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USER MANUAL TORQUE TESTER
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1. USER MANUAL TORQUE TESTER FSC Series File 2015 10 05 FSC 141 FC012 GB 2 FSB OPERATION MANUAL Contents 1 Introduction 3 2 Basic Set 3 3 Safety instructions 4 3 1 Main safety rules 4 3 2 Safety rules 5 3 2 1 Transport safety rules 5 3 2 2 Safety rules during start up and operation 5 3 2 3 Safety rules during conservation 6 4 Fast start 7 5 Force meter general view 8 6 Technical data 9 7 Keys and indicators 10 8 Preparing the force gauge for operation 11 9 Turning on the force gauge 12 10 Accumulators exchange 13 11 Description of measurement methods 14 11 1 Measuring actual and peak value of a pressure pull force 14 11 2 Force characteristics measurement measurement registration to memory 15 12 Connecting extemal devices 16 13 User s Menu 17 13 1 Measurement 17 13 1 1 Measurement speed 18 13 1 2 Units 18 13 1 3 Auto zeroing 20 13 1 4 Comparison with threshold values MIN OK MAX 21 13 2 Memory 22 13 2 1 Gathering results 23 13 2 2 Presentation of collected measurements Statistics 24 13 2 3 Save read erase memory Statistics 24 13 3 Configuration 26 13 3 1 Setting serial ports 27 13 3 2 Force meter calibration 28 13 3 3 Information 29 13 3 4 Setting date and time 30 13 3 5 LCD settings 31 13 3 6 Selecting the menu language 32 13 3 7 Printout settings 33 13 3 8 Turning the
2. gt Autosave lt OFF gt lt EEPROM gt lt SDCARD gt SD card Folder E File Exit Configuration FB OPERATION MANUAL 41 Interface Calibration Info LCD settings E Time amp date Language Printout RS 232C Baudrate lt 4 800 115 200 gt Bits lt 7 gt lt 8 bit gt Parity lt none gt lt even gt lt odd gt Sending lt NORMAL gt lt NO STB gt lt AUTOSTB gt lt CONTIN gt Exit USB j w Exit Mode lt N kN gt lt kgf gt lt lbf gt lt ozf gt lt kg gt lt lb gt lt oz gt Force Load lt full range gt lt inscribed value gt g lt gravitional acceleration in measurement place gt Geogr location Correction lt 0 000 gt Load cell lt MAX gt lt SENS gt inscribing sensor parameters Factory calibr lt NO gt lt YES gt PIN Exit Contrast Backlig lt ON gt lt OFF gt lt ECO gt lt BAT gt Direct lt AUTO gt lt UP gt lt DOMN gt Time LCD lt OFF gt lt ON gt Exit Time Date PIN 1234 12 24 lt 12H gt lt 24H gt Form lt YYYY MM DD gt lt MM DD YYYY gt lt DD MM YYYY gt gt Exit lt PL gt lt ENG gt lt DE gt lt ESP gt Header Date Time ID1 gt ID2 gt edition after pressing gt ID3 gt Measurem No Signature Exit 42 Exit OPERATION MANUAL Keyboard T Beep lt ON gt lt OFF gt Exit Auto OFF LL Status lt OFF gt lt BAT gt lt ON gt Exit Battery Charging lt OFF gt lt ON gt gt Level Exit External input TL Sta
3. 0O ID2 gt ID3 gt M Nhiimahbanw fewer gt PRINTOUT O Heading O Date O Time ABCD ID2 0 1D3 A o A A a Use the navigation keys and ENTER to select Printout and the suitable print components ID1 ID2 ID2 text strings up to 20 characters forming the lines of the print out entered using the gauge s navigation keys starting from gt To enter the characters select ID using ENTER and press The characters are entered using the navigation keys T and 4 To move the cursor to the consecutive positions use lt and To confirm the entered string press ENTER To delete a character enter space 34 OPERATION MANUAL 13 3 8 Turning the sound ON OFF when using the keypad beep This options turns ON or OFF the sound signalling that a key on the keypad has been pressed When the sound is turned on the user usually does not apply excessive force when pushing the keys USER MENU 1 Measurement Use the navigation keys and 2 Memory _ ENTER to select Keypad and 3 Configuration Buzzer and one of the following AE options ON sound ON CONFIGURATION OFF sound OFF 3 Printout 4 Interface 5 LCD settings 6 Language 6 Time amp date 7 Keyboard KEYBOARD 1 BEEP lt ON gt lt OFF gt 2 Exit KEYBOARD 1 BEEP 2 Exit FB OPERATION MANUAL 35 13 3 9 Automatic power OFF Auto OFF This option allows for an automatic
4. 4 Exit MEASUREMENT 1 Speed 2 Unit 3 Auto zeroing 4 Threshold 5 Direction 6 Exit THRESHOLD Status MIN 1 lt ON gt lt OFF gt 2 3 MAX 4 4 1 000kg 2 000kg 0 000kg MODE ZERO Output SLW AUT LL 1 00 N m o a Move the cursor to Applications and press ENTER Move the cursor to Threshold and press ENTER Activate the comparison by setting Status to ON enter the MIN value lower threshold enter the MAX value upper threshold enter ZERO zero signalling threshold Select the option for OUTPUT and sound signalling Buzzer MODE1 short signal upon exceeding MIN long signal upon exceeding MAX MODE2 interrupted signal below MIN above MAX continuous signal for OK no signal Exit the menu start the measurement and observe the MIN OK and MAX indicators on the gauge s display 22 OPERATION MANUAL 13 2 Memory During measurements in automatic mode results are saved in volatile memory RAM erasing data after supply off Saving readout erasing data single series of measurements in EEPROM and reseting volatile memory RAM is done by options in lower part of Statistics function screen It is possible to view results on force meter chart histogram table Using microSD card enables to save and later readout of many series of measurements in chosen file It is possible to write
5. 500Nm 0 001Nm 0 002Nm 0 01Nm 0 1 F S Nm N cm kgf m gf m Ibf in 10 40 C 24 bits 16mln graduation RS 232C and USB options Bluetooth WE trigger gate WY transoptor MicroSD card slot compatibility with SDSC standard cards and SDHC class 4 FM time characteristics statistic analysis Maximal value measurement serial measurement dynamic measurement time diagrams Ni Mh batteries set 2700mAh supply 230V 50Hz 12V 1 2A 430g without batteries 10 FSB OPERATION MANUAL 7 Keys and indicators Main keys ON OFF ON OFF key standby UNIT CLEAR Change units cancel selection or change a parameter value Press and hold move to measurement menu Statistics Reset return BACKLIGHT Turn on illumination ECO mode Navigation keys T Move cursor up or increase the digit marked by the cursor v Move cursor down or decrease the digit marked by the cursor gt Move to the next menu level or display the next option 2 Move to the previous menu level or display the previous option ENTER Confirm the entered parameter or select a highlighted option Function Keys MENU Meter function menu diagram menu chapter 18 PEAK Measure the maximum value MEM Save the result to the memory press and hold save to memory menu PRINT Print result transmission via RS 232C connector gt 0 Force meter indications zeroing Status indicators MIN OK MAX _ Indications be
6. convert mass kg into force N If the exact g value is not known enter the parameters of the geographical location latitude and above mean sea level The g value will be calculated automatically Apply the standard of mass to the gauge Use the navigation keys and ENTER to select Calibration and wait until the calibration process is completed Correction option enables changing torque indications with inscribed value Factory calibration option enables to return to factory settings FB OPERATION MANUAL 29 13 3 3 Information Option gives basic information about the device USER MENU Available information 1 Measurement 2 Memory force meter type Model 3 Configuration measurement range MAX 4 Exit internal software version SOFT serial number S N CONFIGURATION production date DATE 1 Interface 2 Calibration memory card type Card 3 lnfo 4 Date time produce natn INFO MODEL MAX SOFT DATE S N Card AXIS Sp z 0 0 30 OPERATION MANUAL 13 3 4 Setting date and time This option is used for entering the current date and time Access to this setting is secured by the PIN code USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit CONFIGURATION 1 Interface 2 Calibration 3 lnfo 4 Date time TIME amp DATE 1 Time 10 00 00 2 Date 2011 01 11 3 PIN 0 4 Format lt YYYY MM DD gt lt MM DD YYYY gt lt DD MM YYYY
7. cut off of the gauge s power supply to save the battery s energy USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit CONFIGURATION 1 Interface 2 Calibration 3 Info 4 Time amp date 5 LCD settings 6 Language 7 Printout 8 Keyboard 9 Auto OFF 10 Battery 11 External input 12 Firmware Update 13 Defaults AA Evit AUTO OFF 1 Status 2 Exit AUTO OFF 1 Status lt OFF gt lt BAT gt lt ON gt 2 Exit Use the navigation keys and ENTER to select Auto OFF and Status and one of the following options ON the power is turned off after 5 minutes the indications remain unchanged BAT the power is turned off when the battery is low OFF the power is not turned off 36 OPERATION MANUAL 13 3 10 Monitoring the batteries charge level Battery This option is used for reading the charge level of the batteries and allows for the charging to be turned off to protect ordinary batteries if such batteries are used instead of rechargeable batteries Charging ordinary batteries used instead of rechargeable batteries may lead to major damage to the gauge USER MENU 1 Measurement Use the navigation keys and 2 Memory 3 Confiaurati ENTER to select Battery and Configuration A Exit Charging and one of the following options CONFIGURATION ON charging ON ihera OFF charging OFF 2 Calibration 3 lnfo 4 Time date 5 LCD settings 6 Language 7 Printout
8. electric shock due to the use of 230V 50Hz voltage via enclosure is damaged cause it may cause electric shock In order to avoid leakage of electrolyte from accumulators immediate disposal of used accumulators from force meter is suggested 3 2 3 Safety rules during conservation Force meter doesn t need conservation except accumulators exchange when used that happens when after full recharge the force meter working time is shorter more than 20 from the value suggested by producer If the device seems to be damaged immediately stop operation FSC OPERATION MANUAL 7 4 Fast start Prepare force meter to work by selecting proper measuring tip force gauge with internal sensor or after mounting proper working post force gauge with external sensor Turn on force meter by using ON OFF key and leave the device in stationary position That will enable zeroing software version displaying and zero indication Force meter is ready to work after following screen displays Accumulator charging status Force meter type SLW AUT Indication stabilization 0 00N m sign Measurement result Direction and force value bar The force measurement is continuous Display continuously indicates actual force value measured by meter Force SLW AUT direction is signalized by an arrow in 0 48N m lower part of screen and a sign pressing force or pulling force Saving actual force indicatio
9. me application and press ENTER 4 Threshold 5 Direction 6 Exit 18 OPERATION MANUAL 13 1 1 Measurement speed To obtain clear measurement results it is recommended to adjust the speed of measurement to the dynamic properties of the measured object USER MENU Choose Smp time and press ENTER 1 Measurement to change sample time value using 2 Memory navigation keys 3 Configuration MEASUREMENT 1 Speed 2 Unit 3 Auto zeroing 4 Threshold 5 Direction 6 Exit SPEED 1 Smp time 0 001 s 2 Exit FB OPERATION MANUAL 19 13 1 2 Units Torque units newton metre N m torque basic unit newton centimetre N cm 1N m 100 N cm kilogram metre kg fm IN m 0 1020 kgfm gram force metre gf m 1N m 1020 gf m pound force inch lbf in IN m 8 85 Ibf in To change the units press the UNIT CLEAR or MENU key several times USER MENU 1 Measurement 2 Memory 3 Configuration Press the MENU key move the 4 Exit cursor to Unit and press ENTER MEASUREMENT 1 Speed 2 Unit 3 Auto zeroing Move the cursor to the desired i Threshold unit and press ENTER During mass measurement the force meter measures gravitation force and converts it to mass Calculating force and mass unit is depended to gravitation force of the place of measurement Default value is the producer gravitation value g 9 81415m s During very precise mass measurements 0 1 of range it is crucial to i
10. measurements successive sample numbers are displayed and total quantity During measurement storing numbers of samples and total sum of samples are displayed SAMPLE 001 100 ACQ AUT l 1 00 N After storing all samples a graph is SE m displayed ENTER returns to force indications MEM Statistics results displaying Statistics option is used for obligatory storing or deleting actual results next measurement is possible only after deleting UNIT CLEAR enables quick exit from Statistics option 16 FSB OPERATION MANUAL 12 Connecting external devices The force gauge is equipped with a socket for an external power supply unit RS232C interface RJ joint USB interface and optional THR thresholds output OUTPUT 1r option 4 FEEDER BR RS232C INIOUT 12V_1 2A 1 WE O e 2 GND 1 RxD 3 MAX 2 masa 4 ZERO 3 TxD pu 5 MIN ULL 4 NC 8 WE 8 Installation manual and drivers can be found on CD disc supplied together with force meter Joint ampacity OUTPUT I inax 25mA U pom 24V open collector type emitters connected GND IN voltage range WE WE U 12 18V I in ma 50mA Description of the data transmission USB RS232 protocol when working with a computer LonG The force gauge transmit the result a
11. 8 Keyboard 9 Auto OFF 10 Battery 11 External input BATTERY 1 Charging 2 Level 3 Exit BATTERY 1 Charging lt OFF gt lt ON gt 2 Level 80 3 Exit FB OPERATION MANUAL 13 3 11 External input This option can be used when force gauge is applied in any kind of automated process THRESHOLD optionally output is used for this function so when using this option threshold function should be turned off USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit CONFIGURATION 8 Keyboard 9 Auto OFF 10 Battery 11 External input EXTERNAL INPUT 1 Status lt OFF gt lt TRIGGER gt lt GATE gt 2 Exit 13 3 12 Firmware update Option designated for service Using navigation keys and ENTER key choose Configuration option and then External input Choose Status option and using lt and gt keys choose from OFF function off TRIGGER a manual measurement mode measurement storing initiated by a single external signal b automatic measurement mode storing of set quantity of measurements initiated by a single external signal GATE a manual measurement mode measurement storing initiated by a single external signal while MEM key is pressed b automatic measurement mode storing of set quantity of measurements initiated by external signal state time window Option enables program update by connecting force gauge to computer using RS232 or USB interfa
12. AUTO enter the number of samples max 100 and sampling time 0 1 99 9 s or 0 025 25s depending on speed of measurement in Configuration To start the collection of measurements exit the menu and press MEM several times or press MEM for automatic save When in the automatic save mode press and hold MEM to go to the data save menu 24 OPERATION MANUAL 13 2 2 Presentation of collected measurements Statistics The Statistics option allows for the following forms of presentation of the collected data lt PRINT gt transmission to a printer lt HISTOGRAM gt bar graph lt GRAPH gt graph with a time axis USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit MEMORY 1 Statistics 2 Settings Statistics Ilo 100 Suma 2418 85N rednia 24 19N MAX 144 90N MIN 1 40N MAX MIN 143 50N Odchyl 40 805N Odch 168 70 Prb0001 2 95N Prb0002 5 75N Prb100 1 40N lt PRINT gt lt HISTOGRAM gt lt GRAPH gt lt SAVE gt lt READ gt lt RESET gt lt DELETE gt lt EXIT gt HISTOGRAM Move the cursor to Memory and press ENTER Move the cursor to Statistics and press ENTER Select one of the options from the lower menu bar PRINT transmission to a printer HISTOGRAM bar graph GRAPH graph with a time axis RESET erases the entire memory DELETE deletes a selected memory file Indicators lt L gt provide the size of the bar indicated by th
13. RN M previous stable result is send if 5 Exit PEAK option is on after unloading zeroing of indications is carried out CONTIN continuous INTERFACE transmission approx every 0 1 1 Baudrate 4800 gt 2 Bits 8 bit 3 Parity none 4 Sending lt NORMAL gt lt NO STB gt lt AUTOSTB gt lt CONTIN gt 5 Exit 28 OPERATION MANUAL When the force meter is equipped with two serial interfaces RS232C and USB in submenu nterface two options are available RS232C and USB After choosing proper port all settings are done the same way as above 13 3 2 Force meter calibration Entrance to calibration is secured by PIN password Calibration should be executed by AXIS personnel USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit CALIBRATION Calibration START Calibration mode Torque Gravitational acc Arm s length Correction Load cell Factory calibration CALIBRATION 1 Calibration START 2 Calibration mode 3 Torque 4 Gravitational acc 5 Arm s length 6 Correction 7 Load cell Nm 2 00Nm 9 81416m s2 0 500m Nm 2 00Nm 9 81416m s2 0 500m Reset the device without load using the gt 0 lt key Use the navigation keys and ENTER to select Configuration and then Calibration Depending on the arm choose Torque and Arms length options The lt gt option allows for entering any value Enter the gravitational acceleration to correctly
14. as been successfully completed the gauge indicates zero ma MAN a SLW AUT 0 000N m gt Unsuccessful resetting is signalled by an appropriate message a Note It is possible to accelerate the resetting process by pressing the MENU key which will recall the results from the previous resetting If the batteries are low leave the gauge s external power supply unit ON until they are fully recharged The batteries charge level is signalled by an indicator in the upper section of the display FSC OPERATION MANUAL 13 10 Accumulators exchange If during exploitation time working time of fully charged accumulators shortens to 20 of the nominal value under 4h replace them with new ones In order to exchange accumulators open the cover by tilting bracket and put new ones as indicated at the bottom of the housing correct polarization a accumulators 4pcs cover H z t cover bracket O Q 14 FSB OPERATION MANUAL 11 Description of measurement methods 11 1 Measuring actual and peak value of a pressure pull force The zeroing process starts automatically after turning on the gauge or by pressing the gt 0 lt key ZEROING Ca SLW AUT 0 0000N m Typ naa MAN PK LOCK SLW AUT 0 10 Nm To perform the measurement indicate the force direction usin
15. ce Firmware update message on force gauge s display is connected with this option To delete this message disconnect the force gauge from supply 38 OPERATION MANUAL 13 3 13 Defaults This option restores factory settings default settings for all options USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit CONFIGURATION 7 Date and time 8 Auto OFF 9 Battery 10 Defaults DEFAULTS Restore default settings NO YES Use the navigation keys and ENTER to select Reset settings and the option YES As a result of restoring factory settings the gauge will reset and start continuous measurement FB OPERATION MANUAL 39 14 Maintenance troubleshooting and repairing minor types of damage 1 Keep the gauge clean 2 When using the force gauge make sure that no contamination gets between the gauge plunger and the enclosure Upon identifying any contamination remove it using a tool which does not conduct electricity 3 Unauthorised person may not perform any repairs 4 Have the gauge repaired by your local servicing facility A list of servicing facilities is enclosed in the warranty Messages and faults Message fault Cause Recommendation The message RESETTING is Resetting process _ Keep the gauge in motionless position displayed for an extended disturbed and press gt T 0 period of time Message Resetting process Put the gauge in horizontal position and disturbed turn it
16. custom names inscribed by user of folders and files MicroSD memory card can be put out from force meter in order to edit files on computer txt and import them to other specialized software In order to do that use microSD SD adapter and readout files on computer Put microSD card into force meter using pushing element The card plunges completely into housing and locks SD or SDH SDHC icon appears on display Push the card in order to unlock it Ig Cb T microSD slot pushing element microSD card E Memory option enables to select gathering results mode exposure of gathered measurements storing readout deleting memory Statistics exit FB OPERATION MANUAL 23 13 2 1 Gathering results USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit MEMORY 1 Statistics 2 Settings 3 Exit SETTINGS Mode lt MANUAL gt lt AUTO gt Quantity Smp time Record Autosave SD card Exit Move the cursor to Memory and press ENTER Move the cursor to Settings and press ENTER Setting the mode for collecting data MANUAL each time after MEM is pressed AUTO automatically at specified intervals Insert quantity of samples max 100 After choosing Manual mode user should specify whether he wants to save the time of each measurement R D amp T option In Autosave option user can choose the place of autosaving results EEPROM or SDCARD After selecting
17. e arrow To move the arrow scroll the graph use the lt and gt keys 13 2 3 Save FB OPERATION MANUAL read erase memory Statistics The Statistics option allows for the following lt SAVE gt saves the data currently presented lt READ gt reads a file from the memory lt RESET gt erases the data currently presented lt DELETE gt delete selected data file 25 These options show up in the bottom bar change option using lt or keys USER MENU 1 Measure 2 Memory ment 3 Configuration 4 Exit MEMOR Y 1 Statistics 2 Settings SETTINGS 8 9 10 11 12 13 14 SD Exit Mode Quantity Smp time Record Autosave lt OFF gt lt EEPROM gt lt SDCARD gt lt MANUAL gt lt AUTO gt card SD CARD 1 Folder 2 FILE 3 Exit FB_DATA data001 txt In order to choose saving location move the cursor to Memory and press ENTER Move the cursor to Settings and press ENTER Choose Mode In Auto mode results are saved to RAM memory In Manual mode saving to RAM EEPROM or microSD card is possible In order to save file on SD card set Autosave to SDCARD and move cursor to SD card position and press ENTER The following options will appear Folder enables to inscribe the name of the folder on microSD card FILE enables to inscribe file name on microSD card EXIT exit 26 OPERATION MANUAL 13 3 Co
18. e display s direction AUTO automatic rotation of 1 Contrast gt the displayed image 2 Backlig lt ECO gt UP standard direction DOWN inverted image SETTINGS 3 Direct lt AUTO gt lt UP gt lt DOWN gt 4 LCD time OFF 5 Exit The LCD TIME option displays the date and time during measurement in the display s upper bar 32 OPERATION MANUAL 13 3 6 Selecting the menu language Three menu languages are available lt PL gt Polish lt ENG gt English lt DE gt German lt ESP gt Spanish USER MENU 1 Measurement Use the navigation keys and 2 Memory _ ENTER to select Language To select one of the available menu languages use the gt lt keys and ENTER CONFIGURATION 4 RS 232C settings 5 LCD settings To enter a new code NEW 6 Language select the PIN option When 7 Date and time entering a new code type in the 8 Auto OFF same number twice message REP LANGUAGE 1 Language lt PL gt lt ENG gt lt DE gt lt ESP gt 2 Exit FB OPERATION MANUAL 13 3 7 Printout settings 33 According to the requirements of GLP procedures it is possible to use an external printer to produce print outs from the gauge including text information USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit CONFIGURATION 5 LCD settings 6 Language 7 Printout 4 Intarfaca PRINTOUT O Heading O Date Time 0 ID1 gt
19. g an arrow in the display s lower bar section and or symbol To change the measurement from the actual value continuous measurement to the maximum value peak measurement use the PEAK key stabilization indicator is replaced by LOCK indicator Pressing again PEAK button will change direction of the measured force PK gt PK zeroing by using 0 lt key When measuring maximum value at the bottom of the screen appears a bar showing actual force value and maximum force value for other force direction if it was measured before otherwise 0 00 value will indicate FSC OPERATION MANUAL 15 11 2 Force characteristics measurement measurement registration to memory In order to enable changing force measurement and to create results visualizations graphs or histograms force gauge is equipped with actual results buffer memory RAM EEPROM memory and microSD card option Detailed description of available options can be found in 14 chapter NORMAL MEASUREMENT man y After pressing MEM key results are AUT stored in buffer memory Quantity of 1 00 N m result in a 1 serie is set in Memory 5 Setting Quantity If indicator MAN manual mode is displayed after pressing MEM key single measurement is stored o a NORMAL MEASUREMENT Co When ACQ indication 1S turned on MEM key starts storing ACQ AUT measurements in equal time intervals 1 00 N m During storing
20. gt 5 Exit Use the navigation keys and ENTER to select Date and time If a PIN has already been entered other than 0 after selecting Time or Date the cursor will move to the PIN option where a correct 4 digit PIN has to be entered To enter the correct digits use the eae nese E keys and ENTER To enter a new code NEW select the PIN option When entering a new code type in the same number twice message REP The FORMAT option allows for the selection of the date format on print outs FB OPERATION MANUAL 31 13 3 5LCD settings This option adjusts the gauge s display to external lighting conditions USER MENU 1 Measurement 2 Memory 3 Configuration Use the navigation keys and 4 Exit ENTER to select LCD settings Next use gt lt and ENTER to CONFIGURATION set the contrast at which the display is best legible 1 Measure speed 2 Auto zeroing 3 Printout 4 Interface 5 LCD settings SETTINGS 1 Contrast 2 Backlig 3 Direct 4 LCD time 5 Exit When setting Backlig backlighting select one of the following options OFF backlighting OFF ON backlighting continuously SETTINGS ON OA aa ECO to backlight use the 2 Backlig lt ON gt lt OFF gt lt ECO gt lt BAT gt PACKEIGHI KEY 3 Direct BAT backlighting is turned off 4 LCD time OFF after 30 seconds to save the 5 Exit batteries The DIRECT direction option is used for selecting th
21. low MIN in range MIN MAX above MAX MAN ACQ Manual automatic measurements mode LOCK Indicates that the weighing result has stabilised PKT PKY Direction of measured force SLW FST _ Slow fast measurement mode AUT Autozeroing on SD microSD card mounted Note Numbers are entered using the navigation keys First the cursor is placed in the right digit position FSC OPERATION MANUAL 11 8 Preparing the force gauge for operation If the force gauge has been transported from an area with low temperature to an area with a higher temperature e g during winter water may condensate on the gauge s enclosure In such a case do not turn on the gauge s power supply as it may lead to damage to the gauge or improper operation Before turning on the gauge leave it for 1 hour to acclimatise 12 FSB OPERATION MANUAL 9 Turning on the force gauge AXI S Place the gauge in the operating position e g horizontal position by AXIS Sp zo o laying it on a table Turn on the ul Kartuska 375B gauge by pressing the ON OFF key 60 125 Gda sk When necessary plug the gauge s power supply unit to a 230 V 50 Hz socket and connect the power supply units plug to the gauges 12 V socket ZEROING The gauge automatically tests the electronic subassemblies and then FSC000 resets During this operation the gauge should remain stationary and its sensor should not be affected by any forces After the resetting h
22. n to memory is done by pressing MEM key oe Changing actual torque value indication into peak value measurement MAN ice LOCK SEN AUT is done by pressing PEAK key 0 10N m Indication stabilization sign changes into LOCK sign and force meter gt i changes mode into peak value in one directions Pressing again PEAK key changes peak torque direction first for pressure force PK7 and after another PEAK pressing for pulling PKV zeroing is done by gt 0 lt key 0 10 Attention Dynamical forces measurement should be carried out by saving to memory series of measurements with given sample time then display force characteristics and statistical results rozdz 14 3 Memory 8 FSB OPERATION MANUAL 5 Force meter general view FSC force meter type mark accumulator charging MAN a lt SLW AUT indicator status indicators gt a o a measurement result force value and direction bar ON OFF x main keys UNIT CLEAR BACKLIGHT navigation keys 6 Technical data Type Maximum force measured Reading graduation d Measurement units Operating temperature Internal resolution Process speed Internal memory capacity Interface Assisting software Display Measurement options Power supply Accumulator working time Dimensions Weight FSC OPERATION MANUAL 9 FSC2 FSC5 FSC10 FSC100 FSC500 100Nm__ _
23. nfiguration This selection includes all options for setting the gauge s modes of operation USER MENU 1 Measurement 2 Memory 3 Configuration 4 Exit Move the cursor to Configuration and press ENTER CONFIGURATION 1 Interface a Move the cursor to the desired Info Time amp gdate option and press ENTER LCD settings Language Printout Keyboard Auto OFF 10 Battery 11 External input 12 Firmware Update 13 Defaults AA Cvit FB OPERATION MANUAL 21 13 3 1 Setting serial ports The parameters of the serial connector must be suitable for the device receiving the signal SREDNENU Parameters to be set 1 Measurement 2 Memory _ Baudrate transmission and exComautelign receiving rate 4 800 115 200 4 Exit b ps Bits number of bits which CONFIGURATION constitute a character 7 or 8 bits i Parity control of parity no 2 Calibration l 3 Info control even confirmation of 4 Date time parity or odd confirmation of vs odd parity Sending transmission method during measurement EREREE NORMAL after using the 1 RS 232C PRINT key with stable result 2 USB NOSTB after using the PRINT 3 Exit key irrespectively of the result stability AUTOSTB automatically after the result has stabilised ERR E REMOVE automatically after 1 Baudrate 4800 unload under 10d or zero 2 Bits 8 bit signalization threshold 7 STAM KO
24. nscribe proper gravitation value of the measurement place Calibration options 20 OPERATION MANUAL 13 1 3 Auto zeroing When activated this option automatically maintains zero indications on the gauge if the gauge s sensor is not affected by any external force or if the zero indication was produced by pressing the 0 lt key The range of values calculated in the gauge s reading graduation near zero subject to the reset must be entered under the Range option 2 digits USER MENU 1 Measurement Use the navigation keys and 2 Memory ENTER to select Status and one 3 Connguratign of the following options 4 Exit ON auto zeroing ON MEASUREMENT OFF auto zeroing OFF 1 Speed 2 Unit 3 Auto zeroing Next select Range and use ile bs i iat lt and ENTER to enter the 6 Exit auto reset range in reading graduation AUTO ZEROING Additional option Art zero 1 Status enables to set device start zero to 2 Range h I adi a bef 3 Artzero the value in icate efore 3 Exit entering the MENU AUTO ZEROING 1 Status lt ON gt lt OFF gt 2 Range 2d 3 Art zero 4 Exit FB OPERATION MANUAL 21 13 1 4 Comparison with threshold values MIN OK MAX This selection includes the following functions to effectively assist you with the measurement memory operations and data analysis comparison with two threshold values MIN MAX USER MENU 1 Measurement 2 Memory 3 Configuration
25. off and on using the ON OFF key AD range exceeded The values indicated by the Gauge out of Contact a servicing facility to calibrate gauge diverge significantly adjustment the gauge from correct values Units displayed are different UNIT CLEAR key Press the UNIT CLEAR key several times from the selected units pressed by accident to display the correct units 40 OPERATION MANUAL 15 FSC menu diagram Measurement Memory Speed Unit TL Auto zeroing E Threshold Direction PEAK Exit Statistics Settings Exit gt JE LT Smp time Exit newton metre N m newton centimetre Necm kilogram metre kgsfm gram force metre gf m pound force metre Ibfsin Status lt ON gt lt OFF gt Range lt d gt Art zero lt OFF gt lt SET gt Exit Status lt ON gt lt OFF gt MIN MAX ZERO Output lt MODE1 impulses gt lt MODE2 states gt Buzzer lt OFF gt lt ON gt Exit Status lt NORMAL gt lt REVERSE gt Exit AutoMEM lt OFF gt lt ON gt automatic PEAK indication storing Exit Samples Total Average MAX MIN MAX MIN Direct acces keys St dev y Rel dev Smp0001 MEM CLEAR Smp0002 lt PRINT gt lt HISTOGRAM gt lt CHART gt lt SAVE gt lt LOAD gt lt RESET gt lt DELETE gt lt EXIT gt Mode lt MANUAL gt lt AUTO gt Quantity Trigger Delay at lt trigg gt lt start gt Time del Record lt R gt lt R D amp T tylko tryb R CZNY
26. qualified personnel Do not use the force gauge when any part of the enclosure has been removed Do not use the force gauge in potentially explosive atmospheres Do not use the force gauge in areas with a high humidity In the case of suspected damage to the force gauge turn off the gauge and do not use it until it is examined by a specialised servicing facility FSC OPERATION MANUAL 5 3 2 Safety rules 3 2 1 Transport safety rules Force meter and included equipment should be transported from producer to receiver in original company box To transport force meter during exploitation original producer case should be used 3 2 2 Safety rules during start up and operation Force meter with equipment supplied by producer is a safe device what was achieved by application of fire protection and elimination of mechanical chemical explosive etc threads In order to avoid danger we suggest to Lp Recommendation Warnings Avoid contact with flood water or other liquids due to high voltage 230V Damaged accumulators handle with care 2 Use rubber gloves and safety glasses if A necessary 3 The proper disposal of used force meter 4 User manual training Next control date 5 Periodic monitoring of connections 6 FSB OPERATION MANUAL Specific recommendation external feeder It is unacceptable to spill the feeder or use it when the A Risk of
27. s follows 8 bits 1 stop no parity 4800 bps Computer Gauge initiating signal S I CR LF 53 h 49 h ODh 0 Ah Gauge Computer gauge indication according to the following format 16 bytes Description of individual bytes byte 1 or space byte 2 space byte 3 4 digit or space byte 5 9 digit comma or space byte 10 digit byte 11 space byte 12 k 1 c porspace byte 13 g b t cor byte 14 space byte 15 CR byte 16 LF FB OPERATION MANUAL 17 13 User s Menu The User s Menu includes all functions and options necessary to operate the gauge or extend its functionalities USER MENU 1 Measurement To use the options of the USER s 2 Memory MENU use the MENU key Move 3 Configuration the cursor to the desired option 4 Exit and press ENTER The menu includes 1 Measurement measurement settings 2 Memory data readout and saving options 3 Configuration calibration and other options 4 Exit 13 1 Measurement This selection includes the following functions to effectively assist you with the measurement measurement speed in automatic mode measurement unit choice automatic zeroing comparison with two threshold values MIN MAX measured force direction change accepted as plus USER MENU 1 Measurement 2 Memory Move the cursor to Measurement 3 Configuration and press ENTER 4 Exit MEASUREMENT 1 Speed Move the cursor to the desired A
28. sound ON OFF when using the keypad beep 34 13 3 9 Automatic power OFF Auto OFF 34 13 3 10 Monitoring the batteries charge level Battery 35 13 3 11 External input 37 13 3 12 Firmware update 37 13 3 13 Defaults 38 14 Maintenance troubleshooting and repairing minor types of damage 39 15 FSC menu diagram 40 Declaration of Conformity 43 FSC OPERATION MANUAL 3 1 Introduction The FSC series torque testers produced by AXIS Sp z o o are designed for dynamic measuring of torque in manufacturing and quality control applications particularly to check calibrate tension wrenches Measurements results can be presented as graph or histogram and saved on microSD cards The RS232C and USB interface allows the measurement results to be transmitted to a computer or a printer for further analysis or recording 2 Basic Set The basic set includes the following elements Force gauge meter sensor Accumulators NiMH 2700mAh 4 pcs Power supply unit 230 V 50 Hz 12 V 1 25 A Case Force gauge computer cable CD containing an operation manual and software Warranty ON a Re OZ FSB OPERATION MANUAL 3 Safety instructions 3 1 Main safety rules Read carefully the safety instructions included below Observe these instructions to avoid electrocution or damage to the force gauge itself or other devices connected to the force gauge Repairs and any necessary adjustments may only be conducted by
29. tus lt TRIGGER gt lt GATE gt Wyjscie Firmware update service option Defaults lt NO gt lt YES gt Exit FB OPERATION MANUAL 43 Declaration of Conformity C 4 AXIS Sp ka z 0 0 80 125 Gdansk ul Kartuska 375B confirm with all responsibility that force gauges FSC2 FSC5 FSC10 marked with CE mark comply with the following 1 Directive 2004 108 EWG electromagnetic compatibility and harmonized norms PN EN 61000 4 3 A1 2008 A2 2011 PN EN 61000 6 3 2008 A1 2011 PN EN 55011 2007 A2 2007 Additional information Conformity evaluation were carried out by Laboratorium Badawcze Oddzia u Instytutu Elektrotechniki in Gda sk accredited by PCA AB007 examination report nr 109 LMC 738 2009 from 28 09 2009 r Gda sk 14 11 2014 r Per pro Director of AXIS Sp z 0 0 Production Manager Jan Ko czak Signature
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