User Manual
Contents
1. Vision Systems FORKLIFT CAMERA SYSTEM INSTALLATION amp OPERATING INSTRUCTIONS KIT STSK7316 VisionSystems ROSCO INC 90 21 1441 PLACE JAMAICA NEW YORK 11435 WWW ROSCOVISION COM Version 1 0 2013 Rosco Vision Systems All Rights Reserved Specifications and details are subject to change without prior notice 2 a E h Vision Systems FEATURES e 3 CONTENTI Sar INSTALLATION sine 4 MONITOR ene 4 MONITOR INSTALLATION DIAGRAM iii 5 ete III 6 VIR INI eaa E E E E EE E E E E EE E ER 7 CAMERA si AN 8 CAMERA INSTALLATION 9 MONITOR FUNGCTIONS grani 10 MONIT OR dcus 12 THOUBLEESHOO TINO is pipa ai dita pua esu x SC 13 TECHNICAL SPECIFICATIONS maigu 14 STSM207 MONITOR SPECIFICATIONS i 14 STSC107 CAMERA 5 5 15 SPAREPARISL Sc 16 500 iena 16 COMMERCIAL 1 17 VisionSystems FEATURES MONITOR Heavy Duty Aluminum Housing 7 Inch Wide WVGA Bright Display Waterproof Indoor amp Outdoor Up to 4 Camera Inputs2. Split Screen Function CAMERA Rugged Shock Resistant Metal Housing Stainless Steel Bracket Waterproof Heated Built in IR For Night Vision Audio KIT CONTENTS Before use this products please check below contents ni U Bracket MONITOR CAMERA CABLES 4 SETS OF U BRACKET SUNSHADE optional Trigger Wires Your kit will contain the following hardware Monitor U Bracket Backing Plate plus hardware Camera Mounting Plates plus hardware Vision Systems INSTALLATION MONITOR Locate a suitable position for monitor using caution to make sure that the operator s forward field of vision 18 not obstructed Recommended mounting 1s overhead utilizing the included U Bracket with backing plate and hardware as shown in these examples o o O O O O O O Vision Systems MONITOR INSTALLATION DIAGRAM 3 1 gMTAE 0 80 08008 kitt Vision Systems WIRING DIAGRAM After installing the Monitor connect it to Video Input Power Harness as shown The connect Power Cable to the battery or Voltage Converter see next section Secure the wires and activate the Monitor Connect the Camera 1 trigger wire as desired for example to reverse gear or backup lights alarm circuit This will allow the operator to choose between having the Monitor on at all times or only active during rev
3. U Button 1 Press the Power button then press MENU button to open on screen options Press MENU to cycle through choices and use 3 X gt button to change your settings MODE Button M Press MODE button to switch Full Screen gt 2 Split Screen gt 3 Split Screen gt 4 Split Screen gt Full Screen In the split screen mode press 4 button to change the different split screens Camera View Selection In the Full Screen mode press 1 7 button to change Camera View NOTE The reverse camera has selectable back up grid when triggered 11 VisionSystems MONITOR SET UP Press 4 1 increase decrease the Volume level 0 100 Press the MENU button once and set MARKER SETUP option ON or OFF Press gt gt to accept Press the MENU button twice to set desired Camera Views MIRROR or NORMAL Press button to select Camera CAM 1 CAM 2 CAM 3 and CAM 4 Press 147 gt to change option and wait 10 seconds to exit Press the MENU button three times to set up PICTURE Press 17 71 button to select the menu options Dimmer Contrast Brightness Color Tint Language Video System and RESET Press amp 1 to change or increase decrease values Wait 10 seconds to exit setup mode Press MENU button four times to set MARKER SELECT Press lt gt to select desired marker position P7 Wait 10 seconds to exit setup mode Press the MENU butt
4. e Pixels NTSC 250 000 Pixel PAL 290 000 Pixel Viewing Angles L R U D 70 70 50 70 Speaker 8 Ohms 0 5W Max Audio Input Signal Mono Video Input Signal Composite Video CVBS Language Display Selection ENGLISH FRANCH GERMAN ITALIAN SPANISH Operating Temperature 30 C to 70 C 22 F to 158 F Storage Temperature 40 C to 80 C 40 F to 176 F Housing Aluminum die casting Dimmer Sensor built in Sun Shade Included Weight 780g monitor only Dimension 181 W x 134 x 28 D mm Waterproof IP 67 14 Vision Systems STSC107 CAMERA SPEGIFICATIONS ROSCO PART NUMBER STSC107 PRODUCT NAME COLOR CAMERA FEATURE DESCRIPTION STSC107 Color Camera provides views of areas behind the Forklift operator The camera provides up to a 30 foot range view and a 145 diagonal field of vision Mount the camera universally to the back side of the vehicle and adjust the camera mount to view and use it as a backup camera ELECTRICAL SPECIFICATIONS Input Voltage 12 VDC Power Consumption 200mA Max TECHNICAL SPECIFICATIONS Image Sensor 1 3 COLOR CCD Image Sensor TV System NTSC Effective Pixels NTSC 250 000 Pixel PAL 290 000 Pixel Viewing Angles 145 D 114 85 V Audio Function Yes LED Light 6 IR LEDs for Night Vision Auto Light Sensor Yes Minimum Illumination 0 1 lux White Balance amp Gain control Auto Sync System Internal Sync Video Outpu
5. erse travel Connect the Camera Extension Cable to the Camera 1 Input on the Video Input Power Harness and then connect the Camera s cable to the Camera Extension Cable This will allow the installer to determine the best possible Camera location STSH308 16 Camera Extension BLACK CAMERA 1 Trigger Input STSH338 Power Cable 2 STSM207 Monitor N CC Eu d STSH347 Video Input Power 2277 Vision Systems WIRING Connect STSK7316 Power Wire RED to 12 24 VDC source as provided on the vehicle Note that FORKLIFT may be equipped with a Voltage Converter as shown here 12VDC INPUT POWER TO CAMERA SYSTEM VOLTAGE CONVERTER OR INN TRUCKFUSE BLOCK TRUCK BATTERY 1 24v 48V TRUCK BATTERY 12VDC Lo mm A A D tane FILTER Em kitt VisionSystems CAMERA With the Camera powered but not permanently installed move it around to locate a suitable position either within the Forklift frame or in an area not susceptible to damage which will provide a clear view of the desired area Recommended mounting 1s high on the frame Using the universal camera mounting brackets and hardware install the camera and fasten securely as shown in these examples Secure all cables with tie wraps or as otherwise necessary The system 15 now ready to
6. nd see if it clears the problem Check and see if MENU button is working normal Can t adjust on Menu disabled For safety reasons on screen menus lock out while in screen menus trigger mode Only adjust on screen menus in steady on mode Split screens appear Monitor Press MODE button few times and change split screens to while reversing the show Channel 1 full mode screen only Once operator vehicle selects single camera view either manually or by reverse trigger this setting will be memorized and will appear upon subsequent system starts No video signal Camera Check and secure the reverse trigger wire connection and appears while also secure the camera video input connection reversing the vehicle 13 Vision Systems TECHNICAL SPECIFICATIONS STSM207 MONITOR SPECIFICATIONS ROSCO PART NUMBER STSM207 PRODUCT NAME 7 COLOR WATERPROOF MONITOR FEATURE DESCRIPTION ROSCO s STSM207 7 Color Waterproof Monitor display live videos as selected by Forklift operator The monitor has 7 inch WVGA 800x480 Wide LCD Panel which accepts 4 Camera Input view with 2 3 4 Split Screen Function ELECTRICAL SPECIFICATIONS e Input Voltage 12VDC 24VDC e Power Consumption 450mA Max TECHNICAL SPECIFICATIONS Screen 7 inch Color TFT LCD Resolution WVGA 800x480 Contrast Ratio 300 1 Brightness 400cd m Input System NTSC PAL Frequency NTSC H 15 734KHz V 59 94Hz PAL H 15 625 KHz V 50Hz Effectiv
7. nt parts are warranted only for the unexpired term of the original warranty This warranty does not cover defects caused by neglect misuse incorrect application incorrect installation water damage vehicle wash facilities alteration or repair in any manner outside ROSCO s factory Damage caused by the return shipment due to inadequate packaging or mishandling will not be covered If the alleged defect is due to any of these causes the customer will be advised of the findings and asked what action is to be taken If ROSCO is requested to repair the product a repair charge estimate will be prepared and the customer s written permission purchase order repair etc will be necessary to proceed with the repair of the product and or component part Transportation charges for such returns will be the responsibility of the customer This warranty may not be expanded by oral representation written sales information and drawings or otherwise Repair or replacement is the exclusive remedy for defective products under this warranty This warranty is expressly in lieu of all other warranties including any implied warranty of merchantability or any implied warranty of fitness for a particular purpose on any ROSCO product ROSCO shall not be liable for any consequential or incidental damages for breach of any express or implied warranty on any ROSCO product 17
8. on five times to set MARKER ADJUST Press to select Horizontal or Vertical Marker Press X 5 to adjust marker values and set up position Press MENU button once or wait 10 seconds to exit setup mode IMPORTANT At first power up after installation the monitor may display split screen Once the operator selects single camera view either manually or by reverse trigger this setting will be memorized and will appear upon subsequent system starts On screen menu commands may only be selected when monitor 1s in Steady on mode For your safety never change settings while operating vehicle 12 VisionSystems TROUBLESHOOTING SYMPTOM CAUSE REMEDY Power Cable Check the voltage amp fuse in the power cable No Image Check the voltage in the camera cable secure connector Monitor Check the reverse trigger wire connection re secure camera input connector Extension Cable Check for cable damage and secure the connector Image 1s not clear Camera Lens Check and clean dirt or moisture on the glass with a slightly damp soft cloth Check and fix if the camera 15 not in the proper position or blocked Check if the camera lens is damaged Monitor Color If the screen 1mage 1s fuzzy adjust color brightness and contrast controls using the MENU options in the monitor Check and fix if Day Night Auto Dimmer option is not set properly Blue Black Screen Check the camera cable connection and secure it Monitor Power on off Monitor a
9. operate as a single camera operation For multiple views additional cameras may be installed and individually connected to the appropriate inputs on the Video Input Power Harness 2277 Vision Systems CAMERA INSTALLATION DIAGRAM Standard Installation Vision Systems MONITOR FUNCTIONS MONITOR FUNCTION BUTTONS NAME DESCRIPTION D MODEButton Presstoselectandchangesplitscreens Ful 2 34 0 E MoveButton down Pressto move down menu options F Move Button up Press to move up menu options 1 Button Press to open on screen menu options LCD Screen 7 Wide VGA 800x480 LCD Display E F a Vision Systems POWER When the ignition is switched on the monitor will be in standby mode and the Standby LED will be lit The trigger wire will be energized when the vehicle shifts into reverse gear and the image captured by the selected camera will appear on the monitor Pressing the Power button will change the monitor status from standby to steady on even when no trigger wire is energized Steady on mode status will show camera view depending on user selection Adjust Volume Power on Monitor press 4 gt button and adjust Speaker Volume 0 100 These buttons are also used to adjust the values within selected setting of menu option Factory default volume 15 set to 30 The volume control works only in CAMI Screen MEN
10. t 1 0Vp p 759 Operating Temperature 30 C to 70 C 22 F to 158 F Storage Temperature 40 C to 80 C 40 F to 176 F Heating function built in Aluminum die casting housing Waterproof IP 67 Dimension 70 W x 44 H x 57 D mm Weight 400g with bracket 15 Vision Systems SPAREPARTS LIST OPTIONAL PARTS LIST 16 Vision Systems COMMERCIAL WARRANTY We warrant that all ROSCO mirror camera sun visor and electronic vision products are free from defects in workmanship and materials for a period of ONE 1 YEAR from the date of receipt of the product During the warranty period we agree to provide a replacement for or at our option repair tte ROSCO product and or any one or more component parts of a ROSCO product which malfunctions under normal use and service Upon discovering a defect the customer must contact ROSCO for a return authorization and then must return the product and or component part together with proof of date of receipt of the product to ROSCO INC 144 31 91st Ave Jamaica New York 11435 The customer and not ROSCO will be responsible for the payment of all removal installation and transportation charges for return of defective products or components to ROSCO Transportation charges for such return must be prepaid The repaired or replaced equipment will be returned to the customer with transportation charges prepaid by ROSCO Replacement or repaired products and or compone
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