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Solar Portable Water Purification TMS Survivor 300 User Manual E

1. Remove the Carbon Filter Close Red F2 Cap O Filtrate Pipe P11 P I 10 It Bucket 1 Remove the F LL complete Feed Hose with 5 Lt Water UF Module F1 V2 closed Air Hose Compressed Air Pic 7 5 2 Integrity Test Feed Side Va Principle see Pic 7 5 2 Injection of air with 1 bar pressure into the feed side of the module The incoming air displaces the water from the module feed side through the membrane walls to the bucket Observe an air passing through the membrane Air can not pass the membrane walls because the molecules are much bigger than water molecules The end of filtrate hose is positioned in a water filled bucket to see air bubbles better The pressure drop at Pla don t should exceed 10 mbar per minute Test Instruction Feed Side The system is in Stop Mode and filled with water Remove the complete original feed hose Connect the air hose with valve amp manometer as shown to the feed connecting port Remove the Carbon Filter Position the filtrate hose as shown with a hose loop above the system and end in the bucket Trunz Water Systems AG _ www trunzwatersystems com Version 1 0 07 2012 Seite 44 von 52 TRUNZ User Manual Survivor 300 Ql water systems Close all Red Caps of the ventilation units Adjust the valves V1 to Filtration Mode Close drain valve V2 Open the Air Val
2. Fill the bucket with 10 liter clean water The best is it to use ultrafiltrated water what was collected before Only clean water is able to clean a plant Hang the ends of all hoses feed hose drain hose and filtrate hose into the bucket as above shown Clamp them fix so that they can t slip out of the bucket during filtration Give 1 pack MC1 Citric Acid 150 g into the bucket Stir the water till the granulate is dissolved Look that you have enough energy in the battery to run the Survivor for app 1 hour The best is you have installed the solar panel or have the Survivor connected with external 230 V The 1 citric acid solution is not eminently dangerous but have regard that you don t get the fluid in the eyes Reasonably use a safety glass Should it be that you get anyhow acid in the eyes flush them prompt enough with fresh water Also wash the solution with fresh water from the hands or skin when you have touched the fluid Remove the Carbon Cartridge from Carbon Filter F3 in case that it s installed The acid solution would destroy the cartridge Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 40 von 52 TRUNZ User Manual Survivor 300 Ql water systems Cleaning Procedure Start the Survivor like an Initial Start Up see chapter 5 2 The 3 way ball valve V1 is in position of lt Filtration gt mode Open the drain valve V2 a little bit to initiate the lt Cross Flow gt mode Adjust va
3. organic contamination filtratable particles down to 0 02 micron 99 9999 virus and bacteria free local or portable app 180 I h potable water Strainer Basket 0 6 2 2 cm amp Nylon Strainer 175 um 1 pc Ultrafiltration Module Type Inge Dizzer S 1 5 MB 2 0 LxD 672 x 110 mm PES Multibore Membranes D 1 5 mm 0 02 um 2 0 m 5 kg 1 pc Cartridge type 10 10 20 micron power connection or solar average app 40 50 W 1 pc Gel Battery 12V 33 Ah 12 VDC manually autom battery charging 1 pc Diaphragm pump Shurflo max 6 8 I Min 12 V 4 1 bar DN 15 1 2 PVC PE pre assembled ready for connection 5m 0 40 C 0 50 C Cleaning and Testing Kit for the UF Module NSF ANSI 61 KTW TUV EN ISO 9001 2008 The declaration of conformity is provided in the attachments of this user manual 2 3 Reasonably foreseeable Misuse An other use as defined under 2 1 Intended Use or a beyond that using is deemed as not intended and is prohibited Any other using requires consultation with the manufacturer Rebuilding Reconstruction Changes In case of unauthorized rebuildings and changes of the machine determinates any liability and warranty by the manufacturer Spare parts Wear parts and Auxiliary products The adoption or insertion of spare and wear parts from aftermarket supplier can cause risks Use only original parts or approved ones from manufacturer Trunz Water Systems AG www trunzwatersystems com Vers
4. Initial Start UP 10 Check the red caps of the ventilation units VU1 amp VU2 10 The caps must be open app 12 round NOTICE Electrical Connections see also in the attached Wiring Diagrams 5 2 Initial Start Up NOTICE An initial start up procedure is to accomplish at following situations Start up of the machine after a Long Term Storage Phase flush out of preservative agents and air Start up of the machine after a Chemical Cleaning Procedure flush out of chemicals and air Start up of the machine after a stop longer than 1day flush out of growed microorganism and air Start up of the machine after a relocation of the unit flush out of rest water and air Start up of the machine after the pull up of the feed hose out of the well de airing of the unit is necessary NOTICE To operate the system it s necessary to vent de airing all installed devices When the system don t will be ventilated before going into operation that can cause serious damages on some important equipments like Feed Pump Ultrafiltration Module or Activated Carbon Filter The Ultrafiltration Module M1 is filled with the long term storage agent Propylenglycol This chemical must be flushed out of the system before going into operation and using the produced water for drinking T1 V1 Flow Path Indicated on Hand Lever V2 The Battery is charged loaded full or the system is connected with 230 V The feed hose is posit
5. flow measuring see chapter 6 2 2 The flow after the cleaning should have app 70 95 of the initial flow rate You must try to reach these 70 95 after every further chemical cleaning Note An used membrane never will reach the flux rates of anew membrane never regardless of the number of cleaning procedures In the course of time over months years the flow drops down also after cleanings up to a point at which the life time of the module is ended This point is reached when the flow rate don t will exceed 25 30 flow compared with the initial flow rate Tipp In case when it s not possible to reach approximately or nearly the initial flows or latest measured flows then try following gt Increase the concentration of the citric acid cleaning solution per example 2 age and make a chemical cleaning again regard the preparation instructions and formula above gt Increase the cleaning time if possible 2 hours and longer gt Circulate the cleaning solution in lt cross flow mode gt for about 1 4 hour as above described Then stop the survivor by main switch and let stand the unit over night some hours Then at next day re start the Survivor and circulate for app 2 hour May be that undefined fouling layers need more time for loosening from the membrane surface or for the chemical reaction with citric acid gt usean other cleaning agent may be a 0 2 age Sodium Hydroxide solution NaOH or a special membrane cleaner Have r
6. 1 0 07 2012 i Water Systems Swiss Made F Seite 39 von 52 TRUNZ User Manual Survivor 300 lt iter a Calculation Calculation for solution mixing Formula Given is the 100 Citric Acid Concentration amp 15 Cleaning Solution The ready cleaning solution should have 1 Searched Volume Mass of needed Citric Acid End Solution Ci V1 C1 Concentration of Chemical V1 Volume of Chemical 100 x kg C2 Concentration of End Solution V2 Volume of End Solution V1 V1 1 Liter Water 1 kg 0 15 kg 150g Result To prepare 15 Liter cleaning solution with a concentration of 1 you must dose 150 g granulate into 15 Liter water The above shown calculation can be used also for each other chemicals The formula is every the same Write in the equation on left side the data of the chemical you want use and on the right side the data of the wanted ready solution In principle this calculation is not chemistry specialized it s a normal mathematic equation Preparation of the Survivor and Cleaning Solution for cleaning procedure Compare this description with the Pic 7 1 above The Survivor is filled with water from the latest filtration process and is in lt OFF gt mode Stand a 10 Liter bucket adjacent to the survivor so that all hoses end in the bucket For the cleaning procedure it will be prepared a circulation cycle The cleaning will be done in the lt Cross Flow gt mode see also chapter 6 1 2
7. Filtration here will be opened the drain valve V2 a little bit to release the module pressure Partially turbulent tangential flows along the membrane capillaries outwards to the drain outlet avoid a quickly blocking of the membranes because the rejected wastes in the module will be drained out permanently during the filtration process The picture 6 1 shows the principle of the lt Cross Flow gt This method will be used in cases of Very dirty well water turbidity gt 5 NTU High frequency of needed membrane backflushes Ventilation of the UF Module Long filtration periods if needed and wanted and the filtrate flow and filtrate amount is not primary Advantages of this method Long filtration phases without backwashes The membranes don t will be stressed so much Lower filtration pressures Very slowly increasing fouling layers on the membrane surface by a turbulent stream in the capillaries Not so strong and solid blocking particle layers Membranes are easier to clean and backflush Minimized and reduced service and maintenance of the membrane and whole unit Disadvantages of this method Reduced but acceptable filtrate flow Much more produced drain water It s needed some Ultrafiltration experiences to operate this process manually An operator s feeling for flows and pressures in the system is demanded Operating and adjustings at the Survivor In pre view the Survivor is running in the lt Dead End gt mode Adju
8. H202 Caustic Soda NaOH Acid e g Citric Acid 3 3 2 Ultrafiltration Pump P1 PRESSURE P S I BAR Trunz Water Systems AG www trunzwatersystems com Water Systems Swiss Made F Inge Dizzer S 1 5 MB 2 0 500 mm 110 mm 2 0 m 1 5 kg 816 ml 2400 ml PVC U grey 5 bar app 10 bar 0 40 C Multibore 1 5 mm 6 0 mm 7 440 mm 150 0 02 um PESM Polyethersulphone modified 0 1 1 5 bar 0 3 3 0 bar lt 250 I h 60 180 I m2h dependent to raw water quality and temp 230 300 I m h dependent to membrane fouling max 200 ppm max 200 000 ppm h max 500 ppm max pH 13 down to pH 1 TYPICAL PERFORMANCE PRESSURE FLOW CURRENT PSI GPM LIT AMPS VOLTAGE RPM MIN MAX VOLTS 0 5 0 1 5 1 9 3 8 5 7 7 6 FLOW GALLONS PER MINUTE LITERS PER MINUTE Version 1 0 07 2012 Seite 13 von 52 User Manual Survivor 300 Technical Data Pump Design Check Valve Motor Voltage Pressure Switch Max Operating Temperature Prime Inlet Pressure Ports Materials Weight Dimensions lt Water Systems Swiss Made 3 Positive Displacement 3 Chamber Diaphragm Pump 1 Way Operation Prevents Reverse Flow Permanent Magnet P N 11 111 XX 12 VDC Nominal Adjustable Shut Off Range 2 7 4 1 bar 77 C Self Priming up to 3 6 m Dry Running Able Max 2 1 bar 3 8 Female Polypropylene EPDM Santoprene Zink Platened Steel 2 15 kg 21
9. Solas Sees ee ease aes PI2 Manome ter 1 Hot i Pg T4 Filling bate E i i B1 i V1 i th poki 3 way Ball Valve Backflush i Gel Battery R B oe ackflus 12 33 AH SJE ieee E i i Ka Ese i PIS E i i Manome ter i eat i TI i of i T p to iaphragm Pump i w selfpriming max 3m 12VDC 7 0 AMPS v2 peun i im max 6 8 l min 4 1 bar pz Pecce Sone Drain Val C m i e aa ae ee a ee eg oT adjustable shut off 2 7 4 1 bar r t 2 aaa i m S 3 1 1 i m ge P1 ine 1 lii ge Dizzer 1 5 MB 2 ta iltration e i e ai Bi Backflush open OS i Raw Water Va Permeate Product I Flow Restrictor F1 Strainer Basket Drain OUT Water IN F3 Activated Carbon Filter 10 10 20um F2 i Strainer 175 um Raw Water Portable Ultrafiltration Case 3 2 Process Description The process flow diagram in chapter 3 1 is showing the installed technology A separate Process Flow Diagram PFD for better view is also in the appendix available Water source can be fresh water Sweet water from well river lake borehole etc NOTICE The Survivor is not able for desalination of Brackish or Seawater DANGER Salt co
10. by Trunz and usable in the Survivor Case Any manipulations at the contro damage the Controller the solar system or other electrical components Technical Data Electrical data Operational voltage 12 V voltage range 24 V voltage range Permissible ambient temperature range Permissible storage temperature range Own consumption in mA PWM frequency Maximum input voltage Minimum battery voltage Currents Max constant module current at 25 C Max constant load current at 25 C Overtemperature switch off Load switch off Load switch on Data on final charge voltage Depending on configured battery type Normal charging float Boost charging boost for 2 h 30 day maintenance charging when necessary Temperature compensation Trunz Water Systems AG www trunzwatersystems com i 00 connection down 1 4 Nominal Size 50 mm Indicating Range 0 10 bar Permitted Temperature max 60 C Fluid Filling Glycerine rechargeable final charge PR 3030 30 ller can SOLAR CHARGE CONTROLLER 12 24V 12 V or 24 V automatically detected 6 9V 17 2V 17 3V 43 V 10 C to 50 C 20 C to 80 C 12 5 mA 30 Hz lt 47V 6 9 V 30 A 30 A gt 85 C lt 75 TC Gel battery GEL 13 9V 27 8V 14 4V 28 8V 14 4 V 28 8 V 4 mV per K and cell Version 1 0 07 2012 Seite 16 von 52 Water Systems Swiss Made F TRUNZ User Manual Survivor 300 Ql water systems Charg
11. charger cables from the battery C Reconnect AC power and read DC voltage across the output cable If Battery charger C2 output voltage is app 13 volts then the Battery is not charging Red and Green Low DC voltage charger is okay and the battery should Indicator is lt ON gt be tested with a hydrometer with the charger and the engine off to determine if the battery have bad cells Batteries should always be replaced in sets and always the same type D If there is no output when trying to read DC voltage check each output fuse and replace as needed If the DC voltage at each charger output is less than 13 0 volts contact Trunz Service 9 Taking out of Service 9 1 Temporary Giving Up A temporary taking out of service must be defined in several steps a 1min 8h 1 working day This is a short time stop The system is filled with water According to the environment temperatures the system can stopped by switching lt OFF gt the main switch Air temperatures over 30 C environment forward a microbial growing To be sure that the filtrate is usable for drinking make after switch lt ON gt a short system ventilation by initiating the lt Cross Flow gt and then lt Dead End gt open and close valve V2 short time Then close Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 49 von 52 TRUNZ User Manual Survivor 300 Ql water systems V2 and drain the first filtrate for about 3 5 minu
12. dry locations protected against external influences environmental or access of unauthorized persons 5 Installation Initial Start Up When unpacking the Survivor please check the fitting of the PVC pipes During transport it can happen that they become loose dismantled in case of vibration Always turn the main switch off first before working on electrical parts Always make the piping system pressure less first before working on the plumbing part Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 19 von 52 TRUNZ User Manual Survivor 300 lt taste A 5 1 Preparing the System Preconditions The Survivor is unpacked and positioned as above described The sun is shining or an external 230 V connection is available Preparing the Survivor ADEN NEN ADAN AMAD 17a 1 0 ED ma Hr TT ah 6 LL LLL 6A IDN EDN wn AWA LS a 10 4 J a TE 9 5 A a E PE a 1 2A ay 2A 8 7 7 1 Connect the feed hose with the Survivor CEJN Coupling Press the coupling onto the nipple until you hear a lt click gt Position the hose end with the Strainer Basket 1A in the water well 2 Connect the green Drain Hose with the Survivor Gardena Coupling Position the hose end 2A in an allowed sewage duct 3 Install the premanufactured Activated Carbon Filter Use the long holes in the filter bracket Screw and fix the bracket with the Survivor housin
13. flow over longer periods PI2 Shows the backflush pressure The survivor has a presetting of 3 bar for the backflush process When valve V1 is adjusted to lt Backflush gt V2 is closed and the pump is running then the tank T1 will be filled up to 3 bar Then stops the pump Then you open the drain valve V2 quickly and the backflush process Is initiated PI3 This manometer shows also the pressure within the module during the lt Dead End gt filtration It also shows the drain pressure counter pressure in the lt Cross Flow gt mode This manometer is also important in the chemical cleaning procedures Flow Measurement The flow filtrate quantity will be measured manually by the operator staff The measurement unit is Liter per Hour l h Hold a measuring glass with scale under the filtrate stream Measure exactly 15 seconds Use a clock with a second hand Read then the volume in the glass Calculation example You have filled 790 ml in 15 seconds Convert the 790 ml to Liters 790 1000 0 79 Liter Multiply these 0 79 with 4 0 79 4 3 16 I min Liter per Minute Multiply the 3 16 l min with 60 The result is 190 I h Liter per Hour i Note this result with date and time in your own self made list to comprehend the measurements for the future So you can reconstruct the capacity effectivity of the ultrafiltration module also after backflushes cleanings or flow differences over longer periods Flux Flux is
14. have 0 2 Searched Volume Mass of needed NaOH End Solution C1 V1 C2 V2 C1 Concentration of Chemical V1 Volume of Chemical 30 x Lt 0 2 151 C2 Concentration of End Solution V2 Volume of End Solution 0 2 15 V1 30 V1 1 Liter Water 1 kg 0 1 Lt 100 ml Result To prepare 15 Liter cleaning solution with a NaOH concentration of 0 2 you must dose and mix 100 ml NaOH 30 into 15 Liter water DANGER NaOH non diluted in concentrations higher than 1 are very dangerous It s very caustic corrosive and has a eminent health hazard when coming in direct contact The pH value as 1 age solution is at 14 the highest alkali level what is possible Only experienced or authorized people should operate with this chemical Protective equipment is urgently necessary Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 42 von 52 TRUNZ User Manual Survivor 300 q iter Satan The 30 NaOH agent is eminently dangerous Have regard that you don t get the fluid in the eyes or on skin Reasonably use a safety glass Should it be that you get anyhow NaOH in the eyes flush them prompt enough with fresh water Also wash the solution with fresh water from the hands or skin when you have touched the fluid The same directive is to consider with the 0 2 solution 7 5 Integrity Test Turbidity in the filtrate bad flavour or smell can have the reason that the Ultrafiltration membrane h
15. is ideal for decentralised water purification in remote communities clinics resort application private adventure holidays camping etc The system is easy to install and to maintain A manually operating backflush system cleans the ultrafiltration module independent with low necessary manpower lt 4 Solar Panel 1 m External Power 230 VAC IN Solar Cable IN Drinking Water gt A ON OFF Switch Filtrate Outlet F3 Activated Carbon Filter Backflush Drain OUT Water Inlet Feed k F lt Q F1 Strainer Gasket lt 4 F2 Strainer 175 um C1 Solar Charge Controller Case VU2 Venting Unit Module Filtrate Side T1 Backflush Tank PI2 Backflush Manometer B1 Battery l cee oreo bas s a i i l C2 Battery Charger V1 3 way Filtrate Valve P1 UF Pump Filtrate Hose PI3 Drain Manometer VU1 Venting Unit M1 Ultrafiltration Module Module Raw Water Side V2 Drain Valve PI1 UF Inlet Manometer Backflush Drain OUT gt N j o uii vi Raw Water Inlet Y F2 Strainer 175 um j ON OFF Switch External Power Solar Cable IN 230 VAC IN Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 9 von 52 TRUNZ User Manual Survivor 300 Ql water systems C1 Solar Charge Conroller VAI R 3030 H24V 30A Q Oo sees eesee ees Sete E ees Leese tee see ay pesere sed Sesd ese eee es i Seb ease eee ee ea eas
16. kg 3 4 Accessories Accessories like hoses or consumption materials are mentioned in the lt Packing List gt and lt Spare Part List gt in the Attachment of this manual 4 Transport amp Positioning of the Machine The Survivor case has to be installed on a plane horizontal and solid level surface ideally on concrete The case operates only in horizontal lying position The box must have good access must be locked against wind should not stand directly in the sun or in the rain Very important is the direction of the solar panel to the sun In the southern hemisphere the solar panels should be aligned to the north otherwise in northern hemisphere to the south If available use a compass The solar panel has a little adaptable framework Use the framework to fix the panel on the ground When unpacking and using the solar panels take care to the fragile material Install example for northern hemisphere The panel looks to the _ south in a 90 angel to XX the sun NOTICE Transport and assembling risks are mentioned in chapter lt 2 4 Remaining Risks gt The supplied Drain Hose 1 2 green has a standard length of 5 m Protect the machine against wind storm rain floods directly sun animal or unauthorized access etc Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 18 von 52 TRUNZ User Manual Survivor 300 Ql water systems The Survivor has a transport weight of over 5
17. lt Water Systems Swiss Made F User Manual Original Trunz Mobile System Survivor 300 Name of the machine TMS Trunz Mobile System Series Type Survivor 300 Year of construction 2012 Manufacturer Trunz Water Systems AG Ahornstrasse 1 CH 9323 Steinach Switzerland Phone 41 71 447 85 45 Fax 41 71 447 85 46 Email water trunz ch Please keep for future reference Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 1 von 52 TRUNZ User Manual Survivor 300 Ql water systems Table of Contents 1 USer TAS UIC NO INS a E E A 3 1 1 Scope of Document Validity cee ccccccesseceecceeeeeceeeceeeseceeeeseeeeeeeesseaeeeeessaaseeeessaaeeeeeessaganss 3 12 Representation of Safety Instructions cccccccecsseeeceeeceeeeeeeeeeeeeseeeeeeseaeeeeeeesaeeeeeesaaeeeeneeeas 4 2 General Safely Insiru HONS iea a aa A aaa ai 5 2 1 MENCO UOO eaa E E E E E E E E e E 5 2 2 Technical DANA ss cricucerasaiusacsdetictsanessitonjeaentanasisnintannialhsaiatstiventicersecesalabotadinasote strates faiai Si 6 2 3 Reasonably foreseeable MISUSEC ccccccseseecceeceeeeeceeeeaaeeeceeeeeaeeeceeessaaeeeeeeesaaeeeeesaageeeeeeeas 6 2 4 REMAINING RISKS ccccccceeecceceeeeeeeseeeeecaeseeeeseeeeeeseueeeeeeaueeesseeeeeeeaeeeessaneesseneeessegeeeesseneeeeas 7 2 5 Obligation Of the USEF 00 0 0 ceecccccecccesseeeeeceeeeeeseeeeeeeeeeeeeseeeeeeeeeeeeeeaeeeseeeeeeeesesaaaeeeeeeeesaaas 7 2 6 Responsib
18. manufacturer Trunz directly or by the site regional sales service offices The water treatment plant provides app 180 liter per hour of potable water per hour from any non saline water source Water sources are fresh water wells from lakes rivers boreholes and so on No treatable fluids are waste waters from sewage plants or industrial production processes DANGER Water contaminated with chemical or toxic dissolved substances is not to be the side of the intended use For such substances are other treatment processes necessary Antecedent and periodically raw well water analyses are mandatory necessary to evaluate the water quality filtration ability toxicity health hazards by unknown dissolved or undissolved substances DANGER Antecedent and periodically fresh water analyses bacteriological amp chemical that means the analyses of the treated potable water are mandatory necessary to evaluate the water quality toxicity health hazards by unknown dissolved or undissolved substances Such an examination also will give information about the accurate and safety plant operation in the production of drinking water Trunz refuses all guarantees and responsibilities in cases of unknown water quality analyses changed water sources or changed operating environment conditions In cases of changes in the plant operations or contract conditions the manufacturer Trunz is to consult The lt Survivor gt may only use for the abo
19. temperatures or when the Survivor stands directly in the sun then is danger for overheating The controller C1 and charger C2 would damaged 6 1 Process Methods In principle it s possible to operate the Survivor with 2 filtration methods Which process is better usable is strong dependent to the well water quality amount of Suspended solids amount of particles and their size or the grade of microbiological contamination The Ultrafiltration is a pure solid fluid separation process All solids and particles bigger than 0 02 um are separable A process changing or a switch over between the processes is very simple and is manageable during the filtration without switch off of the Survivor It will be distinguish between the lt Dead End gt process and the lt Cross Flow gt process lt Dead End gt lt Cross Flow gt Filtrate V1 Filtrate V1 DE Backflush Da Backflush Drain Drain gt lt D UF Module lt Feed q gt lt c UF Module lt Feed V2 PIs V2 PIS closed slightly open Pic 6 1 A Turbidity An important parameter for decision which filtration method is to use or is better suitable is the Turbidity parameter The turbidity gives a good information and estimation how many undissolved solids and particles are in the water The measuring u
20. 0 kg Wear the heavy box with 2 men or use a platform wagon for transport to the installation site The case is equipped with rolls It s also possible to pull the case When unpacking the Survivor box take care that no parts broken or loose Look for the parts and accessories to completeness Compare the parts and units with the mentioned units in the attached lt User Manual gt Read the user manual before installing and operating The solar panel is fixed in the lid of the plastic case Other parts are packed relative bulky in the case The standard lengths of the supplied hoses are 5m The case should stay in the near of the water well and the sewage duct The self priming pump is able to suck water from max 3 m depth NOTICE The user can install an own hose with a longer hose length But note that the pump priming power will be decrease with the length of the priming hose In cases of chemical cleaning procedures of the filters the customers disposal duct must be in line with the local sewage system Chemical cleaning solutions can have slightly acid or caustic composition Normally local sewage treatment plants are able to process chemical contaminated water by biological methods The Survivor will be supplied with 12 V power A 230 V connection for battery charging is available The customers electrical power system must meet the local regulations DANGER Electrical risks Electrical components must be positioned in
21. 0 x 100 x 95 mm 3 3 3 Prefilter Strainer F2 Fine screen to protect the Ultrafiltration Module Membranes Mesh Cartridge stainless steel 175 um Housing Nylon Plastics Max Temperature 20 C at 10 bar 50 C at 7 bar Connection 3 4 L x D Housing 140 x 55 mm L x D Screen 94 x 40 mm Maintenance and Cleaning of the Prefilters will be described in Chapter 7 3 3 4 Backflush Pressure Tank T1 TR UF Backflush Tank Volume 5 Liter Max Pressure 10 bar Air Pre Pressure 1 0 bar Pressure Tank Design System Connection Flange Shell Membrane Air Precharge Valve Top Support Fitting Plate Holder Legs Q mImoow gt Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 14 von 52 Water Systems Swiss Made F User Manual Survivor 300 TRU NZ 3 3 5 Activated Carbon Filter F3 Type Standard 10 Housing Housing HOU 10 BR 10 Length Cartridge Pentair CTO 10 20 um or CFB Plus10 5 10um LxD 254 x 68 mm Flow 720 l h at 0 7 bar Temperature 4 70 C Pressure loss 0 8 bar Active Carbon eliminates bad smell and flavour in the potable water Active carbon reacts with unwanted substances and will be consumed that means that the carbon activity will decrease That s why is to change the carbon cartridge from time to time 3 3 6 Manually Valves V1 amp V2 V1 Backflush Valve 3 way manually ball valve GF true union PVC U Non metallic valve
22. 32 von 52 TRUNZ User Manual Survivor 300 Ql water systems Personal Safety Precautions To reduce the risk of battery explosion follow these instructions and those published by the battery manufacturer and of any equipment you intend to use in the vicinity of a battery Review all cautionary markings and labels Someone should be within the range of your voice or close enough to come to your aid when working near a lead acid battery Have plenty of water and soap nearby in case battery acid comes in contact with skin clothes or eyes Wear complete eye protection and clothing protection Avoid touching eyes while working with a battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enters the eye s flood eye s with running cold water for at least 10 minutes and get medical attention immediately Never smoke or allow a spark or a flame in the vicinity of a battery or engine Be extra cautious to reduce the risk of dropping a metal tool onto a battery It may spark or short circuit the battery or other electrical parts that may cause explosion Remove all personal metal items such as rings bracelets necklaces watches and jewellery when working near a battery A battery can produce a short circuit high enough to weld a ring or any metal causing serious burns Use the unit for charging lead acid batteries only Do not use the battery charger to charge dry cell batteries that are commonly used wi
23. a 1 age Citric Acid Cleaning Solution V1 VU1 PI Filtrate i PA F3 PIS Feed D ll UF Module V2 F2 5 slightly open S Drain i Filtrate 10 It Bucket with a 1 age Citric Acid i a Cleaning Solution Pic 7 1 Chemical Cleaning Procedure j ele ae Ch 3 bar Filtrate V1 VU1 PI i AN F3 PIS Feed E UF Module V2 F2 5 closed D LL F3 vuz P Filtrate VU1 PI1 Feed as lt lt UF Module V2 F2 y fully open gi Drain h Filtrate 1 Ty Step2 Backflush Pic 7 2 2 Backflush during Chemical Cleaning 10 It Bucket with a 1 age Citric Acid Cleaning Solution Pre considerations and calculation to prepare the cleaning solution The Survivor has a lt Dead Volume gt of 5 Liter that means the water volume inside of the module the other equipments and the pipes To be able to circulate the cleaning solution through the survivor see Pic 7 1 above it s needed additionally a 10 Liter bucket as circulating bin The 10 liter bucket is also able to include the fully immersed Strainer Basket F1 In sum there are 15 Liter water for the cleaning procedure available Now it should be prepared a 1 age Citric Acid Solution for the 15 Liter circulating water The Citric Acid granulate is a pure concentrate with a concentration of 100 Citric Acid Trunz Water Systems AG www trunzwatersystems com Version
24. a designation to describe the water flow in the module per square meter m The measurement unit is liter per square meter and hour m h With this unit it s possible to compare the effectivity and flows of your module with other modules also modules with different filter surface or modules of other manufacturers or totally other module types Calculate as follows Your measurement result above was 190 I h Your module in the Survivor has a filter surface of 2 0 m Divide the 190 l h with the 2 m 190 2 95 m h Every square meter in your module has filtrated 95 l h Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 28 von 52 TRUNZ User Manual Survivor 300 Ql water systems Solar Charge Controller C1 These instructions describe the functions of a charge controller for photovoltaic PV systems to be used for charging 12 V lead acid batteries The charge controller is only suitable for controlling solar modules The controller is not suitable for use with nickel cadmium nickel metal hydride lithium ion or any other types of rechargeable or non rechargeable batteries Controller Protection Functions The controller is equipped with various systems for protecting its electronics the battery and connected load Triggering of the protection devices is indicated by an error message Section Error messages The protection devices automatically reset when the error has been corrected Danger o
25. ae yacht a amaaa a a a Eaa 24 6 1 Process CTO CS casa cetssaccrancecaccaqrasesescea nuudaaenesetadda sae EREE ARETE EDEA EENE ATE orhi 25 6 1 1 Dead ENO FIANO sarruses nen ARI E EEE E AE AOA EERE o EE 25 6 1 2 Cross Fiow FIITatiON sessuthendsanintaw seta satensnan ated statesman nA EAE EE AE ASETETAAN tiadiawtat 26 6 2 Operating amp Monitoring Elements and System Control cccccecessseseeeeeeeeeeeeeenseeeeeeees 27 6 2 1 Operating ElEmENTS srmsiiyesrnniis inna nnani aE R E anir iE 27 6 2 2 Monitoring Elements sissscmaniuxuiniedenctntsisaetbontsatnhateadiarsdecnsadieosidiiansesinsvesaiinbapsecinaiiettbeadscakats 28 6 2 3 Sae leE OM Ol EE E O A E E OE nseeast 34 6 3 Monitoring of the Water Quality 00 ccc cccccccccccsssseeeeeeeeeeeaeeseeeeeeeeeseaeeesseceeesessaeaeeeeeeessaaaaeses 34 7 Service Cleaning Maintemance cccsssssescccsensseeccesnnssesceennnsseaceennnsseseeennnsseseeennnseess 35 7 1 Maintenance AVIA TIX sicensecsasdunchtinteraxatindysumtasiensckaihunnentaa pee tiienaalntedystbanheumensiencehivedaawaiedyontinn 36 7 2 Replacement of the Carbon Filter Cartridge ccccccseeecceeeseeeeeeeeeeeeeeeeeesaeeeeeeseeaeeeeeeeeas 36 7 3 Prefilter SOrviCe cccccccccccecccsseececccsseccccscceseeeesccceceecesecnseseeesscusneeeesscusaeceeseceseeeeessceseeeeeses 37 7 4 Chemical Cleaning amp Anti Scaling of the Ultrafiltration eeccceeeeesseeeeeesseeeeeeeessaeees 37 T Integrity Test cccccccssecccce
26. ane Air can not pass the membrane walls because the molecules are much bigger than water molecules The ends of drain and feed hose are positioned in a water filled bucket to see air bubbles better The pressure drop at Pla don t should exceed 10 mbar per minute Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 43 von 52 TRUNZ User Manual Survivor 300 Ql water systems Test Instruction Filtrate Side The system is in Stop Mode and filled with water Connect the air hose with valve amp manometer as shown to the filtrate piping Position the drain hose and the feed hose as shown with a hose loop above the system Remove the Carbon Filter Close all Red Caps of the ventilation units Adjust the valves V1 amp V2 to Cross Flow Filtration Mode Open the Air Valve V till air manometer Pl shows 1 0 bar Close then the Air Valve Va Measure the Pressure Drop Pressure Drop at manometer Pla max 10 mbar per minute the membrane is ok Pressure Drop much more or there are bubbles in the drain or feed hose bucket or the pressure is not adjustable to 1 bar membrane is defect Ventilation Purge Disconnect the air hose and reactivate the ventilation units and valves Reinstall all feed and drain hoses in original status Start the system with water in Filtration Mode contained air in the system will be purged Hose Loop above module Close Red F3 Cap
27. as a defect In such a case it s useful to check the membrane with a simple lt Integrity Test gt Air with 1 bar will be pressed in one side of the module into the Feed side or into the Filtrate side Both methods will be described here in this manual Which method will be used is a deciding of the user and his compressed air equipment incl adapters to connect the air supply Air can not pass the membrane Air molecules are much bigger as water molecules The membrane has a porosity of 0 02 um so that air don t goes through the membrane pores When air passes the membrane during the test rapider than allowed then the membrane is defect and must be replaced An ultrafiltration membrane is not reparable in case that the resin sealing has a break or a membrane capillary is broken F3 sa Red P Hose Loop i above module pio Hose Loop above module Remove the Carbon Filter Close Red Cap Air Hose Adapter PI Filtrate Pipe k PI3 Air IN cd el lt l UF Module E 8 ss a open D Drain Hose H 10 It Bucket Pic 7 5 1 Integrity Test Filtrate Side with 5 Lt Water Principle see Pic 7 5 1 Injection of air with 1 bar pressure into the filtrate side of the module The incoming air displaces the water from the module filtrate side through the membrane walls to the bucket Observe an air passing through the membr
28. ces are not designed and provided Nevertheless is to take care in the handling and operating procedures to avoid property damages and health hazards Device for Emergency STOP aa at niin ANN MD HA Switch lt OFF gt the Main Switch mi na wt EN The complete Machine stops r The main switch has additionally the function as lt Emergency Switch gt Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 8 von 52 TRUNZ User Manual Survivor 300 q sie Santen Swiss Made F 3 Description of the Machine 3 1 Design of the Machine amp Process Flow Diagram The water treatment unit TMS Survivor 300 is designed very compact with small dimensions and weight The complete machine can be installed permanent on a usable place or can also installed on a trailer or movable vehicle like a car roof or a boat The housing is designed in a robust and weather resistant plastic case The lt Survivor gt is complete assembled and ready to deploy The system is able to produce app 180 h drinking water from various fresh water wells The exact flow rate is dependent to the water pollution particles in the raw water and the water temperature The integrated Ultrafiltration system removes all particles and all microorganism and bacteria bigger than 0 02 um size In principle the water will be sterilised only by solid fluid separation filtration without requiring toxic or hazardous chemicals The case
29. d at the same time the error with the highest error number priority is always displayed first If multiple errors exist then the next error code is not displayed until the higher priority error has been fixed The error codes have the following meanings Disconnect the load solar modules and battery Re install the device If the error recurs then please contact your specialist dealer Communication error with the internal storage EEPROM Check the plug connection at the 6 pin edge connector check the power supply and check for correct functioning of external expansions If the error recurs then please contact your specialist dealer Communication error on the external Controller bus 6 pin edge connector Short circuit in external Check the contacts of the 2 pin edge connector temperature sensor Overtemperature The controller has switched off the load due to internal overheating Battery voltage too low Voltage lt 10 5 Vor lt 21 0 V Battery voltage too high Voltage gt 15 5 V or gt 31 0 V Excessive load current The permissible load current of the controller was exceeded causing the load output to be switched off Trunz Water Systems AG www trunzwatersystems com and remove the short circuit Check sensor Allow the controller to cool down Check for possible causes of overheating mounting location other heat sources Possibly reduce the charging current or load current Make sure
30. ding both buttons for 3 seconds resets the meter to 0 The value is retained when the battery is disconnected After reaching a value of 99 9 kAh the meter jumps back to 0 Ah It s not possible to select the following displays by pressing the left button 2 These are protection displays and appears in case of warnings Deep discharge protection advance warning The following symbols flash in the various operating modes to provide advance warning of deep discharge e SOC bar SOC with bar display e Voltage value Voltage control e Voltage value and voltage bar display Voltage control with bar display The face symbol still looks happy The following symbols flash when the deep discharge protection is active e Bar display not in Voltage control mode e Battery symbol e Right arrow e Load symbol e Alphanumeric value The face symbol remains sad until the switch on threshold is reached The controller is configured and ready to operate Changes of settings in the configuration by unqualified personal or unauthorized people may have operating trouble or can damage unit equipments Trunz urgently advise against independent or unauthorized manipulations at the system Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 31 von 52 TRUNZ User Manual Survivor 300 Ql water systems Following items don t will be described in this manual because not necessary to know for operating Instal
31. display 7 segment display for text and numerals By pressing the left button 2 button with the cursor arrows it s possible to scroll between the status windows as the next pictures show 1 SOC window Monitoring Start and Basic Display Displays the charge state day night status and load on off status In the Voltage control operating mode the battery voltage is displayed instead of the SOC value In the Voltage control with bar display operating mode the battery voltage is displayed both alophanumerically and as a bar display Battery Voltage Display Displays the battery voltage measured by the controller Displays the Solar Module Output Current Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 30 von 52 TRUNZ User Manual Survivor 300 q iter Svsterne 4 Charging current Solar Energy into Battery Current Consumption Displays the current being consumed from the load output 2 Ah total charged into Battery Displays the total Ah charged into the battery since initial installation or the last reset of the meter Pressing and holding both buttons for 3 seconds resets the meter to 0 The value is retained when the battery is disconnected After reaching a value of 99 9 kAh the meter jumps back to 0 Ah 2 Ah total Discharged by Load Output Displays the total Ah discharged via the load output since initial installation or the last reset of the meter Pressing and hol
32. e control activation Activation thresholds of the different charging modes SOC control Voltage control Normal charging SOC 2 70 2 12 7 V or 2 25 4 V Boost charging SOC 40 69 11 7 V 12 7 Vor 23 4 V 25 4 V Equalisation charging SOC lt 40 lt 11 7 V or 23 4 V 30 day maintenance charging If no compensation charging or boost charging has taken place in the last 30 days Load disconnection Load disconnection advance warning SOC lt 40 lt 11 7 V 23 4 V Load disconnection SOC lt 30 lt 11 1V 22 2V Load reconnection SOC gt 50 gt 12 5 V 25 0 V Mechanical data Degree of protection P32 Mounting method Wall mounting Weight 350 g Casing Recyclable plastic case Dimensions L x W x H 187 x 96 x 44 mm 3 3 10 Battery Charger C2 The function of the battery charger is it to transform incoming voltages between 100 240 VAC 50 60 Hz to battery conform voltage 12 VDC Per example it s possible to use external power 230 VAC provided by the user to charge the Survivor battery In this case it is possible to operate the Survivor without sun shine or indoor The charger C2 is configured by Trunz and usable in the Survivor Case Any manipulations at the charger can damage the charger the battery or other electrical components The charger is a fully automatic electronic multi stage on board marine battery charger It is pre wired for easy installation and is 100 waterproof for fresh and salt water applica
33. e correct polarity 8 2 Troubleshooting System does not run Batteries are dead Check cable connection to solar panel System does not run Main switch is lt OFF gt Switch the system lt ON gt System does not run No main power 230V Check external power supply and fuses Pump does not work Main switch is lt OFF gt Position switch to ON Check the system for blocked parts Clean this Check the inlet pressure PI1 must be lt 3 bar If applicable make a chemical cleaning of the module or prefilter or where necessary replace defect blocked parts e g carbon cartridge l Broken or failure electrical Look if the pump is connected and if all Pump don t starts i connection cables and electr couplings are o k Feed water hose is not in water well located Pump membrane can be broken or pump is overheated by dry run Feed water hose prefilter are Check and clean the feed hose and Pump makes loud sound blocked prefilter There is air in the water Pump makes loud sound bubbles in the system or in the Ventilate the system module The pump is overloaded Membrane or everywhere in the Pump wants start but is switching OFF system is blocked by dirties and after some seconds pump switches of by overpressure Pump service by an authorized service shop Pump membrane motor or its connections sealings replace Pump does not work Position solar panel to the sun or connect the system to 230V and load battery at f
34. e operator With lt Dead Enas gt filtration mode will be produced more drinking water in the same time compared with the lt Cross Flow gt mode With the lt Cross Flow gt mode it s possible to filtrate much more longer time between the backflush cycles Stop the drinking water production when visual measuring checks or analyses state a bad water quality If necessary or where applicable consult regional experts or the Trunz Service Office 7 Service Cleaning Maintenance It s necessary to maintain the system periodically Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 35 von 52 TRUNZ User Manual Survivor 300 Ql water systems The system is basically low maintenance To ensure a problem free operation however the following maintenance instructions are to be followed Pressure release before works service or maintenance at the Survivor Attention to electrical hazards and to falling covers or unit parts It s to consider the complete installed equipment inclusive photovoltaic equipments 7 1 Maintenance Matrix Daily Operating of the unit Leakages or electrical errors Visual check of the water quality Weekly Check pressure of the membrane filter max 3 0 bar during backflush Check prefilter F1 amp F2 manually wash with brushes inside and outside Check system for pressure losses Outside cleaning of the Survivor case Check water quality especially t
35. e owner licensee operator or user has the full liability or responsibility for the water quality which he produces with the unit and therefore for the health of the people who drink the water Visual Checks Daily and very uncomplicated it s possible to check the water visual Well water When the well water changes turbidity colours smells or flavour rapidly and significant in short time then it s to check the cause or reason In hard cases it can be that the water is contaminated by industrial or agricultural effluents Also environmental influences or natural catastrophes can be a reason Then it s to check if this water is generally and basically usable to produce drinking water Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 34 von 52 TRUNZ User Manual Survivor 300 Ql water systems Filtrate Check the filtrate drinking water permanent visually Ascertain reasons when colours smells and flavours change The turbidity of the filtrate drinking water should be 0 00 NTU Simple Measuring Checks Well water or Filtrate can be checked with simple handheld measuring units Temperature pH value conductivity or per example turbidity are such parameter which are easy to monitor For further references or verification it s useful to protocol the measuring values in a self made list Laboratory Checks Laboratory checks of well water are only necessary in cases of strong suspicion of a water contam
36. e water well In case of a river or lake as water well such a question where the drain water can be given is inconsiderable 6 2 Operating amp Monitoring Elements and System Control 6 2 1 Operating Elements Switch the machine ON OFF with the Toggle Switch When switch lt ON gt the pump starts promptly When switch lt OFF gt the pump stops promptly Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 27 von 52 TRUNZ User Manual Survivor 300 Ql water systems Manually Valves The picture shows V1 amp V2 adjustings in the lt Filtration gt mode in a Dead End process The name Dead End is selected because the drain valve V2 and drain outlet is closed The water feeds in the module and all incoming water must through the membrane walls The module has a dead end at the drain side Consider the mentioned possible operating steps Start up Chapter 5 2 Filtration Chapter 6 Backflush of Membranes Chapter 5 2 3 Stop the machine and maintenance next Chapters in this manual 6 2 2 Monitoring Elements Manometers look into Flow Diagram and see the positioning of the manometers PI1 Shows the module inlet pressure Up to app 2 5 bar a normally Dead End Filtration is possible Latest at this reached inlet pressure a 3 fold membrane backflush should be initiate Trunz advises to initiate the backflush at app 2 bar inlet pressure to preserve the membranes and guaranties a high filtrate
37. e well water is good and you have to anticipate a longer filtration period without trouble or flushings Is the start pressure at Pl1 nearly 2 bar then is a closer check or a backflush necessary NOTICE In the nature it can be happen that you meet unfiltrateble waters Finest pollutions and particles are blocking the membrane immediately Such particles have a particle size of nearly 0 02 um what would clogging and blinding the membrane pores in shortest time In case of high start pressures or rapidly pressure arises within shorter than 10 minutes up to the next necessary backflush the water is normally unusable to filtrate in lt Dead End gt mode with the Survivor How it s possible to run the system nevertheless will be described in the later chapter lt Cross Flow gt Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 23 von 52 TRUNZ User Manual Survivor 300 Ql water systems Check the filtrated water for colour and turbidity In case of strong coloured raw water it can be happen that the filtrated water has a slightly colour too Many colour substances in water can not eliminated with Ultrafiltration In case of turbidity in the Filtrate it can be that you have a defect membrane Normally all particles bigger 0 02 u will be reject on the membrane surface To be sure that the membrane is not defect you must make an lt Integrity Test gt with the module This membrane check will be described later i
38. egard to the instructions for use of this chemicals Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 41 von 52 q Water Systems Swiss Made F User Manual Survivor 300 Never feed dirty or non ultrafiltrated water backwards through the module that means don t feed it into the filtrate outlet This would destroy the module irreparable Example for the preparation of a Sodium Hydroxide Solution NaOH Sodium Hydroxide is a very effective cleaning agent especially for fatty and oily pollutions Also will be eliminated organics or colours or biological substances from food industry NaOH has properties and effects in cleaning like soap or washing agent Mostly pollutions and membrane layers on membranes can be eliminated with this agent NaOH also named Caustic Soda can be obtained in several concentrations from chemistry trading companies Trunz recommends to use a 30 age NaOH chemistry It will be delivered in 25 It canisters or smaller bins in fluid form A NaOH solution for the Survivor don t may exceed a higher concentration than 0 2 Such a 0 2 aged solution has a maximum allowed pH value for the membrane of 13 The preparing and mixing procedure is the same like with citric acid Also the cleaning procedure is the same like with Citric Acid Calculation for solution mixing Formula Given is the 30 NaOH Concentration amp 15 Cleaning Solution The ready cleaning solution should
39. egradable and not dangerous for the environment 9 2 2 Winterize Winterize is the storage of the Survivor longer than 6 months The preservation procedure is the same like the lt Long Term Storage gt what was described in the previous chapter The difference to the lt Long Term Storage gt is that the preservation solution must be renewed replaced latest after 6 months storage Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 51 von 52 TRUNZ User Manual Survivor 300 Ql water systems Attention The Glycol solution lose the preservation effectivity in the course of time That s why it s important that the solution replacement don t will forget 10 Disassembly Disposal At the time of disposal the valid regulations of the according country are to be followed Batteries and other equipments are to disposal separate according to regional provisions 11 Appendix A1 Packing List Spare Part List Service Kit A2 Survivor Process Flow Diagram A3 Self Made Protocol Template Blank List A4 Wiring Diagrams A5 Declarations of Conformity Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 52 von 52
40. emicals or solutions with pH1 or 14 are extremely caustic and very dangerous Only experienced personal in handling with chemicals should work with such substances Usable cleaning solutions may be Acids organic acids like Citric Acid or Acetic Acid or inorganic acids like Sulphuric Acid The pH value of the ready usable cleaning solution can go down up to 1 Bases Sodium Hydroxide NaOH or other alkaline membrane cleaner The pH value can be maximum 13 Neutral Cleaner special membrane cleaner mostly tenside or enzyme compounds The pH range is between 6 8 Strictly forbidden substances for filtration or cleaning are All reagents and agents with chlorine or bromine components higher than 200 mg l Cl concentrated Hydrocarbon compounds benzene phenols Dissolver Xylol Toluene gt such substances disintegrate and terminate the membrane material Laundry detergents such what are used in domestic washing machines or strong foamy agents Information Chlorine products have not so good cleaning performance They are ideal for disinfection Cleaning chemicals and disinfection agents are very corrosive and dangerous to health The handling with them is only allowed to authorized persons The cleaning procedure will be done only by especially instructed experts This service personal has the necessary training and experiences and the suitable applicable cleaning equipment NOTICE In case of service clean
41. enset ninia ARE AAE a AENA 10 Disassembly Disposal sssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 11 APD EROD eena E A Mereraey Al ea eae er Se senmer eneeise Henne aes A1 Packing List Spare Part List Service Kit A2 Declarations of Conformity A3 TWB 003 Process Flow Diagram and Flow Descriptions A4 Control Description with Trunz Setup A5 Preliminary Controller Settings Blank List A6 Wiring Diagrams 1 User Instructions 1 1 Scope of Document Validity q Water Systems Swiss Made F This here presented Operating Manual describes the functionality the correct installation operation service and maintenance of the machine gives important references for a safety and efficient handling with the machine The appendixes to this operating manual are an integrated component of this document This operating manual only apply for the machine mentioned on the cover page The state of manual version is specified in the footer Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 3 von 52 TRUNZ User Manual Survivor 300 Ql water systems 1 2 Representation of Safety Instructions DANGER Referred to an imminent danger When not comply with the informations that will cause death or serious injuries for the body invalidity Designated a possible hazardous situation When not comply with the informations this may have consequences like death or serious injuries f
42. entilation to the system The controller C1 or the charger C2 Hot environment or not enough are very hot ventilated Survivor case Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 48 von 52 TRUNZ User Manual Survivor 300 Ql water systems Problem Possible Reason Solution Check for loss of power at the AC outlet Confirm RCD has not tripped Battery charger C2 no blue LED No power on AC outlet Check with a meter or an AC test light that AC is present at the end of your extension cord Confirm all charger cables are Battery charger C2 no blue LED Cable failure connected at battery and that all connections are clean and tight With the AC power removed and the engine switched off check the charge level of battery with a DC meter If there is no charge level indication Battery charger C2 no blue LED Battery failure for the battery check each battery with a hydrometer to determine if it has one or more bad cells Batteries should always be replaced in sets and always the same type Check reasons All connections are clean and Reverse polarity connections will blow tight Fuses ok output fuse resulting in no output voltage Battery charger C2 Battery is not charging Red and Green Indicator is lt ON gt With the charger on read DC voltage at the battery If the reading is less than 13 volts proceed with the following A Disconnect AC power at the AC outlet B Remove
43. enting Unis VUT amp VUZ cocine E EEE EE ncaimiquncmaciemanancovean 15 3 3 8 Nanometer PH PRES P arean TEE E TENi 16 3 3 9 molar Charge Controler C Uscetseseceeece secccianessecescmaaadencacedenanceacenracsnes ETRE De 16 3 3 10 Patay GCParger OZ aeron a E E EE 17 3 3 11 BAO D a E E E 17 3 3 12 Sel IA gare E E E A E E E A E ee nee A E E E eee 18 3 4 ACOS OM SS e E a E E 18 4 Transport amp Positioning of the Machine ccsscseeeseesseeeeeeseeseeesseeeeesseeseenseeseeensensonanenses 18 5 Installation Initial Start Up aanannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nn 19 5 1 Preparing the System sisecc dsccs csvedasn gesdseeccexedesves scbceeeseadeswsecbsdaagesadssacecasdeeqaweneecssexedeseei lt aocueds 20 5 2 NNN ells SUL NNO EA ET I A A AEN EA EE E A AT 21 5 2 1 Step 1 Start and fill the Feed Side 2 0 ceccccccceseeeeeeceeeeeeeeeseeeeeeeeeeeeaaeeeessaeageeeeseseaess 21 5 2 2 Step 2 Fill amp Vent the Complete Unit ce ccccccssseeceeceeeseeeeeseeeeeeeeseeeeaeeeeseseaeeeeesseaees 22 5 2 3 Step 3 Flushing the Unit Membrane Backflush Procedure ccccccceeseeeeeeeeeeeeeenees 22 5 2 4 Step 4 Start Up Checks 0 ccceccceeeeecescceseeeeescceseeeeesccseeeeensccseneeessccseneeesccceeseeessccess 23 5 2 5 Install Replace of the Carbon Cartridge and Venting of the Carbon Filter 0 24 6 Operating the SUN UO ect ectirs tte tees t
44. ervoltage protection A varistor at the module input provides protection against overvoltages gt 47 V The component limits the surge energy to 4 4 joules Deep discharge protection Overcharging protection Prevents excessive discharging charging of the battery Conforms to the relevant European CE standards Operation of Controller The display shows numerous types of system data using symbols and numbers All settings and display windows are controlled via the two buttons Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 29 von 52 TRUNZ User Manual Survivor 300 Ql Water systems Ps 1 Display window for system information and error ie messages p 2 Button for switching between the display windows or for accessing settings i 3 Manual load switch or confirmation button when O performing settings Trunz advises strictly to use only the left button 2 to display the operating status Right button 8 is only to use by Trunz engineer for programming the system The display windows contain different tyoes of system information The left button can be used to switch between the different display windows After the last window the first window is displayed once more Symbols for current direction Battery symbol Sun Charge Day Load symbol Moon Night _ Face symbol for Tool symbol for system status emor messages SOC bar display 7 a SOC state of charge Units
45. et with fresh water and citric acid again The operator must have the feeling and knowledge at what time or at what degree of pollution the cleaning solution is not longer usable or effective End the Chemical Cleaning and evaluate the Cleaning Effect After the cleaning cycle drain the dirty and acidity solution Citric acid is not dangerous in this concentration and is biodegradable Stop the Survivor main switch lt OFF gt Empty the bucket to the sewage Lay the drain hose and the filtrate hose to the sewage Put the feed hose with the strainer basket into the water well Start then the Survivor main switch lt ON gt Flush the Survivor in lt Cross Flow gt mode Consider the ventilation methods during the start phase The drain valve V2 is app 20 open Acidity solution will be drained now to the sewage Initiate also some backflushes to eliminate the acidity in the backflush tank T1 too Flush backflush and sewage now as long as the pH value in the drain and in the filtrate hose is at the feed water level neutral or close to pH 7 Note When your feed water has per example a pH value of app 7 8 then flush the system as long as the drain and also the filtrate have a pH of 7 8 too Insert then the carbon cartridge again if necessary see chapter 7 2 You have noted the initial filtrate flows at initial start up what was done with a new membrane Consider this flow with the flow you have measured yet after the chemical cleaning procedure
46. f damage to the controller Despite the protective functions the controller can still be damaged when more than one component is incorrectly connected The protective functions of the controller cover the following points Protection against reverse connected solar modules The rated power of the solar modules must not exceed the rated power of the controller Protection against reverse connected load devices on the load output Protects the controller but not the load device Protection against reverse connected battery charging and discharging of the battery are prevented Short circuit fuse at module input Short circuit fuse at load output Protection against excessive charging current The controller disconnects the battery and switches off the load No load protection when operated without battery or load Load output is protected from the module voltage Reverse current protection Prevents reverse current from flowing into the solar modules at night An additional reverse current diode is not required Overvoltage and undervoltage protection Immediately switches off the load output in the case of excessively high or low battery voltage Overtemperature protection If the temperature inside the controller becomes too high then the controller load output is switched off to reduce the power loss Load output overload protection If the permissible load current is exceeded then the load output is switched off Ov
47. g 4 Install the Filtrate Hose with the carbon filter and position the hose end in a lt Product Vessel gt 5 Screw the blue carbon filter housing on the black filter head hand tighten Take care that the sealing in the blue housing is correct positioned The carbon cartridge 5A don t will be installed yet After the start up of the Survivor and only if useful and necessary the carbon cartridge will be installed later Position the Solar Panel as described in chapter 4 0 or set it in the Survivor cover as in the picture 6 above For stabilisation place the Panel behind the holders 6A The panel front must look ideally and optimal to the sun 7 Connect the Solar cable 7 with the Survivor in the right power connection socket 2 pins Connect the other cable end with the solar panel 7A In case that the solar panel don t will be needed because of using 230 V main power then the solar panel don t must be installed Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 20 von 52 TRUNZ User Manual Survivor 300 Ql water systems 8 Connect the main power cable 230 V connection with the Survivor in the left power connection socket 3 pins If not needed the connection or it s no 230 V power available then the connection don t must be installed 9 The ON OFF switch 9 is currently in lt OFF gt position Don t start the system yet The starting procedure will be described in the next chapter
48. he Drain Valve V2 a little bit during the filtration process The flow within the membranes is turbulent and cross along the capillaries The inlet pressure at the module will be reduced and a permanently partially waste water stream exit the UF module on the drain side The Filtrate flow also will be reduced dependent to the drain flow Sewage quantity The advantage of such a processing Is a much more longer filtration cycle between necessary module backflushes Less maintenance process monitoring and controls are necessary what would optimize the operating complexity So it s possible to produce drinking water also with strong contaminated raw water with a turbidity gt 5 NTU turbidity gt see also chapters 6 1 amp 6 3 The pre conditions for a membrane flushing decides the user and is strong dependent to the well water quality Recommended backflush conditions will be mentioned later in this manual The initiating of the backflush will be done manually by the operator Backflushed dirty water will be drained via valve V2 back to the river or lake In case of using a borehole as raw water source the drain water can not be given back into the borehole Then it is to utilize a user s sewage system or an to the local regulations allowed storage reservoir or pit drainage It s conceivable that excessive drain water also can be used per example for a garden watering soil irrigation Monitoring of the filtration process and the documentation of al
49. he Filtrate for smell flavour turbidity Check control lamps if necessary Monthly Carry out weekly check as described above Cleaning of prefilter and membrane filter module Replacement of the activated carbon filter if necessary Carry out manual backwash of the membrane filter possibly with cleaning liquid Check pressure gauges Check flow rate of the product water Check the functionality of the switches Check pressure of the backwash tank T1 of the membrane filter 1 0 bar Carry out analysis of the product water viruses bacteria etc Clean all battery terminals with a wire brush where required and tighten all battery connections monitor and maintain battery s proper levels of distilled water Visually inspect all wiring for cuts and abrasions Contact Trunz if charger needs to be serviced with new wiring Visually inspect the AC power cord and if plug blades are in good condition and not bent out of place Check all mounting hardware to ensure there is no loose hardware Tighten where required Quarter Carbon Cartridge Change if in use or necessary Check corrosion hoses cables if useful or other defects Yearly Main and generally unit inspection complete mechanical hydraulically Check electrical equipment especially cabling incl solar devices Replace damaged units Order new spare parts for the next season year 7 2 Replacement of the Carbon Filter Cartridge gt see chapter 5 2 5 T
50. ibed in chapter 9 2 1 e 3 months 6 months or longer After 3 months machine stop the Glycol fluid must be recirculate in the system When warm environment temperatures then is the fluid to renew replace Latest after 6 months the glycol solution is to replace change mandatory Such a long phase of non operation and system storage also will be named lt Winterize gt independent of the really season or if in the operating country there is generally a winter or not The procedure will be described in chapter 9 2 2 Longer time than 3 days of inactivity the system must be flushed or prepared for a long term storage Elsewise the system will be contaminated strongly by growing microbiology When the system will be filled with preservation solution Glycol the first filtrate for 10 minutes after recommissioning is no drinking water Purge at first the glycol out of the system 9 2 Taking the System out of Service With designation Taking the System out of Service it will be distinguished between a lt Long Term Storage gt and a lt Winterize gt Both methods include a stopping of the system for a longer period and a filling of the system with a preservation agent The preservation should avoid a growing of microorganism in the system Especially the Ultrafiltration membranes would be damaged by feed off the membrane material by organics OH As preservation agent will be used Propylenglycol ii AN LAK Propylenglycol C3H802 C3 Alcoho
51. ical cleaning see chapter 6 2 2 Flow Measurements In long Survivor running times dirty water of indefinable and changing raw water qualities may generate fouling layers on the membrane capillary surface Also the periodically backflushes aren t be able to avoid this fouling effect The creating of fouling is strong dependent to the raw water quality and the prefiltration Fouling layers can be Deposits of organic or inorganic natural wastes Chem Cleaning Deposits of Microorganism Chemical Cleaning and Disinfection Deposits of lime Carbonate Compounds e g by hard water Anti Scaling In cases of decreasing flow rates of the UF filtrate and this also after periodically backflushes a chemical cleaning of the UF membranes is necessary and essential lt Chemical Cleaning gt means Cleaning and flushing a system with chemical solutions Only especially chemicals are allowed for ultrafiltration membranes Some chemicals can damage destroy the membrane material Cleaning solutions will be prepared by mixing of a concentrated chemical with water The allowed pH range in such cleaning solutions is pH1 and max pH13 e g for the Survivor membrane Concentrations of cleaning solutions are simply of lower nature and are between 0 2 2 Vol Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 37 von 52 TRUNZ User Manual Survivor 300 Ql water systems concentrated diluted Pure concentrated ch
52. ility amp Qualification of the Staff ccc ccccccccccssssseeeeeeeeesseeeseeeeeeeeesaeeeeeeeeeesssaeaeees 7 2 7 Personal Protective E QUID MC ia daresitsts cansnaxvedaietaveadavet amocravsiadeintinaceiaadiedsatiscancnedendmetts sedneniios 8 2 8 Safety and Protection D VICES cccccccccccasseeceeecaeeseceecceeuseeeeeeseaeeeesssaueeeesaaaeeeeessaaaeeeess 8 3 Description OF the Machine casecsticeseccsecetncccseteccccasteraenssecdeanewendadxsnceteinewensenstiuadenbuwtadnconacateeaasence 9 3 1 Design of the Machine amp Process Flow Diagram ccccsesecccsseeeeeceeeeeesseeeeeseeeseseeeeeesaees 9 3 2 Process Description rae caaite tee tentemenenteh manenetdandoaneaendanediandetusscacauntdhenetiieecswentteatantee dened axmiats 10 3 3 Devices and COMPONENMS ccccccssseeccceeesseceeecceeeeeeecsaeeeeeeesseaseeeeessaeeceessuaaeeesssaegeeeeseaas 12 3 3 1 Ultrafiltration Module M1 ssrrsrcrirsesirsriiiissreneeneas aara rae ETEA E EEEE 12 3 3 2 diirantraton PUMO FI eesssisea isene E eA 13 3 3 3 Prener oN Fo sc creck cece sshcice seared A A E E 14 3 3 4 Backflush Pressure Tank V4 sancuasvaavscartanndusssneibeunanikitenn dintsvanicuedenddesissaanisdhsnn iiawindunpxatecununces 14 3 3 5 Acivated Carbon Filter FS aciccdccesehecsnnsencdenatexeceenasteegeveaundedcosseiesinentdetestnasscanenddezousstecmeuneee 15 3 3 6 Manually Valves V1 GON 2 ocienechcresinananasthanienntnichinndbsvesnctiabian siyeiaciashehcathsitamenhahiansxentsunsnend 15 3 0 1 v
53. ination It s a way for the self validation against external inspections and public authorities According to regional instructions it may be necessary to take drinking water samples filtrate to analyze the water quality For sampling must be considered special methods Samples should be analyzed for chemical and microbiological contaminations Turbidity orientation values The next mentioned examples are approx values The turbidity gives no information about the amount or size of particles in the water It also don t gives information about a blocking risk of the membranes It can be quite possible that particles are so little that they are invisible for human eyes but they are able to block an ultrafiltration membrane Mostly they are only difficult to identify as a micro light mist The water seems to be clean but the mist is available Turbidity Unit look to the ground of a lake Approx frequency of transmittance necessary backflushes E rs a 5 NTU only up to 1 2 m depth all 1 2 hour half hourly The frequency of necessary backflushes increases with rising turbidity of the well water Proposal a Use lt Dead End gt Filtration up to 5 NTU b Use lt Cross Flow gt Filtration when well water has more than 5 NTU turbidity It s the user s decision if he want or can backflush every 1 2 hour or every 3 hours or at longer periods It s to concern that shorter backflush periods require more man power and activity of th
54. ing or maintenance questions contact the local service station what is authorized by Trunz Against all known fouling compounds on the membranes Trunz proposes and advises to clean the membrane or other plant equipments with the supplied Agent MC1 This agent is a citric acid granulate what is able to eliminate organics and lime cleaning amp anti scaling usable Citric acid is a relative harmless C6 organic carbon acid In the supplied service kit are included 5 packs a 150 g citric acid 1 pack is sufficient to prepare a 1 age Citric Acid solution for 1 effective membrane cleaning procedure The 5 supplied packs are the amount for 5 complete cleaning procedures Citric Acid granulate is per example a very good agent to eliminate lime in coffee machines or water kettle It s available or obtainable worldwide in Super Markets drugstores chemist s trading companies and so on Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 38 von 52 User Man Chemical cleaning Anti Scalin ual Survivor 300 rocedure Remove the Carbon Cartridge while Chemical Cleaning lt Cross Flow gt VU2 2 PI2 Drain Filtrate Step1 Filling Tank T1 Pic 7 2 1 Backflush during Chemical Cleaning 10 It Bucket with
55. internals DN15 1 2 Simple installation and removal V2 Drain Valve 2 way manually ball Rust free Stainless Steel DN15 1 2 Simple installation and removal 3 3 7 Venting Unit VU1 amp VU2 Installed are 2 Venting Units VU1 for de airing of the Retentate side and VU2 for the Permeate side of the UF Module The automatic air vent purges air from liquid filled systems It is designed for use on closed hydraulic systems It is not used on systems contaminated with oil or petroleum based additives or on steam The maximum temperature is 110 C 230 F the maximum structural pressure 12 bar 174 psi Principle is an inserted floating valve The Red Cap is 12 round open during filtration and will be closed manually in storage times of the Survivor Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 15 von 52 User Manual Survivor 300 3 3 8 Manometer PI1 PI2 amp PIS meen Sew 2 Bourdon Gauge Type Wika 213 53 1 fi S EN 837 thy 4 vri E E E E E E E Housing CrNi steel 3 3 9 Solar Charge Controller C1 The Solar Charge Controller has the duty to control solar modules and is suitable to charge 12 V or 24 V batteries The controller performs constant voltage charging of the battery The maximum current available from the charging source is used for charging the battery until the voltage is reached The Controller C1 is configured
56. ion 1 0 07 2012 Seite 6 von 52 TRUNZ User Manual Survivor 300 Ql water systems 2 4 Remaining Risks The machine is constructed and manufactured according to the state of technology and the recognised safety related codes of practice Following generally remaining risks exist and are to consider with handling and using of the machine Further remaining risks are described in the respective chapters DANGER Transport amp assembling risks Not professional positioned installed and fixed units and devices can cause labour bodily harms Offload and remove heavy boxes and machinery by a lifter or with 2 or more persons Take care against fall down DANGER Transport amp assembling risks Not professional positioned installed and fixed hoses and cables can cause risks of falling Do not position hoses and cables over ground on roads and ways if possible DANGER Electrical risks Not professional positioned installed and fixed electrical cables can cause risks of electric shock It s also possible that are cables will be damaged during long transports or during installation Observe the cable insulation before installing The shown pictogram lightning gives a reference to electrical risks In some Trunz plants such labels are touched on dangerous positions prevalent on 230 110 V devices 2 5 Obligation of the User The user owner commits to permit only persons operators which e are exposed with ba
57. ioned in the water well and the other hoses are installed Take and use the Process Flow Diagram PFD too for better understanding Trunz Water Systems AG _ www trunzwatersystems com Version 1 0 07 2012 Seite 21 von 52 TRUNZ User Manual Survivor 300 Ql water systems See the picture above Adjust the valves handlever according to the shown positions The flow direction of V1 is lt Filtration gt and valve V2 is open lt Drain gt Start the Survivor by switching lt ON gt the Main Switch 9 on the case front see also chapter 5 1 The pump P1 begins to run A slightly knocking and priming is to hear The hoses are empty and it s air in the piping Don t be confused the first running noises are normally The first well water will be sucked into the system The first incoming water is to see in the transparent strainer housing F2 When the feed hose from strainer basket F1 to the case is filled then the water flows into the Ultrafiltration Module M1 The Drain Valve V2 is open and the first preservation fluid and rest air will be eject to the drain outlet and sewage duct Observe the flow and air bubbles out of the drain hose Let the system run so long till an equally constant flow without bubbles comes out of the drain hose This should require approx 2 3 minutes Now let the Survivor run with this valve settings for app further 5 minutes to flush out Propylenglycol 9 2 2 Step 2 Fill amp Ve
58. irst Voltage present or sufficient power in the solar system Pump don t start Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 47 von 52 TRUNZ User Manual Survivor 300 Ql water systems Problem Possible Reason The check valve on pump may Pump don t start be faulty or stuck Clean or replace the pump check valve een e SS AIE eStesiane Activated carbon filter saturated Replace activated carbon cartridge smells bad l l l nash Make an Module Integrity Test Filtrate is cloudiness turbid Membrane filter is defect If necessary replace the UF module Raw water analysis Heavy metal and salts Pesticide Herbicide bacteriolog contamination Bad filtrate quality Bad raw water quality Multiple backflushing or when the flow after app 10 backflushes is not better then make a Chemical Cleaning Low filtrate flow Carbon filter is blocked Replace the carbon cartridge No filtrate 3 way vave V i NOl CONECI Adjust valve V1 to lt Filtration Mode gt positioned No filtrate drain valve V2 not correct Close V2 lt Dead End gt or close V2 till positioned almost closed lt Cross Flow gt Check the air pre pressure in the tank membrane Too high and too low pressures are not effective Charge and adjust air pressure with app 1 bar Use a Ball or Tire Pump with manometer Machine losses water The case is wet Check and retighten screw connections inside Screw connections leaky Check if O rings a
59. l K me coho H H NOTICE Tipp To save Propylenglycol you don t need use the 100 age Glycol solution out of the supply bin Dilute the Glycol with UF filtrated clear water 1 5 1 part Glycol 5 part Water Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 50 von 52 TRUNZ User Manual Survivor 300 Ql water systems 9 2 1 Long Term Storage Pic 9 2 1 Long Term Storage Remove the Carbon Cartridge while Chemical Cleaning VU2 PI2 lt Cross Flow gt VU1 Plt is Filtrate V1 F3 D lt E UF Module V2 F2 5 slightly open D Drain Le Filtrate 10 It Bucket with a Propylenglycol Solution After stop the Survivor the system is filled with water Open V2 full to make the system pressure less Remove the carbon cartridge Clean the prefilter strainer F1 amp F2 manually To bring the system into lt Long Term Storage gt mode we recommend to clean the system with a lt Chemical Cleaning gt to eliminate wastes and foulings Follow the instructions in chapter 7 4 Be sure that no chemical rests from the chem cleaning remain in the system Flush good with fresh water Ultrafiltrated water is the best for that so that no new particles contaminate the system after the cleaning procedure Empty the Survivor as good as possible Lay down all hoses to the gro
60. l relevant process data will be managed by the user manually visually pressures filtrate flow backflushing etc Mechanical but automatically working venting units on the raw water side VU1 and on filtrate side of the module VU2 avoid air cushions in the module what would affect the filtration process Ultrafiltrated water is hygienic clean drinking water biologically clean but not free of dissolved substances like heavy metal ions fertilizer substances chemical industrial contaminations faecal substances such as ammonium nitrates nitrite compounds salts chlorine etc For the membrane backflush will be used ultrafiltrated water from the backflush tank T1 The tank will be filled manually during water filtration by switch over of the 3 way backflush valve V1 The pump P1 stops automatically at an pre adjusted pressure on the pump s pressure switch The tank is filled if there is reached a pressure of app 3 0 bar To observe the pump s stop pressure see to the Manometer PI1 amp Pl2 3 bar water pressure deliver enough pressure for an effective membrane cleaning An in the tank integrated rubber balloon with an air pre pressure of app 1 0 bar assists the backflush flow To initiate the backflush it is to open the drain valve V2 quickly The system pressure drops and the water from tank T1 flows to the UF module backwards In the normal filtration process the water in the membranes flow from inside to outside In the backflush cleaning m
61. lation and connecting the controller SOC calculation Deep discharge protection be described in chapter 8 Night light function Daylight function Configuring the controller U 8S By multiplying of the Battery Voltage value V display window 2 with the Consumed Load Output value A display window 5 you will get the Power Consumption in Watt W Solar Charge Controller C1 General Overview LED Indicator The charger is a fully automatic electronic multi stage on board marine battery charger It is pre wired for easy installation and is 100 waterproof for fresh and salt water applications It s incorporate extruded aluminium housing with plastic end caps This design offers improved durability and heat transfer while comparing it to full plastic case competitive products The producer offers multi stage charging which includes a float maintenance mode that is safe for long and short term storage The manufacturer can be left on indefinitely without harming or overcharging your batteries The Distributed On Demand TM multi stage charging technology will automatically sense ano distribute 100 of the available charging amp output i e 8 12 or 20 amps model specific to any one bank or combination of all banks Each battery bank output is fully isolated Easy to view LED indicators will provide you with AC power on and charging status The LED indicators can be seen from the front and the side of the charger when ins
62. lly bad tastes and smells in the water NOTICE The delivered carbon cartridge is an original manufacturer s equipment The cartridge design has a worldwide trading standard size Trunz advices the delivered cartridge type The customer or user can decide for an other brand 3 3 Devices and Components 3 3 1 Ultrafiltration Module M1 a The ends of the membranes are casted Filtration amp Backwash Principle in synthetic resin In to out Filtration gt Filtrate Filtration Backwash Feed Water Filtrate Filtrate Be ee PEs ee ee 44444464 DADRA AA TETTIUTTY Multibore 1 5 mm MB 1 5 app 150 Membranes Poewe Water oOo Feed Each membrane has 7 mn capillaries Multibore Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 12 von 52 User Manual Survivor 300 Module Type Module Length without EndCaps Module Diameter Membrane Area Connections Weight Dead Volume Retentate Dead Volume Total Material Housing Operating Pressure max Bursting Pressure Temperature max Membranes Type Membrane Diameter Fibre Diameter No of Membranes per Fibre Active Membrane Length App No of Fibres per Module Pore Size Membrane material Technical Data Transmembrane Pressure Filtration Transmembrane Pressure Backwash Feed Flux Filtration Flux Backflush Cleaning amp Disinfection Agents Active Chlorine free Cle Hydrogenperoxide
63. lve V2 to app 20 opening of handlever to split the flows of filtrate and drain to app 50 50 see also the table in chapter 6 1 2 The maximum drain pressure don t should exceed 0 5 bar see manometer PI3 Note Best cleaning effects will be reached with high flows and low pressures at feed and drain side Circulate the solution for app 1 hour or longer through the complete treatment plant In the time of the cleaning circulation the membrane will get cleaner and cleaner The backpressure in the system will drop down Adjust occasionally the pressures and flows at valve V2 manually and monitor the process To accelerate or push the cleaning and enhance the cleaning effectivity we propose to initiate some backflushes while cleaning procedure The first 3 fold backflush should be app 1 4 hour after starting the cleaning process All further backflushes 1 fold should be in intervals of app 10 minutes When the cleaning solution is dirty then don t initiate a backflush Loosened particles would block the membrane again due to the high backflush pressure what is needed Open the drain valve V2 fully for the last 5 minutes of the cleaning procedure The pressures will be minimized and the last foulings will be loosened by the high and turbulent flow In case that the cleaning solution is very dirty you must exchange recondition the cleaning solution in the bucket For this stop the Survivor empty the bucket to the sewage pit and fill the buck
64. m is quasi usable all around where the sun is shining The battery buffers the produced energy so that it s possible to operate the system for a few time in times of no sun shining The second option for energy using is the installed battery charger C2 This unit transforms voltages between 100 and 240 VAC to the needed 12 VDC Available external power makes it possible to operate the lt Survivor gt 24 hours per day and 365 days in the year The battery loads will be monitored at the solar charge controller C1 NOTICE The Ultrafiltration is not able to eliminate heavy metals volatile amp dissolved substances pesticides herbicides salts chlorine acid lye gases or particles smaller than 0 02 um The lt Survivor gt includes an Activated Carbon Filter F3 The installed type is a cartridge type Activated carbon particles are pressed compact in a cartridge The small carbon particles in the cartridge are so little that the porosity between the particles is app 10 20 um Activated carbon is able to eliminate chlorine bad flavours and smells Smell and flavour substances in water are mostly volatile or dissolved Activated carbon is an ideal adsorption absorption method to eliminate such substances The carbon degenerates and lose it s activity and effectivity the more undesirable substances react with the carbon The carbon cartridge is a consumable material That s why the carbon filter should only be used and work in cases of rea
65. membrane surface is necessary Trunz proposes to flush the membrane when 2 bar inlet pressure are reached With this pressure the membrane fouling is not too high and the EE panes membrane cleaning brings a better effect and result The x feed pump would stop at 3 bar inlet pressure self acting This 3 bar stop pressure is pre adjusted in the system A filtration with more than 3 bar inlet pressure is not possible The pump don t would run in case of higher pressures A membrane backflush and the membrane cleaning would be much more difficulty and problematic in case that the machine stops due to an over pressure After a 3 fold backflush the membrane surface should be clean and the inlet pressure in lt Filtration gt mode should drop to a normal level of a little bit more than 0 2 bar the manometer shows 0 bar due to measuring tolerances The frequency and quantity of necessary membrane backflushes is dependent to the feed water quality like mentioned in the chapter before In case of a flush frequency need with more than all 1 4 hours it s to decide to change the process method to the lt Cross Flow gt or to have the research that this water is not filtratable The last one is a fact in case that also the lt Cross Flow gt method don t would bring success or a filtrate output in sufficient flow rates 6 1 2 Cross Flow Filtration The cross flow filtration method is a simple and a widely used filtration process Compared to the Dead End
66. n Module M1 The Ultrafiltration UF is a fine filtration process Polyethersulohone PES membranes have a cut off pore size of 0 02 um All particles bigger than 0 02 um can be removed from the water Also bacteria or other microorganism can be separated out of the water Water passes the membrane wall from inside to outside and particles will be rejected in the membrane channels The geometry of the membrane is a multibore type in this case it means that 7 membrane channels a 1 5 mm diameter are in one membrane fibre The complete module has an effective filter surface of 2 0 m Trunz operates the treatment in the lt Dead End gt process All water what is coming in into the module exit the module at the filtrate outlet The drain outlet of the module is closed Dead End The filtrated particles will be collected on the capillary inside surface and generate a fouling layer From time to time the membrane will be backflushed to clean the membrane surface For this it will be used ultrafiltrated water from the backflush tank T1 The lt Dead End gt process is only possible with relative clean water turbidity lt 5 NTU The more pollutions are in the water the more is a membrane backflush necessary Other methods to operate the unit per example in cases of strong raw water pollution with many particles in the water are optional to use Per example it s possible then to operate the system in a lt Cross Flow gt mode In this mode will be opened t
67. n float Red Charging LED indicator high charge rate on Maintenance and trouble shooting for the charger are included in chapters 7 and 8 6 2 3 System Control The Survivor has no automated system control When the Main Power Switch is ON or OFF then the system is running or not The only electronics are the monitoring display of the solar charger or the indicating LED at the battery charger 6 3 Monitoring of the Water Quality The Survivor has no automatic inline water quality monitoring quality sensors integrated To be sure that the unit produces acceptable water quality what is also in the line with the regional water quality standards for drinking water then are periodically laboratory analyses necessary With such quality analyses also can be evaluated if the UF membrane is in order The Survivor is a water treatment plant to produce drinking water Drinking water has strict norms in line with food guidelines The produced drinking water must be suitable for human consumption The produced water is to be checked and analysed periodically before it can be used for drinking to prevent health hazards The well water Source water is the feed water to the unit This water is to be checked generally in short cycles The well water is the basic for the possible quality of produced water The Filtrate drinking water is also to be checked periodically in short cycles This is basically advised to prevent health hazards Th
68. n this manual PS In some cases it s helpful to insert the carbon cartridge Carbon is able to adsorb many unknown substances Do not drink the lt First Filtrate gt that means the water what is coming from the carbon filter in the first 5 minutes Carbon particles from a new cartridge must be flushed out in the first 5 minutes Check the taste and smell of the filtrated water For bad tastes and smells is the carbon filter ideally to eliminate such substances and he is able to improve the water quality Insert the carbon cartridge ventilate the carbon filter during filling this unit and consider the first 5 minutes flushing of the carbon filter 5 2 5 Install Replace of the Carbon Cartridge and Venting of the Carbon Filter Replace a carbon cartridge as shown in following pictures Then start the Survivor and ventilate the carbon filter in the first 2 minutes when water is filling Press the green button During ventilation hold additionally a cloth over the green button against splashing 6 Ventilate Carbon Filter Press Green Button until Water spills bubble free 1 Remove the Housing 2 The blank Housing 3 Insert Cartridge 4 Attention to Gaskets 5 Assembling the Housing unscrew clockwise amp Center Nozzle vertical centric of the Cartridge screw counterclockwise 7 DANGER Use filtrate and drink only water from Known water wells or where you can be sure that the well water is not toxic or deadly contaminated The Survivo
69. nit of the turbidity is NTU Nephelometric Turbidity Units It will be measured with a photometer turbidity meter by light transmittance Experienced user also can evaluated visual approximately the turbidity In chapter 6 3 Monitoring of Water Quality it will be given some more informations about turbidity and proposals for suitable filtration modes 6 1 1 Dead End Filtration In picture 6 1 is shown the Dead End filtration principle This process is the normally filtration method recommended and preferred by Trunz Dead End Filtration is possible with relative clean well water lt 5 NTU turbidity PS 5 NTU turbidity means that you can look in a lake up to app 2 meter water depth to the lake ground The feed water flows into the module The drain valve V2 is closed dead end of the module The filtrate valve V1 is adjusted to lt Filtration gt mode see adjacent picture or chapter 5 2 1 All feed water passes the membrane walls and flows to the filtrate outlet The particles will be separated and rejected and form a fouling layer on the membrane surface The fouling layer increases with the time of filtration and the module inlet pressure rises up When the inlet pressure reaches app 2 bar this is to observe at manometer PI1 a Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 25 von 52 TRUNZ User Manual Survivor 300 Ql water systems membrane backflush see chapter 5 2 3 to clean and purge the
70. nt Close the Drain Valve V2 but not too quickly the complete Unit You don t need stop the pump during turning the y handlever of the valve A Aa Now this picture shows the operating mode TRUN Vie Ee lt Filtration gt WATER svs The red caps of VU1 and VU2 10 remain n 7 Y round open all over all stages of operating every time of operating Water now passes the membranes It flows through the membrane walls Filtrated water exit the UF Module M1 at the Filtrate outlet to the valve V1 see fat red arrows Preservative fluid and air bubbles in the module and piping will be flushed out Now let the Survivor run with this valve settings for app further 5 minutes to flush out Propylenglycol rary Deus ee Pop abe res Cem NOTICE The Activated Carbon Filter Cartridge is not installed during the initial start up The flushed Propylenglycol would destroy the carbon activity The vacantly filter housing don t need ventilated The air will be displaced by the filtrate completely through the filtrate hose 5 2 3 Step 3 Flushing the Unit Membrane Backflush Procedure Minimum 4 repeated Backflush to displace and eliminate preservative and air bubbles Le A L WATER SYSTEMS i i SWISS MADE arara punin iieri yain oF Pic 1 Backflush Phase 1 Pic 2 Backflush Phase 2 Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 22 von 52 TRUNZ Use
71. ntents exceeding TDS 1000 ppm have influence to the taste and optic of the water Higher salt contents in drinking water can cause health hazards A salty water taste can be caused also by dangerous salts of heavy metals Fresh water will be sucked by the self priming diaphragm pump from the water source to the treatment system Big particles fibres plants or water animals bigger than 6 mm will be retent by the Strainer Basket F1 Finer particles but bigger than 175 um will be pre filtrated by the Strainer F2 The Strainer F2 is a protection device for the Ultrafiltration and has inserted a stainless steel cartridge 175u mesh screen Through the transparent strainer housing is viewable the degree of fouling on the mesh screen Maximal flow of the unit is designed up to app 180 l h The pump is able to raise the water up to 40 m 4 bar The maximum distance between water source and Survivor is limited to the standard hose length as supplied The pump don t will be controlled She has an ON OFF Switch main switch of the Survivor and a maximum shut off pressure switch what is pre adjustable on the pump head Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 10 von 52 TRUNZ User Manual Survivor 300 Ql water systems The water inlet to the Survivor is located at the case front The water flows at first through the prefiltration devices strainers The UF pump P1 boost the prefiltrated water to the Ultrafiltratio
72. ode the water flows from outside to inside of the membranes The reversed water flow in the module loose the collected pollution layers on the membrane surface and drains the wastes to the module drain outlet The flushing process is ended when the tank is empty The system pressure is decreased to nearly 0 bar and the pump P1 starts automatically The pump is running and the membranes will be flushed with a forward flush that means that particle rests on the membrane surface will be flushed away to the drain This will be done a few seconds Then the operator closes the drain valve V2 and re adjust the 3 way backflush valve V1 to the normal filtration Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 11 von 52 TRUNZ User Manual Survivor 300 Ql water systems position After the backflush the membrane inlet pressure is decreased monitor it at manometer P11 Now the normal filtration and drinking water production will be continued up to the next backflush Energy for the treatment system will be provided by 2 possibilities The first option is an independent solar operation An 1 m foldable solar module uses the natural sun power A 12V gel battery will be charged and controlled by the solar charge controller C1 With the solar option it s possible to produce drinking water independent of any external power supply stations and also in far away regions and territories without of any electrical power sources The syste
73. or the body invalidity Referred to a potentially dangerous situation When not comply with the informations this may have consequences like property damages and slight to middle assaults References useful tips or property damages NOTICE Designated general notes helpful user tips and operating references which have no influence to the reliability and health of the personal Highlights helpful tips references and informations for a efficient and trouble free operating Reference to bigger property damages alternative Describes a potentially dangerous situation When not comply with the informations the results are property damages Advices to possible dangerous situations what may cause property damages when they do not avoided Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 4 von 52 TRUNZ User Manual Survivor 300 Ql water systems 2 General Safety Instructions 2 1 Intended Use This machine is a water treatment system to produce drinking water The assembly of this movable and portable machine in case design is carried out complete and ready to deploy ex works At site the treatment plant is to complete by electrical supply wires water hoses or optional delivered equipments The Solar Panel is to install according to Trunz instructions The site installation will be accomplished generally by the customer itself and is very simple Further questions will be answered by the
74. r Manual Survivor 300 q Miter Seater A complete Membrane backflush procedure contains 2 phases For a Membrane flush it will be used only Ultrafiltrate from Flush Tank T1 Never flush or try to clean the membrane by feeding a dirty strange or unknown fluid into the module filtrate port This is strictly forbidden In this case the membrane will be destroyed Only ultrafiltrated filtrate wnat was produced with this module in the Survivor is allowed to use Such usable filtrate is available in the tank T1 Backflush Phase 1 Filling of Tank T1 see Pic 1 above ing fi i V1 Backflush M The pump is running filtrate comes out of the filtrate hose ackflush Mode Change the flow direction of the Filtrate to the tank T1 Do this by change the handlever position of the 3 way valve V1 as shown in the Pict Look and have regard to the indicated Flow Path on the handlever Don t stop the pump for the procedure during the tank filling The tank will be filled now This can take app a half minute The pressure in tank T1 increases Monitor the pressure arising at manometer PI2 The pump P1 stops at app 3 bar automatically Now the tank is full and is under pressure Backflush Phase 2 Flush the Membrane see Pic 2 above 2 Discharae Mod V2 Disci arge ode Open the Drain Valve V2 quickly The tank T1 discharges rapidly the pressure in tank T1 drops down The water flows during the flush from tank T1 backwards to
75. r is not able to reject such dangerous substances heavy metals pesticides fertilizer NOTICE In cases of longer system stops or component changes e g change of the carbon cartridge repairs etc don t use the filtrate product water for drinking Rinse the system and discharge the first filtrate for some minutes minimum 5 Min 6 Operating the Survivor The Survivor is a manually operating system All operations are to initiate and monitor by the operator In this chapter will be described the manually procedures and operating modes It will be assumed that all preparation works are done and a start up procedure was successful The Survivor is ready to run and the machine is connected to a power supply solar or main the battery is charged and all hoses are installed as described before Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 24 von 52 TRUNZ User Manual Survivor 300 Ql water systems Following main operating duties and responsibilities are to manage during the running of the plant Switch ON OFF the Survivor Monitor the water pressures and flows Observe and check the water qualities Monitor the Solar Charging and Battery Status Regard to the accurate and trouble free running of the machine Initiate the Membrane flushes Accomplish additionally chemical cleanings if necessary Service Cleaning Maintenance Never operate the Survivor with closed cover In case of hot ambient
76. re present Switch ON feed pump and knocking on Feed pump is OFF or filter housing Manometer membrane is manometer is uptighted dirty unscrew manometer and clean the socket Low filtrate flow UF module is blocked Pre pressure in tank T1 is not Low backflush flow and pressure correct No Inlet Pressure PI1 Ignore the not shown pressure at PI1 or install on own costs a manometer with detailed indicating Well water is very clean so that No Inlet Pressure PI1 no pressure will be shown Electrical failure Pump failure System stops permanently Controller failure Pressures are out of range Piping is blocked Stop the machine and check all mentioned reasons Try at first a further 3 fold backflush An 3 fold backflush don t brings higher UF Membrane Prefilter or Chemical cleaning of UF manually filtrate flow rates Carbon Filter are fouled cleaning of Prefilter replace the carbon cartridge Well water is very dirty and the Change the filtration mode to module is in shortest time lt Cross Flow gt gt open drain valve V2 a blocked little bit Very often necessary backflushes Filtration pressure PI1 increase rapid No correct connection to solar Check the solar connection and panel or a partial area of black positioning of the panel out of shadow solar cells is in the shadow with direction to the sun The power loading of the battery decrease rapidly Position the case to a colder place or in shadow provide v
77. runz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 36 von 52 TRUNZ User Manual Survivor 300 q irede 7 3 Prefilter Service In cases of very dirty Well Water like contaminated with mud or algae it s necessary to clean the Strainer Basket F1 and the Strainer F2 very often Switch lt OFF gt the Survivor and pull off the complete feed hose out of the well If necessary or usable then also disconnect the hose from the Survivor at the case inlet CEJN Coupling Strainer Basket F1 The original strainer Basket F1 is made from plastic and is a very rough prefilter with 0 6 2 2 cm meshes In cases that the afterward located Strainer F2 will be very quickly blocked by pollutions then the Gasket is too rough Algae are also often a problem Fix a plastic net with a mesh size lt 5 mm around the gasket Fasten it with a plastic cable strap such like used for electr cables see adjacent picture Remove algae and other pollutions manually Maybe a hand brush is helpful to remove the dirties 4 Scrub the Housing 5 Scrub the Screen with a Brush with a Brush inside and outside inside and outside 1 Remove the Housing 2 Unscrewed Housing with 3 Take out the unscrew clockwise Strainer Screen Strainer Screen 7 4 Chemical Cleaning amp Anti Scaling of the Ultrafiltration Monitor and observe the filtrate flow rates of the ultrafiltration device Measure and notice the flow rates of filtrate before a chem
78. s are mentioned in the attached spare part list 8 Defect Location Troubleshooting Risk of injury by improper or faulty troubleshooting Improper troubleshooting can cause severe injuries and property damage gt Troubleshooting only by especially trained and authorised professionals 8 1 List of Alarms amp Malfunctions The survivor is a manually operating water treatment device The only automated function is the charging and controlling of the battery status The pump P1 has a calibrated lt OFF gt function and stops at an overpressure of 3 bar Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 45 von 52 lt Water Systems Swis Made F User Manual Survivor 300 8 1 1 Solar Charge Controller C1 Protection Functions The protection functions of the controller are described in the chapter 6 2 2 Monitoring Elements on page 29 8 1 2 Solar Controller C1 Error Messages Never open the device to find faults and do not attempt to replace components yourself Incorrectly performed repairs can result in danger for the user and the system This will also invalidate all warranty claims When the device detects faults or impermissible operating states this is indicated by a flashing error code on the display Errors are basically either temporary faults e g temporary overloading of the device or serious system errors that require external intervention Since multiple errors cannot be displaye
79. sically regulations and instructions about job safety and accident prevention e are introduced in the operating at the machine e this user manual have read and understood The requirements of this manual and the local regulations for the using of such a machine are to maintain and adhere 2 6 Responsibility amp Qualification of the Staff All persons which are assigned and authorized to operate the machine commits themselves e to consider the basically regulations about job safety and accident prevention e to have read the safety chapter and the safety instructions in this manual and have understood them and to regard them Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 7 von 52 TRUNZ User Manual Survivor 300 q asia Santen Qualification of the staff Persons Specific Instructed Instructed Persons Instructed Operators with expert training Function Personal Mechanic Electric Transport XK Startup XK Operating SS e X e Maintenance f Dismounting Disposal XX Caption X permitted not required 2 Personal Protective Equipment Eye damage by cleaning chemicals Cleaning agents and chemicals like acid or lye can cause eye damages During all activities when chemicals will be used is to bear a protective glass and safety gloves 2 8 Safety and Protection Devices The lt Survivor gt is a simple and manually operating filtration device Especially safety protection devi
80. ssceecseseeeceseeeceueeecseueceeseaseeeseaeeesseaeceeseaeeeessaeeesseseeesseseeessageees 43 7 6 Auxiliary and Consumables cccccccseeeseeeceeeeeeaeeeeeeceeeeeeeeeeeeeceeeeessaaeaseeeeeeeesseaeeseeeeesesaas 45 7 7 Spare and Wear Parts cccccccsssseccccceeeceeecseeseeeeeeseeeeeeeeeeeaeeeeesaeaaeeeeseseaeeeeesseageeeeessaaees 45 8 Defect Location Troubleshooting nsnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 45 8 1 List Of Alarms amp MalfUNCTtIONS ccccccccccecceceeeeeceeeeeceeeesseeeeseeeeeseueeeseueeesaeeessaeeesseeeesaneeees 45 8 1 1 Solar Charge Controller C1 Protection FUNCTIONS ccccccccsseeeeeeeeeeeeeeeeeeaeeeeeeeeseaeees 46 Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 2 von 52 User Manual Survivor 300 8 1 2 Solar Controller C1 Error Messages cseeccceccceeeeeeeeeaeeseeeeeeeeeeeeeeeeaaaeeeess 8 2 Troubleshooting ccccccseeeeceeecaeeeeeeeecaeseeeeeecaeeeeeeeessaaseeeeesaeaeeeeesaaaeeeeesssaeeeees 9 MAKING OUU OF SERVICE sissa a E a aeaio 9 1 Temporary Giving Up ceeccccccssececceeceeeeeeeeeeeeeeeeeseeeeeeesseaeeeeeesseaeeesessaaeeeeeeas 9 2 Taking the System out of Service cceceecccccesccaeeeeeeeeeeeeeeseeeeeeeeeeeesssaeaeeeeeees 9 2 1 Long Term Storage cccccccssseecececeeeseecceeeeeceeeceeeeeceeeseeueeeeesseaaeeeessaaeeeessaaaaes 9 2 2 WV TITONIZ Soi ecteosenidce santieddaxer
81. st manually flows and pressures by opening of valve V2 step by step as shown in the next pictures V1 still stay in the lt Filtration gt position and V2 will be opened slowly more and more Observe the pressures Pl1 and PI3 and the flow rate at filtrate and drain outlet Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 26 von 52 TRUNZ User Manual Survivor 300 sie Santen Pic 6 2A Pic 6 2B Pic 6 2C Test data with Swiss drinking water in the following table are showing valve adjustings and the resulting flows Swiss drinking water is so clear so that no pressures were shown at the manometers PI1 and PIS The polluted the well water the higher the operating pressures Process V2 Valve Position Flow Filtrate Flow Drain Handle Opening in l h l h 0 closed Dead End 190 0 lt 10 opened Cross Flow 178 12 K m 15 opened Cross Flow 120 70 K m 20 opened Cross Flow 70 120 K m 25 opened Cross Flow 35 155 lt 30 opened Cross Flow 20 170 K m In the table is to see that only a minimal opening of the drain valve during the filtration has a big influence to the flows of filtrate and drain The drain water don t must be loosened water It can be given back to th
82. talled The charger is available in different models and can be used in 12 24 and 36 volt configurations model specific without rewiring or switching With your Charger plugged in properly it will automatically and fully charge your batteries while it conditions and extends the life of your batteries General Safety Instructions Before connecting your batteries or AC power read all instructions and cautionary markings on the battery charger and batteries CAUTION To reduce the risk of injury charge only lead acid type rechargeable batteries open lead acid sealed lead acid gel cell and AGM Other types of batteries may burst causing personal injury Use of attachments not recommended or sold by Sterling Power Products may result in a risk of fire electrical shock or personal injury Do not operate the charger if it has received a sharp blow direct hit of force has been dropped or otherwise damaged in any way Do not disassemble the charger Call the factory directly when service or repair is required Incorrect assembly may result in risk of electrical shock or fire To reduce the risk of electrical shock remove AC power from the charger prior to any maintenance or cleaning WARNING RISK OF EXPLOSIVE GASES Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gases during normal battery operation Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite
83. tes Don t drink this filtrate during this time b 1 day 3 days According to the environment temperatures the operating staff must decide if the system should be go for longer storage phase or not In case that the Survivor will be up to 3 days out of service Trunz advise to initiate after a 3 day stop a normal starting up with system ventilation followed by a 6 fold backflush To be sure that the system will be good flushed initiate the lt Cross Flow gt and then lt Dead End gt open and close valve V2 short time some times alternating Then close V2 and drain the filtrate then for about 8 10 minutes Don t drink this filtrate during this time c 3 days 10 days When you are sure that the system don t will go in run mode for longer than 10 days then you can bridge the 10 day period by a flushing of the system all 3 days without to initiate a Long Term Storage with filling and flushing of preservation agents Follow the instruction in item b for the 3 daily flush d Longer than 10 days up to 3 months For so long stop periods of the system is to initiate a lt Long Term Storage gt procedure A microbiological growth without chemical disinfection is not to avoid also not with periodically normal flushes For this procedure will be filled into the system the preservation agent lt Propylenglycol gt Before a restart of the system for drinking water production the chemical must flushed out of the system The procedure will be descr
84. th home appliances These batteries may burst and cause injury to persons and property Never charge a frozen battery Safety Precautions Prior to Charging Batteries If necessary to remove a battery from a boat to charge always remove the grounded terminal from battery first Make sure all accessories in the boat are off as to not cause an arc Be sure the area around the charger and the batteries is well ventilated while the batteries are being charged Gases can be forcefully blown away using a piece of cardboard or other non metallic material as a fan Clean battery terminals with full eye protection to prevent corrosion from coming in contact with eyes Add distilled water in each cell until electrolyte reaches levels specified by the battery manufacturer This helps purge excessive gases from cells Do not overfill For batteries without caps carefully follow the manufacturer s recharging instructions Study all manufacturers specific precautions such as removing or not removing cell caps while charging in addition to rates of charge Extension cords should be industrial grade heavy duty and grounded Check extension cord before use for damage bent prongs and cuts Replace if damaged Never charge a frozen battery Always make your extension cord connection on the charger side first After connecting the extension cord to the charger proceed to plug the extension cord to a nearby AC RCD protected ground fault circuit protected o
85. the controller is adequately ventilated Check installation Check the battery voltage and manually recharge the battery if necessary Loads directly connected to the battery can cause deep discharge Check installation Check the battery voltage and check any additional charging sources if present Reduce the load current at the load output The load may cause current peaks Try reconnecting the load Version 1 0 07 2012 Seite 46 von 52 TRUNZ User Manual Survivor 300 Ql water systems Display Meaning Cause Remedy S rs Excessive module current The permissible input current Reduce the charging current or of the controller was module power exceeded Rectify short circuit Disconnect and reconnect the load Short circuit at load output Moon symbol during daylight hours e Short circuit at module input e No module connected e Module connected with incorrect polarity e Correct the short circuit at module input Sun symbol appears after 10 s e Connect the module Sun symbol appears after 15 min e Connect the module with the correct polarity No battery is connected to the Controller is supplied only by the solar modules controller or the connection Connect the battery and replace the fuse in the to the battery is interrupted battery cable if necessary The battery is connected to the controller with the wrong polarity Disconnect the battery and reconnect it to the controller with th
86. the filtrate port of the module Thereby flows the flush water through the membrane in outside to inside direction This process is lifting the fouling layers from the membrane surface inside of the capillaries When the pressure is dropped down under 2 bar then the pump P1 begins to run automatically The pressure drop from 3 to 2 bar takes about 1 2 seconds only Now the lifted dirties will be flushed away by a forward flush through valve V2 to the drain outlet The tank T1 will be discharged completely The pump continuous to run and pumps well water through the module to the drain forward flush Stop the membrane flush by closing of drain valve V2 V2 Stop Mode 5 2 4 Step 4 Start up Checks Check the noise of running pump If bumpy or disturbed run then ventilate the system again Check all hoses and connections Is the feed hose with the strainer basket completely submerged Is anywhere priming air through unsealed connections into the piping system Has the battery enough energy Check it at the solar controller C1 f using the solar panel then check if all black cells are completely in the sun Only 1 black cell in the shadow can reduce the charging capacity nearly completely In this case only app 2 percent of charging activity are active the other cells are dead 98 percent of solar area are inactive Check the inlet pressure at manometer PI1 Is a low inlet pressure available then it s good Th
87. tions It s incorporated extruded aluminium housing with plastic end caps This design offers improved durability and heat transfer while comparing it to full plastic case competitive products The unit offers multi stage charging which includes a float maintenance mode that is safe for long and short term storage The charger can be left on indefinitely without harming or overcharging your batteries The distributed On Demand TM multi stage charging technology will automatically sense and distribute 100 of the available charging amp output i e 8 amps model specific to any one bank or combination of all banks Each battery bank output is fully isolated Easy to view LED indicators will provide you with AC power on and charging status The LED indicators can be seen from the front and the side of the charger when installed 3 3 11 Battery B1 Type pbq 33 12LL Voltage 12 VDC Capacity 33 Ah Size LxWxH 195x130x168 mm Weight 11kg Chemical Type Pb Protection installed and fixed in a water proofed housing Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 17 von 52 TRUNZ User Manual Survivor 300 Ql water systems 3 3 12 Solar Panel f l f f r J nt Hh Type 4 segment foldable monocrystalline panel Rated Power 135 W Rated Voltage 16 5 V Open Circuit Voltage 19 9 V Size LxH 1 4 x 0 7 m 0 98 m total Effective Black Solar Cell Area 0 7544 m Weight 5 3
88. und floor Crowd back the Survivor case vertically If possible blow air with a compressor on feed side and on filtrate side into the system Let drop out rests of water Change the valve opening of V1 sometimes to empty the backflush tank T1 too After this procedure lay down the Survivor to operation position Stand your 10 Lt bucket adjacent to the Survivor and hang all hose ends into the bucket Prepare the preservation solution Put 2 Lt Propylenglycol 100 age into the bucket Fill up the bucket fully with 8 Lt clean ultrafiltrated water Caution Don t use dirty well water for mixing of the solution The solution will be mixed by swirling and turbulences of the water Attention Don t touch the pure Glycol and take care that no Glycol contact the eyes Bring the valves V1 amp V2 into lt Cross Flow gt mode Start the survivor with main switch At first the Survivor will be filled The water level in the bucket declines Circulate now as long as the water level in the bucket is constant Have regard that the feed hose don t primes air in the system during filling procedure The complete Survivor is now filled Stop the Pump with main switch To avoid solution evaporation or waste intake close the Red Caps of the Venting Units VU1 amp VU2 Remove the hoses from the Survivor Close the hose nipple on the Survivor with a plug or a plastic cover too Drain the rest of solution in the bucket into the sewage pit Glycol is biod
89. utlet Always remove the extension cord from the AC outlet first when charging is completed followed by unplugging the charger Charging Batteries The charger is designed to charge condition and maintain your batteries Follow these steps each time you use your charger 1 Open all battery compartments and ventilate for at least 15 minutes before applying AC power to your charger While charging your batteries make sure to keep your battery compartment open allowing for free air ventilation 2 Make sure all DC battery connections are tight and clean Follow the battery manufacturer s recommendation for battery cell caps Loosen caps if applicable 3 Connect a heavy duty extension cord to the Survivor and correct connection port 4 Observe the on board LED indicators for a solid green and red indication This will tell you the batteries are in the charging process 5 Charge your batteries until only the green LED indicator remains on This indicates that the charging process Is completed and your batteries are fully charged and are now being maintained in a gentle float storage mode The unit can be left on in this mode indefinitely and will never overcharge your batteries Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 33 von 52 TRUNZ User Manual Survivor 300 iter Svsterne AC Power and Charging LED Status Indicators Blue AC Power LED indicator Green charge complete and charger o
90. ve V till air manometer Pl shows 1 0 bar Close then the Air Valve Va Measure the Pressure Drop Pressure Drop at manometer Pla max 10 mbar per minute the membrane Is ok Pressure Drop much more or there are bubbles in the filtrate hose bucket or the pressure is not adjustable to 1 bar membrane is defect Ventilation Purge Disconnect the air hose and reactivate the ventilation units and valves Reinstall all feed and drain hoses in original status Start the system with water in Filtration Mode contained air in the system will be purged 7 6 Auxiliary and Consumables Auxiliary Material For the survivor no additionally auxiliary material will be supplied All auxiliaries which are necessary for the operating are content in the delivery Electrical power 230V will be supplied by the user customer The equipment for the integrity test is self made by the customer user This should include an air hose with connecting adapter to the Survivor a manometer an air valve and compressed air Consumables Consumable material is mentioned in the Spare Parts List Service Kit See appendix of this manual Activated Carbon Cartridges CTO 10 20u 1 pcs per month Membrane Plant Cleaning Agent Citric Acid 1 bag a 150 g per quarter Propylenglycol for Long Term Storage or other cleaning amp disinfection agents will be proposed by the local Trunz service agency 7 7 Spare and Wear Parts Spare and wear part
91. ve mentioned intended use The treatment of other fluids can damage the machine and may cause important health hazards for the staff or end customer In case of operating with not allowed fluids the warranty for the device is foreclose Trunz assume no responsibility in case of misuse misapplication abuse NOTICE The power supply of the machine incl voltages occurs per mains supply or photovoltaic power The user can decide which power supply is useful for him Trunz Water Systems AG www trunzwatersystems com Version 1 0 07 2012 Seite 5 von 52 User Manual Survivor 300 2 2 Technical Data Dimensions of the Case Weight of the Case Dimensions of Solar Panel No solar wings No cells per wing Weight of the foldable Solar Panel Filtration Technology Raw Water Source Contamination Size of removable particles Quality of produced water Application Installation Capacity Prefiltration Membranes Activated carbon filter Power supply Power consumption Total VRLA Battery Power input Controls Self priming circulation pump Tube Hose package min max water temperature min max air temperature Optional features Certificates lt Water Systems Swis Made F L x W x H 850 x 550 x 350 mm 51 kg net empty without filled water 1400 x 700 mm opened Complete panel 0 98 m Effective black solar cell area 0 7544 m 4 8 5 3 kg Ultrafiltration well river lake borehole non toxic fresh water

Solar Portable Water Purification TMS Survivor 300 User Manual E

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