Coolant Exchanger - Operations Manual
Contents
1. 9 On CE3000 3 Tube Only New Tank Selector 7 Select Tank 3 tube model only 8 Wait approximately 20 seconds until vacuum gauge reads 20 hg green zone 9 Evacuate coolant from overflow reservoir Insert the 1 2 OD black extension hose into the end of the cone adapter and into the reservoir Open valve to evacuate coolant Close cone adapter valve when complete Remove 1 2 OD black extension hose from cone adapter caution 10 Carefully turn radiator cap slowly to release pressure before removing 11 Pinch off all hoses from overflow reservoir with supplied clamps 12 Place cone adapter into radiator fill neck fitting tightly to seal and create vacuum Open valve on cone adapter Coolant will be evacuated radiator hose will collapse 13 Evacuate 2 4 quarts of old coolant from the radiator enough to avoid spillage when the upper radiator hose is disconnected 14 Close valve on cone adapter Remove cone adapter from radiator neck and replace radiator cap 15 Disconnect upper radiator hose and insert corresponding stepped adapter into radiator hose secure with clamp 16 Place cone adapter into radiator where upper hose was attached Open cone adapter valve The Coolant Exchanger will draw a vacuum on the engine s cooling system It is normal for the upper radiator hose to collapse 17 Connect the NEW hose to the upper hose adapter stepped adapter 18 Observe old fluid2. Coolant Exchanger OPERATIONS MANUAL TABLE OF CONTENTS INTRODUCTION 2 ll SAFETY INFORMATION Section 1 01 Important Safety Notice 3 Section 1 02 Important Safety Instructions 3 lil SYSTEM FEATURES amp SPECIFICATIONS Section 3 01 Features 4 Section 3 02 Dimensions amp Technical Specs 4 Section 3 03 Machine Overview 5 IV OPERATING PROCEDURES Section 4 00 Fill New Tank 6 Section 4 01 2 Line Exchange w Reservoir 6 8 Section 4 02 2 Line Exchange w Expansion 8 9 Section 4 03 Vacuum Only w Reservoir 10 11 Section 4 04 Vacuum Only w Expansion 11 12 Section 4 05 Drain Waste Tank 13 Section 4 06 Drain New Tank 13 V ADDITIONAL HELP Section 5 01 Replacement Parts 14 WARRANTY INFORMATION 15 For Technical Assistance Toll Free 877 906 1395 REV 03 1 www aecgroup net I INTRODUCTION Congratulations on the purchase of your ADVANTAGE ENGINEERING COOLANT EXCHANGER system The ADVANTAGE ENGINEERING COOLANT EXCHANGER is an easy to use system that allows fast convenient and efficient coolant exchanges Using either one line vacuum only or two line vacuum and pressure methods the ADVANTAGE ENGINEERING COOLANT EXCHANGER is versatile The two line approach pulls coolant by vacuum from the radiator while simultaneously pushing new coolant into the system This approach will effectively replace most of the coolant in the system at a rate of up to one gallon of coolant per minute De
3. Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitations excessive heat moisture corrosive elements dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this warranty will be performed on regular business days during Seller s normal working hours within a reasonable time following Purchaser s request All requests for Warranty Service must be made during the stated Warranty period This warranty is non transferable REV 03 15 www aecgroup net For Technical Assistance Toll Free 877 906 1395 AEC GROUP INC 3600 West Carriage Drive Santa Ana CA 92704 USA Ph 877 906 1395 714 444 1395 Fax 714 444 1396 www aecgroup net REV 03 16 www aecgroup net
4. Exchanger between min 70psi amp max 140psi A simple in line air water separator is sufficient in most cases 4 00 Filling Instructions New Tank s The Advantage Engineering Coolant Exchanger can be filled by removing the caps from the top of the cylinder s Remove cap to new coolant tank Fill with coolant and or water Each band on the coolant enclosure represents approximately 1 U S gallon Note Close cap until slightly snug It is not necessary to tighten with a wrench 4 01 Operating Instructions 2 LINE SERVICE RESERVOIR engine off operating temperature Reservoir system is a storage tank for the cooling system This system will have a radiator cap As the system heat increases coolant expands and is pushed past the radiator cap into the reservoir When the system cools down it is pulled back into the radiator keeping it at the proper level 1 Connect air hose to rear of machine 70min 140 max psi 2 Add a 50 50 mixture of new coolant and water to fill new tank follow Filling Instructions 4 00 3 Attach cone adapter to WASTE hose Cone adapter valve should be closed REV 03 6 www aecgroup net 4 Valve Position Top AIR ON Valve positions on machine Exchange Coolant Vacuum Pressure match those on top for Exchange Coolant Air On 5 Valve Position Waste Tank valve VACUUM Vacuum 6 Valve Position New Tank PRESSURE ON lt lt lt
5. with clamp 15 Place cone adapter into radiator where upper hose was attached Open cone adapter valve The Coolant Exchanger will draw a vacuum on the engine s cooling system It is normal for the upper radiator hose to collapse 16 Connect the NEW hose to the upper hose adapter stepped adapter 17 Observe old fluid being extracted from radiator and new fluid being forced into the engine displacing the old 18 When new tank has approximately 2 gallon of new coolant remaining Valve Position Top AIR OFF Allow system to equalize gauges will return to zero 19 Close valve on cone adapter 20 Remove WASTE and NEW hoses from adapters 21 Remove step adapter from radiator hose Then simultaneously remove cone adapter while reconnecting radiator hose to radiator 22 Remove all hose pincher pliers and clamps installed for service 23 Connect cone adapter to NEW hose An audible click should be heard confirming that the adapter is secure 24 Valve Position Top AIR ON 25 Top off expansion tank using cone adapter connected to NEW hose filling expansion tank to appropriate level Note Do not create seal with cone adapter when filling expansion tank REV 03 9 www aecgroup net 4 03 Operating Instructions 1 LINE SERVICE RESERVOIR VACUUM ONLY Vacuum only service commonly called suck and fill This service is done through the radiator cap or expansion tank ope
6. 3 1 2 OD x 1 1 4 W To order Adapters or Replacement Parts 877 906 1395 or email sales aecgroup net REV 03 14 www aecgroup net LIMITED ONE 1 YEAR WARRANTY COOLANT EXCHANGER AEC GROUP INC warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the
7. Top AIR OFF For Technical Assistance Toll Free 877 906 1395 D KRIS REV 03 12 www aecgroup net 4 05 Drain Waste Tank Instructions 4 06 Attach the cone adapter to the WASTE hose Cone adapter MUST BE CLOSED to prevent spillage Valve Position Top AIR ON Valve Position WASTE TANK PRESSURE Valve Position NEW TANK PRESSURE OFF Open cone adapter valve and drain waste tank into appropriate container Drain New Tank Instructions Attach the cone adapter to the NEW hose Cone adapter MUST BE CLOSED to prevent spillage Valve Position Top AIR ON Valve Position WASTE TANK VACUUM Valve Position NEW TANK PRESSURE ON Select Tank 3 tube model only Open cone adapter valve and drain new tank into appropriate container Drain Waste Tank Air On Pressure Pressure Off Exchange Coolant Vacuum Pressure Air On Vacuum Pressure On CE3000 3 Tube Only New Tank Selector REV 03 13 www aecgroup net 5 01 REPLACEMENT PARTS 6201 01 01 8 6201 00 01 8 Adapter Step Large Adapter Step Small Delrin Black Delrin Black 6200 00 01 9 0908 58 01 0 Adapter Cone Hose 1 2 OD X 8 w Valve Assembly Steel Reinforced Clear 0906 58 19 1 6906 01 00 0 Hose 1 2 OD X 19 Plier Pinch Off 3 4 Max Black Nylon W Ferrule 1631 08 60 1 1633 53 40 4 Wheel Black 8 00 x 1 3 4 Caster
8. being extracted from radiator and new fluid being forced into the engine displacing the old 19 When new tank has approximately gallon of new coolant remaining turn Valve Position Top AIR OFF Allow system to equalize gauges will return to zero 20 Close valve on cone adapter REV 03 7 www aecgroup net 21 Remove WASTE and NEW hoses from adapters 22 Remove step adapter from radiator hose Then simultaneously remove cone adapter while reconnecting radiator hose to radiator 23 Remove caps from radiator and overflow reservoir tank 24 Remove all pincher pliers and clamps installed for service 25 Valve Position Top AIR ON 26 Top off cooling system and overflow reservoir using cone adapter connected to NEW hose filling both radiator and overflow reservoir to appropriate levels Note Do not create seal with cone adapter when filling Replace radiator and overflow reservoir caps 4 02 Operating Instructions 2 LINE SERVICE EXPANSION TANK engine off operating temperature Expansion tank systems are visually close to a reservoir system but are pressurized and will have multiple hoses connected to it Typically this type does not have an opening on the radiator but is filled through the expansion tank 1 Connect air hose to rear of machine 70min 140 max psi 2 Adda 50 50 mixture of new coolant and water to fill new tank follow Filling Instructions 4 00 Exchange Coo
9. ck should be heard confirming that the adapter is secure REV 03 10 www aecgroup net 17 Open cone adapter valve Observe new fluid being drawn into the engine 18 When the fill is complete close valve on cone adapter 19 Remove cone adapter and hose from radiator 20 Valve Position NEW TANK PRESSURE ON Top off cooling system and overflow reservoir Note Do not create seal with cone adapter when filling Close the cone adapter valve when complete 21 Valve Position Top AIR OFF 22 Replace radiator and overflow reservoir caps Remove clamp s from radiator neck to overflow reservoir 4 04 Operating Instructions 1 LINE SERVICE EXPANSION TANK VACUUM ONLY Expansion tank systems are visually close to a reservoir system but are pressurized and will have multiple hoses connected to it Typically this type does not have an opening on the radiator but is filled through the expansion tank Note This service in most cases replaces less coolant than a 2 Line service 1 Connect air hose to rear of machine 70min 140 max psi 2 Adda 50 50 mixture of new coolant and water to fill new tank follow Filling Instructions 4 00 Exchange Coolant 3 Attach cone adapter to WASTE hose Cone adapter Vacuum ic valve should be closed Vacuum 4 Valve Position Top AIR ON Valve positions on machine should match those on top for Exchange Coolant Pressure Off 5 Valve Posi
10. lant Vacuum Pressure 3 Attach cone adapter to WASTE hose Cone adapter valve should closed Ar On 4 Valve Position Top AIR ON Valve positions on machine should match those on top for Exchange Coolant Pressure On CE3000 3 Tube Only New Tank Selector 5 Valve Position Waste Tank valve VACUUM 6 Valve Position New Tank PRESSURE ON 7 Select Tank 3 tube model only 8 Wait approximately 20 seconds until vacuum gauge reads min of 20 hg green zone A caution Carefully turn expansion cap slowly to release pressure before removing REV 03 8 www aecgroup net 10 Evacuate coolant from expansion tank Insert the appropriate length 7 or 9 9 16 OD clear extension hose into the end of the cone adapter and into the expansion tank The clear hose should almost reach bottom of expansion tank Cone adapter must fit tightly in opening to create vacuum 11 Open valve to evacuate coolant Evacuate 2 4 quarts of old coolant from the expansion tank enough to avoid spillage when the upper radiator hose is disconnected 12 Close cone adapter valve when complete Remove 9 16 clear extension hose from cone adapter 13 Pinch off all hoses from expansion tank with supplied clamps and replace expansion tank cap Note This type system typically has multiple hoses 14 Disconnect upper radiator hose and insert corresponding stepped adapter into radiator hose securing
11. long lasting service Delrin non heat conductive adapters and quick disconnects Exchanger Features One 1 waste reservoir approx 4 25 U S gallon One 1 or two 2 new fluid reservoirs approx 4 25 U S gallon Delrin non heat conductive adapters for most applications 8 Steel reinforced external hoses 8 rigid rear wheels 3 5 swivel casters with brakes One 1 year limited warranty 3 02 Dimensions amp Technical Specifications Specifications CE2000 Two Tube Model Power Requirements Air Pressure 70 min 140 max psi Weight 90 Ibs 41 kgs Shipping weight 100 Ibs 45 4 kgs Dimensions 47 0 high 119 cm 19 0 deep 48 3 cm 20 0 wide 50 8 cm REV 03 4 www aecgroup net Ug N TA s3 CYLINDER CAPS VACUUM PRESSURE GAUGES FLUID CYLINDERS OPERATIONAL LEVERS WASTE HOSE NEW FLUID HOSE 8 RIGID WHEELS 3 1 2 SWIVEL CASTERS REV 03 5 www aecgroup net IV OPERATION PROCEDURES ADVANTAGE ENGINEERING COOLANT EXCHANGER Thank you for acquiring our Advantage Engineering two line Coolant Exchanger Please familiarize yourself with these instructions for filling operating and draining before performing your first coolant exchange service Please visit our website for informative videos on our products www aecgroup net You will need a 1 4 NPTM air plug for your air supply You must have and maintain a clean air supply to the Coolant
12. ning without disconnecting hoses from radiator Note This service in most cases replaces less coolant than a 2 Line service 1 Connect air hose to rear of machine 70min 140 max psi 2 Adda 50 50 mixture of new coolant and water to fill NEW TANK follow Filling Instructions 4 00 3 Attach cone adapter to WASTE hose Cone adapter valve anon be closed On Vacuum 4 Valve Position Top AIR ON Pressure Off 5 Valve Position WASTE TANK VACUUM CE3000 3 Tube Only New Tank Selector 6 Valve Position NEW TANK PRESSURE OFF 7 Select Tank 3 tube model only 8 Wait approximately 20 seconds until vacuum gauge reads 20 hg min 9 Carefully turn radiator cap slowly to release pressure before removing 2 10 Pinch off hose from radiator neck to overflow reservoir 11 Evacuate the coolant overflow reservoir Insert the 1 2 OD black extension hose into the end of the cone adapter and into the reservoir Open valve to evacuate coolant Close cone adapter valve when done 12 Remove 1 2 OD black extension from cone adapter Place cone adapter into radiator fill neck Open valve on cone adapter 13 Evacuate old coolant from the radiator 14 Close valve on cone adapter maintaining vacuum in coolant system 15 Disconnect the WASTE hose from cone adapter maintaining vacuum in coolant system 16 Connect the NEW hose to the cone adapter An audible cli
13. signed for everyone the ADVANTAGE ENGINEERING COOLANT EXCHANGER operates on pressurized air Opaque tubes with gradient levels make it easy to see how much fluid has been removed and added to the system ll SAFETY INFORMATION 1 01 Important Safety Notices For your safety read this manual thoroughly before operating your ADVANTAGE ENGINEERING COOLANT EXCHANGER This machine is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using the ADVANTAGE COOLANT EXCHANGER always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon REV 03 2 www aecgroup net AX DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders AX WARNING Indicates a potentially hazardous situation which if not avoided may result in death or serious injury to the operator or to bystanders AX caution Indicates a potentially hazardous situation which if not avoided may result in modera
14. te or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the ADVANTAGE MULTI MODE system or the vehicle being serviced 1 02 Important Safety Instructions A DANGER Internal regulators are preset from the factory and should never be adjusted in the field unless by an authorized representative of AEC GROUP INC A WARNING A CAUTION REV 03 Wear gloves when working near hot engine components Do not touch hot exhaust sytems manifolds engines radiators etc Keep the service hoses away from hot or moving parts Hoses can split or burst causing fluid to be expelled Do not use brake cleaner WD 40 or other chemicals to clean cylinders Rinse with fresh water 3 www aecgroup net lll SYSTEM FEATURES amp SPECIFICATIONS 3 07 Features Application Designed for one man use Exchange coolant via pressure and vacuum 1 or 2 line approach Designed for use on both expansion and reservoir type systems Simultaneously removes old coolant vacuum while adding new coolant pressure on 2 line service Extends cooling system component life and system efficiency Functions Quickly and effectively exchanges coolant in approx 10 minutes 2 lines for quick and thorough coolant exchange Large 4 25 U S gallon capacity for cars SUV and trucks Opaque cylinders for monitoring operation and fluid volume Rugged heavy duty construction for
15. tion Waste Tank valve VACUUM STe Oniy 6 Valve Position New Tank PRESSURE OFF 7 Select Tank 3 tube model only 8 Wait approximately 20 seconds until vacuum gauge reads min of 20 hg green zone caution 9 Carefully turn expansion cap slowly to release pressure before removing REV 03 11 www aecgroup net 10 Evacuate coolant from expansion tank Insert the appropriate length 7 or 9 9 16 OD clear extension or 7 x 19 black hose w ferrule into the end of the cone adapter and into the expansion tank The extension hose should almost reach bottom of expansion tank or into intake hose at bottom of expansion tank Note Cone adapter must fit tightly in opening to create vacuum 11 Evacuate old coolant from the coolant system 12 When all coolant is evacuated close valve on cone adapter maintaining vacuum in coolant system 13 Disconnect the WASTE hose from cone adapter maintaining vacuum in coolant system 14 Connect the NEW hose to the cone adapter An audible click should be heard confirming that the adapter is secure 15 Open cone adapter valve Observe new fluid being drawn into the engine 16 When the fill is complete close valve on cone adapter 17 Remove cone adapter and Hose from expansion tank 18 Valve Position NEW TANK PRESSURE ON Top off expansion tank if needed Close the cone adapter valve when complete 19 Valve Position
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