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CJV300BS Care and Maintenance - mimaki engineering co., ltd.

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1. Exhaust BOX 3 Attach a new exhaust BOX filter Insert the exhaust BOX filter in the exhaust BOX tabs 4 Return the exhaust BOX Engage the exhaust box rear tabs into the machine body Exhaust BOX filter then push in the front part of the box 2 Replacing the Exhaust BOX Replace the exhaust BOX when it is dirty with ink 1 Remove the tabs 2 locations on the exhaust BOX aan There are tabs engaged at the rear of the exhaust box also 2 Remove the exhaust BOX Exhaust BOX 3 Attach a new exhaust BOX filter e Insert the exhaust BOX filter in the exhaust BOX tabs 4 Return the exhaust BOX Engage the exhaust box rear tabs into the machine body Exhaust BOX filter then push in the front part of the box 3 Replace the blow down fan filter Replace the blow down fan filter SPA 0774 when it is dirty 1 Remove the fan filter cover e Push the fan filter cover s tab outward and pull the cover out toward you A SS hd mt OF A 2 Remove the blow down fan filter Attach a new blow down fan filter and return the fan filter cover e Fit the fan filter cover on firmly so that it clicks into place 10 5 Storage of media Media should be stored in the little dust area and not in direct sunlight Avoid storing the media in the area with high temperature and high humidity 6 Storage of ink bottle Be
2. of the heads in accordance with the procedures stated in Chapter 2 of Operation Manual Operation Manual In the event nozzle missing etc have not been improved 3 Performing Head Cleaning hard Refer to Chapter 2 of Operation Manual Perform test printing and f the nozzle missing does not disappear even after repeating the head gt check i cleaning normal several times reset the cleaning mode to hard and Chapter 2 of Operation Manual perform the cleaning again In the event nozzle missing etc have not been improved 4 Perform the cleaning of the head nozzles Refer to Chapter the z Perform test printing and 4 of Operation Manual ck Perform the cleaning of the head nozzles In this case leaving time of the i Chapter 2 of Operation Manual cleaning liquid for maintenance shall be made 1 minute In the event nozzle missing etc have not been improved 5 Perform the cleaning of the head nozzles again Refer to A TE RORE Chapter 4 of Operation Manual go ae ga Reset the leaving time of the cleaning liquid for maintenance to 10 Chapter 2 of Operation Manual minutes and perform the cleaning of the head nozzles again 9 When the printer is not used for a long period When the printer is not to be used for a period of one week or above perform the cleaning of the heads and nozzles and the ink discharging channel before storing this printer 10 Supplies Product Name Product No Product Name Pro
3. AA mak Inkjet printer CJV300 130 160 BS INK MODEL Requests for Care and Maintenance This machine is a precision machine equipped with extremely fine mechanisms Especially the nozzle sur face of the heads from which the ink is discharged is affected even by a slightest attachment of dust or paper powder and the proper printing results could not be obtained With a view to using this machine in a better condition we would like to recommend performing the following care and maintenance on daily basis 1 When to care When to care What to care Reference Page Surroundings of the heads Capping station Wiper Media press Media sensor Cleaning the Platen Exterior Waste ink tank Ink Discharge Passage Replacing the exhaust BOX filter Replace or clean when itis dirty Replacing the Exhaust BOX Replace the blow down fan filter Once a day at the end of the daily work Once a week at the end of the work on weekend When the Machine Is Not Used for a Long Time Perform Storage Wash vi A m Tools required for maintenance gt Cleaning stick SPC 0527 e Maintenance washing liquid kit for solvent ink SPC 0369 e Cotton swab e Gloves e Soft fabric 2 Daily care When possible use the cleaning stick SPC 0527 for cleaning around the head capping station wiper Using the other cotton bud may attach lint then it may damage the machine Be sure to perform mainten
4. ance for the ink cap and the wiper of capping station every day If you leave it dirty dirt may adhere to the nozzle surface or dust and dry ink may be rubbed against the nozzle lt may cause discharge defect Clean the bottom of carriage every day so that it will not get dirt from inks or dusts If you leave it dirty dust and dry ink may be rubbed against the nozzle at wiping operation when performing head cleaning When you clean the carriage bottom surface fully be careful not to rub the nozzle surface 1 Surroundings of the heads Cleaning the Head and the Area around It Chapter 4 of the Operation Manual e Maintenance washing liquid kit for solvent ink SPC 0369 The heads and their surroundings are the parts most liable to be tainted in this machine and if tainted it could cause adverse effects to the functions of the machine and the results of the printings Moreover as the head itself uses very fine mechanisms sufficient precautions are required for the care and maintenances 1 Move the carriage to the left and open the maintenance cover e Refer to the Step 1 to 4 of Chapter 4 Cleaning the Head and the Area around It of the user s manual to perform the operation maintenancec over Maintenance cover Soak the clean stick or the waste cloth in the maintenance cleaning liquid and wipe off an accumulated ink on the side of the head and on the bottom surface of the slider Never rub the nozzl
5. careful of the followings to store e Store the ink bottle in no direct sunlight and no high humidity As it s a delicate product do not drop it Ink IC should not be contaminated and discharged static electricity Be sure to store the ink bottle and the ink IC together The board mounted on the ink cartridge 7 The examples of defective printing These following examples indicate improper head nozzle firing by dust which effect printing Confirm the nozzle condition periodically before or during outputting not to use in such as this condition The nozzle condition can be confirmed with test printing in this plotter Operation manual Chapter 2 Test Printing 1 Deflection 2 Nozzle out 4 Satellite 5 Mixing in air 11 8 Recovery method of defective nozzle discharge When this printer has not been used for an extended period of time or depending on the environmental tem perature the discharge at the nozzles could become unstable In such a case the following methods may be taken to recover the status of the nozzles For symptoms 1 to 4 in P 11 The examples of defective printing 1 Daily maintenance and care Perform the cleaning of the parts described in this document 2 Performing Head Cleaning normal Refer to Chapter 2 of Operation Manual Perform test printing and After having performed the care and maintenance stated in step 1 perform gt check i the cleaning
6. duct No Maintenance washing liquid kit for solvent ink SPC 0369 Pinch roller SPA 0247 Waste ink tank SPA 0246 Exhaust BOX SPA 0248 Cutter blades ASSY SPA 0107 Exhaust BOX filter SPA 0249 Clean stick for the surroundings of the head 50pcs SPC 0527 Wiper kit 33S SPA 0134 Wiper cleaner SPA 0243 CP pad set SPA 0245 11 Safety Precautions Make sure to wear the attached goggles and gloves The ink if mixed with water or alcohol generates condensed substances Pay attention not to deposit water or alcohol to the nozzle surface surrounding area of the heads caps and wipers To secure the stability of the ink discharge when the printer is not used output for an extended period of time it could become necessary to discharge periodically a small amount of ink flushing depending on the kinds of the ink When not using for an extended period of time execute the CUSTODY WASH function of this equip ment When the Machine Is Not Used for a Long Time CUSTODY WASH Chapter 5 of Operation Manual and put off the power switch on the front only Leave the main power switch at the side of the equipment on and keep the cable socket inserted into the plug Never disassemble this machine lt could cause electrical shock fire and breakage Keep away the moisture from the inside of this machine If the inside is moistened it could cause elec trical shock fire and breakage Perform the maintenance and care after switching off
7. es Clean the side surface of the head shown in deep gray with a clean stick The nozzle part Never touch it Clean with a clean stick or a waste cloth 2 Capping Station Cleaning around the wiper Chapter 4 of the Operation Manual The surrounding area of the cap is also liable to be stained by the dust and ink It is recommended to clean the head frequently using the cleaning liquid for maintenance suitable for the ink used to avoid the stains on the head e Maintenance washing liquid kit for solvent ink SPC 0369 1 Move the carriage e Refer to the Step 1 to 5 of Chapter 4 Cleaning around the wiper of the user s manual to perform the operation Carriage 2 Clean the cap Dip the clean stick into the cleaning liquid for maintenance and wipe off the cap Wipe off so that cleaning solution for maintenance will not remain 3 Wiper Cleaning around the wiper Chapter 4 of the Operation Manual On the wiper the ink dust and paper powder are liable to accumulate Check the state of the wiper and if it is stained clean it e Maintenance washing liquid kit for solvent ink SPC 0369 1 Move the carriager Refer to the Step 1 to 2 of Chapter 4 Cleaning the Wiper and Cap of the user s manual to perform the operation 2 Clean the wiper e Remove the wiper by holding the protrusions at its bo
8. gulation inside the passage important Before washing the ink discharge passage make sure that the maintenance washing liquid is set If j the maintenance washing liquid is not set washing operation will not be conducted and the passage could be clogged 1 Select MAINTENANCE menu gt STATION gt DISWAY WASH e Refer to the Step 1 to 3 of Chapter 4 Washing the Ink Discharge Passage of the user s manual to perform the operation The carriage will move onto the platen 2 Press key e Dry suction operation is performed repeatedly until the washing work is completed 3 Fill up the cap with cleaning solution for maintenance lf the cleaning solution cartridge is usable maintenance solution is automatically filled If there is not enough maintenance solution press the FUNC2 key to add maintenance solution If the cleaning solution cartridge is not usable suck maintenance solution into a dropper and fill up the cap with it Fill up the cap with maintenance solution on the verge of overflow from the cap Wy MN 4 Press the key 4 Periodically care once in a week or two weeks 1 Replacing the exhaust BOX filter Replace the exhaust BOX filter when it is dirty with ink 1 Remove the tabs 2 locations on the exhaust BOX There are tabs engaged at the rear of the exhaust box also 2 Remove the exhaust BOX and exhaust BOX filter
9. ower surface of the head Se y NSE Mc nl Me en Media sensor Media sensor 3 Periodically care Once a week Users are advised to perform the maintenance works described below once a week so that the printer will keep its high performance and accuracy over an extended period of its life Platen is a place where dusts paper powder and ink are liable to accumulate It is therefore suggested to clean it frequently Wipe out the platen surface and the platen cover with a soft blush or cloth The grooves for media holder and for cutting the paper cutter line are the place where the dusts are especially liable to accu mulate Clean them thoroughly 2 Exterior Cleaning the Exterior Surfaces Chapter 4 Operation Manual Depending on the using environment the dusts or SES A sand powder could stick to the exterior of the main C unit To avoid the entry of the dusts into the moving part of the head wipe them off with soft cloth dipped into water and squeezed tightly 3 Waste ink tank If a Waste Ink Tank Confirmation Message Appears Chapter 4 of the Operation Manual Check whether the waste ink tank is full or not Take care so that the waste ink never overflows the tank 4 Ink Discharge Passage Washing the Ink Discharge Passage Chapter 4 of the Oper ation Manual Wash the ink discharge passage DISWAY WASH regularly about once a week to prevent the head nozzles from clogging due to ink coa
10. th ends Wipe off the ink sticking to the wiper and bracket with a Clean stick dipped in cleaning solution for maintenance Wipe off so that cleaning solution for maintenance will not remain Bracket Further in the cases as explained below replace the wiper with the new one SPA 0134 in accordance with Replacing the wiper on Chapter 4 of the Operation Manual When the wiper is deformed When the stuck ink can not be wiped off When the warning for wiper replacement is indicated 4 Media press Cleaning the Media Press Chapter 4 of the Operation Manual When the cut dust of the media and other dusts accumulate between the media holder and the platen it could cause the risks that the transfer of the media could not be performed properly or such dusts stick to the noz zles and this could interfere the proper printings You are recommended to clean it frequently 5 Media sensor Cleaning the Media Sensor Chapter 4 of the Operation Manual The media sensors are located on the platen in the backside and the bottom surface of the head If the dusts and ink accumulate on the sensor it could cause false detection of the media or the register mark Wipe off the sensors with soft cloth or clean sticks For the cleaning of the media sensors never use the solvent e When the sensor is heavily stained wipe off with a cloth soaked in the waterdiluted neutral Caution detergent The backside of the machine The l
11. the power and taking off the power cable Other wise it could cause unexpected accidents Avoid using benzene thinner and chemicals containing abrasive compounds The surface of the cover could be degenerated or deformed Do not supply lubricant oil etc to the inside this machine It could cause the breakdown of this machine 12 Installation environment e Use this printer as much as possible in a dust free environment Fans and air blowers could cause the dustspewing The using environment of this printer is from 20 to 30 C 68 F to 86 F in temperature and from 35 to 65 in relative humidity Avoid the use of this printer at a temperature and humidity higher or lower than the indicated ranges 9 9 A WD 9S 9 13 14 15 MIMAKI You can also download the latest manual from our website 2014 MIMAKI ENGINEERING CO LTD D202758 10 12092014 FW 1 30

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