PSR380 (110 & 220V)
Contents
1. 922 ARERR ERAEN EEE A EREA RA EREET SRE RRE 10 4 3 CHARGE CHARACTERISTIC CURVE OUTPUT POWER 6 27171 nn nan rana arar cana r carac aora rca cn naa rra arar raraansa 11 4 3 1 Output current at different output voltage values NEE 11 e E VID NING A TION EE 12 AR tel 12 4 6 FACTORY PRESET DEFAULT AND THRESHOLD VALUES ais 13 4 6 1 Adjustment procedure of the default and threshold values 13 Eh TR EC a Kl ET EE 14 MAN AR Te CG 14 ROBE OU naa 14 11111 De 6 4 6 Mmm mA m ee ne er OO ce eee 15 oL DME ON DR NN Ma a a en a ne 17 NO 5 IA i E a ee 18 Index of figures OR PP e e E E A 7 Figure 2 Electrical connectors 110 amp 220V MEET eegene ia vaala di A dd a neee 8 F ES 10 52 o ie tse ch ase II da lei nc ico eons 9 Figure 4 Output power diagram PSR380 110V deenen 11 Fieure 5 Module ee EE 17 ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 ELTEK VALERE Rectifier ks o PSR380 1108 220v d User Manual Page 5 20 1A Safety Instructions Warning Because several components of operating electrical modules are charged by dangerous voltage the improper handling of electrical modules may be the cause of accidents involving electrocution injury or material damages e Operation and maintenance of electrical modul2. is available at lt nominal output voltage 108 0V At other output voltage values such as float or boost charge voltage the output current is to be calculated by the following formula lo Ponom Vo Examples The float charge voltage for lead acid batteries 54 cells 122 6V lo 8000W 122 6V 65 2A The boost charge voltage for lead acid batteries 54 cells 129 6V lo 8000W 129 6V 61 7A ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 OW ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 12 20 4 4 LED Indications The following functions are indicated with front side LED s LED Colour Function Mains input voltage ok Vout ok green 8 criterion without constant current control Vout 285 of adjusted value 2 With constant current control Vout 285 of adjusted value yellow Constant current mode lomax red Vout gt criterion Vout 2 than adjusted operating threshold Collective fault Vin incorrect Vout incorrect Vout gt device over d temperature LED blinking For factory preset output voltage threshold values see section 4 6 The device is equipped with an Isolated signalling contact change over contact The maximum load is 60Voc 500 mA The contact is time delayed and reacts after approximately 10 seconds 4 5 Monitoring AC input voltage Mains input voltage 340 lt Vn lt 460V The module automatically switches off The modul
3. the backplane connectors Increase the force until the unit fits in completely Avoid using too much force If the unit does not fit in begin again at step 2 Secure the module using four screws M4x12 RONP Note The PSR380 110 amp 220V version is not serially equipped with an internal decoupling on the output An external decoupling diode is required for hot plug in functionality that enables the operator to add modules even under operating conditions Note But if the module is to be removed it previously must be switched off by the input fuse Caution After switching off the module the internal capacitors are still fully charged Do not touch connector pins as they can still be charged with dangerous voltage after disconnection The device must be protected by an external MCB 3 phases After the module is switched on via the switch On Off at the front plate it starts with current limitation mode max inrush current Inom 4 2 1 CAN Bus Addressing If several modules operate in parallel connection and in combination with a central DC controller unit the modules are controlled and monitored through the CAN Bus by the controller unit An individual address must be allocated for each module for a clear identification through the controller unit The addresses must be set before starting the system The CAN Bus addressing of the PSR380 modules is described in the following 1 Press both front keys until the dis
4. PA ELTEK VALERE always RECTIFIER PSR380 110 amp 220V VERSION USER MANUAL lt En Ro HU WT NS mu LL js wm JI mu D e 3 UM PSR380 110 220V E R1 0 W ELTEK VALERE Rectifier always on PSR380 1108 220v User Manual Page 2 20 Notes to this manual ATTENTION Read this manual very carefully before installing and commissioning the specified module This manual is a part of the delivered module Familiarity with the contents of this manual is required for installing and operating the specified module The rules for prevention of accidents for the specific country and the general safety rules in accordance with IEC 364 must be observed The function description in this manual corresponds to the date of publishing Technical changes and changes in form and content can be made at any time by the manufacturer without notice There are no obligations to update the manual continually The module is manufactured in accordance with applicable DIN and VDE standards such as VDE 0106 part 100 and VDE 0100 part 410 The CE marking on the module confirms compliance with EU standards 2006 95 EG low voltage and 2004 108 EG electromagnetic compatibility if the installation and operation instructions are followed Supplier ELTEK VALERE DEUTSCHLAND GmbH GB Industrial SchillerstraBe 16 D 32052 Herford T 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Emai
5. V_E_R1 0 Rectifier PSR380 1108 220v User Manual Page 16 20 W ELTEK VALERE always on Type designation Standard Features LED signalling Main processor Isolated signalling contact Communications interface Ambient conditions Ambient temperature Climate conditions Max installation altitude Noise emission Mechanical construction Type of construction Cooling Electrical connections Dimensions W H D Weight Type of enclosure Colour front panel Compliances CE conformity Compliance to safety standards Compliance to EMC standards ELTEK VALERE DEUTSCHLAND 2007 PSR380 110 74 PSR380 220 37 Operation green Vo OK green lomax yellow Vo gt red collective fault red 16Bit Fujitsu Se Collective fault isolated relay contact COM NC NO maximum load 60Voc 500mA CAN Bus proprietary protocol Operation 20 C up to 55 C Storage 40 C up to 85 C according to IEC 721 3 3 class 3K3 3Z1 3B1 3C2 3S2 3M2 lt 1500m lt 50dBA lt 19 3U Es Fan cooling temperature regulated monitored AC input DC output and signalization DIN41612 M connector 483 133 420mm approx 28kg IP20 front panel RAL 7035 blackprint yes E EN60950 1 VDE0100 T410 VDE0110 EN50178 EN60146 EN55011 22 class B EN61000 4 T2 5 UM_PSR380_110_220V_E_R1 0 RA ELTEK VALERE always on S CH N 0 O 00 E oi SU z A User Manual Page 17 20 8 1 Di
6. arameters at the adjustment mode 110V version 220V version Display Parameter Factory preset Setting range Factory preset Setting range values values Vo V Charge voltage 122 6 91 8 135 0 245 2 184 0 270 0 lomax A Max output current 37 0 74 0 18 5 37 0 Vox V Output under voltage 86 4 108 0 184 0 173 0 216 0 Vo gt V Output over voltage 135 0 119 0 135 0 270 0 238 270 0 The operating thresholds of the output voltage monitoring automatically follow the adjusted desired value of the output voltage The operating thresholds of the mains voltage and temperature monitoring are unchangeably factory preset ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 W ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 14 20 5 External Functions If the rectifier works in combination with a DC controller unit UPC3 the following external functions can be used e Compensation of the output voltage e Temperature compensation of the charge voltage e Discharge test e Boost charge mode gt For more information about the external functions please read the UPC3 user manual 6 Maintenance In general the rectifier is maintenance free A yearly inspection with following checks is recommended e Correct fan operation e Mechanical inspection e Removal of dust and dirt especially on radiator surfaces Attention Dust combined with dew or water may influence or destroy the internal electro
7. e automatically switches off self DC output voltage p VOE Mener PANIERS EC locking The unit must be manually operating threshold ed The module automatically switches off It Device temperature Cooling plate temperature 290 C automatically switches on when the cooling plate cooles down to lt 80 C The unit automatically switches off After The module automatically detects short 30 sec the unit automatically tries to Short circuit circuit operation by the output voltage restart for 3 times If this fails the module value criterion Vout lt 83 of Vnom switches off and must be manually restarted For factory preset output voltage threshold values see section 4 6 ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 W ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 13 20 4 6 Factory preset default and threshold values The following default values factory preset are stored in the PSR380 But the values can be changed by the user according to his requirements see section 4 6 1 Default values 110V version 220V version Vo Voc 122 6 245 2 Vo gt Voc 135 0 270 0 const pi If an UPC3 DC controller unit is controlling the power supply unit through the CAN Bus the charge voltage is completely controlled by the UPC based on Its configuration values and momentary charge state for example temperature compensation boost charge or battery test When the CAN Bus connectio
8. es must be performed by qualified skilled personnel such as electricians in accordance with EN 50110 1 or IEC 60950 e Install the module only in areas with limited access to unskilled personnel e Before starting work the electrical module must be disconnected from mains Make sure that the module is earthed e Do not touch connector pins as they can be charged with dangerous voltage up to 30 seconds after disconnection e Only spare parts approved by the manufacturer must be used 1B Electric Waste Disposal Separate collection is the precondition to ensure specific treatment and recycling of waste electrical and electronic equipment and is necessary to achieve the chosen level of protection of human health and the environment In the case of waste disposal of your discarded equipment we recommend to contact a waste management company ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 Rectifier PSR380 1108 220v User Manual Page 6 20 OW ELTEK VALERE always on 2 General Information The rectifier PSR380 rectifies sinusoidal three phase AC input voltage to DC output voltage The PSR380 has rear side connectors and is designed to be mounted in an assembly kit 19 sub rack according to section 3 2 Due to the state of the art circuit design the unit has low losses and therefore very compact dimensions low weight and a very high power density The PSR380 can be used in all DC applications with or withou
9. interface in accordance with the Controller Area Network CAN specification The CAN Bus connection is integrated in the rear side connector of the module and is available as an RJ11 6 pole connector at the backplane of the assembly kit Several modules in a system or parallel connection can be controlled and monitored through the CAN Bus by a central UPC3 DC controller unit The following parameters of a specific rectifier unit can be controlled or monitored Output voltage Output current Device temperature Device status Furthermore the rectifier unit receives all threshold values through the CAN Bus from the DC controller unit ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 W ELTEK VALERE Rectifier always on PSR380 1108 2204 User Manual Page 10 20 4 Handling 4 1 Storage The modules must be stored in a dry dust free environment with a storage temperature in accordance with the specified technical data see section 8 4 2 Commissioning Note Before commissioning the module make sure that the input voltage corresponds to the input voltage range of the unit as specified on the type plate and that the output voltage of paralleled units matches An assembly kit 19 sub rack see section 3 2 is to be used to integrate the module in a power supply cabinet Carefully unpack the unit Put the unit into the slot of the sub rack Carefully slide in the unit until the module connectors touched
10. l Info industrial eltekvalere com Internet http www eltekvalere com 2009 ELTEK VALERE DEUTSCHLAND GmbH All rights reserved ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 3 20 The current revision status of this user manual is the following Revision 1 0 Date 2009 03 10 Revision of the former edition UM PSR380 2006 E R03 layout 2007 11 08 change limited to 110 220V version Section Commissioning reworked section CAN Bus addressing 2008 04 24 2009 03 10 inserted minor text modifications Index of figures inserted minor text modifications new revision status numbering X X introduced ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 OW ELTEK VALERE Rectifier i PSR380 1108 220v iii User Manual Page 4 20 Table of contents LAS AFE TY INSTRUC ONE E A E 5 IB ELECTRIGC WASTE DISPUSAL oe ri eo I 2 OGE NERAL INFORMA nn A 6 d T YFERANGE EQUIPMENT es ee ee nio 6 IN i 6 3 2 AVAILABLE OPTIONS AND ASSEMBLY EQUIPMENT ua 6 3 3 FRONT VIEN OPERATION ELEMENT S sir ere ike ma A matma iki A dues 7 D D A O A RA 7 30 EES 7 kelle KES Los a ii m 8 3 5 COOLING AND AIR FLOW DIRECTION sce acta ncaa ier EE 9 SO COMMUNICATION INTER PACE a ne ee 9 ARIA NOHID essere a 10 RS EE 10 TAO O MMS ION a Dtos 10 E A
11. mensional Drawings 483 mm 420 mm Figure 5 Module dimensions UM_PSR380_110_220V_E_R1 0 ELTEK VALERE DEUTSCHLAND 2007 Rectifier RA ELTEK VALERE PSR380 110 amp 220v SE User Manual Page 18 20 9 Notes ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 Rectifier WA ELTEK VALERE PSR380 1108 220v SE User Manual Page 19 20 Notes ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 W ELTEK VALERE always on Supplier ELTEK VALERE DEUTSCHLAND GmbH GB Industrial Schillerstra e 16 D 32052 Herford T 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Email Info industrial eltekvalere com Internet http www eltekvalere com 2009 ELTEK VALERE DEUTSCHLAND GmbH All rights reserved
12. n Is inactive for more than 5 seconds the PSR380 automatically switches back to the internally stored default values In this case it is ensured that the battery will be charged in the float charge mode 4 6 1 Adjustment procedure of the default and threshold values The user is able to adjust the default and threshold values very easy via the front keys The selection of the changeable values is to be done via the front keys A andW In the initial state the top display indicates the output voltage Vout the bottom display indicates the output current lout operation mode For any adjustment please follow these instructions e press both keys A and W together for a short time the rectifier changes to the adjustment mode e press the key UP A or DOWN V to change the adjustment parameter see the table Adjustable parameters in the adjustment mode e press both keys 4 and Y together for a short time the rectifier changes to the value change mode e press the key UP A or DOWN to change the adjustment value if you hold down the key the value changes quicker e press both keys 4 and W together for a short time the rectifier changes back to the adjustment mode due to this the changed value will be saved e press both keys A and W for approx 3 sec to change back to the operation mode You can leave the adjustment mode at any time via pressing both keys together 4 and W for approx 3 seconds Table Adjustable p
13. nic circuits Dust inside the unit can be blown out with dry compressed air The intervals between the checks depend on ambient conditions of the installed module 7 Trouble Shooting No output voltage Is the mains input voltage present Check Mains switched in ON position Check PSR380 module plugged in securely Check Incorrect polarity or short circuit at the Check output Connected in parallel incorrect polarity at Check external decoupling diodes LED Vo gt on 1 Switch the unit off and on 2 Check the settings for Vo gt see section 4 6 Deviation of the Is the unit operating in current limiting Reduce the load output voltage mode due to overload Is the output voltage setting Vout at the Adjust the output voltage to nominal DC controller incorrect values See section 4 6 If an external sensor lead for the output voltage is used Is the connection Check faultless If the unit still does not work even though all checks are done please contact your sales agent or the ELTEK VALERE DEUTSCHLAND service department ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 Rectifier PSR380 1108 220v User Manual Page 15 20 W ELTEK VALERE always on 8 Technical Specifications Type designation Article code AC input Nominal input voltage Nominal input current Input frequency range Total harmonic distortion Efficiency Internal input fusing DC output Nominal output voltage Ma
14. parameters to be set are shown at the displays For more information about the displays and operation elements see the following sections ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 f ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 8 20 3 4 Electrical Connectors The PSR380 Is designed to be mounted in an assembly kit 19 sub rack with backplane Figure 2 shows the terminal area AC input DC output and signals of the backplane DC output AC input Figure 2 Electrical connectors 110 amp 220V version pooo shown from the rear side of the backplane Vo Mo CAN Bus RJ11 6 pole 00000 FE Re not connected not connected OK COM Failure Collective alarm ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 W ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 9 20 3 5 Cooling and Air Flow Direction The unit is cooled with two internal fans The airflow is from the front to rear side The fans are monitored and speed controlled dependent on module temperature To provide sufficient air flow a minimum space See item A in figure 3 of 50 mm is required between the air outlet of the unit and the rear cabinet wall as well as an unobstructed Supply of air to the front of the module Figure 3 Module airflow 3 6 Communication Interface The PSR380 rectifier is equipped with a serial data
15. play changes 2 Key in code 005 enter with pressing both keys 3 Now the address can be changed by pressing the UP or DOWN key 4 Store the new address with pressing both keys ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 W ELTEK VALERE always on Rectifier PSR380 1108 220v User Manual Page 11 20 4 3 Charge Characteristic Curve Output Power Diagram The charge characteristic curve of the PSR380 is a power limited IV characteristic curve according to DIN 41772 DIN 41773 For devices in parallel operation mode a current balancing of approximately 10 Is attained due to a sloping output voltage line 1 at 100 Imax The device Is continuous short circuit proof due to constant current control Output power diagram example PSR380 1 10 74 Output voltage V Boost charge voltage 129 6V 130 lead acid battery Vout 1 sloping down 128 Inom 120 112 Vnom 108V 104 96 88 80 72 64 56 48 40 32 24 16 Max output power 8000W KK 40 C ambient temperature Max output power 4000W 60 C ambient temp ty III III Output current A 29 50 61 7 75 Max output current 74A Figure 4 Output power diagram PSR380 110V 4 3 1 Output current at different output voltage values Example PSR380 110V The nominal output power Ponom of the PSR380 is 8000W The maximum output current 74A
16. t battery The nominal output power per unit is 8000 W Several units can be switched in parallel to increase the system output power or to build redundant power supply systems n 1 principle 3 Type Range Equipment Type Designation Nominal Output Voltage Nominal Output Current PSR380 110 74 101 080 271 00 108Voc 74Apc PSR380 220 37 101 080 281 00 216Voc 37 Abc 3 1 Main Data Nominal Input Voltage 3 x 400Vac Nominal Input Current 13 1Aac per phase Input Frequency 47 63 12 Nominal Output Power 8000W For more specific data see section 8 3 2 Available Options and Assembly Equipment Designation Material Code Assembly kit 19 sub rack 3U incl backplane for one rectifier PSR380 102 380 101 HV01 ELTEK VALERE DEUTSCHLAND 2007 UM_PSR380_110_220V_E_R1 0 Rectifier RA ELTEK VALERE PSR380 110 amp 220v SE User Manual Page 7 20 3 3 Front View Operation Elements LED display Digital Display Vo lo Fixing screw hole pt D 1 WII E d III Il TT Ill HI wun II QU r II Wu II UP DOWN keys Handle ON OFF switch Figure 1 Front view 3 3 1 LED Display As shown above the unit is eguipped with the following five LED indications MAINS OUTPUT OK lout max Vout gt ALARM 3 3 2 Digital Displays In the initial state operating mode the upper display indicates the output voltage the lower display indicates the output current At the setting mode see section 4 6 1 the
17. x output current lomax Nominal output power Charge characteristic line Output voltage threshold Vo gt factory setting Adjustable output voltage range Default value charging voltage Voltage ripple Dynamic accuracy of the charge voltage Short circuit protection Parallel operation Internal decoupling at the output Internal output fuse ELTEK VALERE DEUTSCHLAND 2007 PSR380 110 74 101 080 271 00 3 x 400Vac 20 13 1Aac per phase 47 63Hz lt 12 288 PSR380 220 37 101 080 281 00 There is no internal input fuse an external fuse is required 16A gl 108Voc 74Aoc O 108V Setting range 37 74A 8000 216Voc 37 Avc O 216V Setting range 18 5 37A IV characteristic line according to DIN41772 DIN41773 power limited 135Voc Setting range 119 135V 91 8 135Voc 1 7 2 5V cell lead acid battery 122 6Voc 2 27V cell lead acid battery lt 100mVpp 270Voc Setting range 238 270V 184 270Voc 1 7 2 5V cell lead acid battery 245 2 Vbc 2 27V cell lead acid battery lt 200mVpp lt 3 Vnom at load changes between 10 90 10 lomax correction time lt 1 5ms sustained short circuit proof 1x Inom Yes max 48 units with DC controller unit UPC3 current balancing lt 10 lomax sloping output voltage line 1 at 100 lomax no external decoupling diode required hot plug in functionality no external fuse required UM_PSR380_110_220
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