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Intecal v10 User Manual - GE Measurement & Control

1. Use Auxiliary Device to measure DUT Output Auxiliary Device IEEE 488 Goma enn Came Figure 5 4 Calibration System Creation Wizard Page 3 Enter the applicable values or click on the Finish button 5 5 Revision A E nr Use Auxiliary Device Output If there is an auxiliary Device Example a multimeter to read the output of the device under test DUT click on this check box Note If you do not set an Auxiliary Device you must enter the necessary data during the calibration Auxiliary Device Click on the drop down list and select the applicable Calibrator Device Chapter 3 Port Click on the drop down list and select the communication Port for the Device Edit a Calibration Note More than one Device can use a Calibration System Make System sure that the changes you make are applicable to all the related Devices To edit a Calibration System select the applicable Calibration System in the list and then use one of these methods to edit it e Click on the Cal System Configurator button in the tool bar e Select Tools gt Cal System Configurator from the menu bar e Right click and select Cal System Configurator e Double click on the Calibration System This opens the Calibration System Configurator Figure 5 5 Calibration System Configurator un Devices Variables Asset ID Vanable Name Value Units Device 1 PACE 1 Standard 0 PACE 2 GENII 2 Cont
2. Model Number Nominal Input psi Actual Input psi Actual Output psi 110 000 Serial Number 2 25 000 4 75 000 Device Serial No 5 100 000 Ambient Temperature Cy Comment Humidity ZAH Ar Pressure mbar Cancel Print Blank Report Figure 7 4 Manual Data Entry window 4 Add the necessary data Technician Click on the drop down list to select an applicable Employee Date Click on the drop down list to show the calendar function Select the month year and click on an applicable date As Found As Left Use the check boxes to show the type of results e As Found The values before adjustment e As Left The values after the checks adjustments are complete Nominal Input Actual Input The type of Device and the Procedure you use controls the type of data in the calibration record Click on a box and enter the applicable values Calibrator Info To make sure that the calibration is traceable to the necessary standards identify the calibrator used to do the calibration Manufacturer Model Number Calibration 7 5 Revision A Calibration Automatic Automatic calibration Plant Structure window gt 6 Select Calibration System Print Blank Report Click on this button to see a report with the Device data but no calibration data 5 To complete the calibration click on Save 6 Please confirm Yes No Click on Yes to accept the data Use this func
3. User Mame Password OF Cancel 4 Click on OK Note You canalso start intecal from the Intecal program group Figure 2 1 After you log in you can use the Employee Manager to set up a database of Employees with applicable User Name data and or change your own password Refer to Employee Manager All other users must enter their specified User Name This is also the default password the first time they log in All passwords are case sensitive Figure 2 1 shows the program group when you click on Start gt Programs gt GE Intecal Intecal This starts the Intecal software ReadMeFirst This text file contains important notes and software release information Registration Tool To purchase the software you can use this option to read the Registration Help file and then set up the registration data Getting started Revision A Fr Default Programs Ey Desktop Gadget Gallery E Internet Explorer E Windows Anytime Upgrade pg Windows Fax and Scan EJ Windows Update lt a XPS Viewer di Accessories Documents Pictures Music j gs 1H mi Intecalvio Computer _ Read 8 Registration Tool te ese RS Control Panel de Maintenance de Startup Devices and Printers Default Programs Help and Support Figure 2 1 Intecal program group Screen structure When you start the software Figure 2 2 gives an example of the window that opens These items are common to a
4. Relationship Tab Delete a Range Ile m Settling Time s Enter an applicable value in seconds that lets the Device give a stable reading Value gt 0 Refer to the user manual for the Device This tab let you set up the relationship between the input output values Figure 3 10 shows an example Relationship tab General Input Output Relationship Relationship Type Linear r Figure 3 10 Range Relationship tab Relationship Type Click on the drop down list and select the applicable type These include e Linear A typical straight line relationship e Square Root Flow calculations use this type of relationship The data includes the option to set a Break Point e Switch For switches only After a calibration this data is permanent A Device must have one Range You cannot delete It Also if a Range has calibration records you must remove all the related records before you can delete it You can then use one of these methods e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the Delete key on the keyboard You must confirm that you want to remove the item Plant Structure Revision A Copy move items Plant Structure Similar to Windows Explorer you can cut copy and paste these items in the Plant Structure tree Sub Locations Devices Ranges You can also use your mouse to drag and drop these item
5. User Text 1 to 3 Enter up to 67 characters on each line 3 To change the company logo click on Select User Logo A file selection window opens 4 If necessary select a different Directory Then select the bmp file for the applicable company logo and click on OK The software uses the specified bmp file to replace the file logo bmp in the Intecal folder on your computer For example In folder C Program Files Intecal It also makes a backup of the old logo file Note The logo you use must have width less than or equal to 80 pixels length less than or equal to 170 pixels 5 To accept the settings click on OK The software applies the new Address and Report Details to all new calibration reports The new logo goes on all your calibration reports 2 10 Getting started Revision A Use the Find facility Setup procedure Find When you have different Devices in different Locations in your Plant Structure you can find them quickly with Find This includes all or part of these items e Location ID e Asset ID e Tag ID e Device Description 1 Select Tools gt Find from the menu bar See Figure 2 10 Figure 2 10 Calibration Report Details Header Footer 2 Click on the Find drop down menu Y and select one of the options Location ID Tag ID Asset ID Device Description 3 Enter the applicable characters you want to find 4 Click on the drop down menu Y and set how the Find operat
6. Search automatically for updated driver software Windows will search your computer and the Internet for the latest driver software for your device unless you ve disabled this feature in your device installation settings Browse my computer for driver software Locate and install driver software manually 5 In the Search for driver enter the system inf folder location e g C Windows inf 6 Tick Include subfolders 7 Click Next to complete driver installation Driver Installation B 3 Revision A Browse for driver software on your computer Search for driver software in this location C Windows inf Include subfolders gt Let me pick from a list of device drivers on my computer This list will show installed driver software compatible with the device and all driver software in the same category as the device 8 If any system security messages are displayed allow access to the driver to continue x 6 Windows can t verify the publisher of this driver software 3 Don t install this driver software You should check your manufacturer s website for updated driver software for your device Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information B 4 Driver Installation Revision A Windows 8 8 1 10 Windows 8 8 1 1
7. which are not affiliated with GE Revision A Safety Copyright Trademarks Software purpose Before you use the Intecal software program make sure that you read and understand all the related data This includes the applicable local safety procedures the instructions for the equipment you are using with the software and this publication When you use equipment with this software make sure that it is serviceable and that it is in its normal condition for safe operation Before you start an operation or procedure in this publication make sure that you have the necessary skills if necessary with qualifications from an approved training establishment Follow good engineering practice at all times 2015 General Electric Company All rights reserved All product names are trademarks of their respective companies Microsoft Excel and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries InstallShield is a registered trademark and service mark of InstallShield Software Corporation in the United States and or other countries The Intecal calibration software is a Windows based calibration management tool that helps you maintain and control your calibration environment to the highest standards of metrology Available in different languages you can use the software for these tasks e Manage the maintenance and calibration of all the measure
8. Lo o A A II 6 6 EA O tite ea O ER RO 6 8 seethe Work Order 1 540 9 AOOWOPOPCOnO7 N POC ptasioasa oe 6 9 Chapter 7 Calibration noo AA oe ates eae bette eee aed oes eae a 7 1 Eso os AAA ka aaae a a ha phan hea head ae non events 7 1 He o HIStory FOC yo A es 7 2 Calibraton HIStory FO OF vores tion acoaneen tare II A 7 3 Calibration Manual Data PA scott rro tisdale 7 4 Calibration See ULOCMCING AA A E 7 6 Automatic calibration Plant Structure WINdOW cc eee eee cc 7 6 Automatic calibration Work Order WiINdOW 0 eee ccc eee cece eee e ee enneees 7 7 Sala natcc54n2 hives cee death es cadre AEAN 7 7 Appendix A Parameters and units Parameters and units for Devices ooooooomoomoomommomm romo A 1 Parameters and units for Variables oooooooooooooonoomomorooromrn A 2 Appendix B Driver Installation Manual driver installation 4 lt lt s05delees 6 464 vcore naaa aa B 1 Customer Sence SN ii Back cover vi System specification Install Intecal software Install Intecal from the Web Manual Driver Installation Installation Chapter 1 Installation To use the Intecal software this is the minimum specification for your computer e Operating system Windows XP 7 and 8 or 8 32 or 64 bit operating systems e 66 MHz processor Pentium recommended e 128 MB of RAM 256 MB recommended e Hard disk space 40 MB for the installation then 10 MB to permit exp
9. Q D UN Parameter Area Table A 2 Parameters and units for Variables Available units mi mm yd Current CurrentAC A Density Frequency Mass Pressure Resistance Temperature Voltage Voltage DC T N cmt ft ha cm H O O 4 C cm H O cm Hg 0 C cm Hg ftH O hPa in HO 0 C in HO 20 C in HO E 25 C in km m in H2O E 4 C in HO 60 C InH O kg cm kg m kPa lb ft mbar mH O mm H 0 4 C mmH O mmHg MPa Pa psi tonf ft tonf in Torr Celsius Fahrenheit Kelvin mV V Volts DC Pr PP mV V PPP PPP Parameters and units Revision A Table A 2 Parameters and units for Variables Continued Parameter Available units AC Volts Volts AC Parameters and units A 3 Manual Driver Installation Driver Installation Appendix B Driver Installation IT security policy settings may prevent GE drivers from auto configuring on installation This will be apparent if Intecal is unable to communicate with the following equipment DPI620 DPI620IS DPI620 Genii DPI611 PACE1000 PACE5000 PACE6000 To resolve this issue the GE drivers may be configured manually Please consult your local IT representative if you are unsure about this or require further assistance To install manually perform the following steps 1 On the desktop right click Computer and select Manage A A A Open ETS 2 Mana
10. Show Procedure in Reference To If you select one of the Affected Devices from the drop down list the software adds another column of test points The new test point values are in the measurement units of the specified Device External Power Use the check box to show that the device must have an external power supply Test Points This shows each test point as a percentage of Span To add another column of test points use Show Procedure in Reference To To edit a test point double click on the value Setup Wizard Click on this button to open the Procedure Point Wizard Use this to create a set of test points Add Remove Insert Test Point Click on the applicable button to add remove or insert one test point Test Point Tolerance To set an applicable calibration tolerance 4 3 Revision A Procedure Editor for switch procedures Rename a procedure 4 4 Exercise Cycles To set the number of cycles before a test can start for example to get a stable operating temperature Figure 4 4 shows an example of the General tab when the Procedure is for a switch test Note The Switch test is for portable calibrators only Procedure Editor switch test Description Ramp Time s 30 Test Reset OK Canes Apply Figure 4 4 Procedure Editor for a switch test Description Up to 255 characters Ramp Time Set the period in seconds for the portable calibrator to go from the low value
11. calibration is done Figure 3 7 shows the data on the General tab 5 9 Revision A G enera Input O utput Re latio na h i P Calibration Due Date Procedure Criteria E Spare Reading Oriver Range SOP Input Output Tab 5 10 Y 6 28 2005 El Calibration Interval days O a Y aa Pass Fail Adjustment 1 0 5 Whichever 13 Greater Figure 3 7 Range General Tab Calibration Due Date Click on the drop down list to show the calendar function Select the month year and click on an applicable date Use the check box to show it is active and or complete Calibration Interval days Enter the number of days between each calibration Procedure You cannot add a Device to a Work Order if it does not have a Procedure Click on the drop down list and select the necessary calibration Procedure Chapter 4 To change how the Procedure works click on the Edit button Note More than one Device can use a Procedure Make sure that the changes you make are applicable to all the related Devices Criteria Enter the necessary calibration limits for Pass Fail and the permitted amount of Adjustment Adjustment Pass Fail The Intecal software uses the largest value Span or Reading After a calibration this data is permanent Driver Range Reference data If the Device has more than one Range set the applicable range number 1 2 3 After a calibration this data is per
12. calibration reports Chapter 7 with a company logo 1 a company address 2 and standard footer text 3 See Figure 2 8 r Enero Pl dla D knekk DEVICE DETAILS POSITION NAME LOCATION Demo Eublocabon 3 Loc SERIAL NUMBER Tih MODEL HUMBER MAU AC TUREF RANGE DETAILS RANGE INPUT OUTPUT Calibration Report Report Na T CALIBRATON CALIBRATION DATE Ta 72430614 CALIBRATION DUE DATE PSSM 1700 00AM WORE ADA Draai ear mi Fo ma Lar AUMENT TEMPERATURE 7320 PLR TY A PRESSURE CALIBRATION STANDARDS INPUT STANDARD CAL ERA TICA DUE INPUT CONTROLLER DARKE STANDARD Date ddimmiyy 04 02 2008 16 22 10 Calibration Management Solar _PC6 6023_AsL_4 2 2008 Approved Admin 1 roby Page lof Figure 2 8 Calibration Report Details Header Footer Setup procedure 1 Select Tools gt Customer Report Details from the menu bar See Report details Getting started Figure 2 9 Revision A CustomerReportDetails Ea Address Address 1 IGE Sensing En Edit iodo brie Address 2 Fir Tree Lane UY io bil logo addres Address 3 Groby Address 4 Leicester Address 5 m 16 2317100 Select User Logo Report Details User Text 1 Intecal leri on Database Refresh Timer User Ted 3 Software Set Timer mins o OK Cancel Figure 2 9 Calibration Report Details 2 Set the necessary data Address Report Details Address 1 to 5 Enter up to 15 characters on each line
13. data To set up what is done in a Work Order you need to add Devices to it You can also add Employee data and work instructions You can add Devices to a Work Order from the Work Order window or from the Plant Structure window In the Work Orders window e Click on the Cal Date Query button This facility lets you set calendar limits for Devices that are overdue for calibration You can then move the applicable Devices into a Work Order See Figure 6 2 e Select Tools gt Get Overdue Items from the menu bar The software uses the Calibration Due Date for each Device to add ALL the applicable items to the Work Order In the Plant Structure window you must select an item from the Plant Structure tree Location Sub Location Tag Device Range and then use one of these methods e Click on the Add To Work Order button in the tool bar e Select Tools gt Add To Work Order from the menu bar e Right click on the item and select Add to Work Order A drop down list lets you add the item to an applicable Work Order When you click on the OK button the software adds all the related Devices to the specified Work Order 6 5 Revision A 6 4 Note Ifa Device is not set up with the necessary Range data Parameter Procedure the software ignores it Setup procedure In the Work Orders window Figure 6 1 click on the Cal Date Query Cal Date Query button See Figure 6 2 The window shows alll the applicable Devices
14. mm dd yy Demo Sub location 1 DemoTag2 TTX400 123 GE 1234 Temperature 6 28 2005 Completed Tranmitter DemoTag2 TTX400 123 GE 1234 Temperature 6 28 2005 Completed Tranmitter DemoTag1 PTXS00 345 GE Druck 345 Pressure 11 2 2004 Completed Transmitter DemoTag1 PTXS00 345 GE Druck 345 Pressure 11 2 2004 Completed Transmitter DemoTag1 PTX500 345 GE Druck 345 Pressure 11 2 2004 Completed Transmitter DemoTag1 PTX500 345 GE Druck 345 Pressure 11 2 2004 Completed Transmitter DemoTag1 PTX500 345 GE Druck 345 Pressure 11 2 2004 Completed Transmitter Demo Sub location 2 Test Gauge 7890 10 bar 7 6 2007 Ready Test Gauge 7890 10 bar 7 6 2007 Ready Test Gauge 7890 10 bar 7 6 2007 Completed Test Gauge 7890 100bar 11 30 2004 Ready Test Gauge 7890 10 bar 7 6 2007 Completed Figure 6 3 Example Work Order report 6 5 Revision A Delete items from a Work Order m Delete a Work Order liil Upload download data 6 6 4 You can print the file and or export the file in a different format Table 6 1 Table 6 1 Report window Tool bar NS To set up the printer and print the report E To export the file in a different format You can set the applicable format filename and location Formats Portable Document Format PDF Microsoft Word Microsoft Excel Text file with tab separators 7 ee A A KI CO To delete an item from a Work Order 1 In the Work Orders window Figure 6 1 select the a
15. select Rename Copy a calibration To copy a Calibration System select the Configuration ID in the list system and then use one of these methods to copy it En e Click on the Copy button in the tool bar e Select Edit gt Copy from the menu bar e Right click and select Copy 5 6 Calibration systems Revision A Delete a calibration system m Calibration systems A window opens for you to enter a new Calibration System ID Default Copy of XYZ XYZ is the ID you are copying To delete a Calibration System select the Configuration ID in the list and then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the delete key on the keyboard You must confirm that you want to delete the Calibration System 5 7 Introduction Work Orders Chapter 6 Work Orders Use Intecal Work Orders to manage your calibration work Figure 6 1 shows the Work Orders window You can use the Work Orders function for these tasks e Create a new Work Order and set up a schedule of work for specified employees To help you a Query function can show you all the calibrations that are due in a specified period e Change the Work Order or delete it e Upload and download data Procedures calibration results to and from portable calibrators that have a USB serial communications function or an IEEE 488 int
16. the data on the screen Play Start the calibration Pause Stop the calibration temporarily To continue click on Pause again AAA ama pt HA ansia pasate opera empe o and to get a stable operating temperature The bottom half of the screen shows the calibration results Nominal Shows the calibration values specified by the Procedure Chapter 3 Standard Shows the applied calibration values XXX Applicable Device ID Shows the reading that the specified Device gives back Calibration 7 9 Appendix A Parameters and units Parameters and units Table A 1 gives a list of the available Parameters and Units that for Devices you can use when you set up a Device Chapter 3 Figure 3 5 Table A 1 Parameters and units for Devices Pressure atm in HO 0 C bar in H O E 20 C lb ft2 cm HO O 4 C in HO 25 C mbar cm HO in HO O 4 C mH 0 cm Hg O 0 C in HO E 60 C mHg cm Hg inH O mm H O 4 C ftH O 20 C iNH O 60 F mmH 0 ftH O inHg mmHg ftH O O 4 C inHg 0 C mmHg 0 C ft HO E 60 C inHg 60 F kg cm kg m R K Temperature j ae ES ES Observed Userspecfed switch Setbythemput Only available as an output parameter Parameters and units A 1 Revision A Parameters and units Table A 2 gives a list of the available Parameters and Units that you can use when you set up a Variable in a Calibration System Chapter 5 Figure 5 6 h O lt Q
17. to the high value Test Reset Select this option to see if the switch resets correctly To rename a Procedure select the Procedure in the list and then use one of these methods to rename it e Select File gt Rename from the menu bar e Right click and select Rename Calibration procedures Revision A Copy a procedure ES Delete a procedure m Calibration procedures To copy a Procedure select the Procedure in the list and then use one of these methods to copy it e Click on the Copy button in the tool bar e Select Edit gt Copy from the menu bar e Right click and select Copy A window opens for you to enter a new Procedure ID To delete a Procedure select the Procedure in the list and then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the delete key on the keyboard You must confirm that you want to delete the Procedure Note Ifa device uses the Procedure when the Procedure is deleted the Procedure is removed from all of the Devices which use it 4 5 Chapter 5 Calibration systems Introduction Use Intecal Calibration Systems to manage the hardware configurations you use to do your calibrations A Calibration System includes the Devices you use in the hardware configuration and the applicable Device Variables that control the calibration You can then use th
18. you calibrate the related device there is a link to the device and the tag Create a Tag To create a Tag click on an applicable location or sub location and use one of these methods e Click on the new Tag button in the tool bar e Select File gt New gt Tag from the menu bar e Right click and select New gt Tag Plant Structure 3 3 Revision A Edit a Tag Rename a tag Delete a tag m 3 4 When you create a Tag the Intecal software gives it the next Tag ID in the sequence Figure 3 3 Tag ID DemoTag2 Description Demo plant item Loop Diagram SOP C GEDruck ptx500 pdf Liss Maintenance Actions Figure 3 3 Tag Detail View Description Up to 123 characters Loop Diagram Up to 255 characters SOP Standard Operating Procedure Use this to set up a link to a file on your computer system Example PDF TIFF TXT DOC To change the Tag ID click on it in the Plant Structure tree and then use one of these methods e Select File gt Rename from the menu bar e Right click and select Rename A location cannot have two tags at the same level with the same Tag ID Maximum 50 characters You cannot delete a tag if it has a Device or a calibration record You must remove all the related items You can then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the De
19. 0 may prevent the above procedure from completing successfully due to the driver signature enforcement that was introduced for these versions To restart Windows with driver enforcement disabled follow these steps Settings gt Change PC Settings gt Update and recovery gt Recovery gt Advanced start up gt Restart now gt Troubleshoot gt Advanced Options gt Start up Settings gt Restart gt F7 See http windows microsoft com en gb windows 8 windows startu p settings safe mode for more information Note If Windows 8 fails to install the drivers and the error in the Figure below is displayed This issue is resolved by copying the driver files to a local folder which does require administrator access privileges Windows encountered a problem installing the driver software for your device Windows found driver software for your device but encountered an error while attempting to install it PACE USB Serial Function The system cannot find the file specified If you know the manufacturer of your device you can visit its website and check the support section for driver software Driver Installation B 5 Revision A B 6 Serial Port Drivers COM Ports From Windows 7 onwards communication with serial port driver may be limited due to access control restrictions To inter operate with these drivers the Intecal application should be run with administrator privileges This can be done by either
20. 1 Enter a unique Procedure Name maximum 50 characters 2 Select the Procedure Type Proportional For Procedures with a set of test points Switch To do a switch test on a portable calibrator 3 Click on the Finish button Note More than one device can use a Procedure Make sure that the changes you make are applicable to all the related Devices To edit a Procedure select the Procedure in the list and then use one of these methods to edit it e Select Tools gt Procedure Editor from the menu bar e Right click and select Procedure Editor e Double click on the Procedure This opens the Procedure Editor Figure 4 3 4 4 lt has two tabs General tab To set up how the Procedure works Affected Devices tab This shows a list of devices that use the procedure Calibration procedures Revision A Procedure editor for proportional procedures Calibration procedures Figure 4 4 shows an example of the General tab when the Procedure has a set of test points Procedure Editor 5 points General Miected Devices Description Show Procedure in Reference To External Power Proportional Test Settings Test Points Double Click to Edit Setup Wizard Add Test Point Remove Test Point Insert Test Point Test Point Tolerance E Span 10 Exercise Cycles Figure 4 3 Procedure Editor for proportional procedures Description Up to 255 characters
21. 1 Right click the Intecal shortcut select run as administrator 2 On Intecal exe select properties and modify the privilege level to run as administrator See http windows microsoft com en gb windows7 how do i run an application once with a full administrator access token for more information Driver Installation Revision A Customer service Visit our web site www gemeasurement com
22. 8 When the User Permissions data is set up click on OK Then click on the applicable button in the Employee Manager window OK To confirm the data and leave the Employee Manager window Cancel To cancel the data and leave the Employee Manager window Apply To apply the data and continue to use the Employee Manager window You must have the necessary Permission Level for this task Refer to Permission levels To change the Employee data 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 3 select the applicable Employee ID from the drop down list 3 Change the applicable data Refer to Set up Employee data Steps 4 to 8 You can only set up or change your own password To set a password 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 3 select the applicable Employee ID from the drop down list 3 Click on the Change Password button 4 When the Change Password window opens Figure 2 6 enter the applicable password Note All passwords are case sensitive Change Password Ez Enter New Password Re enter New Password OF Cancel Figure 2 6 Change Password window l 7 Revision A Delete an Employee Select a language J 2 8 5 When you confirm the password in the second box click on OK You must have the necessary Permission Level f
23. GE Measurement amp Control Intecal v10 Calibration Software User Manual K0420 Revision A Intecal Plant Structure Lo e Es File Edit Tools View Help Cesa amp oro swe a Y Plant Locations a o Demo Sub location 1 x DemoTagl o E PTX500 345 5 DemoTag2 E di S E TTX400 123 er amp Temperature Tranmitter Q Demo Sub location 2 EE 6789 Q 100bar Q 10 bar 9 TestLocation2 0 Not Allocated Navigation Location ID Demo Sub ocation 2 Description Demo of an element of plant without Tags Loop Diagram SOP as Maintenance Actions _ Date mm dd yy Type Asset ID Employee 1 11 21 2007 installa Test Gauge The Administrator Intecal Calibration Systems File Edit Tools View Help mi ae Navigation Configuration ID Description Calibrator Controller 1 2492 no barometer PC 87 lPc87 2 2492 7220 PC 87 Pc 87 Ready 3 7250LP 34970 7250LP with Aglient 34970 Muttiplexor PG 7250LP PG 7250LP 4 7250LP 349701 2 7250LPwth Aglient 34970 Mutiplexor PG 7250LP PG 72501P 5 LP PG 7250LP PG 7250LP 2015 General Electric Company All Rights Reserved Specifications are subject to change without notice GE is a registered trademark of General Electric Company Other company or product names mentioned in this docu ment may be trademarks or registered trademarks of their respective companies
24. ansion of the database You can install the software from the Internet Note Intecal v10 must be installed by a user with administrative privileges Windows 8 8 1 requires the NET Framework 3 5 This feature is not enabled by default Use Turn Windows features on or off to enable NET Framework 3 5 Before you install the software close all other Windows applications 1 Follow the instructions on the Web page to save the specified File name Example Intecal exe to your computer 2 When the File Download is complete open the file from the specified Save in location 3 When the InstallShield Wizard opens on your computer follow the on screen instructions Manual driver installation procedures are described in Appendix B Hed Revision A Software updates If a new version of the software becomes available you can download it from the Internet at https www gemeasurement com intecalv10 register After installation When the installation is complete you can start using the software Refer to Chapter 2 Note Intecal v10 must be run by the user who installed the software Remove the Intecal If it is necessary to remove the software from a computer use software these steps 1 On the Windows taskbar click on the Start button and select Settings gt Control Panel gt Add Remove Programs 2 Select the software program Intecal and select the Remove option 3 Follow the on screen instruc
25. atus Passed Green All the test points are in the specified limits for the Device Needs Adjustment Yellow Some of the test points are not in the specified limits but they are in the limits for adjustment Failed Red The equipment is unserviceable For example lt must go back to the manufacturer or to a calibration laboratory Maximum Standard Deviation The software calculates these values for information only Calibrated by The Employee that did the calibration Approve Administrator Supervisor only If the results are correct and the approval is not set click on the Approve button The approval is permanent View Report After approval you can click on this button to see the contents of the calibration report and make a permanent record electronic or paper New Report After approval you can click on this button to add comments to the report To see the new report with the comments click on OK If you use the View Report or New Report buttons Figure 7 1 the Intecal Report window opens Figure 7 2 You can print the file and or export the file in a different format See Chapter 6 Table 6 1 If the Report Style is set to Proportional there are two pages e Page 1 has the necessary Device and calibration data Figure 7 2 e Page 2 shows the calibration results in a graph Figure 7 3 To set up your calibration reports with a company logo a company address and standard footer text refer to Chap
26. contains the values a calibration uses test points ramp time Calibration Systems To manage the hardware configurations you use to do your calibrations Work Orders To manage your calibration work Use the Navigation Bar to move between the different program functions Use the Employee Manager Figure 2 3 to set up and maintain a list of your Employees You can then use the software to see the Employees related to each task and calibration You can use the Employee Manager to do these tasks Getting started Revision A Permission levels Set up Employee data Getting started e Create a new Employee To use the software you must include a User Name and one of four permission levels e Delete an Employee change the status Active Not active or change the Employee data e Change your own password The Permission Level that you set up for an Employee Refer to Set up Employee data controls the software tasks they can do Administrator You can do all the program tasks Supervisor You can do all the program tasks but you cannot change the user Permission Level Technician You can do all the daily operations but you cannot set up or change Procedures or Calibration Systems Auditor You can read the Intecal data and change your own Employee data You must have the necessary Permission Level for this task To set up a new Employee 1 Select Tools gt Employee Manager from the menu bar 2 Whe
27. correct serial number for each Device See Chapter 3 Figure 3 5 Do the necessary calibration Intecal Refer to Chapter 7 Local calibration methods Refer to the applicable local calibration procedures Click on the upload button to upload the results Upload Button in the tool bar lt lt Upload Button in the Work Order window If the data you upload includes a Device serial number that is not in the Intecal database the software gives you two options Figure 6 4 6 7 Revision A Close a Work Order 6 8 Intecal mal Unable to find a matching TagID Device combination in the database Uploaded TaglD RTX1000 Uploaded S N 6 Press Accept to upload results and keep the database serial numhar Press Reject if the uploaded serial number is correct To save the data first create a new device and then upload again Asset ID Ra Serial No Manufacturer Model RTX1000 Ra RTxX1000 RTX1000 RTX1000 Figure 6 4 Example display Accept Reject uploaded serial number e Accept To accept the results but use them with the specified Device serial number in the database Reject To reject the results The serial number in the uploaded data is correct 7 Ifyou Reject the results set up a New Device with the applicable serial number Chapter 3 and then do the upload again When all the Device calibrations for a Work Order are at status Completed you can close it and start again with all D
28. e Standard Reading Calibrator hji Port Device that will Control the Input Controller r Port Generate 0 Point By Control Zero Vent Delay Time 5 0 rs perece mcr Figure 5 3 Calibration System Creation Wizard Page 2 1 Enter the applicable values 5 2 Calibration systems Revision A Wizard Page 3 Calibration systems Device Calibrator Click on the drop down list and select the applicable Calibrator Device Chapter 3 This is the Device that reads the standard values used in the calibration Device Controller Click on the drop down list and select the applicable Controller Device Chapter 3 This is the Device that controls the standard values used in the calibration Note The Calibrator and the Controller can be the same Device Port Click on the drop down list and select the communication Port for each Device Generate 0 Point By If applicable click on the drop down list and select the method to set a zero pressure value e Control Zero The Controller takes the pressure to zero e Vent The Controller vents the pressure to atmospheric pressure Vent Delay Time s If applicable enter the time interval in seconds before the system vents to atmospheric pressure e Draw Vacuum A vacuum pump reduces the pressure to an approximate absolute zero 2 When the values are set up click on the Next button Figure 5 4 Calibration System Creation Wizard
29. e same Calibration System for all the applicable Devices under test Chapter 7 Figure 5 1 shows the Calibration Systems window You can use the Calibration Systems function to do these tasks e create a Calibration System e edit copy delete or rename a Calibration System amp Intecal Calibration Systems File Edit Tools View Help a m 1 Navigation Configuration ID ipti Calibrator 1 2459 no barometer PC 87 2 2490 7220 PC 87 3 7250LP 34970 7250LP with Aglient 34970 Multiplexer PG 7250LP Figure 5 1 Calibration Systems window Create a Calibration To create a Calibration System use one of these methods System aj Calibration systems 5 1 e Click on the New Calibration System button in the tool bar e Select File gt New Calibration System from the menu bar Revision A e Right click and select New Calibration System e When you start a calibration Chapter 7 click on the New Calibration System button This opens the Calibration System Creation Wizard Figure 5 2 Wizard Page 1 Calibration System Creation Wizard Configuration ID Description La Figure 5 2 Calibration System Creation Wizard Page 1 1 Enter a unique Configuration ID Maximum 50 characters 2 If necessary enter a Description Maximum 164 characters 3 Click on the Next button Figure 5 3 Wizard Page 2 Calibration System Creation Wizard Device that will Provide th
30. eee nce ee a Bue oe 3 2 redea SUD OCA do SU ita 3 2 Edt SU AOC IO es ed cancion E 3 2 Rename d SUD OCA Ossa edita desd 3 3 Delete a SUD OC CUON 2 42 seated arta dba adidas 3 3 A A a EEE ae eset eee 5 3 OCIS O es 5 3 EGCG VOC as tae on a Sean ne beens E e do Ed 3 4 ENANOS ari ida Wa awe aes tn Rhea waa aa aaa 5 4 SA A ori ete CP are ae tee Ne fear RCE A eae nec A eons ne eee 3 4 Revision A TL 3 5 Create a device Manual method cc cit 3 5 Create a device New Device Wizard method 0 cece eee ce eee annanru 3 5 Edm a DEVI Sata case St ad Se een cent ae eed eee ae odds dad 3 6 RENAME ACEVICE 0 ee cee ccc cence cece eee e ee ene eee enneeeeeeneeeennnteenaen 3 7 Delete a Device Sacto escent op Gard cess ceca eos titra oes ee Bk ects oes a ee 3 7 MIGINLENCNCOUCHONS 26 stiines abG dae ue a a a be eas ee ene ee eb bee nee Seen bees 5 8 ECMO Manten Ace ION ss stent aoe au vee eee daueteus nes 5 8 Create ChIMIGINTENGNC ec COM suo oes cio tals octet A oad 5 8 Delete a maintenance action turcas te carte lend eid me Gotan dee ews Solace ents 5 9 SO A eee sae Raton eg Ras A E aaa Maha whee EAN 5 9 Created RONGO adria iaa 5 9 SA oe Ee nee ee 3 9 Del RON aissa aE oe heer o ues T he eal aatuet EEU 3 12 COPY MOVE LenS adobe sidad donada reas 3 13 Chapter 4 Calibration procedures io A II IE 4 1 E Ree i EEE O anda eee eee oe hee Oe 4 1 ol omo lgo elo MC POP OOPS Ru eGeee hee oo ae ee ee eho 4 2 Procedure editor for proporti
31. erface Druck Ruska or FCINTF e Close a Work Order and if necessary examine its history e Chapter 7 Manage the calibration records for Devices that do not have a serial communications function or an IEEE 488 interface Manual Data Entry e Chapter 7 Calibrate a Device that has a serial communications function or an IEEE 488 interface Druck Ruska or FCINTF 6 1 Revision A Intecal Work Orders File Edit Tools View Help CARCO PIE lt Work order Work order History y Astro Calibration due 11 2 2004 Date Closed El 7 8 2015 Cal Date Query Notes Print Content Add Location Information Download Upload to Portable Calibrator A y A 4 rr lt lt 00 a A Unlockec Ready Figure 6 1 Work Order window 6 2 Work Orders Revision A Create a new Work Order c Set up your Work Order data Add Devices to a Work Order Work Orders To create a Work Order use one of these methods e Inthe Work Orders window click on the New button in the tool bar e Inthe Work Orders window select File gt New from the menu bar e Inthe Plant Structure window a Right click on an item and select Add to Work Order b When the Add to Work Order window opens click on the New Work Order button You must enter a unique New Work Order ID and click on the OK button You can then set up your Work Order
32. evices at status Ready Note You cannot close a Work Order if there is a Device with status Ready or Downloaded 1 In the Work Orders window Figure 6 1 select the applicable Work Order from the drop down list 2 Click on Close WorkOrder The message window gives three options Yes To save the Work Order in the format workorder_datetime Example ABC123456_05 Feb 200814 51 Work Orders Revision A When you save a Work Order you can use the Work Order History drop down list to examine its calibration history e No To close the Work Order and not save it e Cancel To leave the Work Order unchanged 3 Ifyou click on Yes the software saves the Work Order and you see the workorder_datetime in the Work Order History See the Work Order To see the records in your Work Order History History 1 In the Work Orders window Figure 6 1 select the applicable Work Order from the drop down list 2 Click on the Work Order History drop down list and select a record if available 3 To see the calibration history for a Device double click on the applicable row See Chapter 7 Figure 7 1 Work Orders 6 9 Introduction Calibration history Calibration Er Chapter 7 Calibration You can use the Intecal software for these calibration tasks To see the Calibration History for a Device or Range You can also make a permanent record of each calibration report For example For ISO 9000 quality control
33. ge 2 From the Computer Management panel select Device Manager B 1 Revision A A File Action View Help 28 amp Computer Management 4 ES 805RK12 4 ii System Tools gt Batteries Task Scheduler gt 2 Biometric Devices gt E Event Viewer D Bluetooth Radios amp Shared Folders gt Mk Computer amp Local Users and Gr D P ControlVault Device Performance gt 3 Disk drives i Device Manager ME Display adapters 4 amp Storage gt E DVD CD ROM drives Y Disk Management gt 4 Human Interface Devices Es Services and Applicat gt Eg IDE ATA ATAPI controllers gt Taj Imaging devices gt lt Keyboards gt Mice and other pointing devices gt amp Monitors gt Y Network adapters gt I Portable Devices gt YY Ports COM amp LPT gt Processors gt gt Smart card readers gt 3 Sound video and game controllers b Storage controllers Me System devices gt E Universal Serial Bus controllers More Actions 3 Scroll through the list of USB devices to find the device that is not configured Unknown Device or Other devices Right click and select Update Driver Software a lb Other devices ly AMC USB Serial Function Ports COM amp LPT MA a p Update Driver Software 4 Select Browse my computer B 2 Driver Installation Revision A How do you want to search for driver software
34. ice Plant Structure Revision A Rename a device Delete a Device m Plant Structure Asset ID A unique identifier for the Device Maximum 50 characters If you change the Asset ID use the Intecal Save facility to save it Note If the Device has a related Work Order or a Calibration History you cannot change the Asset ID Serial Number The serial number specified by the manufacturer To upload download data with the Work Orders function Chapter 6 make sure the serial number is set Model Number The model number specified by the manufacturer Manufacturer The manufacturer Driver If applicable click on the drop down list and select the applicable Device Driver The Devices you use in a Calibration System Chapter 5 must have a Device Driver Hook up Diag Use this for reference data Up to 255 characters Remarks Use this for reference data Up to 70 characters Calibrator If you use the Device in a hardware configuration to calibrate other Devices Chapter 5 click on this box This includes Calibrators Controllers Auxiliary Devices When you create a Device the Intecal software automatically adds a Maintenance Action Figure 3 6 and a Range Figure 3 7 To change the Reference name for a Device click on it in the Plant Structure tree and then use one of these methods e Select File gt Rename from the menu bar e Right click and select Rename You can use the same Reference name for m
35. ies EH 4 1357 08 07 2015 Figure 7 6 Calibration window Controller Calibrator Specified by the Calibration System Chapter 5 Controller Click on the drop down list and select the Device to control the pressure generated for the test Then select the Module and range from the second drop down list Calibrator Click on the drop down list and select the Device to measure the pressure generated for the test Device Click on the top drop down list and select the Device you want to calibrate Then select from the second and third drop down list respectively the Device Calibrator to be used to measure the output from the device under test and if required the channel to be used Tolerance Specified by the Procedure set up for the Device Range Chapter 3 Hold Before Readings If you want to stop and examine the data before each reading click on this check box Driver Properties To examine or change the applicable communication properties Controller Calibrator Device click on this button Refer to the user manual for the applicable Device Properties To examine the applicable Device properties Controller Calibrator Device click on this button Calibration Revision A The large Play button and the tool bar at the top of the screen lets you select the applicable calibration task Table 7 1 Table 7 1 Calibration window Tool bar NM Exit Leave the calibration screen Refresh Update
36. in the Query Results panel 2 Use one of these options to set the calendar limits for Devices that are overdue for calibration Calibration Window Y Set the number of months 1 to 6 Calibration Due Date between Y and Y Click on the drop down list to show the calendar function Select the month year and click on an applicable date Show Overdue Click on this button to show ALL the Devices that are overdue for calibration Cal Date Query Calibration Window 1 v months Calibration Due Date between 7 16 2015 and 8 16 2015 Query Results Work Order Demow orkOrder New Work Order T AssetID SerialNo Model Manufact Range Due Date mm T AssetID SerialNo Model Manufact Range Due Date mm Device Range 1 7 16 2015 Test G 7890 10 bar 72622007 PC 87 123456 GE Range 1 7 16 2015 TestG 7830 10 bar 7 6 2007 PG 72 654321 Range 1 7 16 2015 BD TTXx40 1234 GE Tempe 6 28 2005 D TT40 1234 GE Tempe 6 28 2005 D PT50 345 GE Druck Pressur 11 2 2004 gt gt BD PT 50 345 GE Druck Pressur 11 2 2004 BD PTX50 345 GE Druck Pressur 11 2 2004 D PT50 345 GE Druck Pressur 11 2 2004 D PT50 345 GE Druck Pressur 11 2 2004 pi Tost E 7aan 1 har TIRINN 4 mW p Show Overdue Figure 6 2 Calibration History 3 Setthe Work Order you want to use e For an available Work Order clic
37. ion is done Equal The specified characters give the complete D or Description Begin The specified characters give the initial characters of the ID or Description Contain The specified characters give part of the ID or Description 5 Click on OK If the software finds the characters it shows the Plant Structure window and the first item 6 To find the next item with the specified characters click on Next 7 To close the Find window click on Cancel Getting started Introduction Intecal Plant Structure Chapter 3 Plant Structure Use Intecal Plant Structure to manage and organize your database of devices in the same way as you use Windows Explorer to organize files and folders Figure 3 1 shows the Plant Structure window Ss e fe File Edit Tools View Help a08 ael pea Navigation Plant Locations General Input Output Relationship 9 Demo Sub location 1 7 a y B 4 8 DemoTagl Calibration Due Date Y 6 28 2005 Ey Calibration Interval days 0 DemoTag2 di Procedure 2point test X Edit El TTX400 123 Criteria Q Temperature Tranmitter Pass Fail Adjustment 9 Demo Sub location 2 Span 1 0 5 All O o Whichever is Greater t Scrap Reading 0 0 Driver Range 0 2 SOP EJ Calibration History Calibration Date mm d As Found As Left Technician Work Order Location Report Number Pass Fail 1 10 6 2003 12 11 10 PM No Yes The Supervisory DemoWo
38. ist 2 Use these methods to select the applicable items from the Work Order e Select Edit gt Select All Deselect All from the menu bar All selections have a green background e Click on an item and if necessary select Edit gt Select Deselect from the menu bar 3 Use one of these methods to start the calibration e Click on the Calibrate button in the tool bar e Select Tools gt Calibrate from the menu bar 4 When the Select Calibration System window opens Figure 7 5 select an applicable Calibration System from the drop down list or click on the New Calibration System button Note A Calibration System Creation Wizard Chapter 5 helps you set up a New Calibration System 5 When the Calibration System is correct click on OK This opens the Calibration window Figure 7 6 Figure 7 6 shows the Calibration window that opens fal Rev ision A Intecal Calibration x O gt I a arora Controller PACE 6000 Device Calibrator PACE 6000 Device 1 Bar RTX DUT 7 Device GE Druck PACE6000 3086601 GE Druck PACE6000 3086601 y Ice GE Druck DPI620 3762605 z Module 2 1 00 to 1 00 BAR z Tolerance Hold Before Readings F 0 D Driver Properties Bat Properties Intecal Nominal Standard 1 1 Bar RTX DU 8 Channel 2 NA 3 8448 Driver Properties Driver Properties Properties Propert
39. k on the drop down list Y e Fora new Work Order click on the New Work Order button You must enter a unique New Work Order ID and click on OK 4 To move the applicable Devices into the specified Work Order e For one Device at a time select the Device in the left hand panel and click on gt e For ALL the Devices in the left hand panel click on gt gt Work Orders Revision A Add instructions to a Work Order Work Order reports Work Orders Location 5 When the Work Order is complete click on Close In the Work Orders window Figure 6 1 select the applicable Work Order from the drop down list You can then add the necessary instructions Assigned to Administrator Supervisor only Click on the drop down list to select an applicable Employee Calibration Due Date Closed The Calibration Due date is set up with the Device data Chapter 3 Figure 3 7 Date Closed is set when you use the Close WorkOrder button Notes Up to 260 characters To get a Work Order report that shows all the related Devices and the current status 1 In the Work Orders window Figure 6 1 select the applicable Work Order from the drop down list 2 To include Device locations in the report click on the check box 3 Click on Print Report gt See Figure 6 3 Information Sheet for Work Order DemoWorkOrder Tag Name Device Name Manufacturer Model SerialINo Range Name Due date Status E a l
40. le Proportional As Found As Lett Input C Output Input Units Absolute Maximum Standard 11 24 252000 17219457 Calibrated By The Supervisory View Report Mew Report Approve The Administrator Report Number 3 Figure 7 1 Calibration History 3 Ifthere is more than one record click on the drop down list left hand side and select the calibration record you want to see Calibration History Atypical Calibration History record includes these items records As Found As Left This shows the type of results e As Found The values before adjustment e As Left The values after the checks adjustments Report Style There are two types e Proportional The report includes all the calibration data e Proportional Blank The report shows the Device data but no calibration data Input Output The type of Device and the Procedure you use controls the type of data in the calibration record To calculate the error values for each test point Absolute Error Reading Span the software uses the specified Device pass fail and adjustment criteria Chapter 3 The software has three categories for the calibration results 7 2 Calibration Revision A Calibration History reports Calibration e Passed The test point values have a white background e Needs Adjustment The test point values have a yellow background e Failed The test point values have a red background St
41. lete key on the keyboard Plant Structure Revision A You must confirm that you want to remove the item Devices A Device has one or more measurement ranges For example pressure sensors or measurement and test equipment Each Device must a have a unique Asset ID Create a device Manual To create a Device manually select the applicable location or tag method for the Device and then use one of these methods nt e Click on the new Device button in the tool bar e Select File gt New gt Device from the menu bar e Right click and select New gt Device You can then edit the necessary device data Figure 3 5 Create a device New If the Device has a digital communication interface that the Intecal Device Wizard method software supports you can use the New Device Wizard Figure 3 4 to set up the necessary data Ex 1 Connect the Device to the computer refer to the user manual for the applicable Device 2 Select the applicable Location or Tag for the Device and then use one of these methods e Click on the New Device Wizard button in the tool bar e Select Tools gt New Device Wizard from the menu bar New Device Wizard Es Asset ID Driver GE Druck Calibrator m Port USB Properties Calibrator GE Druck DPIEZOIS 350691 Ok Lancel Figure 3 4 New Device Wizard views Plant Structure 3 5 Revision A Edit a Device 5 6 Note The Calibrator drop down box is
42. ll the main program functions 1 Navigation bar Use this to move between the different program functions Plant structure Procedures 2 Menu bar Use this to select a task from a menu list 3 Tool bar Use this to select a task with an icon The Menu bar and Tool bar include common items and special items for the program function you are using The common items include Save Exit Employee Manager Language Selection Backup Database Customer Report Details Find Intecal Help and Registration Getting started 2 3 Revision A Intedhl Plant Structure o amp ls File J Edit Tools View Help Ready Program structure Employee Manager 2 4 20 r sR P oS Y Plant Locations 9 Demo Sub location 1 DemoTagl 5 PTX500 345 DemoTag2 dl TTX400 123 amp Temperature Tranmitter Loop Diagram 9 Demo Sub location 2 5 6789 SOP Q 100bar 10 bar TestLocation2 Not Allocated Scrap Location ID Demo Sub ocation 2 Description Demo of an element of plant without Tags Maintenance Actions Date mm dd yy Type Asset ID Employee 1 11 21 2007 Installat Test Gauge The Administrator A Unlockec Figure 2 2 Screen structure Common items The software has four main program functions Plant Structure To manage and organize your database of devices Procedures To manage the calibration procedures in your database A calibration procedure
43. manent These tabs let you set up the applicable input output values that the device uses Figure 3 8 3 9 shows an example of the nput tab and the Output tab for a pressure device that gives a mA output Plant Structure Revision A General Input Output Relationship Parameter Presswe ve Reference Mode AAA Measurement Units br Minimum 0 Masinnurn 20 Settling Time 2 5 Link to the first Range Figure 3 8 Range Input tab General Input _ Output Relationship Parameter Curent Measurement Units ma o Minimum 4 Masini 20 Settling Time 2 0 Figure 3 9 Range Output tab Parameter Click on the drop down list and select the applicable Parameter The parameters include e Current e Observed e Temperature e Density e Pressure e Temperature RTD e Frequency e Resistance e Temperature TC e Humidity e Switch e Voltage Only available as an output parameter Intecal adds more data items to the tab if they are necessary for the specified Parameter Example Probe Type for an RTD or Thermocouple After a calibration this data is permanent Measurement Units Click on the drop down list and select the applicable units See Appendix A After a calibration this data is permanent Minimum Maximum Enter applicable values for the Device After a calibration this data is permanent Plant Structure 3 11 Revision A
44. ment devices for a specified business location e Set up a schedule of calibration work for different employees e Upload and download data to and from portable calibrators that have a USB serial communications function or an IEEE 488 interface Druck Ruska or devices with a Field Calibrator Interface FCINTF e Manage the calibration records for devices that do not have a serial communications function or an IEEE 488 interface Manual Data Entry Revision A Registration iii e Inspect your calibration history records You can also make a permanent record of each calibration report For example For ISO 9000 quality control procedures e Intecal only Set up automatic calibration systems to make full use of your GE calibrators and controllers Ruska and Druck or alternative systems with an FCINTF facility e Intecal only Calibrate a Device that has a serial communications function or an IEEE 488 interface Druck Ruska or FCINTF The Intecal calibration software Is available for you to try as a fully functional product with no obligation for a period of 30 days The trial period starts on the day it is first used not on the day it is installed To change the 30 day license to a full license please purchase the applicable software license Intecal from the GE Measurement and Control sales team at https www gemeasurement com intecalv10 register Please read the Registration Help available in the Registrati
45. n the Employee Manager window opens Figure 2 3 click on the New button Employee Manager Xy Employee ID Hew Delete Active First Name The Last Name Administrator Job Title System Admin E Mail Admintaige com Initials 5 Change Password Edit User Permissions Figure 2 3 Employee Manager window a Revision A 3 When the new Employee ID window opens Figure 2 4 enter a unique number and click on OK Enter new Employee ID Cancel Figure 2 4 New Employee ID window 4 In the Employee Manager window Figure 2 3 click on the Active check box This sets the status active or not active 5 Enter the applicable values in these boxes First Name Last Name Mandatory Job Title Email Initials 6 Administrator only Click on the Edit User Permissions button 7 When the Edit User Permissions window opens Figure 2 5 enter applicable values for these items User Name An Employee can only use the software if they have a User Name This is also the default password the first time they log In Permission Level Select the applicable Permission Level from the drop down list Refer to Permission levels Edit User Permissions DE Employee ID 1 User Name Admint Permission Level administrator OR Cancel Figure 2 5 Edit User Permissions window 2 6 Getting started Revision A Change Employee data Set up your password Getting started
46. oad again Asset ID Ra Serial No Manufacturer Model RTX1000 Rad RTxX1000 RTX1000 RTX1000 Figure 5 6 Data for a Variable Calibration systems 5 5 Revision A Variable Name Enter a unique Name maximum 50 characters Type Click on the drop down list and select the applicable type for this Variable These include e Automated A specified Device supplies the Variable value Specified in Device e Constant It is a constant value Specified in Default Value e Manual During the calibration a Prompt asks you to supply the necessary value The text is specified in Prompt Device Automated Variables only Click on the drop down list and select the applicable Calibrator Device Chapter 3 Parameter Click on the drop down list and select the applicable Parameter See Appendix A Table A 2 Range Automated Variables only If the Device has more than one Range set the applicable range number 1 2 3 Units Click on the drop down list and select the applicable units See Appendix A Table A 2 Default Value Constant Variables only Enter an applicable constant value Prompt Manual Variables only Enter the applicable text to ask the operator for a value during the calibration Rename a calibration To rename a Calibration System select the Calibration ID in the list system and then use one of these methods to rename it e Select File gt Rename from the menu bar e Right click and
47. ol bar e Select File gt New gt Sub Location from the menu bar e Right click and select New gt Sub Location When you create a Sub location the Intecal software gives it the next Location ID in the sequence Figure 3 2 Location ID Plant Locations Description Demo Plant Item Loop Diagram SOP a Maintenance Actions Figure 3 2 Location Detail View Description Up to 123 characters Loop Diagram Up to 255 characters Plant Structure Revision A SOP Standard Operating Procedure Use this to set up a link to a file on your computer system Example PDF TIFF TXT DOC Rename a Sub location To change the Location ID click on it in the Plant Structure tree and then use one of these methods e Select File gt Rename from the menu bar e Right click and select Rename A location cannot have two sub locations at the same level with the same Location ID Maximum 50 characters Delete a Sub location Before you can delete a sub location you must remove all the related items You can then use one of these methods to delete it i e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the Delete key on the keyboard You must confirm that you want to remove the item Tags A tag is similar to a location but a tag can only hold one device at a time For example You can set up a tag for a unique device operation If
48. on Tool Use the Intecal program group Figure 2 1 or use the Intecal menu Help gt Registration Revision A Table of Contents A era at at ee a ets ieee Bee Sls es ee alors A ee es Be ii E A A A A A A i Mi o RAN ii O ga AA A i A cesar tess one E ang ea oer es ee eo lil WEL Ol CO CON NES gates creer ater es canter SI ne ee EEEE ESTONE IV Chapter 1 Installation System specification een ane eaten ae ee ee En 1 1 Install Intecal software est tarado 1 1 Install Intecal from the Web untar red tia il 1 1 Man aldriver INSLONGION rara cod cs iba oi iia e ao 1 1 RO e SA O SO IO A ween tate 1 2 Ater A A e AO 1 2 Remove the Intecal software tner be o td Ad 1 2 Chapter 2 Getting started SA A eet a le te eh ele oe ten aes Shs ter nee 2 1 SUM TMe SOW AS o EA O 2 1 SLU PO FONT OL OUD arras ido ech NS 2 2 A AA A r a AE 2 3 FiO CIV E es INNS nb es OA 2 4 EPI VES MANTE ae id tonada ENE 2 4 Ss A AAA ON 2 5 ooo 0 o A A a T 2 5 Hao A beso eatin ere tess ees ae acco ead eee eee 2 7 Set UD OUI DSS Olas A EOR fen nena ea bees ERRIA ee aes 2 7 Dele lo A cise bo akheemd cue beatdaotd ude et ae bathe ales 2 8 Select a an qUe ea be tio ico da aon EEEE esate titi its 2 8 BACKUP DOODO S O epe k daa oeedere sek dota a hhc renee atte pa eaa te E E 2 9 SEE CUSO ME REPO DEOS oleate hee ane oan as 2 9 SSMS ea rd toca hited A A 2 11 Chapter 3 Plant Structure WL OC UIC ION ae tae A A erie EIO AN 3 1 OC CIN A hey tate O een eee eee ee td
49. onal procedures caia a id ic a 4 3 Procedure Editor for switch procedures camote verdad vercion sedans 4 4 Rename d pro edu AS a E A ELE 4 4 HN A D AEAEE E EE A E S E OEE A A EA 4 4 urea oo o A IS ETE ine eens 4 5 Chapter 5 Calibration systems WE OCCT OF Ao PP aa ntees ota I ae na aa on een EE T 5 1 Create a Calibration oy SCI ie cerere seas ten oes sue ORERETAN 5 1 Wirzard PG Sd Spit tad O tuk Sale eaten une eke nak Seta 5 2 WIZ SA o ae int Bites a ates sk eed Sas wa deena es 5 2 Vivas St OO lt Sig txts tee tare tte r ire A ee eae eee 5 3 Edita CORON 5 SCM iad there tiene A Oana alice hehe cess paella ee hae a anes 5 4 Add edit delete calibration devices i esca ii datan 5 5 Add edit delete calibration variables 13 5520 rkcesas diia 5 5 Rename dcalibration Syste a enrere 0 Po o AASE E 5 6 Copy a calibration Syste eeir e EE a TE EEA ewes tarea 5 6 Delete a calibration System A O nee E A a sadnttne 5 7 Revision A Chapter 6 Work Orders MO QUE OM opos tos 6 1 Create a Mew WOrk OS orar sion cane Renu ee dee Bourke cue eae ced ah ista 6 3 Set Up you WORK order data sce ced iti herd ideouileneeli cei gubieetisiaoe diwhdeetee 6 3 Add Devices to a Work Odeon arabes 6 3 Add instructions to a Work Order 0 0 ec eee ccc eee e nent eeeennneeennees 6 5 Vole IO g0 SP E eRe nea 6 5 Delete items from a Work cord sata Saas nun bane 6 6 Delete ONO Olla aio e poble pido es dee E td ot Tanto Duato aloe tabla 6 6 Upload download
50. only for use with USB devices and when using comm devices or if no USB devices are attached then the box will remain blank and is not required 3 When the New Device Wizard opens set up the necessary data Asset ID Enter a unique Asset ID Maximum 50 characters Driver Click on the drop down list and select the applicable device driver Port Click on the drop down list and select the communication Port for the Device Calibrator Select the applicable USB device Properties Set the applicable communication properties refer to the user manual of the applicable device 4 Tostart the data transfer click on the OK button in the device wizard If the device does not support all the data in the Intecal Device view Figure 3 5 these data items stay empty But before you calibrate the Device make sure that all the data Is correct This includes the Device data and the related Ranges Figure 3 7 When you create a Device manually the Intecal software gives it the next Asset ID in the sequence Figure 3 5 Device TTX400 125 Driver Asset ID TTX400 123 Hook up Diag Serial Number 1234 Remarks Demo Temperature Transmitter Model Number Manufacturer GE Calibrator SOF la Figure 3 5 Device Detail view Reference The software uses the Reference name in the Plant Structure tree When it is first set up it is the same as the Asset ID but you can change it in the Plant Structure tree Refer to Rename a Dev
51. or this task Refer to Permission levels Note Ifyou cannot delete an Employee ID because it is used in a calibration you can set it to not active To delete an Employee 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 3 select the applicable Employee ID from the drop down list 3 Click on the Delete button You must confirm that you want to delete the Employee ID The software can operate in a number of different languages To change to a different language use one of these methods e Click on the Language Selection button in the tool bar e Select Tools gt Language Selection from the menu bar When the Language Selection window opens Figure 2 7 select the applicable language and click on OK Note When you click on OK the software immediately closes and restarts Language Selection Select Language CN PHBE DE Deutsch ES Espa ol FR fran ais IT italiano NL Nederlands PL polski RU pycckm SE svenska US English Default Figure 2 7 Language Selection window Getting started Revision A Backup Database Set Customer Report Details Use this option to make a backup copy of your Intecal database 1 Select Tools gt Backup Database from the menu bar 2 Inthe window that opens set a file name and file location for the mdb file and click on OK Use this option to set up your
52. ore than one device Maximum 50 characters You cannot delete a Device if it has a calibration record You must remove all the related records You can then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete 3 7 Revision A Maintenance actions Edit a maintenance action Create a maintenance action 5 8 e Press the Delete key on the keyboard You must confirm that you want to remove the item When you create a Device the Intecal software automatically adds a Maintenance Action Figure 3 6 To edit a Maintenance Action use one of these methods e Double click on the row e Click on the row and press the Enter key e Right click on the row and select Edit Row Figure 3 6 shows an example of the Edit view Maintenance Actions Date ana Figure 3 6 Maintenance Action Edit view Date Click on the drop down list to show the calendar function Select the month year and click on an applicable date Use the check box to show it is complete Type Click on the drop down list to select the type of Maintenance Action e Undefined e Remove e Installation e Inspected e Calibrate Location Click on the drop down list to select an applicable Location Employee Click on the drop down list to select an applicable Employee To create a Maintenance Action use one of these method
53. pplicable Work Order from the drop down list 2 Click on the applicable item in the Work Order list then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar To delete a Work Order Select the applicable Work Order from the drop down list and then use one of these methods to delete it e Click on the Delete Work Order button in the tool bar e Select File gt Delete Work Order from the menu bar To upload and download data Procedures calibration results to and from a portable calibrator connect the Device to the applicable communication port COM port IEEE 488 interface or USB Work Orders Revision A Note The portable calibrator must have the necessary serial communications function or an IEEE 488 interface Druck Ruska or FCINTF Then dy In the Work Order window Figure 6 1 select the Work Order from the drop down list In Download Upload to click on the applicable drop down list and select the necessary portable calibrator driver and the communication port For a USB device select the Port as USB and then select the required USB device from the Calibrator drop down box Click on the download button to download the procedure Download button in the tool bar gt gt Download button in the Work Order window Note To prevent error messages make sure the data you Work Orders download includes the
54. procedures To manage the calibration records for Devices that do not have a USB serial communications function or an IEEE 488 interface Manual Data Entry To calibrate a Device that has a USB serial communications function or an IEEE 488 interface Druck Ruska or FCINTF Calibration adjustment Set up automatic calibration systems to make full use of your GE calibrators and controllers Ruska and Druck or alternative systems with an FCINTF facility If a Device or Range has a Calibration History you can see each set of results on the screen If you have the correct Permission level Administrator Supervisor you can give final approval to a set of results You can then make a permanent record of each calibration report with an applicable address and or company logo To see the Calibration History use one of these methods In the Plant Structure window Click on the related Tag Device or Range Click on the Calibration History button in the tool bar OR Select Tools gt Calibration History from the menu bar In the Work Orders window If a Device in a Work Order has status Completed you can double click on it to see the Calibration History OR If a Work Order is closed click on the Work Order History drop down list and select a record See Chapter 6 Figure 7 1 shows an example of the Calibration History window fA Revision A Calibration History 10 6 2003 12 11 10 PM As Left ka Report Sty
55. rkOrder DemoTag2 8 Failed 2 10 6 2003 12 11 10 PM No Yes The Supervisory DemoWorkOrder DemoTag2 3 Failed Ready A Unlockec Plant Structure Figure 3 1 Plant Structure window The tree structure lets you represent all the physical locations and devices for your site in a single view You can set up sub locations tags devices and device ranges When you click on an item in the tree structure the screen shows the related data For example e the data set up for the Location Tag or Device and the related Maintenance Actions e the range calibration data and the related Calibration History You can use the Plant Structure function to do these tasks e To setup or change the sub locations tags devices and device ranges Sl Revision A Locations Create a Sub location 7 Edit a Sub location SE e Tosetup or change the related Maintenance Actions e Chapter 6 To add items to a Work Order e Chapter 7 To see the calibration history for a Device or Range e Chapter 7 To calibrate a Device or to make calibration adjustments A location or sub location usually represents a physical location on your site Example a building or room but you can set up any alternative group structure Example Druck Ruska You can put more than one device in a location To create a Sub location click on an applicable location or sub location and use one of these methods e Click on the new Sub Location button in the to
56. roller 0 PACE 3 DUT 0 GENII New Delete Edit New Delete Edit conce Figure 5 5 Calibration System Configurator 5 4 Calibration systems Revision A There are two lists Devices Use this list to set up and change the Devices you use to do the calibration Variables Use this list to set up and change how the Calibration System uses the Variables to do the calibration Add edit delete To change the Devices in the Calibration System click the calibration devices applicable button to add edit or delete a Device To edit an item you can also double click on it You can only add a New Device if is set up with a Device Driver Figure 3 4 3 5 When you add a New Device it must have a specified communications port Use the drop down list to select one Note When you edit a Device to change the communications port the software tries to communicate with it Make sure that the Device has a connection to the PC Add edit delete To change the Variables in the Calibration System click the calibration variables applicable button to add edit or delete a Variable To edit an item you can also double click on it Intecal Px Unable to find a matching TagID Device combination in the database Uploaded TagID RTX1000 Uploaded S N 6 Press Accept to upload results and keep the database serial nurmnhar Press Reject if the uploaded serial number is correct To save the data first create a new device and then upl
57. s If the item includes a sub structure the cut copy and paste operation will included these items as well 5 153 Chapter 4 Calibration procedures Introduction Use Intecal Procedures to set up and manage the calibration Procedures in your database A calibration Procedure contains the values a calibration uses test points ramp time You can then use the same calibration Procedure for all the applicable Devices under test Figure 4 1 shows the Procedures window You can use the Procedures function to do these tasks e create a Procedure e edit copy delete or rename a Procedure Intecal Procedures la Fo Fez File Edit Tools View Help Si al Navigation Procedure ID Description Type 1 2 point calibration Proportional 2 25 percent steps Proportional 3 point test Proportional 4 3 up down Proportional 5 5 paints Proportional 6 nie test Switch Figure 4 1 Procedures window Create a procedure To create a Procedure use one of these methods Ej e Click on the New Procedure button in the tool bar e Select File gt New Procedure from the menu bar Calibration procedures 4 1 Revision A Edit a procedure 4 2 e Right click and select New Procedure This opens the Procedure Creation Wizard Figure 4 2 Procedure Creation Wizard Procedure Name Procedure Type Proportional Switch Cancel Help Figure 4 2 Procedure creation wizard
58. s e Select File gt New gt Maintenance Action from the menu bar Plant Structure Revision A Delete a maintenance action Ranges Create a Range oe Edit a Range General Tab Plant Structure e Click under Maintenance Actions and press the Insert key e Right click under Maintenance Actions and select Add Row To delete a Maintenance Action use one of these methods e Click on the row and press the Delete key on the keyboard e Right click on a row and select Delete Row When you create a Device the Intecal software automatically adds a Range Figure 3 7 A Range describes the measurement capabilities of the Device You can add more ranges but the minimum is one If you create a Device with the New Device Wizard Refer to Devices the Intecal software can create the applicable number of ranges and set up the necessary data To create more ranges click on the Device in the Plant Structure tree and then use one of these methods e Click on the New Range button in the tool bar e Select File gt New gt Range from the menu bar e Right click and select New gt Range A Range has four tabs Figure 3 7 to Figure 3 10 General tab To set up how and when the calibration is done Input tab and Output tab To set up the applicable input output values that the device uses Relationship tab To set up the relationship between the input output values This tab lets you set up how and when the
59. ter 2 Figure 2 8 33 Revision A AO bF AF GE Senung Calibration Report Fir Tree Lane Report No 7 yan One 2107100 Seer CALIBRATION CALIBRATION DATE hei 2 PM CALIBRATION DUE DATE TA2007F 1300 D04A WORK OARDER Demiin arches ai Pee n Len AMBIENT TEMPERATURE 940 RANGE DETAILS CALIBRATION STANDARDS RANGE INPUT STANDARD PLT CALIBRATION DUE OUTPUT E INPUT CONTROLLER RELATIONSHIP ATPL Ss TANCE PASS FAIL TOLERANC BARES ADJUSTMENT Figure 7 2 Example calibration report Page 1 Data Calibration Manual Ifyou are using a calibrator that does not have a serial Data Entry communications function you can add calibration results to your E Intecal database manually 1 Inthe Work Order window Figure 7 4 select a Work Order from the drop down list A oct cred es A a igateoleligror Sr work Order Demand Werk order stor 5 Aone To ie adrian gt Calibration due 11 2 2004 Date Closed C 7 9 2015 Cal Date Query Figure 7 3 Work Order Manual Data Entry 7 4 Calibration Revision A 2 Select the applicable Device from the Work Order list of Devices 3 Click on the Manual Data Entry button in the tool bar This opens the Manual Data Entry window Figure 7 4 Manual Data Entry Technician gt Date 74 9 2015 E Calibrator Info Manufacturer Report Style Proportional Blank Me Found Den
60. tion to calibrate a Device or a Range Before you start Read and understand the Safety section Make sure the Device is set up with the necessary Range data Chapter 3 Make sure that there is a connection between the PC communications port and the applicable test equipment When all the connections are correct you can do the automatic calibration from the Plant Structure window or from the Work Order window To do a calibration from the Plant Structure window Chapter 3 1 Select an item in the Plant Structure tree and use one of these methods to start the calibration e Click on the Calibrate button in the tool bar e Select Tools gt Calibrate from the menu bar e Right click and select Calibrate When the Select Calibration System window opens Figure 7 5 select an applicable Calibration System from the drop down list or click on the New Calibration System button Calibration System a Hew Or Cancel Figure 7 5 Select Calibration System window Calibration Revision A Automatic calibration Work Order window gt Calibration window Calibration Note A Calibration System Creation Wizard Chapter 5 helps you set up a new Calibration System 3 When the Calibration System is correct click on OK This opens the Calibration window Figure 7 6 To do a calibration from the Work Order window Chapter 6 1 Select the Work Order from the drop down l
61. tions 1 2 Installation Chapter 2 Getting started Introduction This chapter gives a description of these items e the procedure the first time you use the Intecal software e the general structure of the screens you will see e the general structure of the Intecal program e how to set up your Employee data and control the software tasks they can do e the procedure to set a different language for the software Start the software The first time you use the Intecal software use this log in procedure Note From Windows 7 onwards communication with serial port driver may be limited due to access control restrictions To inter operate with these drivers the Intecal application should be run with administrator privileges This can be done by either 1 Right click the Intecal shortcut select run as administrator 2 On Intecal exe select properties and modify the privilege level to run as administrator For more informations see http windows microsoft com en gb win dows7 how do i run an application once with a full administra tor access token 1 Double click on the Desktop icon 3 IntecalW10 2 If you are in the 30 day trial period the first display will show the demo version screen withe the number of days remaining Getting started 2 1 Revision A Start up Program group l 2 3 When the log in window opens enter 1 in the User Name box Leave the Password box empty Xx Intecal

Intecal v10 User Manual - GE Measurement & Control

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Intecal v10 User Manual - GE Measurement &amp; Control

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Intecal v10 User Manual - GE Measurement & Control