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2. FRNO139E2Bl 4 FRN0168E2 4 mm MAX361 2 MAX361 2 355 MAX276 355 MAX276 40 275 40 270 40 275 40 270 308 6 115 155 308 6 115 155 oaj 66 8 2 010 mi 66 8 eu 4 T T Tal I ri DITIONEM um ri 4 ee s gt e 2 ds y WI mm TUM Ham ni 3 44 i il B 4xMB EH SIT 2 OSEE m B I p 1 MAX345 2 1 ol il 8 339 8 25 8 339 8 275 FRN0203E2 W 4 FRN0240E2 M 4 FRN0290E2 Bl 4 61 2 536 4 355 276 530 MAX321 40 275 40 270 50 430 50 315 308 6 115 155 3229 6 135 180 2 918 66 8 2x010 TIA 668 2x015 4 4 i P 8 pn gh RARE RE 5 SERT 4 tra rr Xs ale iB a RA z 4xM12 E ii I r 8 me TX NK D vi b 8 2 MAX345 2 8 339 8 E ES FRN0361E2 W 4 FRN0520E2 B 4 0415 2 4 FRN0590E2 MAX536 4 MAX686 4 530 366 680 MAX366 50 430 50 360 50 290 290 50 360 116 9 6 180 180 116 9 6 180 180 e epus 668 2x015 218 s a 66 8 3x015 Ja 5 atl ee mimo ommum pinum ME 5 am T 8 l A CES a vu ME E s E 8 8
3. E 72 Rated voltage V Three phase 380 to 480V With AVR ND 21 5 28 5 Output ratings HD 17 5 23 0 Rated current A HND 17 5 23 0 HHD 13 0 18 0 ND HND 12096 of nominal current for 1min Overload capability HD 15096 of nominal current for 1min HHD 150 of nominal current for 1min or 20096 of nominal current for 0 55 Main power supply Three phase 380 to 480V With AVR Voltage frequency variations Voltage 10 to 15 Voltage unbalance 2 or less Frequency 5 to 5 ND 33 0 43 8 52 3 60 6 77 9 Rated current HD 23 2 33 0 43 8 52 3 60 6 without DCR A 23 2 33 0 43 8 52 3 60 6 17 3 23 2 33 0 43 8 52 3 211 28 8 35 5 42 2 Input ratings 57 0 Rated current 14 4 21 1 28 8 35 5 42 2 with DCR A 14 4 211 28 8 35 5 42 2 10 6 14 4 211 28 8 35 5 15 20 25 29 39 Required abad rid 10 15 20 25 29 supply capacity 10 15 20 25 29 kVA 7 3 10 15 20 25 12 15 Braking torque 7 96 20 Braking Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s DC braking Braking level 0 to 60 ND spec 0 to 80 HD HND spec 0 to 100 HHD spec of nominal current Braking chopper Built in Braking resistor Option filter Compliant with Di
4. 10 550 500 530 25 2 10 190 91 2 112 Ir BBHBHII FRN0085E2SIR 4 FRNO105E2 il 4 MAX326 2 320 240 MAX261 246 2 66 8 mN al Tell 147 2 E i RID EFW 41 4 3031 m frat ol 8 304 waran 7 mr MAX310 2 4xM8 312 288 S l s 1 530 FRENIC fice FUJI ELECTRIC INVERTERS
5. 72 2 4 1 60 072 28 41 60A FRNOO85E2m 401 60A 0072 2 4 1 72A 0085 2 4 1 75A 0085 2 4 1 75A 0105 2 411 75A 0085 2 4 85A FRNO105E2m 40 91A 0105 2 4 1 91A 0139 2 4 1 91A FRNO105E2II 4L1 105A 0139 2 4 1 112A 0139 2 4 1 112A 0168 2 4 1 112A 0139 2 4 1 139A 0168 2 411 150A H 0168 2 4 1 150A FRN0203E2IB 4L1 150A 0168 2 4 1 168A FRNO203E2m 4D 176A _FRN0203E2m 40 176A 0240 2 4 1 176A 0203 2 4 1 203A 5 0240 2 4 210A 240 2 4 1 210A 290 2 4 210A 0240 2 4 1 240A FRNO290E2I 4L1 253A 0290 2 4 1 253A FRNO361E2IMI 4L1 253A 0290 2 4 1 290A 0361 2 4 304A 0361 2 4 0415 2 411 304A 361 2 4 361A FRNO415E2B 4D 377A I FRNO415E2m 40 377A 0520 2 4 1 377A FRNO415E2B 4L1 415A 0520 2 4 1 415A 520 2 4 1 415A FRNO590E2BI AL1 415A 1 590 28 40 477A N t FRN0520E2 0 40 520A 0590 2 4 520A 0590 2 4 1 590A Overload current rating ambient temp Overload current rating ambient temp Overload current rating
6. ambient temp debes ug Ls Overload current rating ambient temp 120 1min 40 150 40 120 1min 50 SL 120 1min 50 200 0 55 200 0 55 Winding machines Winding machines F X Customizable Logic Customizable logic function is available as a standard feature FRENIC Ace has built in customizable logic functions with a maximum of 200 steps including both digital and analog operation functions giving customers the ability to customize their inverters from simple logic functions to full scale programming Fuji Electric also has plans to offer programming templates for wire drawing machines hoists spinning machines and other applications so that the FRENIC Ace can be used as a dedicated purpose inverter Example Hoist crane application Programming the FRENIC Ace main unit with the required logic for controlling a hoist RJ 45 connector RS485 communications card PG interface 5V card Coming Soon Optional control terminal block PG interface 12 15V card Ace Major Functions Control terminal block DeviceNet communication card CC Link communication card Front face panel PROFIBUS DP communication card Coming Soon EtherNet IP communication card Coming Soon ProfiNet RT communication card Coming Soon CANopen communication card Coming Soon Digital input output interface card Analog input output
7. Connect output signal power supply This terminal also 159 PILO sikepe powa serves as 24 V power supply CM Digital input common Common terminals for the digital input signals Inverter running Inverter output Frequency speed arrival signal _ Frequency speed arrival signal 2 Frequency speed arrival signal Frequency speed detected Frequency speed detected 2 Frequency speed detected 3 Undervoltage detected Inverter stopped Torque polarity detected Inverter output limiting Auto restarting after momentary power failure Deceleration after momentary power failure detected Motor overload early warning Inverter output limiting with delay Keypad operation enabled Inverter ready to run Y1 Transistor output 1 Select AX terminal function For on primary side Stage transition signal for pattern operation completion signal for pattern operation Pattern operation stage 1 Pattern operation stage 2 Pattern operation stage 4 Cooling fan in operation Auto resetting Universal DO Heat sink overheat early warning Synchronization completed 24 VDC 22 to 27 VDC Lifetime alarm Reference loss detected Max 100 mA Overload prevention control Current detected This terminal is electrically detected 2 detected 3 isolated from terminal 11 5 5 Low current detected PID alarm and CMY 2 Under PID control allowable range 22 to Motor stopp
8. o 80A 30B 80C Alarm relay output for any error eas eee relay output the same functions as terminal RUNE m The logic value is switchable between 30A and 30C are excited Switching at intervals of and non excited one second Compliance with EN ISO13849 1 2008 Cat 3 PL e Pending Turning off the circuit between terminals EN1 and PLC or Source current at Turn on terminals EN2 and PLC stops the inverter s output transistor Safe 5 10mA e Torque Off STO Threshold voltage between E E d s 1 These terminals are exclusively used for the source mode input and deo off 5 cannot switched to the sink mode 2 5 If either one of these input terminals is OFF 50 ms more 2210 27V Turn on s the inverter interprets it as a discrepancy causing an alarm ECF This leakage Current alarm state can be cleared only by turning the inverter off and on 0 5 or less PLC PLC signal power FRENIC FUJI ELECTRIC INVERTERS Terminal Functions Symbol Name Functions Remarks Categoly 1 Used to connect the inverter with the keypad The inverter supplies the power to the keypad through the pins specified below The extension cable for remote operation also uses wires connected to these pins for supplying the keypad power 2 Remove the keypad from the standard RJ 45 connector and connect the RS 485 communications cable to control the inverter RJ 45 connector
9. m Fuji Electric Innovating Energy Technology High Performance Inverter FRENIC Ace E op nme v W nunan i E ens pre w e HHI U j qn ave Enjoy Full Range Of Applications 3 400V series standard inverter for the next generation the FRENIC Ace can be in most types of application from fans and pumps to ML Arrived I Hal E 18 Coming Soon H FRN0022E20 4 01 13A H FRN0030E2S 2 Oj 25A 022 28 401 17 5A 0022 2 4 1 17 5A 0029 2 4 1 18A FRNOO30E2S 2 Oj 30A 0040 25 2 O 0022 2 4 1 21 5A FRNOO29E2II 4L 23A 0029 2 4 1 23A 0037 2 4 1 24A 0040 25 2 40A 0056 25 2 Oj 47 0029 2 4 28 5 0037 2 4 1 31A 7 2 4 1 31A 0044 2 4 1 30A 0056 25 2 O 56A 0069 25 2 O 60A 0037 2 4 1 37A FRNOO44E2m 40 38A FRNOO44E2m 40 38A 0059 2 4 1 39A FRN0069E2S 2 69A Coming Soon 0044 2 4 1 44A FRNOOS9E2NMI 4L 45A 0059 2 4 45A 0072 2 4 1 45A Coming Soon 0059 2 4 1 59A
10. Ground terminal 98G CN UX CN R CN W Ground terminal 30C RJ45 connector 24VDC oV 308 Alarm output Contact outputs for fault o T 80 S gt Keypad 2 em den ys 2 SENS x Communication port 1 1981 L J EN2 _ RS 485 5 PE F 8 x 8 g E m AN PLC 1 SINK Removable terminal block PLC swij lo yo 0 0 lt 1 lt gt 0 Motor overload early warnig SOURCE 4 K gt 4 lt Y1 gt j Inverter running Transistor output Run forward command 1 FWD K m 1 olds Common terminal for Run reverse command M REV gt 7 transistor outputs SINK SOURCE Select multi frequency 0 to 1 step LL un il gt i Li 1102 ET Current output Digital input 4 Select multi frequency 0 to 3 step n gt 4 4 0 to 20 mADC j tt 1403 Voltage output _ FMV FM Select multi frequency 0 to 7 step 4 0 t
11. Measures the motor parameters while the motor is stopped or running for setting up motor parameters Auto tuning off line Tuning mode to only identify 1 and 96X Tuning mode to identify the parameters for PM motor Automatically adjusts motor parameters while the motor is driving order to prevent the motor speed Auto tuning on line fluctuation caused by the temperature rise of the motor Cooling fan ON OFF Detects inverter internal temperature and stops cooling fan when the temperature is low control the fan control signal can be output to an external device Switchable among the two motors 1st to 2nd motor 1 R It is possible to set the base frequency rated current torque boost and electronic thermal slip compensation as settings the data for 1st to 2nd motors Universal DI The status of external digital signal connected with the universal digital input terminal is transferred to the host controller Universal DO Digital command signal from the host controller is output to the universal digital output terminal Universal AO The analog command signal from the host controller is output to the analog output terminal Notch filter for vibration control For IMPG VC IMPG VC Speed control Selectable among the four set of the auto speed regulator ASR parameters 5 The option is required In a machine such as winder unwinder regulates the motor speed to keep the peri
12. Pattern Operation Mode Automatically run in accordance with the previously configured running time rotation direction acceleration deceleration and reference frequency Maximum allowable settings are 7 stages Switching frequency setting source Two of frequency settings source can be switched with an external signal digital input Remote local switching Link switching Auxiliary frequency setting Inputs at terminals 12 C1 or V2 can be added to the main setting as auxiliary frequency settings Inverse operation Switchable from 0 to 10 VDC O to 10096 to 10 to 0 VDC O to 100 by external command terminals 12 V2 Switchable from to 10 VDC O to 100 to 10 to 0 VDC O to 100 by external command terminal 12 Switchable from 4 to 20 mA DC 0 to 10096 to 20 to 4 mA DC O to 10096 by external command terminal C1 Switchable from to 20 mA DC O to 100 to 20 to 4 mA DC O to 100 by external command terminal C1 Pulse train input standard Pulse input Terminal X5 Rotational direction Another input terminal except X5 Complementary output Max 100 kHz Open collector output Max 30 kHz Pulse train input option The PG option card is required CW CCW pulse pulse rotational direction Complementary output Max 100 kHz Open collector output Max 30 kHz 7 5 w 2 2 E E Acceleration Deceleration time Set
13. Standard RJ 45 connector through the PC or PLC Programmable Logic Controller for the keypad RS 485 communication port 1 The protocol selection is available from the following Modbus RTU Fuji general purpose inverter protocol Asynchronous start stop system Half duplex Max transmission cable length 1640 ft 500 m Maximum communication speed 38 4kbps Communication A communications port transmits data through the RS 485 multipoint protocol between the inverter and a personal computer or other equipment such as a PLC DX Standard RJ 45 connector The protocol selection is available from the following SD i RS 485 communication port 2 4 Modbus RTU Fuji general purpose inverter protocol Asynchronous start stop system Half duplex Max transmission cable length 1640 ft 500 m Maximum communication speed 38 4kbps CAN CAN ANC UE Commicication Profile CANOpen 08 301 and DSP 402 SHLD 1 In case of applying bais gain function 73 Exclusive use Need to swich on the terminal PCB 44 In the RJ 45 connector on the terminal 5 In the RJ 45 connector on the terminal PCB Concurrent use with RS 485 communications is not available 7 5 8 2 3 c E o Fr 17 To Read The Model Number Series name FRN 0022 FRN FRENIC Series Three phase 400 clas
14. quick acceleration or deceleration is required select an inverter with a capacity one size greater than the standard Driving special motors Select an inverter that meets the following condition Inverter rated current gt Motor rated current Transportation and storage When transporting or storing inverters follow the procedures and select locations that meet the environmental conditions that agree with the inverter specifications FG Fuji Electric Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7057 Fax 81 3 5435 7420 URL http www fujielectric com Piinled onireeycledipaper Printed in Japan 2014 02 B14 B14 CM 00 FOLS Information in this catalog is subject to change without notice
15. with activating the slip compensation and the auto torque boost mode applied motor is Fuji 4 pole standard motor Three phase 200V class 20096 or above HHD spec type 0069 or below at reference frequency 0 5Hz 12096 or higher at reference frequency 0 5Hz HND spec Base frequency 50 Hz with activating the slip compensation and the auto torque boost mode applied motor is Fuji 4 pole standard motor Start Stop operation Keypad Start and stop with o and o keys Standard keypad External signals digital inputs Forward Reverse rotation stop command capable of 3 wire operation coast to stop command external alarm alarm reset etc Li Switching operation command Remote local switching link switching FRENIC fice FUJI ELECTRIC INVERTERS Common Specifications Control Items Specifications Remarks Keypad Settable with e and 9 keys between Analog input 0 to 10 V DC x5 V DC 0 to 100 terminal 12 DCH to 5V 0 to 10 V DC 5 V 0 to 100 terminal 12 is available 4 to 20 mA DC 0 to 100 terminal C1 with analog 4 to 20 mA DC 100 to 0 to 100 terminal C1 bias gain 0 to 20 mA DC 0 to 100 terminal 1 function for 0 to 20 mA DC 100 to 0 to 100 terminal C1 input Frequency setting 0 to 10 V DC 5 DO 0 to 100 terminal V2 0 to 10 V DC 5 100 to 0 to 100 terminal V2
16. 0 to 30kHz Open Collector 100kHz Push pull gt 3 Symbol Name Functions Remarks CM Digital Common Common terminals for the digital input signals eSelect multi frequency 0 to 1 steps eSelect multi frequency 0 to 3 steps eSelect multi frequency 0 to 7 steps eSelect multi frequency 0 to 15 steps eSelect ACC DEC time 2 steps eSelect ACC DEC time 4 steps X1 Digital input 1 Enable 3 wire operation eCoast to a stop eReset alarm eEnable external alarm trip eReady for jogging Select frequency command 2 1 eSelect motor 2 M2 Enable DC braking Select torque limiter level 2 1 eSwitch to commercial power 50 Hz eSwitch to commercial power 60 Hz Increase output frequency DOWN Decrease output frequency eEnable data change with keypad X2 Digital input 2 Cancel PID control Switch normal inverse operation eInterlock Cancel torque control Enable communications link via RS 485 or fieldbus option Universal DI Enable auto search for idling motor speed at starting Force to stop Pre excitation EXITE Reset PID integral and differential components X3 Digital input 3 Hold PID integral component Select local keypad operation eActivate the limit switch at start point Operation current at ON o Switch to the serial pulse receiving mode eEnter the return mode Source current 2 5 to 5 mA 5 eEnable overload stop eServo lock command Source current 9 7 to 16 mA 2 Pulse train in
17. 2 DCR4 5 5 A 86 71 100 20 110 e 4 2 6 7 5 22 28 0022 2 FRN0029E2l DCR4 75 111 95 100 80 24 130 5 42 11 0022 2 0029 2 029 2 0 0 7 2 DCR4 11 A 111 95 100 80 24 130 5 43 15 0029 2 2 0037 2 44 2 DCR4 15 A 146 124 120 96 15 168 2 5 59 18 5 0037 2 0044 2 0044 2 2 DCR4 18 5 A 146 124 120 96 25 171 6 72 22 44 2 5 2 FRNOOS9E2m 0072 2 DCR4 22A 146 124 120 96 25 171 a 6 7 2 30 2 072 2 0072 2 0085 2 DCR4 30B B 152 90 157 115 100 130 190 ms 13 DCR4 37B 171 110 150 110 100 150 200 M6 wg 15 37 72 2 FRNOO85E2mm 0085 2 0105 2 02 DCR4 37C D 210 185 101 81 105 125 MB 74 DCR4 45B B 171 110 165 125 110 150 210 6 18 45 2 105 2 0105 2 1 9 2 99 DCR4 45C D 210 185 106 86 120 125 8 84 DCR4 55B 171 110 170 130 110 150 210 M8 20 55 0105 2 1 9
18. 2 IEEE D 5 8 8 8 8 3 E Tat re Se eT JE m Pu E m SxMI2 290 3 0 00000 AE e IIDIDNIDIDITIDIDIIII V e iniri nti i 55 ETA boi eng MAX506 4 MAX656 4 500 6 E r 147 650 6 147 S Standard basic type E filter built in type 19 Keypad 2104 _ 135 TP A1 E2C Multi function Keypad Option 80 17 5 68 5 58 2 yh ti i e x d 792 Jur S d S g 52 68 8 5 2 3 OR M dem nmn 8 55 3 8 EL e ae 5 Em 2x04 79 2 5 8 68 5 68 8 ER ES SL sd zi a sz si 24 09 15 08 53 8 152 41 8 365 324 The cover for the keypad 2xM3 21 154 Figure of panel cut dimensions Arrow A 20 FRENIC Options Adapter Type Option Functions OPC E2 ADP1 ADP1 The adapter is mounted on the front side of the inverter The adapter is used from 0022 of 0044
19. 7 5 0030 25 FRN0040E2S 2 7 5 A 111 95 100 80 23 130 m 5 38 11 z FRN0040E2S 0056 25 DCR2 11 A 111 95 100 80 24 137 bd M6 43 15 FRN0056E2S 0069 25 DCR2 15 A 146 124 120 96 15 180 iu M8 59 18 5 FRN0069E2S DCR2 18 5 146 124 120 96 25 180 La 8 74 S Standard basic type E filter built in type 22 FRENIC ACE FUJI E INVERTERS Options 23 When running general purpose motors Driving a 400V general purpose motor When driving a 400V general purpose motor with an inverter using extremely long cables damage to the insulation of the motor may occur Use an output circuit filter OFL if necessary after checking with the motor manufacturer Fuji s motors do not require the use of output circuit filters because of their reinforced insulation Torque characteristics and temperature rise When the inverter is used to run a general purpose motor the temperature of the motor becomes higher than when it is operated using a commercial power supply In the low speed range the cooling effect will be weakened so decrease the output torque of the motor If constant torque is required in the low speed range use a Fuji inverter motor or a motor equipped with an externally powered ventilating fan Vibr
20. Number of startups of each motor Light alarm factors Latest to 3rd last Contents and numbers of RS 485 communications errors Option error factors Number of option errors ROM version of Inverter Keypad and Option port I O checking Shows the status of the terminal Digital input output Relay out Analog input output Trip mode Displays the cause of trip by codes Light alarm Shows the light alarm display Trip history Saves and displays the cause of the last four trips with a code DUC Po the Pune operation status data of PR four Installation location Indoors Standard Open Type 10 to 50 HHD HND spec c 10 to 40 C HD ND spec Ambien NEMA UL 1 10 to 40 C spec gt 10 to 30 C HD ND spec Ambient humidity 5 to 9596RH without condensation 8 Shall be free from corrosive gases flammable gases oil mist dusts vapor water drops and direct sunlight Pollution degree 2 IEC60664 1 The atmosphere must contain only a low level of salt 0 01 mg cm2 or less per year 11 Common Specifications Items Specifications Remarks 1000m or lower If the inverter is used in an altitude above 1000 m you should apply an output current derating factor as listed in below table Altitude Output current derating factor 1000m or lower 1 00 Altitud ii
21. Voltage unbalance Max voltage V Min voltage V Three phase average voltage V x 67 IEC 61800 3 If this value is 2 to 3 use an optional AC reactor ACR The EMC Filter Built in Type supports only a product for EU 0 ll 5 Standard basic type filter built in type Standard Model Specifications Three phase 400V class series Items Specifications Type FRN E2B 4E 0085 0105 0139 0168 0203 0240 0290 0361 0415 0520 0590 FRN 25 4 ND 45 55 75 90 110 132 160 200 220 280 315 Nominal applied motor KW 37 45 55 75 90 110 132 160 200 220 250 HND 37 45 55 75 90 110 132 160 200 220 280 HHD 30 37 45 55 75 90 110 132 160 200 220 ND 65 80 106 128 155 183 221 275 316 396 450 HD 57 69 85 114 134 160 193 232 287 316 364 Rated capacity kVA HND 57 69 85 114 134 160 193 232 287 316 396 HHD 46 57 69 85 114 134 160 193 232 287 316 Rated voltage V Three phase 380 to 480V With AVR ND 85 0 105 139 168 203 240 290 361 415 520 590 Output ratings HD 75 0 91 0 112 150 176 210 253 304 377 415 477 Rated current A HND 75 0 91 0 112 150 176 210 253 304 377 415 520 HHD 60 0 75 0 91 0 112 150 176 210 253 304 377 415 ND HND 120 of nominal current for 1min Ove
22. interface card Optional front face keypad mount Z 30kW ND option card is built in e lll Sensorless dynamic torque vector control Motor vector control with PG with optional card Synchronous motor with sensorless vector control 2 channel on board 85485 communications port lll Standard CANopen compatibility Removable keypad device lll Removable control terminal block board Wide Variety Of Functions As A Standard Feature B Multi Function Keypad option FRENIC Ace has two different multi function keypads available Multi function keypad with LCD display Enhanced HMI functionality USB keypad Connect to a computer for more efficient operation set up troubleshooting maintenance etc LAN cable USB USBminiB cable USB keypad Multi function keypad with LCD screen Functional Safety o FRENIC Ace is equipped with STO functional safety function as a standard Therefore output circuit magnetic contactors are not required for safe stop implementation Enhanced standard features position FRENIC Ace ahead of its class Safety input 2CH output 1CH lllComplies with coming soon EN ISO 13849 1 2008 Cat 3 PL e IEC EN 61800 5 2 2007 SIL3 Safety feature STO IEC EN 60204 1 2005 2006 Stop category 0 IEC EN 62061 2005 513 IEC EN 61508 1 to 7 2010 613 10 Years Lifetime Design FRENIC Ace components have a design life of ten years A longer maintenance cyc
23. to 400V 0030 of 0069 to 200V to FRENIC Ace ADP2 The adapter is mounted inside of the inverter The adapter is used from 0059 of 0072 to OPC E2 ADP2 Mounting adapter for option card 400V to FRENIC Ace ADP3 The adapter is mounted inside of the inverter The adapter is used in more than 0085 to OPE EE ADRS 400V of FRENIC Ace Communication Parts Type Option Functions OPC DEV DeviceNet communications card The DeviceNet interface option enables the FRENIC Ace series of the inverters to interface with DeviceNet and the FRENIC Ace can be operated as a DeviceNet slave The CC Link interface option enables the FRENIC Ace series of the inverters to interface with CC Link and the FRENIC Ace be operated as CC Link slave The PROFIBUS DP interface option enables the FRENIC Ace series of the inverters to interface OPE RS PROFIBUS DP communications card PROFIBUS DP and the can be operated a PROFIBUS DP slave EtheNet interface option enables the FRENIC Ace series of the inverters to interface with OPE Eile PARSE EtherNet and the FRENIC Ace can be operated as a EtherNet slave T The ProfiNet RT interface option enables the FRENIC Ace series of the inverters to interface POSEE PIGHNGEFI communications card with ProfiNet RT and the FRENIC Ace can be operated as a ProfiNet RT slave OPC COP CANopen communications card The CANopen interface opti
24. 00 Auxiliary frequency setting Use as additional auxiliary setting to various frequency setting Filter 0 00 to 5 00s Analog setting current input External input voltage to be used as a below command ______ Input impedance 2509 4 to 20 mADC 0 to 100 100 to 0 to 10096 1 Maximum input 30 mADC E Normal operation 9 20 mADC 0 to 100 100 to 0 to 100 1 Input level is limited up to 20 JAEN ZU o o o side a i 4 20 to 4 0 to 100 100 to 0 to 100 1 sinverse operation 20 to 0 mADC 0 to 100 100 to 0 to 100 4 Ones mann m E PID control Use as PID command value or PID feedback signal Gain 0 to 200 lt y ET aa e Offset 0 to 5 A 25 EY 100 Auxiliary frequency setting Use as additional auxiliary setting to various frequency setting Filter 0 00 to 5 00s C1 V2 Analog setting current input _ External input voltage to be used as a below command Input impedance 22kQ N 4 0 to 10 VDC 0 to 100 100 to 0 to 100 0 to 5 VDC 0 to100 Maximum input 15 VDC Normal operation to 10 VDC 0 to 100 100 to 0 to 10096 1 0 to 5 VDC 010 100 Input level is limited among j 10 to 0VDC 0 to 100 100 to 0 to 10096 10 to 10 u Inverse operation 410 to 0 VDC 010 100 100
25. 0kHz Keypad a a I S 2 Option Functions E TP A1 E2C Multi functional keypad LCD Liquid Crystal Display with a back light The operation keypad adopted large sized 7 segment LED to be excelled in visibility TP E1U Simple keypad with USB port And the one do not need any converter which connects to a computer directly with a commercial USB cable mini B to be able to use a FRENIC loader Options 21 DC Reactor 0 Fig Fig B Fig D 2 terminal holes 02 ec d MEE 1 Ir I d w R 4 mounting holes I W1 _ N 4 mounting holes D2 i 4 mounting holes NET For models with a standard motor of 75kW w frs more it is included as standard Nominal Inverter Type Dimension mm Voltage 2PPlied ND HD SN HHD REATOR Fig pu Weight kW Specification Specification Specification Specification Ur w piae kg 5 5 022
26. 2 0139 2 0168 2 DCR4 55C D 255 225 96 76 120 145 pqg M10 11 75 FRN0139E2 0168 2 168 2 2 2 DCR4 75C D 255 225 106 86 125 145 2 M10 13 90 0168 2 203 2 2 2 FRNO240E2II DCR4 90C D 255 225 116 96 140 145 i M12 15 110 0203 2 0240 2 240 2 290 2 DCR4 110C D 300 265 116 90 175 155 mom M12 19 132 0240 2 FRNO290E2III 0290 2 61 2 DCR4 132C D 300 265 126 100 180 160 Pon M12 22 160 0290 2 0361 2 FRNO361E2III 0415 2 DCR4 160C D 350 310 131 103 180 190 re M12 26 200 61 2 0415 2 FRNO415E2II FRNO520E2II DCR4 200C D 350 810 141 113 185 190 24 M12 30 220 0415 2 0520 21 52 2 FRNO590E2II DCR4 220C D 350 310 146 118 200 190 ne M12 33 250 590 2 DCR4 250C D 350 310 161 133 210 190 Bis M12 35 280 FRNO520E2MI 0590 2 DCR4 280C D 350 310 161 133 210 190 0 25 M16 37 315 FRNO590E2MI DCR4 315C D 400 345 146 118 200 225 Tm M16 40 5 5 FRN0030E2S DCR2 5 5 A 111 95 100 20 130 5 3 6
27. V signals Protecting the motor The electronic thermal facility of the inverter can protect the general purpose motor The operation level and the motor type general purpose motor inverter motor should be set For high speed motors or water cooled motors set a small value for the thermal time constant to protect the motor If you connect the motor thermal relay to the motor with a long cable a high frequency current may flow into the wiring stray capacitance This may cause the relay to trip at a current lower than the set value for the thermal relay If this happens lower the carrier frequency or use the output circuit filter OFL Discontinuance of power factor correcting capacitor Do not mount power factor correcting capacitors in the inverter primary circuit Use the DC REACTOR to improve the inverter power factor Do not use power factor correcting capacitors in the inverter output circuit secondary An overcurrent trip will occur disabling motor operation Discontinuance of surge killer Do not mount surge killers in the inverter output secondary circuit Reducing noise Use of a filter and shielded wires are typical measures against noise to ensure that EMC Directives are met Measures against surge currents If an overvoltage trip occurs while the inverter is Stopped or operated under a light load it is assumed that the surge current is generated by open close of the phase advancing capacitor in the
28. ation When the motor is mounted to a machine resonance may be caused by the natural frequencies including that of the machine Operation of a 2 pole motor at 60Hz or more may cause abnormal vibration Study use of tier coupling or dampening rubber t is also recommended to use the inverter jump frequency control to avoid resonance points Noise When an inverter is used with a general purpose motor the motor noise level is higher than that with a commercial power supply To reduce noise raise carrier frequency of the inverter High speed operation at 60Hz or more can also result in more noise When running special motors Explosion proof motors When driving an explosion proof motor with an inverter use a combination of a motor and an inverter that has been approved in advance Brake motors For motors equipped with parallel connected brakes their braking power must be supplied from the primary circuit commercial power supply If the brake power is connected to the inverter power output circuit secondary circuit by mistake problems may occur Do not use inverters for driving motors equipped with series connected brakes Geared motors If the power transmission mechanism uses an oil lubricated gearbox or speed changer reducer then continuous motor operation at low speed may cause poor lubrication Avoid such operation Single phase motors Single phase motors are not suitable for inverter driven va
29. c 1000 to 1500m 0 97 1500 to 2000m 0 95 p 2000 to 2500m 0 91 5 2500 to 3000m 0 88 Three phase 400V class series 0203 or below TYPE 0240 or above 2 2 to less than 9Hz 3mm Max amplitude 3mm Max amplitude E 9 to less than 20Hz 9 8m s 2m s 8 20 to less than 55 2 2m s2 2m s2 55 to less than 200Hz 1m s2 1m s2 Vibration Three phase 200V class series TYPE 0069 or below 2 to less than 9Hz 3mm Max amplitude 9 to less than 20Hz 9 8m s 20 to less than 55Hz 2m s 55 to less than 200Hz 1m s 25 to 70 C in transport A A Temperature vn Avoid such places where the inverter will be subjected to sudden changes in 25 to 65 C in storage temperature that will cause condensation to form 9 Relative humidity 5 to 9596RH The inverter must not be exposed to dust direct sunlight corrosive flammable gases oil mist vapor water Atmosphere 2 drops or vibration The atmosphere must contain only a low level of salt 0 01 mg cm 2 or less per year 5 Atmospheric 86 to 106kPa during storage pressure 70 to 106kPa during transportation Note The meaning of the described abbreviations are shown as follows VF IM SVC DTV VF with SC IMPG VF IMPG ATB IMPG VC PM SVC V f control Speed sensorless vector control Dynamictorquevector control V f control with slip compensation V f control with speed sensor The PG option card is required control with speed s
30. ctions for Wire drawing machine Hoist The specific functions which is suitable for each application field are realized by customizable logics Spinning machine Traverse Display Detachable with 7 segments LEDs 4 digits 7 keys PRG RESET FUNC DATA UP DOWN RUN STOP SHIFT and 6LED indicator KEYPAD CONTROL Hz A kW x10 RUN Speed monitor reference frequency output frequency motor speed load shaft speed line speed and speed indication with percent Output current in RMS A Output voltage in RMS V Calculated torque 96 Input power R 5 kW PID command value PID feedback value PID output Timer Timer operation s Load factor 96 Motor unning Stopping output kW Torque current 96 Magnetic flux command 96 Analog input Input watt hour kWh Constant feeding rate time set value min Constant feeding rate time running s 5 Displays DC link bus Output current RMS Input watt hour Input watt hour Temperature to inside the inverter and heat sink Maximum value of each one Capacitance of the DC link bus capacitor Lifetime of DC link bus capacitor elapsed hours and remaining hours Cumulative run time of power ON time counter of the inverter electrolytic capacitors on the printed circuit boards cooling fan and each motor aintenance monitor NA Remaining time before the next motor maintenance Remaining startup times before the next maintenance
31. d DC reactor DCR HND HD Option Attached as standard HHD Option Attached as standard Enclosure IEC60529 IPOO UL open type Cooling method Fan cooling Mass Basic Type EMC Filter Built in Type kg 25 26 26 27 30 31 33 33 40 40 62 62 63 63 95 95 96 96 130 130 140 140 1 Fuji 4 pole standard motor 2 Rated capacity is calculated by assuming the output rated voltage as 440 V 8 Output voltage cannot exceed the power supply voltage 4 When the carrier frequency F26 is set to below value or higher the inverter is sure to be necessary to derate their nominal current HHD spec type 0022 0029 0037 0044 0059 0072 0085 0105 0139 0168 10kHz 0203 or above type of capacity 6kHz HND spec type 0022 0029 0037 0044 0059 10kHz 0072 0085 0105 0139 0168 6kHz 0203 or above type of capacity 4kHz HD ND spec type 0022 0029 0037 0044 0059 0072 0085 0105 0139 0168 0203 or above type of capacity 4kHz The rated output current at HD ND spec is decreased 2 for every 1 C 1 8 F when ambient temperature is 40 C 104 F or more 5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA or 10 times the inverter capacity if the inverter capacity exceeds 50 kVA and is 5 Be sure to use the DCR when applicable motor capacity is 75kW or above 6 Obtained when DC reactor DCR is used 7 Average braking torque for the motor ru
32. ed due to slow flowrate under PID control 27 VDC 50 mA max E Low output torque detected Torque detected 1 Leakage current 0 1 or less s Torque detected 2 Motor 1 selected in Motor 2 selected Running forward Running reverse In remote operation Motor overheat detected by thermistor Brake signal Terminal C1 wire break Speed valid Speed agreement PG error detected Low Voltage detected Stop position override alarm Y2 Transistor output 2 Current position count overflowed Positioning completion signal Timer output Maintenance timer Frequency arrival signal Alarm indication 1 Alarm indication 2 Alarm indication 4 Alarm indication 8 Light alarm Alarm output for any alarm Enable circuit failure detected Enable input OFF Braking transistor broken Customizable logic output signal 1 Customizable logic output signal 2 Customizable logic output signal 3 Customizable logic output signal 4 Customizable logic output signal 5 Customizable logic output signal 6 Customizable logic output signal 7 Customizable logic output signal 8 Customizable logic output signal 9 Customizable logic output signal 10 This terminal is electrically CMY Transistor output common Common terminal for transistor output signal terminals isolated from terminal 11 s and CM s This outputs non voltage dry contact signal 1c when the inverter Contact rating 250 0 3 is stopped with the protective function coso 0 3
33. ensor Auto Torque Boost The PG option card is required Vector control with speed sensor The PG option card is required Magnetic pole position sensorless vector control FRENIC fice FUJI ELECTRIC INVERTERS Basic Wiring Diagram 5 Terminal Block Board Model In case of the motor with built in cooling fan Thermal relay 5 DBR Option Wu til dm 3 A 5 FW G P D Os Di _ 2 m DBR Option ng 7 6990 O Braking unit BU T CN ee dy loption DCR option 1 co p NO MCCB 25 Sor E xc 5 RODELCB Thermal relay Motor 5 ower supply Ez 400V series 1 F u A 380V to 480V TX rt E 200V series 1 1 1 6Z 4 200V to 240V T 5 i S 9 50 60Hz 2 D Power voltage switching connector a 2 CN UX Auxiliary control power supply Fan power connector d THC 2 CN R CN W R1 M E Auxiliary fan power supply 8 xt DC DC FAN NC 0 C Charge lamp 00 00 pn 7
34. eypad o o key multi functional keypad or digital contact input FWD or REV Exclusive acceleration deceleration time setting exclusive frequency setting Auto restart after momentary power failure Trip at power failure Trip at power recovery Deceleration stop Continue to run Start at the frequency selected before momentary power failure Coast to stop at power failure and start after power recovery at the frequency selected before momentary stop Common Specifications Control Items Specifications Remarks Start at startino f Coast to stop at power failure and start at the starting Start at starting frequency frequency after power recovery Coast to stop at power failure and start at the serched Start at the searched frequency frequency after power recovery We Limits the current by hardware to prevent an overcurrent trip caused by fast load variation or momentary power Hardware current limiter Mar MN failure which cannot be covered by the software current limiter This limiter can be canceled Software current limiter Automatically reduces the frequency so that the output current becomes lower than the preset operation level Operation by commercial n y With commercial power selection command the inverter outputs 50 60 Hz SW50 SW60 power supply Compensates the motor slip in order to keep their s
35. hase average voltage V x 67 IEC 61800 3 If this value is 2 to 396 use an optional AC reactor ACR 9 Three phase 200V class series supports only a product for Asia Common Specifications Items Specifications Remarks Output Maximum frequency HHD HND HD spec 25 to 500 Hz variable V f control mode Magnetic pole position sensorless vector control mode Up to 200 Hz under vector control with speed sensor ND spec 25 to 120 Hz variable all control mode IMPG VC Base frequency 25 to 500 Hz variable in conjunction with the maximum frequency Starting frequency 0 1 to 60 0 Hz variable 0 0 Hz under vector control with speed sensor IMPG VC Carrier frequency Three phase 400V class Type 0022 0029 0037 0044 0059 0 75 to 16kHz variable HHD HND HD spec 0 75 to 10kHz variable ND spec Type 0072 0085 0105 0139 0168 0 75 to 16kHz variable HHD spec 0 75 to 10kHz variable HND HD spec 0 75 to 6kHz variable ND spec Type 0203 or above type of capacity 0 75 to 10kHz variable HHD spec 0 75 to 6kHz variable HND HD ND spec Three phase 200V class Type 0030 0040 0056 0069 0 75 to 16kHz variable HHD HND spec Note Carrier frequency drops automatically to protect the inverter depending on environmental temperature and output current This auto drop function can be canceled Output frequency accuracy Stability Analog setting 0 2 of maxim
36. le also helps to reduce running costs Main circuit capacitor 10 years Electrolytic capacitors on PCB 10 years Cooling fan 10 years Ambient temperature 40 C Life conditions 10096 HHD specifications Load rate PN 8096 HND HD ND specifications ND specifications have a rated current of two sizes higher than HHD specifications so the life is 7 years Design life Standards Global Compliance 5 Directive lllStandard compliance cominng soon Standard compliance with European regulations that limit the use of specific hazardous substances RoHS Sixhazardous Lead mercury cadmium hexavalent chromium polybrominated biphenyl substances PBB polybrominated biphenyl ether PBDE EC Directives CE Mark UL Standard cUL Certified C LISTED About RoHS Directive 2002 95 EC issued by the European Parliament and European Council limits the use of specific hazardous substances in electrical and electronic devices Standard Model Specifications Three phase 400V class series Items Specifications FRENIC fice FUJI ELECTRIC INVERTERS Type FRN E2lI 4E 79 FRN 25 4 0022 0037 0044 Major Functions 11 15 18 5 22 15 11 45 Nominal applied motor KW TS 11 15 5 5 7 5 11 16 22 28 13 18 24 Rated capacity kVA 13 18 24 9 9 14 18 on i 5 5 5 wn
37. nning alone It varies with the efficiency of the motor 8 Voltage unbalance 96 voltage V Min voltage V Three phase average voltage V x 67 IEC 61800 3 If this value is 2 to 396 use an optional AC reactor ACR 9 The 400 V class series with type 0203 or above is equipped with a set of switching connectors male which should be configured according to the power source voltage and frequency 10 The EMC Filter Built in Type supports only a product for EU 11 5 Standard basic type E EMC filter built in type FRENIC fice Standard Model Specifications Three phase 200V class series Basic Type Items Specifications Type FRN E2S 2A 0030 0040 0056 0069 4 E HND 7 5 11 15 18 5 ominal applied motor Me w HHD 5 5 7 5 11 15 HND 11 15 21 26 o Rated capacity kVA 5 HHD 9 5 13 18 23 Rated voltage V 3 Three phase 200 to 240V With AVR 5 Output ratings HND 30 40 56 69 e Rated current A 8 HHD 25 33 47 60 2 22 HND 120 of nominal current for 1min s Overload capability 9 HHD 15096 of nominal current for 1min or 20096 of nominal current for 0 5s s 72 Main power supply Three phase 200 to 240V 50 60Hz Voltage frequency variations Voltage 10 to 15 Voltage unbalance 2 or less Frequency 5 to 5 Rated current HND 42 7 60 7 80 0 97 0 witho
38. o 10 VDC oo Output frequency 1 Analog pulse output Coast to a stop ii 104 x Pulse output FMP 9 gt 25 to 32 kp s SW5 Reset alarm LL 1406 Common terminal for nop digital inputs n Analog output common Potentiometer power supply I 13 Voltage input 12 FR DX EAE 0 to 10 ypc A DX 3 Communication port2 input for 14 0 to 10 VD m RS 485 12 Oto 10VDC 0102100009 12 Cor lt J m an gt 11111 CAN BUS Common terminal for 1 Swe 9 RJ45 analog inputs 1 A Analog input Current input C1 i 171 I 4 0 to 20 mADC ME 5 oF cen C1 PTC thermistor input 5 lt 2 Voltage input V2 Swe urrent voltage input for setting 1 40 1 10006 i Otot VDE a 1 8 i DBR Dynamic Braking Resister 1 When connecting an optional DC reactor DCR remove the jumper bar from the terminals P1 and P DCR DC reactor The type 0139 ND spec 0168 HD spec and higher types than 0203 are sure to connect the DCR 400V only RCD Residual current operated protective device Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the ELCB Earth leakage circuit breaker inverter rated capacity or when there are thyristor driven loads in the same power supply line MC Magnetic contactor 2 The default setting is S
39. on enables the FRENIC Ace series of the inverters to interface with CANopen and the FRENIC Ace can be operated as a CANopen slave DI The frequency set point can be given by 8 12 bits and BCD code 0 to 99 9 0 to 999 and OPC DIO Digital I O interface card extended 13 digital inputs are available mounting this card in the inverter DO The monitoring with 8bit binary code and the digital outputs extended 8 point are available The Analog I O interface card enables the FRENIC Ace series of the inverter to input analog set points to the inverter and output analog monitors from the inverter OPC AIO Analog I O interface card Parts adapter is necessary on the occasion of setting Parts Using The Control Terminal Stand Type Option Functions The RS 485 communications card provides two ports exclusively designed for use with the OPC E2 RS RS485 communications card FRENIC Ace series of the inverters Speed control position control and synchronous drive are available mounting this card in the inverter OPC E2 PG PG interface 5V card Open collector pull up resistor 620Q 30kHz Complementary totem pole push pull Voltage output Speed control position control and synchronous drive are available mounting this card in the inverter e Open collector pull up resistor 2350Q 30kHz 2 PG interface 12 15V card Complementary totem pole push pull 2 e Voltage output 10
40. ource logic for EU model MCCB Molded case circuit braker This wiring diagram is to be used as a reference only when using standard terminal block model NOTE When wiring your inverter and or before applying power please always follow the connection diagrams and the relevant information written in the User s Manual 13 Terminal Functions Categoly Symbol Name Functions Remarks L1 R L2 S L3 T Main circuit power inputs Connect the three phase input power lines Auxiliary power input for the For a backup of the control circuit power supply connect AC power Pulse duty approx 50 Monitor data Output frequency1 Before slip compensation Output frequency After slip compensation Output current Output voltage Output torque eLoad factor power PID feedback amount PV Actual speed Estimated speed eDC link bus voltage eUniversal AO eMotor output eAnalog output calibration ePID command SV PID output MV Position deviation in synchronous operation The PG option card is required Customizable logic output 1 to 10 nverter cooling fin temperature feedback value The PG option is required pus control circuit lines same as that of the main power input Type 0059 or abov 400V only 2 R1 1 Auxiliary power input for the Normally no need to use these terminals Use these terminals fo
41. peed at the reference one regardless of their load torque Slip compensation Adjustable compensation time constant is possible In a machine driven with multi motor system this function adjusts the speed of each motor individually to Droop control balance their load torque Control output torque or torque current so that output torque or torque current are preset limiting value or less Torque limiter The torque current limit is only available in IMPG VC or PM SVC mode Switchable between 1st and 2nd torque limit values Torque current limiter Torque limit and Torque current limit are selectable IMPG VC 3 Torque limit or Torque current limit by analog input PM SVC When detected torque or current exceed the preset value inverter will decelerate and stop or will coast to stop Overload stopping a motor PID processor for process control dancer control Normal operation inverse operation PID command Keypad analog input from terminals 12 C1 and V2 Multi step setting Selectable from 3 points RS 485 communication PID feedback value from terminals 12 C1 and V2 PID Control TR Alarm output absolute value alarm deviation alarm Low liquid level stop function Anti reset wind up function PID output limiter Integration reset hold The auto reset function that makes the inverter automatically attempt to reset the tripped state and restart Auto reset without issuing an alarm ou
42. pheral speed of the roll Line speed control constant IMPG VF The PG option card is required Positioning control with The positioning control starts from the preset start point and counts the feedback pulses from PG inside the Excluded lee 1 inverter The motor be automatically started decelerating to the cleep speed which be detected the IMPG VC P target position so that the motor can stop near the position The PG option card is required PM SVC FRENIC fice FUJI ELECTRIC INVERTERS Common Specifications Items Specifications Remarks Master follower Enables synchronous operation of two motors equipped with a pulse generator PG The PG option card is operation required Pre excitation Excitation is carried out to create the motor flux before starting the motor The PG option card is required IMPG VC Zero speed control The motor speed is held to zero by forcibly zeroing the speed command The PG option card is required IMPG VC Servo lock Stops the motor and holds the motor in the stopped position The PG option card is required IMPG VC When the run command turns OFF and the motor speed fall below the preset DC braking starting speed the DC braking inverter starts to inject DC current into the motor in order to stop the motor When the run command turns ON the inverter starts to inject DC current into the motor in order to pre excite The inverter can output the signal which ON OFF
43. power system We recommend connecting a DC REACTOR to the inverter Megger test When checking the insulation resistance of the inverter use a 500V megger and follow the instructions contained in the Instruction Manual Wiring distance of control circuit When performing remote operation use the twisted shield wire and limit the distance between the inverter and the control box to 20m Wiring length between inverter and motor If long wiring is used between the inverter and the motor the inverter will overheat or trip as a result of overcurrent high frequency current flowing into the stray capacitance in the wires connected to the phases Ensure that the wiring is shorter than 50m If this length must be exceeded lower the carrier frequency or mount an output circuit filter OFL When wiring is longer than 50m and sensorless vector control or vector control with speed sensor is selected execute off line tuning Wiring size Select cables with a sufficient capacity by referring to the current value or recommended wire size Wiring type Do not use multicore cables that are normally used for connecting several inverters and motors Grounding Securely ground the inverter using the grounding terminal Selecting inverter capacity Driving general purpose motor Select an inverter according to the applicable motor ratings listed in the standard specifications table for the inverter When high starting torque is required or
44. put ePulse train sign terminal X5 Pulse train input T eSelect torque bias 1 eSelect torque bias 2 Voltage level 2 V or below o Hold torque bias brake control px Digital input 4 Line speed control Operation current at Hold the linel speed control frequency in the memory Allowable leakage current Count the run time of commercial power driven motor 1 0 5 mA or less Count the run time of commercial power driven motor 2 Voltage 22 to 27 VDC Select droop control eSelect parameter 1 eSelect parameter 2 customizable logic Clear all customizable logic timers Cancel automatic deceleration X5 Digital input 5 Pulse train input forward command eRun reverse command function assigned PID multistep command 1 PID multistep command 2 Battery UPS operation SINK SOURCE is switchable by using the internal slide switch These function codes may also switch the logic system between FWD Run forward command normal and negative to define how the inverter logic interprets either ON or OFF status of each terminal Terminal X5 can be defined as a pulse train input terminal with the function codes Using the PG interface interface card makes the pulse train input REV Pa ET function assigned to the inverter s terminal X5 invalid 7 5 8 5 T o 15 Terminal Functions gt Ej Symbol Name Functions Remarks
45. r an auxiliary power Type 0203 or above 400V only 5 cooling fans input of the fans in a power system using a power regenerative PWM converter y W Inverter outputs Connect a three phase motor v P P1 For DC REACTOR connection Connects a DC REACTOR P N For BRAKING UNIT connection For DC bus Connects a braking resistor via the braking unit Used for a DC bus connection system h n Type 0072 or below 400V series DB Braking resistor Connect an external braking resistor option Type 0069 or below 200V series eG Grounding for inverter Grounding terminals for the inverter Power supply 10 VDC for frequency command potentiometer 13 Power supply for the potentiometer Variable resistor 1 to 5 is applicable v The potentiometer of 1 2 W rating or more should be connected Analog setting voltage input _7 External input voltage to be used as below command ______ Input impedance 22 kQ 0 to 10 VDC 0 to 100 0 to 5 VDC 0 to 100 Maximum input level 15 VDC Normal operation 9 to 10 VDC 0 to 100 0 to 5 VDC 0 to 100 Input level is limited among I 10 to 0 to 10VDC 100 to 0 to 100 12 sinverse operation _10V to to 10VDC 100 to 0 to 100 SOY PID control Use as PID command value PID feedback signal Gain 0 to 200 Fa ee 6 Offset 0 to 5 ni Bias 1
46. rectives Emission and Immunity Category C3 2nd Env 61800 3 2004 Option DC reactor DCR Option Option Enclosure IEC60529 IP20 UL open type Cooling method Fan cooling Mass Basic Filter Built in Type kg 5 0 TBD Fuji 4 pole standard motor Rated capacity is calculated by assuming the output rated voltage as 440 V Output voltage cannot exceed the power supply voltage When the carrier frequency F26 is set to below value or higher the inverter is sure to be necessary to derate their nominal current HHD spec type 0022 0029 0037 0044 0059 0072 0085 0105 0139 0168 10kHz 0203 or above type of capacity 6kHz HND spec type 0022 0029 0037 0044 0059 10kHz 0072 0085 0105 0139 0168 6kHz 0203 or above type of capacity 4kHz HD ND spec type 0022 0029 0037 0044 0059 0072 0085 0105 0139 0168 0203 or above type of capacity 4kHz The rated output current at HD ND spec is decreased 2 for every 1 C 1 8 F when ambient temperature is 40 C 104 F or more The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA or 10 times the inverter capacity if the inverter capacity exceeds 50 kVA and X is 5 Be sure to use the DCR when applicable motor capacity is 75kW or above Obtained when a DC reactor DCR is used Average braking torque for the motor running alone It varies with the efficiency of the motor
47. riable speed operation Use three phase motors NOTES Environmental conditions Installation location Use the inverter in a location with an ambient temperature range of 10 to 50 C The inverter and braking resistor surfaces become hot under certain operating conditions Install the inverter on nonflammable material such as metal Ensure that the installation location meets the environmental conditions specified in Environment in inverter specifications Combination with peripheral devices Installing a molded case circuit breaker MCCB Install a recommended molded case circuit breaker MCCB or an earth leakage circuit breaker ELCB in the primary circuit of each inverter to protect the wiring Ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity Installing a magnetic contactor MC in the output secondary circuit If a magnetic contactor MC is mounted in the inverter s secondary circuit for switching the motor to commercial power or for any other purpose ensure that both the inverter and the motor are fully stopped before you turn the MC on or off Remove the surge killer integrated with the MC Installing a magnetic contactor MC in the input primary circuit Do not turn the magnetic contactor MC in the primary circuit on or off more than once an hour as an inverter fault may result If frequent starts or stops are required during motor operation use FWD RE
48. rload capability HD 150 of nominal current for 1min HHD 150 of nominal current for 1min or 200 of nominal current for 0 5s 5 Three phase 380 to Three phase 380 to Three phase 380 to 440V 50Hz Main power supply 480V With AVR 480V 50 60Hz Three phase 380 to 480V 60Hz Voltage frequency variations Voltage 10 to 15 Voltage unbalance 2 or less Frequency 5 to 5 ND 114 140 Rated current HD 94 3 114 140 without DCR gt HND 94 3 114 140 HHD 77 9 94 3 114 140 ND 83 2 102 138 164 201 238 286 357 390 500 559 Input ratings Rated current HD 68 5 83 2 102 138 164 201 238 286 357 390 443 with DCR gt A HND 68 5 83 2 102 138 164 201 238 286 357 390 500 HHD 57 0 68 5 83 2 102 138 164 201 238 286 357 390 ND 58 71 96 114 139 165 199 248 271 347 388 Required power 2 HD 47 58 71 96 114 140 165 199 248 271 307 supply capacity 9 HND 47 58 71 96 114 140 165 199 248 271 347 HHD 39 47 58 71 96 114 140 165 199 248 271 ND 5 to 996 HD 7 to 1296 Braking torque 7 96 HND 7 to 1296 HHD 1010 15 Braking Vou Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s rakin Braking level 0 to 60 ND spec 0 to 80 HD HND spec 0 to 100 HHD spec of nominal current Braking chopper Option Braking resistor Option EMC filter 79 Compliant with Directives Emission and Immunity Category C3 2nd Env 61800 3 2004 ND Option Attached as standar
49. s Rating current level of ND specification Model 0022 to 0590 Three phase 200V class Rating current level of HND specification Model 0030 to 0069 External Dimensions E 25 4 X Destination E Europe A Asia Input power supply 4 400V 2 200V Enclosure S Standard basic type E EMC filter built in type 18 4 0022 25 4 0029 25 4 180 164 8 66 8 220 205 41 4 ga i CY E 10 lo 0059 2 4 2 06 0072 2 4 250 226 326 8 3 400 378 414 efc FRNOOSOE2S 2 FRNOO40E2S 2 195 158 87 7 90 4 S Standard basic type E EMC filter built in type 18 4xM8 41 418 5 357 417 8 19 260 238 11 28 1 20 6 FRN0037E2S 4 FRN0044E2S 4 220 196 FRN0056E2S 2 mm FRNOO69E2S 2 66 8 41 4
50. timing adjusted so that the mechanical brake can be turned in Mechanical brake Excluded conjunction with detected current torque frequency and release apply delay timers control PM SVC Mechanical brake interlock input Analog torque torque current command input Torque control Speed limit function is provided to prevent the motor from becoming out of control IMPG VC Torque bias analog setting digital setting Rotational direction control Select either of reverse or forward rotation prevention 7 2 Atmosphere The digital logic circuits and an analog arithmetic circuits can be chosen and connected with digital analog 9 input output signals The simple relay sequence which the customers demands can be constituted and made to calculate Logic circuit Digital AND OR XOR flip flops rising falling edge detection counters etc Analog Addition subtraction multiplication division limitter absolute value sign inversion addition Customizable logic comparison highest selection lowest selection average value measure conversion interface Multifunctional timer On delay off delay pulse train etc Setting range 0 010 6005 Input output signal terminal input output inverter control function Others The 200 steps are available Each step has 2 inputs and 1 output Applicable fun
51. ting range From 0 00 to 6000 s Switching The four types of acceleration deceleration time can be set or selected individually switchable during operation Acceleration deceleration pattern Linear acceleration deceleration S shape acceleration deceleration weak free set by function codes curvilinear acceleration deceleration Deceleration mode coast to stop Shut off of the run command makes the motor coast to a stop ACC DEC time for Jogging operation can be set 0 00 to 6000s Deceleration time for forcible stop Deceleration stop by the forcible stop STOP S curve will be canceled during Force to Stop Frequency limiter Upper limit and lower limit frequencies Specifies the upper and lower limits in Hz Selectable for the operation performed when the reference frequency drops below the lower limit specified by related function code Bias for frequency PID command Bias of set frequency PID command can be independently set setting range 0 to 100 Analog input Gain Set in the range from 0 to 20096 Off set Set in the range from 5 0 to 45 096 Filter Set in the range from 0 00s to 5 00 s Polarity Select from or Jump frequency Three operation points and their common jump width 0 0 to 30 0 Hz can be set Timer operation Operate and stop by the time set with keypad 1 cycle operation Jogging operation Operation with o key standard k
52. to 0 to 100 1 5 to 0 VDC 0 to 100 excessive input of PID control Use as PID command value PID feedback signal Gain 0 to 200 uu tt MM ht Offset 0 to 5 a I 5 Bias 100 Auxiliary frequency setting1 2 Use as additional auxiliary setting to various frequency setting Filter 0 00 to 5 00s thermistor thermistor connection to protect the motor overheat Common terminals for analog input signals 12 13 C1 and analog This terminal is electrically isolated 1 Analog common output signals FM from terminal CM CMY Analog common The output can be either analog DC voltage 0 to 10 VDC analog DC current 4 0 to 20 mADO or pulse train 25 to 32000 p s Any one item can be selected from the following items Voltage output gt 3 0 to 10 VDC 0 to 100 0 to 5 VDC 0 to 100 Input impedance of the external device Min 5kQ at 0 to 10 VDC output While the terminal is outputting 0 to 10 it is capable of driving up to two analog voltmeters with 10 impedance 4 to 20 mADC 0 to 100 s Current output gt 3 0 to 20 mADC 0 to 100 5 Input impedance of the external device Max 500Q at 4 0 to 20 mA DC output 9 FM Gain 0 to 300 8 Output form Pulse monitor 3 Pulse output 25 to 32000 p s at full scale lt Terminal Functions FRENIC fice Use exclusively with one digital input
53. tput for any alarm even if any protective function subject to reset is activated The allowable maximum number of reset times for the inverter to automatically attempt to escape the tripped state is 20 Auto search for idling The inverter automatically searches for the idling motor speed to start to drive without stopping Motor motor speed constants must be needed tuning Auto tuning offline If the DC link bus voltage or calculated torque exceeds the automatic deceleration level during deceleration the inverter automatically prolongs the deceleration time to avoid overvoltage trip It is possible to select forcible deceleration actuated when the deceleration time becomes Automatic deceleration three times longer If the calculated torque exceeds automatic deceleration level during constant speed operation the inverter avoids overvoltage trip by increasing the frequency Deceleration characteristic The motor loss is increased during deceleration to reduce the regenerative energy in the inverter to avoid improved braking capacity overvoltage trip Auto energy saving The output voltage is controlled to minimize the total power loss of the motor and the inverter at a constant operation speed Overload prevention If the ambient temperature or internal IGBT junction temperature is almost near the overheat level due to control overload the inverter drops its output frequency automatically in order to escape overload situation
54. um frequency 25 10 Keypad setting 0 01 of maximum frequency 10 to 50 C Frequency setting resolution Analog setting 0 0596 of maximum frequency Link setting 0 00596 of maximum frequency or 0 01 Hz fixed Speed control range 1 1500 Minimum speed Nominal speed 4 pole 1 to 1500 rpm 1 10 Minimum speed Nominal speed 6 pole 180 to 1800 rpm Speed control accuracy Analog setting 0 2 of maximum frequency or below 25 10 C Digital setting 0 596 of base frequency or below 10 to 50 C Control Control method V f control Vector control without magnetic pole position sensor Voltage Frequency characteristic Possible to set output voltage at base frequency and at maximum output frequency 160 to 500 V Non linear V f setting 3 points Free voltage 0 to 500 V and frequency 0 to 500 Hz can be set Torque boost Auto torque boost For constant torque load Manual torque boost Torque boost value can be set between 0 0 and 20 096 Select application load with the function code Variable torque load or constant torque load Starting torque Three phase 400V class 20096 or above HHD spec type 0072 or below 15096 or higher HHD spec type 0085 or above at reference frequency 0 5Hz 12096 or higher at reference frequency 0 5Hz HND ND spec 15096 or higher at reference frequency 0 5Hz HD spec Base frequency 50 Hz
55. ut DCR gt A HHD 31 5 42 7 60 7 80 0 Input ratings Rated current HND 28 8 42 2 57 6 71 0 with DCR A HHD 21 1 28 8 42 2 57 6 Required power HND 10 15 20 25 supply capacity kVA HHD 73 10 15 20 HND 1596 Braking torque 7 96 HHD 2096 Starting frequency 0 0 60 0Hz Braking time 0 0 to 30 05 Braking DC braking Braking level 0 to 60 ND spec 0 to 8096 HD HND spec 0 to 10096 HHD spec of nominal current Braking chopper Built in Braking resistor Option HND Option DC reactor DCR HHD Option Enclosure IEC60529 IP20 UL open type Cooling method Fan cooling Mass kg 5 0 5 0 8 0 9 0 1 Fuji 4 pole standard motor 2 Rated capacity is calculated by assuming the output rated voltage as 220 V 3 Output voltage cannot exceed the power supply voltage 4 When the carrier frequency F26 is set to below value or higher the inverter is sure to be necessary to derate their nominal current HHD spec type 0030 0040 0056 0069 10kHz HND spec type 0030 0040 0056 0069 10kHz 5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA or 10 times the inverter capacity if the inverter capacity exceeds 50 kVA and 96X is 596 6 Obtained when a DC reactor DCR is used 7 Average braking torque for the motor running alone It varies with the efficiency of the motor 8 Voltage unbalance 96 voltage V Min voltage V Three p
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Miltronics 10139-DA420 User Manual Rev 2.5 Copyright © All rights reserved.
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