MEASURE SET OF LIQUID INTENSITY FLOW - Di
Contents
1. Copyright DI BOX 2015 www di box com pl info di box com pl Jal Site 4 www di box com pl Instrukcja obs ugi TABLE OF CONTENTS 1 INITIAL INFORMATION aoc ai OO A EOG A OO 3 2 TECHNICAL DATA wachta ESC O OAI A OCZ 3 2 1 Flow measuring converter M1600 usa aaa aaa aaa zazna ananas zai aci 3 2 2 Ultrasound level Sensor uaa aaa aaa aaa aaa aaa aaa aa aa aan aaazaaai naka ani Ga 4 2 3 Palmer Bowlus ZPB flume uuuuu ea aa aaa aaa aaa aaa aaa aaaaaa ak aazaakik ini iiA 5 3 INSTALLATION OF MEASURING SET uue aaa aaa aa aaa zana ananas aaaaaaaakeaaaacc 6 3 1 Assembly recommendations eaa aaa aaa a aaa aaa aaa aaa waka aaa aak ania iaGi 6 3 2 Connecting the wires to the converter ueaa aaa aaa aaa aaa anna ciii 1 8 3 3 Scheme of electric connections of converter M1600 11 1 9 4 DEVIC SERVICE aaa an NG EGER dn aot 10 Al Display of devide A A OOO AA GAGA 11 4 2 Correction of ultrasound sensor placement uaaaa aaa ananas nasa 11 4 3 Measuring scope and input electric current Set eaaaa aaa aa iaia111 13 5 MAINTENANCE RECOMMENDATIONS auuas aaa ae aaa ukazana ae aaaaaazaakazaak ania 14 5 1 Palmer Bowlus ZPB flume and ultrasonic SQNSOF ccccseeeeeeeeeeeeeeeees 14 Copyright DI BOX 2015 www di box com pl infoQdi box com pl Mat H Teka www di box com pl In2. supply of the measuring converter Do not touch the strip joints while making the connection of the wires to the terminal strips use the screwdrivers with the isolations hang the wires on isolation Unscrew and take off a cover 3 3 Scheme of electric connections of converter M1600 pe clare z WYJ CIE M E E SYOWAROWE Ge CYFROWE APAL E ZFEZTLARIE zzujrike altraczesiek _ c reer AJ parayi APA AGT r W TEE eye 7 ae we k R435 ja H Joule le 3 niw e H NE ERA T gt kim a Hrogoluscz parai LLY 3 5 Sass vila OIE e E kley D rorlsez nik KTH Sry TEET Copyright DI BOX 2015 www di box com pl info di box com p Jal H Teki www di box com pl Instrukcja obs ugi m E I a ae o m me wa m a I af m z z A a zam za PLG misoo PLC ki MIGDO a securities a Wajdce oral ar DM w Ayo impuse a mA gt i Installation of the device must meets the electromagnetic compatibility rules The influence of the disturbances of the other devices on the flowmeter work must be strictly eliminated 4 DEVICE SERVICE The measuring set was configured to measurement the intensity and amount of sewages by using the measuring channel Plamer Bowlus ZPB500 and level sensor SPA 380 The characteristics of measuring channel and proper measuring formula was implemented to the converter memory The user should only set the parameter hO in accordance with the point 4 2 In the eve
3. Di BOxX MEASURE SET OF LIQUID INTENSITY FLOW MANUAL Flowmeter FLOWBOX FLOW MEASURING CONVERTER M1600 ULTRASONIC SENSOR SPA 380 Flume PALMER BOWLUS ZPB500 Wroctaw 2015 www di box com pl Instrukcja obs ugi Thank you for choosing product of our firm The DI BOX company guarantees the big quality of the purchased device and its proper operation The guarantee period for the purchased apparatus covers 18 months Niniejsze urz dzenie spe nia wszelkie wymogi w zakresie zgodno ci z normami dla urz dze cyfrowych klasy B This manual was issued only in order for information purposes All information included can be changed The DI BOX does not bear the responsibility for any direct and indirect defects arisen as a result of using this manual HEALTH AND SAFETY The assembly starting service maintenance and repairs can be made exclusively by the qualified personnel in accordance with the obligatory safety principles The device is safe and works properly if it is properly transported stored installed started up serviced and maintained The product should be used in accordance with the manual HEALTH AND SAFETY CAUTION The improper service may cause getting hurt or serious device damage la Szfe a Zak ad Aparatury Kontrolno Pomiarowej i Automatyki Przemys owej ul Szczeci ska 11a 54 517 Wroc aw tel 071 353 86 55 602 48 44 77 fax 071 353 86 54 info di box com pl www di box com pl
4. Qdi box com pl Mat H Teka 1500 1700 2000 2600 3500 www di box com pl Instrukcja obs ugi INLET AND OUTLET channels Provide free undisturbed inflow and outflow of liquid from the measuring flume by means of ensuring long enough straight inlet and outlet channel parts ULTRASONIC LEVEL SENSOR SPA 300 sensor should be installed in the durable and safe way in the given measuring handle The handle screwed to the reducer by means of 2x4 M5 should guaranteed solid and safe placement of the sensor during work Put the measuring sensor in the handle in accordance with the drawing Use the washers Screw the nuts 2 0 The way of ultrasonic signal should be free of any disturbances The surface of the assembly should be free of vibrations The surrounding temperature should be between 20 C 70 C There should not be the electric power cables or electric power converters nearby J Lilt In case of sensor installation outside you should cover it against the sunbeams and environment conditions EE The delivered sensor 380 SPA is calibrated for the determined type of flume and does not require any settings by the user The change of factory settings will cause error of measuring converter Copyright DI BOX 2015 www di box com pl info di box com p Jal H Teki www di box com pl Instrukcja obs ugi MEASURI NG CONVERTER Itis recommended to use the roofing of the converter protecting it against dir
5. ect influence of the atmospheric factors for instance rain snow or installation in safety case gt HEALTH AND SAFETY In order to assure the safety of service for instance during the starting up maintenance and cleaning the converter should be mounted in the easy available place All connections of electric wires should be placed as to prevent from their mechanical damage gt The installation of the device must meets with electromagnetic compatibility rules The influence of the disturbances of the other devices on the flow meter work must be strictly eliminated AxB5 5 Rys Dimensions of converter and span of holes for mounting bolts Notes referring to set functioning In order to assure the proper functioning of the measuring set please to work in accordance with the manual 3 2 Connecting the wires to the converter M1600 In order to connect the signal output and power supply wires to the converter strip terminal in accordance electric scheme chapter 3 5 you should Unscrew two screws visible on the frontal board Insert signal power supply and output wires into the proper throttles Copyright DI BOX 2015 www di box com pl infoQdi box com pl Mat at te 9 www di box com pl Instrukcja obs ugi Connect the wires to the terminal strip and immobilize them screwing the throttles to the end HEALTH AND SAFETY All electric connections should be made during switched off power
6. g and liquid flow intensity in the channel or pipeline The basic condition to apply the method is to provide free undisturbed inflow and outflow of liquid from the measuring flume Copyright DI BOX 2015 www di box com pl info di box com pl Mattie 4 da ZPB100 ZPB160 ZPB200 ZPB250 ZPB300 www di box com pl Instrukcja obstugi Q Q DN nom B L oa oa DN nom B m h y m h 0110 12 155 800 ZPB400 400 450 450 O 160 45 210 800 ZPB500 500 730 550 200 70 250 1190 ZPB600 630 980 685 250 100 305 1190 ZPB800 800 1700 860 0315 220 368 1400 ZPB1000 1000 4380 1050 ke In order to obtain the proper flow intensity the channel must be installed horizontally without fall The basic condition to apply the method is to provide free undisturbed inflow and outflow of liquid from the measuring flume 3 INSTALLATION OF MEASURING SET KORYTO POMI AROWE zw ka ZPB J Install the flume on the pipeline by means of inserting channel in pipeline goblet or typical hydraulic muff in the way of assuring the durability and tightness of the connection remembering about the proper flume orientation the indicator in the channel shows the flow direction Install the flume in the horizontal position without drops Perform support of the flume assuring its immobilization Handle must screwed to the channel in the given places by means of eight M5 screws Copyright DI BOX 2015 www di box com pl info
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8. nt of change the sensor or measuring channel the converter should be programmed in the company DI BOX The four buttons keyboard and liquid crystal unit are to communicate with the user V 9 1m3 h Q 20m3 6 5 Copyright DI BOX 2015 www di box com pl infoQdi box com pl Sst at te 9 www di box com pl Instrukcja obs ugi 4 1 Display of device After connecting the measuring set in accordance with the electric scheme to the factor of the converter there will be projected the following issues indications of liquid flow intensity in m h summary amount flowing through the liquid channel and actual value of the liquid level in the channel Flow intensity V 9 1m3 h 6 5 R level in Summary liquid amount Q 20m3 By pressing the button a or v you may switch a main display for an information of unit time duration and power stoppage Time duration czas pracy Number of power stoppage 1 25 4 2 Correction of ultrasonic sensor placement After proper installation of measuring set you should make the measurement of the setting of ultrasound sensor with relation to piling up element measuring feet of flume It is the most effective way to do his plug the input part of measuring channel fill the input part with water as to overflow the water through the measuring feet and water level levels to the measuring feet Check the value of the filling indicated by
9. obe is made of PVC what assures the wide scope of usages in different environment conditions The membrane of ultrasound sensor is situated inside the casing and communicates with frontal surface of the probe by the acoustic coupler what protects it against the influence of environment conditions humidity caustic fumes etc The probe has the function of automatic cleaning of frontal surface of radiator with gathering sediments by the instant increase of the ultrasound wave emitted power Copyright DI BOX 2015 www di box com pl infoQdi box com pl Jal H Teka www di box com pl Instrukcja obs ugi SPECI FI CATION Technical parameters Accuracy 0 10 of the scope in the laboratory conditions 0 25 of the scope in the field conditions Resolution 0 7mm Measuring scope 0 10 1 8m Signal beam curve 5 7 with decrease of the power of 3d Temperature compensation automatic Output Analogue output 4 20mA or 20 4mA Max load R Uzas 6 24mA Programming Local manufactured programmed to ZPB500 Feeding 18 to 30VDC max 0 07A Protection class P68 Thread diameter 1 5 NPT 2 3 Palmer Bowlus ZPB flume Palmer Bowlus measuring flume is one of the prefabricated measuring flumes intended for measuring the flow in gravitation wires It is recommended to gravitation channels with circular section and pipelines working without pressure LLL The channel assures exact relation between the level of its fillin
10. settings proper distance for the channel ZPB in accordance with the below mentioned drawing Copyright DI BOX 2015 www di box com pl infoQdi box com pl Fal H Teka 12 www di box com pl Instrukcja obs ugi ho after measuring and setting the proper distance hO you should press button SAVE what will be confirmed by OK 4 3 Measuring scope and input electric current set Wanting to read out or set the measuring scope or outflow current one should press the button SAVE through about 5 seconds until the announcement displays 0 0 800 0 4mA zakres pomiarowy It means that the flow intensity measuring scope within the scope 0 800m3 h for the current scope 4 20mA was manufactured set If there is a necessity to change it you should press button CAL and then chose one of the scope by buttons vor You should press SAVE what will be confirmed by OK Copyright DI BOX 2015 www di box com pl info di box com pl fal F Te gt u 13 www di box com pl Instrukcja obs ugi 5 MAINTENANCE RECOMMENDATIONS 5 1 Palmer Bowlus ZPB flume and ultrasonic sensor Check the permeability and clearness of the liquid piling up elements measuring flume depending on needs The maintenance of the sensor refers to the occasional check of sensor surface clearness and possible wiping the sensor frontal surface with the soft cloth Copyright DI BOX 2015 www di box com pl i
11. strukcja obs ugi 1 INITIAL INFORMATION The measuring set serves as not foamed liquid intensity measure flow in the gravitation conditions and total amount of sewage flowing through the measuring channel Measuring set consists of flow measuring converter M1600 ultrasonic level sensor SPA 380 Palmer Bowlus ZPB500 flume The basic condition to apply the method is to provide free undisturbed inflow and outflow of liquid from the measuring flume 2 TECHNICAL DATA Measuring scopes with reference to Intensity flow measurement for ZPB500 in the entities m h 750 in the entities m summary 0 1 000 000 Other data Power supply 230V 50Hz Power consumption lt 10VA Mass 1 5 kg Copyright DI BOX 2015 www di box com pl info di box com pl Mast ite 4 www di box com pl Instrukcja obs ugi Material ABS Protection class P65 Work temperature scope without 10 do 55 C protective case 2 2 Ultrasonic level sensor SPA 380 is the ultrasonic inlet of distance for standard current signal intended for measuring the liquid level changes The basic usage is situated at measuring level in industrial and municipal sewage treatment plants batch and reserve tanks wells sewage wet wells measuring instruments in open channels etc The device is made in the form of measuring probe having the microprocessor measuring instrument and ultrasound sensor The casing of the pr
12. the converter on the display of the converter at factory settings V 0 0m3 h 0 1 Q 2m3 Copyright DI BOX 2015 www di box com pl info di box com p Jal H Teki www di box com pl Instrukcja obs ugi If the filling value h on the display is another than 0 on the drawing h 0 1 in these conditions the lack of flow you should press the button CAL through about 20 30 seconds until the announcement displays h0 78 7cm 2 POZIOM ZEROWY It means that the ultrasound sensor front in accordance with factory settings is 78 7cm from the surface of channel measuring feet ZPB500 buttons v or depends on situation decrease or increase the value HO with size h displayed by the converter in the described example the value h was 0 1cm so you need to increase this value hO so the proper value hO is 78 7 0 1 78 8cm press button SAVE After making these activities there should be displayed the actual value filling level of the liquid V 0 0m3 h 0 0 Q 2m3 If there is not possible to perform the above mentioned procedure for some reasons applying the solution with lower exactness physically measure the distance front sensor from measuring feet In order to change the setting the following should be performed press the button CAL through about 20 30 seconds until the announcement displays h0 78 7cm 2 POZIOM ZEROWY buttons v or set the new with reference to factory
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