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Hydro-Action Operation & Maintenance Manual

1. Susu sa 9 0 i TORQUE TO 9 IN LB 1 51 WRING HARNESS TB gt alg pi Di CDS PST E T 1 TORQUE 2 53 d 120 4 ut i cmJL 4 55 UE 8 5 5 56 7 os 8 i 6 57 4 uias R 3 HORN 7 58 UGHT a 8 159 OVERLOAD PROTECTION AND MAIN DISCONNECT PROVIDED BY OTHERS 9 ALARM 60 AND MUST BE SIZED ACCORDING PUMP MOTOR h MANUFACTURING SPECIFICATIONS o 20 61 17122 62 BLK gt BU Ss usa R g 63 TEMPERATURE RATING OF FIELD INSTALLED CONDUCTORS MUST AT LEAST 140 DEG 23 64 60 DEG TERMINAL STRIPS GROUND LUG USE COPPER CONDUCTORS ONLY 124 65 CONNECT GROUND LUG IN PANEL TO A SECURE EARTH GROUND TB 122222 ESE 25 3 Te L rp 6 i 166 LINES REPRESENTS FIELD WIRING i de T RN B UNES REPRESENTS WIRING HARNESS 27 __ 68 LINES REPRESENTS JUMPER WIRE FIELD WIRING SECTION 28 D 169 a J TGS126 29 sr g 70 30 AH131 71 9 ed cM 72 32 d 73 33 74 34 79 35 176 36 77 37 78 38 179 NOTICE THIS DRAWING CONTAINS PROPIETARY INFORMATION AND 39 BL
2. Fig 2A a Fig 2B Za P ro 1 Exhaust xhaust i t ROU La T asd 11 22 Sa mw je 94 9 ai m S Intake N WARNING Always disconnect power before installing or servicing Failure to do so could result in electrical shock personal injury or death The motor may be thermally protected and will automatically restart when it cools if the thermal protection switch is tripped N CAUTION The filters must be periodically cleaned or replaced A clogged filter can cause overheating or pump failure Any servicing of the unit other than that recommended in the instruction manual must be performed by an Authorized Service Facility Inspection of filters is suggested every three months When inspecting filter also clean inlet port area of filter and housing Filters can be cleaned with soap and water Be sure to dry all parts and filter well before reinstalling If the pump makes an abnormal noise or the amount of discharged air is greatly decreased turn off the power immediately For repairs or replacement parts please contact the factory or send unit to an Authorized Service Facility eo 4 Cleaning the filter Refer to Fig 3 REPLACEMENT FILTERPAD PART 40 40 000010 HP 60 HP 80 80PA000040 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200
3. YJ 92977 931715 1134 22777 6LSNV 6LSNV xoa Y 37144NW 10977 31V ld 5 V0S8HV V0S8HV 3NVA 0099 101 40 LOL E0AH NOILVINHO3NI 9NIH3QHO 8 S1HVd MIIA LONGOYd WARRANTY Gast finished products when properly installed and operated under normal conditions of use are warranted by Gast to be free from defects in material and workmanship for a period of twenty four 24 months from the date of purchase from Gast or an authorized Gast Representative or Distributor In order to obtain performance under this warranty the buyer must promptly in no event later than thirty 30 days after discovery of the defect give written notice of the defect to Gast Manufacturing Incorporated PO Box 97 Benton Harbor Michigan USA 49023 0097 or an authorized Service Center unless specifically agreed upon in writing signed by both parties or specified in writing as part of a Gast OEM Quotation Buyer is responsible for freight charges both to and from Gast in all cases This warranty does not apply to electric motors electrical controls and gasoline engines not supplied by Gast Gast s warranties also do not extend to any goods or parts which have been subjec
4. TROUBLE SHOOTING Point to check up Electrical connection Plug and outlet m Plug securely into outlet Change power Wire cut inside the cord Check with tester cord electromagnet or lead wire SP switch Check activated dad ey Exchange diaphragm Chamber Block or safety screw switch Diaphragm damaged Faulty valve Remove upper lower housing _ Exchange casing or and trace the source of cause diaphragm mounting block Pump works Fault but makes loud block irregular noise SIUS i Faulty filter Filter clogged m Clean up filter Valve chamber Repair or replace Faulty tube ET cover out of place with new one Faulty piping Rubber hose out of Connect properly connection place broken replace with new one Pump works but no air comes from reservoir m Pump runs Air piping clogged Clean properly YOUR WARRANTY Hiblow products when properly installed and operated under normal conditions of use are warranted by Hiblow to be free from defects in material and workmanship for a period of twelve 12 months from the date of purchase from Hiblow In order to obtain performance under this warranty the buyer must give written notice within thirty 30 days after discovery of t
5. BRN wer 4 TBI Pe AIR SWITCH wk __65136 E 1 2 PRED A 65135 lest ot e 140 ORG A WHT 2 H 41 42 43 44 45 46 47 48 49 50 31 52 53 54 33 96 97 58 159 60 61 63 64 65 166 67 68 169 70 7 72 73 74 75 176 77 78 179 80 81 ccc MM M MM MI E C M ME J i TORQUE TD 9 1843 WIRING HARNESS 1 n Moo M POWER 1 8 5 ph im HORN RY 1 ON i OVERLOAD PROTECTION 1 2 MAIN DISCONNECT PROVIDED BY OTHERS 6 o 4 AND MUST SIZED ACCORDING PUMP MOTOR MANUFACTURING SPECIFICATIONS TEMPERATURE RATING OF FIELD INSTALLED CONDUCTORS MUST BE AT LEAST 140 DEG F 60 DEG TERMINAL STRIPS AND GROUND LUG USE COPPER CONDUCTORS ONLY CONNECT GROUND LUG IN PANEL TO A SECURE EARTH GROUND LINES REPRESENTS FIELD WIRING LINES REPRESENTS WIRING HARNESS LINES REPRESENTS JUMPER WIRE FIELD WIRING SECTION 222 EE ENE es 4 2 NOTICE THIS DRAWING CONTAINS PROPIETARY INFORMATION AN
6. 120PA20010 Undo the truss screw securing the cover to the pump housing and remove the Filter pad Gently dust the Filter pad then hand wash in mild soapy water be sure to dry well before reinstalling Replace the Filter pad and cover Secure with the truss screw i 80 Fig Filt Mer Upper housing Changing the Pump Chamber Assembly HP Series REPLACEMENT PUMP ASSEMBLY PART CONTENTS HP 40 E TE EPE E E 40PC000030 Head Casing block HP 60 HP 80 oeiee 80PC000041 Diaphragm mounting block HP 100 HP 120 9 120PC20011 Hex nut U lock nut washer HP 100LL HP 120LL 120 20021 Safety screw plastic nut HP 60 and over 150 200 200PC20011 1 Remove the Head Casing block Refer to Fig 4 Remove the four corner screws Refer to 4 1 and the Upper housing Refer to Fig 4 If stuck insert screwdriver between exhaust outlet and Upper housing and gently pry apart Remove the Sound absorber Refer to Fig 4 except for HP 40 HP 100LL HP 120LL Remove the screws from all the corners of Frame cover for subsequent removal of the Frame cover For HP 100 120 Refer to Fig 4 Undo the hose band and remove the L tube from the Head Casing block Remove screws attaching the Head Casing to the pump mechanism and remove Head Casing block Refer to Fig 4 3 For HP 100 120 Refe
7. NOTES 40 81 5 DRW BY DATE CHKD BY DATE BY DATE PROJECT NO QUOTE NO REV cov 05 20 08 GOV 05 20 08 DPM 05 23 08 P9552 N A 5 NAME OEM P N SCALE DWG SIZE E ECO NO DATE DRIN APPD SPI BIO N A tof 1 EC 11 CP 11 100 141 1 101 148 102 143 1 d 103 144 104 145 4 POWER WATER 105 M6 OSCONECT CIRCUIT BREAKER PUMP 6 HIZLSS 1 155 pd peal 147 TT aH ARR MOTOR w t 209 148 i n 1 E DU M A 150 l me 1 PUMP i 1 151 CIRCUIT BREAKER 134 JBe Jaa 284 rhe MTRIS2 2 NEUTRAL I 152 MOTOR 3 153 1 a 113 204 1 q 154 14 1 i 155 106 N171 06 15 156 116 157 meee ee ee rtt ee 7 17 Oas j 158 159 NO FIELD WIRING ON 48 il nex i T81 1 181 2 AND 181 5 eo Se ee
8. 4 TORQUE NE ggg s e NORMAL 3 17 N 162 I rox 122 L Zr T AUX CO la 123 aeo mm _ 1 164 i at 111 HIGH WATER 31425548 x PUMP 165 ALARM ON OFF 125 ALARN ACTIVATION uz 166 4 bat 8 4 K HORN ALARN ACTIVATION INCOMING i 127 i 168 OVERLOAD PROTECTION AND NAN BOWER midi 1 TT 8 DISCONNECT PROVIDED BY OTHERS 69 AND NUST BE SIZED ACCORDING TO PN PUMP MOTOR MANUFACTURING SPECIFICATIONS 130 ALARM HORN i 441 171 i 131 AX CONTACTS 40 172 tte TEL TBI4 7815 7 b 132 173 TEMPERATURE RATING OF FIELD INSTALLED CONDUCTORS MUST BE AT LEAST 140 DEG F LI 133 xo aie 174 60 DEG C TERMINAL STRIPS AND GROUND LUG USE COPPER CONDUCTORS ONLY 134 L adi 175 CONNECT GROUND LUG IN PANEL SECURE EARTH GROUND i AUX ALARM DASHED LINES REPRESENT FIELD WRING FIELD WIRING SECTION 135 wt Qo en ach te a an E m ee 136 177 137 178 138 179 139 180 DRAWING CONTAINS PROPIETARY INF
9. 4HP 115V waa 1 s AUDIBLE ALARM NOTES MAIN PANEL DISCONNECT MUST BE PROVIDED BY INSTALLER DASHED LINES INDICATE ITEMS NOT CONTAINED IN THE PANEL FIELD WIRING MUST BE A MINIMUM OF 60 C COPPER WIRE REQUIRED TORQUE FOR TERMINAL BLOCK SCREWS IS 9 in lIbs ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies E TOLERANCES DRAWN BY DATE DECIMALS D MIDDLETON 010 MATERIAL SPECIFICATION 22 SCALE PART NO X X 1 64 ANGLES NOTED FULL TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 in lIbs EL HYDRO ACTION CONNECTION DIAGRAM FOR HYDRO ACTION CP 30A amp CONTROL PANEL 79 O P P 0 LJ 12 2 5 4 C INCOMING 120V INCOMING N FLOAT BLACK PUMP WHITE COMPRESSER WHITE Z 5 lt BLACK TIMER OVERRIDE TIMER OVERRIDE ALARM FLOAT ALARM FLOAT 7 TI A V 7 go Sosa ha I 1 gt 4 NI 7 PUMP MOTOR ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies 010 MATERIAL SPECIFICATION 2 2 SCALE PART NO X X 1 64 ANGLES AS NOTED FULL TIGHTENING TORQUE FOR TERMINAL BLOCK IS
10. 6 57 HORN ALARM 7 58 8 159 pese 9 60 OVERLOAD PROTECTION AND TB 181 TRI20 MAN DISCONNECT PROVIDED BY OTHERS l i 20 ad 1 Payee SOs t AND MUST BE SIZED ACCORDING TO PUMP MOTOR 21 CIRCUIT BREAKER TIMER ve 62 MANUFACTURING SPECIFICATIONS ON OFF M122 Xx T 20 Ox 63 TEMPERATURE RATING OF FIELD INSTALLED CONDUCTORS MUST BE AT LEAST 140 DEG F 5 23 16 64 60 DEG gt TERMINAL STRIPS AND GROUND LUG USE COPPER CONDUCTORS ONLY 124 iL 65 CONNECT GROUND LUG IN PANEL TD A SECURE EARTH GROUND 5 AHP 250V i 05 GP AGC FUSE Dese 166 DIES LINES REPRESENTS FIELD WIRING 26 d 67 i LINES REPRESENTS WIRING HARNESS 27 LINES REPRESENTS JUMPER WIRE ee FIELD WIRING SECTION BLK 28 oM 169 D P Ao 4 29 70 30 1 7 131 esum 1 18 m6 122 T 32 AIR 73 3 L _fS133_ 34 AANO RED 75 TGS132 35 i 176 36 at 137 77 37 22 ORG Jr Us 18 38 7 179 2 NOTICE THIS DRAWING CONTAINS PROPIETARY INFORMATION AND IT 8 rules DUS 8 DRWN BY DATE CHKD BY DATE APPD BY DATE PROJECT QUOTE ND REV cd ons GDV 05 20 08 05 20 08 DPM 09 09 08 9551 000874 5 DEM
11. 7 8 3 9 Amps Power 186 252 252 120 120 560 Watts Frequency 60 60 60 60 50 Hertz Flow 52 61 86 43 82 Cfm Max Pressure 4 5 4 5 4 5 5 0 7 0 Psi Design Flow by Model Gallons Per Day AP S00 namie gt 500 Gal Day AP 2600 Gal Day AP 7502 222 gt 750 Gal Day AP 2 1000 Gal Day AP 45002 1500 Gal Day AP 50032 gt 1 25 Lbs Day AP ODUs eene 1 5 Lbs Day AP 2522224 1 88 Lbs Day AP 10005 gt 2 50 Lbs Day AP 1500 3 75 Lbs Day Aeration Pump Choices by Model AP 500 1 74 HP Rotary 1 100 Linear 600 1 HP Rotary 1 120 Linear 750 1 74 HP Rotary 1 150 Linear AP 10005 1 3 4 HP Rotary 2 100 Linear AP 15005 1 3 4 HP Rotary or 2 120 Linear SECTION 6 0 Process Description 6 1 The Hydro Action AP Series individual wastewater treatment plant is a self contained extended aeration aerobic treatment facility utilizing the activated sludge process The plant consists of a cylindrically shaped aeration tank with an Offset service access a unique cone shaped clarification compartment and an outlet tee assembly Two fine bubble air diffuser assemblies with ceramic stone diffusers and Hydro Actior efficient rotary air pump are combined to provide effective efficient and economical
12. minute hand clockwise until Monday 10 30 AM is aligned with the triangle on the inner dial The hour and minute hand will show exactly 10 30 Example for 24 hour program dial 10 30 AM Turn the minute OFF 2 1 hand clockwise until 10 30 is aligned with the triangle on the inner dial The hour and the minute dial will show exact ly 10 30 PROGRAMMING 7 Day SW QRW Models The weekly program dial reflects the seven days of the week and AM PM imprints for each day The time switch is programmed by pushing the captive trip pers to the outer ring position for the entire period that the load is to be turned ON i e two hours for each tripper on the 7 Day dial When the tripper is pushed to the inside the switch is in the OFF position 24 Hour ST QRT Models The 24 Hour dial has quarter hour divisions and AM PM indi cations The time switch is programmed by pushing the captive trip pers to the outer ring position for the entire period that the load is to be turned i e fifteen minutes for each trip per on the 24 Hour dial When the tripper is pushed to the inside the switch is in the OFF position Intermatic Incorporated Spring Grove IL 60081 www intermatic com 300GR10020 Series 24 Hour 7 Day APPLICATION The series electromechanical timer modules are designed to be placed inside machine control panel circuit board or other equipment It offers up to 21A sw
13. notes hydro action green from the ground up AK HA Manufacturing LLC Regulator Installation Checklist Hydro Action Industries aerobic treatment systems should be serviced at least every six months per NSF requirements Please consult the Installation Manual while performing this checklist Insure that installer has chosen site with proper soil conditions and proper excavation technique notes Insure that installer has used gradeable material compacted and leveled system properly notes Insure that installer has filled tanks with water and performed a leak check notes Insure that the inlet and discharge piping is properly connected and secured notes Insure that OPS was properly installed and power ran to house within regulation notes Insure that diffuser assemblies are installed per instructions notes Insure that the OPS and Tank Covers are installed with atleast two security screws per cover notes Insure proper start up procedure and homeowner has been educated on their system notes Have installer perform system check to insure proper operation notes Insure that the installer has filled out installation warranty sheet notes Insure that installer has given copy of homeowners manual to homeowner notes Insure installer has given homeowner copy of service contract and warranty sheet notes hydro action green from the grou
14. use 2 Find out if owner is using large amounts of chemicals such as unusual amounts of bleach disinfectants photographic wastes etc Also check to see that water softener backwash is not allowed in plant This can cause a chemical imbalance and destroy needed bacteria Backwash should be routed to a separate disposal area Any unusual types of waste not normally associated with a household should be kept out 3 When Hydro Action plant and pretreatment tank are being pumped a qualified service technician should oversee the job Care should be taken not to damage internal components Plant and pretreatment tank should be washed and cleaned as they are being pumped The waste from the tanks should be disposed of in compliance with state and federal law Hydro Action recommends pumping the plant every 2 to 6 years however there is not a set time because loading varies from household to household Care should be taken when pumping plant and pretreatment tank Empty tanks can be hydraulically displaced float tank by ground water If soil is water saturated tanks should not be completely emptied Wasting sludge solids can be accomplished without completely empty tanks SECTION 5 0 Hydro Action AP Series Plant Specifications Power Specifications by Pump Model Blow Blow Blow Gast Gast 100 120 150 1 4 HP 3 4 HP Voltage 120 120 120 115 115 220 Current 1 55 2 1 2 1 39
15. w w hydro action green from the ground up AK HA Manufacturing LLC Glass 5 Standard Series Wastewater Yreatment Plant 2055 Pidco Dr P O 640 Plymouth IN 46563 Ph 1 800 370 3749 Fax 574 936 2298 www hydro action com Table of Contents Introduction Section 1 0 Plant Routine Inspection and Service Instructions Section 2 0 Operating Instructions Section 3 0 Diffuser Stone Replacement Section 4 0 Plant Troubleshooting Guide Section 5 0 Hydro Action Industries AP Series Plant Specifications Section 6 0 Process Description Section 7 0 Safety Appendix 1 OPS Explanation Guide Appendix 2 Technical Manual for Air Pumps Appendix 3 Technical Manual for Timers Appendix 4 Electrical Controls Schematics Appendix 5 Drawings Appendix 6 Misc Forms amp Documents Appendix 7 NSF Certification amp Responsibilities Introduction The AP Series Aerobic Treatment Units ATUs are now available through Hydro Action Please read this introduction before reviewing this manual Earth s environment has purified water through natural processes since the beginning of time Only recently beginning in the Twentieth Century has man developed a system to accelerate the processes that Mother Nature uses Hydro Action AP Series ATUs are just such systems In 1916 the City of Houston Texas was the first to use the activated sludge wastewater trea
16. 2 Diffuser stones are to be replaced whenever the pressure reading at the schrader valve on the discharge side of the air pump equals or exceeds a reading of 3 5 psig on AP Series SECTION 4 0 Plant Troubleshooting Guide 4 1 The Hydro Action AP Series plant has proven to be very effective and reliable in the treatment of domestic wastewater The problems outlined here occur only a very small percent of total installations They can all be corrected and most can be prevented 4 2 When the owner user calls ask him or her to describe the problem in detail and determine the plant age and service history from your records This information is then used in preparation for the service call 4 3 First perform a routine service call as described in section 1 0 Plant Routine Inspection and Service Instructions 4 4 routine servicing does not solve the problem go through the steps listed below 4 5 Verify model number of plant and OPS with those in records If this is a new installation you should verify that the plant and all its components were installed correctly and in accordance with manufacturers and regulatory agency requirements See Hydro Action AP Series Installation Manual available from Hydro Action 4 5 1 Inspect plant to verify that the Hydro Action plant is installed properly and is not damaged Plant should be level and internal components should be in proper place and correct working ord
17. 2 5 to 300 h models 11 pin models H3CR F 100 240AC 8 pin models 8 100 240 11 pin models H3CR F 300 100 240AC 8 pin models H3CR F8 300 100 240AC start 24 VAC DC H3CR F 24AC DC H3CR F8 24AC DC H3CR F 300 24AC DC H3CR F8 300 24AC DC 12 VDC H3CR F 12DC H3CR F8 12DC H3CR F 300 12DC H3CR F8 300 12DC 48 to 125 VDC H3CR F 48 125DC H3CR F8 48 125DC H3CR F 300 48 125DC H3CR F8 300 48 125DC Flicker ON start 100 to 240 VAC H3CR FN 100 240AC H3CR F8N 100 240AC H3CR FN 300 100 240AC H3CR F8N 300 100 240AC 24 H3CR FN 24AC DC H3CR F8N 24AC DC H3CR FN 300 24AC DC H3CR F8N 300 24AC DC 12 VDC 12DC H3CR F8N 12DC H3CR FN 300 12DC H3CR F8N 300 12DC 48 to 125 VDC H3CR FN 48 125DC H3CR F8N 48 125DC Note Specify both the model number and supply voltage when ordering Example 100 240AC omnon http www ia omron com Supply voltage c Copyright OMRON Corporation 2007 All Rights Reserved H3CR FN 300 48 125DC H3CR F8N 300 48 125DC H3CR F Accessories Order Separately ella Name speifiatons Models Flush Mounting Adapter Y92F 30 Y92F 73 Y92F 74 Mounting Track 50 cm x 7 3 mm t PFP 50N 1 m x 7 3 mm t PFP 100N 1 m x 16 mm t PFP 100N2 End Plate Spacer Protective Cover Track Mounting 8 pin Front
18. Connecting Socket 8 pin finger safe type 11 pin 11 pin finger safe type Back Connecting Socket 8 pin 8 pin finger safe type P3G 08 with Y92A 48G See note 1 11 pin P3GA 11 11 pin finger safe type P3GA 11 with Y92A 48G See note 1 Hold down Clip See note 2 For PL08 and PL11 Sockets Y92H 7 For PF085A Socket Y92H 8 Note 1 Y92A 48G is a finger safe terminal cover which is attached to the P3G 08 or P3GA 11 Socket 2 Hold down Clips are sold in sets of two Specifications General ____ H3CR F H3CR F8N Operating mode Flicker OFF start Flicker ON start Pin type 11 pin 8 pin 11 pin Operating Reset method Time limit operation Time limit reset or self reset Output type Relay output DPDT Mounting method DIN track mounting surface mounting and flush mounting Approved standards UL508 CSA C22 2 No 14 NK Lloyds Conforms to EN61812 1 and IEC60664 1 VDE0110 4kV 2 Output category according to EN60947 5 1 Time Ranges 0 05 s to 30 h Models x10 10 sec min min 1 2 to 12 0 12 to 1 2 3 to 30 0 3 to 3 12 to 120 1 2 to 12 30 to 300 3 to 30 Note Instantaneous output is available at any time range To obtain instantaneous output set to below O 1 2 s to 300 h Models x10 s 10 sec x10 min 10 min x10 h 10 hrs 1 2 to 12 0 12 to 1 2 1 2 to 12 3 to 30 0 3103 3 to 30 12 to 120 1 2 to 12 12 to 120 30 to 30
19. F8 H3CR F8N 0 9 92 90 0 H3CR FN H3CR F8 H3CR F8N H3CR FN P3GA 11 7 Y92F 30 Y92F 30 73008 L When When 23 08 237 Y92A 48G Y92A 48G P2CF 11 E P2CF 08 E mounted mounted These dimensions vary with the kind of DIN track reference value ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 In the interest of product improvement specifications are subject to change without notice omnon http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved Safety Precautions for Timers Refer to the Safety Precautions for individual Timers for precautions specific to each Timer The following Timers contain lithium batteries that are not explosion proof 1 Timers with Built in Batteries H5L The Timer contains a lithium battery which may occasionally ignite or rupture Do not disassemble deform under pressure heat to 100 C or higher or incinerate the Timer 2 Timers with Replaceable Batteries Y92S 20 for The battery may occasionally rupture ignite or leak fluid Do not short the positive and negative terminals Do not charge disassemble deform under pressure or throw the battery into a fire If a non specified battery is used the battery may leak fluid or rupture occasionally resulting in equipment failure
20. G378PL REV C RV03 RV05 SERIES OILLESS COMPRESSORS OPERATION amp MAINTENANCE MANUAL Model RV03 Model Shown with Rear Motor Fan Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operational and safety instructions and you will receive years of trouble free service IMPORTANT PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE General information Standard Rebuild Clearances 002 Ends 0015 005 Product Use Criteria Pump only clean dry air Operate at 32 F 104 F 0 C 40 C Protect unit from dirt amp moisture Do not pump flammable or explosive gases or use in an atmosphere that contains such gases Protect all surrounding items from exhaust air This exhaust air can become very hot Corrosive gases and particulate material will damage unit Water vapor oil based contaminants or other liquids must be filtered out Consult your Gast Distributor before using at high altitudes Model numbers ending in X have automatic thermal protectors which protect the motor by shutting the motor off if it overheats The motor will automatically restart once the motor has cooled Oil Less rotary vanes require NO lubrication Sealed bearings are grease packed Use of petroleum or hydrocarbon products will reduce carbon vane service lif
21. HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe
22. NCOMIN 0 COMPRESSOR WHITE amp INC COMPRESSOR BLACK PUMP BLACK PUMP WHITE PUMP ON OFF FLOAT PUMP ON OFF FLOAT OVERRIDE HIGH WATER OVERRIDE HIGH WATER ALARM FLOAT ALARM FLOAT ENCLOSURE TYPE 4X PAGES SHEET SHORT CIRCUIT CURRENT SKA DATE REV DATE DWG NO RMS SYMMETRICAL 240V MAXIMUM 10 08 0810090847 Appendix 5 Drawings AP Series PVC Air Header Tee Assembly units prior to 2009 AP Series Hydro Action Industries Rotary Air AP Series Hydro Action Industries Linear Air AP Series Schrader Air Pressure Valve amp Quick Chuck Pressure Gauge Rotary AP Series Schrader Air Pressure Valve amp Quick Chuck Pressure Gauge Linear AP Series WWTP Installation Details 2 21 44 00 AP Seres Data Plate AP Series Plate AP Series Anchored Diffuser Assembly Used prior to 2010 AP Series Anchored Diffuser Assembly New Model 07 09 to present AP Seres o Poly Loc RISEM AP Series 6 Riser A
23. Plymouth IN 46563 The end user must at the time also specify the nature of the defect in writing to Hydro Action Industries at the same address No claim may be made unless the end user specifies the nature of the defect This LIMITED WARRANTY applies to parts only Any and all labor charges shall be the responsibility of the user The LIMITED WARRANTY does not apply to consumables such as but not limited to stones filters etc The LIMITED WARRANTY does not cover Hydro Action Industries aerobic wastewater treatment plants and related components that have been flooded by external means or that have been disassembled by unauthorized persons improperly installed subject to external damage or damage due to altered of improper wiring or overload protection No warranty is made as to the field performance of any systems The LIMITED WARRANTY applies only to the parts manufactured by Hydro Action Industries and does not include any portion of the plumbing drainage house wiring or installation of the plants In no event shall Hydro Action Industries be responsible for delays or damages of any kind or character resulting from or caused directly or indirectly by defective components or materials manufactured by others The LIMITED WARRANTY extends solely to the end user of this product The end user is defined as the purchaser who first has the plant installed or in the case of a plant designed for non permanent installation the purchaser who f
24. QTY 4 200018 REDUCER TXS SCH40 PVC 1 1 2 QTY 4 180122 1 SCH40 SLIP QTY 42 PN 180123 gt WASHER NEOPRENE 1 3 4 X 13 716 X 1 16 FLAT QTY 4 200020 ADAPTER MALE 1 2 SCH40 PVC QTY 12 18010 WEIGHT ANCHOR BLACK 5 19 QTY 1 PN 240072 ction green from the ground up ANCHORED DIFFUSER ASSEMBLY oe ADAPTER MALE INSERT 1 0 X 172 MPT QTY 1 PN 180114 COUPLING 1 2 E SCH40 PVC QTY 1 180099 LA PIPE 1 2 5 40 QTY 4 180114 CROSS 1 2 PVC SCH40 QTY 02 PN 180118 X p lt g PIPE 1 2 PVC SCH40 QTY 1 PN 180114 NOTE USED 7 09 TO PRESENT AP SERIES PULY LOC 6 RISER 500 AP 600 AP 750 HAVE 24 RISER AP 100G amp AP 1500 HAVE TWO 20 RISERS 300 GALLON PRE PUMP TANKS HAVE 20 500 750 GALLON PRE PUMP TANKS HAVE 24 ACCESS COVER VN N NV V WV BOTTOM 211 ONIANLIVANNVYW ALasdOdd 3105 3Hl SI ONIMVAT 51 1 BOTTOM NOTES 1 COVER HAS MOLDED IN GASKET 2 INTERLOCKING DESIGN FOR STACKING RISERS h tion 5 6 RISER green from the ground up AP SERIES TUFF TITE 6 RISER 500 600 750 HAVE ON 24 RISER 1000 amp 1500 HAV
25. TO SEPTIC PRODUCTS INC Wastewater Technologies 23 010 MATERIAL SPECIFICATION SCALE PART NO X X 1 64 ANGLES AS NOTED 32 2 X 1 2 PME POWER CIRCUIT 115 19 1 4HP 115V NOTE MOTORS MUST HAVE INTERNAL DVLD PROTECTION FUSECSAMP SONALERT NOTE THE EC 11 CONTROL HAS SW EXTERNAL CORD FOR ALARM LIGHT AUDIBLE ALARM amp TOGGLE SWITCH N REMOTE ALARM E INCOMING 115V 1PH REMOTE ALARM 115V GROUND WIRES COMPRESSOR NEUTRAL zo 115V 0 25 6 TITLE 11 11 ENCLOSURE TYPE 4X PAGES SHEET __ SHORT CIRCUIT CURRENT SKA DATE REV DATE DWG N NO RMS SYMMETRICAL 120V MAXIMUM 10 08 081009DB40 LINDYID 33MOd 3MOSS33dWOO dNnd 5 Ladd 4 dw E NOILOSL08d 9 54040 ALON e gt ko 3 ASTI dHT 4 3 GROUND WIRES INCOMING 115V 1PH ENCLOSURE TYPE 4X PAGES SHEET SHORT CIRCUIT CURRENT SKA DATE REV DATE DWG NO RMS SYMMETRICAL 120V MAXIMUM 10 08 081009DB42 1 0 2 S11 LINDYID 33MOd dWnd 330 dWnd S 1949 011931049 T3A31 3AVH 15 SOLOW EORR ree Ne lt 1331VNOS GROUND WIRES INCOMING 230V
26. X X 1 64 ANGLES 5 NOTED FULL 20 20 X 1 2 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 10 45 HYDRO ACTION CONNECTION DIAGRAM FOR HYDRO ACTION 20 amp EC 20 CONTROL PANEL 2 x 2 5 12 INCOMING 120V PUMP WHITE NO FIELD WIRING ALARM FLOAT C PUMP FLOAT BLACK COMPRESSER WHITE COMPRESSER BLACK X 1 I 7 COMP MOTOR N 75 PNE 2 4 ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies pu 010 MATERIAL SPECIFICATION SCALE NO 1 64 ANGLES NOTED CP 207EC 20 X 1 2 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 1 HYDRO ACTION CONNECTION DIAGRAM 20 EXTERNAL COMPONENTS ALARM LIGHT WHITE TOGGLE SWITCH NOTE ALL WIRES HAVE QUICK DISCONNECT BLUE TABS ON THEM ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies 010 MATERIAL SPECIFICATION SCALE PART NO X X 1 64 ANGLES NOTED FULL 20 20 X 1 2 PUMP COMPRESSER POWER CIRCUIT 115V 1PH N PUMP RATINGS 1HP 115V 15 0 F LA NOTE BOTH MOTORS MUST HAVE INTERNAL OVERLOAD PROTECTION N COMP RATINGS COMP
27. and bio degradable Recommended household cleaning products are Non chlorine non ammonia non antibacterial non toxic and bio degradable Copyright 2003 Hydro Action Industries Compressor Serial Number Locations Barcode 100884883 Serial Number The first 4 numbers indicate year and month for date coding Data Plate Serial Number Locations Data Plate for AP Unit E v MODEL AP 500 T e CAPACITY 500GPD CLASS 1 WWTP hydro ction from the ground PLYMOUTH INDIANA U S PATENT PENDING SERIAL Data Plate for OPS NORMAL SILENCE AP Classi wwtp CAP GPD MODEL OPS FOR SERVICE CALL c DER PLACE SERVICE PROVIDER LABEL I HERE E zl Appendix 7 NSF Certification 4 Responsibilities Hydro Action Industries on site wastewater treatment plants have been tested and certified to ANSI NSF Standard 40 requirements This means that when properly installed used and maintained the plants produce effluent that meets the criteria for EPA secondary treatment clear odorless water Dealers and Distributors benefit from selling an NSF certified product since homeowners and regulators are assured that the product meets the highest standards available Maintaining our certification however is a responsibility that all involved must take seriously As per the condition of certification NSF mandates audi
28. and rotor slots with AH255B equivalent flushing solvent Hand turn the rotor to make sure it rotates freely Any unusual grinding or scraping sound could indicate worn bearings or scored parts 7 Check end plate rotor and body for scoring Severe scoring or worn bearings will require Service at a Gast authorized facility DO NOT remove rotor or motor bolts 8 Insert vanes checking that the bevel edges are the correct direction See diagram below 9 Replace end plate Torque bolts to 90 120 in Ib 10 Check gasket for damage 11 Reinstall muffler box Torque bolts to 90 120 in Ib Check that all external accessories such as relief valves and gauges are attached and are not damaged before re operating product The vanes need to be flush with the curvature of the rotor when installing Siequinu jenas pue eseejd syed Buipuodseuoo ueuM 30 96 y jjnsuoo sjapow WO 2 104 Ajejejedes sped 1epJo eorueg ON zx x901S 10 Sed eu ui sued sejoueg K quiessy exeiul 2887 2887 39IA83S 90137 90137 921 8822 HOLOH 12977 5 11245 vireg 1134 LYOddNs 1134 9ELOV 9ELOV LHOddNS 1004 gereg gered
29. been installed replace with the new Head Casing block reattaching the L tube and reinstall the 4 screws holding the Head Casing on Refer to Fig 4 orG 3 Replacement of Safety Screw Refer to Fig 6 SP Switch For HP 60 HP 80 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 Series The body of the switch is set on the upper part of the Rod If the Diaphragm is damaged or unit is dropped the unusual movement of the Rod will cause the upper part of the Rod to touch the L shaped lever contacting the spring terminal breaking the safety screw This turns the power off stopping the pump automatically This is a built in safety device to prevent any further damage to the pump To replace SP Screw REPLACEMENT SAFETY SCREW PART HP 60 HP 80 HP 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 PASPSW0200 Fig 6 Beam Safety screw L shaped lever First remove the pump plug from the electrical outlet N WARNING All power must be disconnected or deenergized before servicing unit If hazard is ignored personal injury or property damage is possible Dispose of broken screw Be sure all debris is removed may be necessary to turn pump upside down from unit Fasten screw with plastic nut The screw is designed so that the nut will turn freely when it is properly fastened stop tightening when this happens 4 Reinstall the Upper housing Refer to Fig 4 Reinstall the 4 screws holding
30. just like large municipal water treatment plants Our factory trained Hydro Action Industries installers or service technicians regularly service our installations checking to be sure that these systems are in proper working order Aerobic systems are not designed for disposal of solid waste or chemicals If homeowners stay within the guidlines listed below their systems should function properly as sewage treatment systems and should not require unscheduled maintenance or frequent expensive pump outs Volumetric Overload of an Aerobic System Our system is rated for a maximum volume throughput day ie 500 gallons per day GPD for an AP 500 600 GPD for an AP 600 etc and only household wastewater sinks tubs washing machines toilets etc should be allowed into the unit Volumetric overloading is simply term used to describe putting more than the rated amount of wastewater through the system during a 24 hour period To avoid volumetric overloading of our system which can result in incomplete treatment conditions observe the following Avoid multiple wash loads in one day spread out your laundry during the week Watch for leaking flowing faucets or toilets and repair immediately Use water flow reducing devices whenever possible Be aware of any excessive water use of any kind Home Cleaning Products Guidelines Recommended laundry detergents are Powdered low sudsing low phosphate non antibacterial
31. or minor injury Use only the specified battery The following Timers contain lithium batteries that are explosion proof Timers with Built in Batteries HSBR HSAN 4DM H5S H5F and 4 The Timer contains a lithium battery which may occasionally ignite or rupture Do not disassemble deform under pressure heat to 100 C or higher or incinerate the Timer Precautions for Safe Use Operating Environment Use the Timer within the ratings specified for ambient operating temperature and ambient operating humidity for each model Store the Timer with the specified temperature range for each model If the Timer has been stored at a temperature of less than 10 C allow the Timer to stand at room temperature for at least hours before using it Use the Timer within the performance specified for water and oil exposure for each model Do not use the Timer in locations subject to shock and vibration Long term usage in such locations may damage the Timer due to stress Magnetic contactors generate a shock of 1 000 to 2 000 m s when switching a load When mounting to DIN Track separate magnetic contactors from the Timer so that the Timer is not subjected to vibration and shock Use anti vibration rubber Do not use the Timer in locations subject to excessive dust corrosive gases or direct sunlight Do not use organic solvents such as paint thinner or benzine strong alkalis or strong acids because t
32. policy which will provide for inspection and service of your Hydro Action treatment plant The policy will include the following Four inspection service calls at least one every six 6 months or inspection service calls every months as per local regulation over the two 2 year period including inspection adjustment and servicing of the mechanical electrical and other applicable component parts to ensure proper function This includes inspecting OPS air pump air filter diffuser operation and cleaning and replacing or repairing any component not found to be functioning correctly In the state of Texas this service must be performed three times per year timed to every four months An effluent quality inspection consisting of a visual check for color turbidity scum overflow and examination for odors Maintenance company will visit the property in response to a complaint by the property owner regarding the operation of the system within hours Disinfection unit if applicable will be maintained by Property Owner Maintenance Company The following person is certified by Hydro Action to perform service on Hydro Action systems Certified Hydro Action Industries Service Technician Please Print Name HAI Cert If any improper operation is observed that cannot be corrected at the time of the inspection service call you shall be notified immediately in writing of the conditions and the estim
33. representative for details Power Supply Be sure that the voltage applied is within the specified range otherwise the internal elements of the Timer may be damaged Install a switch or circuit breaker that allows the operator to immediately turn OFF the power and label it to clearly indicate its function Maintain voltage fluctuations in the power supply within UD AC Alowable the specified range Range 0 Use a commercial power supply for the power supply voltage input to models with AC inputs Inverters with an output frequency of 50 60 Hz are available but the rise in the internal temperature of the Timer may result in ignition or burning Do not use an inverter output for the power supply of the Timer The Timers listed below cannot be directly turned ON and OFF by using an AC 2 wire proximity sensor to turn the Timer s power supply ON and OFF Use the following countermeasure when using an AC 2 wire proximity sensor with the Timer The power supply circuit in the Timer uses half wave rectification Only a half AC wave is supplied to the proximity sensor which may cause operation to be unstable Applicable Models H3RN 8 RD2P and H3CR A 8 F and G Countermeasure Wire through a relay and use the relay contacts to turn the power supply ON and OFF Confirm the stability of operation after making the connections Install protective measures such as ear
34. run effluent pump over 5 seconds by this method or effluent pump damage may occur 10 Remove and clean effluent pump screens If a Chlorine Residual Test is to be performed take your sample at this time If the system is chlorinated check chlorine level and add chlorine if necessary 11 Replace pump stalk and replace access cover securing with security screws Replace cover orOPS unit and secure with security screws 12 Take a sludge reading from the pretreatment tank and notein your inspection report Replace cover and secure with security screws 13 Complete your inspection report and leave a copy with the homeowner 14 Mail a copy of your inspection report to the local authority and retain the original in your files Rev 10 10 f hydro action green from the ground up AK HA Manufacturing LLC Service Technician Checklist Hydro action Industries aerobic treatment systems should be serviced at least every six months L L1 L1 L1 E1 E E1 I E1 E31 E1 L1 E per NSF requirements Please consult the Suggested Service Call Procedure and the Operation amp Maintenance Manual while performing this checklist Remove covers from OPS Pre treat ATU and Pump Tank notes Note condition of ATU by consulting Plant Condition Chart notes Perform Settleable Solids Test notes Gauge back pressure notes Perform Air Pressure Alarm Check by removing tube from barbed fitting notes Inspect pump filters notes R
35. the moving parts consist of an actuating rod supported by two special synthetic rubber diaphragms which vibrate laterally permitting long term continuous operation Operation is based upon the principle of electromagnetic vibration which eliminates the need for sliding parts thereby minimizing power consumption and offering high efficiency INSTALLATION N WARNING To avoid risk of electrocution do not use this product in an area where it could become submerged in water or other liquids The Canadian c UL pumps need to be stored in a dry location and it is not intended for outdoor use N CAUTION Do not block the flow of cooling air around the pump in any way The life of pump may be reduced or malfunction could occur if hazard is ignored GROUNDING INSTRUCTIONS FOR ALL GROUNDED CORD CONNECTED PRODUCTS This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances N DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the grounding wire to either flat blade terminal The wire with insulation havin
36. 0 3 to 30 30 to 300 Note Instantaneous output is available at any time range To obtain instantaneous output set to below 0 omnon http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved Ratings H3CR F Rated supply voltage See notes 1 2 and 3 100 to 240 VAC 50 60 Hz 12 VDC 24 VAC DC 50 60 Hz 48 to 125 VDC Operating voltage range 85 to 110 of rated supply voltage 90 to 110 with 12 VDC models Power reset Minimum power opening time 0 1 5 Power consumption 100 to 240 VAC approx 10 VA 2 1 W at 240 VAC 24 VAC VDC approx 2 1 7 W at 24 VAC approx 1 W at 24 VDC 48 125 VDC approx 1 5 W at 125 VDC 12 VDC approx 1 W at 12 VDC Control outputs Contact output 5 A at 250 VAC 30 VDC resistive load cos 1 Note 1 A power supply with a ripple of 20 max single phase power supply with full wave rectification can be used with each DC Model 2 Do not use an inverter output as the power supply Refer to Safety Precautions for All Timers for details 3 Refer to Safety Precautions for All Timers when using the Timer together with a 2 wire AC proximity sensor Characteristics Accuracy of operating time 0 2 FS max 40 2 FS 10 ms max in ranges of 1 2 and 3 s Setting error 5 FS 50 ms max Reset time 0 1 s max Reset voltage 1096 max of rated voltage Influence of voltage
37. 10 296 FS max 40 29 FS 10 ms max in ranges of 1 2 and s Influence of temperature 1 FS max 5196 FS 10 ms max in ranges of 1 2 and 3s Insulation resistance 100 MO min at 500 VDC Dielectric strength 2 000 VAC 50 60 Hz for 1 min between current carrying metal parts and exposed non current carrying metal parts 2 000 VAC 50 60 Hz for 1 min between control output terminals and operating circuit 2 000 VAC 50 60 Hz for 1 min between contacts of different polarities 1 000 VAC 50 60 Hz for 1 min between contacts not located next to each other Impulse withstand voltage 3 kV between power terminals for 100 to 240 VAC 48 to 125 VDC 1 kV for 12 VDC 24 VAC DC 4 5 kV between current carrying terminal and exposed non current carrying metal parts for 100 to 240 VAC 48 to 125 VDC 1 5 kV for 12 VDC 24 VAC DC Noise immunity 11 5 kV between power terminals square wave noise by noise simulator pulse width 100 ns 1 us 1 ns rise 400 V for 12 VDC Static immunity Malfunction 8 kV Destruction 15 kV Vibration resistance Destruction 10 to 55 Hz with 0 75 mm single amplitude for 2 hrs each in three directions Malfunction 10 to 55 Hz with 0 5 mm single amplitude for 10 min each in three directions Shock resistance 980 m s three times each in six directions 98 m s three times each in six directions Destruction Malfunction Ambient temperature Operati
38. 32 is used to test the alarms silence an alarm condition or is left in the normal on position The normal position of the mode is for normal operation of the plant and silence is a mode that will disrupt the audible alarm Move the switch to the left and hold to test the alarm You should see and hear the visible and audible alarms when this mode is selected The OPS switch will reset itself automatically 4 10 If the audible and visual alarms on the outside face of the Hydro Action OPS enclosure are indicated the problem might be failure in power supply or air pump or an electrical short in the line between electrical controls and air pump See Appendix 5 Electrical Controls Schematics for details of each model See Appendix 2 Operation amp Maintenance Technical Manual for Air Pumps for details on working with air pumps 4 11 The AP Series plant is equipped with a high level float switch and alarm If the system also includes a pump holding tank to remove effluent the Hydro Action electrical controls may include a second high level alarm If the owner reports high level alarm light on service technician should be sent to correct the problem A malfunctioning water pump or level float or a plugged discharge could cause the high level conditions A malfunctioning high level sensor float could give a false high level alarm This problem left uncorrected will lead to system failure and improper wastewater treatment and th
39. 9 in lbs CONNECTION DIAGRAM EC 30A EXTERNAL COMPONENTS ALARM TOGGLE SWITCH NOTE ALL WIRES HAVE QUICK DISCONNECT BLUE TABS ON THEM ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies XX 010 MATERIAL SPECIFICATION s ss SCALE NO X X 1 64 ANGLES AS NOIED FULL CP 30A EC 30A X 1 2 PUMP POWER CIRCUIT 115 230V 1PH 50B124 N RATINGS 4 ay MOTORS ON RATINGS 1 HP 115V _ MOTOR 2 0 230V s 13 0 NOTE BOTH MOTORS MUST HAVE INTERNAL OVERLOAD PROTECTION AUDIBLE ALARM NOTES MAIN PANEL DISCONNECT MUST BE PROVIDED BY INSTALLER DASHED LINES INDICATE ITEMS NOT CONTAINED IN THE PANEL FIELD WIRING MUST BE A MINIMUM OF 60 C COPPER WIRE REQUIRED TORQUE FOR TERMINAL BLOCK SCREWS IS 9 in lbs Wastewater Technalogies SCHEMATIC ELECTRICAL SIMPLEX 115 230V 005 XX 010 MATERIAL SPECIFICATION 2 SCALE PART NO 1 64 ANGLES AS NOTED FULL CP 32A2 EC 32A2 X 41 2 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 5 EL HYDRO ACTION CONNECTION DIAGRAM FOR HYDRO ACTION 32 2 amp CP32A2 CONTROL PANEL 230V GROUND WIRES INCOMING 230V INCOMING 230V COMP BLACK PUMP BLACK PUMP WHITE J lt o 2 a OVERRIDE HIGH WA
40. A Res 1 QWuZH 240 1QWUZH 240U 2 Hours 21A Res ilable with 24V 120V 240V 277VAC input NTERMIATIC Providing a brighter solution 93 Solid state Twin Timers DIN 48 x 48 mm Twin Timers Wide power supply ranges of 100 to 240 VAC and 48 to 125 VDC respectively ON and OFF times be set independently and so combinations of long ON or OFF time and short OFF or ON time settings are possible Fourteen time ranges from 0 05 s to 30 h or from 1 2 s to h depending on the model to be used Models with a flicker ON start or flicker OFF start are available Easy sequence checks through instantaneous outputs for a zero set value at any time range Length when panel mounted with a Socket of 80 mm or less 11 pin and 8 pin models are available Model Number Structure wb E Model Number Legend H3CR FOO O0 12 3 4 5 1 Classification 3 Twin Timer Mode F Twin timers None Flicker OFF start 2 Configuration N Flicker ON start None 11 pin socket 8 8 pin socket 4 Time Range None 0 05 s to 30 h models 300 1 2 510 300 h models Ordering Information 5 Supply Voltage 100 240AC 100 to 240 VAC 24AC DC 24 VAC VDC 12DC 12 VDC 48 125DC 48 to 125 VDC List of Models Operating 0 05 s to 30 h models modes Flicker OFF Supply voltage 100 to 240 VAC 1
41. ALS D MIDDLETON DIAGRAM 010 MATERIAL SPECIFICATION SCALE PART NO 1 64 ANGLES AS NOTED EC TZGPT1 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 in lbs HYDRO ACTION CONNECTION DIAGRAM 11 EXTERNAL COMPONENTS ALARM LIGHT BLACK WHITE TOGGLE SWITCH NOTE ALL WIRES HAVE QUICK DISCONNECT BLUE TABS ON THEM ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies DRAWN BY POWER CONNECTION D 5 20 00 005 DIAGRAM 010 MATERIAL SPECIFICATION SCALE PART NO 1 64 ANGLES AS NOTED Eder EG LAOP T DE PUMP COMPRESSER POWER CIRCUIT 115V 1PH N PUMP RATINGS gt 115V po 45 9 TL NOTE BOTH MOTORS MUST HAVE INTERNAL OVERLOAD PROTECTION N COMP RATINGS 4HP 115V 29 4 F L A AUDIBLE ALARM WHT NOTES MAIN PANEL DISCONNECT MUST BE PROVIDED BY INSTALLER DASHED LINES INDICATE ITEMS NOT CONTAINED IN THE PANEL FIELD WIRING MUST A MINIMUM OF COPPER WIRE REQUIRED TORQUE FOR TERMINAL BLOCK SCREWS 15 9 in lbs ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies LM TOLERANCES DRAWN BY DATE DECIMALS D MIDDLETON XX 010 MATERIAL SPECIFICATION FRACTIONAL SCALE PART NO
42. BLY PLUNGER RUBBER CHECK VALVE CPN 100045 DE D RINGS VITON CHECK VALVE lt PN 200021 PLATE CPVC 940 X 7 16 X 096 3 4 CPVC ADAPTER T X S PN 100017 gt PN 200015 3 4 CPVC TEE 100019 gt 3 4 X CPVC PIPE 1000132 3 74 CPVC ELBOWS PN 100018 3 374 X 0 CPVC PIPE 1000139 3 3 4 CPVC BUSHINGS 3 3 4 X 1 0 CPVC PN 180109 REDUCER BUSHINGS CPN 100020 632 1 2 X 1 3 4 3 NEDPRENE WASHERS CPVC PIPE lt PN 100012 gt gt 1 1 16 X 578 200032 gt 3 NEOPRENE WASHERS 1 3 4 X 5 8 X 1 16 CPN 200020 3 1 374 X 5 8 FLAT WASHER 200019 3 STONE DIFFUSERS CAP OR 0500 100032 3 11 16 X 13 16 WASHERS CPN 200018 gt 2 1 2 5 40 THREADED CAP PN 100011 gt 3 1 2 CPVC MALE ADAPTERS PN 100015 1 2 T X S PVC SCH40 COUPLING 1 0 CPVC PIPE ANCUR hydroxaction green from the ground up NOTE USED PRIOR TO 2010 211 ONIANLOVANNVW 40 ALasdOdd 3105 3Hl SI ONIMVAT 51 1 PIPE 1 2 SCH40 QTY PN 180114 ELBOW 45 1 2 PVC SCH40 QTY 43 PN 180119 NIPPLE 1 2 5 80 TXS QTY 4 200019 1 8 HOLE 4 PLACES WASHER PVC 1 3 4 X 5 8 FLAT QTY 4 200019 by 2 DIFFUSER QTY 4 100038 WASHER NEOPRENE 1 1 16 X5 8 SS
43. Controls EC 32 CP 32 SPI Panels Used 08 to Present Model 11 Electrical Controls EC 11 11 Model 20 Electrical Controls EC 20 CP 20 Model 30 Electrical Controls EC 30 CP 30 Model 32 Electrical Controls EC 32 CP 32 OEC Panels Used 09 to Present Model 11 Electrical Controls 5 EC 11 CP 11 Model 20 Electrical Controls Schematlics EC 20 CP 20 Model 30 Electrical Controls 5 EC 30 CP 30 Model 32 Electrical Controls 5 EC 32 CP 32 0 41 1 42 43 3 Li 44 4 45 5 46 on 18 COMPRESSOR RATINGS 6 EAE 47 7 60 FLA 48 8 49
44. D IT 3 puce S EROTI DUS DRWN BY DATE CHKD BY DATE APPD BY DATE PROJECT QUOTE ND REV pre ced ulis cor 05 1908 05 19 08 DPM 05 23 08 9550 000874 5 DEM NAME P N PAGE SCALE DWG SIZE TITLE NO DATE APPD SPI BID N A 1of1 NONE D cP 30 EC 30 Le N 1 T Il 4 1 42 2 mh ml 7 43 3 44 4 45 5 CIRCUIT BREAKER 46 CB106 M122 1 6 zl RATINGS 47 7 5 48 8 CIRCULT BREAKER T 7 9 50 TORQUE TO 9 IN LB Tem 0 51 p pe ee 45 IN LB G fa N a m Dj 2 D DJ 5 ell B eG folo 2 LI 53 m dm Fas i 3 54 PUMP TIMER ALARM 114 ON OFF OVERRIDE 4 27 COMPRESSOR RATINGS HIGH WATER 1 2 1 4 55 N 8 e 5 L mur BREAKER nnnsMsMsMsMsMIMiMi 115 VAC 56 120 240 VAC a al go 5 54 FLA
45. E GAUGE AIR LINE AIR ALARM NIPPLE SHRADER VALVE 211 ONIANLIVANNVYW ALasdOdd 3105 JHL SI 9 2 SIHL INSTALLATION DETAILS OPS COVER SEE BLOW UP RISER 17 EXPOSED ABOVE GRADE REMOVED DETAIL A BELOW RISER COVER REMOVED PH X SUUS ESSE SEES CC SERIES SAND OR PEA GRAVEL 4 DEPTH ROTARY OR LINEAR PUMP OPTION ROTARY OR LINEAR AIR PUMP AIR PRESSURE TUBE 211 ONIANLOVANNVW 0 3105 3Hl SI SIHL ELECTRICAL POWER ELECTRICAL CONDUIT ELECTRICAL COMPONENT ENCLOSURE o o DETAIL TWO VIEWS hydr ction AIR PUMP CONTROL PANEL en from the ground up 11 ONISNLOVANANVYW VH IV JU ALasdOdd 3105 JHL SI OPS DATA PLATE NORMAL SILENCE AP Class 1 MODEL SERIAL NUMBER hydro fro 2 1919 JIM NEU DR PLYMOUTH INDIANA PLACE SERVICE PROVIDER LABEL HERE DATA PLATE MODEL AP 500 CLASS 1 WWTP 65 green the ground 1919 JIM NEU DR PLYMOUTH INDIANA U S PATENT PENDING SERIAL 211 ONIANLOVANNVW ALaddOdd 3105 JHL SI ONIMVAT 51 1 hydro ction green from the ground up 211 ONIANLOVANNVYW 40 AlsddUsd 3105 3Hl SI ONIMVAT 51 1 ANCHORED DIFFUSER ASSEM
46. E TWO 20 RISERS 300 GALLON PRE PUMP TANKS HAVE 20 500 750 GALLON PRE PUMP TANKS HAVE 24 ACCESS COVER REINFORCING RIBS 211 ONIANLOVANNVW SO ALasdOdd 3105 JHL SI ONIMVAT SIHL BOTTOM NOTES 5 1 COVER HAS MOLDED IN GASKET T 2 INTERLOCKING DESIGN FOR STACKING RISERS hydroxaction 3 6 RISER groun SERIES WWIP PROCESS FLOW DIAGRAM ENCLOSURE HY DRO ACTION ROTARY LINEAR AIR PUMP POLY RISER RAW SEWAGE INFLUENT HIGH LEVEL ALARM FLOAT SWITCH 211 ONIANLOVANNVW ALasdOdd 3105 JHL SI ONIMVAT 51 1 AP SERIES CLASS 1 AEROBIC PLANT green from ground up 211 ONIANLOVANNVW 40 ALasdOdd 3105 3Hl SI ONIMVAT 51 1 500 600 750 WASTEWATER TREATMENT PLANT DETAILS Y green from the ground ENCLOSURE ELECTRICAL ENCLOSURE 1 1 4 CORD GRIPS 11 4 HYDRO ACTION ROTARY OR LINEAR AIR PUMP SECURITY SCREWS 3 4 ELECTRICAL CONDUIT RISER amp LID 1 2 PVC AIR PIPING 24 ACCESS OPENING HOLES THROUGH CONE 90 4 PVC SDR 35 OUTLET PIPE OR 4 SCH 40 4 PVC SDR 35 INLET PIPE OR 4 SCH 40 HIGH LEVEL FLOAT SWITCH 1 2 FLEXIBLE AIR LINE HOSE OVERALL LENGTH 7 4 172 2 TYPICAL ANCHORED FINE AIR DIFFUSER ASSEMBLY T
47. ET e 4 1 8 HOLE e 5 00 O CLOCK POS EFFLUENT HIGH LEVEL ALARM FLOAT SET 2 TIMER OVERRIDE FLOAT SET 4 26 1 8 ON OFF FLOAT 211 ODNIANLOVAANYW 3D ALasdOdd 3105 SI ONIMVAT 5 EFFLUENT PUMP 1 8 HOLE e 5 00 O CLOCK POS green from ground Appendix 6 Misc Forms 8 Documents Suggested Initial Service 10 1111 Suggested Service Call Service Technician Checklist cece Installation Checklist Regulator CHeCKIS Limited Warranty Registration Proper use of the Sludge Homeowner Instructions U u Compressor Serial Number Locations 11 u Data Plate amp Serial Number Locations hydro action green from the ground up INITIAL SERVICE POLICY Our company will provide a two year initial service
48. NAME DEM P N PAGE SCALE DWG SIZE TITLE DATE APPD SPI BID N A 1of1 NONE D CP 32A2 EC 32A2 508126 PUMP POWER CIRCUIT 115V 1PH NOTE MOTOR MUST HAVE INTERNAL OVERLOAD PROTECTION 7 N PUMP RATINGS MOTOR 1 4 6 115V 6 0 F L A AUDIBLE ALARM NOTE THE EC 11 CONTROL HAS AN EXTERNAL FOR ALARM LIGHT AUDIBLE ALARM amp TOGGLE SWITCH NOTES MAIN PANEL DISCONNECT MUST BE PROVIDED BY INSTALLER DASHED LINES INDICATE ITEMS NOT CONTAINED IN THE PANEL FIELD WIRING MUST BE A MINIMUM OF 60 C COPPER WIRE REQUIRED TORQUE FOR TERMINAL BLOCK SCREWS IS 9 1 ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies DM TOLERANCES DRAWN BY DATE DECIMALS D MIDDLETON XX 010 MATERIAL SPECIFICATION SCALE NO 1 64 ANGLES AS NOTED FULL 11 11 X 1 2 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 in lbs DL HYDRO ACTION CONNECTION DIAGRAM 11 amp 11 ALARM PANEL e r 20 12 2 5 O x C5 INCOMING 120V INCOMING COMP WHITE COMP BLACK ALARM FLOAT ALARM FLOAT REMOTE ALARM N REMOTE ALARM 115V ALL INFORMATION CONTAINED IN THIS DRAWING 15 CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies POWER CONNECTION Fl DECIM
49. ONS SET FORTH IN THIS WARRANT Y notwithstanding any knowledge of Gast regarding the use or uses intended to be made of goods proposed changes or additions to goods or any assistance or suggestions that may have been made by Gast personnel Unauthorized extensions of warranties by the customer shall remain the customer s responsibility CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF GAST PRODUCTS FOR CUSTOMER S USE OR RESALE OR FOR INCORPORATING THEM INTO OBJECTS OR APPLICATIONS WHICH CUSTOMER DESIGNS ASSEMBLES CONSTRUCTS OR MANUFACTURES This warranty can be modified only by authorized Gast personnel by signing a specific written description of any modifications MAINTENANCE RECORD PROCEDURE PERFORMED TROUBLESHOOTING CHART Low High Pump Motor Reason and remedy Pressure Vacuum Pressure Overheat Overload for problem At pump Filter dirty Clean or replace Muffler dirty Clean or replace Vacuum line collapsed Repair or replace Relief valve set too high Inspect and adjust Relief valve set too low Inspect and adjust Plugged vacuum pressure line Inspect and repair Vanes sticking Clean or replace Vanes worn Replace Foreign material in pump Inspect and clean Motor not wired correctly Check wiring diagram and line voltage We h
50. ORMATION AND IT BE USED OR REPRODUCED OR ITS CONTENTS DISCLOSED IN 140 8 i A D WHOLE OR IN PART WTHOUT PRIOR WRITTEN CONSENT E ej 000981 8 01 GV RMS ORW BY DATE GHD APPO BY DATE PROJECT NO QUOTE NO REV 8 000697 Rus 7 8 9 7 28 99 NRO 7 28 99 1008473 N A 5 099206 7 99 CRN OEM P N DWG SZE rev ECO NO DATE APPD HYORO ACTION EC MODEL 20 101 D UT SCHEM EC MODEL 20 W CON amp HARNESS DoF C O 0 S w 124 25 26 27 28 29 30 131 33 34 35 36 37 38 39 40 TBI L1 z TBI di TR111 TIMER CIRCUIT BREAKER CB106 n 5 o 2 en HOA107 RATINGS gt s PUMP TIMER FS112 150 FLA TIMER OVERRIDE J 1 116 120 55 COMPRESSOR RATINGS NC E 1 4 HP CIRCUIT BREAKER 15 54 FLA 1 27 gt 1 2 CIRCUIT BREAKER 1 FU129 5 AMP 250V TYPE FUSE misi BK
51. P 100 HP 100LL HP 120 HP 120LL HP 150 HP 200 4 0 This is a hazard alert symbol When you see this symbol be aware that personal injury or property damage is possible The hazard is explained in the text following the symbol Read the information carefully before proceeding The following is an explanation of the three different types of hazards N DANGER Severe personal injury or death will occur if hazard is ignored N WARNING Severe personal injury or death can occur if hazard is ignored N CAUTION Minor injury or property damage can occur if hazard is ignored GENERAL INFORMATION N DANGER Do not pump flammable or explosive gases or operate the unit in an atmosphere containing them N CAUTION The pump is designed for air only Do not allow corrosive gases or particulate material to enter the pump Water vapor oil based contaminants or other liquids must be filtered out CAUTION Ambient temperature should not exceed 40 104 For operation at higher temperatures consult the factory N CAUTION Close supervision is necessary when any appliance is used by or near children This pump s function is to pump air and under no circumstances should it be used to pump any other gases The pump must not be used for the pumping of fluids particles solids or any substance mixed with air particularly combustible substances likely to cause explosions Never lubricate this oil less pump
52. P Series WWTP Process Flow Diagram AP 500 750 PlantD6elallz 2 rt b Pepe De cp ron iE MP a au centes AP 1000G AP 1500G Plant OPS Models 50 30 and 50 32 Timer cT AIR HEADER TEE ASSEMBLY 172 PVC PIPE 3 4 PVC FOR 1000 1500 172 PVC 3 4 PVC FOR 1000 1500 172 FLEXIBLE PVC HOSE TYPICAL 172 PVC C BARB FITTING 52 2 TYPICAL O 90 ELBOW TYPICAL 211 ONIANLOVANNVW ALasdOdd 3105 JHL SI SIHL NOTE USED ON UNITS PRIOR TO 2010 FILTER AIR OUTLET ELECTRICAL BOX 211 ONIANLOVANNYW Alelddll ld 3105 SHL SI ONIMVAT 51 1 hydro action LINEAR MOTOR Kulli E 211 ONIANLOVANNYW Alsdd sd 3105 JHL SI ROTARY MOTOR W SCHRADER VALVE 4 QUICK CHUCK PRESSURE GAUGE FILTER SCHRADER AIR PRESSURE VALVE QUICK CHUCK PRESSURE GAUGE RUBER AIR LINE AIR ALARM NIPPLE SHRADER VALVE 211 ONIANLOVANNVYW ALasdOdd 3105 JHL SI ONIMVAT 51 1 LINEAR MOTOR W SCHRADER VALVE 4 QUICK CHUCK PRESSURE GAUGE SCHRADER AIR PRESSURE VALVE T QUICK CHUCK PRESSUR
53. TER COMP WHITE amp INC 2 ON OFF FLOAT A 7 1 I 14 1 2 2 X zz c D ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies i 010 MATERIAL SPECIFICATION FRACHONAE SCALE PART NO AS NOTED py EC 32A2 CP 32A2 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 in lbs TN HYDRO ACTION CONNECTION DIAGRAM FOR HYDRO ACTION 32 2 amp 2 2 CONTROL PANEL 115V 2 2 c C INCOMING 115V COMP BLACK PUMP ON OFF FLOAT COMP WHITE amp INC N J I i m 5s Q N EC MOTOR N 7 COMP MOTOR Se 29 ALL INFORMATION CONTAINED IN THIS DRAWING 15 CONFIDENTIAL AND PROPRIETARY TO SEPTIC PRODUCTS INC Wastewater Technologies NZ sese N DECIMALS 005 010 MATERIAL SPECIFICATION FRACTIONAL SCALE PART NO 5 NOTED FULL EC 32A2 CP32A2 X 1 2 TIGHTENING TORQUE FOR TERMINAL BLOCK IS 9 in lbs HYDRO ACTION CONNECTION DIAGRAM 32 2 EXTERNAL COMPONENTS ALARM LIGHT WHITE TOGGLE SWITCH NOTE ALL WIRES HAVE QUICK DISCONNECT BLUE TABS ON THEM ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY
54. YPICAL 311 3D ALasdOdd 3105 AHL SI 4 0 AP 1000G AP 1500G WASTEWATER TREATMENT PLANT DETAILS CLARIFIER FLANGE OUTLET TEE ASSEMBLY SDR 35 4 OR 4 SCH 40 PLAN VEIW OUTLET PIPE SDR 35 4 OR 4 SCH 40 AIR HEADER ASSEMBLY INLET PIPE HIGH LEVEL FLOAT SWITCH ANCHORED FINE AIR DIFFUSER ASSEMBLY 2 TYPICAL REMOTE LOCATED AIR PUMP HOUSING ALARM BEACON POLYETHYLENE RISER AND LID 20 ACCESS OPENING ROMOTE LOCATED CONTROL PANEL POLYETHYLENE ENCLOSURE ANDIEARE SECURITY SCREWS EE RETAINER CLAMPS FLANGE 3 4 PVC AIR LINE 1000 0 3 4HP ROTARY lt 2 HP 100 S 3 4HP ROTARY m SDR 35 4 OR e 1505 INLET PIPE 4 SCH 40 OUTLET PIPE HIGH LEVEL FLOAT SWITCH OUTLET TEE ASSEMBLY 5 8 FLEXIBLE AIR LINE HOSE 2 TYPICAL ANCHORED FINE AIR DIFFUSER ASSEMBLY 2 TYPICAL hydroxactionr green from the ground up UPS TIMERS 4 JE Z gt 5 50 30 GRASSLIN 4 2 1 70 AJ 40 71 AJ 4 lt gt A gt 2 MODEL MICRO DOSE 20 38 TIMER AJ 2 C OMRON H3CR hydrox ction Hrs HIGH LEVEL FLOAT SET e 2 ON OFF FLOAT S
55. aeration 6 2 Domestic wastewater enters the aeration compartment and is mixed thoroughly with the already present mixed liquor suspended solids MLSS activated sludge The injection of air through the porous ceramic air diffusers placed near the bottom of the aeration chamber is responsible for this complete mixing The fine bubble diffusers and the vortex area between diffuser assemblies produce a high magnitude of air diffusion and therein provide ample mixing and a more than generous quantity of dissolved oxygen to maintain the aerobic environment even under extreme conditions 6 3 Hydraulic displacement causes the mixed liquor to enter the clarification compartment and move upward toward the outlet tee assembly Due to the calm conditions in the clarifier suspended solids settle to the bottom where they are remixed with the Mixed Liquor Suspended Solids MLSS for additional biological treatment The remaining clarified effluent leaves the plant via the outlet tee assembly and discharge line 6 4 The AP Series ATUs are operated by the OPS The OPS integrates the electrical controls visible and audible alarms and air pump in a protective polyethylene enclosure The OPS can be either platform mounted on the plant or remotely located These features plus the offset access flexible air hose and anchored diffuser assemblies make the plant extremely reliable and easy to service An optional visible and audible alarm may b
56. all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased product DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warra
57. are dirty or worn replace with new felts 4 Check condition of O ring on internal filter It should be soft and flexible Replace if it is not 5 Remove and inspect muffler box Clean box Set box aside Not all models have a muf fler box 6 Check gasket for cracks or tears Install new gasket if any cracks or tears appear Replace gasket 7 Reinstall muffler box Torque bolts to 90 120 in Ib 8 Reinstall filters or install new filters if required Reinstall end cap finger tight Flushing Flushing this product to remove excessive dirt foreign particles moisture or oil that occurs in the operating environment will help to maintain proper vane performance There are 2 options for this operation If Option 1 does not remedy your problem go on to Option 2 Use only Gast AH255B Flushing Solvent or other non petroleum based flushing solvent Do Not use kerosene or ANY other combustible solvents to flush product Option 1 You will need 2 pipe nipples at least 4 inches long with appropriate thread size for the unit involved No nipples are needed if the unit does not have a muf fler box 1 Remove filter and muffler cap 9 2 Remove 5 bolts Use a small hammer to tap on muffler box to remove it Attach pipe nipples where muffler caps were removed 3 Start product and add flushing solvent to the inlet port If using liquid solvent pour several tablespoons directly into the inlet port If using Gast AH255B spray so
58. at its audible and visual alarms are also working correctly 1 1 9 The switch indicated normal silence on OPS models 50 11 20 30 amp 32 is used to test the alarms silence an alarm condition or is left in the normal on position The normal position of the mode is for normal operation of the plant and silence is a mode that will disrupt both the audible and visual alarm Move the switch to the left and hold to test the alarms The test switch will reset itself automatically These alarms should always be tested before leaving the site to assure they are operational 1 1 10 If optional effluent pump is included on system activate pump float switch to assure effluent pump is operational set and adjust timers as required if installed 1 1 11 Reinstall Hydro Action access covers being sure to install and tighten tamper resistant screws to prevent unauthorized plant entry 1 2 Each site visit requires an investigation of the solids inventory within the wastewater treatment plant and a determination of when excess solids need to be removed from the system Follow these procedures in evaluating solids inventory Hydro Actior plant inspection and service should be performed a minimum of every six 6 months This inspection and service includes performing a sludge volume test which is an indicator of plant performance Refer to section 4 0 Plant Troubleshooting Guide b When sludge volume in plant aerati
59. ated date of correction At the conclusion of the initial service policy our company will make available for purchase on an annual basis a continuing service policy to cover labor for normal inspection maintenance and repair Owner user operation instructions must be strictly followed or warranties are subject to invalidation Pumping of sludge build up from the plant if necessary is not included in these services OWNER MAINTENANCE COMPANY DATE Rev 10 10 T hydro action green from the ground up AK HA Manufacturing LLC Suggested Service Call Procedure Hydro Action Industries aerobic treatment systems should be serviced at least every six months per NSF International regulation Some states require more frequent calls This service call procedure meets all NSF International requirements for the Aerobic Treatment Unit as well as pretreatment and pump tanks Service Procedure 1 Remove cover from OPS Operations Control Center Open access covers on treatment unit pre treatment and pump tanks Observe the mixed liquor in the mixing chamber of the treatment unit Note on the inspection report the condition per your Plant Condition Chart If there is a noticable odor in either the treatment unit or pump tank take a Settleable Solids Test sample and set aside This test may be observed after 45 minutes settling time and read per your Plant Condition Chart 2 Gauge back pressure in the air system by attaching a 5
60. attached to the control box A data plate must attached to the control panel or doghouse as per certification b Is the second data plate attached to the aerator tank or riser A data plate must also be attached in the vicinity of the aerator tank or riser Hydro Action has placed its data plate on the lid of the access to comply with this requirement c Are the data plates permanently attached and easy to read Visual Inspection d Is the following information included Listed name of manufacturer Model number Serial number Rated capacity and Class designation Visual Inspection Is a complete set of instructions for installation initiation of service operation and maintenance provided to the user Provided documents should be requested from the home owner and explain that they are also available via www hydro action com Is a continuous service policy available to each owner attach copy Copies of all service of the systems should be made available Is the authorized representative s service label including name address and phone number attached to the control box This should be attached to the data plate on the control Are six month service calls being conducted and recorded Proofed by showing the inspection reports Are records of installations and service properly recorded a Are details of the service provided recorded b Are emergency calls recorded Records should be kept and filed o
61. ave Gast Certified Service Centers throughout the world For the most up to date listing contact one of our sales offices below World Headquarters P O Box 97 2550 Meadowbrook Rd Benton Harbor MI 49023 0097 Ph 269 926 6171 FAX 269 925 8288 www gastmfg com Gast Hong Kong Unit 12 21 F Block B New Trade Plaza 6 On Ping Street Shatin N T Hong Kong Ph 852 2690 1008 Fax 852 2690 1012 www gasthk com GAST www gastmfg com Unit of BREA Corporation ADDITIONAL TROUBLE SHOOTING FOR AERATION PUMPS LOW PRESSURE Make sure intake filter isn t clogged Vanes are not sticking No foreign material in pump UNIT NOT RUNNING Check breaker Wrong voltage applied to unit Motor is wired incorrectly Motor has dust amp dirt inside HIGH PRESSURE AT PUMP OR GRINDING NOISE Plugged diffuser causing back pressure on unit Excessive heat causing bearing grease to dissipate causing noise Foreign material causing parts to rub against each other PUMP OVERHEATING Plugged diffuser causing back pressure on unit Foreign material causing parts to rub against each other Filter muffler clogged Motor incorrectly wired Unit must be kept clean dry and free of foreign material such as dirt moisture bugs and hot temps Failure to do so will shorted the life expectance of your unit INSTRUCTION MANUAL OPERATION amp MAINTENANCE TECHNICAL MANUAL HIBLOW SERIES COMPRESSORS MODELS HP 40 HP 60 HP 80 H
62. ce If no maintenance was necessary on the system then a Dealer can simply state their 48 hour policy to the inspector 3 Are all component parts properly installed and operating The auditor will simply inspect the system for compliance and document deficiencies 4 Are all data plates properly attached to a the control panel and b the tank riser or aeration equipment The manufacturer should have these data plates installed at time of shipment however if one becomes damaged or missing contact Hydro Action immediately A replacement will be provided 5 Have any modifications been made to the plant NSF does not allow any modifications to be made to the certified plant Altering the system could put the Dealer and Manufacturer in No modifications are allowed or condoned by Hydro Action 6 Are all access covers secure And by what method Hydro Action utilizes tri groove tamperproof screws to eliminate unauthorized entry to its systems The safety screws also prevent accidental entry by children Hydro Action policy on this is firm Each lid should have at minimum two 2 security screws 7 Does the effluent appear turbid or foamy This will give an auditor an indication of how well the system has been maintained 8 Was user s manual available at the site It is a good idea to have the homeowner available to provide this Otherwise it is a good idea to keep proof that the homeowner has recei
63. ct but do take proper precautions to avoid potential danger 7 3 Follow these simple safety precautions whenever exposed to wastewater Wear disposable rubber gloves when handling wastewater contaminated items or chlorine tablets Always wash with soap and water after handling any contaminated item The use of good bactericide soap is strongly recommended Always dispose of scum rags trash debris or soiled material in a proper waste container If a wastewater spill or leak occurs in a yard flush area with plenty of clean water and disinfect If a spill or leak occurs in the house clean with a dilute solution of bleach Treated effluent from Hydro Action or other treatment unit may still contain harmful microorganisms Careful attention must be used when dealing with any form of wastewater or effluent If an illness or disease is suspected to have come from exposure to sewage get proper medical attention immediately When proper treatment is given the remedy and cure will be rapid and less of a problem There are some serious diseases that could be transmitted by contact with raw sewage take the proper precautions and be safe Report all accidents relating to sewage exposure to the proper supervisory personnel Appendix 1 OPS Explanation 50 11 Series OPS Wastewater Plant Control This OPS provides total control of the aerobic unit including air pump and alarms Other fea
64. ct is hard wired into system disconnect electrical power at the circuit breaker or fuse box before performing maintenance on this product Failure to follow these instructions can result in death fire or electrical shock WARNING Injury Hazard Product surfaces become very hot during operation allow product surfaces to cool before handling Air stream from product may contain solid or liquid material that can result in eye or skin damage wear proper eye protection Flush this product in a well ventilated area Failure to follow these instructions can result in burns eye injury or other serious injury It is your responsibility to Regularly inspect make necessary repairs to product in order to maintain proper operation Make sure that pressure and vacuum is released from product before starting maintenance Check intake and exhaust filters after first six months of operation Clean filters and determine how frequently filters should be checked during future operation This one procedure will help to assure the product s performance and service life General Maintenance 1 Remove end cap and filters Inspect filters for rips tears cuts brittleness and excessive foreign material 2 Clean filters if in good condition with compressed air Re inspect for wear conditions Set filters aside 3 Check both internal and external filter felts 8 and 11 on exploded view for foreign material If felts
65. differences due to selected disposal options refer to our website and inspect to determine which options are present then proceed with the following instructions 1 1 1 Upon arrival at the site remove the tamper resistant screws from the Hydro Action plant access cover and the Platform Mounted OPS or Remotely Located OPS enclosure Then remove the access cover and enclosure Set the security screws and covers in a protected place for later reassembly 1 1 2 Collect an activated sludge sample from the aeration compartment The sample size should be approximately one quart Collect the sample as soon as possible you can perform other work while the solids are settling and thereby reduce your inspection time at the site Use this sample to run the sludge volume test 15 minutes settable solids test To perform this test a one liter graduated cylinder or any tall straight sided clear glass container about one quart in capacity will be needed Divide the container into 10 equal parts using a waterproof marker thus signifying O to 10096 a Immediately after sample is collected fill graduated container to 10096 mark b Allow sample to stand for 15 minutes c Measure sludge volume by locating interface between clarified effluent and settled sludge on graduations Interface should be between the 2096 and 6096 marks indicating a well functioning plant Values less than 2096 or greater than 6096 indicate th
66. e www gastmfg com Unit of IBEX Corporation GRegistered Trademark Trademark of Gast Manu facturing Inc Copyright 2001 Gast Manufacturing Inc All Rights Reserved Your safety and the safety of others is extremely important We have provided many important safety messages in this manual and on your product Always read and obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others The safety alert symbol and the words DANGER and WARNING will precede all safety messages These words mean You will be killed or seriously injured if you don t follow instructions AAWARNING You can be killed or seriously injured if you don t follow instructions All safety messages will identify the hazard tell you how to reduce the chance of injury and tell you what can happen if the safety instructions are not followed INSTALLATION WARNING Electrical Shock Hazard Disconnect electrical power at the circuit breaker or fuse box before installing this product Install this product where it will not come into contact with water or other liquids Install this product where it will be weather protected Electrically ground this product Failure to follow these instructions can result in death fire or electrical shock Correct installation is your responsibility Make sure you have the proper insta
67. e have a copy of the Certified Company s Official Listing This can be provided by Hydro Action or downloaded from the NSF website if not available Was a copy of the Wastewater Technology Report for the plant s on file This can be provided by Hydro Action if not available Are the dimensions of the plant s identical to those published in the Wastewater Technology Report The inspection of the tanks will be made to insure that no one has altered or modified the system Are the plants fiberglass or concrete circle one Merely an observation to determine which model Are the components identical to those Listed i e pumps warning buzzers aerators Again no alterations are to be made to the system Has the authorized representative made any modifications to the design and or construction of the Listed plant s NSF does not allow any modifications to be made to the certified plant Altering the system could put the 11 12 13 14 15 16 17 18 Dealer and Manufacturer in No modifications are allowed or condoned by Hydro Action Does the plant exhibit a smooth interior finish Observation made to determine plant condition Does the plant bear the NSF Mark Refer to Guide for Using the NSF Mark No unauthorized usage on the system nor literature are condoned by Hydro Action Data Plates The following is inspected on the certified system a Is a data plate
68. e added to remotely locate to an area of your choice 6 5 The technology used in the Hydro Action plant allows it to produce excellent effluent quality which thereby meets all ANSI NSF International Standard 40 class and the Environmental Protection Agency s requirements of a secondary treatment process NSF requires that a Class plant shall be shown to meet EPA secondary treatment guidelines for CBOD5 TSS and pH The Hydro Action AP Series ATUs satisfy all these requirements SECTION 7 0 Safety 7 1 Safety is an important issue in our business since we deal with one of the more potentially health hazardous materials known raw sewage Domestic wastewater carries in it members of a specialized group of life known as microorganisms Such microorganisms are bacteria viruses algae actinomycetes protozoa fungi rotifers crustaceans and other members of both the plant and animal worlds The function of a wastewater treatment plant is to treat the water to a degree that the effluent is relatively free of pathogenic bacteria and nuisance microorganisms Until the wastewater entering the plant has had sufficient time for treatment and disinfection it may contain any number of the harmful organisms that cause disease 7 2 As raw wastewater may and usually does contain some level of unsafe microorganisms proper respect and care must be given to safety When coming into contact with raw sewage do not fear the conta
69. eakers protect motor from overload or reduced voltage conditions The wiring diagram attached to the product provides required electrical information Check that power source is correct to properly operate the dual voltage motor OPERATION WARNING Product surfaces become very hot during operation allow product surfaces to cool before handling Air stream from product may contain solid or liquid material that can result in eye or skin damage wear proper eye protection Failure to follow these instructions can result in burns eye injury or other serious injury It is your responsibility to operate this product at recommended pressures or vacuum duties and room ambient temperatures Model numbers ending in X have automatic thermal protectors which protect the motor by shutting the motor off if it overheats The motor will automatically restart once the motor has cooled Start Up If motor fails to start or slows down significantly under load shut off and disconnect from power supply Check that the voltage is correct for motor and that motor is turning in the proper direction Vane life will be drastically reduced if motor is not operating properly Vanes can break or be damaged if motor pump runs in the wrong direction WARNING Electrical Shock Hazard Disconnect electrical power supply cord before performing maintenance on this product If produ
70. eatment The clarifying cone in the center of the ATU extends to Unit within 8 of the bottom of the tank If the opening at the bottom of this cone is obstructed cleaned mixed liquor cannot enter the clarifier leading to poor quality effluent Sludge build up is almost never a problem in the pump tank due to the extremely pure effluent produced in the ATU We use a mid suction pump in the pump tank and the intake on that pump is 12 from the bottom of the tank If sludge is allowed to enter this intake effluent pump life will at least be greatly shortened and the pump could possibly fail immediately Such a failure is not warrantied Rev 10 10 hydro action green from the ground up Homeowner Care of a Residential Aerobic Wastewater Treatment System All Aerobic Wastewater Treatment Systems are suspended growth floating bio mass systems designed to treat common household sewage only In plain language this means that the systems contain and depend on an aerobic oxygen requiring bacterial colony which when well cared for digests and treats household sewage just as aerobic bacteria clean groundwater in nature This is why aerobic systems have an air pump and air distribution piping for supplying the aerobic bacteria with oxygen Bacteria however can t eat just anything and everything Fora listing of things to avoid feeding to an aerobic bacterial system see below What NOT to put in an aerobic
71. emove any surface sludge from ATU notes Inspect high level alarms ATU amp Pump Tank notes Measure sludge level w Sludge Judge ATU amp Pre treat Tank notes Check effluent pump on off float notes Check chlorinator amp chlorine level notes Replace covers w supplied security screws notes Complete Inspection Report and make copies for Homeowner Local Authority and Self notes hydro action green from the ground up AK HA Manufacturing LLC Installation Checklist Hydro action Industries aerobic treatment systems should be serviced at least every six months per NSF requirements Please consult the Installation Manual while performing this checklist Chose site and soil condition excavate notes Install gradeable material and level system notes Fill tanks with water and leak check while buring notes Connect inlet and discharge piping notes Install OPS as per instructions and run power conduit notes Install diffuser assemblies notes Install OPS and Tank Covers w supplied security screws notes Follow start up procedure and educate homeowner on their system notes Perform system check to insure proper operation notes Fill out installation warranty sheet notes Give copy of homeowners manual to homeowner notes Give homeowner copy of service contract and warranty sheet notes Send in installation warranty sheet to Manufacturer
72. er Please fill out the Installation Checklist 4 5 2 Check to see that effluent disposal method is allowing for proper level to be maintained in plant High level in plant can adversely affect performance 4 6 After confirming that Hydro Action plant is installed properly and is not damaged check the operational and maintenance conditions of the plant to determine if it is performing correctly To do this run a sludge volume test as described in section 1 0 compare your findings with the conditions given in the Hydro Action Plant Condition Chart section 4 12 Follow the recommended actions required to return the plant to its proper operating conditions 4 7 The alarms supplied with this wastewater treatment plant provide the owner with a secure reliable dependable and economical means of notification for most malfunctions of the plant that would lead to producing an unsatisfactory effluent These alarms include notification for problems of air pump failure aeration piping malfunctions and high water level These alarms need to be inspected and tested during each plant operation and maintenance site visit If an optional remote alarm has been installed it should also be inspected and tested during each site visit 4 8 To gain access to the electrical controls and air pump remove the security screws holding the OPS enclosure to the base 4 9 The switch indicated normal silence on OPS models 50 11 20 30 4
73. er using a surge absorbing element When switching at high frequencies heat generated by arcing may cause contacts to melt or may cause metal corrosion Consider connecting an arc absorbing element reducing the switching frequency or lowering the humidity The surge current depends on the type of load which also affects contact switching frequency and the number of operations Check the rated current and the surge current and design the circuits with sufficient margin Resistive load Rated current Sodium light loads 1 to 3 times the rated load Solenoid load 10 to 20 times the rated current Capacitor loads 20 to 40 times the rated load Motor load 5 to 10 times the rated current Transformer loads 5 to 15 times the rated load Incandescent lamp load 10 to 20 times the rated current Mercury light loads 1 to 3 times the rated load Arcing when switching and relay heating may result in ignition or explosion Do not use the Timer in atmospheres subject to inflammable or explosive gases Contact faults may occur Do not use the Timer in atmospheres subject to sulfidizing gas chloride gas or silicon gas The switching capacity for DC voltage loads is lower than that for AC voltage loads Timers with Non contact Outputs Short faults or open faults may occur due to destruction of the output element Do not use the Timer for a load that exceeds the rated outp
74. ere is a problem Sludge layer should be chocolate in color and full of very small particles resembling small pieces of sponge Refer to the Hydro Action Plant Condition Chart section 4 12 1 1 3 As turbulence in the aeration compartment caused by the rising fine air bubbles can be seen observe any significant changes in mixing and aeration characteristics If insufficient mixing or poor aeration is observed refer to Section 1 1 4a Both diffuser assemblies should appear to have equal turbulence This is an indication of proper diffuser assembly and diffuser operation 1 1 4 Proper aeration in the Hydro Action AP Series is maintained by performing the following maintenance operations a Clean or replace the air pump inlet outlet filters during routine inspections inspect the aeration compartment surface through the access port to determine the amount of turbulence caused by air coming from each diffuser assembly Both diffuser assemblies should appear to have equal turbulence This is an indication of proper diffuser assembly and diffuser operation b Locate the Schrader air pressure valve on the PVC air pump discharge line Unscrew the protective cap and connect the quick chuck pressure gauge Read and record the pressure If the pressure equals or exceeds 3 5 psig it is time to replace the air diffuser stones on the diffuser assemblies refer to Section 3 After pressure reading is complete remove the quick chuck pre
75. erefore requires immediate attention This section intentionally left blank 4 12 Hydro Action Plant Condition Chart Hydro Action Condition Organic Organic Toxic Volumetric Well Functioning Over loading Under loading Influent Overloading Sludge Volume Test Black particles Solids do not Septic odor Same 20 60 Characteristics In sludge separate as particles from liquids well Very little organic Sludge does not settling under Particles settle well Very little loading resemble settling usually Sludge small Chunks of 5 10 particles pieces floating material are of sponge above main very small sludge layer Color Gray Black Light Muddy Grayish Light Muddy Chocolate Gray Black Gray Action needed Diffuser stones Look for Refrain Reduce flow None may need to ways from of liquid to be changed to increase or reduce designed GPD to increase organic the use of 1 dissolved O load toxic level and substances maintain 2 chocolate color If chocolate color cannot be maintained then the plant will have to be pumped 3 1 Volumetric overloading flow rate exceeds designed flow rate could be caused by a number of things The most common are leaky toilets or faucets Only sanitary waste sinks tubs washing machines toilets etc should be allowed in the Hydro Action plant To check if excess water is entering the plant observe plant discharge point when house facilities are not in
76. flush mounted mounting kit with screws available or surface mounted inside a panel A printed circuit board mounting base is also available An indoor or outdoor enclosure is available for stand alone mounting In addition unit is also available in DIN housing for flush or surface mounting see MIL72 Digi 20 or Digi 42 data sheets Optional clear plastic dust cover is available PROGRAMMING WITH MANUAL Dimensions OVERRIDE SWITCH FM 1 synchronous quartz AUTOMATIC MODE In order to operate the time switch module in the automatic mode the manual switch must be in the center position auto matic see diagram MANUAL MODE With the manual switch selector lever the selected programs can be overridden In the lower position marked O termi nals 3 and 5 are permanently closed In the upper position marked I terminals and 4 are permanently closed see diagram Override Mode 3 way manual override switch automatic TIME SETTING 0 permanent OFF TO SET THE CURRENT TIME AND DAY OF WEEK ON 7 DAY UNITS TURN THE MINUTE HAND CLOCKWISE DO NOT SET THE TIME BY ROTAT ING OUTER DIAL ON the minute hand clockwise until the day of the week 7 day timer and the time of day on the outer dial is aligned with the triangle marker on the inner dial two ON o clock position Example for 7 day program dial Monday 10 30 AM Turn the OFF
77. g an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet N 1 1 Grounded 1 1 Outlet Grounding Cover Pin For a grounded cord connected product rated less than 15 amperes and intended for use on a nominal 120 volt supply circuit This product is for use on a nominal 120 volt circuit and has grounding plug Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with the product FOR PERMANENTLY CONNECTED PRODUCT This product should be connected to a grounded metallic permanent wiring system or an equipment grounding terminal or lead on the product refer to wiring diagram WIRING 120V AC Wiring Diagram Black Line Voltage Green Ground Screw White Red Black lead options for Shaded Pole Motors Lo 2 1006 2 3 EXTENSION CORDS Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extensio
78. goods Hiblow expressly disclaims any warranty or merchantability or fitness for a particular use or purpose with respect to goods sold There are no warranties which extend beyond the descriptions set forth in this warranty notwithstanding any knowledge of Hiblow regarding the use or uses intended to be made of goods proposed changes or additions to goods or any assistance or suggestions that may have been made by Hiblow personnel Unauthorized extensions of warranties by the customer shall remain the customer s responsibility Customer is responsible for determining the suitability of Hiblow products for customer s use or resale or for incorporating them into objects or applications which customer designs assembles constructs or manufactures This warranty can be modified only by authorized Hiblow personnel by signing a specific written description of any modifications AUTHORIZED SERVICE CENTER lt HiBLOVV USA INC 1300 Tefft Ct Suite 8 Saline 48176 TEL 734 944 5043 FAX 734 944 5163 http www hiblow usa com 10 1006 KG 152 2 x TECHNO TAKATSUKI CO LTD http www takatsuki co jp 8 16 HATCHONISHIMACHI TAKATSUKI OSAKA JAPAN 569 0095 TEL 81 72 684 0805 FAX 81 72 684 0807 USA INC 1300 Tefft Ct Suite 8 Saline 48176 TEL 734 944 5043 FAX 734 944 5163 http www hiblow usa com Printed in Japan 4000840 2JU 0802 500 Appendix 3 Tech
79. he defect to Hiblow USA Inc 1300 Tefft Court Suite 8 Saline Michigan USA 48176 Buyer is responsible for freight charges both to and from Hiblow in all cases Hiblow s warranties do not extend to any goods or parts which have been subjected to misuse lack of maintenance neglect damage by accident or transit damage This warranty excludes all other warranties or representations expressed or implied by any literature data or person Hiblow s maximum liability under this exclusive remedy shall never exceed the cost of the subject product and Hiblow reserves the right at its sole discretion to refund the purchase price in lieu of repair or replacement Hiblow will not be responsible or liable for indirect or consequential damages of any kind however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Buyer s remedy against Hiblow for goods supplied or for non delivered goods or failure to furnish goods whether or not based on negligence strict liability or breach of expressed or implied warranty is limited solely at Hiblow s option to replacement of or cure of such nonconforming goods or non delivered goods or return of the purchase price for such goods and in no event shall exceed the price or charge for such
80. hey will damage the external finish of the Timer Separate the input devices input wiring and Timer as far as possible from sources of noise and power lines carrying noise When using the Timer in environments subject to large amounts of static electricity e g pipes carrying molding materials powders or fluid materials separate the Timer as far as possible from the sources of static electricity Do not remove the external case from the Timer Do not use the Timer in locations where condensation may occur due to high humidity or sudden temperature changes Condensation inside the Timer may result in malfunction or damage to Timer elements The life of internal parts may be reduced if Timers are mounted in close proximity to each other Resin and rubber parts e g rubber packing may deteriorate shrink or harden depending on the operating environment e g subjected to corrosive gases ultraviolet light or high temperatures We recommend periodic inspection and replacement omnon http www ia omron com Normal operation may not be possible in locations subject to sulfidizing gas such as in sewer systems or waste incinerators OMRON does not market any Timers or other control devices for operation in atmospheres containing sulfidizing gas Seal the Timer so that sulfidizing gas will not enter it If sealing is not possible OMRON does provide special Timers with improved resistance to sulfidizing gas Ask your OMRON
81. ice omnon http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved Read and Understand This Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY
82. irst uses the plant It is the end users obligation to make known to any other customer the terms and conditions of this LIMITED WARRANTY Hydro Action Industries reserves the right to revise change or modify the construction and design of the Hydro Action Industries aerobic wastewater treatment plant or any component part or parts thereof without incurring any obligations to make such changes or modifications in previously sold equipment Hydro Action Industries also reserves the right in making replacement of component parts under this LIMITED WARRANTY to furnish a component part which in its judgment is equivalent to the part replaced Effective 7 1 09 hydro action green from the ground up Warranty Registration Hydro Action Industries 2055 Pidco Drive Plymouth IN 46563 800 370 3749 This form must be filed with Hydro Action Industries by the dealer within 30 calendar days after installation or all warranties are void Owner User Address City County State Zip Phone Best time to be reached Dealer Installer Address City State Zip Phone Distributor if applicable Service will be performed by Name City State Zip Phone Type of Installation Residential Commercial Number of residents or occupants Garbage disposal Yes No Date Installed Plant Model OPS Model Plant Serial Air Pump Serial Effluent disposal method amp equipment used Controlling Regulatory Age
83. itches Required 1 Water Pump On Off Float 1 Pump Tank High Level Alarm Float Small Components Include Wiring harnesses electrical connectors liquid tight compression fittings air tubing shraeder valve audible alarm visual alarm and various other components which provide for integration of the OPS 50 30 Series OPS Wastewater Plant Pump Tank Control w 24 HR Timer This OPS provides total control of the aerobic unit and pump tank including air pump water pump and alarms Other features include two branch circuit breakers separate disconnect switch which cuts off power to all electrical components with an optional lockout feature and a 24 hr timer It requires a single circuit 120 volt 30 amp feed Typical Applications Include Spray Irrigation Pumping to Gravel Drain Fields Pumping to Low Pressure Dosing Systems Pumping to Leaching Chambers or any disposal method requiring a pump where 24 hr 15 minute increment timed dosing is required Equipment Included 1 Hydro Action Air Pump 1 Polyethylene OPS Base amp Enclosure 1 Electrical Control w 24 hr 15 min Timer Floats Switches Required 1 Water Pump On Off Float 1 Pump Tank High Level Alarm Float Optional Float Switch 1 Pump Tank Timer Override Float Small Components Include Wiring harnesses electrical connectors liquid tight compression fittings air tubing shraeder valve audible alarm vis
84. itching designed for control of heating ventilating air conditioning refrigeration lighting security circulating pumps spas or any electrical load requiring 24 hour or 7 day scheduling Specifications Size 2 36 x 2 36 x 125 Supply Voltage 24 120 240VAC Power Consumption 1 VA Switch Rating SPDT Resistive 21A Tungsten 1350W Inductive 1HP 120VAC 2HP 240VAC Features Wiring Connections 1 4 quick connects 21A SPDT switch Installation Stand Alone With indoor or outdoor Captive Trippers enclosure 1 4 quick terminals Noise Immune ldeal for robust applications Panel Surface mounting zz e 22 Model Program On Off Every On Off Time Rating 1 STuZ 120 FM1STUZ 120U 15 Minutes 21A Res 1 STuZ 24 1STUZ 24U 15 Minutes i 21A Res 1 STuZ 240 1STUZ 240U 15 Minutes 21A Res 1 SWuZ 120 1SWUZ 120U 2 Hours 21A Res 1 SWuZ 24 1SWUZ 24U 2 Hours 21A Res 1 SWuZ 240 1SWUZ 240U 2 Hours 21A Res 1 STuZH 120 1STUZH 120U 15 Minutes i 21A Res 1 STuZH 24 1STUZH 24U 15 Minutes i 21A Res 1 STuZH 240 1STUZH 240U 15 Minutes i 21A Res 1 SWuZH 120 1SWUZH 120U 2 Hours 21A Res 1 SWuZH 24 1SWUZH 24U 2 Hours 21 Res 1 SWuZH 240 1SWUZH 240U 2 Hours 21A Res 1 SWuZH 277 1SWUZH 277U 2 Hours 21 Res 1 QTuZH 120 1QTUZH 120U 15 Minutes 21A Res 1 QTuZH 24 1QTUZH 24U 15 Minutes i 21A Res 1 QWuZH 120 1QWUZH 120U 2 Hours 21
85. llation conditions and that installation clearances do not block air flow Blocking air flow over the product in any way can cause the product to overheat Mounting This product can be installed in any orientation Mounting the product to a stable rigid operating surface and using shock mounts will reduce noise and vibration Plumbing Remove plugs from the IN and OUT ports Connect with pipe and fittings that are the same size or larger than the product s threaded ports Install relief valves and gauges at inlet or outlet or both to monitor performance Check valves are required to prevent back streaming through the pump Accessories The product s intake and exhaust filters will provide adequate filtration in most applications Consult your Gast representative for additional filter recommendations Motor Control It is your responsibility to contact a qualified electrician and assure that the electrical installation is adequate and in conformance with all national and local codes and ordinances Determine the correct overload setting required to protect the motor see motor starter manufacturer 5 recommendations Select fuses motor protective switches or thermal protective switches to provide protection Fuses act as short circuit protection for the motor not as protection against overload Incoming line fuses help to withstand the motor s starting current Motor starters with thermal magnetic overload or circuit br
86. lvent for 5 10 seconds into inlet port Place towel over exhaust port to clean up solvent 4 Plug inlet port for 20 30 seconds Listen for changes in the sound of the pump If pump sounds smooth go to next step If pump does not sound like it is running smoothly installing a Service Kit wil be required See Service 5 Release vacuum 6 Repeat steps 3 5 three or four times If Option 1 is not successful remove the end plate and examine Option 2 1 Remove six end plate bolts See exploded view 2 Use a small hammer to carefully tap on end plate to remove Do not use a screwdriver to pry of f 3 Check that vanes are moving freely in and out of vane slots Replace vanes if more than 5096 of the vane extends past the vane slot 4 Remove vanes and clean both sides with fine emery cloth Clean end plate with fine emery cloth 5 Flush vanes with AH255B solvent and remove all solvent from vanes 6 Flush body rotor and end plate with AH255B solvent then remove all solvent from each part 7 Check body rotor and end plate for scoring If each part is clean and shows no signs of scoring re install parts If scoring appears send unit to factory or replace with new part s 8 Insert vanes checking that the bevel edges are in the correct direction 9 Replace end plate Torque bolts to 90 120 in Ib 10 Check gasket for damage 11 Reinstall muffler box Torque bolts to 90 120 in Ib Check that all external acce
87. mental settings The 24 hour timer is used in spray or light dosage applicationss If for some reason their is a loss of power the timers may need to be reset However the treatment plant will immediately begin rejuvenating See the Technical Manual section of timers in Appendix 3 SECTION 3 0 Diffuser Stone Replacement 3 1 With plant access cover removed reach in and disconnect the flexible airline hoses from retainer clamps Then remove diffuser assemblies through the plant access opening 3 2 Disconnect and remove diffuser assemblies from the flexible airline hoses Remove diffuser assembly locknuts gaskets and diffuser stones Now wash and clean all diffuser assembly components Discard original diffuser stones and replace with new ones Reassemble and reconnect the diffuser assemblies in reverse order lubricating all gaskets and making sure all gaskets and check valves are in the proper place and in good condition before tightening 3 3 Reattach the diffuser assemblies to flexible airline hoses and reattach flexible airline hoses to retainer clamps Replace diffuser assemblies into Hydro Action plant by lowering the diffuser assemblies with attached anchor to the bottom of aeration tank Note 1 Securely tighten all connections by hand being sure not to over tighten and not to push the gaskets out of the gasket seat areas All connections must be properly sealed to assure trouble free diffuser operation Note
88. n cord be sure to use one heavy enough to carry the current that your product will draw Acord no longer than 100 feet No 16 AWG extension cord should be used An undersized cord will cause a drop in line voltage resulting in loss of power and overheating For outdoor use use an extension cord that is approved for outdoor use marked W or W A MOUNTING N CAUTION When using the pump to inject air into a liquid make sure that the pump is higher than the surface level of the liquid otherwise that liquid may run back into the pump if the power is interrupted The pump should be in an upright level position and remain on a stable rigid operating surface for proper operation PLUMBING Improper connection will cause leakage of air HP Series Connect the pumps exhaust port and PVC plastic pipe with an L shaped rubber hose Be sure to secure place of connection with a hose tightening clip Refer to Fig 1 Fig 1 L shaped rubber hose Hose tightening clip PVC Plastic pipe Pump s exhaust port STORAGE Store indoors out of the weather in a dry area Make certain the electrical cord is placed so there will be no chance of damage CAUTION To avoid risk of electrocution or damage to the pump do not store this unit where it could come into contact with water or other liquids Store indoors Inspect compressor and cord for damage prior to putting compressor back into service After the Diaphragm mounting block have
89. n each system installed 19 20 21 22 Producing these will help pass this section of the inspection Are component parts i e aerators filters etc available should a plant s components need repair Parts can be maintained at Dealer location and are also available with same day shipping to allow rapid service Does the authorized representative distribute any literature concerning the plant s other than the Listed Company s literature If so attach a copy This inspection is performed to insure proper use of the NSF mark Does the authorized representative advertise locally or in the phone book Listed plants or reference NSF If yes attach copy of ads Again to insure proper use of the NSF mark Are the three site visit inspection forms attached These are the prior explained inspections minimum of three are performed NSF Standard 40 Authorized Representative Verification Report The Authorized Representative Verification Report is similar to the Authorized Representative Inspection report Its contents are repetitive but utilized for companies where the Distributor does not act as the Dealer Refer to the Authorized Representative Inspection Report above for reference hydro action green from the ground up AK HA Manufacturing LLC 2055 Pidco Dr P O Box 640 Plymouth IN 46563 Toll Free 800 370 3749 Phone 574 936 2542 Fax 574 936 2298 www hydro action com rev 10 10
90. ncy Agency Sanitarian Address City State Zip Phone JO Pe hydro action green from the ground up Proper use of the Sludge Judge in Hydro Action Industries Systems A Sludge Judge is a device used to discover tankage sludge levels Proper use in our systems is as follows 1 Let the Sludge Judge down into the tank to be tested being sure to keep the Sludge Judge as close to vertical as possible until it contacts the bottom of the tank As sludge in the ATU tends to assume a dished shape due to mixing currents two readings should be tanken against the tank wall and the center of the clarifier Pull the Sludge Judge vertically out of the tank and inspect You should find a sludge level indicated in the barrel of the Sludge Judge Note that the barrel of the Sludge Judge is marked in 1 foot intervals Using these marks estimate the depth of sludge indicated to the nearest inch 1 6 halfway between marks would be 6 etc Make a note of the sludge levels on your inspection report System Tankage Sludge Level Suggestions Tankage Level Logic Pretreatment Tank The primary problem with sludge build up in the pre treatment or trash tank is one of obstructed volume An important role played by this tank is the dilution of chemicals harmful to the bacterial colony As sludge builds up in this tank the volume of liquid influent is reduced thereby reducing the total volume available for dilution Aerobic Tr
91. nd up Limited Warranty AK HA Manufacturing LLC d b a Hydro Action Industries Hydro Action Industries warrants each Hydro Action Industries aerobic wastewater treatment plant plant to be free from defects in materials and workmanship for a limited prorated five 5 year period from the date of installation by an authorized Hydro Action Industries dealer for the end user when properly registered with Hydro Action Industries by the submission of the warranty sheet found in this manual The first two 2 years LIMITED WARRANTY is 100 on all components Then followed by an additional three 3 year Limited Warranty the Third 37 year at 75 the Fourth 4 year at 50 and the Fifth 5 year at 25 The Third Fourth and Fifth years limited prorated warranty apply only if the plant is maintained by an authorized distributor through a continuous maintenance program and proof is provide with the return All components manufactured by AK Industries Inc are warranted for Five 5 years The sole remedy under the LIMITED WARRANY is as follows Hydro Action Industries may at its sole option replace or exchange any component part F O B factory that in Hydro Action Industries reasonable judgment shows evidence of defects in material and or workmanship provided said component part has been paid for and returned through an authorized Hydro Action Industries dealer transportation prepaid to Hydro Action Industries at 2055 Pidco Drive
92. ndustry By following the instructions in this manual you will be providing yourself with the best on site wastewater treatment and service We invite you to share in our pride of the AP Series Treatment Units This manual includes information on the AP 500 AP 600 AP 750 AP 1000G amp AP 1500G wastewater treatment plants These units may be installed with either a platform mounted OPS operations control center or a Remotely Located OPS Installation needs vary so your on site wastewater system may contain some of the following auxiliary components along with the treatment plant Pretreatment tank Pump holding tank Alarm systems Equipment for chosen effluent disposal method drip irrigation spray irrigation gravel filled drain field pressure dosing etc Chlorinator UV Disinfection Unit The certified Hydro Action dealer or installer of your Hydro Action AP Series wastewater treatment plant is responsible for completing and submitting to us the Installation Warranty Information to properly activate your Hydro Action Product Warranty We are eager to assist you with any questions or problems Please contact Hydro Action at 800 370 3749 to request assistance from our Customer Service or Engineering Departments SECTION 1 0 Plant Routine Inspection and Service Instructions 1 1 Each site should be inspected and serviced by following these simple instructions As each state may have
93. ng Storage 10 to 55 C with no icing 25 C to 65 C with no icing Ambient humidity Operating 35 to 85 Life expectancy Mechanical Electrical 20 million operations min under no load at 1 800 operations h 100 000 operations min 5 A at 250 VAC resistive load at 1 800 operations h See note EMC EMI Emission Enclosure Emission AC Mains EMS Immunity ESD EN61812 1 EN55011 Group 1 class A EN55011 Group 1 class A EN61812 1 1 61000 4 2 6 kV contact discharge level 3 8 kV air discharge level 3 Immunity RF interference from AM Radio Waves 1 61000 4 3 10 V m 80 MHz to 1 GHz level 3 Immunity RF interference from Pulse modulated Radio Waves IEC61000 4 3 10 V m 900 5 MHz level 3 Immunity Conducted Disturbance 1 61000 4 6 10 V 0 15 to 80 MHz level 3 Immunity Burst 1 61000 4 4 2 power line level 3 2 I O signal line level 4 1 kV line to level 3 2 kV line to ground level 3 Immunity Surge 1 61000 4 5 Light Gray Munsell 5Y7 1 Degree of protection IP40 panel surface Weight Approx 100 g Note Refer to the Life test Curve omnon http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved Life test Curve Reference A maximum current of 0 15 A be switched at 125 VDC 1 and a maximum curren
94. nical Manual for Timers Operating NTERMATIC FM 1 Series Time Switches TECHNICAL DATA Supply Voltage 24 120 240VAC 60Hz models Quartz 24V AC DC 120 and 240VAC 50 60 Hz Switch Type SPDT Switch Rating 21A 250VAC resistive 1350 watt tungsten 1HP 125VAC 2HP Q 240VAC Power Consumption 24V 0 1VA 120V 0 5VA 240V 1 0VA Ambient Temp Range 40 F to 180 F synchronous units 20 F to 140 F quartz units Terminals 1 4 spade terminals Reserve 7 days for quartz units Weight Approximately 3 oz NOTE 24V quartz unit will operate on 12VDC or 24VDC Providing a brighter solution APPLICATIONS The FM 1 series of time switches are designed for control of heating ventilating air conditioning refrigeration lighting security circulating pumps spas or any electrical load requir ing 24 hour or 7 day scheduling WIRING Verify input voltage stated on back of unit Use 1 4 quick con nects and make connections in accordance with the wiring diagram shown and applicable code requirements When using 24V units it is important to use transformers that will supply the required 24 volts AC to terminals 1 amp 2 Terminal Connections Contacts shown in Off position trippers pushed inward On position trippers pushed outward will close contacts 3 amp 4 NC NPUT MOUNTING The standard FM 1 units can be
95. nty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This catalog shall not be copied for sales or promotions without permission This catalog is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this catalog in any manner for any other purpose If copying or transmitting this catalog to another please copy or transmit it in its entirety 2007 3 In the interest of product improvement specifications are subject to change without notice OMRON Corporation Industrial Automation Company http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved Appendix 4 Electrical Controls Schematics Rhombus Panels Used prior to 08 No longer use nor have parts available Model 11 Electrical Controls EC 11 CP 11 Model 20 Electrical Controls EC 20 CP 20 Model 30 Electrical Controls 22444 4 4 EC 30 CP 30 Model 32 Electrical
96. on compartment reaches 60 to 8096 it is time to pump the plant and pretreatment tank if included This is usually necessary every two 2 to six 6 years 1 3 Follow these procedures to pump the sludge solids from the treatment tanks A qualified service technician should oversee the work performed 1 3 1 Remove the plant access cover 1 3 2 Refer to installation worksheet to determine which tanks and auxiliary equipment are included on this particular installation i e pretreatment tank surge tank pump tank access covers of different units Remove pump tank access cover if included If necessary use a shovel to dig down and expose the pretreatment tank access covers and remove them Remove the clean out adapter plug from the outlet tee fitting The tanks are now ready to be pumped 1 3 3 The suction hose should be positioned to be very near the bottom of the tanks Care should be taken not to damage internal components The plant and other tanks should be washed and cleaned while they are being pumped The waste from the tanks should be disposed of in compliance with local state and federal laws 1 3 4 It is important that care is taken when pumping plant and any other tank to assure that hydraulic displacement of tanks floating of tanks does not occur Tank flotation may occur whenever water and solids are removed from the tank when high groundwater conditions exist Any source of water in the soil around
97. ould only be done a qualified electrician or serviceman A Danger If the outside of the alarm module or light lens becomes cracked or damaged unplug or shut off the electric power immediately and contact an electrician or serviceman Caution Do not carry the unit by the alarm module or electrical cord It could damage the alarm module Light Lens Alarm Module WUTE TEST Pi M o ar F Toggle Switch LJ The three position toggle switch is clearly labeled on the alarm module RUN During normal operation the switch is in the RUN or center position MUTE The MUTE position will silence the audible alarm while leaving the visual alarm operational TEST The TEST position will activate both the audible and visual alarms to check to see if they are working In Case of an Alarm The alarm module audible alarm buzzer and visual alarm light are intended to signal a system malfunction Contact your service provider whenever you hear or see the alarm when the switch is in the RUN or center position The MUTE position can be used to silence the audible alarm until the service provider arrives Lo 8 1099 2 2
98. psi air gauge to the provided schrader valve Note the reading on your inspection report Back pressure should be between 2 75 psi and 3 5 psi for normal operation If the back pressure exceeds 3 5 psi replace the diffuser stones If back pressure is allowed to exceed 4 psi for any length of time air pump damage may occur In an initial visit to an existing system inspect the diffuser stones prior to taking air pressure readings if the stones are clogged the overpressure you will encounter may damage the 5 psi gauge 3 Remove small air pressure tube from barbed fitting beside schrader valve Low Air Pressure Alarm should sound Re attach tube to barbed fitting 4 Inspectair pump filters cleaning or replacing as necessary 5 Remove any surface sludge from the mixing chamber and clarification chamber Dispose of this sludge as local regulations require 6 Inspect high level alarm function by lifting the float Alarm should sound Note results in your inspection report 7 Take a sludge level reading from the mixing chamber and note in your inspection report Read settleable solids test and note results on your inspection report Pour test sample back into mixing chamber Close the access cover and secure with security screws 8 Lift high level alarm upper float in pump tank to assure proper operation Alarm should sound 9 Remove effluent pump stalk Lift lower float to test Pump should start when float is lifted above level Do not
99. r tanks should be filled with water before leaving site 1 4 Normal maintenance on the Hydro Action AP Series plant will include Every Six 6 Months a Maintaining aeration system and air diffusers b Maintaining air pump c Removing scum from clarifier d Inspecting and testing plant alarms Every Two 2 to Six 6 Years e Pumping excess sludge from plant Note 1 The owner has been informed that replacement parts can be obtained from a Hydro Action Certified Dealer Note 2 Pumping the plant is usually necessary every two 2 to six 6 years however there is no set time because loadings vary from household to household Access to the plant is accomplished through the access opening which is at surface grade When a Hydro Action plant is being pumped a qualified service technician should oversee the job Care should be taken not to damage internal components The plant should be washed and cleaned while it is being pumped The waste from the plant must be disposed of in compliance with all federal state and local laws SECTION 2 0 Operating Instructions 2 1 The Hydro Actior AP Series Plant has been designed and built to provide efficient dependable and reliable service However as with any individual wastewater treatment plant routine periodic service is required When proper preventive maintenance is performed the Hydro Actior plant will operate at designed performance levels to give year
100. r to Fig 4 G Fig 4 Screwdriver inserting position 4 Hose band Frame cover Head Casing A Valve chamber packing di Head Casing B 2 Replacing Diaphragm mounting block Refer to Fig 5 After removing Head Casing block remove of the hex nut U lock nut and washer in the center of the diaphragm Remove one of the Diaphragm mounting blocks from the Rod and pull out the other Diaphragm mounting block from the pump body together with the Rod without loosening its hex nut U lock nut and washer Refer to 5 1 Then remove the other Diaphragm mounting block from the Rod Refer to Fig 5 Reattach a new Diaphragm mounting block on one side of the Rod with new hex nut U lock nut and washer insert the Rod in accordance with the procedure reverse to that performed when the Rod was removed the pump Reattach washer and new hex nut U lock nut to Rod screw protruding through other Diaphragm mounting block and tighten Fig 5 9 Diaphragm Rod mounting block Washer U lock nut Diaphragm mounting block 1 Is 6 2E 1 Operation of Compressor Alarm Module General Information Danger Do not attempt to open the alarm module If the unit is connected to electricity opening of the alarm module can result in a risk of electric shock Danger Service of the alarm module sh
101. s of satisfactory treatment of domestic wastewater 2 2 Local Hydro Action authorized representatives are required to perform all routine inspections for the first two 2 years from the original date of installation At the time of inspection the plant will be checked for proper operation If a problem exists service will be performed at no charge to the owner unless the required maintenance is not warranty related At the end of the two 2 year initial service period the local representative will make available a continuing service policy This extended service is available for a nominal fee Rep will also provide O amp M agreement as well as a copy of the warranty policy 2 3 The Hydro Action 5 Operations Control Center is equipped with an alarm beacon and an audible horn alarm Also on the OPS should be the name address and telephone number of the local servicing dealer An optional remote alarm with audible and visual alarms may also be present Should either alarm come on the owner is instructed to call the local dealer After a power failure if an alarm remains on for more than 30 minutes the owner is instructed to call the local dealer immediately To silence audible alarm while waiting for service technician to arrive owner should locate the switch on outside face of the OPS enclosure labeled normal silence and push it to the silence right position Visual alarm beacon will remain illumina
102. ssories such as relief valves and gauges are attached to cover and are not damaged before re operating product SHUTDOWN PROCEDURES It is your responsibility to follow proper shutdown procedures to prevent product damage NEVER ADD OIL TO THIS OIL LESS PUMP Disconnect plumbing Operate product for at least five minutes without plumbing Run at maximum vacuum for 10 15 minutes Repeat step 2 Disconnect power supply Plug open ports to prevent dirt or other contaminants from entering product N SERVICE KIT INSTALLATION WARNING Electrical Shock Hazard Disconnect electrical power supply cord before installing Service Kit If product is hard wired into system disconnect electrical power at the circuit breaker or fuse box before installing Service Kit Vent all air lines to release pressure or vacuum Failure to follow these instructions can result in death fire or electrical shock Gast will NOT guarantee field rebuilt product performance For performance guarantee the product must be returned to a Gast authorized facility Service Kit contents vary Most contain vanes gaskets and filter parts 1 Remove filter muffler parts from front of muffler box 2 Remove the 5 muffler box bolts 3 Usea small hammer to tap on box to remove Do not use a screwdriver Remove the 6 end plate bolts Remove end plate Check direction of bevel edges of vanes then remove vanes 6 Clean body
103. ssure gauge and replace the protective cap on the Schrader air pressure valve Note Whenever replacing the Hydro Actior diffuser stones replace all stones not just a few Replacement parts can be obtained from Hydro Action 1 1 5 To replace air diffuser stones refer to Section 3 0 1 1 6 Using a clean clear sample bottle catch an effluent sample from the pump tank or other discharge point Effluent should have a non offensive odor and be clear in color If results differ from these refer to section 4 0 Plant Troubleshooting Guide 1 1 7 Check the surface of the clarification compartment for floating solid or scum buildup If build up is found remove it using a small net with very fine mesh and dispose of off site according to all federal state and local regulations Material may be returned to system upstream of plant through cleanout Using a garden hose spray a high pressure stream of water into clarifier breaking up any remaining floating solids Clean any over spray from the general area 1 1 8 Activate liquid level alarm by raising and lowering float in clarifier to test both audible and visible alarms Disrupt the air pressure by disconnecting the air pressure tubing from the electrical enclosure inside 5 to test air pressure alarms If any problem is experienced with alarm functions make necessary adjustments corrections and or repairs If optional remote alarm has been installed be sure th
104. t of 0 1 A can be switched if L R is 7 ms In both cases a life of 100 000 operations can be expected The minimum applicable load is 10 mA at 5 VDC failure level P 250 VAC 30 VDC cos 1 Switching operations x 103 Load current A Connections E Block Diagrams Zero setting ON pj indicator detection circuit 21121 Indicator circuit k ROM RAM Clock Output circuit AC DC input Power supply __________ One chip microcomputer lt Time range unit circuit selectors Inputs Outputs Control output Outputs are turned ON OFF according to the time set by the ON and OFF time setting knob Terminal Arrangement H3CR F8 H3CR F H3CR F8 H3CR FN NH3CR F8 300 H3CR F 300 H3CR F8N 300 H3CR FN 300 23 Note Leave terminals 5 6 and 7 open Do not use them as relay terminals omnon http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved 4 H3CR F Operation Timing Chart toN ON set time torr OFF set time Operating mode Timing chart Flicker OFF start 0 1 s min ON Lit indicator Not lit OFF Lit indicator Output NO Output NC 4 Flicker ON start ON Lit indicator Not lit or Ht indica
105. ted 2 4 The Hydro Action AP Series Plant will handle all domestic wastewater The term domestic wastewater refers to rapidly biodegradable material To keep maintenance at a minimum and to prevent the plant from malfunctioning the following guidelines need to be followed Since aerobic bacteria are responsible for treating the wastewater inorganic or non rapidly biodegradable materials should not be put into the plant Examples of improper items are plastic products rubber products sanitary napkins or tampons washcloths cigarette butts melon seeds coffee grounds egg shells matches some food items such as corn husks grape vines etc Do not introduce cooking grease or large amounts of oil into plant instead pour it into a container and dispose of it properly To minimize pump out frequency limit use of garbage disposals Lint from lint catchers hair etc should be disposed of in the trash and not washed down the drain Water softener backwash should not be routed through the system Another source of disposal should be used Check our state specific portion of our website for bypass method to be used Diapers can be rinsed out in the toilet however do not flush cloth or disposable diapers down the toilet Large amounts of harsh chemicals high foaming detergents disinfectants or any substance that kills bacteria must not be discharged into the plant The plant will not perform to i
106. ted to misuse lack of maintenance neglect damage by accident or transit damage THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR REPRESENTATIONS EXPRESSED OR IMPLIED BY ANY LITERATURE DATA OR PERSON GAST S MAXIMUM LIABILITY UNDER THIS EXCLUSIVE REMEDY SHALL NEVER EXCEED THE COST OF THE SUBJECT PRODUCT AND GAST RESERVES THE RIGHT AT ITS SOLE DISCRETION TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR OR REPLACEMENT GAST WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYER S REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON DELIVERED GOODS OR F AILURE TO FURNISH GOODS WHETHER OR NOT BASED ON NEGLIGENCE STRICT LIABILITY OR BREACH OF EXPRESS OR IMPLIED WARRANTY IS LIMITED SOLELY AT GAST S OPTION TO REPLACEMENT OF OR CURE OF SUCH NONCONFORMING OR NON DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS GAST EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTI
107. th leakage breakers wiring breakers or fuses on the power supply side according to any applicable laws or regulations c Copyright OMRON Corporation 2007 All Rights Reserved Correctly Handling Input Signals Malfunction due to noise may occur if input wiring is placed in the same duct or conduit as power lines or high voltage lines Separate input wiring from power lines and wire them in a separate system Also use shielded cables use metal conduits and keep wiring distances as short as possible Timers with Relays Do not connect a load that exceeds contact ratings such as the switching capacity contact voltage or contact current Insulation faults contact welding contact faults and other failures to achieve specified performance may occur and the relay may be damaged or may burn Continued use with deteriorated performance may ultimately result in insulation breakdown between circuits or relay burning The life of the built in relay is greatly affected by switching conditions Before using the Timer test operation under actual application conditions and confirm that the switching frequency presents no problems in performance Electrical life depends on the type of load switching frequency and ambient environment Observe the following precautions when using the Timer When switching a DC load contact transfer may cause the contacts to stick or may cause contact failure Confirm applicability and consid
108. the Frame cover on For HP 100 120 Refer to Fig 4 Reinstall the Sound absorber except for HP 40 HP 100LL HP 120LL Reinstall the Upper housing and tighten corner screws Refer to Fig 4 N WARNING Lower housing and pump surfaces can become very hot during operation Do not touch these surfaces until unit has been shut off and allowed to cool N CAUTION Carefully examine the air pump after installation It should not be plugged in if there is water on parts not intended to be wet N CAUTION Do not operate if the cord or plug is damaged or if the pump is malfunctioning dropped or damaged in anyway N CAUTION Ensure pump is securely mounted prior to operation When alternating current is applied to electromagnet as in the figures the actuating rod moves first in the arrow direction shown in Fig 2A and then in the arrow direction shown in Fig 2B by the magnetic attraction and repellent forces exerted between the electromagnet and the permanent magnets attached to the rod The rod vibrates at the power supply 60Hz 50Hz frequency and changes the volume of the space enclosed between the head casing and the diaphragm Thus air intake compression and exhaust can be performed as the rod vibrates
109. the plant installation could cause the tank to float Water sources may include rainfall springs creeks bayous rivers lakes and coastal areas Proper precautions therefore required to prevent tank flotation due to hydraulic displacement These precautions include but are not limited to the following Plant location choose a site that will minimize possible groundwater saturation Consider seasonal water table and soil conditions in the area of installation Do not locate the plant in a low spot in the ground where water tends to pool or at the edge of any natural body of water If such a location cannot be avoided call Hydro Action for technical advice Whenever a tank is pumped do not remove more than one half of the capacity of the tank It is recommended that you pump the tank during dry seasons only However if tank must be pumped during the wet season watch for upward movement of the tank while pumping is being done If upward movement is detected during pump immediately stop pumping water out of the tank and refill the tank to stop flotation Each site must be evaluated on a case by case basis to determine the best time to remove water from the tank and prevent flotation 1 3 5 Replace the pre treat plant access and pump tank access cover if included being sure to reinstall and tighten the Hydro Action tamper resistant screws to prevent unauthorized plant entry Note Plant and othe
110. tment process as an accepted full scale system process to purify domestic wastewater Since that time the United States and many other nations have utilized this process and variations to properly treat sewage Federal Law 92 500 supports our nation s commitment to provide secondary treatment for all domestic wastewater This commitment is presently being extended to on site sewage treatment facilities Hydro Action has been a visible part of this effort since 1989 We have manufactured numerous products to provide individuals with a means of proper effective efficient and affordable on site wastewater treatment Our professional commitment to market needs and customer service have enabled us to reach our goal of providing effective products that assure a safe reusable effluent We are helping Mother Nature protect our environment and our most valuable natural resource water Our continuing mission is to develop and manufacture individual on site wastewater treatment facilities that meet society s needs in the field This manual is a part of that dedication to customer service Hydro Action AP Series Aerobic Treatment Units are among the most advanced on site products available today They are state of the art extended aeration activated sludge wastewater treatment facilities The improvements in these units make them not only extremely efficient operational units but also the most easily maintainable system in the i
111. tor Not lit Output NO Output NC Note 1 The reset time requires a minimum of 0 1 s 2 When power is supplied in flicker ON start mode the OFF indicator lights momentarily This however has no effect on the performance of the Timer Nomenclature OFF indicator green Lit when the output is OFF ON indicator orange Lit when the output is ON OFF time unit display window OFF time unit selector select one from sec 10 s min and hrs or from 10 s 10 min hrs and 10 h Scale range display windows ON time setting knob with orange pointer For ON time setting OFF time setting knob with green pointer For OFF time setting Time range selector select one from 1 2 3 12 and 30 at full scale For both ON time and OFF time ON time unit display window ON time unit selector select one from sec 10 s min and hrs or from 10 s 10 min hrs and 10 h omnon http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved Dimensions Note All units are in millimeters unless otherwise indicated H3CR F H3CR FN H3CR F 300 H3CR FN 300 44 8 x 44 8 11 pins H3CR F8 H3CR F8N H3CR F8 300 H3CR F8N 300 44 8 x 44 8 8 pins Dimensions with Front Connecting Socket Dimensions with Back Connecting Socket P2CF 08 P2CF 11 P3G 08 P3GA 11 H3CR
112. treatment system Non biodegradable items such as cigarette butts match sticks disposable diapers feminine hygene products condoms hair coffee grounds rags paper towels bandages etc These are solid waste items and should be disposed of in regular trash service Greases fats or oils This includes cooking oils and meat or meat grease Pesticides herbicides photographic chemicals or other toxins Paints thinners or household chemicals including many cleaning compounds and mop bucket water Water softener unit backwash Citrus products oranges lemons grapefruit etc Home brewery or winemaking wastes Strong medicines particularly antibiotics Antibacterial soaps and antibacterial laundry detergents should be avoided These are the current marketing rage but overuse will only breed resistant strains of bacteria in the home and kill the aerobic action in the treatment system Strong disinfectants or bleaches particularly products containing chlorine or ammonia Commercial septic tank additives they do more harm than good Kitchen garbage grinders disposals should be used sparingly if at all Dispose of food waste solid waste bin or compost heap Food waste represents additional loading on the aerobic plant possibly causing organic overloading and more frequent pump outs of the system Normal maintenance is required on all aerobic treatment units as they are activated sludge sewage treatment systems
113. ts as a check amp balance of approved systems Each year NSF is authorized to audit 4 Dealer or Distributors of each manufacturer By doing these audits it assures that the manufacturers are complying with all components of their approved standard In the same respect manufacturers are mandated to perform audits on 10 of all their dealers This insures that Dealers and Distributors are complying with their portions of the standard An NSF audit comes unannounced and Dealers should be prepared at all times NSF will perform certain inspections to help assess certification compliance There are three portions of Inspection The Site Visit Inspection Report Authorized Representative Inspection Report and Authorized Representative Verification Report NSF Standard 40 Site Visit Inspection Report The Site Visit Inspection Report is an inspection to be completed on each system that NSF wishes to inspect Three systems are picked at random and visited to perform the inspection Items that are looked at are as follows 1 Is the record of installation and maintenance on this installation up to date and adequate This question is usually best answered by having the appropriate installation sheet and any pertinent local permit information available 2 Service available within two working days It is NSF s policy to be able to service a call within 48 hours Simple records showing dates of any services performed and dates will suffi
114. ts fullest capabilities if volumetric overload is allowed to occur This occurs whenever excessive water above the designed flow rate is allowed into the plant Excessive water use or leaking plumbing fixtures may cause this condition Hydro Action Authorized Representatives amp Technicians are asked to inform homeowners of these guidelines Too often a malfunctioning treatment unit is due to abuse that can be avoided with simple education 2 5 Other than for the mechanical and structural working of the plant itself Hydro Actior is not responsible for the in field operation of a plant The proper operation of this or any other individual wastewater plant depends upon proper organic and hydraulic loading of the plant We cannot control the loading and thereby control the amount of harmful substances that may be discharged into the plant Only the users of a plant can control what enters the unit Therefore we provide a comprehensive owner s manual that outlines substances that should be kept out of the plant 2 6 The Hydro Action AP Series must be installed and maintained according to factory specifications No modifications of equipment or design are allowed Modification of the plant will void warranty and invalidate NSF certification of plant 2 7 OPS models 50 30 or 50 32 include a Omeron micro dose timer The micro dose timer is utilized in drip applications The 50 30 is a 24 hour time clock with 15 minute incre
115. tures include separate disconnect switch which cuts off power to all electrical components with an optional lockout feature It requires a single circuit 120 volt 20 amp feed Typical Applications Include Direct Discharge Gravity Flow to Gravel Drain Fields Gravity Flow to Leaching Chambers or any disposal method where a pump is not required Equipment Included 1 Hydro Action Air Pump 1 Polyethylene OPS Base amp Enclosure 1 Electrical Control Small Components Include Wiring harnesses electrical connectors liquid tight compression fittings air tubing shraeder valve audible alarm visual alarm and various other components which provide for integration of the OPS 50 20 Series OPS Wastewater Plant Pump Tank Control This OPS provides total control of the aerobic unit and pump tank including air pump water pump and alarms Other features include two branch circuit breakers separate disconnect switch which cuts off power to all electrical components with an optional lockout feature requires a single circuit 120 volt 30 amp feed Typical Applications Include Spray Irrigation Pumping to Gravel Drain Fields Pumping to Low Pressure Dosing Systems Pumping to Leaching Chambers or any disposal method requiring a pump where timed dosing is not required Equipment Included 1 Hydro Action Air Pump 1 Polyethylene OPS Base amp Enclosure 1 Electrical Control Floats Sw
116. ual alarm and various other components which provide for integration of the OPS 50 32 Series OPS Wastewater Plant Pump Tank Control w Micro dose Timer For Use w Hydro action Turtledrip This OPS provides total control of the aerobic unit and pump tank including air pump water pump and alarms Other features include high level override two branch circuit breakers separate disconnect switch which cuts off power to all electrical components with an optional lockout feature with a fully adjustable repeat cycle micro dosing timer It requires a single circuit 120 volt 30 amp feed Typical Applications Include Drip Irrigation Pumping to Gravel Drain Fields Pumping to Low Pressure Dosing Systems Pumping to Leaching Chambers or any disposal method requiring a pump where micro dosing is desired with single float high level override high level alarm Equipment Included 1 Hydro Action Air Pump 1 Polyethylene OPS Base amp Enclosure 1 Electrical Control w Micro dosing Timer Floats Switches Required 1 Water Pump On Off Float 1 Pump Tank High Level Alarm Float Timer Override Float Small Components Include Wiring harnesses electrical connectors liquid tight compression fittings air tubing shraeder valve audible alarm visual alarm and various other components which provide for integration of the OPS Appendix 2 Technical Manual for Air Pumps PART NO 70 298
117. ut current Short faults or open faults may occur due to destruction of the output element from reverse electromotive force When using the Timer for a DC inductive load always connect a diode as a countermeasure against reverse electromotive force Other Precautions Confirm that you have the correct model before using it Be sure that all terminals are wired correctly Always test the output status with a tester before using a Timer with a built in keep relay e g the and H3DE H Shock resulting from dropping the Timer during transport or handling may cause the output contacts to reverse or to be in a neutral status Leaving the Timer with outputs ON at a high temperature for a long time may hasten the degradation of internal parts such as electrolytic capacitors Use the Timer in combination with relays and avoid leaving the Timer with the output turned ON for an extended period of time e g for more than a month Reference Example Use the Timer as shown below I al Xelb T a Xi a Auxiliary relay e g MY Relays Be sure that only a qualified worker e g an electrical engineer performs electrical work for the Timer ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 In the interest of product improvement specifications are subject to change without not
118. ved a copy 9 Was the local regulatory official present during this inspection Although no required it is convenient to have the local official there to answer questions and get a good feel for their confidence of Hydro Action systems NSF Standard 40 Authorized Representative Inspection Report The Authorized Representative Report is an inspection to check for proper documentation required to comply with NSF certification The questions asked are as follows 1 10 Was the authorized representative trained by the Certified Company concerning proper fabrication installation service maintenance and recordkeeping This is answered simply by being able to provide a training certificate and certification card Hydro Action issues these documents once proper training outlined has been completed Request these documents if yours are missing or not issued Does authorized representative have complete set of operation maintenance and installation instructions on file for each model These manuals can be found at www hydro action com or requested from Hydro Action Was copy of Standard 40 available This can be provided by Hydro Action if not available Was a copy of the General Policies Relating to the Use of an NSF Certification Mark and The Program Specific Policies for Wastewater Treatment Devices on file This can be provided by Hydro Action if not available Did the authorized representativ

Hydro-Action Operation & Maintenance Manual

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Hydro-Action Operation & Maintenance Manual