Horner Electric`s Operator Interface Unit for the GE
Contents
1. JUCI 2 entered Alower case a is Fa programmed bypressing the A keyonce andthenpressng the shiftkey The remainderof SHIFT the lettersare programmed accordingly id Display Comments Cl CHAPTER 4 THE MAIN MENU Page46 To inserta space betweentwo characters the Fl2keyis Tu pressed Seethe function key insertmentioned chapter Itinsertsa space and movesthe cursoroverone space Toenterthe character 1 the 1key mustbe pressed Fault 1 ENTER three times Pressing the j j e alphanumeric punctuation TER ERAH ERIE Ses etesthissc reen scon figuration 4 1 2 Defining I O Data Fields When defining a custom screen the user may also define up to four data fields to be filled with data obtained from the Genius network A data field is a group of one or more adjacent characters on the display A field can be one character in length or as long as 20 characters an entire display line Data fields have several configurable properties A data field is defined by placing special characters in the custom screen during the screen definition process Two different types of data fields exist read only and read write These characters are inserted into the custom screen by pressing the F1 read only and F2 read write function keys A dat2. reset circuitry After a delay of approximatly 2 seconds the module should behave as though the power had just been applied If the module locks up check the state of the watchdog enable switch described in the previous chapter 3 2 Operating Modes The OIU module operates in two modes SETUP and AUTORUN mode When shipped from the factory the module will enter the SETUP mode when powered up The module can be customized and configured while in SETUP mode and then placed in AUTORUN mode Both modes are breifly discussed below 3 2 1 Set up Mode SETUP mode is designed for use by the OEM for configuration and customization of the OIU module When in SETUP mode the OEM can configure the module s 250 custom screens define sequences for the function keys configure the RS232 serial port and perform other OIU configuration operations All of these configuration functions can be accomplished either from the keypad directly or using the Horner Electric OIU Host Programming Package HE600IBMOIU 900 If the OIU is to be configured using the offline personal computer pro gram the OIU must be in set up mode to accept the configuration download After the con figuration is complete the OIU module can be placed in the AUTORUN mode and the module will remain in AUTORUN mode even through power failures until placed back into SETUP mode An optional password can be configured to prevent unauthorized access to SETUP mode once the module has been
3. n in response to the text table numi ber prompt When the ENTER key is pressed the follo ing message will appear on the dis play Page 413 CHAPTER 4 THE MAIN MENU Table 1 Val O The table number is displayed i inthe upper left of the display and the current match value for this text string is displaye aqrmincapper SSS ill flash The text string if configured is displayed dh the bottom line of the display Sinde no text strings have been configured yet the line is blank To configure table nun 1 for the On and Off text strings press the ENTE match value for this string and the cursor will appear on the first character of the bottom display line Text strings are defined exactly as the text for a custom screen To define the Off string press the following sequence of keys 6 6 6 gt 3 3 3 SHIFT gt 3 3 3 SHIFT ENTER When the ENTER key is pressed the match value will again flash Atthis point the user must select the match value for the On text string To dothis press the 1 key and then the ENTER key The bottom line of the display will again go blank since no text string exists for the match value of 1 To define the On string press the following sequence 6 6 6 gt 6 6 SHIFT ENTER While in this mode the UP and DOWN arrow keys can be used to sequence through the defined text strings for the selected table To
4. Block Configuration Data 8 FLT Block Diagnostic Data 8 Table 4 1 Available Register Types See chapter 6 for more information regarding the data types When the user presses the ENTER key following configuration of the screen text the will display the following prompt Select type field 1 BLKOO R The displayed block num cate to the user that these items are configurable Tl e block number is selected by pressing the RIGHT or LEFT arrow keys Pressing the arrow key will cause the displayed bld number to increment pressing the LEFT arrow The register type is selected by pressing the UP or DOWN arrow keys Pressing the DOWN arrow key will cause the displayed register type to change from R to Al Pressing the DOWN arrow key again will cause the register type to change to AQ The se quence of register types accessible is shown in table 4 1 The register number is entered numerically via the numeric keypad If an erroris made in the numeric entry the user may press the CLEAR key to erase the numeric entry and start over The register type selected for E HAPTER WH TEIE NEAL INC YIN e number of data bits defined in table 4 1 For Peme bit representing the discrete input specified The number of bits displayed by the OIU can be changed during configuration of the data field For example let s assume that the user wants to display the value of CFGO0004 but only bits 2 and 4 of that r
5. OPEN protect Always CLOSED NV RAM CLOSED Flash EPROM OPEN EEPROM Firmware Size CLOSED 64K OPEN 32k Watchdog Enable CLOSEDzenable OPEN disable Factory Configured Figure 2 3 MAIN board DIP Switch Assignments Except for switch number 1 the user should not change the default settings The OIU configura tion cannot be modified while switch number 1 is set to the ON position 2 7 Logicmaster 90 70 Configuration In addition to the hardware setup on the Geni dip switches for baud rate and drop number the 90 70 be configured to accept global data from the OIU900 This configuration is accom plished via the Logicmaster 90 70 configuration package The procedure for configuration of the 90 70 for communications with the OIU900 through Genius follows on the next page Page 2 6 CHAPTER 2 INSTALLATION Logicmaster 90 70 Configuration Procedure 1 Invoke the Logicmaster 90 70 Configuration Package 2 Select I O Configuration lt F1 gt 3 Cursor over to the slot containing the Genius Bus Controller to which the OIU900 is connected 4 Press Zoom lt 10 gt 5 Cursor over to the genius bus address of the OIU900 Press Other F7 6 A listing of available Genius blocks will be displayed Select Geni Based Device by pressing ENTER It is the first device listed and is highlighted by default 7 A list of parameters will be displayed The only one listed will be Config Mode The default is none Cursor
6. Page 5 4 Page 5 4 Page 5 4 Page 6 1 Page 6 2 Page 6 2 Page 6 2 Page 6 2 Page 6 3 Page 6 5 Page 6 6 Page ix PREFACE This Page Intentionally Left Blank CHAPTER 1 INTRODUCTION Page 1 1 CHAPTER 1 INTRODUCTION Congratulations on your purchase of the Horner Electric Operator Interface Unit This module has been designed using state of the art electronic components and incorporates a sophisti cated firmware package that gives the Original Equipment Manufacturer OEM the ability ot customize the module for virtually any application 11 What You Have The Horner Electric Operator Interface Unit OIU comes complete with the following items A Assembled OIU module and mounting hardware including the Genius Network Interface board GENI B Optional back panel shroud C Optional IBM PC configuration kit D This manual 1 2 Operator Interface Unit Features The Horner Operator Interface Unit provides the following features A Large 2 line by 20 character dot matrix vacuum fluorescent display bright ness is adjustable via the keypad B 32 position metal dome tactile feel keypad with full numeric support 12 function keys each can be programmed with two separate user program mable sequences D 12 user programmable LED s that can be configured to reflect the state of references on the network E Up to 250 custom display screens can be defined by the OEM each screen can contain des
7. can be used to move the cursor in the desired direction Cursor movement does not affect the characters on the display The cursor will wrap from end of one line to the beginning of the next 4 1 1 Text Character Entry ALPHANUMERIC CHARACTER ENTRY Alphanumeric characters are inserted using the numeric keypad Each key except the 0 key is labelled with both a numeral and a series of letters similar to the keypad of a tele phone To enter the letter at the current cursor position the 2 key is pressed If the 2 key is pressed again the letter appears A third time yeilds a and a fourth generates 2 Press it again and the sequence starts over with A To change the case for example to change a B to a b simply press the SHIFT key after choosing the desired letter The cursor must be moved using the arrow keys after selection of the desired character PUNCTUATION CHARACTER ENTRY Entering punctuation characters involves the use of two of the function keys Keys F7 and F8 are labelled PUNCT UP and PUNCT DOWN on the programming insert These keys are used to sequence through the available puntuation character set see the chart in Appendix C EXTENDED CHARACTER ENTRY The vacuum fluorescent display is capable of displaying many symbols and signs We refer to these characters as the extended character set Entering characters from the extended character set also involves the us
8. data Binary Data display in the Binary base will consist of up to 16 binary digits 0 or 1 Text Table A text table data field can contain 1 to 20 characters The user will be promted to enter a text table number whenever the text table base is selected Texttables allow the user to display textual data in place of numeric data and are discussed in detail in the next section When the display base has been selected for field number 1 the ENTER key is pressed The user will be prompted to enter the block number register type and register number for the subsequent fields if more than one field exists When all data fields for the screen have been configured the OIU will return to the Enter Display prompt The user should press the MODE key to return to the main menu or enter the number of the next screen to be created edited If more than four data fields are defined in a custom screen an error message will be dis played to that effect When any key is pressed the OIU will return to the screen editing mode allowing the operator to reduce the number of data fields Consider the following example OIU Bergert 11 CHAPTER 4 THE MAIN MENU Parts Made RRR pcs Line Speed WWW f m Field 1 BLK31 R 00221 Decimal Fiel BLKUU BAQUUUUT Decimal The first field is a read on y field because the number of partsi made is a read only value incremented by an intelli write field that could be used to control
9. data field is greater in length than the number of characters in the data field asterisks will be displayed in the data field The data field can be fewer than six characters in length if the user insures that the value will not exceed the allotted data field size Decimal Data display in this base will contain a maximum of five characters to 65535 and leading zeroes will be suppressed If the value to be displayed in the data field is greater in length than the number of characters in the data field as terisks will be displayed in the data field The data field can be fewer than five characters in length if the user insures that the value will not exceed the allotted data field size Hexadecmial Data displayed in this base will contain a maximum of four characters 0000 to FFFF and leading zeroes will be displayed The user is encouraged to place an H character immediately following the data field in order to easily identify the hexadecimal base during AUTORUN mode unless the value to be displayed is in BCD format If the value to be displayed in the data field is greater in length than the number of characters in the data field astersks will be displayed in the data field The data field can be fewer than four characters in length if the user insures that the value will not exceed the allotted data field size Note that only digits 0 9 can be entered during AUTORUN mode effectively limiting the user to entering BCD
10. item and the pointer will point to the newly displayed selection When the end of the menu is reached the menu will start over from the beginning Display Key s Comments Whenthe firsttwo linesa re displa yed the pointerismoved down gt Define Display Define Text Table The downpointerkey will continue to movethe pointer Define Display gt Define Text Table Define Text Table gt Define Function Key SSE Display Key s Comments CHAPTER 4 THE MAIN MENU 4 2 Eachpressofthe downarnow buttonrevealsanothermenu item Define Function Key gt High User Screen High User Screen gt Set Password Set Password gt Set LED Register Set LED Register CD gt Set Trigger Reg Set Trigger Reg gt Enter AUTORUN Mode Enter AUTORUN Mode gt Serial Port Set up Serial Port Set up gt Self Test untilthe menu wraps Self Test around to the firstitem Nbendhe meaupginter has moved the desired menu item the ENTER key is pressed i N 4 1 Define Display 4 3 CHAPTER 4 THE MAIN MENU with the unit is printed on both sides the front side contains the legends F1 through F12 The reverse side contains the screen programming legend Itis advisable to reverse the insert during scre
11. ofthe problem proof of purchase post paid insured and in a suitable package PREFACE Page vi ABOUT THE PROGRAM EXAMPLES The example programs and program segments in this manual are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner Electric cannot assume responsibility or liablity for actual use based on the examples and diagrams Itisthe sole responsibility of the system designer utilizing this software to appropriately design the end system to appropriately integrate the Operator Interface Unit and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Page vii TABLE OF CONTENTS CHAPTER 1 INTRODUCTION 1 1 WhatYouHave 1 2 Operator Interface Unit Features 13 Hardware Description 1 4 Specifications CHAPTER 2 INSTALLATION 2 1 Mounting Requirements 2 2 Power Requirements 2 3 Genius Network Connector 2 4 RS232 Connector 2 5 GENIConfiguration 2 6 OIU DIP Switches 27 Logicmaster 90 70 Configuration CHAPTER 3 INITIAL OPERATION 3 1 Runningthe Self Test 3 1 1 System RAM Memory Test 3 1 2 Keypad Display Test 3 1 3 Genius I O Test 3 1 4 RS232 Port Loopback Test 3 1 5 Display Brightness Test 3 1 6 LED Test i 3 1 7 Watchdog Reset Test 3 2 Operating Modes 3 2 1 Set up Mode 3 2 2
12. text table to find a matching numeric value If a match is found the corresponding text string is displayed in the data field if no match is found spaces are displayed The following examples depict valid text tables Text Table 1 Text Table 5 Match Value Text Match Value Text CHAPTER 4 THE MAIN MENU 4 12 8 Sumay 0 amay 1 Monday 2 February 2 Tuesday 3 March 3 Wednesday 4 April 4 Thursday 5 May 5 Friday 6 June SS S 8 August 9 September 10 October 11 November 12 December Text Table 74 Text Table 100 Match Value Text Match Value Text 1 Park 0 Off 2 Reverse 1 On 4 Neutral 8 Drive 16 Second 32 First As indicated the text table numbers are user definable and do not need to be consecutive Also the match value for each string is user definable and need not be consecutive Up to 254 text strings can be defined and can be arranged in text tables in any manner i e the number of strings per table does not have to be constant To configure a text table move the main menu pointer to the Define Text Table menu item and press the ENTER key The following prompt will appear on the display Select text table number At this point the user may numerically enter a number from 1 to 255 that represents the text table number to be confi jured this is the number that the us pr will enter during data field display base configurati
13. the speed a conveyor using a Genius analog output block 4 1 3 Copying Screens To aid in the screen configuration process the COPY TO and COPY FROM functions were developed These functions F9 and F10 onthe programming function key insert allow the user to copy entire screen contents from one screen number to another This greatly reduces developmenttime for those applications where many screens are nearly identical or follow the same format When COPY TO is selected during the configuration of a screen the user is prompted for the screen number to which the current screen s contents will be copied When COPY FROM is selected the user is prompted for the screen number whose contents are to be copied to the current screen After completion of the COPY TO or COPY FROM function the current screen number is maintained 4 2 Define Text Table As described in the previous section one of the display bases available for numeric display is the text table base The OIU can be configured with several text tables each table contain ing one or more text strings each text string can contain up to 20 characters and is assigned anumeric match value 0 to 65535 The user must assign a unique number to each text table 1 to 255 During AUTORUN mode the OIU will obtain a numeric value from the specified block for the configured field If the field has been configured for the text table base the OIU will search the specified
14. 0E gt 4 5 Set Passwords CHAPTER 4 THE MAIN MENU key will remove the key shown at the current cursor position Pressing the SHIFT key and the pressing the INSERT key will toggle between insert and overstrike modes Key s SHIFT GIO E 3 OG ENTER Comments The Define Function Key optionischosenfromthe main menu The function keyto be defined isselected and the key se quencecannow beentered The firstpartofthe sequence accessesthe screencontain ing the data to betumed on Thisisdone by pressing the MODEkey followed bythe screennumberand ENTER the same keystrokesone would perform in AUTO RUN mode The rightamow allows the first READ WRITE data field to be edited Inorderfor the rightarrow to be entered in the key sequence SHIFTmust firstbe pressed A 1 followed by ENTER will setthe first data field to a value of 1 The OIU incorporates a two level password system The level 1 password is required during AUTORUN mode to access the custom screens above the high user screen number as described in the previous section The level 2 password is required to exit the AUTORUN CHAPTER 4 THE MAIN MENU Page 4 16 Display Key s Comments MO DE999 isa specialkey sequence added to the end of the keysequence whichpre ventsthe userfrom seeing any screenchangesasa resultof the function ke ys Define FUNC 12 M20E gt 1E Pressing the function key
15. 4 Counter 1 OFF Preset 1 Counter 1 OFF Preset 2 Counter 1 OFF Preset 3 Counter 1 OFF Preset 4 Counter 1 Preload 1 Counter 1 Preload 2 Counter 1 Preload 3 Counter 1 Preload 4 Counter 2 Accumulator Value Counter 2 High Limit Counter 2 Low Limit Counter 2 Direction Type A Counter 2 Timebase Counter 2 ON Preset 1 Counter 2 ON Preset 2 Counter 2 ON Preset 3 Counter 2 ON Preset 4 Counter 2 OFF Preset 1 Counter 2 OFF Preset 2 Counter 2 OFF Preset 3 Counter 2 OFF Preset 4 Counter 2 Preload 1 Counter 2 Preload 2 Counter 2 Preload 3 Counter 2 Preload 4 Counter 3 Accumulator Value Counter 3 High Limit Counter 3 Low Limit Counter 3 Direction Type A CHAPTER 6 GENIUS DATA TYPES Page 6 5 Reference High Speed Counter Data cont d HSC0306 Counter Timebase HSC031 1 Counter 3 ON Preset 1 HSC0312 Counter Z3 ON Preset 2 HSC0313 Counter ON Preset 3 HSC0314 Counter ON Preset 4 HSCO0321 Counter 3 OFF Preset 1 HSC0322 Counter OFF Preset 2 HSC0323 Counter OFF Preset 3 HSC0324 Counter OFF Preset 4 HSC0331 Counter 3 Preload 1 HSC0332 Counter 3 Preload 2 HSC0333 Counter Preload 3 HSC0334 Counter 3 Preload 4 HSC0401 Counter Z4 Accumulator Value HSC0402 Counter 4 High Limit HSC0403 Counter 4 Low Limit HSC0405 Counter 4 Direction Type HSC0406 Counter 4 Timebase HSC041 1 Counter 4 ON Preset 1 HSC0412 Counter 4 ON Preset 2 HSC0413 Co
16. 4 CHAPTER 5 AUTORUN MODE 5 3 1 Forced Genius I O As shown above the BIO BAI BAQ and PWR type data fields will FORCE the I O of the specified block when the user writes a new value to the data field The user can determine whether a data field currently on the display is forced by pressing the DOT key during AUTORUN mode provided that no data fields are flashing If any data field on the display contains a forced Genius I O point the decimal point segments will illuminate on that data field and will continue to illuminate until the DOT key is released 5 3 2 Releasing Forced I O If the user wishes to release a forced I O point the must be manipulated using the RIGHT or LEFT arrow keys to cause the desired forced data field to flash The I O point s will be released when the operator presses the CLEAR and ENTER keys in sequence 5 4 Exiting AUTORUN Mode Once the OIU module has been placed in AUTORUN mode it will remain in AUTORUN mode until the exit key sequence is entered This key sequence is then SHIFT EN TER Press and release the MODE key press and hold the SHIFT key press and release the ENTER key release the SHIFT key If nolevel 2 password has been defined the OIU module will enter the main menu If however a level 2 password has been defined the module will prompt the user to enter the level 2 password Each time a key is pressed an asterisk will be echoed on the display If the pas
17. 6 POSITION DIP SWITCH ON THE MAIN CIRCUIT BOARD DESCRIBED LATER These switches are used to configure the Genuis bus address or Device Number for the OIU module and to set the module s Genius baud rate Each device on the Genius network must have a unique Device Number 0 to 31 The OIU may be configured for any device number however the following conventions should be fol lowed when chosing the device number for the OIU A The bus controller is usually configured as device number 31 B The redundant bus controller if any is usually configured as device number 30 Hand Held monitor is usually configured as device number 0 When shipped from the factory the OIU dip switches are configured for device number 29 and for communication baud rate of 153 6K standard Multiple OIUs may reside on the network provided that they have unique device numbers Page 2 4 CHAPTER 2 INSTALLATION address address baud rate 153 6K extended 38 4K 76 8K 153 6K standard ALWAYS OPEN Figure 2 2 GENI DIP Switch Assignments CHAPTER 2 INSTALLATION Page 2 5 2 6 OIU DIP Switches The MAIN circuit board is equipped with a bank of 6 DIP switches These switches are accessable by removal of the optional rear panel shroud These switches are used to config ure the following OIU options NV RAM Enable CLOSED enable
18. 90 70 If the module attempts to write to a register in the 90 70 that is immediately overwrit ten by the 90 70 the user might get the impression that the write operation was unsuccessful Page 6 2 CHAPTER 6 GENIUS DATA TYPES 6 2 Discrete Block I O Data BIO The BIO data field type is used to read or force I O points on discrete Genius I O blocks Discrete I O blocks broadcast their inputs and outputs every buss scan This allows fast response to changing data with very little OIU communication overhead By default a BIO field will contain representative data for a single discrete I O point however the field can be config ured to represent up to 16 discrete I O points If the BIO field is configured to represent more that one I O point the will send one datagram message for each point represented when ever the field is written to forced or released Depending on the Genius buss scan time the update of a 16 point I O block may require a few seconds to complete 6 3 Block Analog Input Data BAI The BAI data field type is used to read or force analog input points on Genius analog blocks Analog blocks broadcast their input data to all devices on the buss every bus scan This allows fast response to changing data with very little OIU communication overhead Since the OIU module is only required to send one datagram message to force or release a BAI point the write operation is very efficient also 6 4 Block Analog Output Da
19. AXEBI S5 AUSARUN cMODEcess to the SETUP mode when in AUTORUN mdelsge 5 1 matically displayed after power up eun As stated in the earlier chapters up to 250 custom screens can be defined by the user Once in AUTORUN mode any of these screens can be displayed simply by pressing the MODE key followed by the desired screen number For example if the user wants to display screen number 6 he simply presses the MODE key and then the 6 key Alternatively the UP and DOWN arrow keys can also be used to scroll through the screens The user only has access to screens up to and including the High User Screen Number boundry If the power is lost to the OIU module it will always revertto the start screen number when power is restored Itis normal for the OIU module to display blanks in the data fields for an instant after entering AUTORUN mode This is due to the amount of time it takes for all of the Genius devices to log into the Genius network interface board 5 2 Monitoring Genius Network Data When a custom display is shown on the display during AUTORUN mode that contains one or more data fields the data field s will be filled with the current value of the defined register from the specified Genius block The data value s will continually be updated as fast as the Genius network communications will allow When changing screens the data fields may breifly go blank until the OIU has had a chance to retrieve valid data for t
20. AutorunMode CHAPTER 4 THE MAIN MENU 41 Define Display 4 1 1 TextCharacter Entry 4 1 2 Defining I O Data Fields 4 1 3 Copying Screens PREFACE Page 1 1 Page 1 1 Page 1 1 Page 1 2 Page 1 2 Page 2 1 Page 2 1 Page 2 2 Page 2 2 Page 2 3 Page 2 5 Page 2 5 Page 3 1 Page 3 2 Page 3 2 Page 3 2 Page 3 2 Page 3 2 Page 3 2 Page 3 3 Page 3 3 Page 3 3 Page 3 3 Page 4 3 Page 4 4 Page 4 6 Page 4 11 PREFACE CHAPTER 4 THE MAIN MENU 4 2 Define Text Table 43 Define Function Key 4 4 HighUser Screen Number 4 5 Set Passwords 4 6 Set LED Register 4 7 Set Trigger Register 4 8 Enter AUTORUN Mode 4 9 Serial Port Set up 4 10 SelfTest CHAPTER 5 AUTORUN MODE 5 1 Changing Screens 5 2 Monitoring Genius Network Data 5 3 Changing Genius Network Data 5 3 1 Forced Genius I O 5 3 2 Releasing Forced I O 5 4 Exiting AUTORUN Mode CHAPTER 6 GENIUS DATA TYPES 61 90 70 Data 6 2 Discrete Block I O Data BIO 6 3 BlockAnalog Input Data BAI 6 4 BlockAnalog Output Data BAQ 65 Block Data PWR 6 6 High Speed Counter Block Data HSC 6 7 Genius Block Configuration Data CFG 6 8 Genius Block Diagnostic Fault FLT APPENDIX A PROGRAMMING PRINTING PORT APPENDIX B PANEL CUTOUT APPENDIX C DISPLAYABLE CHARACTERS Page viii Page 4 11 Page 4 13 Page 4 16 Page 4 17 Page 4 17 Page 4 18 Page 4 18 Page 4 18 Page 4 19 Page 5 1 Page 5 1 Page 5 2
21. Define FUNC F12 curentlybeing programmed M20E gt 1EM999 completesthe process ORG EV Press the FUNC key to define 4 4 High User Screen Number In many applications it is not desirable for all screens to be accessible directly by the end user For example a screen contains the message MACHINE FAILURE That message is normally triggered by an intelligent device on the Genius bus when a machine failure actually occurs However if a user unwittingly changed to that screen from the keypad by pressing the arrow keys or entering the wrong screen number it would appear that the alarm was active whenit was not Additionally it may be convenient for the system configurer to design a few screens that con tain important system control information i e fields that perform I O forcing or screens that contain data fields used only in function key sequences Making these screens available to the end user might be confusing or even dangerous The OIU is equipped with a parameter the High User Screen number that allows the configurer to set a screen boundary beyond which the end user may not access from the keypad unless a password is entered correctly If that boundary were set at 100 the end user could access only screens 0 to 100 from the keypad Screens 101 to 249 would be displayed only if triggered by the intelligent device on the Genius network via the trigger register orif the level 1 orlevel 2
22. Horner Electric Horner Electric s Operator Interface Unit for the GE Fanuc GENIUS Network Advanced Products Group User s Manual for 693010900 Horner Electric Advanced Products Group GENIUS is a trademark of GE Fanuc Automation North America Inc 12 10 97 MANO191 03 FOR NORTH AMERICA ONLY MODEL NUMBER HE6930IU900 SERIAL NUMBER WARRANTY REGISTRATION FORM Please fill out this form and return itto Horner Electric This information is vital to Horner Electric should warranty service be required This document is also used to keep you informed of new product enhancements software revisions and documentation updates IT IS IN YOUR BEST INTEREST TO FILL OUT AND RETURN THIS FORM Date of purchase Name Title Company Department Division Street Address City State Zip Area Code Phone Number Purchased from Distributor Please indicate the type of application where this product is to be used check all that apply Chemical processing Demo equipment Education Energy management Food processing Military Product assembly testing Waste processing Other specify product Horner Electric Inc APG Controls Division 1521 East Washington Street Indianapolis Indiana 46201 3899 ATTN Warranty Registration Department PREFACE Page iv PREFACE This manual explains how to use the Horner Electric Operator Interface Unit for u
23. LY INLIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS OPERATOR INTERFACE UNIT THIS WARRANTY SHALL NOT APPLY TO THIS OPERATOR INTERFACE UNIT OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HEMAKES NO WARRANTY WHATSO EVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE OPERATOR INTERFACE UNIT IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THEBOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the productto your distributor after obtaining a Return Material Authorization Include a description
24. S 6 DSR 8 DCD 20 DTR The cable type should be 24 AWG 30V computer grade The connectors designated at each cable end are all shell type and can be found at most electronic supply vendors APPENDIX B PANEL CUTOUT APPENDIX B PANEL CUTOUT The OIU module is designed for panel mounting The drawing below illustrates the panel cutout required for OIU module mounting All dimensions shown brackets are millimeters and those shown without brackets are in inches 0 156 Me 10 875 276 23 a 3 96 6 6250 6 2500 168 28 158 751 01875 4 76 5 6250 5 625 142 881 142 88 APPENDIX C DISPLAYABLE CHARACTERS 3 cet Di X CA OIU900 Alphanumeric OIU900 Punctuation Characters Characters APPENDIX C DISPLAYABLE CHARACTERS jas we amea amp a fa Bile leaf te 9 clan e pe EESEEBUDEEEEBEELE OIU900 Extended Characters
25. U is also equipped with an expan sion connector for installation of a second serial port RS232 RS484 MODEM etc This menu item is also used for configuration of the expansion serial port When the Serial Port Set up item is selected from the main menu the following prompt will be displayed Fl Local RS232 port F2 Expansion port Page419 CHAPTER 4 THE MAIN MENU The user should press the F1 key to configure the local RS232 port or the F2 key to configure the expansion port After doing so the following message will appear on the display a anna DAUA 17224747 Parity None The following serial port parameters can be configured Baudrate 300 600 1200 2400 4800 9600 19200 Parity None Odd Even Data bits 7 8 Stop bits its 1 2 The parameters are chan i i ied parameter line and press ing the LEFT or RIGHT arrow keys to sequence through the available selections for that item When the desired configuration has been attained the ENTER key is pressed to return to the main menu For use with the IBM PC XT AT configuration software the RS232 port should be set to 19200 None 8 1 4 10 Self Test Execution of the self test is dicussed in Chapter 3 CHAPTER 5 AUTORUN MODE Once the OIU module has been placed in AUTORUN mode it will remain in AUTORUN mode even if the power is turned off and back on until the exit key sequence is entered A pass dA P
26. a field character is represented by a flashing R or W note that when these characters flash the character cell is illuminated not darkened During AUTORUN mode a read only field will continually update the display with the speci fied data item s The data in a read only field can not be modified by the OIU A read write field behaves exactly like the read only field except that the OIU operator can write a new value to the data source After the custom screen has been defined with one or more data fields the user must further configure the data fields Each data field must be configured with a data source including the block number 0 to 31 the register type and the register number The OIU is capable of accessing the following types of data from Genius blocks on the network Displayed Register type Default Number of Data Type Description Bits Per Reference Page 4 90 70 Register CHAPTER 4 THE MAIN MENU et 90 76 Arata 1 o AQ 90 70 Analog Output 16 90 70 Discrete Input 1 HQ 90 70 Discrete Output 1 T 90 70 Discrete Temporary 1 90 70 Discrete Internal 1 5 90 70 System Discrete 1 SA 90 70 System Discrete 1 SB 90 70 System Discrete 1 5 90 70 System Discrete 1 G 90 70 Global Data 8 BIO Discrete Block Digital I O 1 BAI Analog Block Input 16 BAQ Analog Block Output 16 PWR PowerTRAC Block Data 16 HSC High Speed Counter Block Data 16 CFG
27. atagram 5 READ DEVICE datagram SEU A SDE CE eee i BIO Read global data BAI Read global data BAQ READ BLOCK I O datagram PWR READ BLOCK I O datagram HSC READ DATA datagram CFG READ CONFIGURATION datagram FLT READ DIAGNOSTICS datagram 5 3 Changing Genius Network Data When a custom display is shown during AUTORUN mode that contains one or more READ WRITE data fields the data field s will read the data from the specified Genius block just as the READ ONLY fields These data fields can however be changed by the userin AUTORUN mode To write a value to the Genius device the user must press the RIGHT or LEFT arrow keys This will cause the first or last writeable field on the display to flash If no READ WRITE data fields exist on the current screen the RIGHT and LEFT arrow keys are ignored by the OIU module If more than one READ WRITE field exists on the current screen the RIGHT or LEFT arrow keys can be pressed again until the desired READ WRITE data field begins to flash If the selected data field is a text table data field the UP and DOWN arrow keys are used to scroll through the available text strings in the specified text table When the desired text string is displayed and the ENTER key is pressed the match value that corresponds the the displayed text string is written to the Genius device If the CLEAR key is pressed the OIU will revert to monitoring the data item from the specified Genius block For numeric
28. cations Mounting Requirements Panel Mounting NEMA 4 12 Communications Genius Network Interface GENI Additional Communications RS232 for remote configuration Power Requirements 90 240 VAC 50 60 Hz 1 Amp max Operating Environment 0 to 60 C 32 to 140 F 0 to 95 humidity non condesing Non Volatile Memory EEPROM Flash EPROM Device Number X28C256 AT29C256 Data Retention 100 yrs 100 yrs Number of write cycles 10 000 1 000 CHAPTER 2 INSTALLATION 2 1 CHAPTER 2 INSTALLATION 21 Mounting Requirements The OIU module is designed for permanent panel mounting To install the OIU module A Cut the host panel as described by the drawing in Appendix B B If the rear panel shroud option is installed remove the shroud by removing the five 6 32 screws on the extreme rear of the OIU module C Remove the six 26 32 hex nuts and washers from the outer mounting studs onthe rear of the OIU panel D Insertthe OIU module through the front panel cutout be VERY careful notto pinch or stress the keypad cable The gasket material should lie between the host panel and the OIU panel E Install the six 26 32 nuts and lock washers on the six mounting studs of the OIU Tighten these nuts until the gasket material forms a tight seal do not overtighten F If the rear panel shroud option is present install the shroud over the mount ing standoffs and secure with the five 6 32 screws included This complet
29. criptive text and up to four items of data to be read written from to devices on the Genius network Page 1 2 CHAPTER 1 INTRODUCTION F Integrated Genius Network Interface board GENI allows access to all Genius data on the network discrete I O blocks analog I O blocks PowerTRAC blocks high speed counter blocks and Series 90 70 register data G 9 pin RS232 communications port used by the IBM PC configuration utility H Gasketed NEMA 4 12 panel with Lexan overlay mounting hardware in cluded l When configured in AUTORUN mode configuration options can be pass word protected and users can be locked out of selected screens J A trigger register allows an intelligent Genius block to force display of any of the 250 custom screens 1 3 Hardware Description The Operator Interface Unit is a microprocessor based high performance communications device The core of the module is the Intel 806152 microprocessor running at 11 0592 MegaHertz The firmware memory is contained in a 27512 EPROM device The module is also equipped with 32K bytes of high speed static RAM memory as well as 32K bytes of non volatile memory EEPROM or Flash EPROM Data retention is specified to be greater than 100 years There is no battery backed memory on the module The OIU module incorporates aGenius Network Interface board GENI that provides the linkto the Genius network The OIU power supply accepts a wide AC input range 1 4 Specifi
30. cuted during the initial operation in order to verify that the OIU module is properly connected and fully functional To dothis press the UP arrow key once The display will scroll down to reveal the Self Test menu item The menu pointer will appear next to this selection Now press the ENTER key and the self test will commence The following tests will be performed System RAM Memory Test Keypad Display Test GENIUS I O Test RS232 Port Loopback Test Display Brightness Test LED Test Watchdog Reset Test NOJ e m Page 3 2 CHAPTER 3 INITIAL OPERATION 3 1 1 System RAM Memory Test The system memory test will display the amount of memory in K bytes present This value should be 32K bytes If a value other than 32K is displayed following the completion of the RAM test a serious hardware problem exists 3 1 2 Keypad Display Test When the keypad display test is running the message Press a key is displayed Each time the user presses a key on the keypad the key s value is displayed If a key is pressed and it s value is not displayed on the display a keypad problem exists the keypad test is terminated by pressing the SHIFT and ENTER keys simultaneously 3 1 3 Genius I O Test This test simply checks the status of the Genius Network Interface board If the GENI board status is OK this test will pass If this test fails consult the factory 3 1 4 RS232 Port Loopback Test This test requires the insta
31. d the OIU will continually monitor the value of the trigger register inside the 90 70 PLC If that value ever falls below a value of 250 the OIU will display the screen number specified by the value in the trigger register While the value in the trigger register is below 250 the keypad can not be used to change screens When the trigger register value is increased to a value greater than 249 the OIU will again allow keypad manipulation and the screen number forced by the trigger register will remain on the OIU display The OIU module will supply one 16 bit word of Genius global data to all other devices on the network This register will reflect the current operating state of the OIU module Ifthis value is in the range of 256 to 505 the OIU is in the AUTORUN mode andis currently displaying the screen number indicated by value 256 If the value is 0 the operator interface unit is offline 4 8 Enter AUTORUN Mode This menu item is used to place the OIU into the AUTORUN mode The user must enter a screen number that represents the start screen number to be displayed following power up The operation of the OIU in AUTORUN mode is discussed in detail in Chapter 5 4 9 Serial Port Set up The OIU is equipped with an RS232 serial port for use with the IBM PC XT AT remote configu ration software This menu item is used to configure the RS232 port communication param eters baud rate data bits stop bits and parity type The OI
32. data fields the user must numerically enter a value to be written to the Genius device defined for the selected data field The field will continue to monitor and display the Genius network data until the first numeric key is pressed Once a numeric key is pressed the value entered will be displayed in the data field During numeric entry the CLEAR key can be used to completely erase the numeric entry The ENTER key is pressed to write the entered CHAPTER 5 AUTORUN MODE Page5 3 The UP and DOWN arrow keys can also be used to manipulate numeric data fields Whena numeric data field is flashing the UP arrow key will cause a numeric key to increment by a value of 1 The DOWN arrow key will cause the value to decrement by a value of 1 The ENTER key does not have to be pressed to send the incremented decremented value to the device Whenever a value is written to a device on the Genius network the OIU willsenda Genius datagram to perform the write operation The type of datagram differs dependant on the type of data being written Register type R SAI AQ Q 5 SA SB 5 G BIO BAI BAQ PWR HSC CFG FLT Datagram type WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE WRITE DEVICE FORCE FORCE FORCEI O FORCE I O WRITE DATA WRITE CONFIGURATION CLEAR ALL CIRCUIT FAULTS Page 5
33. down to this parameter and type manual 8 Two more parameters will now be displayed The first of which is To this represents the 90 70 register address in which Genius data is written from the OIU to the 90 70 There is only one register of global data written by the and that is current screen number 0 249 Type in an available R address 9 The second of the additional parameters is Input Length This should be setto the default value of 1 10 Logicmaster configuration for the OIU900 is now complete CHAPTER 3 INITIAL OPERATION Page 3 1 CHAPTER 3 INITIAL OPERATION This chapter assumes that the OIU module has been mounted and that the power cable has been properly connected Power can now be applied to the OIU and although not necessary for configuration the Genius network connection can be made The following sign on mes sage will appear HORNER GENIUS OIU HE6930IU900 VX yz This message will remain on the display for approximately 3 seconds After the sign on mes sage has been displayed for 3 seconds the first two lines of the MAIN MENU will be dis played on the display gt Define Display Define Text Table 3 1 Running the Self Test Atthis point the module is in a mode whereby the operator may select a MAIN MENU item Navigation through the OIU module s menu system is discussed in detail later in this manual however the SELF TEST should be exe
34. e of two of the function keys F5 and F6 These keys are used to sequence up and down through the extended character set see the chart Appendix C Function key F11 is used as the home key Pressing this key will simply move the cursor to line 1 column 1 Function key F12 is used to enter a SPACE character at the current cursor position AND move the cursor one space to the right At any time during text entry the MODE key can be pressed to cause the OIU to display the number ofthe current screen When finished with character entry the user presses the ENTER key The OIU module will then return to the Enter Display mode allowing the user to select a new display for configu ration or editing The following example reviews the character entry process In the example screen 200 is to be used to enunciate a machine failure condition Page45 CHAPTER 4 THE MAIN MENU The Define Screen option hasalreadybeenselected fromthe main menu In this example screennumber200is selected Enter Display 0 to 249 0 A blank screenisdisplayed Onlythe cursorisvisble onthe screeninthe firsttcharacter position The textcharacters Fault1 isto be displa yed on the firstline ofthe screen For an F toto be programmed on SHIFT the display the F key mustbe pressed three times The right amow keyispressed to move the cursorto the nextposition so the nextcharactercanbe
35. egister By default the OIU will display all 8 bits of the specified CFG register The user can mask off the unwanted bits 0 1 and 5 8 by pressing the DOT key on the The display will change to the ollowing Select type field 1 BLKOO CFG00004 00 07 Two new values will appear on the display to the right of the register number These values represent the starting b be accessed The starting bit value will flash and th may numerically enter a starting it number 0 to 7 for an 8 bit type When the numeric alue has been entered for the starting pit number the ENTER key is pressed and the ending er a value for the ending bit number 0 to 15 for an 8 bittype Forour example the user would enter a 02 for the starting bit number and a 04 for the ending bit number When an 8 or 16 bit register type is selected the starting bit number can be in the range of 00 to 15 The ending bit must be greater than or equal to the starting bit number and may also be in the range of 00 to 15 For 8 bit types when the starting bit number or the ending bit number are greater than 7 the next sequencial 8 bit register is accessed For example if CFG0001 05 09 is configured the following bit extraction is invoked CFG0002 0001 CFG0001 05 09 only ESSERE opreg pre e as right of the register number To configure a f
36. en programming so that the screen programming legend is visible READ READ ONLY WRITE A V A V EXT EXT PUNCT PUNCT OD OD As stated previously the OIU module can be programmed with up to 250 custom display screens Each screen can be configured with virtually any user defined text and can contain up to four data fields To simplify this explanation we will first discuss the textual configura tion Selecting the Define Display menu item from the main menu will cause the following mes sage to appear on the display Enter Display 4 0 to 249 0 Atthis point the user must nu merically enter a screen number 0 th ough 249 that represents the screen number to be con ia i wi n the display The LEFT arrow key can be used to perform a backspace operation on the numeric entry and the CLEAR key can be used to erase the entire numeric entry The user should press the ENTER key when the desired numeric entry is complete The OIU module will display the text for the selected screen When shipped from the factory all of the 250 screens are space filled and will appear blank Each custom screen can be configured with up to 40 text punctuation or extended characters The text for each screen is defined one character at a time Each character position PARIERI to the right of the character block The sd gigend 4 entered The arrow keys UP DOWN LEFT and RIGHT
37. es the mechanical installation of the OIU module 2 2 Power Requirements The OIU module requires an AC supply voltage between 90 and 240 volts 50 to 60 Hertz A maximum of 1 amp will be drawn by the OIU module The OIU module is supplied with an AC mating connector and insertable pins See figure 2 1 for connector location The pinout for this connector is as follows AC Hot Table 2 1 AC connector pinout 2 2 CHAPTER 2 INSTALLATION RS 232 Connector DB 9S Genius Bus AC Power Connector Connector on lower board Figure 2 1 Connectors 2 3 Genius Network Connector The OIU is also equipped with a 4 pin Genius bus connector The mating connector provides screw terminals for each circuit The pinout for this connector is as follows Shield Out Shield In Table 2 2 Genius Network Connector Pinout 2 4 RS232 Connector The 9 pin D connector provides the RS232 interface to an IBM PC XT or AT computer Using the optional host programming kit the OIU module configuration can be created stored on disk and downloaded to the OIU See Appendix C for cable diagrams for com monly used computers The pinout for this connector is shown in Table 2 3 CHAPTER 2 INSTALLATION 2 3 Table 2 3 RS232 Connector Pinout 2 5 GENI configuration The GENI board located on the rear of the OIU module is equipped with a bank of 8 DIP switches DO NOT CONFUSE THIS DIP SWITCH WITH THE
38. exit the text table entry mode press the key The Select text table number prompt will be displayed The user may press the MODE key once again to return to the main menu or enter a new text table number for creation editing The extended and punctua tion character sets may also be used to define text strings 43 Define Function Key The is equipped with 12 function keys These keys allow operators to perform commonly executed functions with the push of a single button The functions 24 in all function key and shifted function key are stored as a sequence of up to 64 keystrokes In this way they are similar to macro function performed by a variety of computer programs These functions can automate such tasks as turning on and off bits simulating pushbuttons setting registers to a pre determined value etc For a variety of detailed examples on the use of the OIU function keys see the Horner Electric Operator Interface Application Guide Publication number HFK 90 151 CHAPTER 4 THE MAIN MENU 4 14 desired keystroke sequence be performed manually during AUTORUN mode prior to function key programming The key sequence can be written down and pre tested thus decreasing the chance of error To define a function key move the main menu pointer to the Define Function Key menu item and press the ENTER key The will display the following prompt Press the function key to define Once a function
39. ge To display this data on the OIU the field configuration would be BLKxx CFG00004 06 06 Note thatthe READ CONFIGURATION REPLY and the WRITE CONFIGURATION datagrams use the exact same format 6 8 Genius Block Diagnostic Data FLT The FLT data type is very similar to the CFG data type except that the FLT data type sends the READ DIAGNOSTICS datagram message to the block and extracts data to be displayed from the impending READ DIAGNOSTICS REPLY datagram message If any data is written to an FLT field the OIU will send the CLEAR ALL CIRCUIT FAULTS datagram message to the specified block The format of the READ DIAGNOSTICS REPLY datagram is dependant on the block type Refer to the Genius I O System and Communications User s Manual Vol ume 1 GFK 90486 1 for complete details regarding the format of the message As example the no load fault status for discrete I O point number 1 on a discrete I O block is returned in bit 3 of byte number 4 of the READ DIAGNOSTICS REPLY datagram message To display this data on the OIU the field configuration would be BLKxx FLT00004 03 03 APPENDIX A CABLE INFORMATION APPENDIX A PROGRAMMING PRINTING PORT 9 pin IBM Compatible OIU900 IBM COMPATIBLE TXD 2 2 RXD DB9 RXD 3 3 TXD DB9 Male GND 5 5 GND Female CTS 7 7 RTS RTS 8 8 CTS 25 pin IBM Compatible OIU900 IBM COMPATIBLE TXD 2 3 RXD DB9 RXD 3 2 TXD DB25 Male GND 5 7 GND Female CTS 7 4 RTS RTS 8 5 CT
40. he data field s If the OIU is unable to retrieve data from a Genius block to fill a data field if the specified block is off line or ifthe OIU has been improperly configured it will display question marks in the data field to indicate that it can not communicate with the specified block Itis possible to configure the OIU module in such a manner that it causes the Genius Network Interface board GENI to lock up for 10 seconds while attempting datagram communica tions This can occur if the 90 70 register specified in a data field is beyond the configured range of the 90 70 If this happens the OIU will fill the data field that caused the lock up with dashes During this 10 second lock up only data fields configured for the BIO and BAI data types will be updated All other data fields will appear as question marks since datagram communication can not be used to retrieve the data until the lock up condition has timed out The OIU module will employ the required Genius communications to retrieve the specified data from the Genius devices This scheme might differ dependant on the block type as shown below Page R gister type Extraction Method CHAPTER 5 AUTORUN MODE R READ DEVICE datagram AI READ DEVICE datagram AQ READ DEVICE datagram READ DEVICE datagram Q READ DEVICE datagram READ DEVICE datagram READ DEVICE datagram 5 READ DEVICE datagram 5 READ DEVICE datagram SB READ DEVICE d
41. ield to display S0003 through S00006 the user would enter the following Page 4 9 Select type field CHAPTER 4 THE MAIN MENU BLK31 5 00003 000006 Discrete registers are 1 bit quantities that are internally grouped into 8 bit bytes If an ending bit is specified for a discrete regis er the next sequential 8 bit group of discrete registers for example the l registers start a 1 ference number 1 The first 8 bit group contains l0 01 through 9610008 and the second bit group contains 2640009 through 9510016 If the st then the ending bit must be configured in the first group or the second group but NOT in the third group The starting and ending bits must not span more than two 8 bit groups This means that the reference 10003 0016 is valid because it spans two groups The refer ence 10003 0017 is not because it attempts to span groups The following example Q0167 0173 is valid as it spans only two groups Q 0167 0173 Afte d Op tion Select base field 1 Decimal The user may press the UP arrow DOWN arrow or DEC HEX BIN keys to sequence through the available display bases Decimal Decimal Hexadecimal Binary Text Table The display base selected determines the numeric format of the data when itis displayed during AUTORUN mode MMNisMENUthis base will contain a maximum of six charactePa ge 4 10 played in the
42. key or shifted function key is pressed the user can enter the desired key sequence or edit the existing sequence if one exists Any keys may then be included in the sequence with the exception of the function keys themselves After key definition is complete the user must press the s key to exit Several of the keys perfor n special functions during function ley programming RIGHT amp LEFT menan dU LET T w keys may be included in a function key sequence but the SHIFT key must first be pressed MODE The MODE key is used in the function key process access data from or change to a particular screen regardless of the current screen location at the time the key is pressed The screen is not visibly changed until the end of the function key sequence Placing MODE 999 at the end of the sequence will force the OIU to return to the original screen In this fashion data from other screens can be accessed without the operator seeing any change in the screen When included in a function key sequence the MODE key is represented by an upper case character ENTER When included in a function key sequence the ENTER key is represented by an upper case E character Page415 SHIFT INSERT Display gt Define FUNC Key High User Screen Press the FUNC key to cefine Define FUNC F12 Define FUNC F12 M20E Define FUNC F12 M2
43. llation of a loopback connector on the 9 pin RS232 connector This connector simply shorts pin 2 to pin 3 and pin 7 to pin 8 If no loopback connector is available simply press the ENTER key to skip the RS232 test and continue If the loopback connector is installed the OIU module will send data out the RS232 TXD line and the data will return to the OIU module on the RXD line through the loopback connector Two values are displayed on the OIU s display the first value represents the number of characters sent out the transmitter and the second value represents the number of ERRORS in reception of the data 3 1 5 Display Brightness Test The vacuum fluorescent display is capable of displaying data at 4 different brightness levels This test allows testing of that circuitry During execution of this test simply press the UP or DOWN arrow keys to increase decrease the display s brightness level Press the ENTER key when all levels have been tested Note that the level selected when the ENTER key is pressed will remain active even through power failure until changed by an operator 3 1 6 LED Test During this test the 12 LEDs are simply energized in sequence When all LEDs have been verified press the ENTER key to continue to the next test CHAPTER 3 INITAL OPERATION Page 3 3 3 1 T NMfatctriog Reset Test This test will test the watchdog
44. nsecutive references on a single Genius block For example the user may configure the LED register at 10001 0012 or BIO0001 0012 or RO0001 00 11 etc To configure the LED register select Set LED Register from the main menu and enter the block number register type and register number exactly as in the data field configuration of a custom screen 47 Set Trigger Register The OIU incorporates the use of a trigger register that can be used to allow a 90 70 PLC on the Genius network to force the display of a particular screen This feature provides the ability to enunciate alarms display machine status etc For example when an alarm condition is detected by the 90 70 PLC it can use the trigger register to force the OIU to display a 1d ddl ANU NSUhe alarm condition There are a variety of ways thi 8 dae me mented to accomplish them For a selection of detailed examples see the Horner Electric Operator Interface Application Guide Publication Number HFK 90 151 For the trigger register function to be active the user must define the block number and R register number to be used as the trigger register This is accomplished by selecting the Set Trigger Reg option from the main menu Register selection is identical to that of the LED register except that the trigger register MUST be a 90 70 R register During AUTORUN mode if the trigger register has been properly configure
45. password were successfully entered To set the High User Screen number boundary select the High User Screen main menu item and enter the last accessible screen number followed by the ENTER key When an end user pressed the MODE key in AUTORUN mode he will be prompted to enter a screen num ber between 0 and the High User Screen Number ndreturn to the SETUP mode The level 2 password 4s d Ul Eo BEEN MENU E Seo numeric digits To configure the passwords select the Set Passwords main menu item if a level 1 password already exists the following message will appear on the display Old Lvl 1 Password In order to change the level 1 password the user must correctly enter the existing level 1 password If no level 1 password exists or following successful entry of the existing level 1 password the following messag rWirrappear on tie display OVI I LFd 5 5 wWUru The user may now enter the new level 1 password containing up to 20 numeric digits The level 2 password is created chand erra i level 1 password 4 6 Set LED Register The OIU is equipped with 12 Light Emitting Diodes LEDs one in the lower right corner of each function key These LEDs can be configured to reflect the state of I O or register data on the Genius network The only constraint regarding the LED register configuration is that the LEDs must be tied to 12 co
46. placed in AUTORUN mode 3 2 2 Autorun Mode AUTORUN mode is designed for use by the OEM s end customer Once the module has been placed into the AUTORUN mode only the 250 custom screens or a subset of them are available to the user Once the OIU module has been placed into the AUTORUN mode it will remain in that mode even through power failures until manually placed into the SETUP mode An optional password can be configured to prevent unauthorized access to SETUP mode once the module has been placed in AUTORUN mode These modes are discussed in detail in the following chapters Page 4GHAPTER 4 THE MAIN MENU CHAPTER 4 THE MAIN MENU Vhen shipped from the factory the OIU modul will display the sign on message for approxi by the display of the MAIN MENU The MAIN MENU consists of 10 items Define Display Define Text Table Define Function Key High User Screen Set Passwords Set LED Register Set Trigger Reg Enter AUTORUN Mode Serial Port Set up Self Test Since the vacuum fluorescent display only provides two lines only two of the menu items will be displayed at atime A flashing pointer is displayed in the leftmost display column to designate which menu item is currently active The menu pointer is positioned using the UP and DOWN arrow keys on the front panel keypad If the pointer is on the bottom line of the display and the DOWN arrow key is pressed the display will scroll to reveal the next menu
47. r to the Genius PowerT RAC Block User s Manual GFK 0450 The OIU can not force the PowerT RAC block data therefore the fields defined for the PowerT RAC block should be read only 6 6 High Speed Counter Block Data HSC This data type is used to send temporary configuration changes to the Genius High Speed Counter block this configuration data will not survive a power failure to assert permanent configuration changes to the high speed counter use the CFG data type The OIU will send a READ DATA datagram message to read the high speed counter block and a WRITE DATA datagram message to send new data to the high speed counter block The following high speed counter data entities are available using the HSC data type Page 6 4 Reference HSC0008 5 0050 HSC0101 HSC0102 HSC0103 HSC0105 5 0106 5 0111 HSC0112 HSC0113 5 0114 HSC0121 HSC0122 HSC0123 HSC0124 HSCO0131 HSC0132 HSC0133 HSC0134 HSC0201 HSC0202 HSC0203 HSC0205 HSC0206 HSC0211 HSC0212 HSC0213 HSC0214 HSC0221 HSC0222 HSC0223 HSC0224 HSC0231 HSC0232 HSC0233 HSC0234 5 0301 HSC0302 HSC0303 HSC0305 CHAPTER 6 GENIUS DATA TYPES High Speed Counter Data Home Position Divisor of Oscillator Output Counter 1 Accumulator Value Counter 1 High Limit Counter 1 Low Limit Counter 1 Direction Type A Counter 1 Timebase Counter 1 ON Preset 1 Counter 1 ON Preset 2 Counter 1 ON Preset 3 Counter 1 ON Preset
48. se with the GE Fanuc Genius I O Network Copyright C 1991 1992 Horner Electric Inc 1521 East Washington Street Indianapolis Indiana 46201 3899 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner Electric Inc Information in this document is subject to change without notice and does not represent a commitment on the part of Horner Electric Inc Genius Logicmaster and Series 90 are trademarks of GE Fanuc Automation North America Inc Third Edition Page v PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner Electric Inc HE warrants to the original purchaser that the Operator Interface Unit manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE after examination by HE ofthe allegedly defective part or parts THIS WARRANTY IS EXPRESS
49. sword is incorrectly entered the module will re enter the AUTORUN mode displaying the start screen If the password is correctly entered the OIU module will return to the main menu CHAPTER 6 GENIUS DATA TYPES Page 6 1 CHAPTER 6 GENIUS DATA TYPES As stated earlier the OIU module is capable of reading writing and displaying the following Genius data types Displayed Register type Default Number of Data Type Description Bits Per Reference R 90 70 Register 16 AI 90 70 Analog Input 16 AQ 90 70 Analog Output 16 90 70 Discrete Input 1 Q 90 70 Discrete Output 1 90 70 Discrete Temporary 1 90 70 Discrete Internal 1 5 90 70 System Discrete 1 SA 90 70 System Discrete 1 SB 90 70 System Discrete 1 5 90 70 System Discrete 1 G 90 70 Global Data 8 BIO Discrete Block Digital I O 1 BAI Analog Block Input 16 BAQ Analog Block Output 16 PWR PowerTRAC Block Data 16 HSC High Speed Counter Block Data 16 CFG Block Configuration Data 8 FLT Block Diagnostic Data 8 6 1 90 70 Data When the OIU module is configured to display 90 70 register data the data field s are con tinuously updated with data from the specified 90 70 register The OIU sends a READ DE VICE datagram message to the 90 70 to read it s register data anda WRITE DEVICE datagram message to write the data If data is to be written to a 90 70 register the program mer should insure that the register being written TO the 90 70 is not being written BY the
50. ta BAQ The BAQ data field type is used to read or force analog output points on Genius analog blocks Analog blocks do NOT broadcast their outputs automatically therefore the OIU is required to send a datagram message to the analog block to read the state of the analog output point This makes the BAQ response time slightly longer than that of the BAI but still quite efficient The write sequence for the BAQ field is exactly the same as the BAI field 6 5 PowerTRAC Block Data PWR The OIU accesses data from the PowerT RAC tm Genius Block using the READ DEVICE datagram message The following data is available to the OIU Reference PowerTRAC data returned PWRO0001 STATUSINPUT PWRO0002 Voltage A B PWRO0003 Voltage B C PWR0004 Voltage C A PWR0005 Voltage A N PWR0006 Voltage B N CHAPTER 6 GENIUS DATA TYPES Page 6 3 Reference PowerTRAC data returned cont d PWRO0007 Voltage C N PWRO0008 OurrentA PWRO0009 CurrentB PWRO0010 CurrentC PWRO0011 OCurrentaux PWRO0012 Watts PWRO0013 Watts B PWRO0014 Watts C PWR0015 VARs A PWR0016 VARs B PWR0017 VARs PWR0018 Power Factor PWR0019 Accumulated Power PWR0020 Fundamental VARs A PWR0021 Fundamental VARs B PWR0022 Fundamental VARs C PWR0023 Fundamental Power Factor PWR0024 Harmonic VARs A PWR0025 Harmonic VARs B PWR0026 Harmonic VARs C PWR0027 Total Harmonic VARs PWR0028 Line Frequency PWR0029 Temperature Alarm Status For more information regarding the Power TRAC block refe
51. unter 4 ON Preset 3 HSC0414 Counter 4 ON Preset 4 HSC0421 Counter 4 OFF Preset 1 HSC0422 Counter 4 OFF Preset 2 HSC0423 Counter 4 OFF Preset 3 HSC0424 Counter 4 OFF Preset 4 HSC0431 Counter 4 Preload 1 HSC0432 Counter 4 Preload 2 HSC0433 Counter 4 Preload 3 HSC0434 Counter 4 Preload 4 For more complete information regarding the high speed counter refer to the Genius I O High Speed Counter User s Manual GFK 0415 6 7 Genius Block Configuration Data CFG A very powerful feature incorporated into the OIU is the ability to display and change the con figuration of Genius blocks The OIU will send a READ CONFIGURATION datagram message to the specified block and display the specified information returned in the READ CONFIGU RATION REPLY datagram message Configuration data is written to the block Page 6 6 CHAPTER 6 GENIUS DATA TYPES using the WRITE CONFIGURATION datagram message The CFG reference is simply the index into the reply datagram message The format of the reply datagram is dependant on the block type Refer to the Genius I O System and Communications User s Manual Volume 1 GFK 90486 1 for complete details regarding the format of the READ CONFIGURATION REPLY and WRITE CONFIGURATION datagram messages As an example the configured circuit type of discrete I O point number 1 on a discrete I O block is returned in bit 6 of byte number 4 of the READ CONFIGURATION REPLY datagram messa
Download Pdf Manuals
Related Search