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1. Allen Bradley Technical Data MicroLogix 1500 Programmable Controllers Bulletin 1764 Table of Contents Tables and Figures Publication 1764 TDO01A EN P March 2002 MicroLogix 1500 Programmable Controllers MicroLogix 1 500 Sy5t IT a 45 3 ck Gare hil ww W ek bev dele Si tou L 3 MicroLogix 1500 COMPONEN asat isra ee E E ORE ee etm 5 MicroLogix 1500 System Expansion o on anaana fee 10 Compact Expansion 0 00 00 LL LL SL 1A CORUNA UOS aa an VE pred N Ee E cane acd wea Se ae aes FA 15 Programming Instructions n ssena kal saa nl l keka Ak A E sa G 18 Programm NG SOWIE 25 oo 281 araa rE nT ga Outi D En A aaa Eee ces 18 Network and Programming Cables Z T ee 19 DIMENSIONS ALL hie QB OB 20 System Expansion Calculations 0 000 000 a LL Lu 22 For More Information j sk yake 4 anak hh DN ces 26 Table 1 MicroLogix 1500 Controller General SpecificationS 5 Figure 2 Catalog Number Detail Que Z A Sn 5 Table 3 MicroLogix 1500 Controller Power and Qs nfiguration 0 5 Table 4 Base Unit Power Supply Specifications amp b Pee 6 Figure 5 Choosing a Power Supply for the 176428BXB 0 0005 6 Table 6 Base Unit Input Specifications 47 Qo cece ee 7 Table 7 Base Unit Output Specificati fl dad RR 7 Table 8 Relay Contact Rating Qe eee 7 Table 9 Environmen2. 0 0 000000 ce cece eee eee 19 Table 30 Programming Cable Selection Chart LL AS ASYA 19 Figure 31 Compact 1 0 with MicroLogix 1500 Base Unit and Processor 20 Figure 32 Expansion Bank with Power Supply Expansion Cable and EndCap 20 Figure 33 Spacing for Single Wide and One and One Half Wide Modules 21 Figure 34 Network Interface Devices Dimensions LSS 21 Table 35 Selecting Hardware Base Unit and Communications Display Devices 22 Table 36 Selecting Hardware Expansion l LA SK KRA 23 Table 37 Base Unit Power Supply Loading Verify the Current Limits 24 Table 38 Base Unit Power Supply Loading Verify the Required Power 24 Table 39 Bank 1 Power Supply Loading Verify the Current Limits 25 Table 40 Select End Cap and Expansion Cable 0 00 00 cece eee 25 Table 41 Related Publications for MicroLogix 1500 Controllers 26 Table 42 MicroLogix 1000 and 1200 Technical Data Publications 26 MicroLogix 1500 System 3 MicroLogix 1500 System The MicroLogix 1500 is a werld lass programmable logic control platform with advanced featur Sand performance Many of these features allow this controller to be used in applications where much larger controllers wexerequired in the past MicroLogix 1500 arehitecture features an innovative two piece design with a small fo tptint The
3. 3 43 in 0 5in 0 58 in controller spacing 50 mm 2 in on al sides for adequate ventilation Figure 32 Expansion Bank with Power Supply ExpansionCable and End Cap 35 mm Mounting Hole 11 38 in 2 76 in 28 5 mm Dimension 1 12 in 35 mm 35m pis 2 l 38 in re A oN i ZA EA Re o E gl CIE l Ee it HW Z2 e e lt WD N g ELE Ss JS DIN Rail ar Blea i a Center Line EL W Y v lets Y 14 7 mm 0 58 in controller depth 87 mm 3 43 in controller spacifig 50 mm 2 in on all sides for adequate ventilation Expansi mGable connector and End Cap have identical dimensions Publication 1764 TD001A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data Dimensions Figure 33 Spacing for Single Wide and One and One Half Wide Modules O Panel Mounting Using the Dimensional Template Q Spacing for single wide modules 35 mm 1 378 in Spacing for one and a half wide modules 52 5 mm 2 067 in Note Overall hole spacing Locate holes every 17 3mm 0689 in to allow for a mix of single wide e g me d one and one half wide modules e g 1769 OA16 Figure 34 Network Interface Devices Dimensions 6 6 mm 107 mm 0 26 in 4 20 in AlC only Allow 1 h IN rail latch i I movement dul nstallation and removal 1255 in 71 4 mm 1 09 in nets 2 81 in AIC only MicroLogix 1500 Programmable Controllers Technical Data Publicat
4. Relay FET Standard Operation FET High Speed Operation Outputs 2 and 3 only Operating Voltage Range 5 to 125V de 20 4 to 26 4V de 5 to 264V ac Continuous Current per Point max See Table 8 R lay Contact Rating 1A at 55 C 131 F 100 mA 1 5A at 30 C 86 F Continuous Current per Common max 6 0A Continuous Current per Controller max 24A ateh50V 18A at 150V 20A at 240V 18A at 240V On State Current min 5m A att ac 2 5 mA at 14V dc 2 0 mA at 10V de Off State Leakage Current max 1mA Signal Delay max resistive load ON Delay 10 ms ON Delay 0 1 ms ON Delay 6 ps OFF Delay 10 ms OFF Delay 1 0 ms OFF Delay 18 us 4A for 10 msl 1 Repeatability is once every 2econds at 55 C 131 F once every 1 second at 30 C 86 F Surge Current per Point peak Table 8 Relay Contact Rating Amperes Continuous Maximum Voltage Amperes Voltamperes Make Break Make ERKA 1 For dc voltage applications the make break ampere rating for relay contacts can be determined by dividing 28 VA by the applied dc voltage For example 28 VA 48V dc 0 58A For dc voltage applications less than 48V the make break ratings for relay contacts cannot exceed 2A For dc voltage applications greater than 48V the make break ratings for relay contact cannot exceed 1A Break 125V de MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TDO01A EN P Mar
5. Marked for all applicable acts Q N223 1 When the device s connected to a MicroLogix controller power s provided by the MicroLogix controller s communication port MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TDO01A EN P March 2002 Programming Instructions Programming Instructions Programming Software Publication 1764 TD001A EN P March 2002 The MicroLogix 1500 has the range of functionality necessary to address diverse applications The controller uses the following types of instructions e Basic Instructions e Comparison Instructions e Data Instructions e Communication Instruction including ASCII e Math Instructions e Program Flow Control Instructions e Application Specific Instructions e High Speed Counter Instruction e High Speed PTO Pulse Train Outpup nd PWM Pulse Width Modulated Instructions e Recipe Instruction e Data Logging Instruction 464 LRP only The RSLogix 500 ladder logieyprogramming package helps you maximize performance save project development time and improve productivity This produet hasbeen developed to operate on Windows operating Systems RSLogix 500 can be used for programming both the SBC 500 and MicroLogix controller families Table 26 RSBogix 500 Selection Chart Catalog Number 9324 RLOSODE NE Description RSLogix 500 Standard Edition Programming Software for SLC 500 and MicroLogix controller families CD ROM 9324
6. RL 01 OOENE RSLogix 500 Starter Edition Programming Software for MicroLogix controller families CD ROM RSLogix500 Professional Edition CD ROM alsoincludes RSLogix Emulate 500 RSNetworx for DeviceNet and RSNetworx for ControlNet 9324 RLOFOONXENE MicroLogix 1500 Programmable Controllers Technical Data Network and Programming Cables 19 i Use the communication cables listed below with MicroLogix 1500 Network and Programming g Cables controllers Cables come in several lengths and connector styles tg provide connectivity between MicroLogix controllers and other devices MicroLogix 1500 controllers require Series C versions of all 1761 cables Table 27 Controller and PC Port Identification Port 8 pin Mini DIN MicroLogix 1500 LRP Processor Communications Port 9 Pin D Shell Device MicroLogix 1500 Base Unit Communications Port Personal Computer Communications Port 9 Pin D Shell Figure 28 Network Interface Devices Communication Port Identification DeviceNet DH 485 NOTE The AIC is recommended for isolation purposes when the controller and an operator RS 232 inter face device are not using the 8 PlaMint DIN same power supply RS 232 9 Pln D Shell Table 29 Network Cable Selection Chart Connectors Catalog Number 8 pin Mini DIN to 9 pin D Shell 0 5m 1 5 ft 1761 CBL AP00 8 pin Mini DIN to 9 pin D Shell 2m 6 5 ft 1761
7. kHz input 1764 28BXB 8 Fast 24 de 4 Standard 24V dc FET 2 20 kHz output 2 Fast 24V de FET MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TDO01A EN P March 2002 6 MicroLogix 1500 Components Table 4 Base Unit Power Supply Specifications Specification 1764 24AWA 1764 24BWA 1764 28BXB Power Supply Voltage 85 to 265V ac at 47 to 63 Hz 85 to 265V ac at 47 to 63 Hz 20 4 to 30V de Power Consumption 88 VA 30W Power Supply Max Inrush Current max 120V ac 25A for 8 ms 120V ac 25A for 8 ms 24V de 4A for 150 ms 240V ac 40A for 4 ms 240V ac 40A for 4 ms Maximum Load Current 2250 mA 2250 mA 2250 TA 24V dc 400 mA 400 mall 400 pA r ja Maximum Load Power 16W 16W 24V de Sensor Power 400 mA 400 uF capacitance max 2 1 See System Expansion Calculations on page 22 for an example system validation worksheet to calculate expansion I O power usages 2 Do not allow the total load power consumed by the 5V dc 24V dc and sensor power outputs to exceed 22W Figure 5 Choosing a Power Supply for the 1764 28BXB This figure contains information fonselecting a power supply for applications using a 1764 28BXBabase unit Use the worksheets on page 22 to calculate the totahpow x Watts consumed by the system With that information use the graphsbelow to choose a power supply You can use either current or power d pending on how the power supply is rated Input Current Required In
8. processor and base units slide together to form the complete controller The processor and base are independently replaceable allowing you to maximize your embedded I O optiogs while minimizing inventory stocking costs Bulletin 1 69 Compact I O modules expand the controller s embedded I O offerings and provide the additional flexibility to cover widestange of applications This high performance modular and rackless I O platform provides front accessibility for removal and isertion lowering system cost and reducing maintenance time The MicroLogix 1500 controller utilizes Rockwell Software RSLogix 500 programming software and shares a common instruction set with the MicroLogix 1000 MicroLogix 1200 and SLC families of controllers New features are provided with an enhanced user interface that uses function files to consolidate programming parameters This simplifies the user interface and increases controller performance A field upgradable flash operating system ensures you will always be up to date with the latest features without having to replace hardware The controller can be easily updated with the latest firmware via a web site download MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 MicroLogix 1500 System Advantages O e Large memory to solve a variety of applications Memory size Q 1764 LSP 7K user program capacity 1764 LRP 14K user program capacity e Field
9. to 265 i 192 to 31 2V dc DIP switch required switch selectable 47 to 63 Hz 100 VA at 120V ac 50 VA at 24V dc 200 VA at 120 ac 100 VA at 24V dc 130 VA at 240V ac 240 VA at 240V a 25A at 132V ac 30A at 31 2V de 25A at 132V ac 30A at 31 2V de 40A at 240V ac 40 Avat 240V ac 2A at 5V de 2A at 5V de 4A at Vc 4A at 5V de 08A at 24V dc 0 8A at 24V dc 2A at 24V de 2A at 24V de 250 mA max at 55 C n a n a n a 131 F Expansion Cables Expansion cabl s ar required when adding a second bank of I O modules Theyre connected from the right side of the controller bank to eit mthe left or right side of the expansion bank Table 19 Compact Expansion Cables Selection Chart oe Cable Type Length Catalog Number tight Bank towightbank TT 305 mm 1 f CC CC TT TI768 CRB1 u ht dank to right bank 1m 3 28 ft 1769 CRR3 ri lat bank to left bank 305 mm 1 ft 1769 CRL1 g fight bank to left bank 1m 3 28 ft 1769 CRL3 End Caps In every expansion I O system an end cap must be used to terminate the end of the serial communication bus The end cap is connected to the last I O module in the system Table 20 Compact End Caps Selection Chart End Cap Catalog Number right end cap 1769 ECR left end cap 1769 ECL Publication 1764 TD001A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data Communications 15 Communications MicroLogix 1500 Communications Advantages e Enhanced RS 232
10. types of modules can be inserted ortemoved while the unit is under power Real Time Clock Madul s Real time clock m dules establish a time base for controller functions that need to be eGordifated with real time events They provide year month day ofimonthNday of week hour minute and second information to theg ontroller using the RTC function file Memory Modules Memory modules allow ecuser programs and data to be stored as backup transport programs for use with other controllers safety security for press control and other critical applications auto recovery through a power cycle after a controller fault e comparison of programs Data file and memory module write protection Table 10 Memory and Real Time Clock Modules Catalog Number Function Memory 1764 RTC not applicable 1764 MM2RTC Memory Module and Real Time Clock 16K 1 For the 1764 LAP processor to support larger program and data requirements MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 10 MicroLogix 1500 System Expansion Micro Logix 1500 System To increase your I O options you can connect an additional bank of Ex pan sion I O to your MicroLogix 1500 controller In a MicroLogix 1500 system a maximum of one 1769 Expansion cable can be used allowing for two banks of I O modules one connected directly to the controller and the other connected via the cable Each I O ba
11. CBL PM02 8 pin Mini DIN to 9 pin D Shell 5m 16 ft 2711 CBL PM05 8 pin Mini DIN to 9 pin D Shell 10m 32ft 2711 CBL PM10 3m 10 ft 1761 CBL ASO3 9m 30 ft 1761 CBL ASO9 carai Number re RAKE reac 10m 32 ft 2711 CBL HM10 f 0 5m 1 5 ft 1761 CBL ACO0 6 pin Phoenix to RJ45 DH 485 3m 10 ft 1747 CP3 6 pin Phoenix to RJ45 DH 485 Channel 1 9 pin RS 232 Tenon Catelog umber Length 0 5m 1 aft 2m 6 5 Tt 5m_ 16t 9 pin D Shell to 9 pin D Shell 9 pin D Shell to 9 pinD Shell Table 30 Programming Cable Selection Chart MicroLogix 1000 1200 and 1500 Programming Device Channel 0 8 pin Mini DIN Catalog Number 1761 CBL PMO2 1761 CBL AMO2 Personal Computer 9 pin D Shell Hand Held Programmer HHP MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TDO001A EN P March 2002 20 Dimensions Dimensions Figure 31 Compact 1 0 with MicroLogix 1500 Base Unit and Processor 168 mm 6 62 in 147 mm 5 79 in Mounting Hole Dimension NOTE All dimensions are in mm inches Hole spacing tolerance 0 04 mm 0 016 in 28 5 mm 4 12 in Ele an ao ont a orl lt g Sg a S z 6 o E fg E E E a di g S DIN Rail K g a Center Line 13 5 mm 14 7 mm controller depth 87 mm
12. at 24V dc 1769 0W8 AC DC Relay 5 to 265V ac page 7 125 mA at 5V dc 5 to 125V de 100 mA at 24V dc 1769 0W16 2 AC DC Relay 5 to 265V ac 2 205 mA at 5V de 5 to 125V c 180 mA at 24V de 1 Power Supply Distance Rating 8 The maximum distancefan 1 O module may be located from the power supply s 8 modules 2 Dimensionally one and one half as wide as other modules Table 13 Compact Combination Input and Output Module Selection Chart Catalog Description Voltage Number of Commons per Continuous Current Bus Current Draw max Number Category Points Module Point max 1769 IQ6XOW4 J DC sink Source inp ts 24V dc 6 inputs 2 one for 105 mA at 5V de t f AC D Relay outputs 5 to 265V ac 4 outputs dek KA 50 mA at 5V de 5 to 125V dc 1 Power Supply Distance Rating 8 The maximum distance an 1 0 module may be located from the power supply is 8 modules Publication 1764 TD001A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data Compact Expansion 0 13 Analog 1 0 Modules Table 14 Compact Analog I 0 Modules Selection Chart Catalog Number Input Channels per Module Output Channels per Module Bus Current Draw max 1769 IF4 14 bit current voltage input 4 differential or single ended n a 120 mA at 5V de module 60 mA at A4V de 1769 OF2 14 bit current voltage output n a 2 single ended 120 mA at 5V de module V20mA at 24V de 1769 IF4X0F2 8 bit combination input output 4 di
13. ch 2002 MicroLogix 1500 Components Table 9 Environmental Specifications Description Operating Temperature Storage Temperature Operating Humidity Vibration Shock without Data Access Tool installed Shock with Data Access Tool installed Agency Certification Electrical EMC 1764 Controllers 0 C to 55 C 32 F to 131 F 40 C to B5 C 40 F to 185 F 5 to 95 relative humidity non condensing Operating 10 to 500 Hz 5G 0 030 in max peak to peak Relay Operation 2G Operating 30G pane mounted 15G DIN Rail mounted Relay operation 7 5G panel mounted 5G DIN Rail mounted Non Operating 40G pane mounted 30G DIN Rail mounted Operating 20G panel mounted 15G DIN Rail mounted Relay operation 7 5G panel mounted 5G DIN Rail mounted Non Operating 30G pane mounted 20G DIN Rail mounted UL Listed Industrial Control Equipment c US UL Listed Industrial Control Equipment for use imCanada UL Listed Industrial Control Equipment for Use in Class Division 2 Hazardous Locations GroupsA B D C Marked for all applicable directives Marked for all applicable acts N223 The controller has passed testing at the following levels EN 61000 4 2 4 kV contagt 8 kV aitp4 kV indirect EN 61000 4 3 10V m 80 to 4000 MHz 80 amplitude modulation 900 MHz keyed carrier EN 61000 4 4 2 kWm5 kHz communications cable 1 kV 5 kHz EN 61000 4 5 communications cable 1 kV galvanic g
14. e for configuring the DNI and ENI network interface devices System validation worksheets are available to determine I O sage Manuals are available in PDF format To purcha rifited manual or download a free electronic version visit us at htrp www theautomationbookstore com FOigfasta cess to related publications visit the MicroLogix Internet site http www ab com micrologix Electromi ns of our manuals are available for you to search and A Rockwell WR For more information ockwell Software products such as RSLogix N L N lt MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 Allen Bradley SLC MicroLogix Compact RSLogi S Net MicroView and PanelView are trademarks of Rockwell Automation DeviceNet is a trademark of Open DeviceNet Vendors Association ODVA wwwrockwellauto N Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 X i Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Roekwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacifi ell Automation 27 F Citico
15. erify the valf syarewithin the maximum limits Table 37 Base Unit Power Supply Loading Verify the Current Limits Current from Calculated Current fomnSystem at 5V dc mA at 24V dc mA For 1764 24BWA only enter sum of any User 24V de Sensor Current E MAXIMUM LIMIT 400 mA User 24V dc Values from SUBTOTAL1 A1 B1 Values from SUBTOTAL2 A2 B2 TOTAL BASE UNIT CURRENT LOADING F G MAXIMUM LIMIT 2250 mA at 5V dc 400 mA at 24V dc 2 Using thestablefbelow verify that the MAXIMUM POWER LIMIT is nowexceeded Table 38 Base Unit Power Supply Loading Verify the Required Power Catalog Number 1764 24AWA 1764 28BXB 1764 24BWA W G 24V Power Calculation x 24V x 24V W E x 24V W Add up Totat Watts Ww W MAXIMUM POWER LIMIT 16W 22W Publication 1764 TD001A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data System Expansion Calculations 25 Verifying the Expansion Power Supply Loading Using the values from SUBTOTALZ verify that the system loading and T O distribution are within the limits shown in Table 39 Consider future expansion when selecting a power supply Table 39 Bank 1 Power Supply Loading Verify the Current Limits Catalog Number Calculated Current for System at 5V dc mA at 24V dc mA ooo j Specification 24V dc User Output Capacity Values from SUBTOTALZ2 on page 23 C MAXIMUM CURRENT LIMIT 1788 PA2 200 800 250 mA mej w
16. fferential or single ended 2 single ended 420 mA at 5V dc module 160 mA at 24V de 1 Power Supply Distance Rating 8 The maximum distance an I O module may be located from the power supply is 8 moddles Temperature Input Modules Table 15 Compact Temperature Input Modules Selection Chart Catalog Number Description ss Bus Current Draw max 1769 6 supports Bestan ranan and millivolt signal measurement 64nput channels plus 2 CJC sensors 100 mA at 5V de 40 mA at 24V de 1769 IR6 supports RTD and direct resistance signal measurement 6 inputchannels 100 mA at 5V de 45 mA at 24V de 1 Power Supply Distance Rating 8 The maximum distance an 1 0 module may be located fromthe power supply is 8 modules High Speed Counter Module The 1769SRISC ig a 1 MHz counter encoder module with 4 on board outputs and2 virtual outputs Use this module for high speed control applications such as flow control or measuring length position speed frequency or duration The module can simultaneously interface With up to 2 quadrature incremental encoders or 4 single input counters Table 16 Compact High Speed Counter Module Selection Chart Catalog Number T put Channels per Module Output Channels per Module Bus Current Draw max 1769 HSC 1 MHz High Speed 4 single input counters or 4 5 to 30V de sourcing outputs 425 mA at 5V de Counter Encoder Module F 2 quadrature ABZ differential inputs 30 to 30V dc 1 Power Supp
17. fications AlC z DNI and ENI Specifigations Table 25 Network Modules Specifications Specification 1761 NET AIC 1761NET DNI 1761 NET ENI 24V dc Power Source 20 4 to 28 8V de 11 to 25V de 20 4 to 26 4V dc Requirements 24V de Current Draw 120 mA 200 mA 100 mA Inrush Current max 200 mA 400 mA 200 mA Internal Isolation 500V dc for 1 minute 500V dc for one minute 710V dc for one minute Operating Temperature 0 C to 60 C 32 F to 140 F 0 C to 55 C 32 F to 131 F Storage Temperature 40 C to 85 C 40 F tof 185 F Humidity 5 to 95 non condensing Vibration operating 1 to 500Hz 5 0g 0 030 in operating 5 to 2000 Hz 2 5g 0 015 in operating 10 to 500 Hz 5 0g 0 030 in peak to peak 2 Aour e tlfaxis peak to peak 1 hour each axis peak to peak 2 hour each axis non operating 5 to 2000 Hz 5 0g 0 030 in peak to peak 1 hour each axis Shock operating 30g 3 times each axis operating 30g 3 times each axis operating 30g 3 times each axis non operating 50g 3 times each axis non operating 50g 3 times each axis non operating 35g DIN rail mount 50g pane mount 3 times each axis Agency Certification UL Listed Industrial Contro Equipment t UL us UL Listed Industrial Control Equipment for use in Canada UL Listed Industrial Control Equipment for use in Class Division 2 Hazardous Locations Groups A B C D C Marked for all applicable directives
18. ion 1764 TDO01A EN P March 2002 22 System Expansion Calculations System Expa nsion A download is also available for system validation On the Internet go Calculations to http wwwab com micrologix and navigate to MicroLogix 1500 The procedure in this publication consists of e Selecting System Devices Verifying the System Loading Selecting Expansion Cables and End Caps Selecting System Devices 1 Use Table 35 to select the processor and opti nal communications or display devices Enter a 1 in the Select Devices column 2 Enter the current draw values inthe Calculated Current for System columns If an external power supply will be used to power communication d yices do not include their current draw values in this calculation Add up the current draw values to determine the SUBT TAL1 values Table 35 Selecting Hardware Base Unit and Communications Display Devices Catalog Number Select Bus Current Draw Specification Calculated Current for System Device s J at 5V dc mA Tat 24y de mA atSVdc mA Tat 24V de m Choose a Processor LSP or LRP 1764 LSP 1764 LRP 2707 MVH 2372 or 2707 MVP232 1 SUBTOTAL1 B1 1 These are optional accessories Current is consUmed Only if the accessory is installed 2 Current for the AIC and ENI may be supplied by controller communications port or from an external 24V dc source No current is consumed from the controller when a user supplied external
19. l E aw TU Tera awi su TT mwm N aw 1769 PA2 2000 800 1769 PA4 2000 1000 1 0 Distribution Distribute 1 0 modules such that the current consumed from either the left side or the right side of the power supply never exceeds the following values Selecting Expansion Cables and End Caps Any systemusing Compact I O must have an end cap If 1 O Bank 1 is used an expansion cable is also required Use the information on paged 4 tomake your selection and complete the table below Table 40 Select End Cap and Expansion Cable Type of System Requirement Catalog Number Selected Base Unit with Compact t 0 only right end cap 1769 ECR Base Unit with Compact I O and Bank 1 horizontaforientation right to left expansion cable right end cap 1769 ECR Base Unit with Compact 1 0 and Bank Wpvertical orientation right to right expansion cable left end cap 1769 ECL MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 26 For More Information For More Information Available Documentation MicroLogix 1500 user documentation presents information according to the tasks you perform and the programming environment you use Refer to the table below for information on MicroLogix 1500 publications Table 41 Related Publications for MicroLogix 1500 Controllers Title Publication Number MicroLogix 1500 Programmable Controllers User Manual 1764 UMO001 MicroLogix 1200 and MicroLogix 1500 instr
20. les for Each Bank Bus Current Draw Calculate Current Draw Expansion 1 0 Base Unit TBank1 Specification mA Calculated Current for Calculated Current for Modules Expansion Base UnitExpansion mA Bank 1 Power Supply mA mav fat nex moo e ee Y __ lt Catalog Number Number of Modules at 5V dc at 24V de at 24V dc at 24V dc TA E THE e NE E wee OR mes OE S T wma O oo jaz Zi Z7 TT T47 wm T T T TTTay az TT TT m n 7 TT T T TNAhse 7 wem Ten TT TT SSS Te T wye T TT TT O ga o 1769 176 TT 1769 0A8 1769 0A16 a 1769 0816 r we ARAS O O S O 1789 0F2 Series A i mo 1769 0F2 SeriesB Y 1769 0V16 FPR 1769 OW8 A W 1769 OW8I dixu ww La ja TJ TT TT TTTT YT mwe NE Fl BSN TOTALMODULES SUBTOTAL wa wa ej TI 1 Upto 16 modules maybe used in a MicroLogix 1500 system when using a Series B Base Unit and Series C processor up to 8 for Series A Base Units A maximum of 8 modules can be connected directly to the Base Unit A maximum of 8 modules can be connected to each side of the Expansion Power Supply MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 24 System Expansion Calculations Verifying the System Loading To have a valid system both current and power requirements must be satisfied Verifying the Base Unit Loading 1 Enter the SUBTOTAL values from Tables 35 ah 36 Add the total current draw for the Base Unit V
21. llen Bradley controllers and othef devices using the DF1 Full Duplex protocol e Programming and on line monitoring over the DeviceNet network e Witka DNI connected to a modem you can dial in to any other PNI controller combination on DeviceNet Other DeviceNet products can send explicit Get or Set messages with the DNI at any time e The controller can initiate an explicit message to a UCMM Unconnected Message Manager compatible device on DeviceNet Table 23 DeviceNet Specifications Specification 1761 NET DNI Maximum Number of Nodes 500m at 125K baud or 100m at 500K baud ODVA conformance 2 0 A12 1 See Table 25 Network Modules Specifications for more 1761 NET DNI specifications Maximum Length DeviceNet Agency Certification Publication 1764 TDO01A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data Communications 17 ENI Ethernet Interface 1761 NET ENI The ENI provides EtherNet IP connectivity for all MicroLogix controllers and other DF1 Full Duplex devices The ENI allows yotrto easily connect a MicroLogix controller to a new or existing Ethernet network to update download programs communicate between controllers and generate e mail messages via SMTP Gimple mail transport protocol Table 24 Ethernet Specifications Specification 1761 NET ENI Communication Rate 10 MHz Connector 10Base RU45 1 See Table 25 Network Modules Specifications fommore 1761 NET ENI speci
22. ly Distance Rating 4 The maximum distance an O module may be located from the power supply is 4 modules DeviceNet Scanner Communications Module Via the 1769 SDN a MicroLogix 1500 controller can act as a DeviceNet master slave or peer The 1769 SDN provides standard DeviceNet master functionality as well as several new performance and ease of use features You can message between devices using one of two methods PCCC and Explicit messaging and perform program upload download and monitoring through the scanner Table 17 Compact DeviceNet Scanner Module Selection Chart Catalog Number Description Bus Current Draw max Ww69 SDN DeviceNet Scanner Module 440 mA at 5V dc h Power Supply Distance Rating 4 The maximum distance an 1 0 module may be located from the power supply is 4 modules MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 Compact Expansion 0 Power Supplies Expansion Cables and End Caps Power Supplies Using an expansion I O power supply increases the system s capacity for adding expansion I O modules Table 18 Compact Power Supplies Specifications Specification Power Supply Voltage Power Consumption max Power Supply Inrush Current max Maximum Load Current 24V dc Sensor Power a NERE j EEE ad 1769 PA2 1769 PB2 1769 1769 PA4 I 1769 PB4 85 to 265V ac no jumper or 19 2 to 31 2V dc 85 to U in e ac 170
23. nk requires its own power supply Ba uses the controller s embedded power supply Only one power supply embedded or expansion m X an I O bank The expansion power supply cannot be c directly to a controller It must be connected using one of nsion cables Vertical Orientation o Expansion 1 0 Bank 0 1769 CRRx Expansion Cable Expansion 1769 CRRx Expansion 1 0 Bank 0 Expansion Cable 1 0 Bank 1 1769 ECL Expansion 1 0 End Cap Bank 1 1 The x in this catalog number can be either a 1 or a 3 representing the length of the cable N 1 1 foot 305 mm and 3 3 28 feet 1 meter ane ing section of this document Compact Expansion I O provides 0 t ion for choosing Compact I O expansion options i N you select the I O options you need and then verify that the elections do not exceed the available power in the system As shown ove the power can be provided from the Base Unit or an expansion power supply lt After reviewing the I O options use the worksheets in the System Expansion Calculations section on page 22 to list your I O choices and determine the system power requirements T he worksheets will let you know if the system is within allowable limits A download is also available for system validation On the Internet go to http www ab com micrologix and navigate to MicroLogix 1500 1 An 1 0 bank is a group of I O modules connected directly to one ano
24. port includes 24V dc power for network interface devices e 300 600 1200 4800 9600 19 200 and 38 400 baud rates e RTS CTS hardware handshake signals e Connection to DH 485 DeviceNet and Ethernet networks through the 1761 NET AIC 1761 NET DNhan 1761 NET ENI interface modules e Connection to modems for remote commiuni ations e ASCII messaging provides dial out capability The MicroLogix 1500 allows you to choose ythe network that best meets your needs Table 21 MicroLogix 1500 Network Options If your application requires Use this network e Connection to dial up modems for remote program maintenance or data collection DF1 Full Duplex e Connection to leased line or radio modems for use in SCADA systems DF1 Half Duplex Slave Remote Terminal Unit RTU functions e Plant wide and cell level data sharing with program maintenance DH 485 via the 1761 NET AIC e Data sharing between 32 controllers e Program upload download and monitoring to all controllers e Compatibility with multiple Allen Bradley HM devices e Connection of low level multi vendor devices directly to plant floor controllers DeviceNet via the e Data sharing between 64 devices 1761 NET DNI e Better diagnostics for improved data collection andfault detection e Less wiring and reduced start up time than traditional Aard Wired systems Program upload download EtherNet IP via the Peer to peer communication 1761 NET ENI E mail communication 10 base T po
25. put Power Required 25 l i Fa g 04 04 L An J 0 2 4 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 Calculated Load Power Watts Calculated Load Power Watts Input Current Required at 24V dc Amperes Input Power Required Watts Publication 1764 TDO01A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data MicroLogix 1500 Components 7 Table 6 Base Unit Input Specifications Specification 1764 24AWA 1764 24BWA and 1764 28BXB Inputs 8 and Higher On State Voltage Range 79 to 132V ac at 47 Hz to 63 Hz 14 to 30 0 V de at 30 C 86 F 10 to 30 0 V de at 30 C 86 F 14 to 26 4 V de at 55 C 131 F 10 to 26 4 V de at 55 C 131 F Off State Voltage Range 0 to 20V ac 0 to 5V de 0 tof5V de Operating Frequency 1 kHz to 20 KHz THz to 500 Hz Signal Delay ON Delay 20 ms standard inputs selectable from 0 540 16 ms OFF Delay 20 ms high speed inputs selectable from Q 025 to 16 ms On State Current Minimum 5 0 mA at 79V ac 2 5 mA at 14V de 2 0 mA at 10V de Nominal 12 0 mA at 120V ac 7 3 mA at 24V de 8 9 mA at 24V de Maximum 16 0 mA at 132V ac 12 0 mA at 30V de 12 0 mA at 30V de Nominal Impedence 12K Qat 50 hZ 3 3K Q 2 7K Q 10K Qat 60 Hz inrush Current max 250 mA at 120V ac n a Table 7 Base Unit Output Specifications Specification 1764 24AWA 24BWA 28BXB 1764 28BXB
26. rp Centre 18 Whitfield Road Causeway Bay Hong Kong Tet 852 2887 4788 Fax 852 2508 1846 ers for Dodge and Reliance Electric Products ockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Rockwell Automation BriihlstraGe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 sia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 lication 1764 TDO01A EN P March 2002 Supersedes Publication 1764 S0001B EN P May 2000 Copyright 2002 Rockwell Automation All rights reserved Printed in the U S A
27. rrect module placement within a system e Digital I O modules available with AC DC relay 24V dc and 120 240V ac voltages e Analog I O modules configurable for voltage or current e Thermocouple RTD and High Speed Counter input modules e DeviceNet scanner communications module MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TD001A EN P March 2002 12 Compact Expansion 0 Digital 1 0 Modules Table 11 Compact Digital Input Modules Selection Chart Catalog Number Bus Current Draw n ax 1 Power Supply Distance Rating 8 The maximum distance an O module may be located from the power supply s 8 modules Table 12 Compact Digital Output Modules Selection Chart Catalog Description Voltage Commons per Contin ous Current Bus Current Draw max Number Category Module per Paint max 1769 0A8 AC 120 240V ac 2 O 25Avat 602E 140 F 145 mA at 5V de 0 5Aat 306C 86 F 1769 0A16 2 AC 120 240V ac 16 2 0 2A t 60 C 140 F 225 mA at 5V de QSA at 30 C 86 F 1769 0B16 DC source 24V de 16 1 06A at 60 C 140 F 200 mA at 5V de 1 0A at 30 C 86 F 1769 OB16P DC source with 24V de 16 1 0 5A at 60 C 140 F 160 mA at 5V de Electronic Protection 1 0A at 30 C 86 F 1769 0V16 DC sink 24V dc 16 0 54 at 60 C 140 F 200 mA at 5V de 1 0A at 30 C 86 F 1769 OW8 AC DC Relay 5 to 265V ac 2 2 5A Also see Table 8 125 mA at 5V de 5 to 125V de Relay Contact Ratings on 100 mA
28. rt with embedded LEDS Connection to modems for remote datatallecti n in a SCADA system Modbus RTU Slave Remote Terminal Unit RTU functions The following section provides information about the network interface devices e AIC Advanced Interface Converter 1761 NET AIC e DNI DeviceNet Interface 1761 NET DNI e ENI Ethernet Interface 1761 NET ENI MicroLogix 1500 Programmable Controllers Technical Data Publication 1764 TDO01A EN P March 2002 16 Communications Network Interface Devices The network interface devices can be mounted on a panel or DIN rail See Figure 28 on page 19 for device drawings AlC Advanced Interface Converter 1761 NET AIC The AIC provides an interface to DH 485 networks fem afi RS 232 port It can be used with all MicroLogix controllers SLC 5 03 and higher and a number of PanelView terminals AX devices communicating on the network must be using DH 485 protocol Do not use DH 485 protocol to communicate with modems The AIC also provides isolation between dll potts for a more stable network and protection for connected deyices Table 22 DH 485 Network Specifications 1761 NET AIC 32 per multidrop network 1219m 4000 ft per multidrop network 1 See Table 25 Network Modules Specifications for more 1761 NET AIC specifications Specification Maximum Number of Nodes Maximum Length DNI DeviceNet lnterface 1761 NET DNI DNI capabilities o Peer to peer Messaging between A
29. s Location MicroLogix 1500 Programmable Controllers Technical Data MicroLogix 1500 Components 5 SS a ST E NES Po 7 SS Oy EE Controller Specifications Table 1 MicroLogix 1500 Controller General Specifications All 1764 Controllers if using 1764 LSP processor 7 K user memory total user program plus data if using 1764 LRP processor 14K user memory total user program plus data configurable user defined file structure 4K max data size Specification Memory Size and Type Data Elements Throughput 1 ms for a typical 1K word user program 1 A typical user program contains bit timer counter math and file instructions MicroLogix 1500 Base Units Components The Base Unit houses embedded inputs outputs power supply and the channel 0 communications port The base unit also provides the interface to expansion O when required by an application Figure 2 Catalog Number Detail 1764 24 AWA Bulletin Number ee ee A 120 240V ac Number of 1 0 B 24V de Output Type Input Type 2 A 120V ac Ara FET B 24V de cinerea Table 3 MicroLogix 1500 Controller Power and 1 0 Configuration Line Power SS oe as eee i Speed 1 0 Catalog Number 120 240V ac 12 120V ac 12 Relay 2 isolated relays per unit n a 178 4 24AWA 120 240V ac 8 Standard 24Vdc 12 Relay 2 isolated relays per unit 20 kHz input 1764 24BWA 4 Fast 24V dc 24V de 8 Standard24 Vide 6 Relay 2 isolated relays per unit 8 20
30. source is used 4f amp an extesnal source is to be used do not select the device here The current for a 2707 MVH232 or 2707 MVP232 MicroView Operator Interface is supplied from the contraller communication port when directly connected 3 Use Table 36 to select the I O modules Enter the number of modules in either the Base Unit Expansion or the Bank 1 column IMPORTANT When planning the system layout keep in mind that each module has a Power Supply Distance Rating This is the maximum distance an I O module may be located from the power supply For most modules the rating is 8 For the 1769 HSC and 1769 SDN the rating is 4 Publication 1764 TDO01A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data System Expansion Calculations 23 Depending on its configuration the 1769 SDN may transfer large amounts of data into and out of the controller I O image tables Care should be taken when using more than three of these modules to verify that they are optimally configured This will ensure that the maximum available 4K data table size will not be exceeded Refer to the 1769 SDN User Manual for more d tails 4 Enter the current draw values in the Calculated Gtrrent columns Add up the current draw values to determine the SUBTOTAL values 5 Verify that the total number of modules does not exceed the system limits Table 36 Selecting Hardware Expansion 1 0 Select 1 0 Modu
31. tal Specification cee eee ee 8 Table 10 Memory and Real TitaeyClo kModules 0 000 0 eee eee 9 Table 11 Compact Digital Input Modules Selection Chart LL LSA SAL 12 Table 12 Compact Digital Otitput Modules Selection Chart 0 04 12 Table 13 Compact Combifation Iput and Output Module Selection Chart 12 Table 14 Compact Analog J O Modules Selection Chart 0 00 0 0000 13 Table 15 Compaet Temperature Input Modules Selection Chart 13 Table 16 Compact High Speed Counter Module Selection Chart 13 Table 17 Compatt DeviceNet Scanner Module Selection Chart 13 Table 18 Compact Power Supplies Specifications AS SAS AS KS 14 Table 19 Compact Expansion Cables Selection Chart 000 2 0005 14 Table 20 Compact End Caps Selection Chart LAY KK SKY 14 Tablet Mier logix 1500 Network Options 0 0 0 0 KK 15 Jable 22 DH 485 Network Specifications 0 00 0 cece ee eee 16 Table 23 DeviceNet Specifications 00 16 Table 24 Ethernet Specifications LL AA AV A KK KK RR YR KK 17 Table 25 Network Modules Specifications 20 00 0000 ee eee 17 Table 26 RSLogix 500 Selection Chart LS KK KK RR RR 18 Table 27 Controller and PC Port Identification LL SAR ee 19 Figure 28 Network Interface Devices Communication Port Identification 19 Table 29 Network Cable Selection Chart
32. ther Banks are separated by cables lication 1764 TDO01A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data Compact Expansion 0 Compact Expansion I 0 High density Bulletin 1769 Compact I O rackless expansion modules offer superior functionality and high value at a competitive priceg With a variety of modules they complement and extend the capabilities of the MicroLogix 1500 controller by maximizing flexibility of the TAO count and type Up to 16 modules can be used in a MicroLogix 1500ssystem when using a Series B Base Unit up to 8 for Series A dependent on power requirements In addition to staying within the power limits the modules must be distributed within the systen uSing the following limitations e a maximum of 8 modules can be connegted directly to the Base Unit a maximum of 8 modules can be connected to each side of the Expansion Power Supply Compact I O provides ari excellent platform for future enhancements so you can easily choose the leWel of control as your application needs grow Advantages e Modular system e Feature rich I O to address a wide range of applications e Rackless design reduces system components e Small footprint shrinks panel space requirements Front insertion and removal reduces assembly and replacement time Unique tongue and groove interlocking case design ensures a strong mechanical connection between modules Software keying prevents inco
33. uction Set Reference Manual 1762 RM001 Compact 0 System Overview 1769 S0001 1769 Compact 1 0 Power Supplies and Communication Bus Expansion 1769 TDO01 Cables Technical Data Compact Analog 1 0 and Temperature Input Modules Technical Data 1769 TD004 Compact 1 0 Analog Modules User Mandal 1769 UM002 Compact 1 0 1769 IT6 Thermocouple mV Input Module User Manual 1769 UM004 Compact 1 0 1769 IR6 RTD Resistance InputeMadule User Manual 1769 UM005 Compact 1769 HSC High Speed Counter Module User Manual 1769 UM006 Compact 1769 SDN DeviceNe amp Scanner Module User Manual 1769 UM009 AIC Advanced Interface ConwerterUser Manual 1761 6 4 DeviceNet Interface User Manual 1761 6 5 Ethernet Interfa e User Manual 1761 UM006 Allen Bradley Programmable Controller Grounding and Wiring Guidelines 1770 4 1 If you wouldlike a technical data for the MicroLogix 1000 or MicroLogix 1200 controllers refer to the following table Table 42 MicroLogix 1000 and 1200 Technical Data Publications Seethis Document MicroLogix 1000 Technical Data MicroLogix 1200 Technical Data Publication Number 1761 TD001 1762 TD001 Publication 1764 TDOO1A EN P March 2002 MicroLogix 1500 Programmable Controllers Technical Data For More information MicroLogix Downloads O Visit the MicroLogix web site at http ab com micrologix C learn more about MicroLogix products and download MicroLogix software utilities and manuals Software utilities are availabl
34. un 1 0 2 kV CMdcommon mode 1 kV DM differential mode AC Power Supply4 kV CM common mode 2 kV DM differential mode DC Power Supply 508V CM common mode 500V DM differential mode e EN 61000 4 6 10V communications cable 3V 1 Recommended storage temperature for maximum battery life 5 years typical With normal operating storage conditions of the 1764 RTC 1764 MMI1RTC and 1764 MM2RTC is 40 C to 40 C 40 F to 104 F Battery life is signifigantly shorter at elevated temperatures Publication 1764 TDOO1A EN P March 2002 Processors In the controller system the processor unit provides logic processing trim potentiometers Run Remote Program mode switch communications toggle push button and using the 1764 LRP processor an electrically isolated RS 232 port The processor also provides the interface to the DAT real time clock and memory modules There are two processor units 1764 LSP and 1764 LRP MicroLogix 1500 Programmable Controllers Technical Data MicroLogix 1500 Components 9 Data Access Tool 1764 DAT The DAT plug in tool provides an interface for on the fly data monitoring and adjustments The DAT has five primary features e Direct access to 48 bit elements e Direct access to 48 integer elements e Two function keys e Display of controller faults e Removal and insertion under power Real Time Clock and Memory Modules These optional modules attach to the pfocessor unit Both
35. upgradable flash operating system e High performance expansion I O options up depending on power budget and Base Unit e Advanced communications options including pee er and SCADA RTU networks DH 485 DeviceN t a hernet via the Communications Port on the U via the additional RS 232 port on t LRP processor e Communications toggle push button e Data file download protection p itical user data from being altered via communic e Battery built in and opti Mode switch for Ru e Two built in analog tti iometers e Optional real time c e Optional mem e Optional cc ol DAT e 20 kHz eed counter featuring 8 modes of operation e Two high speed outputs that can be configured as 20 kHz PTO aimOutput or as PWM Pulse Width Modulated Ff gz og 5 Q A z 5 et ig oa oO Ln 3 gt gt e Floating point data file uilt in PID capabilities O gt ication 1764 TD001A EN P March 2002 ASCII read write capability e Recipe RCP instruction saves custom lists of recipe data e Data logging 1764 LRP only instruction stores data records with optional time stamp e Four event interrupt inputs EIT e 1 ms high resolution timers e 1 ms selectable timed interrupt STI e Finger safe terminal blocks meet global safety standards e Removable terminal blocks allow pre wiring e Regulatory agency certifications for world wide market CE C Tick UL c UL including Class I Division 2 Hazardou
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