TSI 8535 DustTrak-Compatible Environmental Enclosure User Manual
Contents
1. Modem Parameters and Firmware Parameter View Versions Read wi rie Restore Download new VEISIOFE FAN GE 0 OFF IcoM4 9600 O A 1 FLOW NONE H3 009 Verd2b5 Setting Up 55 RT DI2 Configuration Set this to 0 DISABLE CTU COM4 Oj x Remote Configuration PC Settings Range Test Terminal Modem Configuration Profile Clear Screen Save Always update firmware Show Defaulte Load Modem STREAM Function Set Version H9 009 HOPPING 5 gt B 0 OT Destination Address B 0 HP Hopping Channel D OFFFF MK Address Mask By 0 S Time before Initialization B 0 AN Delay Slots B FF AR Retries W O FFFFI TT Streaming Lirit B 3332 1D Modem VID as Serial Intertacing Options _ B 3 80 Interface Data Rate B OAT DIZ Configuration Ee BO FL Software Flow Control D 425 FT Flow Control Threshold B 0 CS 002 Configuration B 0 NB Parity B 0 SE Stop Bits B 0 CD 003 configuration B 0 AO Packetization Timeout H E Sleep Low Power uo GF 0 SM Sleep Mode gt Select function for Digital Input 2 ATS CMD signal pin 5 of DEM AF Module Modem Parameters and Firmware Parameter View Versions Read Write Restore Download new VEISIOME IcoM4 9600 O A 1 FLOW NONE H3 009 Verd2b5 6 Once all settings have been updated click Write so the new settings2. Exposure Monitoring Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure for DUSTTRAK Il and DRX Aerosol Monitor Models 8530 and 8533 Operation and Maintenance Manual P N 6002097 Revision D J anuary 2012 a gt TRUST SCIENCE INNOVATION Copyright TSI Incorporated 2008 2012 All rights reserved Part Number 6002097 Revision D J anuary 2012 Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 LIMITATION OF WARRANTY AND LIABILITY effective J anuary 2012 For country specific terms and conditions outside of the USA please visit www tsi com Seller warrants the goods sold hereunder under normal use and Service as described in the operator s manual shall be free from defects in workmanship and material for twenty four 24 months or if less the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions and exceptions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b DUSTTRAK internal pump for Models 8530 and 8533 is warranted for two 2 years or 4000 hours whichever comes first c DUSTTRAK internal pump for Models 8530 and 8533 is warranted for op
3. 2913125 VELCRO Straps Unpacking the DusTTRAK Aerosol Monitor Environmental Enclosure 3 Part oy Number Description 6002287 Internal DC Power Cable 6002245 12 VDC Weatherproof P ower Adapter 90 to 130 VAC 6002246 12 VDC Weatherproof P ower Adapter 170 to 250 VAC 6002196 Universal AC Plug 6002197 Adapters 6002198 2602013 Transport Inlet Plug 5010005 Tripod Mount Screw Plug 4 Chapter 1 Part Item Qty Number Description 1 3305075 Tripod Mount Screw Plug T Wrench 1 7001338 Antenna Cable Fitting Plug 1 6002097 Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure Operation and Maintenance Manual Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure Optional Accessories Listed below are optional accessory items for the Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure Contact TSI for purchase info Unpacking the DUSTTRAK Aerosol Monitor Environmental Enclosure 5 Part Number Description 801803 12 VDC Battery Pack i Charger 801810 Heat Shield Assembly 801820 922 MHz Radio Modem Kit with antenna mount for enclosure 801821 922 MHz Radio Modem Kit for base station 801825 2 4 GHz Radio Modem Kit with antenna mount for enclosure 801826 2 4 GHz Radio Modem Kit for base station 801811 Solar Cell Power System 6 Chapter 1 Part Number Description 801506 Respirable Aerosol Inlet 801830 Environ
4. reverse engineer decompile or disassemble the Cotas re Do Not Agree 3 Select I Agree and click Next loj x Select Installation Folder FP suem Dig The installer will install CTU to the following folder To install in this folder click Next To install to a different folder enter it below or click Browse Folder C Program Files Digi haxStraanwsCT LW Browse Disk Cost Install CTU for yourself or for anyone who uses this computer f Everyone Just me 4 To install in default folder click Next To install in a different folder enter folder path or click Browse click Next Setting Up 51 Confirm Installation Fr sutean A The installer is ready to install s CTU on your computer Click Next to start the installation Installation Complete 5 suecan Digi CTU has been successfully installed Click Close to exit Eancel 6 Click Close when installation is finished 52 Chapter 2 Configure Radio Modem Settings The following Radio Modem settings must be updated from the factory defaults or verified to match the settings outlined below to ensure that TRAKPRO software and or the DUSTTRAK II DRX monitor communicate properly to the Radio Modems and to improve the robustness of communication over the Radio Modem wireless link These settings must be identical in all Radio Modems in the wireless link so make sure to update both the remote and base station R
5. 0 C to 70 C Storage Temperature 4 F to 158 F 20 C to 70 C Physical Dimensions HWD 00 1 12 x 5 50 x 2 75 in 3 x 14 x 7 cm Weh Eronen ET 7 1 oz 200 g Country specific wireless transmission information US Canada Australia New Zealand eee 922 MHz EUrope ASlanonaaa aos 2 4 GHz Transmission Ranges Indoor Urban Range with 2 1 dB dipole GTS NIAG E T Up to 1500 feet 450 m 922 MHz Up to 600 feet 180 m 2 4 GHz 74 Appendix A Outdoor RF line of sight range with 2 1 dB dipole antenna winaiacesisanaantavcsnns Up to 7 mi 11 km 922 MHz Up to 3 mi 5 km 2 4 GHz Outdoor RF line of sight range with high gain antenna Up to 20 mi 32 km 922 MHz Up to 10 mi 16 km 2 4 GHz Transmit Power Output 100 mW 20 dBm 922 MHz 50 mW 17 dBm 2 4 GHz Data R ate unban naon 9 600 bps S pecifications 715 TSI Incorporated 500 Cardigan Road Shoreview MN 55126 U S A USA Tel 1 800 874 2811 E mail answers tsi com Website www tsi com UK Tel 44 149 4 459200 E mail tsiuk tsi com Website www tsiinc co uk France Tel 33 491 118764 E mail tsifrance tsi com Website www tsiinc fr Germany Tel 49 241523030 E mail tsigmbh tsi com Website www tsiinc de India Tel 91 80 41132470 E mail tsi india tsi com China Tel 86 10 8251 6588 E mail tsibeijing tsi com Singapore Tel 65 6595 6388 E mail tsi singapore tsi com 3 Contact your
6. 2 60 Interface Data Rate B OAT DIZ Configuration BY 0 FL Software Flow Control 425 FT Flow Control Threshold B 0 CS 002 Configuration By 0 NE Parity Sepeches masimum number of delay slots used for random back off algorithm after transmission Failure Modem Parameters and Firmware Parameter View Versions Read Vw rite Restore Download new VEISIONE RANGE 0 MFF SLOTS COM4 S600 8 N 1 FLOW NONE H9 009 Ver42B5 Chapter 2 FF Retries Set this to FF CTU COM4 ioj xj Remote Configuration PC Settings Range Test Terminal Modem Configuration Protile Clear Screen Save Always update firmware Show Defaulte Load Modem STREAM Function Set Version H9 009 HOPPING 5 gt Ea Networking ke QJ 0 DT Destination Address B 0 HP Hopping Channel By FFFF ME Address Mask B 0 SY Time before Initialization B 0 AN Delay Slots B FF AR Retries IFF W FFFFITT Streaming Limit B 3332 1D Modem WID as Serial Intertacing Options _ B 3 80 Interface Data Rate B 0 RT DIZ Configuration BO FL Software Flow Control B 425 FT Flow Control Threshold B 0 CS 002 Configuration B 0 NB Parity B 0 SE Stop Bits B 0 CD 003 configuration B 0 AO Packetization Timeout H Sleep Low Power Species masimum number of AF Packet attempts Receiving radio moderns must alzo have RR set to a non zero value
7. Up 45 Found New Hardware Wizard Please select the best match for pour hardware from the list below gy Digi PE G L USE Wireless Module Location _ihsoftware dhiy __ _Manufacturer _ O Fy Digi PKG U USB Wireless Module 1 021340 FTD ckAsoftware driv ity This driver is not digitally signed Tell me why driver signing is important 3 Select the first device and click Next when prompted When Windows prompts for driver installation click Continue Anyway Hardware Installation AN The software you are installing for this hardware Digi PE G U USE Wireless Module has not passed Windows Logo testing to very its compatibility with Windows AP Tellme why this testing is important Continuing your installation of this software may impair or destabilize the corect operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing 46 Chapter 2 4 Click No if you are asked to replace newer FTDI files Confirm File Replace Source d eothwarevdrivers windows drivers sftdibus sps Target Cw IND OW S sustemse drivers fidibus sys The target file exists and is newer than the source Cr No to all Overwrite the newer file 5 Click Finish when you finish installation Found New Hardware Wizard Completing the F
8. and that it is in the correct orientation as shown in Figure 8 Figure 8 Install the Water Trap Bottle 14 Chapter 2 Install Sample Inlet Tubing The Sample Inlet Tubing directs the sample aerosol flow from the Sample Inlet to the DUSTTRAK monitor 1 Make sure that the Inlet Fitting is inserted into the Inner Inlet Ring as shown in Figure 9 2 Attach the Sample Inlet Tubing to the Inlet Fitting 3 The other end of the Sample Inlet Tubing connects directly to the DUSTTRAK monitor Figure 9 Install the Barbed Inlet Fitting and Sample Inlet Tubing Setting Up 15 Install Impactor in the Sample Flow optional accessory Optional Impactors are available as accessories to the DUSTTRAK II DRX aerosol monitor These Impactors can be placed in the Sample Flow in the Environmental Enclosure system as detailed below Refer to the DUSTTRAK II DRX aerosol monitor manual for Impactor usage and maintenance information 1 Remove the Inlet Fitting from the water bottle mount 2 Insert the Impactor in the water bottle mount in its place 3 Then insert the Inlet Fitting in the other end of the Impactor as shown in Figure 10 Figure 10 Install Impactor in the Sample Flow 16 Chapter 2 Install Wireless Radio Modem optional accessory Wireless Radio Modems are available for remote logging and data acquisition These kits include a Radio Modem SMA antenna cable Antenna configuration software and Antenna
9. being fully charged the Green LED will come back on which indicates a trickle charge mode The battery is considered fully charged at this point The charger can remain connected in this state indefinitely it will continue to trickle charge the battery at a very low level until it reaches a maximum charge 60 Chapter 3 Zeroing the DusSTTRAK II DRX Aerosol Monitor The DUSTTRAK II and DUSTTRAK DRX monitor should always be zeroed before beginning a sample See the instructions in the DUSTTRAK II or DUSTTRAK DRX user manual for more information If possible the instrument should be zeroed under stable ambient temperature conditions since variations in temperature will have a small impact upon the DUSTTRAK monitor readings If this 1s not possible for example 24 hour outdoor sampling with wide temperature swings the instrument should be kept closed inside the Environmental Enclosure The thermal mass of the Enclosure will dampen out the affect of temperature swings radiant heat etc In nearly all cases the temperature impact upon the DUSTTRAK H DRX aerosol monitor reading is very small in comparison to the ambient particle concentration Setting the Flow Rate for the Respirable Aerosol Inlet optional accessory The optional Respirable Aerosol Inlet is designed to operate at a 1 7 L min flow rate to achieve the proper particle cut off size When using a Respirable Aerosol Inlet the flow rate should be verifie
10. exists and is newer than the source Overwrite the newer file Ho to All 8 Click No if asked to replace any newer FTDI files Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for Digi PEG U Serial Port Adapter Click Finish to close the wizard Eancel 9 Click Finish after the serial port adapter is installed Setting Up 49 Setup Radio Modem Configuration Software 1 Insert the Radio Modem CD into your CD ROM the Digi X CTU software startup screen will come up automatically click Install X CTU software button on the startup screen Welcome to the X CTU Setup Wizard FH suea Dig 2 Click Next on the popup screen 50 Chapter 2 License Agreement Fo j Dig Please take a moment to read the license agreement now IF you accept the terms below click I Agree then Next Othernvise click Cancel Ti USE AND COPIES You may install and use an unlimited number of copies of this Software Software refers to all the program files and documentation and you may also make unlimited copies of the software and give them away as long as you meet the following requirements Al The Software is not modified in any way B Any copies are provided with all the necessary included files and documentation 2 RESTRICTIONS You agree not to sell rent or lease the Software You also agree not to modify
11. in Figure 16 Ee ina i i Figure 16 Attach Antenna Mounting Bracket to Enclosure 7 Slide the Antenna up through the bracket and secure in place with the setscrews at the top of the bracket as shown in Figure 17 Now tighten the strain relief on the antenna cable to provide a waterproof seal 20 Chapter 2 8 The position of the antenna mount can be adjusted by using the thumbscrews on the base of the bracket as shown in Figure 18 Figure 18 Adjustable Antenna Mount 9 Power is supplied to the Radio Modem through the DC power jack on the right end of the Radio Modem as shown in Figure 19 When using a Radio Modem inside the Enclosure always supply power to it through this power connection using the provided internal DC power cable L _ Figure 19 Power Connection to Radio Modem Setting Up 21 Install Battery Pack System optional accessory An optional 12 VDC Battery Pack System provides power to the DUSTTRAK monitor and optional Radio Modem 1 VELCRO straps are provided to secure the Battery Pack System to the Enclosure Make sure the VELCRO straps are present in the Enclosure bracket as shown in Figure 20 eS ees at J j E cy ARE x PLM ba ill m Figure 20 Battery Pack VELCRO Straps 22 Chapter 2 2 Lift the Battery Pack System with both hands and place in the Enclosure bracket as shown in Figure 21 keeping the battery with the output connector on the right
12. mount kits for the Enclosure Data logging and data acquisition procedures for the Environmental Sampling Platform using the Wireless Radio Modems are located in the TRAKPRO software User s Guide 1 Loosen the strain relief on the outer left side of the Enclosure and remove the antenna cable fitting plug as shown in Figure 11 Figure 11 Remove the Antenna Cable Fitting Plug Setting Up 17 2 The antenna cable fitting plug can then be stored in the bracket as shown in Figure 12 ee Figure 12 Store the Antenna Cable Fitting Plug 3 Remove the Radio Modem from its packaging and attach the provided SMA antenna cable to the Radio Modem Pass the unconnected end of the antenna cable through to the outside of the Enclosure Then attach the Antenna to the unconnected end of the cable as shown in Figure 13 7 Figure 13 Attach Antenna and Cable to Radio Modem 18 Chapter 2 4 Orient the Radio Modem as shown in Figure 14 antenna connector on the left USB and power connections on the right and attach to the bracket using the four 4 40 x 1 4 supplied screws Figure 14 Attach Radio Modem to Bracket 5 Before attaching the Antenna Mounting Bracket to the side of the Enclosure make sure that the sealing O ring is in place as shown in Figure 15 Figure 15 Antenna Mounting Bracket O Ring Setting Up 19 6 Now install the Antenna Mounting Bracket to the outside of the Enclosure as shown
13. new settings are saved in the Radio Modem Leave all other Radio Modem settings at their default values during the configuration process Changing the default settings are not recommended and may result in loss of communication Any time Radio Modem settings are written make sure that the RT DI2 Configuration is set to 0 Any other setting will result in a loss of communication to a Modem connected to a DUSTTRAK II DRX monitor or TRAKPRO software When attempting to communicate to a particular instrument using TRAKPRO software simply enter the desired Destination Address in the TRAKPRO Radio Address entry box and click Set Radio Address This step will change the Destination Address in the base station Radio Modem and allow it to communicate to the Instrument Radio Modem which has the Setting Up 57 same Destination Address These TRAKPRO screens are described in more detail in the TRAKPRO software User s Guide CTU COM4 P ml x Remote Configuration PE Settings Range Test Terminal Modem Configuration Parameter View Profile Versions Modem Parameters and Firmware Read write Restore Clear Screen Always update firmware Show Defaults Modem SSTRESM Function Set H9 009 HOPPING eo B 5 TA Transmit Error Count E 1890 SH Serial Humber High E S4F4 SL Serial Number Low n BIA RP RSSI PWM Timer By Networking iw B 0 DT Destination Address E ee 0 H
14. side of the Enclosure The Battery Pack System cabling is then tucked up against the front of the Enclosure 3 Tightly secure the Battery Pack System in place using the VELCRO Straps Setting Up 23 Install External Weatherproof AC Adapter if desired Use the external weatherproof AC DC adapter when dedicated AC power is available for powering the instrument Two 12 VDC output weatherproof AC DC adapters are provided with the 8535 Environmental Enclosure S ystem one rated for 90 to 130 VAC input and one rated for 170 to 250 VAC input Make sure you use the adapter rated for your input AC voltage 1 Remove the external AC adapter mounting screws from the right side of the Enclosure as shown in Figure 22 Figure 22 Remove the Adapter Mounting Screws 24 Chapter 2 2 Attach the AC adapter to the Enclosure as shown in Figure 23 using the existing mounting screws and sealing washers Figure 23 Attach the Adapter to the Enclosure 3 Connect the DC power output cable from the adapter to the Enclosure DC input connector as shown in Figure 24 Figure 24 Connect Adapter DC Cable to Enclosure Setting Up 25 Install DUSTTRAK Monitor in the Environmental Enclosure The internal bracket of the Environmental Enclosure is designed to hold the DUSTTRAK monitor securely in place using the provided VELCRO Straps 1 VELCRO straps are provided to secure the DUSTTRAK to the Enclosure Make sure the
15. the inlet Make sure Battery Pack is fully charged Plug battery power plug into the power jack in DUSTTRAK monitor Replace with new Battery Pack Re zero DUSTTRAK monitor at desired sampling conditions Remove inlet from the Enclosure blow out debris with compressed air Rinse with clean air if needed DO NOT DISASSEMBLE COVER ON INLET ASSEMBLY Take off water trap bottle and clean all exposed surfaces DUSTTRAK monitor will under sample slightly in high wind speeds No correction possible Move the Environmental Enclosure into a more open area Make sure the upper inlet assembly and the water trap are screwed in tightly Make sure tubing is secured on the enclosure barb and the DUSTTRAK monitor Make sure inlet assembly O ring is in place Re grease the O rings sealing the inlet assembly and the water trap bottle 71 72 This page intentionally left blank Chapter 5 Appendix A Specifications Specifications are subject to change without notice Environment Enclosure Sampling Conditions Wind Speed senises 0 to 22 mph 0 to 36 kph Operating Temperature 32 to 120 F 0 to 50 C Storage Temperature 4 to 140 F 20 to 60 C Physical External dimensions HWD 8 1 x 16 9 x 20 6 in 21 x 43 x 52 cm Weight with Internal Battery System and DUSTTRAK 38 Ib 17 kg Maintenance Requirement Maintenance Check Clean inlets cesia Weekly or daily if
16. B pass through connector to a computer USB port and using the appropriate commands within the TRAKPRO software In order to download a data file the DUSTTRAK II monitor cannot be in a sampling mode To download a file under normal data logging operations do the following 1 Open the Environmental Enclosure 2 Discontinue sampling 3 Attach the USB cable from the DUSTTRAK monitor to a notebook computer 4 Download the data file using TRAKPRO software Details for Wireless Radio Modem communications using TRAKPRO software can be found in the TRAKPRO Software User s Guide 66 Chapter 3 Chapter 4 Maintenance Daily Maintenance Checks The DUSTTRAK II DRX aerosol monitor should be checked a minimum of once a day to change the battery pack and make sure the instrument is operating properly A visual inspection of the instrument and case can ensure that the water trap is empty the sampling inlet is unobstructed and the tubing is not kinked Cleaning the Aerosol Inlet Under normal operating conditions the external aerosol inlet will remain clean and unobstructed Under very dirty conditions however the inlet may become obstructed with vegetative debris or insects To ensure the inside of the aerosol inlet is clean periodically blow compressed air through the bottom of the inlet Do notdisassemble the Environmental Enclosure aerosol inlet S for any reason Itis not designed for field service
17. C output cable is connected to the DC input connector on the outside of the Enclosure as described earlier in this document After the adapter is plugged into an AC voltage source DC voltage is then available on the inside of the case at the 3 pin connector interface and the internal DC power split cable is used to route that power to the DUSTTRAK and optional Radio Modem Two 12 VDC output weatherproof AC DC adapters are provided with the 8535 Environmental Enclosure S ystem one rated for 90 to 130 VAC input and one rated for 170 to 250 VAC input Be Sure to use the adapter rated for your input AC voltage Universal input AC plug adapters are included with the 8535 Environmental Enclosure for changing to a different AC plug style Setting Up 31 32 Using the Internal Battery Pack optional accessory The battery packs supplied with the Environmental Enclosure allow for extended use of the DUSTTRAK monitor These battery packs enable the DUSTTRAK monitor and optional Radio Modem to operate for at least 24 hours even in cold conditions The battery packs should be rotated and properly charged after each use to ensure a prolonged lifetime see Maintenance section for further information Make sure that fully charged internal batteries are installed correctly within the DUSTTRAK monitor to make it possible to continue sampling when changing the external Battery Packs Connect the one end of the DC power spli
18. P Hopping Channel ven W FFFF MK Address Mask ven B 0 E Time before Initialization i 0 RN Delay Slots B FF AR Reties seen W O FFFF TT Streaming Limit wow B 3332 1D Modem VID By Seral Interacting Options vee B 2 BD Interface Data Rate i 0 AT DIZ Configuration ven B 0 FL Software Flow Control ven 425 FT Flow Control Threshold cm E 0 CS 002 Configuration cm B 0 NB Parity gt Set the address that identifies the destination of the AF packet Only radia modems having matching addresses can com munitcate with each other Save Load Download new VEISIONE Version 4765 RANGE 0 MFFFF COM4 9600 8 N 1 FLOW NONE H9 009 Ver42B5 Setting up TRAKPRO Data Analysis Software Information on setting up and using TRAKPRO software can be found in the DUSTTRAK II or DUSTTRAK DRX Aerosol Monitor or the TRAKPRO software User s Guide 58 Chapter 2 Chapter 3 Operation Overview The DUSTTRAK Environmental Enclosure can be used in conjunction with the DUSTTRAK I and DUSTTRAK DRX aerosol monitor for many different applications Its primary use is in outdoor applications to give the DUSTTRAK monitor protection from the elements and the ability to sample efficiently in different wind speeds The enclosure and extended life battery may also be advantageous in indoor industrial applications to provide additional security and protection
19. Packs The battery pack within the Environmental Enclosure should be changed every 24 hours of use during the daily maintenance check described in the Maintenance Section A voltage cutoff switch will cut the power to the DUSTTRAK I DRX aerosol monitor when the battery voltage reaches 10 5 V This ensures that the battery does not become deeply discharged and also prevents the DUSTTRAK monitor from operating below its rated voltage input Preventing this condition will prolong the life of the battery Battery packs should also be fully charged prior to storage to prolong the life of the battery Prior to using the Battery Pack for the first time a full recharge is recommended The instrument has been design to be used with batteries supplied by TSI Do notuse a substitute Disposing of old batteries must be recycled in accordance with the local environmental regulations Do notuse non rechargeable batteries in this instrument Fire explosions or other hazards may result Charging Battery Pack 1 Plug the provided battery charger into an AC outlet The charger s Green LED will light to indicate that power is on and it is ready to charge a battery pack 2 Plug the charger connector into the battery pack connector The Red LED on the charger will light indicating that the battery pack is in full charge mode This LED will remain lit until the pack is close to end of charge state 3 When the battery pack is close to
20. R S LIABILITY FOR ANY AND ALL LOSSES INJ URIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN THE CASE OF SOFTWARE SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE IN NO EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS OR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if atall at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact y
21. Range Testi ics cccrwisanidectenswuasna canna raneusenim ive deawrannas 63 Communication and Data Acquisition sssessssrrreeeeressrrrrreresrrrrrrreeeen 66 Chapter 4 MaintenanCe ss sssssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 67 Daily Maintenance Checks ccccccccssseseececeeeeeeeesueeseeeeseeeeeeeesaneeseessagass 67 Cleaning the Aerosol Inlet s ussssnsuessrrnnessrrnnnsrrrrrnsrrrnnsrrrreresrrrressrrree 67 Cleaning the Respirable Aerosol Inlet ccccceecsccsssssseeeeesaeeeeessaeeeeees 67 When to Change the Battery s seessrnnnesrrrrnesrrrnnsrrrrrnsrrrrressrrrrreerrrrrene 67 Replacing the Battery Pack s ssessssrrrsnessssrrrnrnnsserrrrrnenssnrrrrrrressrrrrrnree 68 Recharging the Battery PACKS sccvessesesstentanavtantsedinchaveviaectattnawantesenieinshets 68 Batey PaCK WEI FS espana aecnacsia ek gen recta ne won oi cisraneagnns tan ecu tat atone 68 Emptying the Water Trap sscivetieanevicinenisataomndasiiianeagahnanesidenlenamivanntidararenia 69 Storage Pe aN irada a A iEn 69 Chapter 5 Troubleshooting the Environmental Enclosure 71 Appendix A Specific ations s sssssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 73 Environment ENCIOSUPC wicriccercaduintcsasecoiradevacreneniadeseseuendesencaeinddedaatnesiesviae 73 S lar Power Systemi sesinin nein i aiaa aa 73 Wireless Radio Modem sesessssrrrsnesssrrrrrrrnssrrrrrrrensrrrrrrrensrrrrrrrressererrns 74 Chapter 1 P
22. VELCRO straps are present in the Enclosure bracket as shown in Figure 25 Pp 4 ae j Figure 25 DustTRAK Aerosol Monitor VELCRO Straps 26 Chapter 2 2 Install the DUSTTRAK monitor into the bracket as shown in Figure 26 and tightly secure in place with the VELCRO straps Figure 26 Install DusTTRAK Monitor in the Bracket Setting Up 27 Connecting Internal USB Cables Two USB A B cable connections to the DUSTTRAK monitor are required depending on your intended usage The first is a connection from the DUSTTRAK monitor to the optional Radio Modem the second is a connection from the DUSTTRAK monitor to the external USB pass through connector 1 Ifa Radio Modem is to be used connect the square B type end of the USB cable to the Radio Modem and the flat A type end to the DUSTTRAK monitor as shown in Figure 27 This provides a communication link between the DUSTTRAK monitor and the Radio Modem Figure 27 Connect USB Cable for Radio Modem 28 Chapter 2 2 Connect the flat A type end of the USB cable to the USB pass through connector on the inside left of the Enclosure and connect the square B type end to the DUSTTRAK monitor as shown in Figure 28 With this connection in place a computer can be connected to the DUSTTRAK monitor by plugging into the external USB connector interface on the outside of the Enclosure Figure 28 Connect USB Cable for Pass through Set
23. adio Modems with these settings prior to connecting to a DUSTTRAK II DRX monitor or TRAKPRO software 1 Connect the Radio Modem to the USB port of a PC 2 Run the X CTU software and select the COM port for the Radio that is connected Click Modem Configuration tab 4 Click Read to display the current settings stored in the Modem 5 Update each of the following Radio Modem settings by clicking on the setting and making an entry in the box provided or selecting the proper setting from the drop down list Changing settings other than those listed below are not recommended and may result in loss of communication Leave all other Radio Modem settings at their default values during the configuration process Setting Up 53 54 RN Delay Slots Set this to 0 CTU COM4 i Oj x Remote Configuration PC Settings Range Test Terminal Modem Configuration Protile Clear Screen Save T Always update firmware show Defaults Load Modem STREAM Function Set Version H9 009 HOPPING 5 gt B 5 TR Transmit Error Count B 1890 SH Serial Number High B 9474 SL Serial Number Low B A RP ASS PWM Timer By Networking ke D 0 DT Destination Address B 0 HP Hopping Channel By FFFF ME Address Mask B 0 SY Time before Initialization E 0 AN Delay Slots hi FF AR Retries W OFFFF TT Streaming Limit B 2333210 Modem VID By Seral Interacing Options E B
24. and reassembly Cleaning the Respirable Aerosol Inlet Follow the same procedure found in the DUSTTRAK I or DUSTTRAK DRX Aerosol Monitor user manual When to Change the Battery The battery packs are designed to provide power to the DUSTTRAK II DRX monitor for a minimum of 24 hours even under cold ambient conditions To ensure uninterrupted operation the packs should be replaced daily If a battery pack has been forgotten and left connected to a running DUSTTRAK monitor the extended life battery will automatically quit delivering power to the DUSTTRAK monitor after its voltage drops below 10 5 V This cutoff provides protection to the battery pack which will extend the lifetime of the pack If charged batteries are present inside the DUSTTRAK I DRX battery compartment power is automatically switched over and powers the DUSTTRAK monitor with no loss of data The logged data will not be lost even if both battery packs lose power 67 Replacing the Battery Pack When changing the battery pack you do not have to interrupt the sampling process as long as fresh batteries are installed in the DUSTTRAK H DRX aerosol monitor s battery compartment Replace the discharged battery pack with the newly charged one taking care to secure the fully charged battery with the VELCRO straps When closing the case make sure that the tubing does not become kinked Pull the tubing forward while closing the case to prev
25. are saved to the Radio Modem 56 Chapter 2 Configure Radio Modem Address if necessary In order for Radio Modems to communicate to each other they must have matching Destination Addresses For a simple point to point configuration where there is one Radio Modem at the base station and one at the instrument site the default Destination Address value in the Modem allows communication automatically The Radio Modems have a default address of 0 from the factory Verify that the addresses match prior to deployment and usage In a point to multipoint setup where multiple remote Radios are to be accessed by a single base station Radio each remote must have a unique Destination Address setting When it is desired to communicate to one of the remotes the base station Radio address is changed to match the remote Radio address of interest This switching can easily be done using TRAKPRO as described in the TRAKPRO software User s Guide The Destination Address value can be set as a hexadecimal base 16 value between 0000 and FFFF Set the modem address using the Digi X CTU software on your PC 1 Connect the Radio Modem to the USB port of a PC 2 Run the X CTU software and select the COM port for the Radio that is connected 3 Click Modem Configuration tab 4 Click Read to read current status of modem 5 Select the Destination Address entry box and enter the desired address for that Radio Modem 6 Click Write so the
26. arts Identification and Unpacking Carefully unpack the Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure from the shipping container Use the tables and illustrations below to make certain that there are no missing components Contact TSI immediately if anything is missing or damaged Parts Identification Environmental Enclosure Identify the parts of the Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure Figure 1 and Figure 2 Please become familiar with these components before proceeding Inlet Assembly in storage Water Trap Inlet Bone Fitting DC Power Cable DuUSTTRAK Wien Battery oun Bracket Screw Plug DUSTTRAK VELCRO Battery Strap VELCRO Strap Figure 1 Inside View of Environmental Enclosure Inlet Assembly ad Inlet Ring sampling ws DC Power Connector Ze V4 KA S Heat Shield Mount Location AC Adapter Mount Location Antenna Cable Strain Relief and Plug Antenna Mount Location USB Pass Through Connection Figure 2 Outside Views of Environmental Enclosure Chapter 1 Unpacking the Model 8535 DUSTTRAK Aerosol Monitor Environmental Enclosure Compare all the components you received with those listed in the table below If any parts are missing contact TSI Part ay Number Description 801565 Aerosol Sample Inlet Assembly 3001903 S ample Inlet Tubing 7001267 Inlet Fitting for Sample Tubing 6002016 Water Trap Bottle
27. bolt assemblies from the Heat Shield mount locations Figure 5 Save these nuts and bolts for future usage when the Heat Shield is not used 1 p Figure 5 Remove Waterproof Bolt Assemblies from Heat Shield Mount Locations 2 Remove the Inlet Transport Plug from the top of the Enclosure at the Inlet Ring 12 Chapter 2 3 Attach the Heat Shield Assembly to the top of the Enclosure ensuring that the sealing washers are in place and tighten the lock washers to secure it in place Figure 6 Figure 6 Attach Heat Shield to the top of the Enclosure 4 Now thread the Inlet Assembly into the Inlet Ring as shown in Figure 7 Figure 7 Thread the Inlet into the Inlet Ring after Heat Shield is Installed Setting Up 13 Install Water Trap Bottle The translucent bottle that attaches to the bottom of the inner inlet is used to collect any water that is drawn into the sampled flow This prevents water from reaching the DUSTTRAK II DRX aerosol monitor and damaging it The bottle is installed on the Environmental Enclosure when it is shipped If the bottle is removed for cleaning follow these precautions when re installing 1 Before screwing the bottle into inner inlet ring be sure that the X ring found in the bottom of the threaded hole is greased This ensures an air tight seal 2 When threading the bottle into the inlet be careful not to damage its threads 3 Make sure the bottle has been securely tightened
28. ckaging and place it in the Solar Battery Enclosure box Make sure that the battery positive terminal is on the left the positive terminal is noted on the battery with a RED marking Remove the battery terminals using an adjustable wrench and connect the ring terminal ended wires from the solar charge controller to the battery terminals see Figure 33 There are two wires coming from the charge controller one is BLACK and is labeled the other is WHITE and is labeled The BLACK wire should be connected to the battery positive terminal which has a red marking on the top of the battery The WHITE wire should be connected to the battery negative terminal CALL 600 884 2244 TO RECYCLE OR REORDER l i Figure 33 Install the Solar Battery and Connect to Controller Chapter 2 2 The next step is to attach the provided power cables with waterproof connectors to each Solar Cell Remove the Solar Cell from its packaging and access the junction box on the end of the panel Remove the screws and sealing strip from inside the box and set aside Remove the center of one of the access holes which is labeled 1 2 Pass the power cable through that access hole while attaching the individual pieces of the cable strain relief as shown in Figure 34 Figure 34 Strain Relief and Power Cable through Access Hole Setting Up 37 3 Next attach the power cable to the Solar Cell screw terminals as shown in Figur
29. concentrations of over 30 mg cm are measured Re grease O rings n As needed Internal Battery System Internal Battery Pack 12 VDC 36 Ah Battery Run time 24 to 40 hours typical Battery Charge Time 8 hours at 72 F 22 C New battery deep discharge to 95 charge Solar Power System Power Requirements Solar System Run time Continuous with adequate sunlight Rated Maximum Cell Power 80 watts per Cell Power Tolerance 5 Nominal Voltage aee 12 Volts Solar System Battery 12 VDC 100 Ah Battery Run time 90 to 120 hours typical full charge to power cutoff when no sunlight for charging Battery Charge Time lt 10 hours at 72 F 22 C New battery deep discharge to 95 charge with adequate sunlight 73 Operating Temperature 32 to 120 F 0 to 50 C Storage Temperature 4 F to 140 F 20 to 60 C Physical Solar Panels Dimensions HWD 00 2 x 43 x 48 in 5 x 109 x 122 cm WECIG NE earo 34 Ib 15 3 kg Physical Battery and Case Dimensions HWD 06 8 5 X 15 3 x 17 in 22 x 39 x 43 cm WIG ING irise aeae 85 Ib 38 3 kg Wireless Radio Modem Power Requirements Power Supply Voltage 5 to 12 V Receive Current ccc 90 mA 922 MHz 115 mA 2 4 GHz Transmit Current e 185 mA 922 MHz 200 mA 2 4 GHz Power Down Current 50 mA Operating Temperature 32 F to 158 F
30. d and or adjusted as described in the DUSTTRAK II or DUSTTRAK DRX user manual to 1 7 L min Locking the Environmental Enclosure To avoid theft of the DUSTTRAK II DRX aerosol monitor when left inside the Environmental Enclosure a padlock should be used to lock the box There are two holes on the front of the box that allow for a standard padlock to be attached A padlock is not supplied with the Model 8535 Checklist for Sampling with the Environmental Enclosure Before beginning a sample check to see that all of the following conditions are satisfied All components are properly installed into the enclosure as described in the Setup section The DustTrak II DRX monitor has been zeroed at the temperature at which it will be sampling if possible Y The Environmental Enclosure has been put in a place clear of any obstructions that will affect the flow around the enclosure putting it on a tripod is optional Y The Enclosure is not resting directly on the ground no standing water Y The DUSTTRAK II DRX monitor has been set to the appropriate logging mode Operation 61 Y The Enclosure is locked shut to prevent theft or vandalism to instrument Y Plans have been made to check for maintenance and data collection every 24 hours after initial set up if necessary After the completion of monitoring follow the procedures for transporting the Environmental Enclosure in the Setting Up section of this manua
31. e 35 Make sure the wires are connected as shown below Connecting the wires incorrectly can cause severe damage to the Solar Power System Refer to the Solar Cell manufacturer s Specification sheet for additional details BLACK power cable wire connected to RED Solar Term This is the POSITIVE connection WHITE power cable wire connected to GREY Solar Term This is the NEGATIVE connection Figure 35 Power Cable Connection to Solar Cell Terminals 38 Chapter 2 4 With the wires tightened secure the terminal block in its retaining clips and tighten the strain relief connections to the power cable as shown in Figure 36 Figure 36 Secure Terminal Block and Tighten Strain Relief Setting Up 39 5 Next attach the sealing strip to the inside of the junction box cover as shown in Figure 37 Figure 37 Apply Sealing Strip to J unction Box Cover 40 Chapter 2 6 Then attach the cover to the junction box using the supplied screws as shown in Figure 38 Figure 38 Attach J unction Box Cover 7 Now attach the two Solar Cells to the adjustable angle Mounting Frame using the supplied bolts as shown in Figure 39 Figure 39 Assemble the Solar Cells on the Mounting Frame Setting Up 41 8 42 The support bar may also be attached to each side of the Mounting Frame as shown in Figure 40 For best results the Solar Cells should be mounted at an angle directly pointed at the path of the sun all
32. ed for and rotated daily Replacement battery packs may be ordered from TSI See Chapter 1 on Parts Identification for more information 68 Chapter 4 Emptying the Water Trap If any water or moisture has accumulated in the water trap be sure to unscrew the water trap from the internal inlet and empty it Take care when removing and reinstalling the bottle to prevent damage to the threads The bottle must be securely hand tightened to seal against the O ring to prevent leaking Make sure the tightly secured bottle is oriented in the position shown in Figure 8 Storage Precautions This instrument must be stored in a location where the temperature remains between 20 and 60 C 4 and 140 F Maintenance 69 70 This page intentionally left blank Chapter 4 Chapter 5 Troubleshooting the Environmental Enclosure The table below lists the symptoms possible causes and recommended solutions for common problems encountered with the DUSTTRAK H DRX Aerosol Monitor Environmental Enclosure Symptom _ Possible Cause Corrective Action DUSTTRAK monitor does not turn on Readings are unusually low Uncharged Battery Pack Battery Pack not plugged into DUSTTRAK monitor Bad Battery Pack no longer able to be recharged Zero was not checked on DUSTTRAK monitor Plugged external inlet Sampling in wind speeds over 22 mph Enclosure located near an object that obstructs the flow Leak in
33. ent this from occurring To prevent long term damage and loss of capacity recharge the battery promptly after removing it Recharging the Battery Packs The following steps should be followed to correctly recharge the battery packs e Disconnect the battery pack from the DUSTTRAK II DRX aerosol monitor and remove it from the Environmental Enclosure e Take it to a protected area where it can be charged undisturbed for 8 to 10 hours e Supply AC power to the charger The Green LED on the front of the charger will light to indicate power is on and it is ready for use e Insert the power connector protruding from the battery pack into the output connector attached to the charger The charger now fast charges the battery pack This is indicated by an illuminated Red LED e Charging is complete when the Red LED shuts off and the Green LED comes back on A trickle charge will maintain the full charge A fully discharged battery may require up to 10 hours to fully charge Note Do Not Store A Battery Pack That Has Not Been Fully Charged Storing a discharged battery for any length of time will negatively affect the battery life Battery Pack Life Lead acid batteries have a finite life of about 300 charging cycles This means that the two battery packs last around two years without need of replacement This assumes that the batteries are being used to run a DUSTTRAK II DRX aerosol monitor every day and that they are properly car
34. eration within ambient temperatures between 5 45 C Warranty is void when the internal pump is operating outside of this temperature range d Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment e Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies f Unless specifically authorized in a separate writing by Seller Seller makes no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS Stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE WITH RESPECT TO SELLER S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS BUYER S EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER S OPTION REPLACEMENT OF THE GOODS WITH NON INFRINGING GOODS TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLE
35. esseesseeseeseeeeeeesaneeees 28 Connecting Sample TUBING sicesiculectnchtesuseudctotinenmes T AAN 30 Supplying Power to the DUSTTRAK II DRX Aerosol Monitor and Optional Radio ModE J ix tecaiecsiid ereraa smb dy nie eeneteats 30 Mounting the Environmental Enclosure to a Surveyor Tripod 0 33 Transporting the Environmental EncloSure c cccecssccssseeeeeeeseeeseeseees 34 Setting up the Solar Cell Power System optional accessory 35 Setup Radio Modems Optional accessory ccccscccsssseeeeceseeeeeeeesaeeeess 45 Setup Radio Modem Configuration Software c sccececccsseeeeeessaeeeeees 50 Configure Radio Modem SettingS ssssssssssesesssrrrrrnressrrrrrrrrneesrrrrrereee 53 Configure Radio Modem Address if necessary seeren 57 Setting up TRAKPRO Data Analysis Software secerneren 58 Chapter 3 Operation siisii 59 OV ERVIOW e iene eat ie earner etre nian aaa 59 How to Properly Orient the Environmental Enclosure ccccccsceeseeees 59 Changing and Re charging the Battery PackS cccececcsssseeeeeesaeeeeees 60 Zeroing the DUSTTRAK II DRX Aerosol MONItON cccccccseseeeeeeseeeeeees 61 Setting the Flow Rate for the Respirable Aerosol Inlet optional ACCES SON oe octets heaped ease e a aG E ie wince tat Vette nti a alent 61 Locking the Environmental Enclosure cccccccsssseeeceeseeseeeeesaneseessaeess 61 Checklist for Sampling with the Environmental Enclosure sse 61 Radio Modem
36. extended non sunlight conditions occur causing the Solar Battery to become deeply discharged the Solar Charge Controller temporarily cuts off output power The Red LED on the Solar Charge Controller will illuminate when this condition occurs Once sunlight returns and the Solar Battery has been recharged to an appropriate level the Red LED will turn off and the Solar Charge Controller will re enable the power output Figure 42 Connect Power from the Solar Cell Power System to the Environmental Enclosure 44 Chapter 2 Setup Radio Modems optional accessory Wireless Radio Modems are available for remote logging and data acquisition One Radio Modem is connected to the DUSTTRAK monitor in the Environmental Enclosure Instrument Radio Modem and the other is connected to the user s computer Base Station Radio Modem Follow these software installation steps for each radio modem 1 Insert the Radio Modem CD into your CD ROM Connect the Radio Modem to your PC through a USB cable Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for e4 009PEC U IF pour hardware came with an installation CD lt or floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Mest to continue lt Back f n f Cancel T 2 Click Next on the popup screen Setting
37. j x PC Settings Mange Test Terminal Modem Configuration Percent 45 100 0 R a Clear Stats i E Advanced 33 gt T E Test Ea d f Loop Back a oO rangetest rangetest rangetest rangetest rangetest rangetest rangetest rangetest rangetest Transmit Receive COM4 3600 8 N 1 FLOW NONE The test command will be looped between the PC Radio Modem and Environmental Enclosure Radio Modem and the signal strength is measured and displayed With this information the user can adjust the Environmental Enclosure location and antenna direction to provide the most reliable communication link Having a clear line of sight between Radio Modems is critical for achieving the best possible signal Any time a Range Test is performed with the RSSI check box enabled the X CTU software updates the RT DI2 Configuration parameter to 1 which can cause DUSTTRAK II DRX monitor Or TRAKPRO software communication issues Make sure that the RT DI2 Configuration is set to 0 and written to Modem memory prior to connection to a DUSTTRAK II DRX monitor or TRAKPRO Software Operation 65 Communication and Data Acquisition The DUSTTRAK monitor records data in either the manual sampling mode or the programmable modes See the DUSTTRAK II or DUSTTRAK DRX user manual for more information on setting up the logging modes The data can be downloaded by attaching the supplied USB cable from the US
38. l This prevents the instrument from becoming damaged 62 Chapter 3 Radio Modem Range Test Connect a Radio Modem to a USB port on your PC Make sure both the DUSTTRAK H DRX Aerosol Monitor and Environmental Enclosure Radio Modems are turned on and connected Run the X CTU software on your PC Select the COM port from the list for the Radio Modem which is connected The Test Query button can be used to verify that communications from the PC to Radio Modem connected to the PC are okay ioli FPC Settings Range Test Terminal Modern Configuration Com Port Setup Select Com Part Communications Port COMI Baud a600 a Serial F aMi ea Flow Control NONE Data Bits Parity Stop Bits Test Query Host Setup User Com Ports Ethernet Com Parts API T Enable API Use escape characters A TAF 2 AT command Setup ASCII Hex Command Character CC id 28 Guard Time Before BT 1000 Guard Time After AT 1000 Modem Flash Update T No baud change Click the Range Test tab to enable the range test functionality Check the RSSIT box which will indicate the signal strength between radio modems during the range test Type rangetest into the text box as shown below and make sure to hit Enter to enter the necessary test string Hit the Start button to start the test Operation 63 64 CTU COM4 Chapter 3 CTU COM4 q Io
39. local TSI Distributor or visit our website www tsi com for more detailed specifications P N 6002097 Rev D Copyright 2012 by TSI Incorporated Printed in U S A
40. mental Enclosure Spare Parts Unpacking the DuSTTRAK Aerosol Monitor Environmental Enclosure 7 This page intentionally left blank Chapter 1 Chapter 2 Setting Up The setup of the Environmental Enclosure is an important part in allowing reliable and accurate sampling of aerosols in a wide range of conditions TSI cannot ensure accurate measurements if any of the components are set up incorrectly Damage to the enclosure or its components can result if these procedures are not followed WARNING The DusTTRAK II DRX aerosol monitor is not rated for intrinsic safety The DUSTTRAK monitor with the Environmental Enclosure must never be operated under conditions where there is a risk of fire or explosion The enclosure is designed to be water resistant to rain or spray It is not designed to be waterproof when immersed Setting it in a pool of water will result in flooding the inner compartment with water This will severely damage both your DUsTTRAK II DRX aerosol monitor and battery pack Do not set the Environmental Enclosure in water The enclosure has no IP rating or NEMA rating for dust or water ingress Install the Aerosol or Respirable Aerosol Inlet The inlet assembly allows ambient aerosols to be sampled efficiently in a wide range of conditions Proper installation into its sampling position ensures that the DUSTTRAK II DRX aerosol monitor measures an accurate ambient aerosol mass concen
41. ound New Hardware Wizard The wizard has finished installing the software for Digi PEG L USE Wireless Module Click Finish to close the wizard Eancel 6 After the first round of installation a new Hardware Wizard screen will popup Follow these steps to install the COM port driver Setting Up 47 Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for USB Serial Port e If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Mest to continue lt Back w T Cancel Hardware Installation IN The software you are installing for this hardware Digi PKG U Serial Port Adapter has not passed Windows Logo testing to verify ite compatibility with Windows F Lell me why this testing iz important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyay ee 7 Click Next and Continue Anyway to continue 48 Chapter 2 Confirm File Replace g Source d sothwaredrivers windows drivers ttserute dll Target Cw IND OW S syustemse ftserur dll The target file
42. our nearest sales office or representative or call TSI s Customer Service department at 800 874 2811 USA or 001 651 490 2811 International or visit www tsi com Trademarks DUSTTRAK and TRAKPRO are trademarks of TSI Incorporated VELCRO is a registered trademark of Velcro Industries B V Contents Chapter 1 Parts Identification and Unpacking cscssssseeeeeeessseees 1 Parts Identification Environmental Enclosure cccccsssessseeseseeeeeesaeeeeees 1 Unpacking the Model 8535 DustTTRAK Aerosol Monitor Environmental E ClO SIUC sienien ie peste Cuter gonwainam con en Ponies 3 Model 8535 DusTTRAK Aerosol Monitor Environmental Enclosure Optional Accessories sesssssrrrsseesrerrrrrressrrrrrrressrrrrrrress 5 Chapter 2 Seting UD ciiai 9 Install the Aerosol or Respirable Aerosol Inlet 10 Install Heat Shield Assembly optional accessory cecceeeeeeeeeeeeeeeeeees 12 install Water Trap BOM nsien nnen a 14 Install Sample Inlet Tubing sessssuesssrnnessrrrnnssrrnrsrrrnnsrrreresrrrrrresrrreresne 15 Install Impactor in the Sample Flow optional accessory 16 Install Wireless Radio Modem optional accessory neessssssseeesssrrreeeess 17 Install Battery Pack System optional accessory s seesssssrrreeeersrrrreees 22 Install External Weatherproof AC Adapter if desired ns 24 Install DUSTTRAK Monitor in the Environmental Enclosure 08 26 Connecting Internal USB Cables v0 cccseeseee
43. owing the maximum power to be collected by the Solar Cells The Mounting Frame may be secured to the ground using the bolt locations at the end of each frame arm or by adding sandbags or other weights to the support bar Chapter 2 9 Connect the Solar Cell cables to the Solar Battery Enclosure box as shown in Figure 41 The Green LED on the Solar Charge Controller will illuminate when sunlight power is available and the Solar Battery is charging Do not connect the Solar Cells directly to the 8535 Environmental Enclosure as this may result in damage to the DUSTTRAK Aerosol Monitor The Solar Cells must be connected to the Solar Battery Enclosure Box so they can be regulated by the Solar Charge Controller Prior to using the Solar Cell Power System for the first time a full recharge of the Solar Battery is recommended Simply allow the Solar Battery to charge for a day with sunlight power from the connected Solar Cells Figure 41 Connect Solar Cells to Battery Enclosure Box Setting Up 43 10 Now connect the Solar Battery Enclosure to the 8535 Environmental Enclosure using the provided outdoor DC power cable with weatherproof connectors as shown in Figure 42 DC power is now available at the Environmental Enclosure and the internal DC power split cable is used to power the DUSTTRAK monitor and the optional Radio Modem The Solar Charge Controller has built in low voltage cutout protection for the Solar Battery If
44. t cable to the battery pack output and the other end to the DUSTTRAK monitor and optional Radio Modem Prior to using the Battery Pack for the first time a full recharge is recommended Using the Solar Cell Power System optional accessory The DC power output of the Solar Cell Power System connects to the DC input connector on the right side of the Enclosure Internal power connections are made on the inside of the Enclosure at the 3 pin connector interface and the internal DC power split cable is used to route that power to the DUSTTRAK monitor and optional Radio Modem See the Setting up Solar Cell Power System section of this document for additional details on the Solar Cell Power System setup Prior to using the Solar Cell Power System for the first time a full recharge of the Solar Battery is recommended Chapter 2 Mounting the Environmental Enclosure to a Surveyor Tripod The Environmental Enclosure may be mounted to a standard surveyor tripod equipped with a 11 threaded stud Mounting the Enclosure on a tripod is useful when doing outdoor site monitoring Figure 31 shows the Environmental Enclosure mounted on a surveyor tripod Use the supplied tripod screw plug wrench to remove the plug then attach the Enclosure to the tripod hy EET Do not place the Environmental Enclosure in direct contact with the ground The bottom of the Environmental Enclosure contains an exhaust port that may allow wa
45. ter to enter the enclosure resulting in damage to the DusTTRAK Il and DRX aerosol monitors Setting Up 33 Transporting the Environmental Enclosure When transporting the Environmental Enclosure it is important to store its components correctly The following steps should be taken to ensure that no damage is done to the enclosure or its components during transportation Attention The Environmental Enclosure is designed to protect equipment during stationary sampling only Do nottransport or ship equipment inside the Environmental Enclosure 1 Unscrew the aerosol inlet from the top of the case and install it into the inlet mounting bracket inside the lid of the enclosure 2 Insert the Inlet Transport Plug into the opening in the inlet ring in the top of the box 3 Empty any water from the water trap 4 Remove DUSTTRAK H DRX aerosol monitor and battery pack 5 If mounted on a tripod take the enclosure off the tripod and screw in the tripod mount plug 34 Chapter 2 Setting up the Solar Cell Power System optional accessory The full Solar Cell Power System is shown in Figure 32 The following section details the setup of this system Make all Solar Cell Power System electrical connections in the order outlined below Damage to the system can occur if connections are not made in this order Figure 32 Solar Cell Power System Setting Up 35 36 Remove the Solar Battery from its pa
46. ting Up 29 Connecting Sample Tubing A length of tubing is provided to transport the aerosol from the external inlet to the DUSTTRAK H DRX aerosol monitor inlet Before attempting to sample make sure that this tubing is securely fastened to the barbs from both of the inlets When closing the enclosure make sure that this tube does not get kinked as shown in Figure 29 Figure 29 Connect Sample Tubing Supplying Power to the DuSTTRAK II DRX Aerosol Monitor and optional Radio Modem The DUSTTRAK II DRX Aerosol Monitor and optional Radio Modem may be powered in one of three ways when used with the Model 8535 Environmental Enclosure 1 Using external weatherproof AC adapter when AC power is desired 2 Using the optional Battery Pack System 3 Using the optional Solar Cell Power System 30 Chapter 2 The internal DC power split cable is used to connect power from any of the above mentioned sources to the DUSTTRAK monitor and Radio Modem Simply connect the 3 pin connector end of the cable to either the Battery Pack output or to the Enclosure DC connector The other end of the cable has two DC power plugs one which only fits the DUSTTRAK power jack and another which only fits the Radio Modem see Figure 30 Figure 30 Internal DC Power Connections Using the External Weatherproof AC Adapter Make sure that the external weatherproof AC adapter is securely mounted to the outside of the Enclosure and that its D
47. to the DUSTTRAK monitor How to Properly Orient the Environmental Enclosure The Environmental Enclosure should be set up in a location where it can sample the particles of interest It should be placed out in the open away from obstructions which may affect wind currents It should not for example be placed at the corner of a building which would cause swirling wind currents and result in poor particle sampling The Environmental Enclosure should be used in wind conditions with speeds of 22 mph or less to obtain the most accurate readings An increase in wind speed over 22 mph can decrease the sampling efficiency of the inlet to under the efficiency specified by PM 10 standards If wind gusts of over 22 mph are present the data collected is still valid but be aware that the readings will be slightly lower than the actual mass concentration of aerosol present If the Environmental Enclosure is exposed to direct sunlight causing the temperature inside to approach the operating limit of 50 C the Heat Shield Assembly should be used The Heat Shield Assembly blocks the direct sunlight keeping the temperature inside the Environmental Enclosure cooler than it would otherwise be Orient the Environmental Enclosure with Heat Shield Assembly such that the Heat Shield faces the sun directly when the sun is at its highest point in the sky This will maximize the effectiveness of the Heat Shield 59 Changing and Re charging the Battery
48. tration Follow these instructions to install either of the aerosol inlets 1 Hold the inlet assembly by the knurled section on the tube and remove it from the holding bracket by unscrewing it see Figure 3 Always hold the inlet assembly by the knurled portion of the A tube Do nottwist on the inlet assembly cap 2 Carefully slide the inlet through the upper mounting bracket and remove the inlet from the bracket 3 Remove the Inlet Transport Plug from the top of the Enclosure Figure 3 Unscrew Inlet from Inner Bracket 10 Chapter 2 4 Thread the inlet assembly into upper inlet ring found on the top of the Environmental Enclosure see Figure 4 Figure 4 Thread the Inlet into the Inlet Ring Make sure that a thin film of vacuum grease Is coating both O rings on the inlet tube to ensure a good seal before installing it Do not use the Respirable Aerosol Inlet in the rain As it will aspirate rainwater into the cyclone body Ifa Heat Shield is used you need to install the inlet after you install the Heat Shield See Figure 7 Setting Up 11 Install Heat Shield Assembly optional accessory The optional Heat Shield Assembly is designed to protect the DUSTTRAK monitor from excessive heating inside the Environmental Enclosure due to direct sunlight Be sure to remove the Inlet Transport Plug from the top of the Enclosure prior to attaching the Heat Shield Assembly 1 Remove the 4 waterproof
Download Pdf Manuals
Related Search