a different parent object in the Project panel after dragging the item e Selecting Paste Item from the Edit menu e Clicking on the Paste button in the toolbar After pasting an object the object s configurable fields can then be modified with valid values where applicable Note that the studio allows you to copy and paste items between different locations including different devices This is useful for copying partial configurations from one device to another Reordering Objects Objects can be reordered in the Project panel by dragging the item to the desired location If the item is dragged outside of the items in the project tree it will be moved to the end 5 3 Ethernet Settings The Ethernet Settings panel contains Ethernet related items that are not specific to any given protocol
33. de of the tolerance as indicated by FAR Refer to function codes M70 bit 1 and E30 Control by PLC is enabled as indicated by RL Refer to Control is not possible by the controller as indicated b Nocona Requested i Refer tono code MA BE 12 o Frequency Reached Or The actual value max reference value as indicated 10 Exceeded by FDT Refer to function codes M70 bit 2 and E31 o The actual value lt max reference value as indicated Frequency Not Reached by FDT Refer to function codes M70 bit 2 and E31 11 15 Notused ll 8 1 5 3 PROFldrive reference speed setpoint and actual speed The speed setpoint value NSOLL_A is the commanded speed reference normalized sent from the controller to the inverter Similarly the speed actual value NIST_A is the actual operating speed normalized of the inverter sent back to the controller As the inverter natively operates in units of Hz the following conversion equations are applied within the interface card NSOLL_A The inverter reference speed setpoint is a normalized value The interface card applies the Normalize to Hz conversion indicated in Equation 3 in order to determine the appropriate frequency command value in units of Hz to be written to function code S05 frequency command Hz NSOLL_A x Max Frequency Equation 3 0x4000 50 FO NIST_A The inverter operating actual speed is a normalized value that is calculated from inverter function code MO9 output frequency Th
34. e 50 Add Module to Slot 8 1 7 5 Online device discovery and configuration Navigate to PLC Ethernet Edit Ethernet Node Click Browse to discover and view the online PROFINET devices on the network as shown in Figure 51 Browse Network 1 Nodes Start DN IP address MAC address Subnet mask 192 168 17 100 1C BA 8C D1 49 FF OPC PRT2 opcprt2 SE Iw Fast search MAC address 1C BA 8C D1 49 FF Cancel Help Figure 51 Discover PROFINET Devices on the Network If the Device name and IP address do not match the values set in the configuration select the device and click OK Any non matching value must be assigned to the device as shown in Figure 52 55 Edit Ethernet Node Ethernet node Nodes accessible online MAC address f C B4 8C D1 49 FF Set IP configuration e Use IP parameters Gateway IP address f 92 168 17 100 I Dia ek ci Subnet mask E 255 255 0 Use router Address f 92 168 17 41 C Obtain IP address from a DHCP server Identified by Client ID C WAC address Device name Client ID Assign IP Configuration Assign device name Device name opcprt2 Assign Name Reset to factory settings Reset Close Help Figure 52 Configure Online Device 8 1 7 6 Save the configuration The hardware configuration is now complete Save and perform any necessary compilation of the configuration The PLC application progr
35. e interface card applies the Hz to Normalize conversion indicated in Equation 4 in order to determine the appropriate operating speed actual normalized Hz x 0x4000 NIST_A e Equation 4 Max Frequency The Max Frequency term which appears in Equation 3 and Equation 4 is obtained from the setting of inverter function code F03 maximum frequency 1 A normalized value of 0x4000 corresponds to 100 of the maximum frequency A positive normalized value indicates forward rotation and a negative normalized value indicates reverse rotation ote code is changed then the interface card must be rebooted in order for it to read the new Groote The value of FO3 is read by the interface card only at boot up If the value of this function N value from the inverter 8 1 5 4 PROFldrive state diagram The state diagram is displayed in Figure 42 Figure 42 PROF Idrive State Diagram General State Diagram e i A trip occurs oa er a Fault Acknowledge in any state STW1 bit 7 true 0 gt 1 ZSW1 bit 3 true gt e Standstill detected OFF Coast Stop Coast Stop OR AND No Coast Stop OR Quick Stop H STW1 bitt false Disable Operation AND No Quick Stop STW1 bit1 false STW1 bit3 false STW1 bitO false OB bit2 false AND bit1 true_ AND bit2 true S5 Switching Off ZSW1 bit 0 1 p e true bit 2 6 false Standstill detected Quick Stop ge ON Disable Operation STW1 bit false STW1 bit0 true STW1 bit0 false STW1 bit3 false STW1 bitt false
36. ed to generate a negative indicated value Not all gauges allow adjustment of the min value 37 FO Max Value The gauge s maximum indicated value Similar to the Min Value attribute negative values can be used if desired Indicated value characteristics can even be inverted by setting the Max Value attribute to a value less than the Min Value attribute Update Button Clicking the update button will apply the current configuration attribute settings to the gauge Note however that simply updating the gauge s current display properties does not write these settings to the interface card s file system To save the current configuration of all the gauge windows to the file system the Dashboard tab s submit button must be selected refer to section 6 3 5 Current Value The current indicated value of the designated function code is numerically displayed with the configured Units string at the bottom of each gauge window The following is asummary of the different available gauge types Gauge Refer to Figure 28 This type of meter implements a rotary dial type display format The indicated value and units are shown numerically on the face of the gauge Units and via the red indicator needle The yellow ee Cada moa needle shows the previous indicated value thereby providing a simple historical reference The Min Value attribute is not configurable this gauge always starts at 0 Min Value o MESA 100 Upd
37. ements The interface installs directly onto the inverter and presents two RJ 45 jacks with an embedded 10 100BaseT Ethernet switch for connection to the Ethernet network In addition to the supported fieldbus protocols the interface also hosts a fully customizable embedded web server which provides access to inverter information via a standard web browser for remote monitoring and control Before using the interface please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the interface and keep this instruction manual in a safe place for future reference or unit inspection Note that different interface firmware versions may provide varying levels of support for the various protocols When using this manual therefore always keep in mind the release date of the firmware version running on your interface as it must correspond to this manual s respective release date in order for all documented aspects to apply Supported Protocols The interface currently provides server support for the following fieldbus protocols e PROFINET IO Device MRP client 1 2 Features and Specifications Table 1 Features AE IS Supports all standard unmodified Ethernet SUE protocols Simultaneous Protocols simultaneously Fuji Configuration Studio Graphical user interface for discovery c
38. er 10 2 152 26 e Internet Figure 34 Zooming 6 3 5 Submitting Changes Whenever any of the gauge window configuration items in the Dashboard Tab have been changed the submit suen button located on the right hand portion of the web page O I must be selected in order to write these settings to the to the dashboard interface card s file system Refer to Figure 35 Note that submitting the Dashboard Tab configuration does not require rebooting of the interface card the changes take Figure 35 Submit Dashboard Changes effect immediately and the interface card continues its operation without interruption 40 FO 6 4 Customizing the Embedded Web Server 6 4 1 Customization Overview It is possible for end users to customize the embedded web server in order to create their own application specific or corporate look and feel Knowledge of authoring dynamic web content is required Using windows explorer it is possible to load customized web server content into the WEB folder on the interface card s file system refer to section 7 1 2 Usually this web server content contains programming which implements the XML socket based XTPro protocol refer to section 6 4 2 Via XTPro the embedded web server can gain access to any inverter parameter and the interface card file system resources and manipulate them as required Notes e There is an XML file located in the W EB folder called param xm
39. erfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved FO This instruction manual has been prepared to help you connect your FRENIC MEGA or FRENIC HVAC inverter to a PROFINET IO network using the OPC PRT2 PROFINET IO interface card This instruction manual does not contain inverter usage instructions Please refer to this instruction manual in conjunction with the applicable inverter instruction manual in order to become familiar with the proper handling installation and operation of this product Improper handling or installation procedures may result in incorrect operation or premature product failure Preface Related Publications Listed below are publications that are necessary for reference in conjunction with this instruction manual e RS 485 Communication User s Manual 24A7 E 0082 e FRENIC MEGA Instruction Manual INR SI47 1457 E e FRENIC HVAC Instruction Manual INR S147 1610 E e FRENIC MEGA User s Manual MEHT536 e FRENIC HVAC User s Manual 24A7 E 0069 These documents are subject to change without notice Please be sure to refer to the most recent available versions Safety precautions Please read this instruction manual thoroughly prior to proceeding with installation connections operation or maintenance and inspection Additionally ens
40. faster update rate should be set to high priority All other parameters should be set to low priority Priority Parameter Number Communications Number Description Priority F Fundamental Functions 43 Total Sas Priority E Extension Terminal Functions 57 Total Priority C Control Functions 55 Total Priority P Motor 1 Parameters 29 Total E Se Priority A Motor 2 Parameters 55 Total Priority b Motor 3 Parameters 55 Total Wl q Priority r Motor 4 Parameters 55 Total E Priority H High Performance Functions 73 Total Priority J Application Functions 1 36 Total El El Priority d Application Functions 2 37 Total Priority y Link Functions 23 Total Priority S Command Data 14 Total Kl a E Priority M Monitor Data 1 77 Total KE Priority W Monitor Data 2 87 Tota E Priority X Alarm Data 1 52 Total Priority Z Alarm Data 2 48 Total Update Cancel Total 816 High Priority 264 Low Priority 552 Selected 816 Selected High Priority 264 Selected Low Priority 552 Figure 14 Manage Device Parameters 5 7 Backup and Restore Parameters The parameter settings can be backed up from the inverter and restored to the inverter refer to Figure 15 and Figure 16 This allows for easy inverter cloning The backup parameter list is stored as a CSV file A parameter can be excluded from the list by disabling the corresponding checkbox The parameter setting value can als
41. file system may be corrupt Please format the card s file system and then restore the configuration Record the error code blinking pattern and contact technical support for further assistance 58 FO Fuji Electric Innovating Energy Technology 47520 Westinghouse Dr Fremont CA 94539 Tel 510 440 1060 Fax 510 440 1063 http www americas fujielectric com
42. g a mini B USB cable as the interface card enumerates as a standard USB mass storage device flash drive The file system can also be accessed via FTP if the card has compatible network settings Users can interact with the files on the interface card s file system in the same manner as though they were traditional files stored on a local or remote PC Note that the USB and FTP connection will prevent the file system from being accessed by other interfaces such as the web server Therefore USB and FTP should only be connected when performing maintenance and configuration USB and FTP should be disconnected while the card is running normally in a production environment 7 1 2 USB with Windows Explorer To use Microsoft Windows Explorer first open either Windows Explorer or My Computer Refer to Figure 38 Note that the indicated procedure prompts and capabilities outlined here can vary depending on such factors as the installed operating system and service packs The interface card will typically be displayed as a removable medium such as a Removable Disk Refer to Figure 39 p My Computer File Edit View Favorites Tools Help E P Ki yo Search E Folders EE E Address d My Computer System Tasks y lt a Local Disk C Other Places y r e Windows d i DND Drive E Explorer Details Qe Removable Disk F gt E_drive on ICC Central Server cap F_drive on ICC Central Server Removable Disk
43. h a variety of flexible configuration options While the behavior and presentation may vary slightly depending on the specific gauge chosen all of the gauges share the following common elements refer to Figure 28 for an example Gauge Selector A drop down selection box in the upper left hand corner of the gauge window which allows the user to select the type of gauge that will be displayed Title A text entry box located above the gauge in which the user can enter a descriptive gauge title comprised of up to 16 characters Units A text entry box in which the user can enter an engineering units string comprised of up to 8 characters This units string will be appended to all locations in the gauge window that display the designated function code s current value Function Code The designated function code whose value is to be reflected on the gauge Note that only scanned function codes may be displayed in Dashboard gauges refer to section 4 1 for a discussion of scanned function codes Multiplier The multiplier value is a floating point number that is used to scale the raw value of a function code As its name suggests the multiplier value is multiplied by the designated function code s current raw value in order to calculate the gauge s indicated value Negative values can also be used if desired Min Value The gauge s minimum indicated value Negative values can be used if desired e g if a negative Multiplier attribute is us
44. he Available Devices panel and choosing Add from the context sensitive menu e Hitting the lt ENTER gt key on the keyboard when the device is selected in the Available Devices panel e Dragging the device from the Available Devices panel into the Project panel e Selecting it and selecting Add Selected Device from the Edit menu e Selecting it and clicking the Add button in the toolbar The device will then be added to the list of Device Configurations Going Online with a Device All connected devices are automatically added to the Discovered Devices panel This panel is shown by selecting the Online Devices list heading in the Project panel To go online with a device e Double click on it in the Discovered Devices panel e Right click on it in the Discovered Devices panel and choose Go Online from the context sensitive menu 23 FO e Hit the lt ENTER gt key on the keyboard when the device is selected in the Discovered Devices panel e Drag it from the Discovered Devices panel into the Project panel e Select it and select Go Online with Device from the Edit menu e Select it and click the Go Online button in the toolbar When the studio goes online with a device its configuration is automatically read While the studio is online with a device it will appear in green text in the Discovered Devices panel The studio may be online with multiple devices simultaneously Uploading a Device s Configuration into a Project
45. he bottom of the Project panel and dragging and dropping the device in the trash will go offline with it e Hit the lt DELETE gt key on the keyboard when the device is selected in the Project panel e Right click on the device in the Project panel and choose Go Offline from the context sensitive menu e Select Go Offline with Device from the Edit menu when the device is selected e Click on the Go Offline button in the toolbar when the device is selected Downloading a Configuration to a Device To download a configuration to an online device first select the device under the Device Configurations heading in the Project panel and then navigate to Device Download Configuration to Device If the studio is currently online with only one compatible device then the configuration will be downloaded to the online device Otherwise a device selection prompt is displayed to select which device to download the configuration to Do not power off the device or interrupt the connection once the download is in progress as this may corrupt the firmware and or the configuration Note Stop all other communication to the device when downloading Updating Firmware The studio automatically manages firmware updates when going online with a device and downloading a configuration to a device Download the latest studio to obtain the latest firmware Do not power off the 24 FO device or interrupt the connection once the update is in progress as th
46. ion command buttons OPERATION MONITOR x w Write frequency command to inverter button x 00 E paa 2 D General purpose input terminal command buttons x EH E GA Operation status bits e N SDDDDDH 1 E ch Figure 25 Virtual Keypad Overview Output frequency display Indicates the current output frequency of the inverter in large red numbers as reported by inverter function code MOO The image in Figure 26 indicates that the associated inverter is currently running at 23 58Hz Frequency command entry box Allows the user to enter a new frequency command for the inverter which is subsequently scaled and written to inverter function code S05 when the SET button is clicked SET button Clicking this button will scale and write the value contained in the frequency command entry box to inverter function code S05 Note that the inverter will use this frequency command as its master frequency reference only when configured accordingly refer to section 3 1 General purpose input terminal command buttons These buttons labeled X1 through X9 map to the corresponding bits in the inverter s operation command word function code S06 bit 2 bit 10 The usage of these bits varies depending on the configuration of inverter function codes E01 to E09 When a given button is clicked and shown in its depressed state the corresponding bit is set to a 1 When clicked agai
47. is may corrupt the firmware and or the configuration Resetting an Online Device To reset an online device first select the device in the Project panel and then navigate to Device Reset Device General Configuration Process To configure a device add the desired protocol s and configure any objects associated with the respective protocol s Any changes will take effect once the configuration is downloaded to a device Note that numeric values can be entered not only in decimal but also in hexadecimal by including Ox before the hexadecimal number 5 2 General Object Editing Activities The following editing activities apply for all types of configuration objects and project elements Adding an Object To add an object click on an item protocol driver or Node for example in the Project panel Any available objects for that item will be listed in the Available Objects panel the panel title depends on the currently selected item An object can then be added to the item by e Double clicking on it e Right clicking on it and choosing Add from the context sensitive menu e Hitting the lt ENTER gt key on the keyboard when the object is selected e Dragging it into the Project panel e Selecting it and selecting Add Selected Device from the Edit menu e Selecting it and clicking the Add button in the toolbar The object s configurable fields can then be populated with valid values where applicable Viewing an Object
48. le thermometer display format Hovering the mouse pointer over the red mercury portion of the graph pops up a tooltip which displays the current indicated value and units Line Graph Refer to Figure 33 This type of graph implements a continuously scrolling historical data logging line graph Up to 80 seconds worth of historical data is available Hovering the mouse pointer anywhere on the graph displays a vertical reference line at the corresponding time and pops up a tooltip which displays the current indicated value at that time 39 Func Code Multiplier Min Value b VERAI 100 Update Current Value 0 06 Figure 31 Pos Neg Meter Thermometer Units Func Code wm Multiplier Max Valve EN Update Current Value 35 66 Hz Figure 32 Thermometer Line Graph Units Func Code wm Multiplier II Min Value n Max valuo DR Update Current Value Figure 33 Line Graph At times it may be convenient to zoom in on a particular gauge or meter in order to more Ti clearly see the indicator or to fill the computer screen with a particular gauge s image P This can be easily accomplished with the web browser s Flash Player plug in by right clicking on the gauge and selecting the desired zoom level refer to Figure 34 Zoom Out N Show All Quality Play vw Loop Rewind Forward Back Print Settings Global Settings About Adobe Flash Play
49. lection buttons These selection buttons allow changing the Function Code List value column data display pec and entry radix between decimal and hexadecimal formats When DEC is selected the value column heading will be Value Figure 22 Radix Selecon Decimal current function code values will be displayed in decimal and values to be written to function codes must be entered in decimal format For example to change the inverter s frequency command to 40 00Hz enter the decimal value 4000 33 FO Similarly when HEX is selected the value column heading will be Value Hexadecimal current function code values will be displayed in hexadecimal and values to be written to function codes must be entered in hexadecimal format For example to turn on bit 10 in the inverter s operation command word enter the hexadecimal number 0400 34 FO 6 3 Dashboard Tab The Dashboard Tab provides access to a virtual keypad as well as a variety of gauges meters and graphs that can be configured to provide an at a glance graphical overview of critical application variables in real time A total of 10 gauge windows are available two at a time and each gauge window can be configured to display any scanned function code s value via one of six different gauge types User defined engineering units scaling and range limits are also configurable Refer to Figure 23 gt ee poe File Edit View
50. mber plus 1 This operation is expressed mathematically via Equation 1 register group number x 256 offset number 1 Equation 1 As an example let s calculate the register number for output frequency function code M09 According to Table 10 the group number for the M function code group is 8 It is also evident that the offset number for MO9 is 9 Inserting the group number and offset number into Equation 1 we arrive at the result indicated in Equation 2 8 x 256 9 1 2058 Equation 2 While manually calculating all of the register numbers for the function codes of interest is certainly possible by using Equation 1 it may be more convenient to simply reference the Register column on the monitor tab of the default web interface refer to section 6 2 3 Note that not all of the available registers that exist in the interface card s register map have corresponding function codes that exist in the inverter In other words if a read from or write to a register number that does not correspond to an existing inverter function code takes place the read write may be successful depending on the specific register accessed refer to section 4 2 but the data will have no meaning This feature is beneficial in situations where the accessing of non contiguous registers can be made more efficient by accessing an all inclusive block of registers some of which correspond to inverter function codes and some of which do not while onl
51. n and therefore shown in its non depressed state the corresponding bit is set toa 0 As an example the image in Figure 26 shows X1 X7 as OFF 0 and X8 and X9 as ON 1 Note that controlling these operation command word bits will only affect the inverter when it is configured accordingly refer to section 3 1 Operating status display Indicates the current state of the inverter based on bits in the inverter operation status register function code M14 Possible displays include STOP FWD REV and FAULT Operation command buttons Clicking on these buttons enables different control actions to be imposed on the inverter as follows e FWD sets bit 0 FW D and clears bit 1 REV in the operation command word function code S06 36 FO e REV sets bit 1 REV and clears bit 0 FWD in the operation command word function code S06 e STOP clears both bit 0 FWD and bit 1 REV in the operation command word function code S06 e RESET writes a value of 1 to function code S14 alarm reset command This will reset a faulted inverter regardless of the current operation command mode H30 Y98 etc Note that if the inverter was running the FWD or REV buttons were the last buttons pressed on the virtual keypad before the fault occurred the STOP button must be clicked prior to clicking the RESET button in order to clear the FWD a
52. nals and observe all wiring polarity indicators Do not install or operate the interface if it is damaged or has parts missing Prevent conductive items such as screws and metal fragments or flammable substances such as oil lint paper fibers and sawdust from entering the inverter and interface card enclosure Incorrect handling during installation or removal may cause equipment failure Do not subject the cables to scratches excessive stress heavy loads or pinching To prevent damage due to electrostatic discharge always touch a grounded piece of metal prior to touching any equipment Do not stand on or rest heavy objects on the equipment To prevent burns from hot components do not touch the inverter while power is on or for some time after power is removed Electrical noise may be emitted from the inverter motor and wires Always implement appropriate countermeasures to prevent nearby sensors and devices from malfunctioning due to such noise Operation To avoid electrical shock do not open the front cover of the inverter while power is on or while the inverter is running To avoid electrical shock do not operate switches with wet hands If the inverter s function codes are incorrectly configured or configured without adequate understanding of the appropriate inverter Instruction Manual and User s Manual the motor may rotate with a torque or at a speed not permitted for the machine Confirm the settings of all functi
53. nd REV bits in the operation command word The inverter will ignore reset commands issued through function code S14 as long as a valid run command still exists in the operation command word Note that the inverter will follow the FWD REV and STOP button commands only when configured accordingly refer to section 3 1 Operation status bits These virtual LEDs map to the corresponding bits of the same name in the inverter s operation status word function code M14 When a given bit in the status us See voltage normal word is 1 then its corresponding indicator will be lit The indicator RL nuv will not be lit if its status word bit is O As an example the image in Figure 26 shows FWD bit 0 NUV bit 5 and RL bit 12 au BRK ON and all other bits OFF a N Figure 26 Virtual LED Tooltips Ti Hovering the cursor over the virtual LEDs will bring up a tooltip which provides a brief Ip summary of the indicated function Refer to Figure 26 6 3 3 Gauge Window Navigation Figure 27 shows the two buttons that provide for navigation of the gauge windows Gauge windows are S Si displayed two at a time in the Dashboard Tab and by clicking the right or left buttons the gauge windows will scroll in the corresponding direction Figure 27 Gauge Window Navigation 6 3 4 Gauge Window Configuration Each of the gauge windows can be independently configured to display a user defined function code wit
54. nnrononnonnnnnnnnnnnrererrrrrnannnnanannnos 21 5 FUJI CONFIGURATION ST UDIO ease NENNEN NENNEN ENNEN ENER E REENEN EEN 23 ST e TE 23 5 2 General Object Editing ActivitieS ooonnmnccnincicnnmmccscmcncnrerorrrrnnnnnnnnnrrrnrrrnrnnnannns 25 59 Etlermet SG d Un e CN 26 331 AUTE ON EE 26 5 3 2 Network Configuration ii A A A A AA A AT AAA AA ATA 26 5 4 Internal LOGIC SGUINGS viii ida 26 954 1 Fall sat EE 26 5 4 2 Fail safe EXT Dl ii 27 5 5 Discovery over Ethernet cciscccsccccscsssscsiesecdsnecesaasnsesecesaavaeeectsteesnessensacsteeswearerseossees 28 5 6 Manage Device Parameters cccccccsseceeeeeeeeeeeeeeseeeseeeeeseneeseeeescnasseeeseeeenseeessenaens 28 5 7 Backup and Restore Parameters ccccccsseeeeeeseeeeeeeneeeeeaeeeeseanneseeeseeeseaeneeseons 29 58 Restore e dal CN A0 DC DNR Cl ee 30 6 EMBEDDED WEB SERVER sek ENKER ENNER REENEN ENER ER ENER E EEN 31 61 e ET 31 6 2 Monitor TDi ea 31 62 1 ION AO VA sarsie iaia A esa ee wee eure a eee 31 6 2 2 Function Code Group Selection st 32 6 2 3 Function Code LIST yoni AA ee ees 32 6 2 4 Function Code List EE id 33 FO 6 2 9 AOI SOIC CH ON us iii 33 6 3 Dashboard TaD no E E 35 6 3 1 Information e e ti A AA AAA 35 6 3 2 AR e 36 6 3 3 Gauge Window Navigation 37 6 3 4 Gauge Window Configuration oooococoniciconicooocnnooncnnnnnnononccnonarnnnnnnnonnrnnnnrrnonnrinnnarinnnarnnnos 37 6 3 5 Submitting Changes said id 40 6 4 Customizing the Embedded Web Ser
55. o be modified before the backup and restore is executed The backup and restore parameter configurations are found by e Right clicking on the device in the Project panel and choosing Backup Parameters or Restore Parameters from the context sensitive menu e Selecting the device in the Project panel and navigating to Device Backup Parameters from Device or Restore Parameters to Device 29 e Back R arameters fro Parameter Number Communications Number Description Data Protection Frequency Command 1 Operation Method Maximum Frequency 1 Base Frequency 1 Rated Voltage at Base Frequency 1 Maximum Output Voltage 1 Acceleration Time 1 WD D 3 On Ww P u NH Deceleration Time 1 g a Y Y Y Y Y Y Y E gt Tarma Ranct 1 Backup Cancel Total 816 Selected 816 Figure 15 Backup Parameters Parameter Number Communications Number Description F Fundamental Functions 43 Total FOO F01 F02 F03 F04 F05 F06 F07 F08 cnn Data Protection Frequency Command 1 Operation Method Maximum Frequency 1 Base Frequency 1 Rated Voltage at Base Frequency 1 Maximum Output Voltage 1 Acceleration Time 1 WD O d ou bh WM pa Deceleration Time 1 JS A RSR SS BI gt Tarma Danet 1 al iaa Total 816 Selected 816 Figure 16 Restore Parameters 5 8 Restore Factory Settings The interface card connected via USB can be restored to the factory settings Note that
56. on codes prior to running the inverter FO Maintenance inspection and parts replacement AWARNING To avoid electrical shock remove all power from the inverter and wait at least five minutes prior to starting inspection Additionally confirm that the DC link bus voltage as measured between the P and N terminals is less than 25 VDC Maintenance inspection and parts replacement should be performed only by qualified personnel Remove all watches rings and other metallic objects prior to starting work To avoid electrical shock or other injuries always use insulated tools e Contact the local or state environmental agency in your area for details on the disposal of electrical components and packaging Other Do not attempt to modify the equipment doing so may cause electrical shock or injuries For clarity purposes illustrations in this manual may be drawn with covers or safety guards removed Ensure all covers and safety guards are properly installed prior to starting operation Do not perform hi pot tests on the equipment Performing a data initialization function code HO3 may reset all inverter function codes to their factory default settings After performing this operation remember to reenter any custom function code values prior to starting operation Icons The following icons are used throughout this manual Note efficiency as well as information concerning incorrect operations and settings whi
57. onfiguration and firmware update Access all parameters dashboard with gauges customizable with XTPro WEB Server HTTP Communication Loss Detection Configurable actions for fail safe conditions Field Upgradeable Firmware updates automatically handled by the studio Parameter Management Advanced management of parameter access and scan priority Parameter Backup and Restore Drive cloning Table 2 General Hardware Specifications he ee ee Power Supply Directly powered by the inverter LED Indicators Module Status Network Status 2 x Ethernet Link Activity USB Port USB 2 0 mini B 5 pin Table 3 Ethernet Hardware Specifications A A Number of Ports 2 internal switch Standard IEEE 802 3 10 100BaseT Ethernet compliant Communication Speed and 10Mbps half full 100Mbps half full auto sense optimal speed and Duplex duplex Table 4 PROFINET Specifications ANCONS Table 5 Applicable Inverters FRENIC MEGA FRNoooG1o o1 All capacities 1000 or higher FRENIC HVAC FRNoooAR1o o1 All capacities 1100 or higher Table 6 Environmental Specifications A A Indoors less than 1000m above sea level do not expose to direct Operating Environment sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Vibration 5 9m s 0 6G or less 10 55Hz Cooling Me
58. or user convenience and inverter user s manual cross reference The second column of the Function Code List shows the register number for the corresponding function code Certain protocols require the use of a register number to access the function code refer to section 4 1 The third column contains the function code descriptions which are used by the filter function The last column performs two functions it displays the current value of the function code and for writable function codes also allows changing the function code s value by clicking on the number in the value column and entering the new value Func Code Register Description Value Decimal FOO 1 Data Protection 0 F01 2 Frequency Command 1 0 F02 3 Operation Method 0 F03 4 Maximum Frequency 1 600 F04 2 Base Frequency 1 600 F05 6 Rated Voltage at Base Frequency 1 230 FO6 rf Maximum Output Voltage 1 230 FO 8 Acceleration Time 1 500 F08 H Deceleration Time 1 500 F09 10 Torque Boost 1 0 F10 11 Electronic Thermal Overload Protection for Motor 1 Select motor characteristics 1 F11 12 Electronic Thermal Overload Protection for Motor 1 Overload detection level 300 F12 13 Electronic Thermal Overload Protection for Motor 1 Thermal time constant 50 F14 15 Restart Mode after Momentary Power Failure Mode selection 0 F15 16 Frequency Limiter High 700 F16 Frequency Limiter Low 0 F18 H Dias Frequency command 1 0 F20 21 DC Braking 1 Braking starting frequency 0 F21
59. ormat 16 Operation status 15 14 13 12 11 10 9 8 7 6 9 4 3 2 1 0 pusy o Jo ri am oe Jace u vi o nov ere wr ext rev Jewo All bits are turned ON or become active when set to 1 Symbol Description ymbol Description Support 1 Mini Eco Muhi MEGA Mini Eco Multi MEGA FWD During forward IL During current rotation limiting REV During reverse ACC During rotation acceleration 2 EXT During DC DEC During braking deceleration or during pre exciting INT Inverter shut ALM Alarm relay down for any fault e braking 12 RL Communicati fixed to O for ons effective WW DC link circuit voltage established 0 Sag ie During torque limiting During voltage MIN WW limiting function code data writing 1 The Support column indicates whether each inverter type supports the corresponding bit or not The symbol O means the code is supported and the symbol X means that the code is not supported fixed to 0 Table 13 Structure of Rotation Speed Function code W08 Data format 37 Floating point data load rotation speed etc 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Exponent 0 3 Mantissa 1 to 9999 The value expressed by this format the mantissa x qt Numeric value Mantissa Exponent pr 0 01 to 99 99 1 to 9999 0 0 01 100 0 to 999 9 1000 to 9999 1 0 1 1000 to 9999 1000 to 9999 2 1 10000 to 99990 1000 to 9999 3 10 22 FO 5 FUJI CONFIGURATION STUDIO
60. ort the PROF Idrive profile use the configurable I O IN 32 WORDS OUT 32 WORDS module The PROF Idrive profile is only partially described in this manual due to its complexity The complete PROF Idrive profile specifications can be obtained from http www profibus com Some other notes of interest include e Implements Application Class 1 standard drive e Supports only Standard Telegram 1 ST1 PZD 2 2 on slot 1 similar to Profibus PPO type 3 e Supports only Speed Control Mode 8 1 5 1 PROFldrive standard telegram 1 The standard telegram 1 mapping is described in Table 17 Table 17 Standard Telegram 1 IO Data Setpoint PLC to Inverter Actual Value Inverter to PLC Word D STW1 Controlword 1 ZSW 1 Status word 1 NSOLL_A Reference speed setpoint NIST A Speed actual 8 1 5 2 PROFIdrive control and status words The control word STW1 is the principal means for controlling the drive It is sent by the controller PLC to the device inverter The bitmapping for the control word is described in Table 18 The status word ZSW1 returns status information from the inverter to the controller The bitmapping for the status word is described in Table 19 Table 18 STW1 Control Word Mapping BCO See Jee o OFF Runcommand OFF atojoz Nocoaststop S 0 OFF2 EE to ON3 Noquick stop Oo OFF3 Quick stop 1 Enable Operation Enable inverter operation _ 0 Disable Operation Disable inverter operation
61. own as the IO Cycle Watchdog time 8 1 2 Device Settings In the studio s Project panel navigate to OPC PRT2 Ethernet PROFINET lO Device Name The device name station name must be unique across the entire PROFINET network because it is used by controllers to uniquely identify PROFINET devices This string must conform to the device name requirements contained in the PROFINET specification 8 1 3 Connection Timeout Options In the studio s Project panel navigate to OPC PRT 2 Ethernet PROFINET IO The following configuration options will determine the actions to be taken by the card if the PROFINET IO connection is abnormally terminated or lost Timeout Action Select an action from the drop down menu o A A No effect The inverter will continue to operate with the last available settings Trigger Timeout Event Trigger a timeout event as described in section 5 4 1 Fault Drive The behavior will depend on the timeout conditions set by the inverter function codes 027 and 028 which may result in an Er5 fault Refer to section 3 2 Enable Drive Fault Reset This will clear the Er5 fault once communication is re established This option is only available if the Timeout Action is set to Fault Drive 47 FO 8 1 4 Cyclic I O Produced and Consumed Data Access Settings In the studio s Project panel add OPC PRT2 Ethernet PROFINET lO Produced Data Word and or Consumed Data Word
62. r 5 after stopping 17 FO 4 FUNCTION CODE NUMBERING AND BEHAVIOR 4 1 Register Numbers All accessible inverter function codes can be referenced by their Modbus register indexes as defined in the RS 485 Communication User s Manual 24A7 E 0082 section 3 Table 3 2 These same register numbers are used when accessing function codes via certain Ethernet protocols The terms function code and register refer to data stored on the inverter and will be used interchangeably throughout this documentation The max supported register number is 13668 Because the RS 485 User s Manual contains information for several Fuji inverter families the relevant information will be paraphrased here for the specific case of the FRENIC MEGA and FRENIC HVAC All inverter function codes are exposed as register indexes according to a mathematical conversion formula which combines two elements a function code group number and function code offset to create a unique register number for each function code Each function code group E Extension Terminal Functions for example is assigned a specific function code group number refer to Table 10 Each function code also has an offset number which is the function code without the leading letter the offset number for function code E05 for example is 5 To determine the register number for a given function code therefore the group number is first multiplied by 256 then added to the offset nu
63. r00 10 x 256 0 1 2561 r02 motor 2 base frequency 10 x 256 6 1 2563 r99 10 x 256 99 1 2660 Function Code Group Grou p Register Example Using Equation 1 Number JOO 13 x 256 0 1 3329 Application Functions 1 J03 PID proportional gain 13 x 256 3 1 3332 J99 13 x 256 99 1 3428 yOO 14 x 256 0 1 3585 Link Functions y98 bus link function 14 x 256 98 1 3683 y99 14 x 256 99 1 3684 WOU 15 x 256 0 1 3841 W Monitor Data 2 W32 PID output 15 x 256 32 1 3873 W99 15 x 256 99 1 3940 X99 16 x 256 99 1 4196 X00 alarm history latest 16 x 256 0 1 4097 Alarm Data 1 Alarm Data 2 Motor 3 Parameters b99 18 x 256 99 1 4708 doo 19 x 256 0 1 4865 Application don Functions 2 1 d24 zero speed control 19 x 256 24 1 4889 d99 19 x 256 99 1 4964 J y X Z00 17 x 256 0 1 4353 Z 253 3 last alarm torque 17 x 256 53 1 4406 Z99 17 x 256 99 1 4452 b00 18 x 256 0 1 4609 b12 motor 3 starting frequency 18 x 256 12 1 4621 13 14 15 16 17 18 9 20 FO 4 2 Scanned Function Codes The interface card provides network access to the specified list of function codes contained in the param xml file located in the WEB folder of the interface card s file system These function codes are constantly being read and
64. ription OPCPRT2 PNIO device Order no OPC PRT2 Family OPC PRT2 Device name OPCPRT2 Figure 47 Assign Unique Device Name Assign a unique and compatible IP address for your target network as shown in Figure 48 Properties Ethernet interface OPCPRT2 General Parameters IP address 192 168 17 102 SE Subnet mask 255 255 255 0 A Address 19216817102 Figure 48 Assign Unique Compatible IP Address Set the l O Cycle Update Time as shown in Figure 49 Properties OPCPRT2 General 10 Cycle Update time 4 000 v ms Number of accepted update cycles with missing 10 data 3 Ss Watchdog time f 2 000 ms Figure 49 Set I O Cycle Update Time 8 1 7 4 Assign the I O module In the device tree expand the OPC PRT2 module to view the available Virtual IO modules as shown in Figure 45 By default there are two modules 1 IN 32 WORDS OUT 32 WORDS a User configurable refer to section 8 1 3 2 Standard Telegram 1 a PROF drive profile refer to section 8 1 5 First select the OPC PRT2 node in the configuration Next select an OPC PRT2 Virtual IO module from the device tree and drag it into Slot 1 of the OPC PRT2 In this example the IN 32 WORDS OUT 32 WORDS module was added to Slot 1 in the configuration as shown in Figure 50 54 Kal 1 OPCPRT2 Diagnostic address Comment EJES Address Order Number Q address EEF ATE F IN 32 WORDS OUT 32 W Figur
65. ritten to the associated inverter function code It is recommended to start at word offset 0 Function Code The inverter function code associated with the word offset For the Produced Data Word object enter a status function code to be monitored For the Consumed Data Word object enter a command function code that can be written Data Type Each data word is fixed to 16 Bit Unsigned equivalent to two bytes The data word is transferred in little endian format Table 15 User Configurable Module UO Data Format Consumed Data Produced Data PLC to Inverter Inverter to PLC Word Offset Function Code Word Offset Function Code O Ya o Amy Any a lt A Ay The default I O configuration is described in Table 16 Note Always use the studio to confirm the configuration before commissioning the device 48 FO Table 16 Default User Configurable Module I O Data Format Consumed Data Produced Data PLC to Inverter Inverter to PLC Word Offset Function Code Word Offset Function Code 0 SOG o Ma la None None 8 1 5 PROFldrive Profile For optimal interoperability the interface card supports the PROFIdrive profile version 4 1 No special configuration of the interface card is required when using the PROFIdrive profile The controller must support the PROF Idrive profile and must be configured to use the Standard Telegram 1 module on the interface card If the controller does not supp
66. rly Studio cannot discover the card Studio cannot access file system Firmware generated error Message on a web server tab information window Old web server content is displayed Corrupt web server or outdated flash player plugin The studio does not display the card under Online Devices The studio displays an error when uploading and downloading the configuration MODULE STATUS LED is flashing red The number of times the LED flashes indicates an error code TCP port 843 is blocked by a firewall router or some other intermediate network equipment The internet browser has cached the old web server content Clear the internet browser s cache before attempting to load the new web server content Ensure that USB and FTP are disconnected Download and install the latest flash player plugin from Adobe Delete the WEB folder from the card s file system and copy a valid default WEB folder to the card s file system Confirm that the card is running normally and connected via USB or to the local Ethernet network Confirm that the module and network status LEDs blink the green red startup sequence when power is first applied Add the studio as an exception to the computer s firewall Add UDP port 4334 as an exception to the firewall Temporarily disable the computer s firewall If the studio continually displays an error regarding access to the file system the
67. s registers function codes as described in section 4 1 Care must be taken to utilize only the function codes that are known to exist and that are also specified in the param xml file 4 3 Commonly Used Function Codes For a complete listing of all available function codes their bit mappings scaling values etc please refer to the Fuji FRENIC MEGA Instruction Manual INR S147 1457 E or Fuji FRENIC HVAC Instruction Manual INR S147 1610 E and the RS 485 Communication User s Manual 24A7 E 0082 As a user convenience the structures of the commonly used Operation command function code S06 Operation status function code M14 and Rotation Speed function code W08 are replicated here refer to Table 11 Table 12 and Table 13 respectively Table 11 Structure of Operation command Function code S06 Data format ji Operation command ZE hd PI kel lil ll lil hal et REV FWD General purpose Unused EN General purpose input FWD Forward input terminal command Alarm reset REV Reverse command 1 bit11 The EN terminal is a bit dedicated for monitor and the terminal command cannot be input through communications Applicable only with FRNLILJG1LJ LJE and FRNLILJIG1L DA_ All bits are turned ON when set to 1 Example When S06 operation command FWD X1 ON 0000 0000 0000 0101 0005 Consequently 0 05 21 FO Table 12 Structure of Operation status Function code M14 Data f
68. sion Terminal Functions All All function codes registers are available Fundamental Functions F function codes are available Extension Terminal Functions E function codes are available Control Functions of Frequency C function codes are available Motor 1 Parameters P function codes are available Motor 2 Parameters A function codes are available Motor 3 Parameters b function codes are available Motor 4 Parameters r function codes are available High Performance Functions H function codes are available Application Functions 1 J function codes are available Application Functions 2 d function codes are available Link Functions y function codes are available Command Data S function codes are available Monitor Data 1 M function codes are available Monitor Data 2 W function codes are available Alarm Data 1 X function codes are available Alarm Data 2 Z function codes are available Operational Functions o function codes are available 6 2 3 Function Code List The function code list is shown in Figure 20 The function codes that are displayed in the list at any given time depend on the function code groups that are currently selected refer to section 6 2 2 and the filter refer to section 6 2 4 32 FO The first column of the Function Code List shows the inverter function code designation that is normally used when accessing a given function code via the inverter s keypad Note that this column is f
69. t Object configuration 5 4 1 2 Timeout Time The timeout time is the maximum number of milliseconds for a break in network communications before a timeout will be triggered This timeout setting is configured at the protocol level as part of a driver s configuration and used by the protocol drivers themselves to determine abnormal loss of communications conditions These conditions then trigger timeout processing events If it is not desired to have a certain protocol trigger timeout processing events then the protocol s timeout time may be set to 0 the default value to disable this feature For some protocols the timeout time is set by the master device PLC scanner etc and a timeout time setting is therefore not provided in the Configuration Studio s driver configuration Additionally not all protocols support timeout detection refer to the protocol specific sections of this manual for more information 5 4 1 3 Timeout Object Configuration A timeout object is used as part of the timeout processing to set certain parameters to fail safe values When a timeout event is triggered by a protocol the timeout objects are parsed and written to the corresponding function code s The timeout object s will be executed sequentially from first to last To add a timeout object select the device in the Project panel then add Internal Logic Fail safe Values Timeout Object The following paragraphs describe the configurable fields of
70. t hand corner of the interface card Next install and tighten the included M3 x 6mm screw into the standoff mounting hole located at the upper left hand corner of the interface card Refer to Figure 8 A A A A EA 4 Figure 8 Interface Card Mounting Completed Connect the network cables as necessary Insert the Ethernet cables into the Ethernet jacks making sure that they are fully seated Ensure that the cables are routed in such a way that they will not be pinched and are not located near any power carrying wiring such as the inverter s input power or motor wires Reinstall all covers removed in step 1 Take a moment to confirm that the Ethernet cables are not being pinched and are not routed near any power carrying wiring For reinstallation instructions refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 or FRENIC HVAC Instruction Manual Chapter 2 Section 2 2 FO 3 INVERTER FUNCTION CODE SETTINGS Depending on the desired operation of the overall application the inverter function codes listed in Table 7 are important for proper operation of the end to end communication system Although there may be many other function codes that will require configuration for your specific application it is important to understand the manner in which the following function codes will impact successful control of the inverter For further details regarding these function codes please refer to the FRENIC MEGA Instruction Manual
71. thod Self cooled RoHS Lead free Yes Relative Humidity 20 90 without condensation FO 1 3 Unpacking and Product Confirmation 1 3 1 Shipment Confirmation Check the enclosed items Confirm that the correct quantity of each item was received and that no damage occurred during shipment e OPC PRT2 interface board with spacer and captive M3 x 25mm screw in lower right corner see Figure 1 e One separate M3 x 6mm mounting screw see Figure 2 e Type A male to mini B male USB interface cable see Figure 3 Figure 2 M3 x 6mm Mounting Screw Figure 1 OPC PRT2 Interface Board Figure 3 USB Interface Cable 10 d 1 3 2 Component Overview Figure 5 and Figure 6 provide an overview of the important interface card components Positioning notch Figure 4 OPC PRT2 Component Overview Front View MAC Address Inverter control board connector USB port Module Status LED Network Status LED Port 1 Link Activity LED Port 2 Link Activity LED Standoff mounting hole Figure 5 OPC PRT2 Component Overview Reverse View FO Positioning Notch Aligns with the positioning key on the inverter chassis to ensure that the interface card is installed into the correct communication port refer to section 2 2 Port 1 and Port 2 Ethernet Jacks Either jack can freely be used in star topology networks with external switch In linear topologies a series of cards can be connected together by dais
72. tion To update the web server complete the following steps 45 FO 1 Navigate to the card s file system see section 7 1 2 or 7 1 3 Backup the WEB folder if desired by copying it to the local computer Delete the WEB folder from the card s file system Copy the new WEB folder to the card s file system a e Se N Although it is not typical if your param xml file was specially modified for a custom application for example it may be necessary to re apply those modifications Please consult technical support for any questions related to customized versions of param xml 6 Clear your internet browser s cache to ensure that the new web server content will be properly loaded from the interface card 7 2 Firmware 7 2 1 Overview The interface card s embedded firmware resides in flash memory that can be updated in the field Firmware updates may be released for a variety of reasons such as custom firmware implementations firmware improvements and added functionality as a result of user requests Additionally it may be necessary to load different firmware onto the unit in order to support various protocols In order to ensure that the firmware update is successful and in the interest of equipment and personnel safety it is strongly recommended to stop all of the card s production activities prior to initiating the firmware update procedure 7 2 2 Update Procedure 1 Always back up your configuration to
73. upport 1 4 3 Ethernet Link Activity LEDs Green On iink A valid Ethernet link exists communication is possible on this port A valid Ethernet link does not exist communication is MEERE not possible on this port Red Blink Activity een when a packet is transmitted or received on 13 FO 2 INSTALLATION 2 1 Pre Installation Instructions AWARNING To avoid electrical shock remove all power from the inverter and wait at least five minutes prior to starting installation Additionally confirm that the DC link bus voltage as measured between the P and N terminals is less than 25 VDC Installation should be performed only by qualified personnel To avoid electrical shock do not operate the inverter with the front cover or wiring cover removed as accidental contact with exposed high voltage terminals and internal components may occur To prevent explosions or similar damage ensure that all cables are properly connected to the correct terminals and observe all wiring polarity indicators Only one additional option card may be used when the OPC PRT2 is installed in the inverter If two additional option cards are required please consult with the factory first to confirm compatibility 2 2 Installation Procedure Not Before installing the interface card perform all wiring for the main circuit terminals and control circuit terminals 1 Remove the front cover from the inverter to expose the control printed cir
74. ure that all aspects of the system are fully understood and familiarize yourself with all safety information and precautions before operating the inverter Safety precautions in this instruction manual are classified into the following two categories Failure to heed the information indicated by this symbol may lead bg WARN N G to dangerous conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead A CAUTI O N to dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times FO Installation and Wiring AWARNING To avoid electrical shock remove all power from the inverter and wait at least five minutes prior to starting installation Additionally confirm that the DC link bus voltage as measured between the P and N terminals is less than 25 VDC Installation should be performed only by qualified personnel To avoid electrical shock do not operate the inverter with the front cover or wiring cover removed as accidental contact with exposed high voltage terminals and internal components may occur To prevent explosions or similar damage ensure that all cables are properly connected to the correct termi
75. ver coooocccccccccononocononcocooocconnnnnnnnnreronnnnnnananans 41 6 4 1 Customization OVerVieW oocconcccccccccnnccnnenonoonononononnnnonononnnonnnnnnnnonnnnnnnnnnnnnnnnnnncannnnnnnnnnnns 41 6 4 2 AAA 41 6 4 3 XTPro Web Browser Based Implementation ooooooocoonicccncccooncccooonccnannconnnnnnncnnnnnrnnnnnnnnnass 42 6 4 4 XTPro HMI Based Jmplementaton 43 6 4 5 XTPro Supported COMMA O E 43 7 FILE SYSTEM FIRMWARE o ooccocccoccocccncccnconcnonnnnncnncnnnnnnnnnnenanoncnanona 44 TA File SY STO Misi n dd 44 E E AAA E a PP 44 7 1 2 USB with Windows ee EE 44 7 1 3 FTP with Windows Exploref aci 45 7 1 4 Loading New Web Server Content 45 T2 FMW E 46 AA A A A ee 46 T 22 Update ee iia 46 8 PROTOCOL SPECIFIC INFORMATION ccccccsscseccseceeeeeeeseseneeeeees 47 Bl PROFINER Orson cena iones 47 E A eT or Te 47 8 1 2 edel EE 47 8 1 3 Connection Timeout Opitons rrn nrrenrnennnn nen 47 8 1 4 Cyclic I O Produced and Consumed Data Access SettinGS cccccsseececsseeseeenneeeseaneees 48 8 1 5 PROFIdrive EE EE 49 OAD Acyclic Re 52 8 1 7 STEP 7 Hardware Configuration Example aso0ane0anneaanenannnnnnnnnnnnnnennnrnnnrennnennnennnennnn 52 9 TROUBLESHOOTING ccoo 57 FO 1 PRE OPERATION INSTRUCTIONS 1 1 Product Overview The OPC PRT2 PROFINET IO interface allows information to be transferred seamlessly between a FRENIC MEGA or FRENIC HVAC inverter and a PROFINET controller with minimal configuration requir
76. work or Internet Server Device Client initiates XTPro MITA 5 requests XML socket port 843 lt xreq gt lt read_data gt lt ref gt Pr_2 lt ref gt lt read_data gt lt xreq gt Active content executes and establishes XML socket Server responds to EA 8 client s requests lt xresp gt lt read_data gt lt ref gt Pr_2 lt ref gt lt val gt 123 lt va pa 0 gt E 0 Ga CO a Ke lt xresp gt Figure 36 Web Browser Based Implementation 42 FO 6 4 4 XTPro HMI Based Implementation A representative implementation based upon a stand alone HMI client is detailed in Figure 38 In this scenario the client application is developed by using tools provided by the HMI manufacturer and is hosted independently of the actual server device Content is loaded onto HMI device Programmer authors HMI client content Client initiates XTPro requests lt xreq gt lt read_data gt lt ref gt Pr_e lt ref gt lt read_data gt lt xreq gt HMI content executes and establishes XML socket Server responds to lt xresp gt i d lt read_data gt client s requests lt ref gt Pr_e lt ref gt lt val gt 123 lt val gt XTPro Server XML socket port 843 lt xresp gt Figure 37 HMI Based Implementation 6 4 5 XTPro Supported Commands For a summary of XTPro commands refer to Table
77. y XTPro is used for the implementation of graphical user interfaces GUIs such as advanced web servers or HMls that have the ability to request information via XML sockets and then manipulate and or display the information in a rich application specific manner XTPro is a request response protocol that provides services specified by commands For more information on XTPro refer to the separate XTPro Specification This section will cover the device specific implementation of the XTPro protocol 41 FO 6 4 3 XTPro Web Browser Based Implementation A representative implementation based upon using a web browser as the client is detailed in Figure 37 In this scenario the client application is developed by using an active web server authoring tool Such as Adobe Flash The active content is then embedded into one or more HTML files and loaded onto the device s file system refer to section 6 4 1 for detailed information regarding customization of the web server content Accessing the device s web server via a standard web browser then loads the active content which initiates communication with the server Programmer authors active web page content via Adobe Content is loaded onto Flash etc server device s file system for web server Active web content is delivered to client 000 HTTP port 80 Clees 3 User accesses server s web page via web browser client File System Net
78. y chaining one of the ports to the next inverter in line In ring topologies MRP Media Redundancy Protocol must be supported by all devices on the network Standoff Mounting Hardware The provided M3 x 25mm and M3 x 6mm screws are used to secure the card to the standoffs located on the inverter s control board Refer to section 2 2 Inverter Control Board Connector Attaches to the A port on the inverter s control board USB Port USB 2 0 port with mini B connector Used to access the card via the Fuji Configuration Studio refer to section 5 and as a USB flash drive refer to section 7 1 Module Status and Network Status LEDs These LEDs indicate the current status of the interface card and protocols in use Refer to section 1 4 Ethernet Link and Activity LEDs One set of LEDs are provided for each Ethernet port These LEDs provide insight into the Ethernet network s status and activity Refer to section 1 4 12 FO 1 4 LED Indicators 1 4 1 Network Status LED LED Activity PROFINET connection is not established Green Blink Red Blink Startup Startup blink sequence Green On eomenton PROFINET connection is established Established 1 4 2 Module Status LED Device Off The inverter power is off Green Blink l Red Blink Startup Startup blink sequence Discovery Green Blink identification PROFINET discovery and identification DCP Red Blink Eror Code Record the error code sequence and contact technical s
79. y manipulating those in your local programming that are known to exist 18 Table 10 Function Code to Register Conversion Examples Function Code Group Group Code Number Fundamental Functions Extension Terminal 1 Functions Control Functions 2 Motor 1 Parameters High Performance 4 Functions 3 Motor 2 Parameters 9 Operational Functions Command Data i M Monitor Data 1 Motor 4 10 Parameters 19 Register Example Using Equation 1 FOO 0 x256 0 1 1 F07 acceleration time 1 0 x256 7 1 8 F99 0 x 256 99 1 100 E00 1 x 256 0 1 257 E98 terminal FWD function 1 x 256 98 1 355 E99 1 x256 99 1 356 COO 2 x 256 0 1 513 C20 jogging frequency 2 x 256 20 1 533 C99 2 x 256 99 1 612 POO 3 x 256 0 1 769 P03 motor 1 rated current 3 x 256 3 1 772 P99 3 x 256 99 1 868 HOO 4 x 256 0 1 1025 H11 deceleration mode 4 x 256 11 1 1036 H99 4 x 256 99 1 1124 AOO 5 x 256 0 1 1281 A05 motor 2 torque boost 5 x 256 5 1 1286 A99 5 x 256 99 1 1380 000 6 x 256 0 1 1537 001 6 x 256 1 1 1538 099 6 x 256 99 1 1636 S00 7 x 256 0 1 1793 S05 frequency command 7 x 256 5 1 1798 S99 7 x 256 99 1 1892 MOO 8 x 256 0 1 2049 MO9 output frequency 8 x 256 9 1 2058 M99 8 x 256 9 1 2148

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