Dual Disc II
Contents
1. e Test Screen Smart Tag Loaded e Test Screen Smart Tag Depleted an oy AT Re EEE 180 120 180 120 90 i80 120 00 OS SDE US b AS A ES ES NK PERS Y EEE HR b eee A ee 14 Ver 4 2 July 01 2012 Step 1 To start testing press the enter button Figure 3 1 This will take you to the testing screen To return to the main screen press the i button Figure 3 2 When you are at the testing screen you will see a time value Figure 3 2 Figure 3 1 Figure 3 2 step 2 Place Step 3 If the the PoliCool PoliCool is valid you next to the will see the amount of Smart Tag credits in seconds Reader The timer will auto Figure 4 1 reset after the test is completed to retest press the enter button Figure 4 1 ne KOREA Figure 5 1 Step 4 If the PoliCool has been Step 5 If the PoliCool Tag is Corrupt depleted you see a message showing BAD you will remain on the Test Screen and you that it is depleted When the test is nothing will occur The screen will continue to complete it will automatically reset the display zero test Screen Figure 6 1 Figure 7 1 Remember if you need to return to the Main Test Screen you can do this by pushing the i button Figure 6 1 Figure 7 1 Ver 4 2 July 01 2012 MAINTENANCE CHANGE PUMP TUBE Step 1 Step 2 Step 3 Turn pump assembly Remove and replace hose Align pins and turn pump counter clockwise to clockwise to re2. 180 bedi 120 90 Auto Dry Technology Dual Disc Ver 4 2 button use the arrow buttons to scroll to the count screen button use the arrow buttons to scroll to the count screen button use the arrow buttons to scroll to the count screen button use the arrow buttons to scroll to the count screen button use the arrow buttons to scroll to the count screen TS CIO 120 Second Recipe Count 2 QA Forward Scroll Button Info Button Enter Button Reverse Scroll Button Displays recipe tracking Displays recipe tracking Displays recipe tracking Displays recipe tracking Displays recipe tracking II 90 Second Recipe z 2 60 180 120 90 60 AA 30 LANE A Auto Dry Dua disc Dual Technology Dual Disc GA ZUTAZ OZ 30 Second Recipe Count 18 180 120 90 l Auto Dry Technology Dual Disc 11 July 01 2012 INFO MENU 7 Zura k isc y Forward Scroll Button Press i from the main screen to get to Info Enter main info shown at Button Button right e e e 180 120 90 4653 Press i at any time to return to the main screen Reverse Scroll Button e PoliCool Load Screen Press the i button use the arrow buttons to scroll to the count screen Displays reload totals e Recipe Count Screen Press the i button use the arrow buttons to scroll to the count screen Displays recipe totals e Total Runtime in Minutes
3. Press the i button use the arrow buttons to scroll to the count screen Displays total in minutes AS Azuradisc 180 120 90 3 180 120 ES A GRS Ku PERS NR A A IZEN y PA ba 12 Ver 4 2 July 01 2012 INFO MENU KK Zura isc y Forward Scroll Button Press i from the main screen to get to Info uri pren Enter main info shown at Button l Button right zr LJ LJ 180 120 4653 Press i at any time to return to the main screen Ki Reverse Scroll Button e PoliCool Time Clear WARNING This permanently erases PoliCool Credits 453 Press the i button use the arrow buttons to scroll to the PoliCool TM Time Clear screen Press enter to proceed to confirmation screen e Are You Sure 653 Press the enter yes to confirm or i to cancel e PoliCool Count Clearance BEZI Hold the Enter button down for 5 seconds to zero out PoliCool M credits Use the i button to cancel TN bape A eo ATT RENA 180 120 AA 180 120 90 30 A 120 90 ADAS y A A EE ES e GE ae 13 Ver 4 2 July 01 2012 INFO MENU 7 zura k ISC Forward Scroll Button Press i from the main screen to get to Info Enter main info shown at Button Button right 120 SES 4653 Press i at any time to return to the main screen Reverse Scroll Button e Test Screen Press the i button to return to the main screen
4. C C e Will not conduct electricity D D e Waterproof s N e Easy to clean y E D Rear mounted cooling fans E C E AC recepticle D D e Industrial Strength Ver 4 2 e Fused e On Off Switch F Electronic Controller July 01 2012 Important Information About PoliCool amp Smart Tag Technology What is PoliCool PoliCool is an advanced formula of micro abrasives particles along with a cooling solution and other proprietary ingredients mixed together in a single liquid to provide maximum scratch removal and pol ishing properties Performance PoliCool outperforms polish compounds in both cut rate amp finish PoliCool lasts longer than most fixed abrasives One of the greatest benefits of PoliCool is that it can be recycled over and over with screening until it has reached the end of its useable life This creates the benefits of cooling a disc during repair without creating wastewater or having a complex recirculation system There is no need to add water or clean up messy polish compound splatter or dust from the machine similar to those used in water based or dry process machines PoliCool is automatically recycled back into the car tridge at the end of the cycle Usable Life The performance and life of this product is measured in seconds run time Different size containers and mixtures contain a smart chip with the information containing the maximum seconds of run time per cartridge I
5. POLISHING PROCESS The Dual Disc ll uses a single polishing pad amp PoliCool to remove scratches Choose the desired level of repair using the indicator buttons This will vary the total amount of time used in the repair polishing process Occassionally a pad may be prematurely damaged or worn out if it is overheated or damaged by sharp edge scratches on a disc causing the need to replace the pad before the policool time is used up It is a good idea to have a Spare pad on hand to allow a quick change of the pad so you may continue to repair discs without interuption PoliCool Low Screen Lid Open Screen Policool Time is deducted only from actual run time CAI 7 zura isc useage Erasing or Loading a new cartridge will reset the counter Once it reaches 1500 seconds the screen 780 1 120 7 E will indicate a warning Once it reaches D seconds the machine will no longer start Install new car tridge as shown in steps 1 through 5 SET UP 180 Auto Dry SUPPLIES CARTRIDGE amp Technology Dual Dise PAD PLACEMENT Ver 4 2 July 01 2012 TROUBLESHOOTING No power e Verify the power cord is properly inserted in a working outlet test the outlet with another device e Check the fuse by the power connector on the machine 110 230V machines 15A 1 spare fuse can be found in the AC outlet gt e Check On Off switch is in the On position Caution To avoid electrical shock ensure the outlet is properly equ
6. or 3 refund the purchase price of the Warranted Product When a Warranted Product is exchanged or repaired any replacement item becomes your property and the replaced item becomes Azuradisc s property When a refund is given the Warranted Product becomes Azuradisc s property EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to the Warranted Products This Limited Warranty does not apply to any other products whether or not packaged or sold with the Warranted Products This Limited Warranty can be redeemed only by the original purchaser at the original location where Azuradisc shipped the Warranted Product If you wish to transfer this Limited Warranty please contact Azuradisc for more information Any Software distributed by Azuradisc whether or not incorporated into the Warranted Products is not covered under this Limited Warranty Refer to Azuradisc s Software License Agreement reviewable at www azuradisc com or by calling 1 480 827 8786 for more information This Limited Warranty does not apply to the following e Normal wear or deterioration follow preventative maintenance schedules to minimize wear and tear on your machine e Improper installation or maintenance including but not limited to failure to follow any preventative maintenance schedule e Damage caused by accident abuse misuse misapplication or failure to follow usage directions e Warranted Products that have been used with non Azuradisc products
7. are no obstructions of air circulation around the bottom and rear of the machine Ensure that unused cartridges are not stored directly behind the Dual Disc 1 ea Base Plate Assy 1 8 inch Composite Plate with Velcro attached Used with the black 1 4 inch Polishing Pad Item ph_02577_6 1 8 inch fiberglass 1 ea PoliCool v3 1 Cartridge Kit Includes 64oz of PoliCool and 2 Pads Item dd_02557_8 Sold as a Kit Note additional pad s or other items may be included as a free samples quan tities and free sample items may change from time to time and are not con sidered a standard item included with the machine starter kit Combo ltem 1 ea Micro Fiber Wiping Cloths 6x6 Hand washable and reusable super soft material to clean optical surfaces 1 ea Optical SprayCleaner 20z Laser clear anti static formula spray cleaner Item CK 00262 3 1 ea Maintenance Kit Small Brush and 2 Hex Wrenches Item CK 00262 3 1 ea Power Cord Item number varies depending on intended country of use Scratch Removal Is Here 1 ea Scratch Removal Poster Item adv_OO222 7 PART IDENTIFICATION B ae E Ee A Access Door e Policool Cartridge e Easy access to PoliCool pump e Easy access to PoliCool radiator B Safety Lid e Automatic shut off when open C Fiberglass Casing CAUTION Make sure there is adequate room for air flow behind and under neath the machine AT ALL TIMES
8. handle to the lid Use pin to re align lt Q mesh Sea d 7 ll simply foll Remove slide screws and Remove set screw and ue deie Sd ollow extract slide from bearing bearings dida roug case Reverse the instructions 17 July 01 2012 MAINTENANCE IMPORTANT MAINTAINENCE HOW TO FLUSH THE FLUID COOLING SYSTEM IT IS RECOMMENDED TO FLUSH YOUR COOLING SYSTEM OCCASIONALLY TO PREVENT BUILDUP IN THE RADIATOR AND SUPPLY LINES OR JUST PRIOR TO STORING THE MACHINE HI VOLUME USERS WILL NEED TO PERFORM THIS ON MORE REGULAR SCHEDULE DEPENDING VOLUME OF USEAGE Step 1 Step 2 Begin by gathering 2 clean empty Fill the second container with clean Warm Distilled containers Set the 1st empty Water Do not use boiling hot water for flushing as this container under drain to catch may damage the lines Place the pickup tube with the waste fluid and debris filter installed at the end into the container clean filter Scroll Forward Step 4 Run Prime Cycle until Verify you are getting full flow of clear water out of the fluid runs clear nozzles on the lid If needed remove and clean fittings under warm water If clogged use a paperclip to clear holes of debris Scroll Forward Step 5 Information aw m ESI Enter Remember to run Mixer E and Prime Cycle when a new PoliCool m is inserted Also run if machine has been left unused for any period of time 18 Ver 4 2 July 01 2012 MAR WS Disc Care amp Repair
9. on the top of the disc while it is still near melting point using a die with microscopic bumps These bumps are known as pits and lands 2 After the information is molded into the polycarbonate a reflective foil layer is applied using a process called sputtering or wet silver ing This layer reflects the laser back to the player so it s integrity is extremely important The layer is usually silver but can be made of gold or platinum 3 A clear lacquer coating is applied to seal the reflective layer and prevent oxidation This layer is very thin and offers little protection from top side scratches 4 Finally the artwork is screen printed on the top of the disc Pits and Lands are imprinted into the disc to indicate a one or a zero A laser beam is sent from the player to the disc and the reflective layer reflects it back to the reader and the ones and zeros are translated by the player Recordable discs have a photosensitive dye type layer instead of the stamped information layer This layer when exposed to a certain light will make an impression of a pit into the layer Re recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit Label B Pit e Reflective Layer Polycarbonate OO Laser HOW A DVD IS MADE DVDs are made in different ways depending on the amount of information that is recorded on the disc DVDs may be single or
10. screen Preamature wear on e Never run the machine with one disc If this happens the rubber pad from the handle will dam the pad age the polish pad which will then have to be replaced The PoliCool will still be useable but the pad must be replaced with a new one The handle pad may also need to be replaced if it has been damaged Ver 4 2 July 01 2012 INFO MENU Forward Scroll Button Press i from the rr rre main screen to get to eet Info main info shown at Button right Press i at any time BE A to return to the main screen Reverse Scroll Button e Prime Pump Press the i button use the arrow buttons to scroll to the prime pump screen Pressing the enter button turns on the policool pump for 10 seconds Press i to stop and return to main screen e PoliCool Loads Press the i button use the arrow buttons to scroll to the PoliCool Loads screen to see the number of cartridges used Pressing the enter button activates the screen e Total Runtime Meter Press the i button use the arrow buttons to scroll to the Runtime Meter screen to see the total amount of cycle run time Pressing the enter button activates the screen e Auto Dry On Off Press the i button use the arrow buttons to scroll to the auto dry screen Pressing the Enter Button turns auto dry on or off e Dry Time 1 10 Seconds Pressing the enter button activates or deactivates the Auto Dry
11. IDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING LOSS OF PROFITS LOSS OF USE INTERRUPTION OF BUSI NESS OR ANY COSTS OF RECOVERING OR REPRODUCING ANY PROGRAM OR DATA STORED IN AN OPTICAL DISC ARISING OUT OF OR IN CON NECTION WITH THE USE OF OR INABILITY TO USE THE WARRANTED PRODUCT OR AZURADISC S PERFORMANCE OF ITS OBLIGATIONS HEREUN DER TO THE FULL EXTENT THESE DAMAGES MAY BE DISCLAIMED BY LAW This Limited Warranty gives you specific legal rights and you may also have other rights that vary from jurisdiction to jurisdiction OBTAINING WARRANTY SERVICE If you have a problem with one of the Warranted Products DO NOT SHIP THE PRODUCTS DIRECTLY TO AZURADISC Instead please contact our Technical Support personnel at 1 480 827 8786 for a Return Materials Authorization RMA number and instructions For all warranty service the Warranted Product must be returned to Azuradisc or an Azuradisc designated repair center with all transportation and insurance charges prepaid all the way to AZURADISC warehouse RMA number dated proof of purchase and whom it was purchased from as well as an explanation of the problem must accompany the Warranted Product You are responsible for any shipping costs import export duties taxes and other such fees If AZuradisc determines that some of the necessary repairs are not covered under this Limited Warranty you may request an estimate and the opportunity to confirm whether you agree to pay for t
12. Mix Prime amp Verify Policool flow 3 uE Scroll Forward 3 E Scroll Back Press the Use the 2 B to scroll to the screen Tum your PoliCool upside down and Insert tube and filter Load Pressing the 3 button turns on shake vigorously for a minimum of PoliCool into your Dual Disc Il the PoliCool pump for 10 seconds 30 seconds or until mixed completely making sure to align under drain Press the 1 bi to exit Repeat as needed until Note the Quick Load Assemblies Verify PoliCool flow at tips and NO PoliCool flow is consistent Are factory locked and will not air bubbles in the PoliCool lines and smooth compress unless unlocked Remove any debris from machine and basin Clean and flush system completly sp See page 18 in User s Manual Verify filter is clean before inserting into a clean bottle of PoliCool Scroll Forward e E ZZ ZI ZZ E info 2 Scroll Back Use the 2 screen Enter 3 Press the to scroll to the Pressing the 3 button turns on the PoliCool pump for 60 seconds Press the 1 la to exit Verify PoliCool flow at tips and NO air bubbles in the PoliCool lines 19 Ver 4 2 July 01 2012 EDUCATION HOW DISCS ARE MADE CDs consist of 99 clear polycarbonate plastic The reflective layer protective layer and screen print comprise the remaining 1 of the disc 1 A disc is created from molten polycarbonate and digital information is stamped
13. OPERATION amp TROUBLESHOOTING MAITE STG eU SS SS A KB E A A E A KR NK B P R Azuradisc Z Disc Care amp Repair TE Ver 4 2 July 01 2012 2012 Azuradisc All rights reserved Printed in the U S A SAFETY When using the Azuradisc Dual Disc Il disc repair machine the following basic safety precautions should always be followed to reduce the risk of fire electric shock or injury to persons e Read this manual before assembling or using the machine e Use this machine only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materi als not approved by Azuradisc may damage discs permanently or cause injuries e Pay close attention when the machine is used near children The machine is not intended for use by children or infirm persons e Do not operate the machine if the cord or plug is damaged is not working properly has been dam aged or immersed in water lf these conditions are present return the machine to Azuradisc for examination repair or adjustment e Do not drop or insert objects into any openings e To disconnect turn off the machine then remove plug from the electrical outlet e Use a grounded plug when using an extension cord e Keep fingers and all body parts away from moving parts and openings e Disconnect electrical supply before cleaning 2012 Azuradisck All rights reserved Pri
14. cycle timer settings Use the Arrow buttons to amount of dry time e Dry Time 5 Seconds This is the default setting Pressing the enter button activates or deactivates the Auto Dry cycle timer settings if you need to change the time e Dry Time 7 Seconds Set the time to 7 seconds to remove more of the liquid keep in mind over drying may cause excessive heat and prematurely wear out pads e Dry Time 10 Seconds Only set the dry time to 10 seconds if you will not be running the machine hard or if you are using a chiller to cool the policool e Pump Tube Runtime Press the i button use the arrow buttons to scroll to the pump tube runtime screen Pressing the enter button resets the runtime to 0 10 Ver 4 2 July 01 2012 INFO MENU ATI Info gt NextScreen lt Smart Tag Test 4653 Press i from the main screen to get to main info shown at right 180 120 90 60 30 4653 Press i at any time ahe eie to return to the main LAS AL Y es screen rE Pet Dual Disc e 180 Second Cycle Count ERE Press the e 120 Second Cycle Count ERE Press the e 90 Second Cycle Count 457 Press the e 60 Second Cycle Count ERE Press the e 30 Second Cycle Count ERE Press the EAEE ZO 180 Second Recipe Count 3 gt 3 180 120 90 180 120 0 60 30 bust DO B Auto Dry Technology Dual Disc IO 60 Second Recipe Count 4
15. double layered and single or double layered double sided NOTE DVDs cannot be repaired as many times as CDs because the read side polycarbonate layer is thinner Single Layer DVDs DVD 5 4 7GB These DVDs are made the same way as a CD with one additional polycarbonate layer added between the label and the pits and lands Label Thickness 1 2mm 0 6mm Polvcarbonate Reflective Layer ITE 0 6mm Polycarbonate OO Laser 20 Ver 4 2 July 01 2012 Double Layered DVDs DVD 9 8 5GB Double layered DVDs have a semi reflective layer and a reflective layer giving two layers to store information Label _ Thickness 1 2mm Polycarbonate 0 6mm Reflective Layer Bonding Layer a Semi Reflective Layer Polycarbonate Laser Double Sided DVDs DVD 10 9 4GB Double sided DVDs consist of two discs bonded back to back with the reflective layers in the middle and both sides are repairable Double sided DVDs require the use of smaller of micro abrasive polishing papers to prevent the manufacturer s label area from being removed during the repair process Laser Thickness 1 2mm Polycarbonate 0 6mm Reflective Layer Bonding Layer Reflective Layer Polycarbonate 0 6mm Laser Double Sided Double Layered DVDs DVD 18 17 1GB Double sided double layered DVDs are simply two double layered discs bonded back to back Laser Thickness 1 2mm Polycarbonate Semi Re
16. e Damage caused by service performed by anyone other than Azuradisc or an Azuradisc certified service technician e A Warranted Product that has been modified without the written permission of Azuradisc e If any Azuradisc serial number date stamp or other marking has been removed or defaced e Any item concerning the Warranted Product s appearance that is not due to a defect in material or workmanship TO THE MAXIMUM EXTENT PERMITTED BY LAW THIS LIMITED WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL OR WRITTEN EXPRESS OR IMPLIED AZURADISC SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE IF AZURADISC CANNOT LAWFULLY DISCLAIM OR EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW THEN TO THE EXTENT POSSIBLE ANY CLAIMS UNDER SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE WARRANTY PERIOD No Azuradisc reseller agent or employee is authorized to make any modification extension or addition to this warranty IN NO EVENT SHALL AZURADISC BE LIABLE WHETHER IN CONTRACT TORT INCLUDING NEGLIGENCE STRICT PRODUCT LIABILITY OR OTHER WISE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE WARRANTED PRODUCT WITH RESPECT TO WHICH SUCH DAMAGES ARE ASSERTED PLUS ANY FREIGHT CHARGES ACTUALLY PAID ATTRIBUTABLE TO SUCH WARRANTED PRODUCT OR FOR ANY INDIRECT SPECIAL INC
17. f PoliCool were used beyond this life poor performance would result and disc damage could occur Since product life is critical to performance Policool is only sold in containers called car tridges that contains a smart chip This combination greatly improves the repeatability of good results About the Smart Tag IMPORTANT MUST READ INFORMATION Each PoliCool cartridge is outfitted with a smart tag that carries the information about the maximum useable life run time of each individual cartridge Azuradisc disc repair machines that use PoliCool technology are outfitted with a smart tag reader that reads and transfers the run time information from the cartridge to the disc repair machine Once transferred the runtime information cannot be transferred back to the PoliCool cartridge smart chip nor can it be transferred to a different machine To get maximum life out of each PoliCool cartridge it must be completely used before replacement Once a cartridge has been mated with a machine time is transfered from the bottle to the machine only the machine not the cartridge keeps track of the time remanining This design requires that the same cartridge stays in the same machine to be used until all of the policool time is used up from the machine Once a bottle of Policool has been loaded onto a machine time transfers from the cartridge to the machine The cartridge itself no longer has time on it and the smart tag will have a rec
18. flective Layer 0 6mm Reflective Layer E a E 0 6mm Bonding Layer Reflective seri Semi Reflective Layer Ea Laser IDENTIFYING SCRATCHES The three basic types of scratches on CDs are topside reading side and top side foil dents DVDs are not sub ject to top side scratches and foil dents as the manufacturing process is different from CDs Reading Side Scratches CDs CD ROMs amp DVDs Scratch Reading side scratches are the most common type the easiest to identify and the A only type of scratch that can be repaired If the scratch has a double Image as shown in the figure to the right it is a reading _ side scratch and can be repaired by using an Azuradisc scratch repair machine The a _ A double image is the result of the actual scratch and a reflection made by the reflec tive foil layer Reflection 21 Ver 4 2 July 01 2012 Top Side Scratches Light passes through the disc Note The scratches shown below are not found on DVDs Top side scratches are caused by a sharp object damaging the top or label side of a disc In this case the information just below the printed label area is damaged and causes a skip Top side scratches cannot be repaired however they can be prevented by using an Azuradisc Scratch Guard The easiest way to identify a top side scratch is to hold the suspected scratch up to a light source and verify that light will pass through the disc in that area Note If lig
19. hese repairs If you decline Azuradisc obligations for that machine or product under this Limited Warranty end 23 Ver 4 2 July 01 2012 Azuradisc 7307 South 89th Place Mesa Arizona 85212 Phone 480 827 8786 Fax 480 827 1104 24 Ver 4 2 July 01 2012
20. ht does not pass through check the reading or bottom side of the disc for a scratch without a double image If a double image is not visible it is a topside foil dent or a top side scratch that did not damage any of the label Top Side Foil Dents No double image Top side foil dents are not scratches but look like a scratch on the reading side of the disc The dent is made by a large amount of pressure put on the label side of the disc causing the foil layer to dent This dent will cause skips and cannot be repaired however they can be prevented using an Azuradisc Scratch Guard The easiest way to identify the top side foil dent is to see if there is a double image pro duced There should not be a second image because the damage is to the inner foil layer There may not be any evidence on the label side of the disc because the pressure did not cause any of the label to be removed ACCESSORIES VISIT AZURADISC COM FOR UPDATED LIST Polishing Pad Base Head Assy Double Sided DVD with velcro with velcro Used with the Polishing Pad Replacement pad Do NOT install until old pad Item ph_02577_6 has been removed Item st2_02579_0 Reinforced plastic spindles Game Cube Adapter Ring for in plant handling and storage of Fits Dual Disc II amp Uno compact discs Item spn_01677_4 Item gca_02508_0 22 Ver 4 2 July 01 2012 WARRANTY COVERAGE Azuradisc warranty obligations for its products are limited to the terms
21. i Sg poa rr 7 IRQUBEE SHOOTING ucraniano adas adas 9 INFO MENU vos Gr d Sa GEk ee ee e so ga E rke gi ga E bede ce e ge et ko eee Gei 10 MAINTENANCE 2 2 300 00 EE ee AAA AAA e Gb oo ee eio 16 EDUCATION dee E oases amos aa d Eate b Zei a i E Hei gd a dg e e A oes E gre 18 HOW DISCeARE MADE opor ss crono AA AAA A 18 HOW A DVD IS MADE 1 ee 18 Single Layer DVDS cid eS Gui E et ey E a ee A ee ga 18 Double Layered DVDS cb eek th ran di a EE had EO Ga E Cewek da dd nee hee eRe 19 DOUDIG Sided DVDS gt ond rana e dt ba ee SEE ertu beg ug E d Ge bera Elk Re berie eg 19 Double Sided Double Layered DVDS es 19 IDENTIFYING SORATCHES oa0 vedee nce osa sora fair rasa A 19 Reading Side Scratches CDs CD ROMs 8 DVDS aana aaa aa 19 TOD SiGe SEalcnesS vague dug d dha el EAE A E a it ard ba ANA E A 20 TOP 51068 FON DGS a gut too ee a ada Aa AA 20 AZURADISC ONE YEAR 100 000 DISC LIMITED WARRANTY ccoc0ccoooooo 21 WARRANTY COVERAGE 2524406 os Sag bee he eee a Eat SEa e as bai e b did da 21 EXCLUSIONS AND LIMITATIONS user 200 5 ede de bose ve we a de BS e oe SE oe ee gg de 21 OBTAINING WARRANTY SERVICE du dude be bu edge b Go deie eae gurie ae 21 3 Ver 4 2 July 01 2012 ACCCESSORY CHECK LIST After unpacking the Dual Disc 2 verify the following items in the quantities shown are included Contact Azuradisc or the local representative if any items are missing Place the machine on sturdy surface Ensure there
22. ipped with a ground connection Fuse Removal Little or No water flow je Is the hose inserted into the PoliCool container e Are there any kinks in the hose s e Is the pump turning try priming pump e Check and clean filter if needed Machine overheating Verify the machine is on a flat sturdy surface A carpeted surface may block the air outlet on the bottom of the machine e Leave space behind the machine to allow air flow for the cooling fans e PoliCool liquid is not flowing correctly Verify proper flow of liquid with no air bubbles by using the pump prime feature Look for constant flow under the lid during the priming process Cartridge not reading Remove cartridge and reinstall it behind the access door making sure to position cartridge label side in step 2 e Make sure that the cartridge is new and that it has not already been inserted in this or another machine and has already transferred its credits e Test cartridge in test mode Refer to smart tag test mode Not responding to e Power machine down Turn machine back on and check for display on the front control panel Control Panel e Wait for the screen to be on Has power but will not Make sure there are no obstructions under the lid and reclose run e Make sure the prime pump sequence has completed and press the start button again e Check for indicators on the screen A new PoliCool cartridge may be required e Make sure controller is displaying main
23. nted in the U S A This manual may not be copied in whole or in part without written consent of Azuradisc Use of the Azuradisc logo without the prior written consent of Azuradisc may constitute trademark infringement and unfair competition in violation of federal and state laws Every effort has been made to ensure that the information in this manual is accurate Azuradisc is not responsi ble for printing or clerical errors Azuradisc Inc 7307 South 89th Place Mesa Arizona 85212 480 827 8786 www azuradisc com Azuradisc Inc is not responsible or liable for damage of any type to discs inserted into an Azuradisc machine If you believe that an Azuradisc machine is malfunctioning discontinue use and contact Azuradisc or an author ized representative Ver 4 2 July 01 2012 TABLE OF CONTENTS SAFETY Ze d dE Se E E EU EE EK e GE E E GE GIE b E E SK eZ E asar 2 OUT OF THE BOX as suse uso E d e Gg e isos SSH ene d E ea eso ir 4 PART IDENTIFICATION d GGE 44444864 cee si de Beh hee SSS EE GE ub b GE we oe 4 IMPORTANT INFORMATION KEA 5 Sew UP isos eee eee E E ee EE ETE eee eee eee ee eae rd 6 BASIC OPERATION 33 esco dE Ge GE SE ROSS ee SS SS ee eo e Eee aw os So be ee rd 7 WALKTHROUGH posees 655426806445 resaca a beeen BEE der es 7 SELEGI TO SIAR e Sidi dE Et GER dS eia E iE sorpresa 7 ABOUT REPAIR e et e Sg gg e berg ias He SASS e b d RSENS dais o e Sd e Pie Gut e ES 7 POLICOOL LOW amp LID OPEN SCREEN es Sb Si EE d SE E biei db S
24. orded value of depleted on the smart tag and the machine will display the time that was loaded onto it Once this process has been complete it cannot be reversed and the time that resides on the machine cannot be moved from the machine back to a bottle or to another machine it can only be used up through operating the machine or by purposely erasing the time in a special screen that will ask if you are intending on erasing time The feature which allows a user to purposefully erase time could come in handy if you spilled all of your policool and need to load a new bottle Azuradisc does not provide credits for erased or used time and cannot restore time deleted or depleted While it is possible to remove a partially used cartridge from the machine for transportation or to Shake and mix the liquid it is important that the same cartridge is reinserted in the same machine to be able to use up the remaining credits PLEASE NOTE Inserting a new cartridge in a machine that still has credits left from a previous cartridge may ERASE the original credits left from the previous cartridge and replace them with the credit for the new cartridge this is rare and is only possible on software versions earlier than 6 2 that had an auto matic approach to loading policool Loading of policool is now an interactive process eliminating acci dental overwrites Inserting a partially used cartridge in another machine will not transfer any credit A
25. place outer remove outer cover cover LUBE SQUEAKY HINGES Step 1 Step 2 Step 3 Clean lubricate or Adjust Open lid approximately 45 Tighten center adjustment hinges Degrees Spray Silicone screws to desired resistance Lubricant on hinge pin NOTE Only loosen or tighten the rear center adjustment screw Removing the hinge is irreversible LUBE QUICK LOAD SLIDERS VERSION 2 Step 1 step 2 Step 3 Remove set screw by turning Separate clean and lightly To reassemble HOLES MUST ALIGN counter clockwise lubricate rings to assist in with slot or damage will result during set reassembly The Copper col screw tightening Do NOT over tighten ored ring is oil impregnated set screw this will prevent the mecha is self lubricating nism from sliding up and down 16 Ver 4 2 July 01 2012 MAINTENANCE NOTE THIS SECTION APPLIES ONLY TO OLDER MODEL MACHINES THAT HAVE Ver 4 2 THE ORIGINAL SLIDER VERSION 1 QUICK LOAD ASSEMBLIES CALL US TO Upgrade to the new lid design Step 1 Step 2 Step 3 Note Remove only one Spray Silicone Lubricant on Reinstall the handle mechanism side at a time the slide mechanism Remove the 3 screws that attach the handle to the lid REPLACE BEARINGS IN QUICK LOAD SPINNERS VERSION 1 Step 1 Step 2 Step 3 Note Remove only one Remove disc plate by Separate bearing case side at a time extracting the 4 attached from T block Screws Remove the 3 screws that attach the
26. set forth below Azuradisc Inc Azuradisc warrants its standard products the Warranted Products against defects in materials and workmanship for a period Warranty Period defined as follows The Warranty Period for disc repair machines and disc testers is a period of one 1 year from the date of original purchase or until 100 000 repairs have been processed using that Warranted Product whichever comes first Unless otherwise specified the Warranty Period applicable to machines and disc testers pur chased from Azuradisc as factory refurbished products is 6 months or 50 000 repairs whichever comes first The Warranty Period applicable to supplies normal wear items and replacement machines assemblies and parts provided under this Limited Warranty against defects in materials and workmanship is ninety 90 days from their date of delivery by Azuradisc Replacement machines assemblies and parts excluding supplies and normal wear items are also covered for the remaining portion of the original machine s warranty if that provides longer coverage for you If a defect is discovered and a valid claim received by Azuradisc within the Warranty Period at its option Azuradisc will 1 repair the Warranted Product using new or refurbished replacement parts 2 exchange the Warranted Product with one that is new or that has been manufactured from new or serviceable used parts and is at least functionally equivalent to the Warranted Product
27. stalling a new Pad Be sure to REMOVE OLD OR EXISTING BLACK PAD from base spindle before installing a new one Verify the base head has been Align holes and press the velcro installed on the unit s turntable hook side of the pad on to the base side up head EEEa SS For Best Results Shake PoliCool every 30 45 Minutes of use 6 Ver 4 2 July 01 2012 BASIC OPERATION Place CDs or DVDs on both Never operate the sides Combining disc Close the lid press and turn latch machine with only one types is ok such as one clockwise until it moves passed disc in place blu ray one dvd resistence Correct Incorrect Figure 2 1 Figure 2 2 For the lid to be closed the top latch has to be in For the lid to be sealed the edge the configuration shown in Figure 2 1 must be flush with the interior bevel of the cabinet as shown above Select Repair Cycle Number Length of time in seconds After repair cycle is finished remove After pressing selected amount the screen will CD s or DVD s from spindles show time remaining Ver 4 2 July 01 2012 Select to start Press enter to stop process amp return to main screen AA Select the length of repair and EA press the corresponding button Near the end of the cycle your discs will be dried by the AutoDry process if the AutoDry feature is turned on Number Length of time in seconds After pressing selected amount the screen will show time remaining ABOUT THE REPAIR
28. zuradisc does not provide refunds or credits for losses due to premature replacement of PoliCool cartridges or the improper exchange of cartridges between machines Ver 4 2 July 01 2012 SET UP SUPPLIES CARTRIDGE amp PAD PLACEMENT To be performed initially and each time you replace the consumables IMPORTANT Always change the abrasive pad when starting a new cartridge Even if the pad appears to be in good condition visually Turn PoliCool upside down Shake vigorously 2 making sure all sediment is mixed Turn power on Follow the instructions to load a new bottle of policool PoilCool Time will appear on the screen once it has been suc cessfully transfered 64 oz Bottlesize will show 12 000 seconds Other size bottles with different time values may be available to purchase Load bottle before opening Prime lines until PoliCool is flowing and no air bubbles are present It may take more than one priming sequence to get the liquid flow ing all the way through the system Press the i button use the arrow buttons to scroll to the prime pump screen Pressing the enter button turns on the PoliCool pump for 10 seconds Press i to stop and return to main screen Remove PoliCool Cap and insert the pickup tube with filter amp weight on the end making sure filter is fully sub merged Align bottle opening under drain with color label side facing Smart Tag Reader Scroll Forward Scroll Back In
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