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KOSTAC Safety AZ-C1

1. ZIP LINK mA H t O00000 m OO oO Em O00 eNO Safet ne e09 3 afety 100 nesie 100 Oo oO ODo 000 Features gus ODe 00O Dedicated Qie e09 J eaicate nano A Programming Tool ons ene Oe 00O zj mA r O0e eNO Specifications Oe 00O T a y 4 T L A 10 Dimensions 15 P 7 30 i Up to 28 gt 80 seas recautions K KOYO ELECTRONICS INDUSTRIES CO LTD Visit our website w 4 2 oyo GENERAL CATALOG 2016 Latest catalog free is available online r z http www koyoele co jp english KOSTAC Safety AZ C1 HMI O SENSOR i ENCODER ii COUNTER J INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLO5 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Precautions The specifications and prices described in this catalog were valid when the catalog was issued Koyo GENERAL CATALOG 2016 4 3 For the latest information contact our sales persons or see our website Jiii Pic O xm mi SENSOR 49 ENCODER E CounTeR Oo INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLOS 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 44 Progr
2. required level PLr the five levels of assessment are easily understood and reliable iS E P Seriousness of Exposure Possibility of B ti Damage Frequency revention ioatnick PLr P1 Al Rare and reset ity a m Short Time Difficulty 5 Minor Injury 2A 5a i b 5 Frequent and i ay Long Time itti o g Difficulty 2 E1 P1 C 5 Rare and Possibi ity a Short Time Difficulty o Serious Injury F2 P1 d ETENEE Frequent and cak ity Long Time Difficulty e High Risk In contrast to those mentioned above four parameters are required to assess the performance level PL of a safety system Category Category B 1 2 3 4 MTTFd Mean Time To Dangerous Failur High Medium Low DCavg Average Diagnostic Coverage High Medium Low None CCF Common Cause Failure Not lower than 65 points below 65 points When these complex elements are determined the performance level PL of a safety system can be judged using the graph below E MTTFo Low MTTFd Medium E MTTFod High Category B Category 1 Category 2 Category 2 Category 3 Category 3 Category 4 DCagnone DCagnone DCaglow DCagmed DCaglow DCagmed DCaghigh The specifications and prices described in this catalog were valid when the catalog was issued For the latest information contact our sales persons or see our website KOYO ELECTRONICS INDUSTRIES CO LTD GENERAL CATALOG 2016 pLc Mii HMI O SENSOR
3. we shall be responsible for replacing or repairing the failed parts of the device However in any of the following conditions it shall be excluded from the scope of warranty 1 If customers improperly handled or used the product 2 If the failure was caused by reasons other than the delivered product 3 If the product was remodeled or repaired by companies other than Koyo Electronics Industries 4 If the failure was caused by reasons not attributable to Koyo Electronics Industries such as natural disasters 5 If the failure was caused by reasons that could not be scientifically or technologically predicted at the time when the device of Koyo Electronics Industries was designed The warranty shall cover the delivered product itself Koyo Electronics Industries shall be exempted from compensation for damage caused by the failure of the delivered product Scope of responsibility Koyo Electronics Industries accepts no liability whatsoever for direct or indirect damages or secondary damages resulting from the use of our products Koyo Electronics Industries accepts no liability whatsoever for damages resulting from programs created using our products or their results Conditions for applications 1 When using our products customers are requested to check their conformance to pertinent standards laws and regulations by themselves Customers are also requested to check their conformance to their machines devices and sy
4. Jiii P c O xm mt SENSOR 4i ENCODER E COUNTER Oo INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 KOSTAC Safety AZ C1 Specifications E Power Source Booster module Items Specifications Model Number AZ C1 POWER AZ C1 BOOSTER Supply Voltage 24 V DC10 Output Current 1 0 A When the maximum module is mounted Power Consumption Up to 24 W Backplane Bus 3 3 VDC 10 up to 15 W Fuse External fuse 1 0 A Weight 160g 155g Accessories Between modules based AZ C1 BASE E CPU Module SUBMON Module Input Output Specification Items Specifications Model Number AZ C1 CPU MON AZ C1 CPUOP MON AZ C1 SUBMON Operation Voltage Current 24VDC 10 70mA Fuse Internal fuse 3 2 A Internal fuse 3 2 A 4 0 A DLO5 06 Safety Input Number DC 8 points Floating 4 Non floating 4 2 points common 6 points common Input Resistance Approx 4 7 KQ DL205 Input Voltage Current 24 V DC 5 mA point ON OFF Level ON Minimum 18 V DC 3 5 mA OFF Up to 4 7 VDC 0 5 mA D4 Detectable Minimum Pulse Duration 1 4 ms Input filter 0 7 ms Safely detectable Minimum Pulse Duration 15 ms D3 Safety Output Number DC 6 points Source Output Voltage Current 24 V DC 0 5 A point a Program less Mode Input Safety signal 2 systems Contact point X 2 readback x 2 Start x 1 Reset x 1 Output Safety output 2 systems
5. Matter KOSTAC Safety AZ C1 SJ DLOS 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 45
6. action indication use x 2 DirectSOFT Weight 230g 200g Terminal Type Removable 36P terminal block Accessories Between modules based AZ C1 BASE Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 40 E Safety Control Module for Input Output Specifications Items Specifications Model Number AZ C1 S STP E AZ C1 S STP LC AZ C1 S STP E LC Operation Voltage Current 24VDC 10 68 mA Fuse Internal fuse 3 2 A 4 0 A Internal fuse 3 2 A Safety Input Number DC 6 points Floating 4 eee Floating 2 Non floating 2 Non fioating 6 Non floating 4 2 points common 4 points common 6 points common 1 point common 5 points common Input Resistance Approx 4 7 KQ Input Voltage Current 24 V DC 0 5 A point ON OFF Level ON Minimum 18 V DC 3 5 mA OFF Up to 4 7 V DC 0 5 mA Detectable Minimum Pulse Duration 1 4 ms Input filter 0 7 ms Safely detectable Minimum Pulse Duration 15 ms Safety Output Number DC 4 points Source Output Voltage Current 24 V DC 5 mA point Safety signal 2 systems Safety signal 2 systems Safety signal 2 systems Input Contact point x 2 Light curtain x 2 Contact point x 1 light curtain x 1 Program less Mode Readback x 2 Output Safety output 2 systems Weight 185g Terminal Type Removable 28P
7. and material quality hazard Low toxicity stimulus dust explosion etc Hazard generated by ignoring human engineering Unhealthy attitude human errors etc KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL CATALOG 2016 Latest catalog free is available online WHierarchized Structure of ISO IEC Standards The ISO IEC have developed a hierarchical structure that consists of A standards that determine basic concepts and design technologies with safety at the top B standards that summarize group safety standards in the middle and C standards that determine safety standards of individual machines at the bottom Users can ensure the safety of machines by combining these standards A Standards Basic Safety Standards B Standards Group Safety Standard C Standards Individual Product Specifications Procedure of IS014121 Risk Assessment When designing equipment or changing its configuration it is necessary to correctly assess the degree of hazard and reduce the estimated risks to within the allowable range The intended level of safety can be secured by repeating the process of identifying hazards assessing risks and taking risk reducing measures Clarification of Use and Predictable Misuse a Risk Reduction Protective Measures Identifying Hazards x o no o I lt x B a Estimates of Risk x Risk Evaluation Is it an Allowa
8. iih ENCODER ii COUNTER J O INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLOS 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 35 Jiii Pic OO xm mi SENSOR 49 ENCODER E counter Oo INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLOS 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 36 Koyo GENERAL CATALOG 2016 Programmable Logic Controller KOSTAC Safety AZ C1 Features Safety PLCs The KOSTAC Safety AZ C1 is a safe PLC that meets international safety standards aimed at achieving zero hazard via risk assessment The AZ C1 contains safety relays and safety controllers and accurately performs supervisory control and monitoring of several devices while contributing to the simplification of systems As the flexible low cost and easy to understand standard of the new age the AZ C1 extensively covers from single devices to miniature complex equipment W Features Acquired advanced safety certification The AZ C1 can be used for applications that meet EN954 1 category 4 IEC61508 SIL 3 and 1S013849 1 2006 Performance Level e Users can ea
9. of preventing risk etc and take measures to place machines in an appropriate safety category F2 Possibility Frequent and H Po Long Time ololole Established as JIS B9705 1 Difficulty _ gt Normal Selection OReasonable Selection OSelectable If Additional Measures are Used HIIEC61508 Safety Integrity Levels Among functional safety to be secured using computers and software regulations that define the requirements of functional safety such as reliability against deterioration and life of component parts and self diagnosis functions for failures are of safety integrity level SIL The necessary level SIL1 to 4 is decided according to the frequency of functional safety requirements low demand high demand or continuous m S E P Selection of 5 Seriousness of Exposure Possibility of Safety Category a Damage Frequency Prevention ami ale Ie si 8 Minor Injury p CO O O O O a Pi S Fi Possibility gt O O O Rare and i PD Short Ti a s2 ee Difficulty Be X O e o o Serious Injury P1 Ej gt ixXiololeio WisS013849 1 Performance Levels Standards that are higher than the safety category are called performance levels Since they incorporate stochastic elements such as the aged deterioration of parts and further equalize the assessment procedures of the
10. system designer from making changes Visit our website w http www koyoele co jp english KOSTAC Safety AZ C1 pLc ill HMI O Specifications SENSOR iih E General Specifications Items Specifications ENCODER 4B Supply Voltage 24 V DC10 Allowable Supply Voltage 21 6 to 26 4 VDC COUNTER fa Power Consumption Up to 48 W Use Ambient Temperature 0 to 55 C A INFORMATION Use Ambient Humidity 30 to 85 RH No condensation fa Surrounding Atmosphere in Place of Use No corrosive gases Installation Site Metal control box Protection class IP54 Pollution Degree 2orless DIN EN 50178 VDE 0160 Proof Test Interval 20 years Frequency Acceleration Amplitude Number of Sweeps Common Vibration Resistance IEC 60068 2 6 10 to 57 Hz 0 35 mm 20 Suljesi Wier 57 to 150 Hz 49 m s 1 octave per minute KOSTAC Safety Impact Resistance IEC 60068 2 27 147 m s XY Z 3times in each direction AZ C1 ESD IEC 61000 4 2 Aerial discharge 8 kV Contact discharge 6 kV sJ RFI IEC 61000 4 3 Indoor 80 to 2 000 MHz 10 V m 80 Noise Resistance Signal line 1 kV DL05 06 FIB IEC 61000 4 4 DC power source line 1 kV Functional ground line 1 kV Surge IEC 61000 4 5 To ground 1 kV DL205 Instantaneous Power Failure The instantaneous power failure allowed time is not lon
11. terminal block Accessories Between modules based AZ C1 BASE KOYO ELECTRONICS INDUSTRIES CO LTD GENERAL CATALOG 2016 Koyo Latest catalog free is available online Visit our website w http www koyoele co jp english KOSTAC Safety AZ C1 Specifications E Safety Input Output Module Specifications Items Specifications Model Number AZ C1 S IN E AZ C1 S IN LC Operation Voltage Current 24VDC 10 62 mA Fuse Internal fuse 3 2 A Safety Input Number DC 16 points Floating 16 Non floating 16 8 points common 8 points common 16 points common Input Resistance Approx 4 7 KQ Input Voltage Current 24 V DC 5 mA point ON OFF Level ON Minimum 18 V DC 3 5 mA OFF Up to 4 7 V DC 0 5 mA pLc ill HMI O SENSOR iih ENCODER i counter J O INFORMATION fa Detectable Minimum Pulse Duration 1 4 ms Input filter 0 7 ms Safely detectable Minimum Pulse Duration 15 ms Safety signal 2 systems Safety signal 2 systems Common Subject Matter KOSTAC Safety Program less Mode Input Contact point x 8 Light curtain x 8 AZ C1 Output Readback x 2 sJ Weight 190g Terminal Type Removable 36P terminal block DL05 06 Accessories Between modules based AZ C1 BASE DL205 E Safety Output Module Specifications D4 Items Specifications Model Number AZ C1
12. wiring errors You will not need to be troubled with a flood of wiring anymore py Displaying status and errors on the CPU The surface of the CPU module is equipped with LEDs for status monitoring 4 digit 7 segment LEDs 4 series of push button switches etc With support that guarantees quick response you can grasp important statuses and error messages without connecting to external monitors and computers De Input Points Output Points Name Model Number Remarks Safety Control rile Safety Control esi Floating Non floating DC Transistor Relay Transistor Can be extended only for safety AZ C1 CPU MON CPU Module input output 4 4 6 AZ C1 CPUOP MON Loaded with battery SUB MON Module AZ C1 SUBMON For partial stop Program less time 4 4 6 AZ C1 S STP E 4 2 4 Safety Input Output Module AZ C1 S STP LC 6 4 AZ C1 S STP E LC 2 4 4 a AZ C1 S IN E 16 Safet t modul i RPU gene AZ C1 S IN LC 16 AZ C1 S OUT 16 Safety Output Module AZ C1 RELAY 9x2 General Input Module AZ C1 NS IN 16 General Output Module AZ C1 NS OUT COM 16 AZ C1 POWER Pi Supply Modul e reese AZ C1 BOOSTER Required for 10 modules CPU included Between Modules Based AZ C1 BASE For maintenance Programming Tool AZC Director User s Manual AZ C1 USER J M KOYO ELECTRONICS INDUSTR
13. CATALOG 2016 Dimensions Precautions 41 KOSTAC Safety AZ C1 HMI a o Dimensions SENSOR HDimensions wit mm 4M ENCODER CPU module AZ C1 CPU MON AZ C1 CPUOP MON Safety output module AZ C1 S OUT AZ C1 RELAY EJ counter 10 fa INFORMATION Ea I i esa an Oo 000 5 ommon Be za Subject Matter ees 100 ee a 100 AZ C1 Olle 00O Oe 00O SJ LJODe oO a2 ODe oO E 9s oO z DL05 06 QD 900 g os Oe 000 eI DL205 e y m NE 10 9 4 ToS R D4 45 Up to 28 gt 80 seas D3 Power supply module AZ C1 POWER AZ C1 BOOSTER E Safety input module AZ C1 S IN E AZ C1 S IN LC DirectSOFT Safety input output module AZ C1 SUBMON AZ C1 S STP E AZ C1 S STP LC AZ C1 S STP E LC General control module AZ C1 NS IN AZ C1 NS OUT COM Terminator I O Process Control
14. IES CO LTD Latest catalog free is available online Visit our website w http www koyoele co jp english Programmable Logic Controller KOSTAC Safety AZ C1 Features MiProgram less Mode The use of a built in authorization circuit in the CPU supports functional performance required by the system Just by appropriately combining the modules safety systems that conform to international standards can be created easily simply and compactly No need for programming operations from a computer The CPU of the AZ C1 is equipped with a stationary circuit suitable for creating a safety system It needs no operation programming design by computer It is not necessary to newly acquire safety certification of applications Safety systems can be easily created simply by selecting modules in accordance with the required system configuration Relay units for eliminating wiring troubles Several relay units are installed and one unit can perform the same operations as a system with complicatedly wired connection cables thus reducing the burden of maintenance checks E STOP Input 1 Semiconductor Output Power Input Source Output 0 A combination of modules for creating a partial shut down circuit If the AZ C1 is connected to an AZ C1 SUBMON a partial shut down circuit can be installed in the system It ensures safety without reducing the operation eff
15. Jiii P c O xm mt SENSOR 4i ENCODER E counter Oo INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLOS 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 34 Programmable Logic Controller KOSTAC Safety AZ C1 Safety WNeed for Safety What kinds of measures are effective towards eliminating workplace accidents Japanese corporations conventionally aim to achieve zero accidents via human education They believe that accidents are caused by human errors and insufficient experience and have developed the concept of preventing the occurrence of errors through strong management manual based education and all kinds of regulations However due to various reasons including a decrease in skilled workers resulting from aging population and an increase in part time workers and foreign workers ensuring safety dependent only on humans cannot be achieved any more In the first place the responsibility for ensuring safety lies not with employees but with corporations Not only human errors and mechanical failures but also risks themselves should be reduced Such concepts originating from Europe and the United States are also gradually spreading among Japanese corporations In the world of today the ISO and IEC are playing central roles in promoting the international
16. S OUT AZ C1 RELAY m Operation Voltage Current 24VDC 10 74mA 24VDC 10 107 mA Safety Output Number DC 16 points Source 2 x 2 Relay output Up to 4 A resistance load point oe Output Voltage Current 24 V DC 0 3 A point External fuse Up to 4A DirectSOFT Program less Mode Output Safety output 8 systems Safety output 2 systems ee Weight 250g 265 g Tenir rmi r Terminal Type Removable 36P terminal block Removable 8P terminal block a Accessories Between modules based AZ C1 BASE Process Control E General Control Module Input Output Specification IRUNE Items Specifications Model Number AZ C1 NS IN AZ C1 NS OUT COM Operation Voltage Current 24VDC 10 25 mA 24VDC 10 48 mA Fuse Internal fuse 3 2 A Number of Input Points DC16 points common Input Resistance Approx 4 7 KQ Input Voltage Current 24 V DC 5 mA point Safety ON OF Sra Detectable Minimum Pulse Duration 1 4 ms Input filter 0 7 ms Number of Outputs Points DC 16 points Source Dedicated Output Voltage Current 24 V DC 0 3 A point Programming Tool Weight 170g 175g Terminal Type Removable 24P terminal block Accessories Between modules based AZ C1 BASE The specifications and prices described in this catalog were valid when the catalog was issued For the latest information contact our sales persons or see our website KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL
17. SOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 37 Jiii Pic OO xm mM SENSOR 4B ENCODER E counter Oo INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLOS 06 DL205 D4 D3 Programmer DirectSOFT Terminator I O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 38 Programmable Logic Controller KOSTAC Safety AZ C1 Dedicated Programming Tool WDedicated Programming Tool AZC Director Koyo Electronics software has the advantage of good performance and a high degree of completion The dedicated programming software AZC Director is a sophisticated tool that can be used in Windows computers It allows free design of ladders and function blocks whereby helping users to deploy ideal safety systems Easy to see easy to understand ladder programming AZC Director enables you to select intended operations from iconized instructions and design ladder programs with just a mouse The contents of he ladder are displayed on the screen in an easy to see manner and you can surely build and debug complex programs o u Ow os pn D we om om om oo Creating safety function blocks AZC Director allows you to create safety function blocks on you own You can easily design lean programs that are the most suitable
18. ammable Logic Controller KOSTAC Safety AZ C1 Precautions WPrecautions in Use Installation site When installing the KOSTAC Safety AZ C1 avoid the environments shown below to prevent failure and malfunction 1 Places where the ambient temperature is outside the range from 0 to 55 C 2 Places where the ambient humidity is outside the range from 30 to 85 RH Places where condensation occurs due to rapid temperature changes Places that are exposed to corrosive gas and combustible gas Places where there are large quantities of conductive powder like iron powder oil mist salt and organic solvents Places that are exposed to direct sunlight GES 7 Places where intense electric fields and ferromagnetic fields are generated 8 Places where vibrations and impacts are directly applied to the main body Installation When installing the KOSTAC Safety AZ C1 secure enough space around it for ventilation and maintenance checks Space of at least 50 mm from both sides top and bottom of the main body Installation on DIN rails This product can be installed using commercial DIN rails of 35 mm in width conforms to JIS C 21812 Anchor the product using commercial fasters for DIN rails on both ends of the main body so that the main body does not move Module terminal block The terminal block of each module is a screwless terminal The rod terminals shown below conform to the terminal blocks Recommended rod t
19. ble Risk N Risk Assessment WSpecific Protection Policies for Risk Reduction Risks should be reduced through three specific protection policies a review of intrinsic safety design in order to reduce hazards caused by the equipment itself as much as possible safety protection policy by the isolation of hazards and the stopping of machines and additional protection policy such as the installation of emergency stop devices Inherently Safe Design Measures Safety Protection Safety Fences i by Isolation Safety Protection aoaaa D Policy H i Q Safety Protection Safeguards 1 3 by Stopping 1 Interlock Device ro 1 Light Curtains i D Ensuring Stops 1 Detection Protective 2 Additional Protection H Devices etc 2 Polic y Beene ral Emergency Stop Unit Information on Use Measures Against Residual Risk Preparation of Text Accompanies with Indications of Hazardous Situations Visit our website w http www koyoele co jp english KOSTAC Safety AZ C1 Safety HIEN954 1 Safety Category In a machine control system the safety maintenance capability of safety related parts is classified into five safety categories It is required to consider the seriousness of failures frequency of exposure time to be exposed to risk possibility
20. erminal models Al0 75 to 10 GY Made by Phoenix Contact K K Alt to 10 RD Made by Phoenix Contact K K When making rod terminals ensure the rod terminals conform to cables and crimp tools When you use rod terminals except those made by recommended manufacturers consider the following dimensions Applicable cable AWG18 Cross section of cable 0 75 to 1 mm Length of rod terminal 10 mm KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL CATALOG 2016 Latest catalog free is available online WSafety Precautions This product cannot be installed outside the control panel Use this product by installing it in an enclosure of IP54 or higher standard The power supply must meet at least one of the following requirements Safety main transformer EN 61588 VDE 0570 Part 2 to 6 Special requirements of safety transformers for general application IEC 61588 2 6 1997 Switch mode power supply EN 60950 1 Information equipment Safety Part 1 and EN 50178 Electronic equipment for power source Moreover the power supply must be applicable to SELV circuits defined by EN 60950 1 Do not disassemble repair and remodel this product Doing so may damage the intrinsic safety functions and is dangerous A safety manager must confirm that software design installation and maintenance of this product are correctly performed The safety manager refers to a person who has the authority and responsibility t
21. for work content and flexibly adapt to complicated changes in specifications Moreover created function blocks can be classified and stored in folders It is also easy to convert to other safety systems and optimize existing system by partially editing programs Seen i SG i U a m be see bn oF s anvon o wom a lt o me a pagaen ae gace on 4 ete Om thus we J gt eoe mene os gt a gt o gt a t amas ee s gt e one gt he OF db konie Ss m o mee os on gt a os Confirming if a program is a safety circuit or general circuit at a glance The display can be switched between a safety circuit and a general circuit non safety circuit on the programming screen You can check the operating state of each circuit from the marks on the screen and flexibly edit programs and easily find careless mistakes Akr s U i gps i poe HER ke en a j Hae Hat He KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL CATALOG 2016 Latest catalog free is available online Safety considerations for system designers AZC Director allows you to set various parameters concerning individual input output status and safety functions on an easy to see visual screen You can set passwords and PIN codes for project editing operations and transfers to the main body to prevent persons except the
22. ger than 10 ms and the instantaneous power failure interval is not shorter than 1 s D4 one D3 E CPU Specifications Items Specifications Programmer Program System Stored program system Program Control System Cyclic computing system DirectSOFT Input Output Control System Image register system Execution Tme 15 ms Scan Terminator I O Only DC output is used 52 6 ms Program less mode 7 Relay output is used 67 6 ms Process Control Maximum System Reaction Rate r Only DC output is used 22 6 ms Programming mode Relay output is used 37 9 ms ZIP LINK Program Memory 12 K WORD Internal memory 64 KB Memory Type CMOS RAM FLASH ROM Backup Battery Charge type Lithium battery Life is up to 5 years Display 7 segments LED X4 Safety Control Program General Control Program Basic Command 16 16 Timer Command 4 4 Function Command 7 54 Safety External 1 0 Points 256 256 nternal 1 0 Points 1 024 1 024 Features Hold Flag 768 768 Link Flag 2 048 2 048 Dedicated i Programming Tool Edge Detection Flag 512 512 Data Register 512 bytes 1 024 bytes Current Value Register 512 bytes 2 048 bytes Special Register 2 048 bytes 2 048 bytes Dimensions Comment Memory 64 K bytes 64 K bytes The specifications and prices described in this catalog were valid when the catalog was issued For the latest information contact our sales persons or see our website KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL CATALOG 2016 Precautions 39
23. iciency of the system more than required Example of the installation of two AZ C1 SUBMON units that control only specific slots under the CPU that controls all slots Slot Module CPU SUBMON 1 SUBMON 2 Entire shutdown Group controlled by the CPU Slot 0 to slot 6 Partial shutdown Group controlled by SUBMON 1 Slot 3 to slot 4 Group controlled by SUBMON 2 Slot 5 to slot 6 The specifications and prices described in this catalog were valid when the catalog was issued For the latest information contact our sales persons or see our website Ensures security without individual authorization in the system The built in circuit of the AZ C1 is certified for safety With the addition of various safe modules a safety system can be created and the trouble of independently verifying the safety of the entire system and acquisition costs can be largely reduced HiProgramming Mode Ladders and function blocks can be programmed with the use of dedicated programming software The best safety system can be created with the smallest module configuration contributing to compactification and cost reduction of the control panel The AZ C1 can quickly and flexibly respond to system changes Software AZC director allows free design A combination of modules lets users freely run control programs and realize the system architecture that is most suitable for the scale of devices and work content It is the best way to en
24. o ensure the safety at each stage of design installation operation maintenance and disposal of mechanical equipment Protective measures are required so that persons other than the safety manager do not change the programs wiring or settings Regarding devices concerning safety functions to be connected to this product use those that meet safety standards according to the safety level and category determined in risk assessments Moreover the conformance of safety level and category of the entire system needs to be assessed by an authorized third party accreditation organization Do not use modules for general control for safety input or safety output Doing so may damage the safety of the system if a failure occurs in this product or associated equipment and is dangerous Visit our website w http www koyoele co jp english Programmable Logic Controller KOSTAC Safety AZ C1 Precautions WWarranty Conditions Points to be Checked When Ordering This Product When estimating or ordering our control products the warranty conditions shall be as follows unless there are special instructions or considerations in the estimate contract document catalog or specifications Warranty period The warranty period of the delivered product shall be one 1 year from the date that it is delivered to the designated place Warranty scope If a failure occurs due to our responsibility during the warranty period mentioned above
25. sily and surely create a safe environment that conforms to international standards Highly reliable operation based on good self diagnosis functions The CPU module and input output module are equipped with self monitoring functions These functions constantly monitor for undervoltage and overvoltage grasp connection and operation status using test pulses and run crosschecks of switching using channel monitors Unrestricted system expansion via an abundant array of expansion modules Many extension modules such as safety control modules and general control modules are available Their unrestricted mixing and matching makes various system architectures possible thus meeting a wide range of requirements from easy program less control to complicated program control E Model Number List Compact design most suitable for small systems The compact design of each module allows it to be placed even in the palm of your hand Even if many modules are connected the control panel only requires minimal space Maintenance is easy as any module can be attached and removed without moving other modules in the case of replacement following the occurrence of failure One touch installation one push wiring Each module can be attached to the DIN rail which is widely used as a control panel with one touch The use of removable terminal blocks makes wiring operations when replacing devices greatly efficient and reduces the risk of malfunctions by
26. standardization of standards concerning mechanical equipment Of course Japan is no exception The WTO member countries including Japan are required to make each country s own standards comply with the international standards of ISO and IEC based on the Agreement on Technical Barriers to Trade Preventing risks by actively using safety devices even if human errors and mechanical failures unfortunately occur or zero risks this is the new common sense for ensuring safety WChange in the Concept of Safety in Japan Conventional concept in Japan Zero accidents Observe correct operations in order not to cause accidents disasters Operators responsibility Responsibility of education Thorough training Concept of Europe and the U S Zero risks Perform risk assessments take reduction measures and design machines with safety control Enterprise s responsibility Inherently safe design Introduction of safe machines What is a hazard Mechanical hazard Crushing pinching piercing cutting impact etc Electrical hazard Contact with a live part insulation failure static electricity etc Thermal hazard Fire explosion radiation heat burns etc Noise hazard Hearing loss ringing in the ears Vibration hazard Leading to serious disorder of the hands arms waist and whole body Radiation hazard Low frequency high frequency ultraviolet rays infrared rays X rays etc Material
27. stems by themselves If customers use our products without checking conformance Koyo Electronics Industries accepts no liability for the conformance of products 2 Our products have acquired certification under international standards concerning the protection against mechanical hazards but this does not guarantee that the products will not incur failures or problems The specifications and prices described in this catalog were valid when the catalog was issued For the latest information contact our sales persons or see our website 3 It is prohibited to use our products for applications that pose grave danger to human life or property including the applications mentioned below Koyo Electronics Industries accepts no liability for damages resulting from the use of our products in such applications Thermal hydraulic and nuclear power plants Train and railway systems Aircrafts and air traffic control Other transportation systems Medical machines Entertainment machines Incineration and fuel systems Gas water and electricity supply systems lt Around the clock continuous operation systems Facilities that handle nuclear hazardous or chemical materials Mining and drilling Applications that pose high risks to human life health or property 4 If customers use our products for applications that pose a risk to human life or property they are requested to sufficiently consider calling attention to dangers and redundan
28. sure safety while remarkably enhancing productivity by thoroughly eliminating wasted motions Making maintenance easy and quick if abnormalities or failures occur The security functions that ensure safety realize reliable operation If an abnormality or failure occurs individual modules can be easily replaced and programs can be safely and quickly corrected which makes for flexible maintenance and less risk One CPU unit makes the coexistence of safety control and general control possible A system that performs both safety control and general control can be controlled by one CPU unit Because each control can be edited as a separate ladder program both gang control and independent control are smooth The data of both programs can be also shared Flexibly dealing with changes in work content and scale expansion The AZ C1 can flexibly deal with the environment where work content changes every day as seen with production floors doing limited production of diversified products Operations are easily changed over by simply transferring a program created in advance via USB The AZ C1 can accurately meet the requirements for complicated programs caused by an increased number of devices KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL CATALOG 2016 pLo lil HMI O SENSOR i ENCODER 4E COUNTER fd O INFORMATION fa Common Subject Matter KOSTAC Safety AZ C1 SJ DLO5 06 DL205 D4 D3 Programmer Direct
29. t design across the entire system secure safety and reduce hazards at the source In such case customers are requested to confirm that our products are appropriately used and installed for intended applications in the design phase Moreover customers are requested to clearly notify users of predictable precautions and prohibited matter sin use so that our products do not incur failures because of incorrect use or improper handling by third parties Change in specifications The specifications of products described in this catalog are subject to change due to improvement or other circumstances Regarding actual specifications when you purchase the product consult with our sales persons Scope of services The prices of delivered products do not include service costs such as dispatching engineers Therefore separate expenses will be charged in the following cases 1 Guidance on installation and adjustment and witnessing of test runs 2 Maintenance checks adjustments and repairs 3 Technical guidance and technical education The product is packaged according to our packaging specifications The warranty provided with this product assumes that it is traded and used in Japan Regarding trade and use of this product outside Japan consult our sales persons KOYO ELECTRONICS INDUSTRIES CO LTD Koyo GENERAL CATALOG 2016 pLo lil HMI O SENSOR iih ENCODER ii COUNTER J O INFORMATION fa Common Subject

KOSTAC Safety AZ-C1

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