Royale Scooter Product Manual
Contents
1. SPECIFICATION Initial Setting Value Hour Min mode 12 00 Display range AMI2 00 PMII 59 1l a v T n Min Setting r n 12 Hour format 2 When Hour is between 1 and 9 o clock displayed at 1 9 5 5 Odometer ITEM SPECIFICATION Odometer detected by the signal of Opto Coupler then converts into Operation Features dist istance Display Switch km h means the odometer displayed as kilometer Button mph means the odometer displayed as mile 1 Display Range 00000 99999 ODO Accumulative Display ODO 2 Once the total mileage up to 99999km 62149mile 99999 609mile the counter will restart from 00000 TRIP 1 F TEMP 1 Mit a Lc TRIP Counter H LiLikm LL 2 When over 99 9km display stop counting won t restart from 00 0 1 Odometer indication display on ODO mode when Power On Operation status then switch to TRIP mode after 5 seconds 2 TRIP can be reset to 00 0 25 5 6 Headlight Control ITEM SPECIFICATION Take exterior headlight switch as determinant signal 1 Switch on off the head light by pressing button gt once Operation Feature then LED will turn on off simultaneously 2 LCD backlights turn on turn off with head light When motor stop the modulation down to 30 Headlight Saving Mod act 100 o2. SANG e DMEM or Ven al ost oi etapa t cau RM E m Ep M E eran ota ea 6 Sigs Oni ES CLONE M ctu UM E Eu 7 CCD I OR RER c m uU E 17 1 APPEARANCE LCD Liquid Crystal Display Scooter Control Panel TN Mode LCD ADJ Function LED Indication 18 2 FUNCTIONS 2 1 Function Descriptions SPECIFICATION Speed Sensor 7 Segment display 2 5 digits 1 decimal km h mph symbol High Low Turn iaicated as H and L symbols Speed Battery remaining capacity and charging indicator Power Indicator 6 squares Battery Icon Hour Minute Second display and setting ODO 99999 km max TRIP 99 9 max Mam Beam Power saving mode Blue LED Headlight Back up Lamps Brake Reverse modes Orange LED Right Indicator Flash mode Green LED Left Indicator Flash mode Green LED Including Reverse Mode left indicator and right indicator D E m _ _ _ Z 59 p Parking flashing simultaneously Red LED 10 i Malfunction Malfunction code Message 7 Segment display 1digit Warning symbol Red LED Temperature CE d TEMP Gauge Reverse Light Reverse symbol flashing 19 2 2 Button amp LED FUNCTION SPECIFICATION MODE switch Function set Left Indicator control Right Indicator control Suon Parking Light control Headlight control CD hion Low speed swit
3. Reversing Mode need to consider the motor direction and panel setting 1 Loop Load 24V 50W max Remarks 2 With short circuit and overload protection Zi 5 8 9 10 Indicators Parking Lamp Control SPECIFICATION Take exterior left right indicators and parking lamps switch as Operation Feature the determinant signal Press button once the right indicator and turn off a left indicator and lt flashing warning sound act Press again to turn off left indicator Control Mode Left direction lamp Press button gt once the right indicator and turn off s A left indicator and flashing warning sound Right direction lamp Press again to turn off left indicator Press button gt once turn on right left indicators and AE X D flashing warning sound act Press again to turn off the Parking lamp function While a KEY OFF b Charging Mode Sleep Mode all Usage Condition functions closed Flicker Frequency sec Warning Sound One short sound per second Frequency Left Right indicators have priority to Parking lamp Ex If Parking lamp turned on already now you start Right Determinant Condition indicator function the flashing indicator lamps will change from both side left amp right to right side and the Parking lamp function will be closed 1 Load circ
4. f the battery 1s not fully charged the battery may be defect 6 CAUTION 1 Before using the battery charger read all instructions and cautionary markings 2 Use the battery charger in a well ventilated area 3 To avoid the risk of injury charge only lead acid or gel cell type rechargeable batteries 4 Please turn off the power after charging
5. temperature that ranges between 18 F 8 C and 122 50 At extreme low temperatures the batteries may freeze and your power scooter may not be able to operate In extreme high temperatures it may operate at slower speeds due to a safety feature of the controller that prevents damage to the motors and other electrical components WARRANTY Quality Warranty Declaration Products are to be fit for purpose and of excellent quality and performance For valid warranty claims Heartway will at their discretion replace repair refund items mutually agreed to be defective Heartway s warranty as following 1 Frame two year limited warranty 2 Electronic Components and Charger one year limited warranty 3 Controllers one and half year limited warranty 4 Batteries not warranted 5 Consumables wheel tires arm pads and seat cushions not warranted Any damage or defect of any nature occurring from the misuse of the product is not to be covered The warranty 1s to start from the date of arrival of our products 10 ASSEMBLY INSTRUCTION It is very easy to assemble your PT7 scooter Please follow the procedure below 1 Tiller Positioning Press down the lever fold the tiller up to vertical position and let it lock into your preferred position See Fig 2 Always apply the force at this position when adjusting the angle Fig 9 Gently push the lever downward 2 Installing the Seat Put t
6. SET buttons the backlight will LCD Backlight be turned on voluntarily and turned off No any operation of ADJ button more than 5 sec 6 System Configuration SPECIFICATION Ds162K01 Series CTE 8A WP12280 2 Series connection 24V 50W max Tire diameter circumference of Tire Diameter Circumference 7 Circuit Diagram External Temperature Sensor 15 ii O Reduce Switch mo Forward Reverse Switch Buzzer 5 Forwardi Reverse 7 Throttle 4 l Reduce Speed 6 Throttle Wiper 3 Inhibit 8 O Tail Light Hand Brake Key Switch 1 _ Left Light Right Light Head Light E WigWag Throttle 2 Throttle 4 Throttle Wiper 3 Throttle 2 Key Switch 1 Buzzer 5 Reduce Speed 6 Battery ForwardiReverse 7 Battery 22 BATTERIES amp CHARGER BATTERY We recommend that you use deep cycle batteries that are sealed and maintenance free for your power scooter Both sealed lead acid SLA and gel cell are deep cycle batteries and are similar in performance Deep cycle batteries are specially designed to provide power drain down and then accept a relatively quick recharge Lead acid batteries should be charged as often as possible Specification of the battery that we recommend Type Deep cy
7. USERS MANUAL HEARTWAY HEARTWAY MEDICAL PRODUCTS CO LTD Part no 70030134 HR c N Oo N Q CONTENTS s Technical 5 maso Major ASS MOIV RE UA A b beo ne aoe ester 8 ETE PEOTIDEHE CO 2 CODD D ADDED madame demam EU C Ne Char er gt don mU Ead 925 9 0 CAO en er MASSE MOI MMS ClO Mise nic date 11 12 Adjustment For Seating 13 15 Control Panels eer nest ss 16 32 Battery Charger Instron po ud a ur E EP ERU FEDT 33 36 TECHNICAL SPECIFICATIONS AVIS EAMUS ROYALE Sar 4 2 fl a fil 1 4 7 4 f we af it e 7 2 72 P e e r W Se 607 s el Wu 7 29 62 53 41 11 18 39 275 MODEL PT7 ROYALE WEIGHT CAPACITY 160kgs 352lbs EAT TYPE SIZE RIVE WHEEL RONT CASTER WHEEL ANTI TIPPER 62 00 80 10 16 OD 00 10 16 OD MAX SPEED ATTERY SPECIFICATIONS ATTERY RANGE 5km h 9 5ml h 2V 80Ahx2Pcs km 32ml Amp Off Board 120 240 Vol
8. adjust the backrest position to fit what is most comfortable for you from 105 to 135 See Fig 12 Backrest angle adjustment Fig 18 14 D Headrest Height Adjustment press the button and lift up or down the headrest to your desired position let the button lock into the corresponding notch See Fig 13 Press the button Fig 19 15 OPERATION AND CONTROL PANEL SCOOTER CONTROL PANEL LCD SPECIFICATIONS FOR JSC501 LCD EE s BY EE Test pesn t 070829 Scooter Control Panel LCD Wo New Spec __ 0612 DWGNO PRE RECORD DATE PRE uk ascsor INDEX 1 20 SS Me eU UE EE CU Lee 2 REINGIRNSS mu Meis 2 Ps Eure eue c ciui M ccm ceu 3 T 4 sesto CEU M Me 5 OPERATING INSIRUC TION S esaet s ME ER 21 32 PS DEC DIS DAV C ccm Rat ene aan cee C o2 PIONEER ES DE ER cq TUE UEM 22 523 PER OMC RAT AC A M M 23 24 oed coser Pe DS TEE D S cuu a AC Ke SUI ales EM M M m 27 5 8 9 10 Indicators and Parking Lamp Control 28 E TL M MD TEME IR MES ae dA DS Db EOS
9. batteries only Ramps and Curbs 1 Also check that ramp surface is roughened to prevent slipping Never drive across a slope or turn sharply on a slope When driving up or down ramps be sure to check that the angle of the slope 15 less than 10 degrees slopes about 1 6 Fig 4 Fig 5 2 When driving up curbs always check the height of the curb to ensure that it does not exceed 120mm height Maximum height 120mm Fig 6 Transferring at Free Wheel Condition 1 Turn off the power 2 Disengaged the motor Disengaged Position Fig 8 3 The function of the Micro switch Brake System the scooter When transferring at free wheel condition a brake system will appear 1f the transferring speed 15 more then 30 of the scooter s maximum speed General Always use a seat belt and keep your feet on the scooter all the time Do not over load the scooter with it s maximum weight capacity of 160kg 3521bs 3 Do not attempt to lift or move a power scooter by any of its removable parts Personal injury and damage to the power chair may result Never try to use your scooter beyond its limitations as described in this manual Do not operate your vehicle if it is not functioning properly Do not connect any electrical or mechanical device to the scooter Failure to obey this instruction may result in injury and will void the warranty 7 Never use electronic radio transmitters such as CB walkie tal
10. ch D Back up lamps control 5 LT Left Indicator Green Right Indicator Green LED Indicators Parking Red Headlight Blue D Warning Red Back up lamp Amber LCD Backlight Illumination 700 mcd min Orange color 3 Usage Conditions ITEM SPECIFICATION Operation Voltage DC 16 32 V Storage Temperature 40 C 90 C Operation Temperature 25 55 C Meter Angle 30 of elevation while scooter assembly at Handle Cover LCD orientate to six o clock 20 4 Characteristics Test General Characteristic Performance Test 20 5 Hardware Circuit ITEM SPECIFICATION RESULT n L t ti owes Operation 16V max Voltage Dynamic 200 mA max Consuming Current Backlight and LED light status mA 24 0V Static 5 mA max mA Key OFF status 5 OPERATING INSTRUCTION 5 Speed Sensor and Display ITEM SPECIFICATION tion Feat Speed detection by speed sensor from transaxle with eration Features p conversion at 1400rpm equal to 60km h Tolerance 15 20 Dioit lt 19 9 0 19 9 igits range 5 5 gt 19 9 displayed by integer 20 199 199 max Initial setting at km h switch to MPH by and Display Switch Button n uttons 2 5 2 High Low Turn Speed Symbols on LCD SPECIFICATION 1 Switch High Low speed by pressing button HL once TRN as control signals Press one time High speed lt lt gt gt Low speed with memory sto
11. cle sealed lead acid or gel cell Size 80AH Voltage 12V each Amp Hours 80 amp hours Depending on the use terrain and driving conditions the batteries will provide a range of 32 miles of travel However even if the power scooter is not in use we recommend that the batteries be charged periodically Note Do not use any automotive batteries They are not designed to handle a long deep discharge and also are unsafe for use in power scooter The useful life of a battery is quite often a reflection of the care it receives Note Display a charging batte Display battery recharging is in process eu in When battery charging is in progress the LED display increases from the lowest scale to the Battery capacity icon highest scale in a repeat action Ren TONY Kx INA ar C 100 80 60 40 20 voltage gt 28 19V voltage gt 27 82V voltage gt 27 45V voltage gt 25 71V voltage lt 25 71V Recharge battery only when the key is in off position When indicator is showing low status this confirms battery needs recharge Note Always charge your batteries in well ventilated areas The charger 16 intended for indoor use only Protect from moisture For maximum performance it is recommended that you replace both batteries at the same time if the batteries are weak If the vehicle will not be used for a long period of time arrange to have the ba
12. he seat axle into the seat post and let it lock automatically See Fig 11 6 Installing the Batteries you can omit this step if your scooter already assembled with the batteries 11 Release the screw Lift off the shroud from nuts with your hand the base frame gently Fig 12 Fig 13 t pole Red is positive black is negative Connect each battery harness ring terminal to the batteries terminal posts Observing battery positive and negative polarity color coding Fig 13 12 ADJUSTMENTS FOR SEATING CONFORT A Armrest Position Adjustment Turn the round plate and adjust to your position Anticlockwise will move the armrest upward and clockwise will be downward Fig 14 B Seat Rotation and Position Adjustment B 1 Seat Rotation Adjustment press down the seat rotation lever rotate your seat by clockwise or counter clockwise direction let the lever lock into the corresponding notch Note There is a lock 90 position whenever you turn by clockwise or counter clockwise direction 13 2 Seat Position Adjustment lift up the seat position lever slide your seat backward or forward to your desired position let the lever lock into your preferred position See Fig 16 Note The distance of adjustment from backward to forward 15 150mm Fig 17 C Backrest Angle Adjustment lift up the lever located at the left side of the seat
13. kies portable computers or cellular phones while using the vehicle without first turning the scooter off Use While Under The Influence Of Medication Or Alcohol 1 Check with your physician if you are taking any medication that may affect your ability to operate your power scooter safely 2 Do not operate your scooter while you are under the influence of alcohol as this may impair your ability to operate your power scooter in a safe manner Electromagnetic interference EMI from Radio Wave Sources The rapid development of electronics especially in the area of communications has saturated our environment with electromagnetic EM radio waves that are emitted by television radio and communication signals These EM wave are invisible and their strength increases as one approaches the source electrical conductors act as antennas to the EM signals and to varying degrees all power wheelchairs and scoot ers are susceptible to electromagnetic interference EMI The interference could result in abnormal unintentional movement and or erratic control of the vehicle The United States Food and drug 7 Administration FDA suggests that the following statement be incorporated to the user s manual for all power wheelchairs like the PT7 Power wheelchairs and motorized scooters in this section both will be referred to as powered wheelchairs may as susceptible to electromagnetic interference EMI which is interfering electromagne
14. l immunity of the powered scooter 5 Report all incidents of unintended movement or brake release to the powered scooter manufacturer and note whether there 15 a radio wave source nearby TURN OFF YOUR POWERED SCOOTER AS SOON AS POSSIBLE WHEN EXPERIENCING THE FOLLOWING Unintentional scooter movements Unintended or uncontrollable direction Unexpected brake release The FDA has written to the manufacturers of power scooters asking them to test new products to be sure they provide a reasonable degree of immunity against EMI The FDA requires that a powered wheelchair should have an immunity level at least 20 V m which provides a reasonable degree of protection against more common sources of EMI The higher the immunity level the greater the protection Your powered scooter has an immunity level of 20 V m which should protect against common sources of EMI ENVIRONMENTAL CONDITIONS Environmental conditions may affect the safety and performance of your power scooter Water and extreme temperatures are the main elements that can cause damage and affect performance A Rain Sleet and Snow If exposed to water your power scooter is susceptible to damage to electronic or mechanical components Water can cause electronic malfunction or promote premature corrosion of electrical components and frame B Temperature some of the parts of the power scooter are susceptible to change temperature The controller can only operate in
15. on set switch General Displa EUM Press for 3 seconds to reset TRIP at 00 0 Mode TRIP Press MODE and SET simultaneously for more than 2 seconds to enter Setting Mode then Hour MIN start flashing 1 When Hour flashing Press SET to increase of number then press MODE toenter Setting Mode of MIN Setting Mode 2 When MIN flashing Press SET to increase of number then press to enter Setting Mode of km h amp mph 3 When km h or mph flashing Press to choose km h or mph type then press to enter Setting Mode of T C F3 4 When C or F flashing Press to choose C or F Under setting mode 1f below situations happened will auto save the last setting value then escape to general operation Escape from Setting mode 1 No any operation of ADJ button for 20 sec 2 Press and at same time for more than 2 sec 1 Hour Min km h or mph F offer Cyclical Switch function 2 When adjusting Hour Min press to increase number if press for more than 2 seconds the number will increase continuously until button released Operation Status setting value with Cyclical Switch function only 2 seconds from 0 to 9 If Hour less than 10 the denary 0 doesn t display Button tones one short sound 3l 5 16 LCD Backlight ITEM SPECIFICATION When pressing MODE and
16. rage 2 Take exterior turn switch as determinant signal TRN as control signals H symbol means High Speed L symbol means Low Speed L SPEED L symbol flashing means Turn Speed 22 5 3 Power Indication ITEM SPECIFICATION Remaining Voltage V Scale Bar Capacity 9 and Flashing D amine LED Flashing 1 Scale status only decrease won t increase 2 When the remaining capacity was less than 3096 warning sound Be Be two short sounds act at 5 seconds intervals Characters While a Key Off b Charging Mode c Sleep Mode warning sound released 22 SPECIFICATION Remaining Voltage Capacity 40 2544 2 25 44 Increase Frequency Operation 1 Scale status only decrease won t increase 2 Take the PIN3 CH3 of charger as determinant signal enter Charging Mode when CH3 grounding L not only KEY ON or KEY OFF R k Above scale bar status only for reference must take the indicator of charger emarks e as precise diagnosis Character 24 5 4
17. re 7 L I85mm W 130mmxH 195mm Weight 1 7K g 3 CHARGER OPERATING INSTRUCTION 1 Make sure the battery charger output voltage 15 the same as the connecting battery 2 Plug in the power cord LED indicates green flash when AC power on 3 Connect the battery charger to the battery 4 Start charging please refer to 4 LED INDICATION 4 LED INDICATION 1 Green Flash Power on 2 Orange Charging 3 Orange Flash Pre charge 4 Green amp Orange Flash Charged 80 5 Green Full charged Floating charge 6 Red Flash Defect 5 TROUBLE SHOOTING 1 If green indicator 1s off Check AC input If it works normally the battery charger may be defect 2 If green indicator keeps flashing can t turn to charging indication Check if the battery connect successfully e Check if the output connection is short or open e f the battery connection 1s normally the battery charger may be defect 3 If red indicator keeps flashing Check if the battery connection 1s reversed e Check 1f the output connection 15 short or open Check if the environment temperature is too low 0 C e If the red indicator still keeps flashing the battery charger may be defect 4 Charging indicator orange can t turn to green e The battery might defect please stop charging and have the battery be repaired 5 If the charging indicator orange turns green fully charged immediately e The battery may be in well charged condition
18. t 50 60 Hz 60Amp 300W ENGTH 1580mm 62 DE 730mm 29 EIGHT 1350mm 53 URNING RADIUS 1260mm 49 5 BATTERY 160kgs 3521bs W O BATTERY 110kgs 2421bs USPENSION FULL gt Ay 0 OI OX TI 2 gt 2 1 2 AJ O O m gt lt E U mi 3 rm lt ITI 1 e lt 72 m m 5 m a 5 MAJOR ASSEMBLY Your power scooter is shipped partially disassembled for protection during shipping After unpacking please check whether you have received the following main components as our standard specification See Fig 1 1 Scooter without seat 2 Captain Seat Fig 1 SAFETY INSTRUCTION OPERTATION OF SCOOTER 1 To prevent injury to yourself or others always ensure that the power is switched off when getting on or off of the scooter 2 Always check that the drive wheels are engaged drive mode before driving Fig 2 3 Always check you have selected the correct forward or reverse button when about to drive Selected driving direction Fig 3 4 Press the button D allow the driving at LOW speed as shown f on the control Panel until you are familiar with the scooter Set the speed control according to your driving ability 5 Always reduce your speed when making sharp turns 6 Do not switch off the power when the scooter is still moving forward This will bring the chair to an extremely abrupt stop 7 Use gel dry
19. tic energy emitted from sources such as radio stations TV stations amateur radio HAN transmitter two way radios and cellular phones The interference from radio wave sources can cause the powered wheelchair to release its brakes move by itself or move in unintended directions It can also permanently damage the powered scooter s control system The intensity of the EM energy can be measured in volts per meter V m Each powered scooter can resist EMI up to a certain intensity This 1s called immunity level The higher the immunity level the greater the protection At this time current technology is capable of providing at least 20 V m of immunity level which would provide useful protection against common sources of radiated EMI Following the warnings listed below should reduce the chance of unintended brake release or powered scooter movement that could result in serious injury Do not turn on hand held personal communication devices such as citizens band CB radios and cellular phones while the powered scooter 1s turned on 2 Be aware of nearby transmitters such as radio or TV stations and try to avoid coming close to them 3 If unintended movement or brake release occurs turn the powered scooter off as soon as it 15 safe 4 Be aware that adding accessories or components or modifying the powered scooter may make it more susceptible to interference from radio wave sources Note It 1s difficult to evaluate the effect on the overal
20. tteries recharged at least once every month to avoid deterioration of the batteries According to the battery type and condition of the batteries they usually can be fully charged in 4 10 hours This will be indicated when the status light in the battery charger side panel turns green Charging the battery longer will not harm the battery We recommend that you charge the batteries for 8 to 10 hours after daily use 34 Battery Charger Instruction 1 APPEARANCE OPower Cord Output Plug to Battery C G Indicator Green Flash Power Orange Flash Pre Charge Orange Charging Green amp Orange Flash Charged 80 4 Green Full Charge Red Flash Defect Important Make sure voltage input is correctly selected for your location 110V or 220V and adjust manually 2 SPECIFICATION I tem BATTERY CHARGER SWITCHING MODE Mode 4 4050 Output Current DC 8A 5 Charging Voltage DC 28 8V Floating Voltage DC 27 6V Input Current AC 3 8A max Input Voltage AC 100 240 V 50 60Hz Efficiency AC DC 85 min Operating Temperature 0 C 40 C Switching Method SWITCHING MODE Charging Method Constant current two stage constant voltage 24V Lead Acid Rechargeable Battery 26Ahr 75Ahr 1 Short Circuit Protection 2 Reverse Power Protection Output Detection 3 Overheat Protection 4 Charging Plug Protection 29 Operating Humidity 20 85 Measu
21. uit for left direction light 24V 50W max Remarks 2 Load circuit for right direction light 24V 50W max 3 With short circuit and overload protection 28 5 11 Malfunction Message SPECIFICATION Take the connector pin KEY of controller as determinant signal then converts 1t into digital code When the controller send out an error message red LED flashing with controller signal at same time the Error message code will show on LCD Usage Condition qu m Flicker Frequency sec Controller message LED Flicker Status Battery needs charge soon Low voltage needs charge now When scooter power on the control panel will go through a self test routine the backlight and all LCD segments will be tuned on for 3 seconds then switch automatically to the general operation mode ODO 29 5 13 Temperature meter Temperature detected by temperature sensor from Operation Feature transformation with signal 20 C 5 4 F 122 When display F degree stand for Fahrenheit thermometer 5 14 Reverse Indicator ITEM SPECIFICATION Operation Feature Take exterior forward backward switch as determinant signal When switch direct to forward no symbol on LCD N Reverse 7 Power Saving Mode When switch direct to backward symbol flashing on LCD 30 5 15 Adjust Buttons ITEM SPECIFICATION Button mE MODE ED Functi
22. utput power Headlight While a KEY OFF b Power Saving mode c Sleep mode all functions closed 1 2 2V gt WIP gt 2 8V 100 Full power 2 2 2V lt WIP gt 2 8V 100 Full power 3 Full Half power switch at real time 4 The determination of Reversing Mode need to consider the motor direction and panel setting 1 Loop Load 24V 50W max Remarks l 2 With short circuit and overload protection Usage Condition Determinant Condition 26 5 7 Back up Lamp Control ITEM SPECIFICATION Take exterior back up lamp switch as determinant signal 1 Switch on off the head light by pressing button lt gt Operation Feature once then LED will turn on off simultaneously 2 LCD backlights turn on turn off with head light When motor changes from act go forward to stop the lamp Control Mode reinstated after flashing for 3 sec Determine as Reversing Mode back up lamp keep flashing warning sound be set by panel Turn on Turn Off While a KEY OFF b Charging Mode c Sleep Mode all functions closed Reversing lamp Mode U Conditi m sage Condition Brake lamp amp Reversing lamp Mode won t be limited by Back up lamp switch on or off 1 22V gt WIP gt 2 8V 50 Halt power 2 2 2V lt WIP gt 2 8V 100 Full power Determinant Condition 3 Full Half power switch at real time 4 The determination of
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