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VICTORIA TOP PNEUMATIC

1. Clean hydraulic system filters on implements with SHS every 250 hours We declare that the referenced implement on this form had the above check up procedures and or orientations performed as described above DEALERSHIP STAMP AND SIGNATURE CLIENT SIGNATURE Stara S A O 2015 All rights reserved No part of this publication can be reproduced stored in a data bank or transmitted in any form without express written permission from Stara The images in this manual are merely illustrations Stara reserves the right to make changes at anytime without any prior consent or notifications STARA S A IND STRIA DE IMPLEMENTOS AGR COLAS Av Stara 519 Caixa Postal 53 N o Me Toque RS Brazil Phone Fax 55 54 3332 2800 CEP 99470 000 e mail faleconosco stara com br
2. 2 X NOTE F Make these adjustments to all lines Figure 43 DU NE V LPS ATA ha YA I D x AA BITTE C ees SE SJ SN ra ERAS S ar The furrow opening for fertilizer placement can be done through staggered dual discs or tiller shanks NOTE See fertilizer furrowing shanks on section 9 page section 9 on page 45 When planting on soil with heavy hay forage increase the in line spacing by mounting the furrowing shanks or dual disks more forward or further back on the adjustment screws of the mounting bar D Victoria Top Pneumatic Instruction Manual Jtara Figure 44 Figure 45 5 10 1 Dual Discs STAGGERED OFFSET Staggered or offset dual discs have internal cleaners A which are flexible and adjustable and are used to remove internal dirt built up Figure 46 5 10 2 Tiller shanks There are two type os tiller shanks conventional A and with auto release B When using the conventional shank verify the depth adjustment and the angle of approach using the screws C When using auto release shanks periodically check the conditions of the screws D ASIA jm OU Fe Figure 47 Figure 48 o Victoria Top Pneumatic Instruction Manual Stara NOTE For additional information regarding the auto release shanks see the Auto release Furrow Assembly on section 11 on page 46 5 11 Planter leveling Using the extension arm A level the impl
3. Adjusting extender tensions Using job lockout blocks Leveling the implement Seed distribution adjustments transmission Replacing seed disks rings and sprockets for seed distribution General line tension adjustments Proper job speeds General implement housekeeping Theinstruction manual warranty certificate and warranty claims Show safety procedures described in this manual Show the test mode in order to verify commodity calibrations Show the proper way to configure the Topper 4500 VT when applying variable rates or fixed Whenever possible use the wheel sensor since it is the most accurate way to measure speed during the application Warning decals Planting mode Normal operation in order to reduce seed mounts when stopping mid stream of a row Inform on how to reduce the seeding dead time at beginning of the planting The instruction manual warranty terms and the warranty certificate ELECTRO HYDRAULIC OPERATIONS VT Verify communication with the PODs Configure the implement accordingly either 1 or 2 tanks seed and fertilizer and 1 2 or 3 sections Confirm that the measurements row spacing and the number of lines configured on the Topper 4500 match the implement s configurations Calibrate the lift sensor to the desired starting position and the end of application position according to the height of the implement Calibrat
4. 12 ply 90 PSI 60 liters 50 kg p line 130 hp spaced shanks 100 hp dual cutting discs 4 tires 750 x 16 12 ply 90 PSI 60 liters 50 kg p line 143 hp spaced shanks 110 hp dual cutting discs 4 tires 750 x 16 12 ply 90 PSI 60 liters 50 kg p line 156 hp spaced shanks 120 hp dual cutting discs 4 tires 750 x 16 12 ply 90 PSI 60 liters 50 kg p line 5 Fertilizer 1371 liters 1518 liters 1637 liters 1875 liters capacity 1550 kg 1700 kg 1850 kg 2100 kg Job speeds Table 1 6 to 8 km h soy 4 to 6 km h corn 6 to 8 km h soy 4 to 6 km h corn 6 to 8 km h soy 4 to 6 km h corn 6 to 8 km h soy 4 to 6 km h corn Victoria Top Pneumatic Instruction Manual Stara MODEL VICTORIA 5400 VICTORIA 5850 VICTORIA 6300 VICTORIA 7250 Standard 13 lines x 45 cm 14 lines x 45 em 15 lines x 45 cm 17 lines x 45 em 1 Optional N of lines x Row spacing 14 lines x 40 cm 13 lines x 45 cm 12 lines x 50 cm 11 lines x 55 cm 10 lines x 60 cm 9 lines x 65 cm 15 lines x 40 cm 14 lines x 45 cm 13 lines x 50 cm 12 lines x 55 cm 11 lines x 60 cm 10 lines x 65 cm 10 lines x 70 cm 16 lines x 40 cm 15 lines x 45 cm 14 lines x 50 cm 13 lines x 50 cm 12 lines x 55 cm 11 lines x 60 cm 10 lines x 65 cm 18 lines x 40 cm 17 lines x 45 cm 16 lines x 50 cm 15 lines x 50 cm 14 lines x 55 cm 13 lines x 60 cm 12 lines x 65 cm 9 lines
5. Constant Evolution VICTORIA TOP PNEUMATIC Planter Instruction Manual a Constant Evolution lt 29001 Stara Constant Evolution VICTORIA TOP PNEUMATIC PLANTER INSTRUCTION MANUAL STARA S A IND STRIA DE IMPLEMENTOS AGR COLAS CNPJ 91 495 499 0001 00 Av Stara 519 Caixa Postal 53 N o Me Toque RS Brazil CEP 99470 000 Telephone Fax 0xx54 3332 2800 e mail stara stara com br Home page www stara com br MANU 6009 ING September 2015 Revision D CONTE DO Clicar P FOREWORD od 7 PINTO CAO A rr mr EHE 9 Te MAIN COMPONENTS cs Re ecrans nr a 11 ZDE TEA TON PEATE ode tue 11 3 TECHNICAL SPECIFICATIONS ccccccccccccccececcececececeeeceeseseseseseceseneessesesesesesesesenananenananensananans 12 AS SAFETY PROCEDURES vuitton 15 27 General safety procedures rirani u ua 15 4 2 Understanding safety information sise 15 AS DOC Al CANS sia tienda 16 LAICOS USC stay cases cat tonto alos Saga E A 16 4 5 Improper use and operation aa 16 4 6 Preventing unexpected machine start up ss 17 41 Precautions to work in safety au aan 17 4 8 Operating the implement with safety ss 17 4 9 Safety measures while transporting the implement een 19 4 9 1 Transporting on public roadways or highways 4 19 4 9 2 Transporting the implement on trucks or flatbeds eee 19 4 9 3 Lights and safety devices ino a te teo qae io 19 4 10 Work in well vent
6. 2 10 2 ari cre 30 Nuno oda n 31 5 12 Drive wheel spring adjustment issus 32 5 13 Row marker adjustments ne aa 32 S Ld Ee O O 33 5 15 Seed hopper gate Tele ase tint LR dida 34 5 16 Vacuum AG JUS di A ea 34 910 DISCSJDV COMMON qe ER SE aa a Ep O RR canda iE dfe mrs eR OBERE 35 5 17 s Safety lock out MEMO Alcoi 36 9 16 Lit eylinder GFSM ads agendas Nestes dedu iiie edem 36 5 19 Row marker lock out removal if installed 36 9 20 USING powdered graphite orsus een 37 5 20 1 Seed treatment application by the grower essere ereeeee ana naereraa 38 5 20 2 Caring for the treated seeds 39 SPP s TOpper calbra ON essen ee ee ee er 39 B MAIN TENANGE An i 39 E REN EUDICAUON eana E TEEN EAIRLIELEUERERELTER SEORELERTOREREE RER 40 6 2 Line NUD Maintenance a nase een 42 b Fertlizer reservolr cleapifid aid 42 F SEED FERTIEIZER DISTRIBUTION see 43 7 1 Changing ine PICA rer 43 7 2 Seed and fertilizer distribution practice test ooonncccocnncnccconnnnnononnncconononononnnnncnnnnoncnnnons 43 7 3 Additional calculations for fertilizer distribution 44 SS OPERATIONAL KEY PON FS ertt Halt unie otra ge 44 SS PERTILIZER TIEEAGE a ott ei 45 9 1 Cutting disc 18 or 20 with backed off shanks eee eee nan nn 45 9 2 Triple disc cutting disc 18 20 with staggered tiller shanks nennen 45 10s SEEDING THCLA GE ces ee ETE 46
7. Explain the importance of proper installation specially of the possible abrasions of the harnesses which need to be handled with special care in order to provide for a proper working system Show the maintenance kit the items in the kit and explain the importance of always having the kit onboard the tractor should the need arise to have repairs or maintenance done in the field TECHNICIAN RESPONSIBILITIES Review and discuss the following items the console power cable connection cables adaptors sensors Pods and verify that the maintenance kit is being delivered to the client Check the parts kit for possible defects Make sure that the controller is mounted in an easily accessible area with good open vision during its operation Install the power communication cable carefully so that it will not interfere with any moving parts nor be exposed to friction or abrasions keep away from extreme heat sources or radio frequency cables which are open sources for poor operations and or sources for possible crushing Note 1 Always install the power cable directly to the battery since any connections to external power plugs or connecting to other jumper wires which are not part of the original equipment may be future sources for poor implement operations Note 2 Should there be the need to weld on the tractor or on the implement disconnect all implement power cables from the battery to avoid the possible dama
8. disconnect all implement power cables from the battery to avoid the possible damage to the implement Note 3 If there is the need to install cables on the implement lines do so with the lines raised and the implement elevated Do not forget to use the hydraulic jack and to install lockout blocks on the hydraulic cylinder Check the battery and its condition Connect the power communication cable to the console and connect the communication to the first MPS POD on the implement Verify that all sensor connections are correctly connected Turn on the console and verify that the system communication is operating normally and that there are no error messages on the console Make the installation mode Flex MPS or the line configurations Topper 4500 so that all sensors adaptors are acknowledged and that the PODs are installed Execute the test mode to verify the that line installation order are correct and that the MPS is in good working condition ADDITIONAL INFORMATION We declare that the implement referenced in this document is being delivered under normal conditions of use as described and with the various adjustments and instructions Location Date CLIENT SIGNATURE TECHNICIAN OR REPRESENTATIVE SIGNATURE TECHNICAL CHECK UP TERMS af a CLIENT COPY omen ADJUSTMENTS AND CLIENT ORIENTATION TO BE PERFORMED WITHIN A 6 MONTHS PERIOD AFTER DELIVERY VICTORIA TOP PNEUMATIC PLANTER C
9. thus it becomes the responsibility of the owner to enforce these safety procedures while working with the implement This implement follows design and work related SAFETY STANDARDS FOR MACHINERY EQUIPMENT CONSTRUCTION per NR 12 Changing the original design of the implement is prohibited since any alterations could affect the operation of the implement its safety and could reduce its life expectancy Should you not fully understand any part of this manual and need technical assistance please contact your local Stara dealership Carefully read all safety related messages and warnings in your manual Figure 4 a IMPORTANT P Maintain this instruction manual in good condition and do not forget to consult it on a regular basis 4 1 General safety procedures When inspecting refueling or refilling other materials all should be done with the implement turned off and parked using all safe means of accessibility e Itis prohibited the transport of passengers on self propelled machines and implements e When servicing or inspecting the implement in high risk areas these should only be done by trained or skilled workers observing all safety procedure 4 2 Understanding safety information This symbol is used as a warning sign danger warning and caution When you see this sign on your implement be aware of possible hazards Figure 5 Follow all recommended safety measures and operational safety practices underst
10. SYSTEM DISCS ORGANIZERS Gum EJECTORS OPTIONAL DISCS 5 5 b de eo BEANS SORGHUM CORN AND AND COTTON SUNFLOWER COTTON BEANS SORGHUM Figure 56 DISC ORGANIZER EJECTOR Soy 80 holes 3 5 mm Soy Part No Soy Part No Part No 6427 4117 6427 4119 OR 6427 4119 EXP Com Corn 27 holes Y 4 5 mm Corn Part No Corn Part No Part No 6427 4118 DSM 6427 4118 OR 6427 4118 EXP Cotton Cotton 27 holes 3 mm Corn Part No Cotton Part No Part No 6427 4120 6427 4118 OR 6427 4121 Beane Beans 40 holes 4 mm Corn Part No Beans Part No Part No 6427 4130 6427 4118 OR 6427 4130 EXP a Corn 27 holes 4 5 mm Corn Part No Corn Part No Part No 6427 4118 DSM 6427 4118 OR 6427 4118 EXP Sorum Sorghum 27 holes 2 5 Corn Part No Cotton Part No 9 mm Part No 6427 4132 6427 4118 OR 6427 4121 Table 5 Victoria Top Pneumatic Instruction Manual ES Jtara 5 17 Safety lock out removal Raise the implement using the hydraulic cylinder and remove the lock out stop A by removing the cotter pin B and pin C N IMPORTANT P d This lock out block needs to be used everytime any maintenance is done underneath the planter and or any of its components Figure 57 5 18 Lift cylinder adjustments Depending on soil depth penetration requirements install the required lift cylinder lock out clamps A and B which are available in the parts kit Lockout Clamp A 4 Lockout Clamp B Y Fig
11. a brush covering all the teeth but avoiding excess e Lubricate the chains with oil by dipping or spraying e Never place a new link on an used chain e Verify that all the chains and gears are properly aligned e n periods between harvests wash the chains with kerosene or diesel oil Place them in a fine liquid bath of oil and keep it submersed for use in the harvest e Lubricate the grease fittings every 10 working hours Before lubricating them clean them off using a rag Should they be defective replace as needed e At the beginning of the harvest remove the grease caps and check to see the need to lubricate e When the planting is done clean up the whole planter removing all the dust debris and dirt which can retain moisture thus causing rust Victoria Top Pneumatic Instruction Manual EN Stara Remove all flex tubes clean them and store them separately e Empty and clean out the seed reservoirs e Paint all chipped and worn parts 6 1 Lubrication To reduce the ware caused by friction between moving parts of the implement it is essential that proper lubrication be performed as indicated below e Check on the quality of the lubricant its efficiency and purity avoiding the use of products contaminated with water or dirt e Use grease with a medium consistency e Remove the old grease crowns on joints Figure 60 e Clean the grease fitting with a rag before applying the lubricant replacing defectiv
12. different rates then as specified on the seed transmission selection table check the items below in the order listed Regarding double seeding or spotty disc seeding these can be attributed to certain factors like excessive speeds extremely irregular terrain seeding tube position and type and furrowing footprints e Verify that all transmission gears match the commodity rate tables Excessive blockage on the units can contribute to low seeding population and reduced seed spacing control Increase the unit pressure or drive the implement at a slower speeds to reduce the line blockages on the unit e Verify that the implement s driving wheels slippages are within normal limits Crop residue tire air pressures soil conditions and unit pressure can all contribute to the driving wheel slippages 15 VACUUM METER If all is configured correctly and the seeding population density is too high thick the vacuum setting should be reduced by increments of 1 mbar until the proper population density is reached If the seeding population density is too low thin the vacuum setting should be raised in increments of 0 5 mbar until it reaches the correct population density 16 PNEUMATIC TURBINE 16 1 Pneumatic system On pneumatic planting systems negative pressure or vacuum is done using a turbine On Stara s implements the turbine is mounted on its chassis It is driven by a hydraulic motor which is hooked up the to the assemb
13. hoppers up to the half way mark and drive for a few meters to fill the distributors do this before entering the marked off test area e Place the collectors on the fertilizer outputs preferably use plastic sacks The seeding calibration should be done on the actual work area thus maintaining actual working conditions Drive the tractor on the marked off test area using the same working speeds as applied during the whole job Recommended speeds 4 0 to 6 0 km h when planting corn sunflower beans sorghum cotton cleaned in acid and 6 0 km h to 8 0 km h when planting soy ATTENTION Working speed variations will affect the uniformity of seed distribution When you change seed lots or fertilizer manufacturer it is necessary to re calibrate It is important to verify all previous adjustments after the end of the first day of planting Victoria Top Pneumatic Instruction Manual Jtara 7 3 Additional calculations for fertilizer distribution When distributing other quantities of fertilizer using different spacing and different areas then those listed on the tables we suggest a quick calculation where all data used can be substituted for data relevant to your requirements simply use the formula listed below which has the following elements a Area to be fertilized m b Row spacing between lines m c Amount of fertilizer to be distributed on the area kg d Run distance to be used on the seed delivery te
14. knob D to the lower positions for a larger frontal aperture of the gauge wheels e Raise the knob D to the upper positions for a larger rear aperture of the gauge wheels Victoria Top Pneumatic Instruction Manual EX Jtara NOTE Try to adjust the closing wheel angle according to the seed disks 5 8 Adjusting the closing wheels 5 8 1 V closing wheels The V closing wheels press the soil laterally and can work in various positions depending on the soil type and forage condition e Adjust the closing wheel soil tension through the knob A The further back the selection towards the gauge wheels the greater will be the tension of the gauge wheels on the soil Figure 40 Use knob B to adjust the tilt angle between MIT the wheels Move the knob B to the upper positions for a wider frontal wheel apertures Move the knob B to the lower positions for greater frontal closure of the closing wheels NOTE When adjusting the closing wheels it is important to consider the type of soil seed and planting depth so as not to hamper the freedom of the emerging plants 5 8 2 Planer closing wheel The planer closing wheel presses the soil on the center of the cut furrow being able to work in various positions according to the type o soil and forage conditions Make the appropriate adjustments of the swivel joint and the closing pressures using lever A NOTE When adjusting
15. line tensions are preset to three 3 settings Before planting check for the required spring adjustment setting A which is according to the soil type in order to obtain for the desired seed disk penetration If there is a need for an adjustment turn the nut B clockwise to increase the tension and counterclockwise to decrease the tension IMPORTANT Y Fi 38 P Check the depth gauge wheels ar calibrations as follows below 5 7 Adjusting the depth gauge wheels Planting depth is one of the key factors that most interferes with germination and plant emergence Seed depth control is done individually through the depth gauge wheels A IMPORTANT L Excessive tension can damage the gauge wheels and cause the planter to float Figure 39 Follow this procedure in order to adjust for the seeding depth e Raise the implement to remove the weight on the gauge wheels e Release the brake B Turn the knob C counter clockwise to increase the tension on the gauge wheels resulting in a shallower seed population relative to the ground surface e Turn the knob C clockwise to decrease the tension on the gauge wheels resulting in a deeper seed population relative to the ground surface To prevent the gauge wheels from clogging up when planting on moist soil or with heavy straw forage it is necessary to adjust the working angle of gauge wheels To make the adjustment follow this procedure e Lower the
16. substitution which was done by a third party and that it is recommended by Stara S A The Agricultural Implements Company according to guidelines written in the instruction manual The receipts mentioned above will be required in situations where proof of oil changes are necessary Thus when selling the implement do not forget to supply these receipts to the new owner If you are purchasing the implement request this documentation from the previous owner e IMPORTANT In the event that you need to repair the implement s engine the above mentioned documents will be required for the warranty claim 6 3 Scheduled maintenance program The scheduled maintenance program for the implement is written in the instruction manual In this plan you will find all the required and necessary information for the best operation of your Stara implement e IMPORTANT All and any costs with reference to labor costs and parts and components replacement foreseen in the maintenance program will be the responsibility of the implement s owner except for changes paid for by the manufacturer 6 4 Implement s scheduled maintenance plan All scheduled maintenances listed in the instruction manual will be done exclusively by a Stara authorized dealership also it shall be logged in on the scheduled maintenance pages which are found at the end of this warranty claim The simple changing of oil and filters as shown on the scheduled maintenance guidelines d
17. x 70 cm 9 lines x 75 cm 9 lines x 75 cm 11 lines x 70 cm 8 lines x 75 cm 8 lines x 80 cm 9 lines x 80 cm 10 lines x 80 cm 8 lines x 80 cm 8 lines x 85 cm 8 lines x 85 cm 9 lines x 85 cm 7 lines x 90 cm 7 lines x 90 cm 8 lines x 90 cm 9 lines x 90 cm amu ee sun em Due 221 hp spaced shanks 170 hp dual cutting discs 195 hp spaced shanks 150 hp dual cutting discs 182 hp spaced shanks 140 hp dual cutting discs 169 hp spaced shanks 130 hp dual cutting discs 3 Standard implement power requirements 4 tires 750 x 16 12 ply 90 PSI 4 tires 750 x 16 12 ply 90 PSI 4 tires 750 x 16 12 ply 90 PSI 4 tires 750 x 16 Tires 12 ply 90 PSI 4 Seed 60 liters 50 kg 60 liters 50 kg 60 liters 50 kg 60 liters 50 kg capacity p line p line p line p line 5 Fertilizer 1973 liters 2196 liters 2239 liters 2566 liters capacity 2230 kg 2460 kg 2530 kg 2900 kg 6 to 8 km h soy 6 to 8 km h soy 6to 8 km h soy 6 to 8 km h soy Job speeds 4 to 6 km h corn 4 to 6 km h corn 4 to 6 km h corn 4 to 6 km h corn Table 2 1 Main spacing options are only used for theoretical information purposes 2 Working width is the distance between the first and the last planting line 3 Power requirements for pulling a planter can vary for the same planter based on certain factors such as soil type job depth soil compaction grou
18. 10 1 Row Flexible with staggered tiller ccccccccssseecceeeseeceeeseeecseeseeceeaeeeecseaeeeeseeasseesseaeeess 46 11 TILLER ASSEMBLY WITFAUTO RELEAS nt is 46 M2 CLEOSINCIANMEEL Sense dene R 47 13 PNEUMATIEMETERING au 47 1 PSU SYSTEM presa Reina 47 19 11 Do ble seed eli atl 2 2 Re 48 13 1 2 Vacuum system efficiency sise 48 19 SR BASIC CAROS na v oC ortae e A o abe oui btc oe MAP rM MNT 49 13 1 4 Specialized seed conductor tube ooccccccccnnccococonccococnnoconononcncnnnnnnnnonnnnnononennnonnnnncnnnninnss 50 O0 OP 44s 50 14 CHEGKING SEED POPULATION td ii 50 0 VACUUM UME TER cerasina 51 10 PNEUMATIC TURBINE itio peter tnter neat eta Bife ia do io 51 1651 PREUMALC SVO eR 51 16 2 Pneumatic system main components ss 52 TE sHYDRAULIC MOTO Rossini anta aida dia deinen died 52 9 FLOW RATE CONTROL VALVE ads 52 jS SO DUCA E CE INR 53 20 MAINTENANCE nn s 53 2 ELECTRICAS SYSTEM ranas 53 21 1 Variable Rate System and Stara Planting Monitor MPS een 53 22 FRO UBEESHOO GING ostra 54 WARRANTCLAIMS da 55 WARRANTY REGISTRATION aarsienesecsssnat zone nennen dann nun kununu neun Rav rue nenne 63 TECHNICAL DELIVERY TERMS Sue 67 TECHNICAL CHECK UP TERMS espa a aaa etos i DEDE bete eee leche oo oo oo oka 79 FOREWORD This user manual was designed to guide you in the operation of your implement its components and to instruct you on operat
19. Correctly use the line markers to avoid future waste e Never maneuver or drive in reverse with the lines in the ground e When doing any inspection on the implement it must be lowered to the ground and the tractor s engine must be turned off As stated earlier planters have many adjustments but only the actual job site can best determine the proper adjustments To adjust and verify the machine s cutting parts disengaged the ratchets to avoid wastage 9 FERTILIZER TILLAGE 9 1 Cutting disc 18 or 20 with backed off shanks This assembly package allows the placement of fertilizer on the same row below the seeding These ripper shanks are used only when the machine is being used for planting larger grains The backed off ripper shanks system with cutting discs is recommended for use in terrain with low ground coverage maximum 3 ton ha because in terrain with higher ground coverage there may occur clogging up of the cutting discs and the backed off ripper shanks 9 2 Triple disc cutting disc 18 20 with staggered tiller shanks This assembly package is recommended for soil with low compaction due to the lower cutting demands with relationship to the plow shank or backed off shank Uses the same cutting disc package with the backed off shank the only modification is the mounting of tiller shank with staggered discs Victoria Top Pneumatic Instruction Manual FS Stara 10 SEEDING TILLAGE 10 1 Row Flexible w
20. ED DATE SERIAL NUMBER TECHNICIAN RESPONSIBILITIES Verify general conditions of the implement defects dents and other issues Notes Check the tractor s hitch pin diameter against the hitch s bushing Hook up the implement operate the hydraulic system remove the transporting blocks check the opening and closing of the row markers Check on the need for using job safety lock out blocks Level the implement Adjust the down force spring pressures on the cutting discs Adjustthe spring tension of the seeding lines Adjust the gauge wheel angle and depth for seed distribution Adjustthe closing wheel tension and if necessary adjust the furrow closing angle Deliver the instruction manual FERTILIZER METERING SYSTEM Verify that the auger is sized correctly for the dosages to be applied Adjust the transmission according to the required dosages to be applied MECHANICAL SEED DISTRIBUTION SYSTEM Confirm that the seed disk matches the commodity and the seed screen Check the wheel speed sensor Hook up and check the pump alignment with the tractor s PTO Check the oil level Note on the controller the lever positions for pressure and return when hooking up the variable rate hoses OPERATOR TRAINING ON Lubricating the implement Tightening hardware Adjusting extender tensions Using job lockout blocks Leveling the
21. HECK UP DATE NUMBER OF HECTARES SERIAL NUMBER NUMBER OF HOURS DESCRIPTION OF SERVICES RENDERED Check general conditions of the implement Check all bearing and rollers in general Check the row flex bushings Check and adjust the transmission as required Inspectthe sensors Verify the controller software for latest updates as required Recalibrate the implement and at the same time use it to train the operator Periodic maintenance orientation Clean hydraulic system filters on implements with SHS every 250 hours We declare that the referenced implement on this form had the above check up procedures and or orientations performed as described above DEALERSHIP STAMP AND SIGNATURE CLIENT SIGNATURE TECHNICAL CHECK UP TERMS af a DEALERSHIP COPY Onetan Evolution ADJUSTMENTS AND CLIENT ORIENTATION TO BE PERFORMED WITHIN A 6 MONTHS PERIOD AFTER DELIVERY VICTORIA TOP PNEUMATIC PLANTER CHECK UP DATE NUMBER OF HECTARES SERIAL NUMBER NUMBER OF HOURS DESCRIPTION OF SERVICES RENDERED Check general conditions of the implement Check all bearing and rollers in general Check the row flex bushings Check and adjust the transmission as required Inspectthe sensors Verify the controller software for latest updates as required Recalibrate the implement and at the same time use it to train the operator Periodic maintenance orientation
22. METERS OR UNDER THE PLANTER NEPEA HAHAJIOM Et CEANKU YBEOMTECE B OTCYTCTBMM MODEM KUBOTHUX M NPENATCTBUM B 30HE EPE CEANKY UNA Nog HEM Figure 16 PERIGO PELIGRO DANGER ONACHOCTE Figure 17 Do not operate under the influence of alcohol tranquilizers or stimulants Do not operate near obstacles rivers or streams N O SE APROXIME DE LINHAS DE TRANSMISS O OU CABOS ENERGIZADOS O CHOQUE EL TRICO PODE OCORRER COM OU SEM CONTATO DIRETO NO SE ACERQUE DE L NEAS DE TRANSMISI N O CABLES ENERGIZADOS EL CHOQUE EL CTRICO PUEDE OCURRIR CON O SIN CONTACTO DIRECTO STAY CLEAR OF TRANMISSION LINES OR POWER LINES ELECTRIC SHOCK MAY OCCUR WITH OR WITHOUT DIRECT CONTACT HE NPUBNVKA TEC K IMHUM MEPEDAY UNA BOJAM MOPAXKEHUE MOXET rIPOMS3OMTM MPU HENOCPEACTBEHHOM KOHTAKTE MNN BES HETO ES Victoria Top Pneumatic Instruction Manual Stara Drive with caution and slowly while on rugged and hilly terrain Reduce speed on wet or frozen surfaces or surfaces covered with gravel Reduce speed on curves 4 9 Safety measures while transporting the implement 4 9 1 Transporting on public roadways or highways Driving with the implement on public roadways or highways is prohibited Know and respect all transit laws Operate with safety when transporting the implement Do not obstruct the traffic 4 9 2 Transporting the implement on trucks or flatbeds The implement will be partially disassembled Pr
23. TACT ADDRESS CITY STATE COUNTRY PRODUCT INFORMATION MODEL MANUFACTURED DATE SERIAL NUMBER TECHNICIAN RESPONSIBILITIES Verify general conditions of the implement defects dents and other issues Notes Check the tractor s hitch pin diameter against the hitch s bushing Hook up the implement operate the hydraulic system remove the transporting blocks check the opening and closing of the row markers Check on the need for using job safety lock out blocks Level the implement Adjust the down force spring pressures on the cutting discs Adjust the spring tension of the seeding lines Adjust the gauge wheel angle and depth for seed distribution Adjust the closing wheel tension and if necessary adjust the furrow closing angle Deliver the instruction manual FERTILIZER METERING SYSTEM Verify that the auger is sized correctly for the dosages to be applied Adjust the transmission according to the required dosages to be applied MECHANICAL SEED DISTRIBUTION SYSTEM Confirm that the seed disk matches the commodity and the seed screen Check the wheel speed sensor Hook up and check the pump alignment with the tractor s PTO Check the oil level Note on the controller the lever positions for pressure and return when hooking up the variable rate hoses OPERATOR TRAINING ON Lubricating the implement Tightening hardware
24. anding the importance for your safety Figure 5 e Accidents can cripple you even cause death e Accidents can be prevented Victoria Top Pneumatic Instruction Manual Jtara 4 3 Decal care e Do not remove or disfigure safety or job instruction decals e Maintain safety decals in good condition e Replace any damaged or missing decals e Replacement safety decals can be found at your local Stara dealership 4 4 Intended use e This implement was specifically designed to be used for planting e This implement should only be driven and operated by a trained operator 4 5 Improper use and operation e Hitching up hooking up or pushing other implements or accessories is prohibited t is prohibited to ride on the implement during planting operations and Stara will not be held responsible for accidents Figure 6 caused by operator negligence e To avoid the risk of injuries or death do not transport passengers or objects on the catwalk or on any part of the implement Figure 6 The implement should only be used by qualified operators who knows all controls and operation techniques WARNING Any improper use of the implement specially on irregular terrain or hilly terrain could cause overturning of the implement Be extremely cautious during rain snow icing or any slippery terrain WARNING Never exit the machine while it is in motion even if itis overturning or suffer the possibility of bein
25. aulic system along with its components Hook up the planter s hydraulic system hoses to the tractor using the quick disconnects Figure 33 properly pressing and making the terminal connection thus avoiding leaks Secure the hoses to the hydraulic cylinder and the hold down clamps Make sure that the terminals are clean and do not touch the ground Raise the machine using its hydraulic cylinder and retract the support stands A securing them in place with the lock pins B Figure 33 Figure 34 Victoria Top Pneumatic Instruction Manual Stara 5 4 2 Electrical hook ups These connections are found on the hitch side of the implement Connect and disconnect these electrical connections to the tractor connections when hitching up or unhitching the implement Figure 35 Figure 35 5 5 Implement unhitching Lower the machine s support stands A to the desired height and lock them in place with the locking pins B Figure 36 Lock the hydraulic cylinder using the lock out blocks C Turn off the tractor and relive the hydraulic pressure Unhook the quick disconnect hoses and seal the connections with the protection caps Remove the engagement pin and move the tractor forward To store the planter lift the hitch bar thus reducing the storage space Figure 37 Figure 36 Victoria Top Pneumatic Instruction Manual 5 6 Seed line spring tension adjustments The springs that determine the ground planting
26. defines the seeding density of what is currently being planted The sensor is located at the tip end of the conductor tube there it can identify any possible failures at the exact moment that the seed actually reaches the ground As the seed travels it does not touch the sensor thus reducing considerably the noise chatter which is not found in conventional sensors The sensor is connected to the Topper thus displaying the seed flow rates in real time by rows by meters and also any possible blockages The sensor has the ability to adapt itself automatically to residual built up tolerance levels which will be displayed on the Topper 14 CHECKING SEED POPULATION NOTE E During shallow planting with the closing wheels raised the seeds tend to roll or jump This will have a direct impact on the precision of seed spacing e Before starting to plant set each feeder depth lever at various level positions e If possible raise the closing wheels in a way that leaves the seeded furrows open Figure 89 e Plant for a short distance and check to see if the seeds are visible in the furrow Victoria Top Pneumatic Instruction Manual Stara e Adjust the depth as needed e Count the seeds and check for double seeding in each row The meter with the best seeding pattern should have its adjustment settings copied and applied to all other meters If the field data suggests that the implement is planting at significantly
27. e ones Apply the proper amount of new grease e Be aware of the lubrication intervals on the different points of the planter e Lubricate every 10 working hours Figure 61 Z E la FITTIN Wu N MN V EAV SV i AR O qd ri LO Sg 2a i oq 1 Figure 62 Figure 63 Victoria Top Pneumatic Instruction Manual Stara Figure 64 Figure 65 Pa FITTING Figure 66 Figure 67 FITTING I FITTING FITTING Figure 68 Figure 69 Victoria Top Pneumatic Instruction Manual 44 Stara 6 2 Line hub maintenance At about every 500 hectares planted with the implement or when there is a noticeable amount of slack it is necessary to perform maintenance on the cutting disc hubs dual offset discs gauge wheels and closing wheels Disassemble the hubs and remove the internal components Clean all parts using diesel oil or kerosene Check for slack roller bearing condition retainers or packing replacing damaged components or those with excessive wear i Figure 70 NOTE E Hubs without grease fittings should be reassembled and repacked with ample amount of good quality lubricant Hubs with grease fittings should be lubricated until new grease becomes visible 6 3 Fertilizer reservoir cleaning To protect against the corrosive effects of commercial fertilizers the fertilizer reservoir should be cleaned out a
28. e the wheel speed sensor according to the speed factor in order to verity that the sensor distance reading matches the wheel toothed gear distance In case that the implement has a sectional shut down system verify that the hydraulic valves have power when the selected section loses power when turned off by the sectional POD Verify that the product calibration has been enabled in either seeds meters or kg ha so that the calibration factor can be adjusted according to the type of product being used Show the test mode in order to verify product calibration Explain the proper way to configure the Topper 4500 VT when applying with variable rates or fixed Whenever possible use the wheel sensor since it is the most accurate way to measure speed during the application INSTALLING THE ELECTRICAL SYSTEM ON THE TRACTOR OPTIONAL Install the Topper 4500 controller cable harness Install the FLEX PLT controller cable harness Install the Topper 4500 in the cabin using the suction cup kit Install the FLEX PLT in the cabin using the suction cup kit Install the sectional POD in the cabin using the suction cup kit Install the radiator starter switch in the cabin using the suction cup kit Install the radiator power cable directly to the battery connect to the ER MPS STARA PLANTING MONITOR Explain the keypad functions and the meaning of each LED indicator FLEX MPS or MPS screen Topper 4500 on the console Give a
29. ed treatment handler is used review the eguipment procedures in their Instruction Manual The following table indicates an initial setting for determining the reguired amount of graphite to be applied Adjust these rates as reguired so that all the seeds will be coated with graphite while also preventing any graphite accumulation at the bottom of the reservoir Graphite application rate Seed reservoir Planter line Graphite guantity Planter line 65 L 0 14 L Multiply by the number of lines on your planter The required amount of graphite shown on the following table should be added even in cases where the seeds have been treated with insecticides or have already been treated with commercially applied graphite Duplicate the recommended graphite dosages when planting small large or heavily treated seeds or when under humid planting conditions In certain situations a combination of seed treatments for Victoria Top Pneumatic Instruction Manual Ea Stara sticky seeds under high humidity you may need to add two to three times the amounts of graphite as shown on the table m IMPORTANT P d It is necessary to clean any seed treatment and graphite accumulations in the seed hoppers between refills If graphite is accumulating at the bottom of the seed reservoirs and the vacuum collectors require frequent cleaning reduce the amount of graphite accordingly If a seed treatment layer is found on the seed disks increase the am
30. ement This procedure should be done with the implement in its working position It is of fundamental importance that the implement be properly levelled so that there are no disproportional cutting depths between the front and rear lines Position the extension arm A to match the holes on the hitch selecting the proper position in order to level the implement NOTE It is recommended to operate the draw bar C being levelled relative to the ground and being able to adjust to the soil penetration needs Maty L Figure 49 NOTE When planting with large grains and on highly compacted terrain you can achieve greater cutting capacity with the fertilizer tiller shanks by slightly lowering the front of the implement being careful not to over do it so as not to change the angle of the ripper shank s penetration point NOTE E On soft or hilly terrain where the implement is tilling unevenly or more then needed you can change the cutting capabilities by decreasing the down force spring tension or by adding lock out blocks on each hydraulic cylinder of the implement the blocks are in the spares box Should you chose to add blocks to the cylinders the implement will need to re leveled Victoria Top Pneumatic Instruction Manual Stara 5 12 Drive wheel spring adjustment The implement wheels have free movement so as to follow the contours of the terrain The wheel tensions against the ground is done
31. g crushed A A Victoria Top Pneumatic Instruction Manual Stara 4 6 Preventing unexpected machine start up Protect yourself against possible injuries and even death due to an unexpected machine start up Do not start the tractor if the implement is not properly hitched Figure 7 4 7 Precautions to work in safety When performing certain procedures with the implement use the required safety equipment as listed below Figure 9 e Waterproof gloves e Overalls e Safety glasses e Hard hat e Waterproof steel toe safety shoes e Hearing protection Safety breathing mask with appropriate filter Figure 8 0000900 9100 6958 Figure 9 4 8 Operating the implement with safety e Learn how to properly operate the implement Do not allow untrained persons to operate the implement Periodically inspect all safety equipment on the implement before using it e Operate the implement only when all safety shields are properly installed and in their proper Victoria Top Pneumatic Instruction Manual Figure 12 Jtara positions Maintain the area of movement free while the implement is in operation Figure 10 Should you need to use the row markers verify that there are no persons animals or nearby obstacles Figure 11 Stay clear of mechanical moving parts like belts gears chains and drive shafts Figure 12 Figure 13 Before operating the implement check for any per
32. ge to the implement Note 3 If there is the need to install cables on the implement lines do so with the lines raised and the implement elevated Do not forget to use the hydraulic jack and to install lockout blocks on the hydraulic cylinder Check the battery and its condition Connect the power communication cable to the console and connect the communication to the first MPS POD on the implement Verify that all sensor connections are correctly connected Turn on the console and verify that the system communication is operating normally and that there are no error messages on the console Make the installation mode Flex MPS or the line configurations Topper 4500 so that all sensors adaptors are acknowledged and that the PODs are installed Execute the test mode to verify the that line installation order are correct and that the MPS is in good working condition ADDITIONAL INFORMATION We declare that the implement referenced in this document is being delivered under normal conditions of use as described and with the various adjustments and instructions Location Date CLIENT SIGNATURE TECHNICIAN OR REPRESENTATIVE SIGNATURE TECHNICAL DELIVERY TERMS af a DEALERSHIP COPY Constant Evolution DELIVERY DATE TO BE COMPLETED BY THE TECHNICIAN VICTORIA TOP PNEUMATIC PLANTER DEALERSHIP INVOICE DATE MANUFACTURER INVOICE DATE po d CLIENT INFORMATION NAME CON
33. general explanation of how the MPS system works and how the connections are made Explain the importance of proper installation specially of the possible abrasions of the harnesses which need to be handled with special care in order to provide for a proper working system Show the maintenance kit the items in the kit and explain the importance of always having the kit onboard the tractor should the need arise to have repairs or maintenance done in the field TECHNICIAN RESPONSIBILITIES Review and discuss the following items the console power cable connection cables adaptors sensors Pods and verify that the maintenance kit is being delivered to the client Check the parts kit for possible defects Make sure that the controller is mounted in an easily accessible area with good open vision during its operation Install the power communication cable carefully so that it will not interfere with any moving parts nor be exposed to friction or abrasions keep away from extreme heat sources or radio frequency cables which are open sources for poor operations and or sources for possible crushing Note 1 Always install the power cable directly to the battery since any connections to external power plugs or connecting to other jumper wires which are not part of the original equipment may be future sources for poor implement operations Note 2 Should there be the need to weld on the tractor or on the implement
34. ilated areas 44h enne nnn tene inan 20 4 11 Avoid fluids under high pressure sis 20 4 12 Avoid heating parts near fluid lines 000 0000000000000 0000000 0000 nn nn 20 4 13 Cautions while on hilly terrain ener 21 2 14 Emetgerncy Procedures eoque dodici Rede sa enc nn 21 4 15 Safety procedures when inflating tires cooooonncinncccoonnccnnnnononanonnnnnnonancnnnnnononannrnnnnnnnns 21 4 16 Safety measures during implement maintenance 22 2 1 0 Clean Water tank s ere epe Lorie irte Loeb dina Bi edicere Leve Cove EL otazka bodu o eR eR MA 23 4 18 Topper job maintenance safety measures nn 23 4 19 Protecting the environment sinne een an RD 23 Be PLANTER PREPARATION Geier E E Pa 24 es lA ee a ini on 24 5 2 Closing wheel installation sise 24 5 3 Implement hitch installation A ed te 24 S4 de A 25 9 41 mio AC KOOK UD canini a rtu oto eu ec 25 D4 A Electrical ho US sa ae 26 5 5 lniplementunhliching a m ek 26 5 6 Seed line spring tension adjustments erre nennnnnnen nn nnennnnenennernnnen 27 5 7 Adjusting the depth gauge wheels ss 27 5 8 Adjusting the closing wheels 225 oa Ei eee 28 204 N ClOSIAG Wheels ee ane ESTE 28 5 58 2 e Planer CIOSING wheels 28 5 9 Cutting disk down force spring adjustment oooccccccccconccnnnnnnononcnnnnnnonanccnnnnnnnanrnnnnnnnonanennnnss 29 5 10 Fertilizer down pressure spring adjustment ss 29 AIR A Ari ES o bono Bad ars 30
35. implement Seed distribution adjustments transmission Replacing seed disks rings and sprockets for seed distribution General line tension adjustments Proper job speeds General implement housekeeping Theinstruction manual warranty certificate and warranty claims Show safety procedures described in this manual Show the test mode in order to verify commodity calibrations Show the proper way to configure the Topper 4500 VT when applying variable rates or fixed Whenever possible use the wheel sensor since it is the most accurate way to measure speed during the application Warning decals Planting mode Normal operation in order to reduce seed mounts when stopping mid stream of a row Inform on how to reduce the seeding dead time at beginning of the planting The instruction manual warranty terms and the warranty certificate ELECTRO HYDRAULIC OPERATIONS VT Verify communication with the PODs Configure the implement accordingly either 1 or 2 tanks seed and fertilizer and 1 2 or 3 sections Confirm that the measurements row spacing and the number of lines configured on the Topper 4500 match the implement s configurations Calibrate the lift sensor to the desired starting position and the end of application position according to the height of the implement Calibrate the wheel speed sensor according to the speed factor in order to verity that the
36. ion manual before using the Topper Controller Should you have any questions regarding any items at all contact the Stara after market sales department to clear up your questions e Calibrate the sensor pulses by 100 m after changing a tire or wheel assembly e Always maintain the self propelled electrical system good working condition thus avoiding any possible battery voltage variations short circuits and poor connections Never start the self propelled unit with the Topper Controller turned on due to the fact that the current variations caused by the start up could damage the equipment 4 19 Protecting the environment ay It is illegal to pollute channels rivers or the soil Improper waste A o disposal is a threat to the environment and the ecology Figure 27 e Use containers to dispose used oils e Use leak and spill proof containers when draining used fluids e Donotdump waste on the soil sewer systems and waterways Victoria Top Pneumatic Instruction Manual Stara 5 PLANTER PREPARATION 5 1 Tire calibration Calibrate tire pressures according to the model type as directed in the technical specifications section m IMPORTANT P See the safe tire inflation procedure in section 4 15 on page 21 5 2 Closing wheel installation m IMPORTANT P Remove the closing wheel as sembly from the housing using the appropriate lifting equipment being relative to the weight of the assembly Line up hole
37. ion procedures and maintenance Read this manual thoroughly before using this product for the first time and make sure to take all the necessary safety precautions This manual should be considered as a fundamental part and should be well cared for so that it is always available for review since it contains instructions starting with the purchase of the implement or machine to maintenance and long term care At the end there are also instructions on Warranty Terms Warranty Registration Technical Delivery and Technical Check up Due to the constant evolution of our products Stara reserves the right to make changes to the contents of this manual without prior notice This manual is available on our site www stara com br along with information on our entire product line INTRODUCTION Dear client you have just become the proud owner of an implement manufactured with the highest cutting edge technologies and which had the direct involvement of rural producers in its development The Victoria Top Pneumatic planter is a machine which plants small seed grains with precision using a standard 45 cm row spacing and having the availability of additional row spacings as specified by technical specifications The fertilizer distribution is done by an auger conveyor screw system with spacing options of 1 and 2 Its fertilizer reservoir is made of polyethylene anti corrosive material There are two line type system options row flexib
38. ith staggered tiller Staggered dual discs one at 16 and the other at 15 5 diameter with internal adjustable scrappers NOTE 11 TILLER ASSEMBLY WITH AUTO RE LEASE As complex as its construction may be the operation of the tiller release assembly is very simple 1 While the shank operates in the direction of the job it should only encounter the resistance found in the soil being its normal operation Its maximum working depth is 12 cm 2 When the line receives a sudden impact from a rock root or other obstacle the shank assembly will disarm itself thus allowing the line to pass on without damaging it 3 After passing over the obstacle the shank will return to its original state automatically without having to re arm the mechanism The whole process happens without the operator having to leave the tractor On extremely hard or compacted soils there may be a need to raise the machine so that the shank latch can arm itself again For proper operation of the auto release shank assemblies periodic lubrication should be administered to key points A doing so will retard premature ware and tare and poor system operation Figure 77 See section 5 6 Seed line down pressure adjustment on page 27 Figure 76 Figure 77 ES Victoria Top Pneumatic Instruction Manual Should the need arise to disassemble the latching shank assembly for maintenance it will be necessary to remove the tension
39. l to the operator he should seek shelter in a secure place as quickly as possible Keep all emergency phone numbers like doctors ambulance services hospitals and fire department near your phone Never try to refill a tire which is completely flat If the tire has lost complete pressure contact the nearest tire specialist Always try to use a protective cage or safety shield when trying to fill a tire Figure 22 In case of a punctured tire deflate it to remove the object responsible for the puncture The work to dismount and remount the tire should be done solely by a qualified professional Any changes to the rim balancing can cause the tire to explode For that reason dismount the tire before making any repairs to the rim Instructions when inflating a tire Use an appropriate air hose long enough to reach work area having an air gun with a dual valve and an incremental metering scale with which to measure and see the pressure reading Place yourself behind the specified safety line along with any other personnel before beginning to inflate the tire Never inflate the tire to pressures higher then specified Victoria Top Pneumatic Instruction Manual E Jtara 4 16 Safety measures during implement maintenance Before servicing the implement consult the manual instructions of section 5 on page 24 Figure 23 n order for someone to operate your implement and equipment the operator should be capable properly t
40. le and a row rigid systems for either fertilizer or seeding systems The seeding distribution is done via perforated discs with individual line planting seed hopper reservoirs Pivoting hitch with machine leveling adjustment plates Also with independent wheel suspensions Driven by a central hydraulic controller having the availability to install hydraulic line markers optional The Victoria Top Pneumatic planter when used correctly and being properly maintained can have a long working life thus becoming a rich investment and highly profitable For this reason it is imperative that the instruction manual be read attentively and its pages should be consulted whenever there are doubts or questions Stara offers its Technical Assistance Team to assist you and or your dealership in the hopes that you will optimize the use of your implement Jtara 1 MAIN COMPONENTS The Victoria Top Pneumatic planter is made up of a set of basic parts as shown on figure below A Hitch G Seed lines B Chassis H Plow shanks C Row marker Hydraulic motor D Fertilizer reservoirs J Transmission box E Seed reservoirs K Catwalk grating F Wheel axle assembly 5 um o ed E MES JE ve AF d s JUNE Figure 1 2 IDENTIFICATION PLATE STARA S A IND DE IMPLEMENTOS AGR COLAS AV STARA 519 N O ME TOQUE RS BRASIL All of Stara s implements have an identification plate which CNP 91 495 498 0001 00 c
41. ly as shown on the image to the side Figure 90 Victoria Top Pneumatic Instruction Manual Stara 16 2 Pneumatic system main components The turbine package is made up of an internal rotor vanes and internal roller bearing system fixture and roller bearings Through the spinning of the rotor the vanes suction the air from the ducts and from the seeding meters The maximum recommended rotor speed should be 540 rpm Doing so you will obtain optimum rates especially when using larger seeds which are heavier 17 HYDRAULIC MOTOR The hydraulic motors used on Stara s implements have an output rate of 30 liters Check the assembly to the side making note of its parts 18 FLOW RATE CONTROL VALVE The control valve adjusts the oil flow rate and the working pressure When the flow rates are increased so does the turbine motor rpm thus increasing the vacuum pressure NOTE E See section 5 16 Adjusting the vacuum level on page 34 Figure 91 k 1 2 MOTOR RETURN HOSE Figure 92 3 8 PURGE HOSE RETURN FLOW RATE ADJUSTMENT 1 2 INPUT VALVE HOSE TANK 1 2 OPEN RETURN HOSE WHICH DOES NOT PASS THROUGH THE TRAC TOR CONTROLLER Figure 93 HOSE 1 2 MOTOR OUTPUT HOSE 1 2 MOTOR OIL RETURN HOSE Victoria Top Pneumatic Instruction Manual 19 AIR DUCTS The air duct system is made up of planting duct lines which are hooked up to the main air duc
42. m C 1250 mm me N CE M lal DRE MESA ssh UL II B M MMO HA CH sy FAUSSES SS ARTEN FRE E TUNA AL EZ Figure 52 5 14 Job angle The marking disc A has an angle adjustment B to facilitate your work when opening the soil demarcation to do so simply loosen the nut and adjust as necessary Figure 53 Victoria Top Pneumatic Instruction Manual Ea Stara 5 15 Seed hopper gate release Open the gate release A below the seed hoppers in order to fill the tubes before planting 5 16 Vacuum adjustment Adjust the tractor s PTO rotation to 540 rpm Adjust the motor oil flow rate and job pressure using knob A Increasing the rates will increase the motor rpm which drives the turbine which in turn raises the vacuum pressures Verify the pressure on the manometer B The table below gives you initial settings after making these adjustments walk with the planter and check the planting monitor for the seed Figure 54 Figure 55 population If necessary make adjustments as needed by raising or lowering the vacuum based on the fact that seeds are being properly suctioned or not onto the seeding feeder disk holes Sunflower seeds 27 32 Table 4 Fe Victoria Top Pneumatic Instruction Manual Stara 5 16 1 Discs by commodity The DPS plants seeds of any type or size needing no adjustments using only one disc per commodity DPS
43. nd moisture type of forage stubble and planting speeds 4 Seed capacity is for theoretical purposes only and is specified in liters or approximate values in kilograms 5 Fertilizer capacity is for theoretical purposes only and is specified in liters or approximate values in kilograms Lines on wheel axle assembly always spaced at 47 cm Available only on chain driven transmission systems y Victoria Top Pneumatic Instruction Manual Jtara mm aj Dimension C total length m 7 577 577 577 577 577 577 5 77 with row flex line Dimension D m total length 5 5 348 348 3 48 348 348 348 3 48 m with row flex line Dimension E m with row 495 1 05 1 95 1 95 1 95 1 95 1 95 1 95 flex line Dimension F m 226 226 226 226 2 26 226 226 226 226 226 226 A ses aw an n nn nn fon Table 3 ROW FLEX Figure 3 4 Victoria Top Pneumatic Instruction Manual Stara 4 SAFETY PROCEDURES The following items will explain the importance for operator safety also clarifying common risk situations during normal use and implement maintenance suggesting possible corrective actions during these situations Figure 4 Precautionary measures are necessary in light of the equipment being used and working conditions found in the field or in maintenance areas The manufacturer has no direct control regarding these precautionary measures
44. nnecting the hydraulic lines or other lines Tighten all connections prior to pressuring up the system Protect yourself against high pressure fluids e Incase of an accident seek immediate medical attention Any fluid that penetrates the skin needs to be surgically removed Figure 19 within a few hours so that gangrene will not set in e Do not loosen hydraulic hoses while under pressure Take great care when servicing the hydraulic system and use your personal safety equipment like gloves and safety glasses e Only the qualified technicians can fix this type of system Consult with your local Stara dealership 4 12 Avoid heating parts near fluid lines The heat may cause the material to become brittle and to rupture releasing pressurized fluid This may cause severe burns or injuries Figure 20 EN Victoria Top Pneumatic Instruction Manual 4 13 Cautions while on hilly terrain Stara Avoid holes ditches and obstacles which could overturn the implement specially on steep hills Avoid tight curves on sloped or hilly terrain Never operate the implement near ditches or rivers which could be prone to overturning Avoid operating the implement on steep hills which can cause irregular row plowing besides overturning risks Figure 21 4 14 Emergency procedures 4 15 Safety procedures when inflating tires Be ready for any type of fire In case of a fire or any other hazardous situation detrimenta
45. not deal with manufacturing defects 9 IMPORTANT INFORMATION 9 1 Accessories replacement parts and modifications to your implement Stara A vast number of replacement parts and accessories but not genuine to Stara implements are available on the market Using these accessories or replacement parts can affect the safety and operation of your Stara implement even though that these products have been approved by current local laws Stara S A Ind stria de Implementos Agr colas does not accept responsibility for and does not warrant these replacement parts or accessories nor their installation or usage The implement should not be modified with non genuine products Modifications with products non genuine Stara can affect its performance safety and durability Damages or problems which are the result of these types of modifications will not be covered by the warranty 10 SCHEDULED MAINTENANCE LOG IMPLEMENT Sprayers Technical Delivery Check up 1000 hours or 1 year X Check up IMPLEMENT Technology Headers d Tractors All other implements equipment Technical Delivery Check up 1000 hours or 1 year X Check up WARRANTY REGISTRATION af a CLIENT COPY Constant Evolution VICTORIA TOP PNEUMATIC PLANTER CLIENT AND IMPLEMENT INFORMATION REGISTRATION IMPLEMENT MODEL SERIAL NUMBER INVOICE DATE OWNER S NAME ADDRESS CITY STATE COUNTRY ACKNOWLEDGMENT RECEIPT OF WARRANTY CLAIMS TERMS I do he
46. oes not omit the mandatory requirements for regular scheduled maintenances Not complying with the regular scheduled maintenance program can compromise the proper operation of your Stara implement leading to possible nonconformities which can be prevented by implementing a regular scheduled maintenance program Stara S A The Agricultural Implements Company reserves the right to make that judgment Therefore we recommend that the whole scheduled maintenance program be fulfilled so that such situations can be avoided 7 WARRANTY OF GENUINE STARA REPLACEMENT PARTS 7 1 Purchased and installed at an authorized Stara dealerships In order to maintain the warranty of the genuine Stara replacement parts they are required to be purchased and installed by authorized Stara dealerships So that the warranty can be honored the original receipt for the genuine Stara replacement part along with the Service Order for the installation of the replacement part on the implement will be required as proof for the warranty period 7 2 Third party installation of purchased Stara authorized replacement parts Third party installation of purchased Stara authorized replacement parts are covered exclusively under the legal warranty of 90 ninety days against defects when proven to be due to the manufacturing defects So that the warranty can be honored the original authorized dealer receipt of purchase will be required to prove its validity for the war
47. omponents during their normal usage on the implement and due to natural wear which is common to all parts and components is not covered by the warranty as long as it is not related to a manufacturing defect Examples of natural wear and tare parts electrical items filters belts bearings quick disconnects cutting bars wear shield plates slide plates chains grain tank canvas cover wind shield wipers brake pads disc brakes and brake shoes tires clutch plate clutch discs and bearings 4 ITEMS AND SERVICES NOT COVERED BY THE WARRANTY Factors out of the control of Stara S A Ind stria de Implementos Agr colas 1 Repairs and adjustments resulting from improper use of the implement examples over speeding the engine overloading improper operations negligence modifications alterations abuses accidents improper adjustments and repairs using non genuine parts and any other usage contrary to specifications listed on the instruction manual 11 Damages to the implement of any sort due to adverse environmental conditions such as acid rain reaction to chemical substances tree sap salinity hail strong winds lightning flooding impact damage by any objects and any other acts of nature 111 Failure to perform maintenance on the implement necessary repairs and adjustments due to improper maintenance done by a third party or any other non authorized dealerships failure to use the implement the use of fluids and lub
48. on the spring D to do so screw the rod A on the shaft C next turn the nut B and locking nut F until the spring is loose and it should not be applying any tension on the housing only then should you remove the nuts and screws E now you can safely disassemble the shank package Figure 78 12 CLOSING WHEELS When there is a need to raise the closing wheel A be it to transport or whatever the case may be remove pin B so that when wheel A is raised the spring C will not exceed its travel limits which can damage the system operations 13 PNEUMATIC METERING 13 1 Pneumatic system The Precision Seeding Distribution System DPS is compact and easy to clean To assemble disassemble and or to have access to its main components there is no need for tools Stara Figure 78 Figure 79 Figure 80 Victoria Top Pneumatic Instruction Manual EA Stara 13 1 1 Double seed eliminator The organizer has five rods for separating the seeds There is no need for adjustment or calibration regardless of the seed size since it is mounted on a system of springs Figure 81 Figure 82 13 1 2 Vacuum system efficiency It has a smaller vacuum chamber in relationship to other conventional feeders Sealed to a high standard of efficiency thus fully optimizing the vacuum during seed suction and ejection putting a lower load demand on the turbine and consequently lowering the tractor s fuel cons
49. ontains the weight capacity model manufactured date and its serial number ee A CE ese CS When requesting a part or seeking any information from your Figure 2 dealership supply the above information regarding your implement The identification plate Figure 2 is fixed to the chassis of the implement Victoria Top Pneumatic Instruction Manual Fi Jtara 3 TECHNICAL SPECIFICATIONS MODEL VICTORIA 3600 VICTORIA 4050 VICTORIA 4500 Standard 9 lines x 45 cm 10 lines x 45 cm 11 lines x 45 cm 1 Optional N of lines x Row spacing 10 lines x 40 cm 9 lines x 45 cm 8 lines x 50 cm 8 lines x 55 cm 7 lines x 60 cm 7 lines x 65 cm 6 lines x 70 cm 6 lines x 75 cm 5 lines x 85 cm 5 lines x 90 cm 11 lines x 40 cm 10 lines x 45 cm 9 lines x 50 cm 8 lines x 55 cm 8 lines x 60 cm 7 lines x 65 cm 6 lines x 70 cm 6 lines x 75 cm 6 lines x 80 cm 5 lines x 90 cm 12 lines x 40 cm 11 lines x 45 cm 10 lines x 50 cm 8 lines x 60 cm 8 lines x 65 cm 7 lines x 70 cm 7 lines x 75 cm 6 lines x 80 cm 6 lines x 85 cm VICTORIA 4950 12 lines x 45 cm 13 lines x 40 cm 12 lines x 45 cm 11 lines x 50 cm 10 lines x 55 cm 9 lines x 60 cm 9 lines x 65 cm 8 lines x 70 cm 8 lines x 75 cm 7 lines x 80 cm 7 lines x 85 cm 6 lines x 90 cm mano com som sm dom 3 Standard implement power requirements Tires 4 Seed capacity 117 hp spaced shanks 90 hp dual cutting discs 4 tires 750 x 16
50. operly position the implement so that none of its parts stick outside the flatbed area Use chains to tie down the implement to the flatbed by its tires with blocks applying the implement s own brakes The implement shall be secured to the bed of the truck with hold down straps secured to the chassis of the implement Apply the parking brake Be aware of the implement s height limitations Be careful while traveling near trees high power lines and overpasses 4 9 3 Lights and safety devices Directives for the tractor operator Frequently check rear view mirrors Always use your turn signals to indicate your turning direction The safety beacon should be located on top of the cabin and turned on Use driving lights warning signals and turn signals when driving day or night Besides the safety features discussed here the precautions and concerns of a trained operator Victoria Top Pneumatic Instruction Manual KER Jtara all these contribute to the safety of those who are near the implement 4 10 Work in well ventilated areas Never operate the implement in confined areas Work should be done in open and ventilated areas due to exhaust fumes chemicals and fertilizers which if inhaled can lead to asphyxiation Figure 18 4 11 Avoid fluids under high pressure e High pressure fluid leaks can penetrate the skin which could cause severe injuries e Avoid such hazards by relieving the pressure prior to disco
51. ount of graphite 5 20 1 Seed treatment application by the grower When dealing with grower applied treatments the following recommendations should be followed The powdered graphite lubricant should be applied after the treatment application has been processed ensuring for the proper adherence of the seed treatment and minimizing any buildup on the meter components Clean the meters and seed discs often according to your needs Spray graphite on the seed disc vacuum seals Treatments with high oil content are not recommended Seed mixtures and seed treatments should be free of clumping together NOTE If you have followed the recommendations and are still experiencing treatment accumulation on the metering components reguest additional information from the chemical manufacturer being used m IMPORTANT P Carefully follow the manufacturer s recommendations for the chemicals used in PA the seed treatment The chemical reaction between the seed treatment applied by the farmer and commercially applied treatments can cause seed treatments to become sticky Certain temperature and humidity levels can further complicate the compatibility of materials Some seeds treated with insecticides can have a talc powdered coating which is done commercially It is important that the recommended graphite quantities be applied besides those which have already been applied to the seeds Some types of treatments have an oil base
52. rained and must have read the instructions contained in this manual e Always maintain the implement in good working conditions performing all required maintenances as defined by the type and frequency of implement operation and also the types of products involved Figure 23 e Check for any signs of ware and tare noises and any places where there is a lack of lubrication In case of a break down or PERIGO PELIGRO DANGER OMACHOCTE component failure seek your dealership in order to replace the UTILIZE 08 CAOS DE TRANSPORTE NO part with an original one MANUTEN ES EMBAIXO DA PLANTADEIRA UTILICE LAS CU AS DE TRANSPORTE EN EL CILINDRO ANTES DE EFECTUAR AJUSTES O MANTENIMIENTOS DEBAJO DE LA SEMBRADORA e Itis recommended that all maintenance services be performed oc by trained and capable professionals having all implement JCTNIGETETURRETOETNUE an mechanical devices turned off OECIVKMBAHMEM NOR CEXUKOH no Figure 24 Use transport cylinder lock out blocks when servicing under the planter Figure 24 Securely support any parts of the machine which need to be lifted in order to perform maintenance Figure 25 Maintain all components like hoses connections and clamps in good working conditions in order to prevent leaks e Maintain the work area clean and dry While performing any maintenance on the implement immediately clean up any oil spill e Do not smoke nor install any electrical equipmen
53. ranty period e IMPORTANT The warranty of the Stara genuine replacement parts like the implement s warranty do not cover the natural wear of the parts as long as it does not deal with manufacturing defects Stara will only honor warranties of genuine parts purchased at authorized dealerships 8 WARRANTY OF GENUINE STARA ACCESSORIES 8 1 Purchased and installed at Stara authorized dealerships In order to honor the warranty of the Stara accessories they must be purchased and installed by authorized Stara dealerships So that the warranty can be honored the original receipt for the Stara genuine accessory along with the Service Order for its installation on the implement will be required as proof for the warranty period 8 2 Third party installation of purchased Stara authorized accessories Third party installation of purchased Stara authorized genuine accessories are covered exclusively under the legal warranty of 90 ninety days against defects when proven to be due to the manufacturing defects So that the warranty can be honored the original authorized dealer receipt of purchase will be required to prove its validity for the warranty period e IMPORTANT The warranty period for genuine Stara accessories is exclusive and has nothing to do with the warranty period of the implement The warranty of the Stara genuine accessories like the implement s warranty do not cover the natural wear of the parts as long as it does
54. rator training of those who will operate the implement not limiting it to those required by law like maintenance and care according to the instructions listed in the instruction manual 6 HOW TO OBTAIN TECHNICAL ASSISTANCE 6 1 Client satisfaction Stara S A The Agricultural Implements Company is constantly looking for ways to improve its implements and to client satisfaction All Stara authorized dealerships maintain a full arsenal of tools equipment and technicians highly trained by Stara S A The Agricultural Implements Company so that your implement has the best repairs and services all with a high standard of quality Thus when needed seek your nearest Stara authorized dealership 6 2 Required information In case there is the need to repair your Stara implement keep on hand the following information and documents 1 A clear description of the nonconformity including the conditions under which it occurred 11 Warranty claim document instruction manual and all receipts which need to be legible as proof for oil changes not done by Stara authorized dealerships e IMPORTANT The warranty claim document is required to have a logged registry stamps of all check ups performed according to the scheduled hours and time frames All receipts needed as proof of oil changes not done by Stara approved dealerships It is the implement s owner s responsibility to retain all receipts in a legible manner as proof for an oil
55. reby declare through this witness that have received read and am aware of the terms and conditions contained in the warranty document which was delivered by an authorized Stara representative OWNER S SIGNATURE NAME OF THE AUTHORIZED STARA DEALERSHIP ADDRESS OF THE AUTHORIZED STARA DEALERSHIP STAMP OF THE AUTHORIZED STARA DEALERSHIP SIGNATURE OF THE AUTHORIZED STARA DEALERSHIP WARRANTY REGISTRATION af a DEALERSHIP COPY Constant Evolution VICTORIA TOP PNEUMATIC PLANTER CLIENT AND IMPLEMENT INFORMATION REGISTRATION IMPLEMENT MODEL SERIAL NUMBER INVOICE DATE OWNER S NAME ADDRESS CITY STATE COUNTRY ACKNOWLEDGMENT RECEIPT OF WARRANTY CLAIMS TERMS I do hereby declare through this witness that have received read and am aware of the terms and conditions contained in the warranty document which was delivered by an authorized Stara representative OWNER S SIGNATURE NAME OF THE AUTHORIZED STARA DEALERSHIP ADDRESS OF THE AUTHORIZED STARA DEALERSHIP STAMP OF THE AUTHORIZED STARA DEALERSHIP SIGNATURE OF THE AUTHORIZED STARA DEALERSHIP TECHNICAL DELIVERY TERMS did CLIENT copy Constant Evolution TO BE COMPLETED BY THE TECHNICIAN VICTORIA TOP PNEUMATIC PLANTER DELIVERY DATE DEALERSHIP INVOICE DATE MANUFACTURER INVOICE DATE CLIENT INFORMATION NAME CONTACT ADDRESS CITY STATE COUNTRY po d PRODUCT INFORMATION MODEL MANUFACTUR
56. ricants not recommended by Stara S A Ind stria de Implementos Agr colas IV Repairs and adjustments resulting from the use of fuel with poor quality and or that has been adulterated 4 1 Additional expenditures The warranty does not cover any expenditures for transporting the implement and loss of profits 4 2 Adulterated hourmeter Any factors or evidence which proves that an hourmeter has been changed and tampered with will give just cause for the cancellation and termination of the warranty 4 3 Owner is responsible for maintenances Engine adjustments lubrication cleaning filter replacements fluids natural wearing parts are some of the items used by the implement on their scheduled maintenances Thus these are charges incurred by the owner of the implement 5 OWNER S RESPONSIBILITIES 5 1 Getting warranty service The owner has the responsibility to deliver his implement for repairs at any Stara authorized dealership in order to maintain his warranty Fundamental conditions when honoring the warranty I The claim must be directed to a Stara authorized dealership after it has been established that there is evidence of a nonconformity 11 The warranty document for the implement must be presented and that it be properly filled out along with it all maintenance records as required by the scheduled maintenances 5 2 Maintenance It is the owner s responsibility for the proper operation required ope
57. rough the authorized dealerships with pre installed accessories When dealing with accessories even though genuine Stara parts its warranty period has no relationship with the implement s warranty time frame Thus when purchasing your implement demand all sales receipts for the accessories which were installed on the implement which will allow you to partake in the said warranties of these items For detailed information regarding warranty coverage of genuine Stara accessories consult item 7 of this document 1 2 Transferable warranty This warranty is totally transferable to the subsequent owners of the implement as long as the new owner has possession of the original warranty claims document where all required periodic maintenance are logged and the starting date of the warranty 2 LIMITED WARRANTY COVERAGE Tires inner tubes and injection pumps are only directly guaranteed by their manufactures of the referred components Stara through its authorized dealerships limits itself to only forwarding the respective guarantees to the manufactures or their authorized distributors of said components Stara does not hold itself responsible for a positive or negative solution to a complaint which is presented by the owner Substituting complete assemblies like an engine transmission or axles will only be done if there is no possibility of a partial repair by a technician 3 NATURAL WEAR AND TARE PARTS Substituting parts and c
58. s A and B and insert pin C e Install bushing D on pin C and lock it in with the cotter pin E Figure 28 5 3 Implement hitch installation The hitch can be raised for transport and storage To lower it remove the lock pin A and mount it on position B Adjust the hitch height to the height of tractor draw bar by repositioning pin C on the draw bar adjustment housing Figure 29 The planter uses a Class 3 bushing on the tractor draw bar hitch On smaller tractors the bushing may need to be changed to do so follow this procedure Figure 30 Remove the lock ring A remove the bushing B and replace it with the appropriately sized bushing C and reinstall the lock ring A Figure 29 Figure 30 LER Victoria Top Pneumatic Instruction Manual Stara 5 4 Implement hitch up Using the tension rod adjustment A raise or lower the hitch until it lines up with tractor s tow bar Drive in reverse and place the locking pin in the bushing B V DS FA a M Y ARAN SEEN LEN Q gt Figure 31 Figure 32 5 4 1 Hydraulic hook up Verify that the quick disconnects are free of impurities before hooking up the hoses to the tractor When the quick disconnects are not in use seal them using the attached protective caps ATTENTION Do not hook up to the tractor s hydraulic system or other hydraulic systems which may contain impurities in its circuit or you might contaminate the tractor s hydr
59. s publication being subject to changes without any previous warnings Please be aware that any modifications made to your Stara implement could affect your productivity safety and operation With these modifications you could jeopardize loosing your contractual warranty agreement issued by Stara S A Ind stria de Implementos Agr colas When purchasing your new Stara implement demand that your authorized dealership chain completely fill out this warranty claim along with explanations regarding the warranty issued by Stara S A Ind stria de Implementos Agr colas STARA S IMPLEMENTS WARRANTY 1 BASIC COVERAGE PERIOD Stara S A Ind stria de Implementos Agr colas through its authorized dealership chain guarantees its implements under normal usage conditions against parts manufacturing defects or installation for a total period as defined in the chart below The first 90 ninety days refer to a legal warranty as defined by the Brazilian courts and an additional contractual period issued freely by Stara S A Ind stria de Implementos Agr colas The warranty begins at the date of issue of the implement s sales invoice having as its end user the first owner e NOTE The warranty time frame for parts and components replaced during the basic warranty period expire on the end date of the contractual warranty as issued by Stara S A Ind stria de Implementos Agr colas 1 1 Accessories Some implements can be purchased th
60. sensor distance reading matches the wheel toothed gear distance In case that the implement has a sectional shut down system verify that the hydraulic valves have power when the selected section loses power when turned off by the sectional POD Verify that the product calibration has been enabled in either seeds meters or kg ha so that the calibration factor can be adjusted according to the type of product being used Show the test mode in order to verify product calibration Explain the proper way to configure the Topper 4500 VT when applying with variable rates or fixed Whenever possible use the wheel sensor since it is the most accurate way to measure speed during the application INSTALLING THE ELECTRICAL SYSTEM ON THE TRACTOR OPTIONAL Install the Topper 4500 controller cable harness Install the FLEX PLT controller cable harness Install the Topper 4500 in the cabin using the suction cup kit Install the FLEX PLT in the cabin using the suction cup kit Install the sectional POD in the cabin using the suction cup kit Install the radiator starter switch in the cabin using the suction cup kit Install the radiator power cable directly to the battery connect to the ER MPS STARA PLANTING MONITOR Explain the keypad functions and the meaning of each LED indicator FLEX MPS or MPS screen Topper 4500 on the console Give a general explanation of how the MPS system works and how the connections are made
61. sons or nearby obstructions Figure 14 When using the jack or support stand be careful of possible accident hazards Figure 15 When climbing on the implement use the anti skid steps on the ladder Keep all steps hand rails and catwalks free of residues like oil or grease which could cause accidents Figure 16 When hitching up the implement to the tractor s drawbar remember to install the locking pin on the coupling pin The removal of the lock down bolt will result in the forfeiture of the warranty Figure 13 Figure 14 Thoroughly inspect the job area before any operations Check for any obstacles near the implement like trees walls and high power lines posing as hazards which could in the end cause severe or fatal injuries Figure 17 Check the implement for proper working conditions In case of any irregularities which may hamper the operations order the proper maintenance corrections prior to the operating or transporting Figure 10 A PERIGO PELIGRO DANGER OMACHOCTb Figure 11 Figure 15 ANTES DE ACIONAR A PLANTADEIRA OBSERVE SE N O H PESSOAS ANIMAIS OU OBST CULOS NA REA DE A O DOS MARCADORES DE LINHA OU EMBAIXO DA PLANTADEIRA ANTES DE ACCIONAR LA PLANTADORA OBSERVE E Ne HAY PERSONAS ANIMALES O OBST CULOS L REA DE ACCI N DE LOS MARCA DE L NEA O DEBAJO DE LA PLANTADORA BE ung THE PLANTER MASO IHAL O PERSONNEL ANIMALS OBSTACLES AROUND THE ROW MARKER 5 WORKING PARA
62. st m x Amount of grams to be delivered in d Formula x bx c xd a Example a 10 000 m x 0 90 x 250 x 50 b 0 90 m 10000 c 250 kg x 0 0225 x 50 d 50 m x 1 125 kilos or 1125 grams at 50 meters in each line X Next adjust the implement to distribute the quantities found or the nearest value and apply on the marked off area to perform the test NOTE When fertilizing with tiller shanks note that they have multiple work position adjustment options See section 5 9 on page 29 8 OPERATIONAL KEY POINTS e Re tighten nuts and bolts after the first day of planting Check all pins and cotter pins Be aware of the required lubrication intervals e The proper tire calibration is 90 PSI to be applied to both and should be maintained for planting uniformity e Check the seed hoppers twice a day if necessary remove any chemical product residue built up e Verify for the proper operation of the fertilizer distribution system at least twice a day e Maintain the implement leveled EN Victoria Top Pneumatic Instruction Manual Stara e Periodically check the adjustments made at the beginning of the planting Pay close attention to the fertilizer placement in relationship to the seed placement Pay close attention to seeding depths and the closing wheel tension e It is important to maintain a constant working speed throughout the whole planting e Thetractor s draw bar should remain fixed e
63. t Stara s air duct system is linear mounted on the machine s chassis and secured by clamps The main supply line is made of rigid tubing while the feed lines are of flexible tubings 20 MAINTENANCE After a period of planting has passed or when planting is done in an area where hay is present with few light residual remains making it easy to enter the ducts Ex soy over a high yielding wheat straw it will be necessary to remove the air duct caps for frequent cleaning during the job In regions where the soil is extremely sandy loose and abrasive we recommend once a year to inspect the turbine rotor vanes looking for ware and tare After working many hectares and in case where there is excessive ware the rotor should be replaced Figure 94 Figure 95 The duct work should be inspected periodically for air leaks pinched or ripped hoses 21 ELECTRICAL SYSTEM 21 1 Variable Rate System and Stara Planting Monitor MPS NOTE For information regarding the Variable Rate System and Stara Planting Monitor consult the Topper 4500 manual MANU 7310 F45 Victoria Top Pneumatic Instruction Manual Stara 22 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Internal disc scrappers over adjusted and applying Reduce internal disc scrapper excessive pressure on pressure adjustments discs Dual discs will not spin m Disc bearing seizing up Replace bearing and lubricate Do not drive in re
64. t near flammable products be it on the implement or storage areas Figure 25 Failure to perform proper maintenance and or the improper operation of the implement by untrained personnel can cause serious accidents and injuries besides damaging the implement e When welding on any part of the implement remove and isolate the battery cables thus avoiding damages to the battery or other safety hazards e After using the implement wash it thus extending its useful life NOTE Be on the look out for grease fittings After the final cleaning has been done lubricate the implement components before storing it e Before starting any maintenance and adjustment procedures lower the implement to the ground turn off all power sources electric hydraulic the engine and operate controls to relieve any pressure in the hydraulic system Victoria Top Pneumatic Instruction Manual Jtara Should you have an questions seek technical assistance when performing any servicing or maintenance 4 17 Clean water tank Supplies a clean water source for field wash down in case of an emergency when dealing with chemical products This water is not safe for human consumption Figure 26 Should you come into contact with chemicals wash up and seek immediate medical assistance Figure 26 4 18 Topper job maintenance safety measures Recommended safety instructions when working with the Topper Controller e Read the instruct
65. t the end of the planting season For the best cleaning practices tilt the reservoir and remove the fertilizer distribution conveyor screw removing all fertilizer deposits or residue To tilt the reservoir remove the R clips A on the saddle extremities tilt the saddles forward until it engages on the chassis front tubing slots Figure 72 Figure 71 Figure 73 Victoria Top Pneumatic Instruction Manual Stara 7 SEED FERTILIZER DISTRIBUTION 7 1 Changing line spacing To change line spacing lift the implement and lock the cylinder with the transport lockouts Loosen the nuts A and move the lines to the desired spacing if needed remove or add more lines Make sure that all mounting hardware has been re tightened If necessary adjust the hold down brackets B on the hitch og ER EN L UG gt M SRE vA A gt 2 i A k pb IN Va ON SS 4 gt 1 e Figure 74 Figure 75 7 2 Seed and fertilizer distribution practice test The best method for confirming the amount of seed or fertilizer to be distributed is to be done at the actual job site as follows Use the actual tractor and operator which will be used on the job if possible Make sure the tires have the same calibration of 90 PSI for both the planter and tractor e Mark off the test run distance As an example as shown on the table for fertilizer 100 linear meters e Fill the planter s
66. the closing wheels it is important to consider the type of soil seed and planting depth so as not to hamper the freedom of the emerging plants Figure 41 Victoria Top Pneumatic Instruction Manual 5 9 Cutting disk down force spring adjust ment ORAL ba M EL TER l le The cutting disks have a lateral oscillating movement in order to follow the contours of the land The vertical oscillation or floating of the disks is directed by the down force springs A which need to maintain their tensions adjusted according to their cutting needs and allowing for the appropriate joint movement when following the land contour and when passing over obstacles Con Fi 42 To adjust the down force spring pressure turn s the adjustment nut B clock wise to increase the pressure and counter clock wise to decrease the pressure Do this to all lines IMPORTANT During the job avoid making sharp turns or the line components may be damaged in the process NOTE Avoid excessive cutting disc penetration The ideal depth is when the cutting disc flange does not make contact with the soil 5 10 Fertilizer down pressure spring adjust ment Fertilization is done on the same row and below the seeds for both no till and conventional systems To adjust the spring pressure B on the fertilizer lines A turn nut C clock wise to increase the pressure and counter clock wise to decrease the tension
67. through springs A nuts and locknuts NOTE Always use the same pressures on the tires Never plant with tires of different patterns or widths 5 13 Row marker adjustments The use of row markers is very important through their use you will achieve uniform planting lines which will facilitate in field treatments and harvesting To adjust the line markers simply loosen the screws A and move the extender B to the desired position ATTENTION For proper adjustments it is necessary to keep front and rear VIAE ERR E NW Figure 51 wheels with the same spacing or be it with the same front wheel center to center spacing as the rear wheels This position can be obtained in the following manner Figure 52 e Walk with the planter for a few meters Measure the distance D between the center track of the tractor and the center of the first seeding line the furthest line on the implement e Add this measurement with the between row spacing B being used on the implement The result is distance C which should be between the line maker disc and the center of the first seeding line the furthest line on the implement Example A From the tractor s center track to the center of the first seeding line 800 mm B Spacing between planting lines 450 mm C Distance to be found Ea Victoria Top Pneumatic Instruction Manual Jtara Thus A B C 800 450 1250 m
68. umption Facilitates the seed adhesion to the seed distribution disk thus avoiding delivery failures Faur 83 due to bumps or shocks guaranteeing higher precision and agility during planting Due to its highly efficient sealing and smaller vacuum chamber thus allowing the system to operate without the use of the SHS system The system requires a hydraulic flow rate between 16 to 20 liters min Has spacer shims used to adjust the disk positioning with relation to sealing needs Figure 83 Equipped with a seed ejector Figure 84 The meter is also equipped with a seed size adjustment Figure 85 Table 6 48 Victoria Top Pneumatic Instruction Manual Table 6 13 1 3 Basic cares Be careful when adjusting the disk height done with shims Figure 86 and when replacing the ejector make sure that the gasket lip does not remain under the ejector as shown on Figure 87 Figure 86 Figure 87 Victoria Top Pneumatic Instruction Manual Jtara 13 1 4 Specialized seed conductor tube Uses a seed conductor tubes which was specially developed with special materials and processes having multi angles and surfaces Thus providing for a smooth seeding flow all the way down to ground placement reducing external seed damages Figure 88 13 1 5 Sensor Equipped with a state of the art sensor which defines the seeding stream using capacitance waves thus guaranteeing an accurate reading this same signal
69. ure 58 5 19 Row marker lock out removal if installed Before planting it is required that the row markers lock outs are removed Remove the cotter pin A and then remove pin B releasing the row marker Figure 59 36 Victoria Top Pneumatic Instruction Manual Stara 5 20 Using powdered graphite a IMPORTANT P Follow all recommended manufacturer s chemical product safety measures when handling treated seeds Use proper safety protection equipment for eyes skin and breathing apparatus For better performance it is necessary to lubricate the pneumatic meter with graphite Seeds which have been properly treated with graphite will be released from the seeding discs more consistently thus producing a better spaced delivery when deposited in the soil The powdered graphite application should be done through a tumbling process before being loaded in the planter hoppers or some other seed treatment process e Place the seeds in a container e Apply the powdered graphite according to specified rates Mix the seeds thoroughly guaranteeing for an uniform adhesion on the seeds e Fill the planter seed hoppers NOTE This procedure prevents graphite buildup in the planter s seed reservoirs as well as any waste of graphite lubricant powder NOTE The graphite should be proportionately and thoroughly mixed with the seeds to ensure proper planter system flow and correct dosages NOTE E If a se
70. verse with the Discs clogged up with dirt discs lowered Adjust the internal disc scrappers Soil with excessive Do not plant seed while the moisture ground is extremely moist Discs clogged up Hay stubble ground cover Use a hay stubble chopper and poorly shredded and distributor on the combine when distributed harvesting Seeds mixed with hay Seed tube obstruction Use clean seed stubble Improper seed disk Use the proper seed disc type selected Damaged seeds Excessive shaft ware Replace worn bases Disc installed incorrectly Note the proper orientation of the reversed discs Wu Improper seed disk Irregular seed distribution Use the proper seed disc type selected Depth gauges poorly Excessive seeding depth adjusted Properly adjust the depth gauges Fertilizer clumpy and m Dry and grind the fertilizer Irregular fertilizer humid distribution Properly adjust the fertilizer Uneven line adjustments 6st ap an enacts distribution line Table 7 EN Victoria Top Pneumatic Instruction Manual WARRANTY CLAIMS MUST BE KEPT ON FILE The information contained in this warranty claim has been written in a generalized way thus covering your new Stara implement Should there be the need for additional information regarding the use of your implement we suggest reading the instruction manual All the information contained in this warranty claims are based on the last available data at the time of it
71. which can become sticky which will adhere to the equipment s parts which can affect the planting rates WARNING A When using the meter for the first time and at each stage besides adding graphite to the upper box reservoirs it is recommended the addition of graphite to each of the row units Victoria Top Pneumatic Instruction Manual Stara 5 20 2 Caring for the treated seeds WARNING Should the treatment be applied by the actual grower follow all manufacture s instructions We recommend the use of powdered treatments but liquid treatments can be used and should be quick drying types We do not recommend the use of treatments with high oil content WARNING We do not recommend mixing treatments since the chemical reaction between seed treatments cause the seeds to become sticky Seeds with high moisture content can further hinder their use Chemical treatments can adhere to the meter s components reducing seed population and controlled spacing Consult the product s package or the manufacturer for additional treatment compatibility issues 5 21 Topper calibration NOTE Consult the Topper 4500 Controller instruction manual and follow all the reguired procedures 6 MAINTENANCE In order to make the best use of all the available resources of this precise and rugged implement certain cares are essential Maintain the gears clean and properly lubricated e Apply lubricant to the gears using

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