M12PCG User Manual
Contents
1. eRemove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewel lery or long hair can be caught in moving parts elf devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards POWER TOOL USE AND CARE Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally eStore idle power tools out of the reach of chil dren and do not allow persons unfamiliar with the power tool or these instructions to operate the p2. Miwa OPERATOR S MANUAL M12 CORDLESS CAULK AND ADHESIVE GUN TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND OPERATOR S MANUAL GENERAL POWER TOOL SAFETY WARNINGS battery operated cordless power tool WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or WORK AREA SAFETY Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmo spheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock eAvoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to r
3. Carriage collar Rod handle Speed dial Trigger Control switch NOORWND SYMBOLOGY Volts Direct Current Underwriters Laboratories Inc United States and Canada SPECIFICATIONS Cat No Volts DC M12PCG 12 ASSEMBLY WARNING Recharge only with the charger specified for the battery For spe cific charging instructions read the operator s manual supplied with your charger and battery WARNING Always remove battery pack before changing or removing accessories or cartridges Only use accessories and cartridges specifically recommended for this tool Others may be hazardous Inserting Removing the Battery To remove the battery push in the release buttons and pull the battery pack away from the tool To insert the battery slide the pack into the body of the tool Make sure it latches securely into place Inserting the Rod The piston and rod must match the carriage and type of cartridge being used to avoid possible damage to the tool or material Use only rods and carriages specifically designed for the M12 Caulk and Adhesive Gun Other rods and carriages may cause damage to the tool 1 Push the control switch to the Rack Release position Remove the battery pack 2 Grasp the rod handle The teeth on the rod should point down 3 Insert the rod from the rear of the tool It may be necessary to wiggle
4. for slowest 6 for fastest The trigger pressure selected speed material type temperature and nozzle diameter will all affect the flow rate When using a tube or pack with a smaller nozzle diameter use a slower speed or the material may be forced around the rear tube seat NOTE Operating the gun at high speeds may damage the dispensing tube or pack for some materials For best results gradually increase speed settings 3 Release trigger to stop dispensing material NOTE The piston will stop automatically when it has reached the end of the tube Using the Control Switch The control switch may be set to two positions forward and rack release For forward push in the control switch from the right side of the tool The tool will run normally To lock the trigger and release the rack push in the control switch from the left side of the tool The rack can be moved to the desired posi tion The trigger will not work while the control switch is in the locked position Always lock the trigger or remove the battery pack before performing maintenance changing RACK accessories storing the tool and any time the tool is not in use RELEASE K amp N ACCESSORIES A WARNING Always remove battery pack before changing or removing accessories Only use accessories specifically recom mended for this tool Others may be hazardous For a complete listing of accessories refer to y
5. ain or wet condi tions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of acord suitable for outdoor use reduces the risk of electric shock elf operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents
6. ays remove battery pack before changing or removing acces sories Only use accessories specifically recommended for this tool Others may be hazardous WARNING To reduce the risk of in jury keep hands away from all moving parts Always wear safety goggles or glasses with side shields Fuel Gauge To determine the amount of charge left in the bat tery pull the trigger The Fuel Gauge will light up for 2 3 seconds To signal the end of charge 1 light on the fuel gauge will flash for 2 3 seconds Anti Drip and Rod Release The caulk gun features an automatic anti drip to prevent drips after the trigger is released End of travel When a tube is emptied the motor will automatically reverse to release pressure then shut off Release the trigger and change the tube Overload When an overload occurs the tool will reach the maximum drive force and continue to hold this maximum force until the user releases the trigger If material is not dispensing make sure that e Nozzle tip is cut e Inner seal in the caulk tube is broken e Hardened material is removed from the nozzle e Caulk tube is not damaged or frozen e Rod is free of caulk adhesive materials Starting and Stopping and Controlling Speed 1 Pull trigger to dispense material 2 Increase or decrease pressure on the trigger to dispense the material Adjust the speed dial to select the maximum speed for proper bead width and material flow rate 1
7. battery avoid contact If contact ac cidentally occurs flush with water If liquid con tacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns SERVICE eHave your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SPECIFIC SAFETY RULES Keep hands out of the piston and rod area of the caulk gun Fingers can be pinched between the tube holder and the piston Maintain labels and nameplates These carry important information If unreadable or missing contact a MILWAUKEE service facility for a free replacement WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paint e crystalline silica from bricks and cement and other masonry products and earsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are spe cially designed to filter out microscopic particles FUNCTIONAL DESCRIPTION Piston Rod 7
8. fit inside the carriage A WARNING To reduce the risk of injury keep hands out of the piston area of the tool Fingers can be pinched between carriage and the piston 5 Insert tube into the carriage 6 Push the rod handle forward ensuring entrance inside the cartridge tube until the piston is against the plunger 7 Push the control switch to the Forward position 8 To remove the tube push the control switch to the Rack Release position and pull the rod handle back Lift the tube out of the carriage Installing Sausage Type Pack Always check sausage packs for punctures or damage before installing Do not use a damaged or frozen pack 1 Push the control switch to the Rack Release position Remove the battery pack Pull the rod handle back to allow the pack to fit inside the barrel Insert pack into barrel Cut off end of sausage pack per manufacturer s recommendation NOTE Before using a partially filled pack re move any hardened material 5 Insert nozzle supplied with the sausage pack into the nozzle cap and screw onto the barrel 6 Cut nozzle at an angle and size per manufac turer s recommendation to suit the job unless the nozzle is pre cut Asmaller nozzle diameter requires more force to push the caulk and re duces battery life N Rw 7 Push the rod handle forward until the piston is against the pack 8 Push the control switch to the Forward position OPERATION WARNING Alw
9. our MILWAUKEE Electric Tool catalog or go online to www milwaukeetools com au www milwaukeetools co nz To obtain a catalog contact your local distributor or service center MAINTENANCE A WARNING To reduce the risk of injury always unplug the charger and remove the bat tery pack from the charger or tool before per forming any maintenance Never disassemble the tool battery pack or charger Contact a MILWAUKEE service facility for ALL repairs Maintaining Tool Keep your tool battery pack and charger in good repair by adopting a regular maintenance program After six months to one year depending on use return the tool battery pack and charger to MILWAUKEE service facility for e Lubrication e Mechanical inspection and cleaning gears spindles bearings housing etc e Electrical inspection battery pack charger motor Testing to assure proper mechanical and electrical operation If the tool does not start or operate at full power with a fully charged battery pack clean the contacts on the battery pack If the tool still does not work properly return the tool charger and battery pack to a MILWAUKEE service facility for repairs Awarninc To reduce the risk of per sonal injury and damage never immerse your tool battery pack or charger in liquid or allow a liquid to flow inside them Cleaning Clean dust and debris from charger and tool vents Keep tool handles clean dr
10. ower tool Power tools are dangerous in the hands of untrained users eMaintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation BATTERY TOOL USE AND CARE Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifically desig nated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery termi nals together may cause burns or a fire Under abusive conditions liquid may be ejected from the
11. the rod slightly while pushing it through the tool Do not run the tool to pull the rod through the tool this will damage the tool and rod 4 Attach the piston and secure with screw provided Note Do not overtighten screw as damage will result NOTE Keep the piston and rod clean Retracting or inserting a piston that is covered with material may damage the internal parts of the tool Installing the Carriage or Barrel Use only rods and carriages specifically designed for the M12 Caulk and Adhesive Gun Other rods and carriages may cause damage to the tool Place the carriage over the piston and rod Hold the carriage collar securely while screwing the carriage into the collar Installing Caulk or Adhesive Tube Always check tubes for correct sizing damage or punctures before installing Do not use a damaged or frozen tube 1 Push the control switch to the Rack Release position Remove the battery pack 2 Cut nozzle of tube at an angle and size per manufacturer s recommendation to suit the job unless the nozzle is pre cut A smaller nozzle diameter requires more force to push the caulk and reduces battery life 3 Break the inner seal of the tube If the inner seal is not broken the caulk material may be forced out the rear end of the tube and damage the tool NOTE Before using a partially filled tube re move any hardened material with a long nail or piece of wire 4 Pull the rod handle back to allow the tube to
12. y and free of oil or grease Use only mild soap and a damp cloth to clean the tool battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts Some of these include turpentine lacquer thinner paint thinner chlorinated cleaning solvents ammonia and household detergents containing ammonia Never use flammable or combustible solvents around tools Repairs For repairs return the tool battery pack and charger to the nearest service center please visit www milwaukeetools com au www milwaukeetools co nz or contact our customer service centre Australia Toll Free Telephone Number 1300 361 505 New Zealand Toll Free Telephone Number 0800 279 624 Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield Wisconsin U S A 53005 Milwaukee Electric Tool Corporation Australia Techtronic Industries Australia Pty Ltd Doncaster Victoria Australia 3108 Milwaukee Electric Tool Corporation New Zealand Techtronic Industries New Zealand Pty Ltd Mt Wellington Auckland New Zealand 1060 Professionally made in China for Milwaukee Electric Tool Corporation 961075292 01 A
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