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KBox C-101 - Diamond Point International

1. TTT it li ai TUR x o Mc 48 Fig 23 Left side of the KBox C 101 system 7 Screws that secure the COMExpress module 8 Screws that secure the cooling fins to the chassis 9 Type label 10 Hole for further system fan try extension 11 Air intake openings on the bottom cover 12 Air exhaust openings on the top cover Fig 25 Bottom side of the KBox C 101 system When powering on the KBox C 101 make sure that the air intake and exhaust openings are not obstructed To provide sufficient heat dissipation for the cooling of the KBox C 101 platform never cover the cooling fins of the chassis Do not place any objects onto the device www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 6 Rear Side View The KBox C 101 is designed for wall mounting in vertical position inside of a control cabinet 3 Please do not remove the screws marked with red Fig 26 pos 2 and 4 Please observe the mounting instructions included in the section 9 1 Instructions for Control Cabinet Mount Installation and the outline dimensions in the subsection 16 1 Mechanical Specifications For the dimension of the KBox C 101 version with the optional fan expansion refer to the subsection 16 2 Mechanical Specifications of the KBox C 101 with Fan Tray 1 Keyholes on the upper mounting plate 2 Screws that secures the upper mounting plate of the KB
2. 6 2 Scope of Delivery 6 2 1 Standard LI KBox C 101 corresponding to the ordered system configuration LJ POWER SUBCON PSC 1 5 3 F 3 pin plug L General Safety Instructions for IT Equipment 6 2 2 Optional Parts L Front accessible drive bays for 2 5 HDD SSDs LJ Mini PCIe cards LY mSATA cards M0 300 LI PCIe cards 6 2 3 Optional System Extension LY RS232 RS422 Port via internal factory mounted and configured RS232 RS422 adapter module L CAN Port via internal factory mounted CAN adapter module LI DVI D single Link Port via internal factory mounted DVI D adapter module L External UPS Uninterruptable Power Supply via internal factory mounted UPS adapter module LI Optional system expansion with fan tray 6 3 Spare Parts The following spare parts are available for field replacement Spare Part Part Number Air filter 1055 4670 www kontron com 6 Shipment and Unpacking KBox C 101 User s Guide Version 2 00 6 4 Type Label and Product Identification The type label product name serial number and the inspection status label of your KBox C 101 system are located on the right side of the device refer to Fig 1 and Fig 22 pos 9 Type amp Revision Kontron Mat No Serial Number Production Date Input kontron KBox C 101 Rev 12 2 A0CT 2xxx N DUT D I 123456789 14 2014 24V 6 0A max Made In Germany Intertek Conforms to UL STD 60950 nterte Conforms
3. Operating Vibration 5Hz 57 6Hz 0 075mm amplitude 57 6Hz 150Hz 16G acc to IEC 60068 2 6 2008 10 www kontron com 16 Technical Specification KBox C 101 User s Guide Version 2 00 16 4 CE Directives and Standards CE Directive Elektrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC Electromagnetic EMC Directive 2004 108 EC Compatibility EMC CE Marking CE Directive 93 68 EEC RoHS II Directives 2011 65 EU Elektrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 A11 2009 A12 2011 A1 2010 AC 2011 U S A CANADA Conform UL STD 60950 1 Conform UL STD 508 Certified to CAN CSA C22 2 No 60950 1 CB Report IEC 60950 1 ed 2 am1 am2 tan Harmonized Standards Generic standards Emission standard for industrial environments Emission EN 55011 Class B conducted Emission EN 55022 Class B EN 61000 6 4 Generic standards Immunity for industrial environments Immunity EN 55024 EN 61000 6 2 EN 61000 4 3 EN61131 2 Standard for programmable controllers part 2 equipment requirements and tests www kontron com 17 KBox C 101 CPLD Specific Registers KBox C 101 User s Guide Version 2 00 17 KBox C 101 CPLD Specific Registers Shutdown Control Register SHDN CTRL SPI Flash Control Register SPIFCTRL LED Control Status Register LCTRLSR 17 1 Reset Status Reg
4. The uEFI Shell forms an entry into the uEFI boot order and is the first boot option by default 15 1 1 Entering the uEFI Shell To enter the uEFI Shell follow the steps below 1 Power on the board 2 Ignore the message Press the F2 key 3 Press the ESC key within 5 seconds after a message such as the one below appears EFI Shell version 2 31 4660 22136 Current running mode 1 1 2 Device mapping table biko Removable HardDisk Alias hd33b0b0b fs0 Acpi PNP0OA03 0 Pci 1D 7 Usb 1 0 Usb 1 0 HD Part1 5Sig17731773 Press the lt ESC gt key within 5 seconds to skip startup nsh andany other key to continue The output produced by the device mapping table can vary depending on the board s configuration If the lt ESC gt key is pressed before the 5 second timeout has elapsed the shell prompt is shown Shell 15 1 2 Exiting the uEFI Shell To exit the uEFI Shell follow one of the steps below 1 Invokethe exit uEFI Shell command to select the boot device in the boot menu for the OS to boot from 2 Resetthe board using the reset uEFI Shell command www kontron com 15 uEFI BIOS KBox C 101 User s Guide Version 2 00 15 1 3 Kontron Specific uEFI Shell Commands The Kontron uEFI implementation provides the following additional commands related to the specific HW features of the Kontron system COMMAND DESCRIPTION kBoardInfo Shows a summary of board specif ic data and displays checks various paramet
5. e the current consumption of the system does not exceed the value stated on the product label L Only original accessories that have been approved by Kontron can be used L Please note safe operation is no longer possible when any of the following applies e the device has visible damages or e the device is no longer functioning In this case the device must be switched off and it must be ensured that the device can no longer be operated www kontron com 9 4 General Safety Instructions for IT Equipment KBox C 101 User s Guide Version 2 00 Additional safety instructions for DC power supply circuits L To guarantee safe operation of devices with DC power supply voltages larger than 60 volts DC or a power consumption larger than 240 VA please observe that e the device is set up installed and operated in a room or enclosure marked with RESTRICTED ACCESS if there are no safety messages on product as safety signs and labels on the device itself e no cables or parts without insulation in electrical circuits with dangerous voltage or power should be touched directly or indirectly e a reliable protective earthing connection is provided e a suitable easily accessible disconnecting device is used in the application e g overcurrent protective device if the device itself is not disconnectable e a disconnect device if provided in or as part of the equipment shall disconnect both poles simultaneously e interconnecting power ci
6. 101 User s Guide Version 2 00 10 1 Top Cover When used as intended the KBox C 101 is to operate only in closed condition Only when the right side cover is fixed with the screws Fig 22 pos 2 and top cover is properly installed secured with the knurled screws Fig 10 pos 3 on the front side it is ensured that the user doesn t have access to the internal parts of the KBox C 101 The cover will be fixed to the chassis using the fixing bracket at the rear side of the cover Fig 29 pos 3 and the fixing bracket with captive knurled screws at the front side of the cover Fig 29 pos 5 When inserting the cover make sure that Q At the rear the fixing bracket Fig 29 pos 3 is inserted properly into the corresponding cover retaining bracket of the chassis Fig 27 pos 13 Q At the front side the fixing bracket with knurled screws of the cover Fig 29 pos 5 is matching properly over the cover retaining bracket on the front side Fig 27 pos 1 The fixing bracket with knurled screws Fig 29 pos 5 secures the top cover on the front side Fig 10 pos 3 1 1 TTE E E d 2 i roaa in EI o uM i i te r TJ M u d I i T i TY VW TIT IB i i on t g 4 Fig 29 Inside of the top cover with fixing brackets 1 Inside ofthe top cover 3 Fixing bracket on the rear side 2 Rear part of the top cover 4 Air exhaust openings 5 Fixing bracket with knurled screws on the fron
7. Fig 21 Inserting removing a 2 5 removable SSD Legend for Fig 19 Fig 20 and Fig 21 1 Slide button to release the drive bay cover 4 Opened drive bay cover 2 Cover of the drive bay 5 Inserting or removing a 2 5 removable SATA HDD SSD 3 Drive bay for 2 5 removable SATA HDD SSD To install remove a drive please perform the following steps 1 Slidethe drive cover release button to the right Fig 19 pos 1 The drive cover will spring up 2 Pull the drive cover up 3 Insert remove the drive into out from the bay receptacle 4 Closethe cover The drive is now ready for operation www kontron com 7 System Overview 7 4 Left and Right Side View OE 3 e 7 ep Fig 22 Right side of the KBox C 101 system Legend for Fig 22 Fig 23 Fig 24 and Fig 25 1 Top side access cover with knurled screws 10x screws that secure the right side access cover Right side access cover Upper mounting plate with key holes Lower mounting plate with M4 ground stud and key holes HD WH P U N Cooling fins of the chassis 7 5 Top and Bottom Side View 4 TERCER HERE etl l LIRE ESSERE CREER IUBE TL TESIETE TREE IH JE JC TIBERI JE YTSIT CEEHET TELLE mmmmmmmmmm mm MM asus rdum EHEHEEBEEEELHEEL MENEHEEEEENE mummmmumMME s Lu Fig 24 Top side of the KBox C 101 system KBox C 101 User s Guide Version 2 00 TU BH A H WM i BH H
8. Interfaces Pin Assianinents iiiose seo sons sna aab ne a a apa aR uS YR eR a T oRa EE Ca a aS aea p Osea oa Yrs es ae ha Sea aas oye na aS sRORS 63 18 1 1 X 101 Power Input CODIECLOD i desee erra pee ES ha pee pERE abut raider n Fa TU par Rr sau Rmo da dE eno PERS VARRO Dies keUA ERR EE RDo E ed v ud 63 PO earn uercrm 63 Des IS ES a RO E 64 Uo Sum e P 108 USB 2 0 POI mRRRR 64 SERM NN P 105A 105 USB2 0 go m 64 18 1 6 X 102 X 103 X 104 Ethernet Connectors 2 5 ieoori ri oi oer b aora a3 Pee roe epa E39 E 3S3 raaa Ress e Er iiaeiai 65 18 2 Optional Interfaces via Adapter Modules lt 22 ss0csacsswsissomasenctenesenamem ars 9a t2d edu us 91236 Se a R Edo nose vasi bu e can Sd Suse au aS Ga uu Ss eSse 66 18 2 1 VIED SINGE UNK sea emmeoeeceeseenascmeeents onetiesawutines ssaseeseddoumnssisotesuseemtwmed sau E 66 18 2 2 Serial Port RS232 RS422 67 Tee ANBU PO orre EE 68 189 4 UPS Connector IBD cere a EE a 68 19 Technical Support sssesscccccccccsccsocososososocccccccccccccessosscosososoocccececescccssssososososesecccceseccscscosssssssosesescececcccese 69 19 1 Returning Defective Merchandise ccccssccsccccceccceccccccsnctsncecccsncescceccessescsencesccesccescescceccesssesscsscesseecceess 69 www kontron com 3 1 Table of Contents KBox C 101
9. accordance with the wire cross section and the rated current of the KBox C 101 The wires used for power connections must be clearly marked functional earth to ensure that they will be proper connected to the DC IN connector of the KBox C 101 and to the main power source corresponding to signals marked Refer to Fig 12 and Fig 36 In addition the cables must have some form of support so as to minimize the strain on the unit s connectors To connect the KBox C 101 to a corresponding DC main power supply please perform the following steps 1 Ensure that the DC power source is switched off via a disconnecting device circuit breaker in order to ensure that no power is flowing from the external DC power source during the connection procedure 2 Connect at first the wire for Functional Earth stud Fig 26 pos 6 to an appropriate common earth connection point 3 Connectthe Phoenix power terminal prepared as described in the subsection 11 1 1 Cabling to the DC input connector Fig 10 and Fig 12 marked X101 of the KBox C 101 The DC input connector is located on the front side and is marked 24VDC 4 Connectthe other ends ofthe DC power wires to the connections of the DC main power supply Pay attention to the polarity of the connections 5 Switch on the disconnecting device circuit breaker in order to apply voltage to the terminals of the power wires www kontron com 12 Starting Up KBox C 101 User
10. button PWR Power LED PWR Rescue button RSQ Rescue LED RSQ KR WW PO Ff Fig 15 Detail Power button and PWR LED Rescue button and RSQ LED This power button PWR Fig 10 Fig 15 pos 1 is used to initiate a system power shut down or power start up after a power shut down A forced system shutdown can be initiated by pressing the power button for longer than four seconds The power LED marked PWR Fig 10 Fig 15 pos 2 is on green steady when power is applied to the system Prerequisite The KBox C 101 has to be connected to an appropriate main power supply DC Even when the system is turned off via the power button there is still a standby voltage on the baseboard The unit is only completely disconnected from the DC mains when the power is removed As soon as external power is applied to the main input power connector X101 the KBox C 101 begins to operate boots up and then starts the operating system and application where available To perform an orderly shutdown of the system press the PWR button and the system shuts down under the control of the operating system To perform an immediate forced shutdown of the system press the PWR button for more than four seconds and the system power is buttoned off no matter what the state of the application or operating system is Performing a forced shutdown can lead to loss of data or other undesirable effects Once the system has been shutdown it can restarted
11. com 18 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 2 00 18 2 2 Serial Port RS232 RS422 When you order the KBox C 101 with this extended interface via RS232 422 adapter module you have to specify in your ordering LI the needed configuration of this port as RS232 or RS422 and L for RS422 configuration if the onboard termination resistor 1200 should be enabled or disabled This port must be factory installed and configured only 18 2 2 1 Serial Port RS232 RS422 configured as RS232 Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator 9 pin D SUB Connector female Receive Data Transmit Data Signal Ground NC TxD Transmit Data RxD Receive Data NC www kontron com 18 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 2 00 18 2 3 CAN Bus Port o If termination resistor 120Q is required you have to make a connection bridge between pin 1 and 2 in t order to enable the onboard termination resistor 1200 Pin Signal Name 9 pin D SUB Plug male T CAN L CAN L bus line dominant low CAN GND CAN Ground Reference potential not connected a not connected NC not connected 7 CAN H CAN H bus line dominant high TERM H ud Lp 9 M not connected 18 2 4 UPS Connector TBD MC 1 5 5 GF
12. ine m eee et Fig 9 Rear side view www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 3 Front Side 1 X110 R 3232 I PWR LED Rescue Button Rescue LED SD Card X109 Display Port X107 X108 USB 2 0 X105 X106 USB 3 0 X103 X104 ETH X101 24V DC X205 FIELDBUS Exp Drive Bay 2 SATASSD HDD Drive Bay 1 SATA SSD HDD Fig 10 KBox C 101 front view shown with removable drive bays 1 Side of KBox C 101 with cooling fins 2 Top side cover with knurled screws www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 PWR LED Power Button RSQ LED a RESCUE Button KBox C 101 via Adapter Module SD Card Controller onnector SD Card Connector 1 r 1j 1 rj 1 r r r 2 LI ry le wemeeccecceecae DP to DVI Drive 2 for 2 5 HDD SS cii dal E E mSATA1 Connector MO 300 2x USB 2 0 X 107 Eos WP We SATA mSATA2 X 108 E Shem J i gt N Connector MO 300 Connector 2x USB 3 0 Dai X 105 ee ee qp PClex 4 5 O xX 3 T m PCle1 x18 fg sag z Eee 2 S 8 A o O 2x ETH RJ4 o zr m eo Gb LAN PClex rs a X 103 Controller eee roof PClex4 A Pcie 2 ered x OS Slot X 104 Gb LAN CNW PClext por m E Controller Mb ETH RJ4
13. information about the specific product configuration I ly This symbol precedes helpful hints and tips for daily use ov www kontron com 7 3 Important Instructions KBox C 101 User s Guide Version 2 00 3 Important Instructions Prior performing any installation or commissioning work with the device this manual must be read carefully to become familiar with the device The general safety instructions and information apply to all Kontron equipment for industrial control applications This manual provides important information required for the proper operation of the KBox C 101 This chapter contains instructions which must be observed when working with the KBox C 101 3 1 Obligation of Diligence The operator must ensure that industrial PCs of the KBox Series are only used in control cabinet environments the operation manual is understood and the personnel has the necessary authorization and regularly training about relevant standards regulations and instructions Further the operator must ensure that the industrial PC is mounted operated and maintained according to the instruction of this manual Depending on the target application the operator must observe the current applicable national and international regulations and standards 3 2 Personnel Only personnel with appropriate qualifications trainings and authorization are permitted to install and work with the Kontron KBox C 101 industrial PC All appl
14. its protective enclosure while it is not used for operational purposes unless it is otherwise protected Prior any installation work ensure that there are no live wires on the installation site Do not handle the device if there is any damage visible Do not operate the KBox C 101 with foreign objects inside the chassis Further do not insert any retrieval device into the device while itis connected to power Kontron rejects all liability for any and all damages resulting from operation of the unit with foreign objects inside the chassis The KBox C 101 has to be installed and operated only by trained and qualified personnel The KBox C 101 system is designed for usage within control cabinets only Only personnel with appropriate qualifications trainings and authorization are permitted to install and work with the Kontron KBox C 101 This device shall only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements The KBox C 101 system is designed to be operated in vertical position with attached mounting plates as shown in Fig 5 It is not allowed to install the KBox C 101 as a stand alone desktop device Do not remove the wall mounting plates The unit must be placed such that there is sufficient space in front of it for connecting the cables to the I 0 interface connectors and for operating the power button Leave sufficient free space around the unit to prevent the device from possibly overh
15. wiring only the Phoenix power plug terminalis included The KBox C 101 is delivered with a DC power plug terminal 3 pin Phoenix connector For DC connection prepare the connecting wires using the supplied Phoenix plug terminal PSC 1 5 3 F Fig 36 Phoenix power plug terminal 1 3 pin Phoenix plug terminal 4 Location for inserting the 24V wire 2 Cover over the slotted pan head screws 5 Location for inserting the OV wire 3 Location for inserting the functional earth wire 11 1 1 Cabling For the pin assignment Phoenix power plug terminal refer to the subsection 7 3 1 X101 Power Input Connector 1 Cutthe required length three isolated wires 1 mm2 AWG18 and strip each end 5 7 mm 2 Twist the striped wire ends and provide them with ferrules 3 Open the cover Fig 36 pos 2 to have access to the slotted pan head screws 4 Loosen the three slotted pan head screws of the DC plug terminal far enough so that you can insert the end of the prepared wires 5 Insert the wires into the corresponding clamp of the Phoenix plug terminal Make sure that you have the right polarity of the connection refer to Fig 36 Fig 12 or subsection 18 1 1 X 101 Power Input Connector 6 Fasten the screws to secure the wires into the clamps of the plug terminal 7 Close the cover Fig 36 pos 2 www kontron com 12 Starting Up KBox C 101 User s Guide Version 2 00 12 Starting Up m The KBox C 101 m
16. 2 i mee d AaS v EE KBox C 101 User s Guide Version 2 00 1055 6575 This page is intentionally left blank www kontron com 1 Table of Contents KBox C 101 User s Guide Version 2 00 1 Table of Contents EsDCHCERROECT 1 TT Table OP NCIS ee sereno o E TUE ERST esses I IMDENEUDU RM P EC D DIRMI COPI O DEEST DUI UTDRIIE T RS AU OE 4 Pes 6 2 1 Symbols used in this Manual ccesccccscccccscccccssccsceccesccscesccscesccecsssssssccescescescesscscesasscssessssscescseccecseacecs 7 www kontron com 1 1 Table of Contents KBox C 101 User s Guide Version 2 00 7 3 8 POWER Button and PWR LED 4e sace esu vk Sa korr Sa o vk EU oe SEE Ta MERE Su aU Ea NE ERU US Ra oues vasa ag adea ree ae CATT d eds ee Re etd ou TRA 22 7 3 9 RESCUE Button and RSQ LED ccccsssscsssssscescssssesssscsssscsessssssscssvscsssscssscsesscsssacssacsasasscsassasassasaseasas 22 7 3 10 Status and General Purpose LEDS siae a a aaa aS nnana aa a AEREE E ESO NUMEN 23 1 231 X205 0prona PEEEDBUS INTET tee S ossesesere dta E Ei E A AA A aA 23 Z312 Pe Expansion Slo Tand 2 errre ienna een EE E EEE E EEES 23 pe EE e ATADI BE E ats ors ios ssa cca sen sau eseeemeeeaees 24 eZee lle ee RGN SIde utt 25 7 5 TOP ANG Bottom Side VIEW ocssacsseacncnose
17. 3 5 male UPS charging voltage V OUTPUT UPS buffer voltage V INPUT GND OV un E UPS I C clock UPS I C data www kontron com 19 Technical Support KBox C 101 User s Guide Version 2 00 19 Technical Support For technical support please contact our Technical Support department e mail mailto support okontron com Web http www kontron com support Make sure you have the following information on hand when you call e the unit part id number PN e the serial number SN of the unit the serial number can be found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron or our products and services you can reach us by the above mentioned telephone number and on e mail address or at www kontron com 19 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron 1 Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our website www kontron com Support RMA Information contact our Customer Service department to obtain an RMA No e mail service kontron com 2 Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package 3 Describe the fault that has occurred 4 Please provide
18. 5 ed X 102 Berek Power Supply and Power Monitor iue Mini PCle Connector 10 ms Hold Up fous Uu PCle x1 via Adapter see 2 Module F BU 05 Connector Mini PCle to external Fan Tra FAN CTRL Tacho lt Option Baseboard Onboard External Legend Fig 11 Block Diagram KBox C 101 Onboard controller OO www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 3 1 X101 Power Input Connector The 3 pin connector X101 Fig 10 provides the power connection of the KBox C 101 to the appropriate DC main power supply For pin assignments refer to the subsection 18 1 1 The external cable connector is a Phoenix PSC 1 5 3 M 3 pin plug with an SCT D SUB 9 KG housing This power plug is delivered along with the KBox C 101 Please observe the section 12 1 Connecting to DC Main Power Supply The mating connector is a Phoenix PSC 1 5 3 F connector Signal Name 24 VDC input Functional Earth OV input Fig 12 X101 24VDC power input connector 7 3 2 X102 X103 X104 Ethernet Connectors ETH These connectors X102 X103 X104 Fig 10 are Gigabit Ethernet 10 100 1000 Mbit s IEEE 1588 capable interfaces The connectors are standard 8 pin RJ45 type connectors with status LEDs Q Activity link green link up green blinking activity L Speed off green yellow 10 100 1000 MBit s For pin assignment refer to subse
19. Box C 101 please follow the ordering options specified in Configuration Guides KBox C 101 on our web site www kontron com 7 2 1 Mini PCI Express Interfaces There are two Mini PCIe interfaces on the KBox C 101 baseboard One Mini PCIe interface connector is accessible from the top of the KBox C 101 when the top panel is removed The other Mini PCIe interface connector is located on the bottom site of the baseboard and is not accessible in the field This interface connector is intended to be used for the Fieldbus expansion If a customer requires this system expansion it must be so stipulated when ordering as the device must be installed at the factory 7 2 2 Standard PCI Express Interfaces The KBox C 101 provides two half length standard height PCIe slots which are accessible when the top cover is removed 7 2 3 SATA Interfaces The KBox C 101 offers two SATA interfaces for These are either connected to two internal drive bays or optional to front accessible drive bays for 2 5 HDDs or SSDs refer to the subsection 7 3 13 SATA Drive Bays 7 2 4 mSATA M0 300 The KBox C 101 has two mSATA interfaces which are accessible when the top panel is removed www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 Fig 4 Right side view Fig 5 Front side view config Fig 6 Front side view config Fig 7 Left side view with removable drives without removable drives TELLE Ps T IN T 2 iE d 2 1
20. OWER SUBCON male 24 VDC input Ground OV input Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator www kontron com 18 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 2 00 18 1 3 DisplayPort LI O SN S on i mre mw uen e mue 1 uer e all iem e AE eomma fe CECO 3 3V DDC EEPROM power ANDATE DDE 500 mA fused 18 1 4 X 107 X 108 USB 2 0 Port Signal Name 4 pin USB Connector Typ A Version 2 0 18 1 5 X 105 X 105 USB3 0 Port Pin Signal Name 9 pin USB Connector USB 2 0 contact pins USB 3 0 contact pins Type A Version 3 0 2 0 9 VCC fused 900 mA max 13 StdA_SSRX 10 Data 14 StdA_SSRX 11 Data 15 GND DRAIN 12 GND 16 StdA SSTX 17 StdA SSTX www kontron com 18 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 2 00 18 1 6 X 102 X 103 X 104 Ethernet Connectors Cm sme XmMUSR o qwe i RNNNNNNNNNN LINK ACT Speed Mbps LINK ACTIVE www kontron com 18 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 2 00 18 2 Optional Interfaces via Adapter Modules 18 2 1 DVI D Single Link Signal Name Description DVI D Connector female e wn memsaeae S moses oem eae ma www kontron
21. User s Guide Version 2 00 1 1 Table of Figures gie cl eT S m 13 Fig 30 This movment allow you to remove the centring and fixing bracket of the top cover detail of the KBox C 101 35 Fig 31 Removing the cover detail of the KBox C 101 cic cece cc ecceccceccccccccccscceccesccesccencesccesceecceccceccesccecscs 35 4 www kontron com 1 Table of Contents KBox C 101 User s Guide Version 2 00 Fig 53 Dimensions top side with fan trayOption csccscccccccccsccccccccccsccecccsccesccscceccssccesccecceeccescssccesscecceeacs 57 www kontron com 5 2 Introduction KBox C 101 User s Guide Version 2 00 2 Introduction Kontron would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron products The attached documentation does not entail any guarantee on the part of Kontron with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron is aware of such errors or inaccuracies or that Kontron is unaware of these as a result of gross negligence and Kontron has failed to eliminate these errors or inaccuracies for t
22. Version 2 00 11 Control Cabinet Mounting Please observe the General Safety Instructions for IT Equipment included and the installation instructions refer to the chapters 4 and 9 Your KBox C 101 is supplied with assembled mounting plates The key holes of the upper and lower mounting plates Fig 26 pos 1 and pos 3 allow you to mount the KBox C 101 to a mounting side of the control cabinet in vertical position This is the only permitted operating position 3 For a sufficient air circulation around the device we recommend not to place mount or operate any other devices within the keep out area marked with 50mm and 100mm around the KBox C 101 refer to the marked area in Fig 35 a amp io 2 rs al e al gt Fig 35 Keep out area for mounting around KBox C 101 front side view Prepare the mounting surface with four screws and if necessary anchors corresponding to the mounting surface type fire resistant material Please refer to the information for mounting to Fig 47 Fig 48 and the chapter 16 1 Mechanical Specifications or refer to the drawings for KBox C 101 on our web site The drawings can be downloaded from our web site www kontron com by selecting the product www kontron com 11 Control Cabinet Mounting KBox C 101 User s Guide Version 2 00 11 1 DC Power Connection The KBox C 101 is connected by a Phoenix connector to a DC power source via a DC power supply
23. al installation must meet the requirements of the country s specific local regulations L Ifa power cable comes with the product only this cable should be used Do not use an extension cable to connect the product L To guarantee that sufficient air circulation is available to cool the product please ensure that the ventilation openings are not covered or blocked If an air filter is provided this should be cleaned regularly Do not place the system close to heat sources or damp places Make sure the system is well ventilated L1 Only devices or parts which fulfill the requirements of SELV circuits Safety Extra Low Voltage as stipulated by IEC 60950 1 may be connected to the available interfaces L Before opening the device make sure that the device is disconnected from the mains L Switching off the device by its power button does not disconnect it from the mains Complete disconnection is only possible if the power cable is removed from the wall plug or from the device Ensure that there is free and easy access to enable disconnection L The device may only be opened for the insertion or removal of add on cards depending on the configuration of the system This may only be carried out by qualified operators L If extensions are being carried out the following must be observed e all effective legal regulations and all technical data are adhered to e the power consumption of any add on card does not exceed the specified limitations
24. and myramdisk gt edit boot nsh 4 Save the start up script to the SPI boot flash using the kBootScript uEFI Shell command myramdisk gt kbootscript p boot nsh 5 Reset the board to execute the newly installed script using the reset uEFI Shell command myramdisk gt reset 6 Ifascriptis already installed it can be edited using the following kBootScript uEFI Shell commands myramdisk gt kbootscript g boot nsh myramdisk gt edit boot nsh 15 3 Updating the uEFI BIOS The standard SPI boot flash can be updated with the latest uEFI BIOS from the ZIP archive using the kUpdate u or the kFlash p uEFI Shell command When using the kUpdate command the directory structure of ZIP archive must not be altered The update status is indicated in the log file located in the directory where the firmware images are stored To have the same content in both SPI boot flashes clone the standard SPI boot flash to the recovery SPI boot flash using the kflash c uEFI Shell 15 3 1 uEFI BIOS Recovery In case of the standard SPI boot flash being corrupted and therefore the system is not starting up it can be booted from the recovery SPI boot flash For further information refer to Chapter 7 3 9 RESCUE Button and RSQ LED The uEFI BIOS code and settings are stored in the SPI boot flashes Changes made to the uEFI BIOS settings are available only in the currently selected SPI boot flash Thus switching over to the other SPI boot fla
25. arrier onboard and system expansion capabilities e 2x SATA plus device power e 2x mSATA MO 300 sites e 2x Mini PCIe x1 slots one slot is on the top side the second one on the bottom side of the baseboard e 2x PCIe x4 slots on Riser card www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 The KBox C 101 is a fanless system with a compact aluminum chassis with cooling fins The rated voltage of the mains can be found on the type label The type label is located at the right side of the device qw The device is designed be operated wall mounted inside a control cabinet in vertical position except with the top side facing down When switching on the KBox C 101 make sure that the air exhaust openings on the top side Fig 24 pos 12 the air intake openings on the bottom side Fig 25 pos 11 and the cooling fins of the chassis Fig 23 Fig 24 and Fig 25 pos 6 are not obstructed covered by any objects To provide sufficient heat dissipation by the cooling of the device do not cover the cooling fins of the KBox C 101 Do not place any objects on the device When installing the system please note the clearance recommendation in the section 16 1 Mechanical Specifications 7 1 RTC The KBox C 101 comprises a chipset external RTC This RTC is connected to the SMBus of the processor module A RTC of type RV 8564 or compatible is used To provide a valid date and time when no power is connected to
26. ata loss when removing the SD or SDHC or SDXC card it may not be removed during a read or write access while the green SD LED Fig 16 ofthe drives is green flashing To install a card please perform following steps 1 Insert the SD SDHC SDXC card into the SDCARD slot marked SDCARD see Fig 10 and Fig 13 on the front side of the KBox C 101 2 Gently push the card into the open slot until it snaps clicks into place When the card was inserted correctly the green SD LED Fig 16 of the multi card reader lights up provided that the computer is switched on and booted up Do not act with force when inserting the memory card If this seems to be necessary the card is not inserted properly in the guide of the slot Remove the card from the slot and re insert it with care 3 The card is ready for use To remove a card proceed as follow described 1 Push the SD SDHC SDXC card in all the way and then let it push itself out there is a spring loaded mechanism in the holder which does this 2 Oncethe card is released grasp the protruding part of the card and remove the card from the holder 7 3 7 X110 RS232 This interface X110 Fig 10 is provided as a 9 pin D SUB connector it is RS232 configured and allows the connection of a serial peripheral For pin assignment refer to subsection 18 1 2 www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 3 8 POWER Button and PWR LED Power
27. ation ordered your KBox C 101 can be extended with up to two PCIe Mini cards The KBox C 101 provides two internal Mini PCIe slots for PCIe Mini cards One of them you can see it in Fig 27 pos 4 The second Mini PCIe slot is on the bottom side of the baseboard and can be only at the factory fitted with an expansion card For installation removing of the PCIe Mini card Fig 27 pos 4 please refer to the subsection 10 2 2 Installing Removing the PCIe Mini Card 7 7 4 Expansion Slots for PCIe x4 Cards Depending on the system configuration ordered your KBox C 101 can be extended with up to two PCIe x4 cards full height half length form factor For installation removing of the PCIe x4cards Fig 27 pos 6 please refer to the subsection 10 2 1 Installing Removing the PCIe Expansion Cards 3 To expand your system with additional cards please observe the power consumption specified in the chapter 16 Technical Specification The power consumption of each additional card does not exceed 15 W www kontron com 8 Thermal Considerations KBox C 101 User s Guide Version 2 00 8 Thermal Considerations 8 1 Available Processors Please refer to the chapter 16 Technical Specification The list of processors is not complete and may be extended over the product lifetime 8 2 Convection Cooling The KBox C 101 is designed for ambient air convection cooling within the specified ambient air temperature ranges T
28. by pressing the PWR button assuming that power is still applied to the main input power connector X101 7 3 9 RESCUE Button and RSQ LED The rescue function is not intended for use with a system in an application environment Itis designed L for a maintenance environment where the standard BIOS flash is corrupted to attempt to get the system to boot in a defined and safe state for further failure resolution Please refer to the chapter 17 KBox C 101 CPLD Specific Registers The RESCUE button RSQ Fig 10 Fig 15 pos 3 is used to force using the backup flash for system booting The RESCUE LED RSQ Fig 10 Fig 15 pos 4 blinks red when the backup flash is selected for booting The backup flash contains a cloned BIOS uEFI version In the event the system does not properly start up or gets hung up and restarting cold booting the system does not help it is possible to switch to the backup boot flash and then restart the system To do this press the RSQ button for more than five seconds whether or not the system is running it will now start up using the backup flash for booting To revert to using the standard boot flash the system must be cold started using the PWR button or remove power completely from the system and then reapply www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 3 10 Status and General Purpose LEDs After power is applied and the KBox C 101 performs the boot procedure
29. ch is not accessible for end user Your system order with RS422 port must also contain the specification about termination resistor 120 2 If your application requires the termination resistor it must be enabled at factory only The corresponding DIP switch is not accessible for end user For pin assignment refer to subsection 18 2 2 14 2 CAN Port Your KBox C 101 can be extended via an adapter module with a CAN port that allows you CANBus communication The optional CAN port Fig 37 pos 2 a sub D 9 pin male connector is galvanically isolated 500V For pin assignment refer to the section 18 2 3 E If termination resistor 120 2 is required you have to make a connection bridge between pin 1 and 2 in VA order to enable the onboard termination resistor 1200 14 3 DVI D Interface Connector Your KBox C 101 can be extended with a DVI D interface The DVI D port Single Link Fig 37 pos 3 marked DVI supports digital connections Digital devices can be connected directly to this interface of the KBox C 101 For pin assignment refer to subsection 18 2 1 14 4 UPS Battery Uninterruptable Power Supply TBD For pin assignment of this connector refer to subsection 18 2 4 www kontron com 14 System Extensions KBox C 101 User s Guide Version 2 00 14 5 Optional KBox C 101 Version with Fan Tray The KBox C 101 with the optional fan tray can be operated in a control cabinet with extended operating ambie
30. com 8 Thermal Considerations KBox C 101 User s Guide Version 2 00 For the temperature evaluation a specialised tool from Intel was used to set the processor to a defined workload Depending on the power consumption one or more cores were set to 75 workload This includes the graphics core The tool also handles the usage of the Turbo Mode of certain processor types The processor utilisation depends highly on the software used Software using multicore feature will run on several cores whereas standard software will only utilise one core In this case the processor will use the Turbo Mode to increase the clock for the core with the highest workload as long as the temperature is within limits 8 6 Third Party Components When the KBox C 101 is extended and configured with third party components like PCIe extension cards and hard drives HDD or SSD it has to be taken into account that the air temperature inside the system is higher than the ambient temperature An approximately internal temperature rise is given for assistance 8 7 Processor Thermal Monitoring The processor used with the KBox C 101 system provides internal thermal monitoring Every core of the processor comprises a temperature sensor To allow an optimal operation and long term reliability the processor must operate in the specified temperature range To avoid overheating the processor performs an automatic thermal management which intends to keep the pr
31. cscecesecesecessccecesscecececeseececeees 37 10 2 3 Installing an mSATA SSD ccccscssccsccsccscccccsccsccsccescescsscesceccesccscescsscssassasescescesceccesscscesscsssessencecses 38 TT Control Cabinet MOUNTING m DTIRTe eteco isoas 39 11 1 DC Power Kor uuntiR 40 LL Cai ee E E E E a 40 12 Startna RU HIRRTNET Ue 41 12 1 Connecting to DC Main Power Supply seesssseessesessesoscsocsosescseeeeesesessesosooooeoscsessessesesessosoooooseoseseseseeeseseese 41 14 5 Optional KBox C 101 Version with Fan Tray cccccsccsccccccsccccccccccscceccescccsccecccsccescseccescesccssccsccsecccssescceecs 47 2 www kontron com 1 Table of Contents KBox C 101 User s Guide Version 2 00 UAE SecHEuiuscbeliimw X 60 17 3 Shutdown Control Register SHDN CTRL ccccsccccccsccccccscscccscscscccscscsceccscscssseeseseseseseseseseseseseceseeess 61 17 4 SPI Flash Control Registers SPIFCIRD 5o pate aun a e ven E Mon E OE EE URS SYN RE RI RVSE E EesA a Rus aS ES 62 17 5 LED Control Status Register LCIRLSR ous dn vao Ea eo ER E a bea duas a oiS S e DNERa aS ER NRRES ESO MERE SETS s DNE uSREE 62 18 Standard
32. ction 18 1 6 7 3 3 X105 X106 USB 3 0 The KBox C 101 provides two USB 3 0 2 0 interfaces These connectors X105 X106 Fig 10 allow connection of USB 3 0 or USB 2 0 compatible devices to the system For pin assignment refer to subsection 18 1 5 7 3 4 X107 X108 USB 2 0 The KBox C 101 provides two USB 2 0 1 1 interfaces These connectors X107 X108 Fig 10 allow connection of USB compatible devices to the system For pin assignment refer to subsection 18 1 4 7 3 5 X109 DisplayPort This is a DisplayPort compliant interface realized using a standard DisplayPort connector An external digital display can be connected to the DisplayPort connector X109 Fig 10 For pin assignment refer to subsection 18 1 3 www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 3 6 SDCARD Slot This slot marked SDCARD is an SDHC SDXC compliant interface realized using a standard SD card connector It is accessible at the front side of the KBox C 101 Fig 10 and is located between the serial interface RS232 X110 and DISPLAYPORT e his SD card reader supports SD SDHC and SDXC cards e SD card activity is indicated by the SD LED on the KBox C 101 front side e This interface permits hot plugging of SD card The system can also be booted from this interface Ultra d e ELI SDCARD Fig 13 SDCARD slot Fig 14 SD card not included 3 This interfaces support hot swapping To prevent d
33. d detergent LI Itis possible to clean the air filter with compressed air L For dirt that contains grease oil the air filter should be rinsed with warm water with the addition of a degreaser Air filter should not be cleaned with powerful water jets or wrung out 6 After cleaning and drying the air filter place it in the air filter holder 7 Reattach the air filter holder to the bottom side of the fan tray slot by inserting the positioning latches Fig 42 pos 8 into the positioning holes Fig 42 pos 9 8 Secure the air filter holder by tightening the knurled screw to the tapped hole Fig 42 pos 4 ofthe fan tray slot Fig 41 pos 5 or Fig 42 pos 3 Defective components may only be replaced by Kontron original spare parts L Airfilter part number 1055 4670 www kontron com 14 System Extensions KBox C 101 User s Guide Version 2 00 ism ar ray i Joo So LITTLE Fig 43 Holder without air filter 114 5 BM SSLECHRSs 2 iiiiidecedxc Fig 44 Holder with air filter Fig 45 Air filter Legend for Fig 42 and Fig 43 1 KBox C 101 assembled with the optional fan tray slot 6 Removed air filter 2 Removed fan tray 7 Air filter holder with knurled screw 3 Fan tray slot without inserted fan tray 8 Positioning latches of the air filter holder 4 Airintake openings at the bottom side of the fan tray 9 Positioning holes for the air filter holder m 10 Socket for fan power and c
34. dditional component connected to the KBox C 101 These components you have to order separately in order to extend your KBox C 101 at the factory Example of system configuration see below Fig 37 KBox C 101 with removable drive bays and optional Fig 38 KBox C 101 with optional interfaces and without removable interfaces drive bays and Legend for Fig 37 and Fig 38 1 2 3 4 www kontron com Serial port RS232 RS422 CAN port DVI D Single Link port UPS Uninterruptable Power Supply connector 14 System Extensions KBox C 101 User s Guide Version 2 00 14 1 Serial Port RS232 RS422 gt This port can be factory installed and configured only When you order the KBox C 101 with this extended interface via RS232 422 adapter module you have to specify in your ordering LI the needed configuration of this port as RS232 or RS422 and L for RS422 configuration if the onboard termination resistor 120 should be enabled or disabled Your KBox C 101 can be extended via an adapter module with an additional serial interfaces RS232 RS422 This serial port Fig 37 pos 1 is an optional port available as 9 pin D SUB connector male marked as RS232 422 on the front side of the system It must be factory configured as RS232 or RS422 corresponding your ordered port configuration The serial port will be configured via an on board DIP switch SW1 for RS232 or RS422 serial communication The corresponding DIP swit
35. e x4 or 2x PCIe x1 via Riser card power consumption less than 15W is allowed Controls Power button PWR at the front side RESCUE button RSQ Indicators PWR Power LED at the front side RSQ Rescue LED THERM Thermal LED DRIVE HDD SSD status LED SD SD Card status LED WD Watchdog status LED GP1 GP4 General purpose LEDs DCIN Connector at the front side 3 pin DC input connector Protection Class IP20 Rated Voltage tolerance 24 VDC 20 15 10ms hold up www kontron com 55 E o Rc o i o zr Ei HEEREHBHEREREHESHERBIBBEREBEBEREERERERBSES E mme ED ARE Tama sas ae mca nits Pore SSB22 24222228208 EIEJEHETIEHES KBox C 101 User s Guide Version 2 00 Fig 49 Dimensions top side Fig 47 Dimensions front side with key holes Fig 46 Dimensions right side Fig 48 Dimensions detail key hole 16 1 Mechanical Specifications of the KBox C 101 16 Technical Specification 16 Technical Specification KBox C 101 User s Guide Version 2 00 16 2 Mechanical Specifications of the KBox C 101 with Fan Tray Option option boa m ZIPEEGEPHEPERIIC D N m 4 He en JE S al El A a BEET EEZ eme uns ITE BICC oe I I7 BEIDE O pasarien I V7 mSSIPIDCIL II CI 1 7 IBBEBIIDO OOM TT Bilal mmi o j RGRREN SEE EIA en Sg EESTI E paaga am D Fig 52 Dimensions detai
36. eating To ensure proper operation we recommended free space as specified below e above and below 100 mm 3 937 e left and right 50 mm 1 96 Refer also to Fig 35 and chapter 16 1 Mechanical Specifications It must be observed that all ventilation opening are not covered obstructed by objects The KBox C 101 must be firmly attached to a clean flat and solid mounting surface Use proper fastening materials suitable for the mounting surface Ensure that the mounting surface type and the used mounting solution safely support the load of the KBox C 101 and the attached components Please follow the local national regulations for grounding The voltage feeds must not be overloaded Adjust the cabling and the overcurrent protection to correspond with the electrical figures indicated on the type label The type label is located on the right side of the system Itis recommended that the last cable attached to the system should be the power cable Refer to the section 11 1 DC Power Connection and chapter 12 Starting Up www kontron com 10 Accessing Internal Components KBox C 101 User s Guide Version 2 00 10 Accessing Internal Components This section contains important information that you must read before accessing the internal components You must follow these procedures properly when installing removing or handling any board Itis recommended to expand your system with additional PCIe PCIe Mini cards before itis installed
37. ection 10 2 3 Installing an mSATA SSD 1 PCIe 1 slot 2 PCIe2slot Fig 18 PCIe 1 and PCIe 2 slots www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 3 13 SATA Drive Bays Depending on the ordered system configuration your KBox C 101 can be equipped with up to two removable drive bays refer to Fig 10 and Fig 19 or two internal 2 5 SATA HDD The internal HDDs SSDs are not accessible from the outside The two 2 5 removable drive bays DRIVE 1 and DRIVE 2 are accessible from the front side Fig 10 of the KBox C 101 Both drive bays are designed for removable 2 5 SATA SSD HDDs without mounting frames The drives support following dive speeds LJ DRIVE 1 up to SATA 6 Gb s LI DRIVE 2 up to SATA 3 Gb s If the KBox C 101 configuration with internal SATA HDD SSD was chosen the Drive 1 and Drive 2 for removable SATA HDD SSD are not available refer to Fig 6 If the KBox C 101 configuration with removable SATA HDD SSD was chosen no installation of an internal SATA HDD with mounting frame is possible Fig 19 Drive 1 and Drive 2 for removable 2 5 SATA HDD SSD Fig 20 Drive bay 1 with opened drive bay cover option closed drive bays 3 These interfaces support hot swapping To prevent data loss when removing the removable HDD SSD it may not be removed during a read or write access while the green DRIVE LED Fig 16 of the drives is green flashing
38. eir casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive p St e Dre e GM Always place drives and boards PCB assembly side down on the foam www kontron com 5 Electromagnetic Compatibility Class B Device KBox C 101 User s Guide Version 2 00 5 Electromagnetic Compatibility Class B Device 5 1 Electromagnetic Compatibility EU This product complies with the European Council Directive on the approximation of the laws of the member states relating to electromagnetic compatibility 2004 108 EC Class B limits for Information Technology Equipment according to European Standard EN 55022 5 2 FCCStatement USA This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particu
39. ers such as the current uEFI BIOS revision etc kBootScript Manages the flash stored startup script If the shell is launched by the boot process it executes a shell script stored in the flash If the shell script terminates the shell will continue the boot process However the shell script can also contain any other boot command kNvram Manages the NVRAM to restore the system s default settings Since all uEFI settings are stored inside the NVRAM the default settings are loaded af ter invoking this command Programs and verif ies the SPI boot flashes holding the uEFI BIOS code uEFI BIOS binary files must be available from connected mass storage devices such as USB flash drive or harddisk Creates and manages RAMdisks This command is used to perform f ile operations when no real f ilesystem is connected to the system kWatchdog Configures the Kontron onboard Watchdog This command is used to enable the Kontron onboard Watchdog with reset target before OS boot This can be used to detect if the OS fails to boot and react by reset kUpdate Controls the Kontron common update tool When using the kUpdate command the structure of the ZIP archive must not be altered kUpdate automatically starts the update procedure via kUpdate u Tf a certain image is intended to be used enter kUpdate s to select the respective image gt The uEFI Shell commands are not case sensitive Each uEFI Shell command is provided with a detailed online help t
40. ess fe eee eee Reserved SDRQ_INT C BITFIELD DESCRIPTION Shutdown Request Interrupt configuration 00 Interrupt disabled 01 Interrupt sent using LPT_ACK to SuperIO 10 2 Interrupt sent as SERIRQ IRQ5 11 Interrupt sent as SERIRQ IRQ10 www kontron com 17 KBox C 101 CPLD Specific Registers KBox C 101 User s Guide Version 2 00 17 4 SPI Flash Control Registers SPIFCTRL Address EEE Eee Name Reserved SPIFORBU Res BHHED DESCRIPTION Lm use of backup SPI Flash SPIFORBU 0 Normal operation use COMe Flash 1 Force BIOS DISxit to select carrier on board SPI Flash 17 5 LED Control Status Register LCTRLSR The LED Control Status Register holds a series of bits defining the onboard configuration for the front panel General Purpose LEDs and enables the user to switch on and off the front panel General Purpose LEDs Address CENENE 5 cmo SEL ED COLOR BHHED DESCRIPTION EF NN Command LED CMD 0 Get LED 1 Set LED LED Select 000 LED GP1 001 LED GP2 6 4 LED SEL 010 LED GP3 011 LED GP4 1xx nothing selected Select LED color 00 OFF 1 0 LED COLOR 01 Green 10 Red 11 Amber www kontron com 18 Standard Interfaces Pin Assignments KBox C 101 User s Guide Version 2 00 18 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 18 1 1 X 101 Power Input Connector Pin Signal Name 3 pin P
41. hat can be invoked by entering cmd space inthe command line To display the uEFI Shell command list enter help or in the command line 15 2 uEFI Shell Scripting 15 2 1 Startup Scripting If the ESC key is not pressed and the timeout is run out the uEFI Shell tries to execute some startup scripts automatically It searches for scripts and executes them in the following order 1 Kontron flash stored startup script 2 Ifthereis no Kontron flash stored startup script present the uEFI specified startup nsh scriptis used This script must be located on the root of any of the attached FAT formatted disk drive 3 If none of the startup scripts is present or the startup script terminates the default boot order is continued www kontron com 15 uEFI BIOS KBox C 101 User s Guide Version 2 00 15 2 2 Create a Startup Script Startup scripts can be created using the uEFI Shell built in editor edit or under any OS with a plain text editor of your choice To create a startup shell script simply save the script on the root of any FAT formatted drive attached to the system To copy the startup script to the flash use the kBootScript uEFI Shell command In case there is no mass storage device attached the startup script can be generated in a RAM disk and stored in the SPI boot flash using the kRamdisk uEFI Shell command 15 2 3 Examples of Startup Scripts 15 2 3 1 Execute Shell Script on Other Hardd
42. herefore it is imperative that air flow to and from the unit is guaranteed In addition implementers must empirically verify the cooling concept for the KBox C 101 including optionally installed devices prior implementing the unit in the intended application 8 3 Active Cooling via the optional Fan Tray For applications where convection cooling is not sufficient there is the possibility to use the optional fan tray externally mounted to the KBox C 101 The optional fan tray extension allows the KBox C 101 to operate at higher ambient temperature conditions and provides a higher airflow through the chassis providing better cooling of the system internal components 8 4 Minimum System Clearance To provide a maximum of airflow through and around the box minimum distances to surrounding parts must be observed please refer to the chapter 11 Control Cabinet Mounting and Fig 35 8 5 Maximum Temperatures As the Intel processors provide only certain settings for maximal power consumption some typically are used for the following table This table can be seen as a guideline KBox C 101 without Fan Tray KBox C 101 with Fan Tray Processor Power Max ambient Approx System internal Max ambient Approx System internal Consumption Temperature C Temp Rise C Temperature C Temp Rise C The maximum system ambient temperature depends mostly on the power consumption of the processor and the chipset www kontron
43. his reason Kontron expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron This manual is protected by copyright All rights are reserved by Kontron Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Kontron points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron to the products and thus this manual only reflects the technical status of the products by Kontron at the time of printing 2014 by Kontron Europe Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Lise Meitner Str 3 5 86156 Augsburg Germany 6 www kontron com 2 Introduction KBox C 101 User s Guide Version 2 00 2 1 Symbols used in this Manual Symbol Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail
44. icable technical standards regulations and guidelines for the installation and usage of the device must be understood and followed Further accident prevention regulations and directives must be observed Every user of this system must be familiar with the instructions described in this manual 3 3 Appropriate Use Field of Application The KBox C 101 is to be used in control cabinet applications only Necessary fire enclosures and similar safety measures are to be provided by the control cabinet The operator must ensure that the place of installation complies with applicable national and international standards and regulations 3 4 Warranty Note Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies e g to buffer battery storage media like SD cards 3 5 Exclusion of Accident Liability Obligation Kontron shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device 3 6 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the included document General Safety Instructions for IT Equipment in this manual or eventually the warning s
45. igns label on the device Kontron shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation 8 www kontron com 4 General Safety Instructions for IT Equipment KBox C 101 User s Guide Version 2 00 4 General Safety Instructions for IT Equipment Please read this chapter carefully and take careful note of the instructions which have been compiled for your safety and to ensure to apply in accordance with intended regulations If the following general safety instructions are not observed it could lead to injuries to the operator and or damage of the product in cases of nonobservance of the instructions Kontron is exempt from accident liability this also applies during the warranty period The product has been built and tested according to the basic safety requirements for low voltage LVD applications and has left the manufacturer in safety related flawless condition To maintain this condition and to also ensure safe operation the operator must not only observe the correct operating conditions for the product but also the following general safety instructions L The product must be used as specified in the product documentation in which the instructions for safety for the product and for the operator are described These contain guidelines for setting up installation and assembly maintenance transport or storage L The on site electric
46. ing Internal Components KBox C 101 User s Guide Version 2 00 Fig 32 KBox C 101 without top cover removing the rihgt side cover 6 For better accessibility of the internal PCIe slots PCIe slot for Mini card and the mSATA SSD connectors you may also remove the right side cover of the KBox C 101 Fig 33 Loosen the externally accessible fastening screws that secure the right side cover Fig 32 and Fig 22 pos 2 and 3 Pull the right side cover out to detach it from the sideways mounted bolts Put the right side cover and the screws aside for later use LLLLLLLLL w a Fig 33 KBox C 101 without top and right side cover 1 Fixing bolts to secure the the PCIe Mini card 5 Mounting frame for removable SATA 2 5 HDD SSD 2 1x Mini PCIe slot for PCIe Mini card SATA cable connections power and data 3 Screws to fix the PCIe slot bracket or the I O 2x mSATA slots bracket of the PCIe card COO O Fixing bolts to secure the 2x 2 5 mSATA SSD 4 Risercard with 2x PCIe x4 slots www kontron com 10 Accessing Internal Components KBox C 101 User s Guide Version 2 00 10 2 1 Installing Removing the PCIe Expansion Cards The PCIe expansion cards for the performance extension of your KBox C 101 can be installed into the free PCIe slots on the front side of the system Fig 10 The slots are marked with PCIe 1 and PCIe2 Please consider following instruction when you install or remove PCIe expansion ca
47. into an industrial control cabinet Please consider following instruction when you install or remove expansion cards Before installing removing an add on card please pay attention to the following information Please observe the General Safety Instructions for IT Equipment provided with the system refer to the chapter 4 and the installation instructions in this manual The KBox C 101 system shall be mounted into a control cabinet Only personnel with appropriate qualifications trainings and authorization are permitted to install and work with the KBox C 101 The installation removal of HDD SSD and or expansion cards may only be performed by a qualified person according to the description in this manual Before removing the cover of the device make sure that the device is switched off and disconnected from the power supply Before you upgrade the KBox C 101 with add on cards pay attention to the power specifications in chapter 16 Technical Specification and make sure that the power consumption of the add on cards does not exceed 15 W per card y Please follow the safety instructions for components that are sensitive to electrostatic discharge ESD Failure to observe this warning notice may result in damage to the device or the latter s A components qv Please pay attention to the manufacturer s instructions before installing removing an add on card www kontron com 10 Accessing Internal Components KBox C
48. ister RSTAT o e e L L3 T4 I mes w wm aw ow ae BITFIELD DESCRIPTION Power on reset status 4 PORS 0 System reset not generated by power on cold reset 1 System reset generated by power on cold reset Writing a 1 to this bit clears the bit System reset status SYS_RESET 0 System reset not generated by CPLD 1 System reset generated by CPLD Writing a 1 to this bit clears the bit THRMTRIP generated by COMe THRMTRIP 0 THRMTRIP not generated by COMe 1 2 THRMTRIP generated by COMe Writing a 1 to this bit clears the bit Boot from RESCUE flash gt RESCUE 0 Boot not from RESCUE flash 1 Boot from RESCUE flash Writing a 1 to this bit clears the bit Forced system shutdown intentionally or result of power failure 1 SHUTDOWN 0 System not forcefully shutdown 1 System forcefully shutdown Writing a 1 to this bit clears the bit www kontron com 17 KBox C 101 CPLD Specific Registers KBox C 101 User s Guide Version 2 00 17 2 Interrupt Status Register INTSTAT 7 1 I5I I31L41I23 BITFIELD DESCRIPTION Power Button state 7 PWR BUT 0 Power Button released 1 Power Button pressed Shutdown Request Interrupt 0 0 No interrupt requested SDROINT_O 1 Power fail detected This bit is set even if the Shutdown Request Interrupt is disabled Writing a 1 to this bit clears the bit 17 3 Shutdown Control Register SHDN_CTRL Addr
49. l key hole Fig 53 Dimensions top side with fan trayoption www kontron com 16 Technical Specification KBox C 101 User s Guide Version 2 00 Dimensions KBox C 101 Standard Version KBox C 101 with optional Fan Tray Height with mounting plates 290 mm 11 42 with mounting plates 324 mm 12 756 Width 155 mm 6 10 155 mm 6 10 Depth with mounting plates 210 mm 8 26 with mounting plates 210 mm 8 26 Weight Approx 4 75 kg 10 47 lbs Approx 5 35 kg 11 79 lbs without packaging without expansions Chassis Cooling fins black Chassis steel sheet light grey RAL 7035 Side with External Interfaces trim strips traffic grey RAL 7043 16 3 Environmental Specifications MEN KBox C 101 Standard Version KBox C 101 with optional Fan Tray Thermal Management Fanless cooling 1x external accessible system fan option Operating Temperature 0 C 50 C 32 122 F 0 C 55 C 32 F 131 F Storage Transit Temperature 40 C 85 C 40 F 185 F Relative Humidity Operating 93 40 C non condensing acc to IEC 60068 2 78 Max Max Operation Altitude Max Operation Altitude 2 p00 6560 m 6 560 p00 6560 Max Storage Transit gE lane 10 000 m 32 810 ft Altitude Operating Shock Operating Shock 15 G 11 356 11 ms half sine acc to IEC 60068 2 27 2010 2 356 11 ms half sine acc to IEC 60068 2 27 2010 2 acc to IEC 60068 2 27 2010 2
50. lar installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures L Reorient or relocate the receiving antenna L Increase the separation between the equipment and receiver L Connect the equipment into an outlet on a circuit different from that to which the receiver is connected L Consult the dealer or an experienced radio TV technician for help 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian ICES 003 English This Class B digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la class B est conforme la norme NMB 003 du Canada www kontron com 6 Shipment and Unpacking KBox C 101 User s Guide Version 2 00 6 Shipment and Unpacking 6 1 Unpacking Proceed as follows to unpack the unit 1 Remove packaging Do not discard the original packaging Keep it for future relocation Check the delivery for completeness by comparing it with your order Please keep the associated paperwork It contains important information for handling the unit Check the contents for visible shipping damage dE ES E a If you notice any shipping damage or inconsistencies between the contents and your order please contact Kontron for help and information
51. nal fan tray Defective components may only be replaced by Kontron original spare parts LJ Part number of the fan tray 1055 4009 The fan tray can be replaced during operation This should only be carried out by qualified personnel aware of the associated dangers The fan will not stop immediately when the fan tray is removed during operation Pull out the fan tray only a few centimeters and wait until the fan comes to stop To replace fan tray proceed as follows 1 Ensure to have access to the bottom side of the KBox C 101 The fan tray Fig 41 pos 1 and Fig 42 pos 2 may be replaced without removing the air filter holder Fig 41 pos 4 2 Loosen the two knurled screws Fig 41 pos 2 ofthe fan tray a Pull the fan tray Fig 42 pos 2 out from the fan tray slot Fig 42 pos 3 in order to disconnect the connector for fan control Fig 40 pos 3 from the internal fan control socket Fig 42 pos 10 Pull the fan tray completely out from the fan tray slot Fig 42 pos 3 Replace the defective fan tray with a new one Insert the functional fan tray Fig 42 pos 2 into the fan tray slot Fig 42 pos 3 E a Um ox Secure the fan tray by fastening the knurled screws By fastening of the knurled screws is ensured the proper insertion of the connector Fig 42 pos 2 into the internal fan control socket Fig 42 pos 10 www kontron com 14 System Extensions KBox C 101 User s Guide Ve
52. nt temperature up to 55 C refer to the specified values in the section 16 3 Environmental Specifications and chapter 8 Thermal Considerations 3 All chapters of this manual are valid for this optional KBox C 101 version under consideration of the mechanical dimensions differences and the description in this section Please refer also to the section 16 2 Mechanical Specifications of the KBox C 101 with Fan Tray Option This KBox C 101 version with optional chassis extension named in this manual as fan tray slot and installed fan tray is designed to provide forced cooling through the system chassis The KBox C 101 can be only factory equipped with the optional fan tray Fig 39 The fan tray slot is external mounted to the bottom side of the KBox C 101 chassis and comprises a fan tray Fig 39 pos 1 with one fan Ly 1 Fan tray with knurled screws Air filter holder with knurled screws Xa kont naa Air filter Functional earth stud Q Lower mounting bracket with key holes Fan tray slot with installed fan tray KBox C 101 variant with optional fan tray o OA uU OR Ut N e Upper mounting bracket with key holes gt o Zo O9 gy Fig 39 KBox C 101 equipped with the optional fan tray The fan is integrated in a user friendly replaceable fan tray hot swap The fan tray is designed to be inserted into the fan tray slot Fig 39 pos 6 on the bottom side of the KBox C 101 The fan t
53. ntsesieneceusononseydevecscsinn wansewsesdensindomed edlenwensssebeeseleevemenssimnendnonblinersduaneneres 25 POoMICCMSISAISUTERTTTE 26 PROP PUM EION al EAN SEUN serna 26 7 1 MAE HO tT REO 27 Pay ele tegrated COME MOHUIB cimi E RE EER 28 Ta oe MOF I O E M 28 lels 3e Expansion Slots TOP PCIe Mill COL AS scaxacosacsesicasiwatsion tiusimsed sienna a oa taueeasacsiboes diiad eei 29 Toi 4 Expansion Slots for PCle x4 Cards Emm 29 Temal ETE EL ALIONS soso esse OE eussebs 30 MEN EUER IEEE 30 EMT 30 9 Installation Instructions isssesevevcer es vae vue vuv Se sek Res qose a Vas oe e EXEEAVN UC INS OR UR EON ES REESE o VE PFC UN VOS REV EE EUER EU PER ERUR EVE 32 9 1 Instructions for Control Cabinet Mount Installation ccccccecccccccccccccecccsccecccencescceccesncecccssccscceccesscescees 32 10 Accessing Internal COMPONeENts cccccccccccsccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccees 33 Oe Cee ee ee er ee re et ere eer re re eT er ee 34 10 2 Opening and Closing the KBox C 101 TTE 35 10 2 1 Installing Removing the PCIe Expansion Cards ssececsccscecececsccececscececcececececscsececesececesscsecesesececeees 37 10 2 2 Installing Removing the PCIe Mini Card csceccecscececcccscecscececescececece
54. ocessor temperature below the highest value of the temperature range This behavior is a CPU standard feature 8 8 Processor Thermal Trip Feature The Processor Thermal Trip feature protects the processor from catastrophic overheating The Thermal Trip Tensor threshold is set well above the normal operating temperature to ensure that there are no false trips The processor will stop all executions when the junction temperature exceeds approximately 125 C This event will be indicated by the red blinking Thermal LED on the front panel This behavior cannot be altered Once activated the event remains latched until power is cycled www kontron com 9 Installation Instructions KBox C 101 User s Guide Version 2 00 9 Installation Instructions 9 1 Instructions for Control Cabinet Mount Installation The KBox C 101 comes with attached wall mount brackets The available mounting key holes of the wall mount brackets allow the unit attaching to a wall of a fire resistant enclosure Expansion card installation should be performed before installing the KBox C 101 into the control cabinet Whenever possible unpack or pack this product only at EOS ESD safe work stations Where a safe work station is not guaranteed it is important for the user to be electrically discharged before touching the product with his her hands or tools This is most easily done by touching a metal part of the system chassis Do not handle this product out of
55. ontrol on internal rear side 5 Tapped hole to secure the knurled screw of the air of the fan tray slot filter holder www kontron com 15 uEFI BIOS KBox C 101 User s Guide Version 2 00 15 uEFI BIOS The integrated COMExpress module COMe bHL6 integrated in the KBox C 101 is equipped with Phoenix SecureCore which is located in an onboard SPI serial flash memory The uEFI Unified Extensible Firmware Interface BIOS is set at the factory corresponding to the system s standard hardware configuration and for normal operating conditions Therefore there is no need to set or change the BIOS environment to operate your system download the corresponding manual from our web site www kontron com by selecting the product name A detailed BIOS description can be found in the manual of the installed COMExpress module You can The Kontron uEFI BIOS features a built in and enhanced version of the uEFI Shell For a detailed description of the available standard shell scripting refer to the EFI Shell User s Guide For a detailed description of the available standard shell commands refer to the EFI Shell Command Manual Both documents can be downloaded from the EFI and Framework Open Source Community homepage http sourceforge net projects efi shell files documents Please note that not all shell commands described in the EFI Shell Command Manual are provided by the Kontron uEFI BIOS 15 1 uEFI Shell Introduction Basic Operation
56. ox C 101 3 Key holes on the lower mounting plate 4 Screwsthat secures the lower mounting plate of the KBox C 101 5 Chassis bottom 6 Functional Earth stud Fig 26 Rear side of the KBox C 101 system 7 6 1 Functional Earth Stud There is an M4 functional earth terminal on the lower mounting plate of the KBox C 101 Fig 26 pos 6 This terminal may be connected as required The KBox C 101 with the stud marked with a Functional Earth symbol Fig 26 has to be grounded to an appropriate common earth connection point www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 7 Internal View Fig 27 KBox C 101 internal view 1 Coverretaining bracket on the front side 9 SATA cable connections power and data 2 LED indicators circuit 10 Baseboard 3 Screws that secure the PCIe slot brackets 11 2x mSATA slots 4 1x Mini PCIe slot for PCIe Mini card please observe 12 Mechanical fixing assemblies for the note below 2x 2 5 mSATA SSD and 1x PCIe Mini card two fixing bolts for each mSATA SSD and PCIe Mini card please Ai observe the note below DE Rea wae PICO QUU 13 Cover retaining bracket on the rear side 7 Mounting frame for removable 2 5 drive bays ve aoling fins 8 Lower mounting bracket with key holes ie Wepermetnt ing T hele gt The KBox C 101 provides two internal Mini PCIe slots One of them you can see in Fig 27 pos 4 The second Mini PCIe slot is on the bottom of
57. ray simplifies the installation and removal of this component even during operation The fan rotation speed is temperature controlled in dependence on the CPU temperature Thus a reliable air circulation for optimal active cooling of the KBox C 101 is ensured The temperature conditions of the system depending on the environmental temperature and the system load are detected by the CPU temperature sensor In order to ensure a clean air circulation through the system there is integrated in the fan tray slot assemblies on the bottom side of the system a holder Fig 39 pos 2 with an installed air filter Fig 39 pos 3 The air filter which protects your system against dust and dirt is washable and may be replaced during operation refer to subsection 14 6 2 Cleaning the Air Filter www kontron com 14 System Extensions KBox C 101 User s Guide Version 2 00 14 6 Fan Tray Important Instructions The fan tray can be replaced during operation This should only be carried out by qualified personnel aware of the associated dangers see subsection 14 6 1 Replacing the Fan Tray 1 Fantray with knurled screws 2 Fan temperature controlled 3 Connector for fan control Fig 40 Fan tray of the KBox C 101 cable connection between fan and fan connector are included in this assembly 14 6 1 Replacing the Fan Tray The operation of the KBox C 101 version with fan tray extension is permitted only with a functio
58. rcuits of different devices cause no electrical hazards LI A sufficient dimensioning of the power cable wires must be selected according to the maximum electrical specifications on the product label as stipulated by EN60950 1 or VDEO100 or EN60204 or UL508 regulations L The devices do not generally fulfill the requirements for centralized DC power systems UL 60950 1 Annex NAB D2 and therefore may not be connected to such devices 4 1 Electrostatic Discharge ESD A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 Transport boards in static safe containers such as boxes or bags 2 Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace 3 Always be properly grounded when touching a sensitive board component or assembly 4 Store electrostatic sensitive boards in protective packaging or on antistatic mats 4 1 1 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Always handle electrostatic sensitive components by their edge or by th
59. rder 10 2 2 Installing Removing the PCIe Mini Card To have access to the Mini PCIe slot please proceed according to the steps described 1 2 3 Open the device as described in the subsection 10 2 Opening and Closing the KBox C 101 step 1 6 Locate the PCIe Mini card slot and the corresponding fixing bolts Fig 33 pos 1 and 2 Insert the PCIe Mini card into the slot Fig 33 pos 2 and rotate it down with the fixing holes ofthe card over the fixing bolts Press the PCIe Mini card down on the side with the fixing holes until the card snaps in 5 Inorderto close the KBox C 101 proceed in reverse order www kontron com 10 Accessing Internal Components KBox C 101 User s Guide Version 2 00 10 2 3 Installing an mSATA SSD To have access to the mSATA slots please proceed according to the steps described i 2 3 Open the device as described in the subsection 10 2 Opening and Closing the KBox C 101 step 1 6 Locate the mSATA slots and the corresponding fixing bolts Fig 33 pos 7 and 8 Insert each mSATA SSD into the corresponding slot Fig 33 pos 7 and rotate it down with the fixing holes of the mSATA SSD over the fixing bolts Fig 33 pos 8 Press each mSATA SSD down on the side with the fixing holes until the mSATA SSD snaps in 5 In order to close the KBox C 101 proceed in reverse order www kontron com 11 Control Cabinet Mounting KBox C 101 User s Guide
60. rds It is recommended to expand your system with additional PCIe cards before the KBox C 101 is installed on a wall into a control cabinet 1 2 3 peo a X Close all applications shut down the system properly and disconnect the connection to the power source Disconnect all peripherals To have access to the PCIe x4 slots you have to open the KBox C 101 as described in the subsection 10 2 Opening and Closing the KBox C 101 step 1 6 To remove install an expansion card you have to remove the corresponding expansion card slot bracket refer to Fig 10 and Fig 34 Loosen the corresponding fastening screw on the internal side which secures the slot card bracket and remove it Retain the screws for later use refer to Fig 10 and Fig 34 pos 2 Fig 34 Detail inside of the KBox C 101 with PCIe Riser card for 2x PCIe x4 slots 1 Slot bracket for the for the PCIe 1 expansion slot 4 Risercard with 2x PCIe x4 expansion slots 2 Screws to secure the expansion slot cards brackets 5 Free PCIe x4 slot for PCIe 1 slot 3 Slot bracket for the for the PCIe 2 expansion slot 6 Free PCIe x4 slot for PCIe 2 slot Insert remove the expansion card into from the corresponding free PCIe x4 slot of the Riser card Fig 34 If you have removed an expansion card re insert a slot bracket Secure the bracket slot bracket or card bracket to the chassis with the retained fastening screw In order to close the KBox C 101 proceed in reverse o
61. rive This example startup nsh executes the shell script named bootme nsh located in the root of the first detected disc drive sO 15 2 3 2 Execute Shell Script on Other Harddrive This example startup nsh executes the shell script named bootme nsh located in the root of the first detected disc drive sO fsO0 bootme nsh 15 2 3 3 Enable Watchdog The uEFI Shell provides environment variables used to control the execution flow The following sample start up script shows the uEFI Shell environment wdt enable used to control the Watchdog echo off echo Executing sample startup nsh if wdt enable on then kwatchdog t 15 echo Watchdog enabled endif To create uEFI Shell environment variable use the set uEFI Shell command as shown below Shell set wdt enable on Shell set wdt enable on Shell reset www kontron com 15 uEFI BIOS KBox C 101 User s Guide Version 2 00 15 2 3 4 Handling the Startup Script in the SPI Boot Flash In case there is no mass storage device attached the startup script can be generated in a RAM disk and stored in the SPI boot flash using the following instructions 1 Press lt ESC gt during power up to log into the uEFI Shell 2 Create a RAM disk and set the proper working directory as shown below Shell kramdisk s 3 c m myramdisk Shell myramdisk 3 Enterthe sample start up script mentioned above in this section using the edit uEFI Shell comm
62. rsion 2 00 14 6 2 Cleaning the Air Filter The air filter is inserted in the holder Fig 39 pos 2 atthe bottom side ofthe fan tray slot Fig 39 pos 6 The soiling of the air filter Fig 39 pos 3 is caused by the pollution of the operating environment A heavily soiled air filter can cause excessive heating of the device For this reason we recommend to clean the air filter as often as necessary The air filter can be changed during operation of the system 1 Fantray 2 Knurled screws of the fan tray 3 Knurled screw of the air filter holder 4 Air filter holder 5 Fan tray slot Fig 41 Detail KBox C 101 with fan tray extension air filter holder on the bottom side To replace the air filter proceed as follows 1 Ensure to have access to the bottom side of the KBox C 101 The air filter may be replaced without removing the fan tray Fig 41 pos 1 2 Loosen the knurled screw Fig 41 pos 3 that secures the air filter holder Fig 41 pos 4 to the fan tray slot Fig 41 pos 5 refer to step 1 in Fig 41 3 Pullthe air filter holder out of the positioning holes Fig 42 pos 9 into the marked direction see Fig 41 and pull it down Put the air filter holder aside for later reassembly refer to step 2 and 3 in Fig 41 4 Removethe soiled air filter Fig 41 pos 3 and Fig 42 pos 6 5 Clean the air filter as follows Q Rinse in water up to approx 40 C possibly with the addition of a standard mil
63. s Guide Version 2 00 12 2 Power OFF ON Procedure As the KBox C 101 is equipped with an internal hold up buffer it can t be switch off on immediately The buffer time depends on the power consumption and load on the KBox C 101 processor and peripherals Therefore the following procedure must be observed 1 Remove power from the system 2 Wait until the green power LED Fig 15 pos 2 stops blinking 3 Waitat least 3 seconds 4 Reapply power www kontron com 12 Starting Up KBox C 101 User s Guide Version 2 00 12 3 Operating System and Hardware Component Drivers Your system can be supplied optionally with a pre installed operating system If you have ordered your KBox C 101 with a pre installed operating system all drivers are installed in accordance with the system configuration ordered optional hardware components Your system is fully operational when you switch it on for the first time Please pay attention to the following note Important information on the use of the pre installed WINDOWS 7 ULTIMATE FOR EMBEDDED SYSTEMS or WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS operating systems The terms and conditions for the use of the pre installed operating systems are specified in the document MICROSOFT SOFTWARE LICENSE TERMS You can download this document from our web site www kontron com by selecting Product Downloads tab Windows If you have ordered The KBox C 101 without a pre installed opera
64. sh may result in operation with different uEFI BIOS code and settings 15 3 2 Determining the Active Flash Sometimes it may be necessary to check which flash is active The information is available using the kboardinfo uEFI Shell command www kontron com 16 Technical Specification KBox C 101 User s Guide Version 2 00 16 Technical Specification Installed COM Express Module and Baseboard with COMe bHL6 15 4402E or Baseboard Baseboard with COMe bHL6 17 4700EQ or Baseboard with COMe bHL6 Celeron 2002E Processor 15 4402E Dual Core 1 6 GHz 3MB cache 37W max power consumption 17 4700EQ Quad Core 2 4 GHz 6MB cache 47W max power consumption Celeron 2002E Dual Core 1 5 GHz 2MB cache 25W max power consumption Internal Drive Bays 2x internal drive bays for non removable SATA from the outside not accessible or External accessible Drive Bays Option 2x removable SATA drive bays or Options for Storage Media Up to 2x removable SATA HDD SSD or up to 2x SATA HDD SSD for e DRIVE 1 up to SATA 6 Gb s e DRIVE 2 up to SATA 3 Gb s Up to 2x mSATA 1x SD Card Interfaces 3x Ehternet 10 100 1000 Mbit s with IEEE1588 support front side accessible 2x USB 3 0 2x USB 2 0 1x DisplayPort 1x SD Card slot 1x RS232 Optional 1x FIELDBUS PROFIBUS or CAN BUS free expansion slot the expansion have to be installed at the factory only Free Expansions Slots 2x full size Mini PCIe x1 internal 2x PCI
65. t side www kontron com 10 Accessing Internal Components KBox C 101 User s Guide Version 2 00 10 2 Opening and Closing the KBox C 101 For opening and closing the KBox C 101 please perform the following steps Before opening the KBox C 101 the system must be switched off and disconnected from the main power supply Also disconnect all peripheral devices from the KBox C 101 Before you begin ensure that you have a clean flat and ESD safe surface to work on 1 Close all applications Shut down the system properly and disconnect the connection to the power source Disconnect all peripherals 2 The KBox C 101should lay on a flat clean surface with the top side facing upwards 3 Loosen the knurled screws which secure the top cover on the front of the system refer to Fig 10 pos 3 and Fig 30 4 Pullthe cover outa little bit as shown in Fig 30 to release the cover centering and fixing brackets ssoopeccceSGEPEEEEEEELERER Las zz 55335555E SEERE Sse TE z ES ZZZZZZZZzi EEE ziii Fig 30 This movment allow you to remove the centring and fixing bracket of the top cover detail of the KBox C 101 5 Lift the top cover up on the front edge and remove it Fig 31 Now you have access to the internal PCIe Mini PCIe and mSATA slots or cards respectively HDD SSD in order to remove or install hardware components Fig 31 Removing the cover detail of the KBox C 101 www kontron com 10 Access
66. the KBox C 101 the RTC is equipped with a goldcap buffer 7 1 1 RTC Buffer Time The RTC buffer time is depending of the ambient temperature To better understand the different behavior of the goldcap buffer of your system refer to the diagram below RTC buffer time depending on temperature min buffer time min buffer time at 50 C ambient temperature at25 C ambient temperature Measured values 25 C Ua Measured values 50 C Pa a Buffer voltage V Bc linear trend for 25 C Pha Below threshold RTC time is last or inaccurate linear trend for 50 C Fig 2 RTC buffer time depending on temperature www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 Ifthe time is not valid this is indicated by a status bitin the RTC registers For details see the RV 8564 application manual To get the maximum buffer time it is necessary to have the system a certain time powered on This ensures that the buffer capacitors are fully loaded The buffer time depends on the ambient temperature and on how long the box is connected to its power supply 7 1 2 Setting the RTC During startup the uEFI performs a comparison of chipset clock and external RTC and sets the chipset clock accordingly if the RTC time is valid Further itis possible to set the time manually by accessing the RTC over the SMBus 7 2 System Expansion Capabilities For the configuration of your K
67. the LEDs show the POST code In case of a boot failure within the uEFI the last post code is displayed When the boot phase is passed without errors the LEDs change to their status and general purpose function The following table provides information concerning these LEDs Fig 10 and Fig 16 Status and General Purpose LEDs THERM Thermal enka eee over temperature THERM General Purpose 3 User general purpose 3 General Purpose 4 User general purpose 4 Fig 16 Detail Status and General Purpose LEDs 7 3 11 X205 Optional FIELDBUS Interface The optional interface FIELDBUS on the front side of the KBox C 101 must be ordered separately To add a FIELDBUS interface to the KBox C 101 the second mPCIe slot on the bottom of the baseboard will be used This connection can be implemented at factory only un m c ET TY TE Fig 17 X205 Optional FIELDBUS interface 7 3 12 PCIe Expansion Slots 1 and 2 The KBox C 101 provides two PCIe x4 slots for half length PCIe add on cards The two PCIe x4 expansions utilize a subset of the connections from the processor chipset PEG port To access these slots Fig 10 PCIe 1 and PCIe 2 in order to install or remove PCIe x4 expansion cards you have to remove the top side access cover For better accessibility of the expansion slots you should to remove the right side access cover Fig 24 and Fig 22 pos 1 and 3 also For installation removing of the mSATA SSD refer to the subs
68. the baseboard and can be only at the factory fitted with an expansion card www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 7 1 Integrated COMe Module Depending on the ordered system configuration your KBox C 101 accommodates a baseboard with either a COMe bHL6 15 4402E or a COMe bHL6 i7 4700EQ module Fig 28 KBox C 101 internal view with COM Express module 1 COM Express module 6 Cover retaining plate on the rear side 2 Baseboard 7 Mechanical fixing assemblies for 2x 2 5 mSATA SSD 3 Mechanical fixing assemblies for 1x PCIe Mini card EMG AMG DUKES Oca ct Wie SD two fixing bolts for each PCIe Mini card 8 Upper mounting bracket with key holes 4 Screws that secure the PCIe slot brackets 9 Cooling fins 5 Riser card with 2x PCIe x4 slots 3 Refer to the information and technical data in the user manual of the installed COMe bHL6 15 4402E 17 4700EQ Module The user s manual of the installed COMe Module can be downloaded from our web page www kontron com Search for the name of the installed board 7 7 2 mSATA Socket Depending on the system configuration ordered your KBox C 101 can be extended with up to two mSATA SSD For installation removing of the mSATA SSD refer to the subsection 10 2 3 Installing an mSATA SSD www kontron com 7 System Overview KBox C 101 User s Guide Version 2 00 7 7 3 Expansion Slots for PCIe Mini Cards Depending on the system configur
69. the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices 5 When returning a device e Pack it securely in its original box e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Lise Meitner Str 3 5 14118 Stowe Drive 17 Building Block 1 ABP 86156 Augsburg Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 821 0 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 821 111 Fax 1 858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info us kontron cn www kontron com
70. ting system you will need to install the operating system and the appropriate drivers for the system configuration you have ordered optional hardware components yourself e You can download the relevant drivers for the installed hardware from our web site at www kontron com rA by selecting the product Pay attention to the manufacturer specifications of the operating system and the integrated hardware components www kontron com 13 Maintenance and Cleaning KBox C 101 User s Guide Version 2 00 13 Maintenance and Cleaning Equipment from Kontron requires only minimum servicing and maintenance for proper operation Q For light soiling clean the KBox C 101 with a dry cloth Carefully remove dust from the surface of the cooling fins of the chassis using a clean soft brush Q Stubborn dirt should be removed using a mild detergent and a soft cloth 3 Do not use steel wool metallic threads or solvents like abrasives alcohol acetone or benzene for cleaning the KBox C 101 www kontron com 14 System Extensions KBox C 101 User s Guide Version 2 00 14 System Extensions Optional your KBox C 101 can be equipped by factory only with following ports and additional components L Serial port RS232 or RS422 via an adapter module L CAN port via an adapter module Q DVI D via an adapter module LJ UPS Uninterruptable Power Supply an additional component connected to the KBox C 101 L Fan Tray an a
71. to UL STD 508 XXXXXXX Certified to CAN CSA STD C22 2 No 60950 1 www kontron com Fig 1 Type label 7 System Overview KBox C 101 User s Guide Version 2 00 7 System Overview The KBox C 101 System is a highly scalable and flexible industrial automation process monitor and control system As such itis designed to provide application process visualization and supervisory interaction capability Performance scalability is achieved through the use of various Kontron COM Express CPU modules form factor basic and type 6 pinout KBox C 101 offers maintenance free Wartungsfrei operation That means it operates without battery fans and rotating media HDD s The system flexibility is a result of the basic design concept of the KBox C 101 L use of a prime carrier board which provides COM Express and a set of standard IO interfacing L acomprehensive set of optionally available IOs and devices The following interfaces are available with the KBox C 101 Standard front panel LI 24VDC input power X101 Ll 3x Gigabit Ethernet X102 X103 X104 I 2x USB 3 0 X105 X106 QJ 2xUSB 2 0 X107 X108 L DisplayPort X109 LI SD Card slot without X numbered slot LJ RS232 serial X110 L Switches with integrated LEDs e RSQ rescue e PWR power LI LEDs e GP1 to GP4 general purpose LEDs e THERM thermal status e DRIVE SSD HDD drive status e SD SDHC SDXC status e WD Watchdog status L Standard c
72. ust be only operated with the nominal voltage of 24V DC of type SELV For details refer to the chapter 16 Technical Specification 12 1 Connecting to DC Main Power Supply The DC input connector Fig 10 and Fig 12 marked X101 is located on the front side of the KBox C 101 The KBox C 101 will be connected to a DC main power supply via the supplied Phoenix power plug terminal see Fig 36 and corresponding power wires not included Before using your system become familiar with the system components and check that everything is connected properly Following a proper cabling procedure will prevent a false power on condition which could result in unit operational failure When you install disconnect the unit the functional earth connection must always be made first and disconnected last Also itis recommended that the last connections attached to the system should be the power wires The KBox C 101 must be connected DC mains power supply complying with the SELV Safety Extra Low Voltage requirements of EN 60950 1 standard It must be observed that wiring and short circuit overcurrent protection is performed according to the applicable standards regulations and respect to the electrical specification of the KBox C 101 Even when the system is turned off via the power button Fig 10 and Fig 15 marked PWR parts of the system are still energized The disconnecting device fuse circuit backer rating must be in

KBox C-101 - Diamond Point International

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