NI Smart Camera I/O Accessory User Guide
Contents
1. 1 Camera D SUB Connector 7 Isolated Output 0 Terminals 13 Power Fuse 2 RS 232 D SUB Connector 8 Quadrature Encoder Phase B Terminals 14 Spare RS 232 Fuse 3 24 VDC D SUB Connector 9 Quadrature Encoder Phase A Terminals 15 RS 232 Fuse 4 Power In Selection Switch 10 Isolated Input 1 Terminals 16 Isolated Output 0 Fuse 5 24VDC Two Position Connector 11 Isolated Input 0 Terminals 17 Spare Isolated Output Fuses 6 Isolated Output 1 Terminals 12 Spare Power Fuse 18 Isolated Output 1 Fuse Figure 1 Front and Back Views of the NI Smart Camera 1 0 Accessory Circuit Board Wi NATIONAL p INSTRUMENTS What You Need to Get Started A Q NI Smart Camera I O Accessory kit which includes the accessory 15 pin D SUB female to 15 pin D SUB male cable 2 m part number 197817 02 and two position header connector Wago part number 734 102 available from www wago com CL NI 17xx Smart Camera Q One of the following power supply options Caution Use the smart camera only with a 24 VDC UL listed limited power source LPS supply The power supply will bear the UL listed mark LPS The power supply must also meet any safety and compliance requirements for the country of use NIdesktop power supply part number 780237 01 and power supply cord Refer to ni com for the power supply cord part number specific to your region and ordering information Any 24 VDC 20 15 IEC 1311 power sup2. SUB connector or the supplied two position header connector Building a 15 Pin D SUB Power Cable You can connect any 24 VDC 20 15 IEC 1311 power supply to the NI Smart Camera T O Accessory with a custom D SUB power cable UN Caution Do not connect the accessory power to a source other than 24 VDC 20 15 IEC 1311 Doing so could damage the accessory or the smart camera To wire power to a 15 pin D SUB connector complete the following steps 1 Wire the voltage output of the power supply to pin 5 24 V on the D SUB connector shown in Figure 2 2 Wire the common signal ground output of the power supply to pin 15 COM on the D SUB connector shown in Figure 2 5 24 V Figure 2 15 Pin D SUB Pinout 3 Note Leave all other pins unconnected Building a Two Position Power Cable The accessory kit ships with a two position header that plugs directly into the 24V two position power input on the accessory You can build a custom two position power cable with 16 18 AWG wire ferrules optional and the two position header connector included Caution Do not connect the accessory power to a source other than 24 VDC 20 15 IEC 1311 Doing so could damage the accessory or the smart camera To wire power to the two position connector complete the following steps 1 Using wire strippers carefully remove the insulation from each 16 18 AWG wire to be connected to the two position header The length of st
3. 0 76 60 Poland 48 22 3390150 Portugal 351 210 311 210 Russia 7 495 783 6851 Singapore 1800 226 5886 Slovenia 386 3 425 42 00 South Africa 27 0 11 805 8197 Spain 34 91 640 0085 Sweden 46 0 8 587 895 00 Switzerland 41 56 2005151 Taiwan 886 02 2377 2222 Thailand 662 278 6777 Turkey 90 212 279 3031 United Kingdom 44 0 1635 523545 NI Smart Camera 1 0 Accessory User Guide 10 ni com National Instruments NI ni com and LabVIEW are trademarks of National Instruments Corporation Refer to the Terms of Use section on ni com 1legal for more information about National Instruments trademarks Other product and company names mentioned herein are trademarks or trade names of their respective companies For patents covering National Instruments products technology refer to the appropriate location Help Patents in your software the patents txt file on your media or the National Instruments Patent Notice at ni com patents 2008 National Instruments Corporation All rights reserved 372578A 01 Aug08
4. 10 1 e UL61010 1 CSA 61010 1 3 Note For UL and other safety considerations refer to the product label or visit ni com certification search by model number or product line and click the appropriate link in the Certification column NI Smart Camera 1 0 Accessory User Guide 8 ni com CE Compliance The NI Smart Camera I O Accessory meets the essential requirements of applicable European Directives as amended for CE marking as follows e 2006 95 EC Low Voltage Directive safety e 2004 108 EC Electromagnetic Compatibility Directive EMC 3 Note Refer to the Declaration of Conformity DoC for this product for any additional regulatory compliance information To obtain the DoC for this product visit ni com certification search by model number or product line and click the appropriate link in the Certification column Compliance with EU Directives Users in the European Union EU should refer to the Declaration of Conformity DoC for information pertaining to the CE marking Refer to the Declaration of Conformity DoC for this product for any additional regulatory compliance information To obtain the DoC for this product visit ni com certification search by model number or product line and click the appropriate link in the Certification column Environmental Management National Instruments is committed to designing and manufacturing products in an environmentally responsible manner NI recognizes that eliminating cer
5. USER GUIDE NI Smart Camera 1 0 Accessory This document describes the features of the NI Smart Camera I O Accessory what you need to get started installation and operation instructions and accessory specifications The NI Smart Camera I O Accessory features the following e Spring terminals for two isolated inputs e Spring terminals for two isolated outputs e Spring terminals for the quadrature encoder inputs e Two power connection options e An RS 232 connector to communicate with the smart camera serial port e User replaceable fuses for isolated outputs RS 232 and accessory power Built in DIN rail clips for easy mounting Figure 1 shows the accessory circuit board parts locator diagram 0 amp PIN 5 24VDC r2 oAfizsv 24voc yP IN 15 COM SPARE F2 0AH125V F0 2AH125V SPARE 4 NATIONAL 4 l arr INSTRUMENTS 2AH125V NI SMART CAMERA 24VDC ES VO ACCESSORY he 1 A con 24VDC FO 2AH125V FO 2AH125V Pi ISIEN O USON ENCODERS OUTPUTS TE ha a O Py ee te be chee b aaar chee ae canta deem HN x a I JA if HOH ji a if HOR SPARE SPARE t t t t FO 2AH125V FO 2AH125V
6. category refers to measurements on hard wired equipment such as equipment in fixed installations distribution boards and circuit breakers Other examples are wiring including cables bus bars junction boxes switches socket outlets in the fixed installation and stationary motors with permanent connections to fixed installations e Installation Category IV is for measurements performed at the primary electrical supply installation lt 1 000 V Examples include electricity meters and measurements on primary overcurrent protection devices and on ripple control units 1 Installation categories also referred to as measurement categories are defined in electrical safety standard IEC 61010 1 2 Working voltage is the highest rms value of an AC or DC voltage that can occur across any particular insulation 3 MAINS is defined as a hazardous live electrical supply system that powers equipment Suitably rated measuring circuits may be connected to the MAINS for measuring purposes National Instruments Corporation 3 NI Smart Camera 1 0 Accessory User Guide Installation 3 A To get started with the NI 17xx Smart Camera I O Accessory complete the following steps while referring to Figure 1 If you have not already installed the NI Smart Camera and required software refer to Getting Started with the NI 17xx Smart Camera for instructions Note For EMC compliance operate this device with shielded cables Caution Never touch the expo
7. connecting them to or disconnecting them from the device Operate the device at or below the installation category marked on the hardware label Measurement circuits are subjected to working voltages and transient stresses overvoltage from the circuit to which they are connected during measurement or test Installation categories establish standard impulse withstand voltage levels that commonly occur in electrical distribution systems The following is a description of installation categories e Installation Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage This category is for measurements of voltages from specially protected secondary circuits Such voltage measurements include signal levels special equipment limited energy parts of equipment circuits powered by regulated low voltage sources and electronics e Installation Category II is for measurements performed on circuits directly connected to the electrical distribution system This category refers to local level electrical distribution such as that provided by a standard wall outlet for example 115 AC voltage for U S or 230 AC voltage for Europe Examples of Installation Category II are measurements performed on household appliances portable tools and similar devices e Installation Category III is for measurements performed in the building installation at the distribution level This
8. ne assistance from NI Application Engineers A Declaration of Conformity DoC is our claim of compliance with the Council of the European Communities using the manufacturer s declaration of conformity This system affords the user protection for electronic compatibility EMC and product safety You can obtain the DoC for your product by visiting ni com certification If your product supports calibration you can obtain the calibration certificate for your product at ni com calibration National Instruments corporate headquarters is located at 11500 North Mopac Expressway Austin Texas 78759 3504 National Instruments also has offices located around the world to help address your support needs For telephone support in the United States create your service request at ni com support and follow the calling instructions or dial 512 795 8248 For telephone support outside the United States contact your local branch office Australia 1800 300 800 Austria 43 662 457990 0 Belgium 32 0 2 757 0020 Brazil 55 11 3262 3599 Canada 800 433 3488 China 86 21 5050 9800 Czech Republic 420 224 235 774 Denmark 45 45 76 26 00 Finland 358 0 9 725 72511 France 01 57 66 24 24 Germany 49 89 7413130 India 91 80 41190000 Israel 972 3 6393737 Italy 39 02 41309277 Japan 0120 527196 Korea 82 02 3451 3400 Lebanon 961 0 1 33 28 28 Malaysia 1800 887710 Mexico 01 800 010 0793 Netherlands 31 0 348 433 466 New Zealand 0800 553 322 Norway 47 0 66 9
9. on A Using a D SUB Power Cable If you are using a power supply other than the NI desktop power supply refer to the Building a 15 Pin D SUB Power Cable section for information about building a custom 15 pin D SUB power cable 1 Connect the power supply cord to the 24VDC D SUB connector on the accessory and to the connector on the power supply 2 Move the power in selection switch up towards the 24VDC D SUB connector Option B Using a Custom Two Position Power Cable Refer to the Building a Two Position Power Cable section for information about building a custom two position power cable 1 Connect the custom two position power cable to the 24VDC two position connector on the accessory and to the connector on the power supply 2 Move the power in selection switch down towards the 24VDC two position connector NI Smart Camera 1 0 Accessory User Guide 4 ni com Apply Power When power is first applied to the smart camera the POWER LED flashes red for one second while internal systems power up The POWER LED then lights green when power is correctly wired to the smart camera If the smart camera does not power up check all connections and the power in selection switch position then check the power fuse as described in the Fuses section Building a Custom Power Cable If you are using a power supply other than the NI desktop power supply you must build your own power cable You can build a power cable with a 15 pin D
10. plosive atmosphere or where there may be flammable gases or fumes If you must operate the device in such an environment it must be in a suitably rated enclosure If you need to clean the device use a soft nonmetallic brush Make sure that the device is completely dry and free from contaminants before returning it to service NI Smart Camera 1 0 Accessory User Guide 2 ni com Operate the device only at or below Pollution Degree 2 Pollution is foreign matter in a solid liquid or gaseous state that can reduce dielectric strength or surface resistivity The following is a description of pollution degrees e Pollution Degree 1 means no pollution or only dry nonconductive pollution occurs The pollution has no influence e Pollution Degree 2 means that only nonconductive pollution occurs in most cases Occasionally however a temporary conductivity caused by condensation must be expected e Pollution Degree 3 means that conductive pollution occurs or dry nonconductive pollution occurs that becomes conductive due to condensation You must insulate signal connections for the maximum voltage for which the device is rated Do not exceed the maximum ratings for the device Do not install wiring while the device is live with electrical signals Do not remove or add connector blocks when power is connected to the system Avoid contact between your body and the connector block signal when hot swapping devices Remove power from signal lines before
11. ply such as the PS 5 power supply part number 778805 90 and custom power cable Refer to the Building a Custom Power Cable section for information about building a power cable for the NI Smart Camera I O Accessory E Optional NI 9 pin female D SUB to 9 pin female D SUB null modem RS 232 cable part number 182238 xx 0 125 in flathead screwdriver 12 28 AWG wire Wire cutter Wire insulation stripper Oovovw vo Related documentation The following documents available from ni com manuals contain information you may find helpful as you set up and use the NI Smart Camera I O Accessory Getting Started with the NI 17xx Smart Camera NI 17xx Smart Camera User Manual Safety Information A Caution The following paragraphs contain important safety information you must follow when installing and operating the device Do not operate the device in a manner not specified in this document Misuse of the device can result in a hazard You can compromise the safety protection built into the device if the device is damaged in any way If the device is damaged return it to National Instruments NI for repair Do not substitute parts or modify the device except as described in this document Use the device only with the chassis devices accessories and cables specified in the installation instructions You must have all covers and filler panels installed during operation of the device Do not operate the device in an ex
12. ripped insulation should be 4 3 mm 4 6 mm 0 17 in 0 18 in 3 Note Ifyou are using stranded wire NI recommends that you use ferrules up to 16 AWG to protect the wires from wear due to vibration and strain National Instruments Corporation 5 NI Smart Camera 1 0 Accessory User Guide 2 Wire the voltage output of the 24 VDC 20 15 IEC 1311 power supply to the main voltage input on the two position connector as shown in Figure 3 Insert a small flathead screwdriver into the square opening Using the screwdriver as a lever to open the clamp insert the wire into the spring terminal opening Remove the screwdriver to securely clamp the wire 4 Figure 3 Power Two Position Header Wiring Diagram 3 Wire the common signal ground output of the power supply to the COM signal input on the two position connector shown in Figure 3 using the same technique described in step 2 Additional power two position header connectors part number 734 102 can be ordered from Wago at www wago com Fuses The NI Smart Camera I O Accessory has four replaceable fuses Refer to Figure 1 for the fuse locations e The power fuse 2 A protects the NI Smart Camera from overcurrent through the 24 VDC connectors The other three fuses 200 mA protect the smart camera from overcurrent through isolated output 0 isolated output 1 or protect the computer from overcurrent through the ground on the RS 232 connector Testing Fu
13. sed pins of connectors Connect the Camera Cable Connect the 15 pin D SUB female to 15 pin D SUB male cable to the CAMERA connector on the accessory and to the POWER I O connector on the smart camera Refer to the NI 17xx Smart Camera User Manual for the POWER I O connector pinout and signal information Connect the RS 232 Cable Optional For serial communication purposes connect an RS 232 cable to the RS 232 connector on the accessory and to the serial port on your computer Refer to the NJ 17xx Smart Camera User Manual for information about configuring and using the serial port of the smart camera Connect Signal Wires Connect the wires to the isolated input isolated output and or quadrature encoder terminal blocks by stripping 1 4 in of insulation pressing on the lever of the spring terminal with a small flathead screwdriver and inserting the wire into the terminal Figure 1 shows the terminal locations Refer to the NI 17xx Smart Camera User Manual for information about using isolated inputs isolated outputs and quadrature encoders Connect Power A Connect the power using a D SUB power cable or a custom two position power cable Caution Do not connect input voltages greater than 24 VDC to the NI Smart Camera I O Accessory Input voltages greater than 24 VDC can damage the accessory all devices connected to it and the host computer National Instruments is not liable for damage or injury resulting from such misuse Opti
14. ses You can check the continuity of the fuse with a handheld DMM To do this you must remove the side panel as described in steps 1 through 4 of the Replacing Fuses section NI Smart Camera 1 0 Accessory User Guide 6 ni com Replacing Fuses To replace a blown fuse on the accessory complete the following steps 1 2 3 Unplug the accessory power Remove all signal wires and cables from the accessory Unscrew the two screws from a side panel with a Phillips head screwdriver and remove the side panel as shown in Figure 4 Figure 4 Removing the Circuit Board 4 Slide the circuit board out 5 Replace the blown fuse while referring to Figure 1 for the fuse location Spare fuses can be found next to each fuse location as shown in Figure 1 You also can order additional fuses from Littelfuse at www 1ittelfuse com or from electronics distributors Fuse Littelfuse Part Number Description Power 0448002 2A 125V lead free very fast acting NANO subminiature ceramic surface mount fuse 6 10 x 2 69 mm Iso Out 0 0448 200 200mA 125V lead free very fast acting NANO Iso Out 1 subminiature ceramic surface mount fuse 6 10 x 2 69 mm RS 232 National Instruments Corporation 7 NI Smart Camera 1 0 Accessory User Guide Specifications This section lists the specifications of the NI Smart Camera I O Accessory These specifications are typical at 25 C unless otherwise noted y s No
15. tain hazardous substances from our products is beneficial not only to the environment but also to NI customers For additional environmental information refer to the NI and the Environment Web page at ni com environment This page contains the environmental regulations and directives with which NI complies as well as other environmental information not included in this document Waste Electrical and Electronic Equipment WEEE K EU Customers At the end of their life cycle all products must be sent to a WEEE recycling center E For more information about WEEE recycling centers and National Instruments WEEE initiatives visit ni com environment weee htm ETAS mis REE ChE ROHS QOH RAHAA National Instruments W6 P BH fas EA i P BES Hd EF EEA EAA ROHS XRF National Instruments F E RoHS HEA WK ni com environment rohs_china For information about China ROHS compliance go to ni com environment rohs_china 1 The CE marking Declaration of Conformity contains important supplementary information and instructions for the user or installer National Instruments Corporation 9 NI Smart Camera 1 0 Accessory User Guide Where to Go for Support The National Instruments Web site is your complete resource for technical support At ni com support you have access to everything from troubleshooting and application development self help resources to email and pho
16. te Refer to the NI 17xx Smart Camera User Manual for specifications about signals Power Requirement Supply VOILE eiaa a ATAR 24 VDC 20 15 IEC 1311 Current r guir MEht sisisiisiseissisisieisasisisnesiiiinissiS Refer to the specification for your NI Smart Camera Physical DIMENSIONS isisoiiicsosastosri iieii eceesinansrir iiias 8 712 cm x 8 509 cm x 4 445 cm 3 43 in x 3 35 in x 1 75 in Weight estesos asenin 98 1 g 3 46 oz Spring terminal blocks esseseeeeesseereersersnreeeesee 6 2 positions per block Wife GAUSS taenncunasirin n 12 28 AWG wire Camera Connector iississeistssdccsecieescessdnesassanss venvsskees 15 pin D SUB male connector RS 232 CONECO nenene nin A 9 pin D SUB male connector 2AVDCE CONNECLOT ssccssccssisssssssssssssssssssnsssssnessesassesess 15 pin D SUB female connector Environmental The NI Smart Camera I O Accessory is intended for indoor use only Operating temperature ssssssseeseeeeeieieeeeereeereesee 0 to 55 C Storage temperature ssrceiiriiiisiririyirssisisk 20 to 70 C Humidity uss siete casetevandecizdiesysavetactesiocauiesistennebeaanel tie 10 to 90 noncondensing Pollution Degree sscisssssissisccscccscssessasecssesssasssessecsaseas 2 Approved at altitudes up to 2 000 m Safety The NI Smart Camera I O Accessory is designed to meet the requirements of the following standards of safety for electrical equipment for measurement control and laboratory use e TEC 61010 1 EN 610
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