TECHNICAL MANUAL
Contents
1. lt Stop the rotation of the feed rolls A Releasing material backward SA EL EN TS INDUSTRIE ET S curity transport 1 Comply with the traffic code 2 Check if the signalisation lights of the equipment are appropriate and in working order 3 Lower your speed on uneven roads and surfaces Wear of the coupling Check the wear indicator when coupling the machine Systematically repleace the had and or the ball of the coupling of the vehicle if the indicator is in the MINUS zone You might loose the chipper on a bump in the road or against a border YOU ARE RESPONSIBLE IN CASE AN ACCIDENT HAPPENS Head and or ball of the Head and or ball worn coupling OK Coupling to the vehicle Always couple the chipper horizontally to avoid the backward transfer of the mass AND check daily whether the two bolts of the coupling axis are still tight in order to prevent shocks that might affect the life span of the axis and the trailer SA EL EN TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 17 eneral description and operations DESCRIPTION MACHINE The TIGER TS Industrie multi vegetation chipper is suitable for chippping vegetable waste and branches of a maximum diameter of 5 51 inchs The chipper consists of the following main parts A the frame B the chipping cell C the engine with its transmissions D E sound insulation the discharge chute bd F assembly conveyor band2. Any warranty and maintenance work may only be performed by a specialist retailer authorised by TS It is pointed out that the warranty work exceeding a value of 150 00 must generally be coordinated with TS and approved by TS The manufacturer reserves the right to perform the repair himself in this case A A prerequisite for enforcement of a warranty claim is the return of the fully completed and signed machine delivery note It is not allowed to modify equipment and electronic programming in any way whatsoever Unauthorized modification could affect the operation or safety and possibly shorten the life of the equipment DO NOT FORGET TO REGISTER YOUR GUARAN TEE OTHERWISE IT WILL BECOME INVALID http www saelen industrie com AN professional php ou en nous retournant le carton de garantie fourni avec la machine SA EL EN TS INDUSTRIE A j A S ATAS 2 ii IN A i Z R RS M STITUT o A NATIONAL DE Ka R LA PROPRIETE CA DI INDUSTRIELLE iS k E z gt z BREVET D INVENTION R Code de la propri t intellectuelle Livres VI E S R g gt E DECISION DE DELIVRANCE 3 LA R Ng R X R Le Directeur g n ral de l Institut national de la propri t industrie a d cide que S 2 le brevet d invention n 8673F dont le texte est ci annex2 est d livr a E R SAELEN S N S Soci t anonyme FR 2 la na z R La d livrance produit ses effets pour une p riode de vingt ans compter ds la E R date de d p t
3. 34 Before connecting the machine to the power net the cable linked to the positive side of the battery must be removed 35 Interventions must be handled by a qualified technician All interventions for assembly disassembly and or specific maintenance must be handled by a recognized distributor SA EL EN TS INDUSTRIE A j ictograms Wear goggles Wear ear protectors Wear protective gloves with special close fitting cuffs Wear safety footwear Only touch machine parts when they have come to a complete standstill Maintain a sufficient distance from rotating ma chine parts SA EL EN TS INDUSTRIE G o TIGER29P 4250 2014 12 04 14 ictograms Never open and remove protective devices with the drive running Read the operating manual before initialisation Do not remain in the ejection area when the machine is running Danger zone Switch the motor off and remove the key before maintenance and repair work Attention Grip wheel Never enter the hopper when the engine is running Fill fuel tank with petrol Fill fuel tank with diesel CL CN TS INDUSTRIE aY a ictograms Hydraulic oil to use HV46 AAA Maximum engine speed Minimum engine speed The noise level of the machine at work does not exceed the standard shown on the sticker on the machine Na Rotation commands of the conveyor belt Chipping material forward operation to the maximum speed
4. Control clean honeycomb radiator DR Hitch control vehicle trailer see p 17 Check tightness of wheel Lighting control All fixing screws are to be checked for a tight fit Check the tension of the rotor transmission belts Check the tension of the metal belt Control tension belt oil pump DR moderate tension voir p 38 Every 10 hours Lubricate rotor hammers and verification wear rings Every 50 hours Every 150 hours Every 300 hours Every 500 hours Lubricate the two rotor bearings Check if the air inlet below the rotor is clean Check the blades and the hammers Check the tension of the rotor transmission belts and belt oil pump DR Lubricate the bearing of the feed roll Check the hydraulic oil level Check and remove the branches winding around the bearings axes and the hy draulic motors Check the tension of the metal belt Lubricate the bearings of the F and B rolls of the metal belt Replace the hydraulic oil filter for the first time then every 500 h or 2 years Check the counterblades for wear Check for wear of belt and gliding plate Check the electrolyte level in the battery Replace the hydraulic oil or every 2 years Replace the hydraulic filter of the return or every 2 years Replace the hydraulic oil suction filter in the tank CI CN ET Maintenance and Service REMOVAL CRANKCASE AND OPENING ENGINE HOOD Maintenance cleaning and setting work as w
5. SA CL CN TS INDUSTRIE 56 97 SA EL EN TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 s1eq OST d Ay eye 7 g uy apar Hydraulic diagram nauauwe neainoy 43911 Capacity Hourly output Length Largeur Height Weight without belt Number of hammers Number of knives Rotor s diameter Rotor s weight Rotor s width Engine s power Gas oil capacity Engine speed Rotor s speed Anti jamming Hydraulic supply Hydraulic capacity Hydraulic pressure Road axle Soundproofing Number of wheels Tyre dimensions Tyre air pressure Sp cifications 5 51 in 14 cm 17 m3 h 161 41 in 4 10 m 64 96 in 1 65 m 90 55 in 2 30 m Between 670 and 664 Kgs with fuels full 10 15 74 in 400 mm 45 Kg 9 84 in 250 mm 25Cv Kubota D902 19 L 3600 Tmn 2800 T mn YES YES 8 5 L 150 bars YES NO 155 70R13 2 5 bars TIGER 25 ER TIGER 25 DR 5 51 in 14 cm 17 m3 h 161 41 in 4 10 m 64 96 in 1 65 m 90 55 in 2 30 m Between 750 and 744 Kgs with fuels full 10 15 74 in 400 mm 45 Kg 9 84 in 250 mm 25Cv Kohler CH730 19 L 3600 Tmn 2800 T mn YES YES 8 5 L 150 bars YES NO 155 70R13 2 5 bars SK EL EN TS INDUSTRIE A j 98 Saelen 3 rue Jules Verne L Or e du Golf BP 17 59790 Ronchin T l 33 0 3 20 43 87 87 Fax 33 0 3 20 34 12 73 contact saelen fr www salen Fr Pi ces d ta
6. SA CL CN TS INDUSTRIE aa General description and operations e frame The frame of the chipper supports the different parts of the TIGER It allows the autonomous transportation of the machine B The chipping cell The chipping cell consists of a hopper 1 a metal belt 2 a feed roll 3 with notched rods and a rotor that crushes the material Feed belt and roll They transport material to the rotor at a constant speed A blocking system stops them when the rotor speed is too low blockage during chipping and they start automatically when the rotor has reached a sufficient speed again They can be operated in both directions forward and backward using the yellow and black buttons at the back of the hopper The rotation speed can be set using the wheel 4 in the cover at the back left according to the diameter of the material Rotor The rotor is the main part of the machine that crushes the material that is fed by the feed roll It rotates by accelerating the engine and rotates continuously SA CL CN TS INDUSTRIE I General description and operations and transmissions The thermal engine is located above the chipping cell It supplies the necessary energy for driving the rotor and the oil pump 1 of the hydraulic circuit The gasoline and diesel engine is a three cylinder diesel engine capable of 25 hp at 3600 r min For more information on this engine please refer to the manufactu
7. 4250 2014 12 04 35 aintenance and Service Tighten the screws using Loctite with a 16b M kg tightening torque and make sure the blades and inserts lean against the wall A tightening torque of the screws is essential to prevent their accidental unclamping Lubricate the axes of the hammers pump 72 x per hammer Close the chute and the covers Start the engine and warm it during a few minutes Accelerate to maximum speed to make sure no abnormal vibrations disturb the functioning of the machine Control blades and hammer inserts Verification wear rings hammers Inspections every 10 hours tee bee tow TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 36 Maintenance and Service DISASSEMBLY TO CHECK THE COUNTERBLADE Remove the ignition key before proceeding Remove the two fixation screws 1 at each end of the counterblade Remove the two safety bolts 2 Move the counterblade from one side of the housing to the other If the edge shows signs of wear remove the counterblade and position it again but turned halfway so there is a new edge facing the blades The counterblade can be removed from the right as well as from the left side The four sides of the counterblade can be used Q KN SA EL EN TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 Of Maintenance and Service ADJUSTING THE ROTOR BELTS This intervention requires a skilled technician The rotor s bel
8. 1 Has the machine been lubricated sufficiently in accordance with the schedule in the user manual 2 Check the different engine levels and in particular e Engine oil Radiator fluid e Fuel 3 Check the oil level of the hydraulic circuit 4 Check if the air filter is clean 5 Check of the radiator of the engine is clean and free 6 Check of the covers have been closed well 7 The wood shredder may only be used outdoors not inside rooms due to the danger of poisoning from the drive motor and the wood dust from the wood shredder 8 After setting and blocking the chimney cap and eject only the operator is authorized to change their positions SAELEN TSinoustrie I unctioning and execution EAN ENS AE PE PE AE ta PEE TEE CAE TAE CEE CAS E SES TES E A ATTENTION If for any reason the chipper has difficulties chipping the material and you need to stop it do not restart the engine without removing the blockage and removing the material from the rotor Operation A steady base is to be ensured before initialisation place any brake wedges is in front of the wheels 1 Check whether the cover above the chute is open 2 Set the engine to idle position 3 Preheat 10 secondes DR engage the starter ER and start it by turning the ignition key 4 Carefully accelerate the engine speed and let the engine reach its working temperature 5 Accelerate the engine to maxim
9. ICATION POINTS LUBRICATING THE FEED ROLL BEARING LUBRICATING THE TWO ROLL BEARINGS IN FRONT OF THE METAL BELT LUBRICATING THE TWO ROLL BEARINGS BEHIND THE METAL BELT SA CL CN TS INDUSTRIE ET ET of TIGER25P 25D 2014 19 04 31 G aintenance and Service OIL LEVELS y LEVEL IN THE HYDRAULIC TANK ENGINE OIL GASOLINE MOTOR ENGINE OIL DIESEL MOTOR SA CL CN TS INDUSTRIE Maintenance and Service ADJUSTING THE TENSION OF THE ASSEMBLY CONVEYOR RUN 1 Right tension After preparing the belt check the tens tion for the first time after 4h and then at MALTA regular intervals In order to tighten the belt you must loosen the four nuts A at the side and tighten the tensioners B at the same time so the belt does not exceed the base of the cell see picture 1 Tighten the screws A Rotate the blet forward and backward a few times to check its correct position Note do not tighten too much a good grip of the feed roll and belt does not require excessive tension Use the maximum tension window photo 4 A N B Avoid feeding earth sodden root matter into kd the machine This may clog up the feed conveyor slats and accumulate on the feed roller thus the feed roller diameter increases causing blockage Front roller TS INOUSTRIE Go TIGERZSP 25D 2014 19 04 39 Maintenance and Service CHECKING CONVEYOR RUN AND PLATE In order to check the wear of the belt and
10. TRIE A Go TIGERZSP 25D 2014 19 04 Qu DECLARATION OF CONFORMITY The TS industrie Company Weserstrasse 2 47506 NEUKIRCHEN VLUYN T l 49 0 2845 9292 0 Fax 49 0 2845 9292 28 HEREBY DECLARES THAT THE MACHINE Trademark TS industrie Type TIGER 25 ER Engine power 18 5 kW Technical documentation detained by Mathieu Willerval that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm Conformity appraisal process concerning directive 2000 14 CE Appendix V Installed power Measured Noise Power Guaranteed Noise Power at 3600 rpm Level Level Lwa 18 5 Kw 124 dBA 126 dBA References of harmonized standards used EN 13525 Made in RONCHIN on September 10th 2012 too Mathieu Willerval Production manager TS industrie DECLARATION OF CONFORMITY THE TS industrie Company 3 rue Jules Verne L Or e du Golf 59790 RONCHIN FRANCE Tel 0 820 201 880 Fax 0 820 201 990 HEREBY DECLARES THAT THE MACHINE Trademark TS industrie Type TIGER 25 DR Engine power 18 5 kW Technical documentation detained by Mathieu Willerval that the product is in conformity with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftun
11. afety Tiger DR i E E The engine security cut off switch 1 is found next to the control box and the magnet 2 is found on the front edge of the hopper The electrical contact is made when the magnet approaches the sensor On opening the engine housing the engine cuts out and or the starter motor is deactivated There may be no physical contact between sensor and magnet There must be 0 24 0 20 in 6 mm 5 play SA CL CN TS INDUSTRIE aa SS ti CS CSC FT escription and manipulation EMERGENCY STOP BUTTONS The machine also has two emergency circuit breaker buttons placed at the top of each side of the feed hopper When they are activated these emergency circuit breakers have two functions 1 stopping the diesel engine 2 instantly stopping the forward run of the feed roller and the belt The 12V alimentation for the Pilot System and the control box is linked to the emergency stop buttons When the emergency stop buttons are activated the engine and the Pilot System cut out instanta neously stopping both forward and reverse movement of the rotation of the conveyor feed and feed rollers ae NN N TS INDUSTRIE ET NN Go TIGER25P 230 2014 19 04 A9 escription and manipulation PILOT SYSTEM Available Functions 1 Permanent display of the engine RPM 2 Permanent display of the rotor RPM 3 Permanent display of the total daily hours 4 Permanent display of the t
12. and Traffic Road Regulations 15 When working the wood shredder must be positioned steadily in a horizontal position and must be secured against rolling away 16 Single axle motor devices are attached to traction vehicles and if available the park brake is applied For operation without a traction vehicle the parking locks front and back must be lowered 17 Minimum clearance of 10 m from the machine to the ejection must be maintained due to safety reasons The objection must always be averted by operating personnel 18 You may only reach into the retraction opening with your hands when the motor has been shut down and the hacking disc has come to a standstill engine stopped 19 The authorised hydraulic operating pressure set in the factory may not be changed 20 Only trunks up to 5 51 inches diameter may be processed in the wood shredder 21 The hydraulic system must be subjected to an expert inspection every year The hydraulic hoses are to be replaced after five years 22 Do not reach into the supply funnel when filling the wood shredder Blockages must be dealt with safely stop motor use aids To push short pieces or branch like hacking items through only use sturdy wooden sticks or other aids made of wood will wood shredders are only suitable for manual loading Do not move around the ejection area SA EL EN TS INDUSTRIE A j 23 Perform a function test every day beforeinitialisation especially on the safet
13. bility of the person having made these changes SAELEN TS nouste _ aa Go TIGERZSP 25D 2014 19 04 44 escription and manipulation Choice of NoStress setting As with the VarioStress the Pilot System has 3 settings Above each button is a liquid crystal picto gram representing the setting Button 1 for branch waste uses a wider engine RPM Button 2 for leafy waste uses an interme diate RPM Can be used for branch waste and small amounts of conifer vegetation Button 3 for conifer and large quantities of vegetation particularly wet and green wood restricted but high regime for maxi mum ventilation If the programme settings are changed during use the yellow forward button must be pressed to reengage the feed rollers SAELEN TSinoustric escription and manipulation Normal and high speed function The rotor speed is indicative of the functioning on the machine The message RPM too low indicates that the engine RPM and consequentially the rotor speed is not sufficient to allow the forward feed action of the feed rollers Increase the engine speed to maximum a smiley indicates when the minimum rotor speed for forward feed action has been reached The Yellow forward button can now be pressed p D Once the feed rollers are in action if the red stop bar to the rear of the hopper is pus hed feeder stop is displayed If the rotor speed is too high the feed roller is au
14. ch es T l 33 0 3 20 43 24 89 Fax 33 0 3 20 34 12 73 TS Industrie TS Industrie GmbH Weserstr 2 D 47506 Neukirchen Vluyn Germany Tel 49 2845 9292 0 Fax 49 2845 9292 28 kontakt ts industrie de SAELEN TS nouste saelen fr ts industrie eu
15. de la demande sous r serve du paiement des redevances R annuelles o B imni aa 3 PE Q R Mention de la d livrance est faite au Bulletin officiel de la propri t industriells e E n SES ds 972 37 n de publication 2 7 87 5 gt E PATENT FOR INVENTION a la z E Intellectual property law Books VI 5 R g gt z GRANTING DECISION 8 ks R The General Manager of the National Institute of industrial property has decided a R that invention patent the text of which is appended shall be delivered to E 2 SAELEN S N S Company FR E X ks R The delivery produces its effects for a period of twenty years starting on the date E R of deposit of the application under reserve of payment of the annual royalties Na R Mi NG R Mention of the delivery is made in the Official Bulletin of industrial property of E R publication HHH S ES E E 5 E B E R Ng R D HANGARD E R g a SIEGE Ka R INSTITUT 26 bis rus de Sain Petersbourg Ka 2 NATIONAL DE 75800 PARIS cedex 08 Ka la LA PROPRIETE T ikphuna 01 53 04 53 04 Ka R INDUSTRIELLE T i sopie 01 42 93 59 30 E 5 A nt 8 ETABLISSEMENT PUBLIC NATIONAL CASE PAR LA LOI N 51 444 DU 13 AVAIL 1951 2 R na Foreword We thank you for your decision to purchase a TS Industrie wood shredder Your TS Industrie wood shredder has been produced with great care to high quality requirements In order to satisfy these requirements i
16. ell as removing protective devices may only be performed with the motor switched off ignition switched uncoupled drive and tools standing still Remove the ignition key so that unintentional start up is not possible The side housings are held in place by a nut and bolt Use a 13mm 1 2 spanner The engine housing has a lock to each side These locks can only be opened using the special key delivered with the machine On opening the housing to access the engine an electronic security system cuts the engine and or disengages the starter motor see page 41 A support rod is used to maintain the housing open SA CL CN TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 29 aintenance and Service LUBRICATION POINTS BAR Lubricate and maintain the machine after the engine has been shut off and the ignition key removed LUBRICATE THE HAMMERS In order to gain access to the rotor Remove the two Nylstop nuts Open the chute by rotating it on the articulation Clean the lubricating areas behind the hammer with a small screwdriver or blowing device Lubricate the 20 hammers Note do not lubricate extensively 2 pumps per lubrication point are enough Exaggerated lubrication could project excess lubricant to the interior wall of the chute when the rotor turns resulting in problems with transporting chipped material LUBRICATING THE ROTOR BEARINGS SAELEN TS ousia aintenance and Service LUBR
17. g Norm 2000 14 CE Schall Norm Conformity appraisal process concerning directive 2000 14 CE Appendix V Installed power Measured Noise Power Guaranteed Noise Power at 3600 rpm Level Level Lwa 18 5 Kw 124 dBA 126 dBA References of harmonized standards used EN 13525 Made in RONCHIN on September 10th 2012 Mathieu Willerval Production manager TS industrie CAUTION Before delivery of our machines they go through a strict quality control in the factory Because the machine is no longer under our influence when it has left the factory another check by the retailer must be made before delivery to the end customer The following is to be checked External damages due to transport etc All screws and hose connections for tightness Oil water and fuel filling level Complete functional control of all parts This inspection is recorded with a stamp and signature on the machine delivery note There is no claim to warranty without returning the fully completed and signed delivery note Furthermore all screw connections must be checked for a tight fit before initial use and the hose lines checked for areas of abrasion Please directly arrange an appointment with your customer for this Regular inspections according to the operating manual are to be met Controlled quality an important step towards customer satisfaction Please cooperate SA EL EN TS INDUSTRIE A j Warranties Processi
18. ider avec la tou che 1 Cr ES Press the button 3 times to enter number 3 then validate by pressing 1 Press again on the button 1 to va lidate and bypass the second 0 The user can now access the menus Lan guage Daily Hour counter Service Status services and oil change and END naviga tion escription and manipulation Resetting the Daily Hour counter Press 1 to validate the deleting of existing hours Press y to scroll to the Daily Hour Counter A message validates the opera tion Press p to scroll to END Ti press 1 Enter SAELEN CL CN TS mouse INDUSTRIE G o TIGER29P 4250 2014 12 04 A9 escription and manipulation Service overdue and next service information engine oil change When the service is due or overdue a warning message and an icon show when the ma chine is turned on Organise a service with your dealer to carry out the oil change The message is saved in the Pilot System To bypass the message and continue work press the button 1 Press once or twice on the J or 1 buttons at any time to visualise the next oil change or service then contact your dealer in advance to make a reservation SA CL CN TS INDUSTRIE escription and manipulation NoStress rotor settings selected namam rem 1510 rem Return 3 De Mea cie Ka Press the y or 7 buttons once or twice at any time to visualise the rotor settings for the selected N
19. inable development classification for their production of compost mulch and heating solutions Forests parks sites in proximity to lakes and rivers TS INDUSTRIE chippers and chipper shredders are often used in areas where other machines represent a hazard for the environment through risk of leakage and hydraulic fluid loss For this reason TS INDUSTRIE has adopted an eco friendly attitude by equipping its chippers and chipper shredders with bio degradable lubricants an association of high performance with environmental impact reduction through the replacement of traditional oil and grease Conform with the agricultural directive 2006 11 EC against pollution to the aquatic environment published on the 06 01 2006 The pros of Bio Lubricants Prevents risk of environmental pollution Increased biodegradability Non toxic rape seed and sunflower oil base Renewable Very high viscosity Reinforced corrosion wear and rust proofing Increased security for the user Increased part life Low volatility SAELEN TS INDUSTRIE a le aintenance and Service SAFETY PRECAUTIONS 1 Stop the machine remove the ignition key and wait for all moving parts to come to a stop before proceeding with maintenance interventions or repairs 2 Do not forget to put all the safety screens back after the intervention All machines are test driven before they leave the factory The hydraulic tank is filled with hydrau
20. iters including The plug gauge filling 1 Hydraulic filter on return 2 The hydraulic filter suction 3 accessible by removing the suction port The fuel tank transparent 18 liters NAWA SA CL CN TS INDUSTRIE A escription and manipulation EVACUATION SHAFT The top part of the discharge chute can be oriented 90 to the left and 90 to the right via the indexer SA EL EN TS INDUSTRIE ee SS t COSOCS number of your chipper at hand Problem Solving In this section we provide a list of problems their causes as well as possible Solutions If you experience a problem that is not mentioned here please contact your reseller Keep your user manual and the serial PROBLEM CAUSE SOLUTION Rotor belts loose or defect with The engine stops just after start up or during operation and the message slip error is displayed on the Pilot System The dashboard and Pilot System will not turn on The engine will not start The motor stops when grinding large branches centrifugal clutch or hydraulic coupler Feed roller speed to high for the type of matter too large and hard Engine accelerated too slowly from a ticking over Safety of the emergency button activated Fuse melted 15A on the starter Tiger ER Fuse melted 40A on the starter Tiger DR Hood and or the chimney is open or not closed Safety of the emergency butto
21. lic oil up to the top mark of the sight glass before delivery After 50 operating hours the filter must be changed Changes are made after this in accordance with the maintenance schedule The first inspection is part of the warranty condi tion Only trained personnel may be deployed for maintenance and repair work The enclosed motor manufactu rer s operating manual is to be taken into account for motor maintenance LUBRICANT quantity Gasoline engine 1 3 Diesel engine 3 7 Fuel 18 Hydraulic oil 8 5 MINERVA 0 1 Recommended LUBRICANT 1 Lubricant for the hammers of the rotor You must use a water resistant lubricant of type NLGI grade 2 SAELEN BIOPLEX 2 Lubricant for bearings transmission belts and different organs Use a versatile high grade SAE lubricant that is compatible with extreme pressures SAELEN BIOPLEX 3 Hydraulic oil Use oil AFNOR NFE 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 4 Engine oil Use SAE 15W40 which complies with the standards API CH4 CG4 CF MINERVA POWER LONG WAY 15 40 SA CL CN TS INDUSTRIE I aintenance and Service REQUENCY OF MAINTENANCE ENGINE see the manufacturer s maintenance manual engine MAINTENANCE INTERVALS MACHINE Daily The first time after 4 am Control tightening two nuts serrated articulation hitch Check operation of safety punches and handrail red Check oil level engine Check fluid level radiator DR
22. lity or preheating 8 seconds gt 00 F Key switch The engine is stopped automatically if warning light C and D indicate a problem A E Q MC 70410 0 Motor stopped Do not add the key of the chipper to a heavy key ring during functioning this could interrupt the contact The functioning in F and B direction of the belt feed can be reset and the power supply to the engine can be interrupted SA EL EN TS INDUSTRIE Description and manipulation INDUCTIVE SENSOR and PROTECTION FUSE The M18 inductive sensor 18 placed at the end of rotor shaft Indicates the rotation of the rotor to the box Pilot System NOTE see page 53 The distance between the sensor and the index must be 0 12 to 0 16in 3 to 4 mm The protection fuse 12 Volts permanent 15A Tiger ER and 40A Tiger DR is in the watertight fuse holder on the starter cable SA EL EN TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 40 escription and manipulation THE SAFETY ACCESS ROTOR ER and DR and OPENING MOTOR COVER DR Chimney safety Tiger ER et DR The engine security cut off switch 1 is found next to the control box and the magnet 2 is found on the front edge of the hopper The electrical contact is made when the magnet approaches the sensor On opening the engine housing the engine cuts out and or the starter motor is deactivated This is indicated by a red LED on the Pilot System see page 53 Motor cover s
23. make the roll run forward STOP FEED 1 Push the red bar to stop the feed BACKWARD OPERATION 1 Set the red handle at its back position 2 Push the black button REM the feeding cell can be switched di rectly from forward to backward operation and vice versa without using the operating handle SA EL EN TS INDUSTRIE unctioning and execution Attachment to a vehicle When attaching the wood shredder to a vehicle you must proceed as follows Set the E support wheel at the height of the drawbar so that the trailer tow bar is over the one on the vehicle Now turn in the support wheel and the opened ball head coupling must click into the ball on the tow bar Please check that it is clicked in Then connect the catch line to the vehicle and plug in the plug for the lighting Fully retract the support wheel push the back safety support up lock and check the lighting The support wheel may only be unscrewed up to the marking In the coupled status the display must be within the green range see page 17 CHECKLIST BEFORE STARTING Each operator must read and understand the instructions and must take the safety precautions as described in this part in order to operate the chipper in a safe and efficient manner The operator has a checklist for use It is important to use it for safety reasons but also to maintain the machine in a good condition Before starting the machine please check the following items
24. mi PA pa et 0 di V LE GS TIGER25P 25D TECHNICAL MANUAL A CL CN TS INDUSTRIE saelen fr ts industrie eu aution 0 11 13 14 16 7 18 20 afety regulations ecurity transport eneral description and operations ka Ul Ja W W N N ka ka NI NI NI NI hecklist before starting Maintenance intervals machine 0 31 hecking conveyor run and plate ka pecifications un m a olm a sm 210 E Im 05 O T a oloje ns O Z 3171512131573133 812 818 2 cim S Flo olo 2 5 115 eer la B2 a 8 3 12 335321828 3 2 OREHE o SIT el lolslivimlalsi sliu lu 7 Ko e n 2 O lt 5 D SS se 10 PS El al5 2 215 5101216 5 11991 D da 3 01815 o 217 2 o 6 9 a 3 3 5 da G la 10 1010 3 3 3 o 5 5 SI la klu L PO TZ Z S gt SS l2lol 5 2 er ev E mis 3lSlulsl8lual310l l le DO ol lt a A O 0 gt o sIS 0 s Cimim 6 Q a 0 0 5 e gt Pag Na pagi pa m m go 0 AHIO ln Y 0 al D 5 x oic O lo E 5 3 M miy o alas s o gt gt Akt n 21 a D 9 ss OO gt me Q kaa EAEI 11718510 O D 5 aJa D O si mi 0 0u O O o gt se EE a 315 a 5 2 o JI g Q 10 y O 3 lt c c D 5 o 5 5 lt E D o 5 2 3 A a 2 a 5 ala lt ga o Ole o gt gt O p O gt o gt O D Y lt O x O oa da 3 3 M lt 3 pi 5 O pikit ef 5 Q 17 Pa M O un O J SA EL EN TS INDUS
25. n activated The battery is low cables have The power damaged The electromagnet that stops the engine is broken DR Capacitor slammed between terminal 5 and 8 in table startup MC704 been Have rotor belts tightened and or clutch or hydraulic coupler controlled by dealer Reduce the feed roller speed using the flow divider on the hydraulic distributor Accelerate more vigorously Turn off the safety Replace the fuse 15A Replace the fuse 40A Control the closure of the bonnet and chimney Turn off the safety Load or replace the battery Check the electrical circuits Check the electromagnet Change the capacitor SA CL CN TS INDUSTRIE ET bb Problem Solving PROBLEM CAUSE SOLUTION The engine stops early and will not start again Reduced engine power The belt roll will not rotate for ward or backward Safety hood or chimney incorrectly ad justed The red light of the water tempera ture is on There is no fuel left Filter blocked Blades and hammers blunt Speed wheel feeding equipment completely tightened Hydraulic engine or pump defect Not enough oil in the tank Check and adjust security The radiator is dirty clean Add fuel Replace the filter Grind or replace the blades Repla ce the hammer inserts Loosen the setting wheel on the distributor Check or replace the defect part Check the oil level
26. n the machine is running Push small pieces of wood through using a wooden stick or pusher if necessary Never push the hacked material through the funnel with a metal rod or metal pusher It is also forbidden to remain in the danger zone With particularly strong or hard wood it makes sense depending on the motor power reduce the speed of rotation of the feed roller if the speed drops so that the motor can achieve the nominal speed again The cover may only be opened and stuck pieces of wood removed with a suitable tool only after stopping the cutting rotor and the drive motor Noise emissions The wood shredder produces a guaranteed sound level in accordance with directive 2000 14 EC of Type Sound level Sound pressure level LWA dB LAeq dB A SA EL EN TS INDUSTRIE a Go TIGER25P 25D 9014 19 04 24 aterial handling and insertion Putting out of service 1 Let the chipper empty itself of all remaining materials from the feed roll and the chipping cell to avoid the rotor getting blocked with the next start 2 Push the operating handle forward to stop the feed roll and belt 3 Set the gear handle to idle position 4 Stop the engine by turning the ignition key on the operating panel SAELEN TSinoustric aan A aintenance and Service BIO LUBRIFIANT DEGRADABLE BIO LUBRICANTS TO REDUCE THE RISK OF POLLUTION TS INDUSTRIE chippers and chipper shredders enter into the susta
27. ncluding professional requirements we ask you to read this operating manual conscientiously and comply with the warning and maintenance instructions We can only provide the full manufacturer s guarantee for the TS Industrie wood shredder with compliance of all maintenance work at the specified intervals This operating manual covers several models so the introduction explains how you can find your way around with the help of little pictograms SA EL EN TS INDUSTRIE ocation of the serial number When ordering spare parts for replacement or if you need technical information please always have with you the serial number of your TIGER shredder TS industrie manufacturer s plate is on the front left chassis The serial number is located at the place indi cated on the photo Serial number TS Industrie 3 rue Jules Verne F 59790 Ronchin Ce SA EL EN TS INDUSTRIE Year 2012 Safety Regulations 1 The machine may only be used according to the operating manual 2 The operating manual for the drive motor must also be taken into account for motor machines 3 Folding up the extraction extension if it exists may only be performed with the hacking disc at a standstill 4 Maintenance cleaning and setting work as well as removing protective devices may only be performed with the motor switched off ignition switched uncoupled drive machines PTO and tools standing still Remove the ignition key
28. ng warranty claims Warranty claims according to the manufacturer s general terms of business are valid for 1 year from the date of delivery The handover date stated on the machine delivery note is decisive for the time of transfer of risk Warranty claims are generally to be reported to the contract retailer making the delivery The recorded parts of the delivered machine must generally be kept without any changes due to the proof reasons until final processing of the enforced warranty claim In the event of a warranty claim the claimed part of the machine or old part is to be provided free domicile to the manufacturer or the sales retailer A technical change to the machine and or parts thereof leads to the loss of all warranty claims The same applies in the case of incorrect handling or use of lubricants or spare parts and accessories not approved or specified by the manufacturer Transport damages and damages that are caused by normal wear and tear after initialisation of the machine are not usually valid for warranty claims The delivered machine is to be subjected to the specified obligatory visual checks or inspections according to the specified intervals in the maintenance plan provided In the event of non compliance with the obligatory visual checks and inspection plan all warranty claims are void A further prerequisite for a warranty claim is the submission of full proof of the obligatory visual checks and inspections performed
29. oStress option Example option 1 below Minimum RPM below 1875 rpm the feed roller stops Return RPM from 2175 rpm the feed roller starts to turn Normal RPM after over speed of the engine or rotor PTO the rotor must return to less than 2175 rpm in order that the feed roller can function again RPM overspeed feed roller stops REMINDER It is formally forbidden to modify the default factory settings of the Pilot System Any modification to the security and program parameters made outside of our factories is the entire responsibility of the person having made these changes SA EL EN TS INDUSTRIE escription and manipulation Rotor access security ER and DR and engine housing open DR A red LED and a warning message indicate that the rotor access or engine housing is open or has not been correctly closed The security system stops the engine and pre vents restarting deactivates starter motor To delete this message ensure that the housings are closed and press the button 1 Rotor rotation impulse sensor A static green LED indicates that the machine and consequently the Pilot System ha ve been turned on The light begins to flash when it receives a signal from the rotor impulse sensor M18 The frequency of the flash varies with the speed of the rotor SAELEN CN TS moust INDUSTRIE escription and manipulation THE RESERVOIRS The machine has two reservoirs the hydraulic oil reservoir 8 5 l
30. otal machine hours 5 Green LED indicates that the engine and rotor are turning 6 Red LED indicates fault 7 Hydraulic Test a rapid forward and reverse action to test the correct function of the hydraulic circuit 8 A rapid forward action of the rotor to test intervention of the NoStress facility 9 3 NoStress VarioStress choices relative to the type of material to be prcessed 10 Maintenance management intervals for oil change 11 Belt slippage clutch and hydraulic coupling security system 12 Engine cut out and starter motor deactivation security system housing sensors 13 Default memory settings 14 21 machine types programmed into memory 15 4 language options available English French German and Spanish SA EL EN TS INDUSTRIE Description and manipulation tion of box Led O Green static on o Green flashing indicates impulsions given by the rotor sensor o Red static indicates that engine and or rotor housing is open Liquid Cristal lit screen Engine speed Rotor speed Daily machine hours Total machine hours since first use Indicates different phases in use NoStress setting buttons 1 to 3 Use the Up and Down J buttons to enter the access code and to navigate the menu It is formally forbidden to modify the default factory settings of the Pilot System Any modification to the security and program parameters made outside of our factories is the entire responsi
31. rer s manual The axis is equipped with a 2 belt pulley to drive the rotating movement of the chipping engine The oil pump of the hydraulic circuit activates the hydraulic engines M z of the feed belt roll D The discharge shaft This discharges the shredded material The upper part can be swivelled 160 in a horizontal position Its cap is adjustable in a vertical position Note Zone de commande Residues of wood chips can be ejected at the start of the shredding Zone de danger Zone optimale Electrical safety stops the motor and prevents it from starting if De rotation the chimney is opened to access the cutting rotor E Covers Tiger ER and DR and cover motor Tiger DR Two hoods machine and cover motor protects the moving parts of the machine allows the user to work safely One electrical safety stops the engine and prevents it from starting if the hood motor is raised SA CL CN TS INDUSTRIE I AA unctioning and execution FEEDING MATERIAL The Tiger is equipped with an electrically operated hydraulic distributor that is acti vated using the two buttons at the back of the hopper for forward and backward op eration and the red operation handle to stop the feed belt and roll REM the engine must run at maximum speed in order to rotate the feed belt and roll FORWARD OPERATION 1 For the forward operation of the roll set the red handle at its must backward posi tion 2 Push the yellow button to
32. so that unintentional start up is not possible 5 Foreign matter e g iron parts and stones etc must be removed before operation 6 After maintenance or repair check whether all protective devices have been attached 7 The wood shredder may not be taken into operation in rooms due to the associated risk of poisoning 8 The hacking disc may only be removed once it has come to a standstill This means that the drive motor is switched off and the ignition is in the O position 9 The machine operator is responsible for making sure that third parties are not in the work and danger zone 10 In the event of repairs make sure that only original tested spare parts are used 11 Only trained persons from 18 years may operate the wood shredder from 16 years for the purpose of training under supervision 12 Safety footwear and closely fitting clothes as well as work gloves with close fitting cuffs ear protectors and goggles must be used SA CL CN TS INDUSTRIE I 13 For transport the wood shredders must be brought into the transport position Lift up the funnel flap and check whether the lock has clicked in B Take the wood shredder into the transport position and check whether the security bolts are clicked in C Turn the ejection channel so that it does not protrude beyond the side of the machine D Push all parking locks up if necessary 14 When driving on public roads the lighting must correspond with the Engl
33. the self lubricating polyethylene plate loosen the belt lift it with a hook and check 1 The thickness of the plate above the four fixation screws 2 The wear ofthe bars ofthe belt ROTOR VENTILATION HOLES The TIGER has an air inlet below the rotor and two more at both sides of the cell for optimal ventilation Regularly check if these three air inlets are clean in order to optimize the discharge of chipped materials from the chute SA EL CN TS INDUSTRIE Go TIGERZSP 25D 2014 19 04 34 aintenance and Service DISASSEMBLY TO REPLACE THE BLADES AND THE HAMMER INSERTS Remove the ignition key before proceeding The hollow hexagonal screws of the blades and hammer inserts are mounted in the facture using LOCTITE normal 243 Use the appropriate wrench that is in good condition to remove them Open the chute as described on page 25 Remove the screws from blades and inserts For the assembly later on only use new and degreased screws Clean the contact surfaces of the blades and the inserts clean at the base 1 as well as the wall 2 Install identical or newly ground blades IMPORTANT the blades must be ground by a professional using specific tools and not with a grinding disc Make sure tha 35 angle of the cutting edge is respected The minimal lengt of A should not be smaller than 50 mm after grinding The length of a new blade is 60 mm next gt SAELEN TS INDUSTRIE tse G o TIGER29P
34. tomatically stopped to prevent use of the machine and a Danger symbol is dis played along with the message Rotor over speed To restart the rotation of the feed rollers the engine must be slowed It can be retur ned to maximum only once the cause of the over speed has been rectified SAELEN TS INDUSTRIE p escription and manipulation SLIPPAGE function The Pilot system controls any slippage in the rotor transmission by permanently comparing the speed of the engine pulley in relation to the rotor pulley A percentage splippage is tole rated in order to proctect the transmission belts centrifugal clutch or hydraulic coupler If the slippage is greater than the allocated percentage the engine is stopped and a message is displayed on the screen Different causes of slippage rotor blocked at start up or during operation belts loose clutch worn N B Slippage can also occur if the machine is accelerated very slowly from standby To bypass the message and continue press the button 1 after having verified and control led the transmission The date and time of this message are recorded and saved in the memory of the Pilot System and can be consulted by the mechanic or dealer SA CL CN TS INDUSTRIE Access to CLIENT parameters Hold down the y and but tons for 4 seconds Dl NG Press the button 1 to validate and bypass the number 0 Press the 7 button to enter number 3 et val
35. ts are permanently kept extended by an extender The adjustment of the belts tension is done through the pivoting of the engine s support plate while acting on the extender 1 after loosening the nut 2 and nuts 3 on each side After belt tension tighten the nuts 2 and 3 Nut Nylstop 016 Whasher The V belt is correctly tensioned if the rubber buffer is slightly compressed as shown in the image to left FOIE d AM Excessive tension generates excessive pressure on the rubber buffer as shown in the image to right After the tension is correct screw down the locknut up to stop and tighten with one half of a turn This nut must not be tightened too much other wise the rubber buffer becomes distorted as shown in the image REGLAGE COURROIE DE POMPE HYDRAULIQUE TIGER DR Slightly loosen the 3 bolts supporting the pump Use a lever to lower the support Do not over tension this may cause breakage of the pump axis The belt should remain supple Retighten the 3 support bolts Do not over tighten the tensioning screw TH8x60 if your machine is so equipped SAELEN TSinoustris Go TIGERZSP 25D 2014 19 04 30 escription and manipulation ENGINE DASHBOARD TIGER DR A Green warning light functioning OK If flashing the engine stops after 10 seconds B Warning light battery load C Warning light oil pressure D Warning light water temperature TI E no uti
36. um speed see note on SLIPPAGE page 48 6 Rotate the roll forward by pushing the yellow button left the hopper 7 Start shredding SA EL EN TS INDUSTRIE aY S ti S Cr aterial handling and insertion CTIONS FOR THE SHREDDING ntion must be paid to solid base for operating personnel Place the hacking items onto the base of the funnel and guide the thicker end trunk to the retraction roller taper off thick trunks at the end As soon as that have taken the material step to one side because even asin the trunk can lead to flying particles The material is now automatically shredded and pushed in the direction distance previously adjusted for the ejection channel After entering the material you should occasionally check the ejection of the chopped wood and possibly readjust the direction of ejection The width of the ejection is controlled by the ejection flap see page 20 When hacking splinters bark and branches you can avoid the formation of splinters by guiding the material into the retraction chute next to each other lengthways If no more retraction takes place blockage due to excessive material or branch forks press the switch black reverse position rollers turn backwards and the hacked items are pushed back Now shred the material quantity or saw off branch forks and start loading again The hopper can be cleaned with the aid of a wooden material Caution Do not reach into the funnel whe
37. y equipment tightening of the wheelhouse wheel lock covers safety switches cowlings and access chimney Hacking blades and counter blades are also to be tested for function and a tight fit 24 Operating personnel must be inducted thoroughly before initialisation 25 The hacking disc may only be released once it has come to a full standstill and the motor has been switched off 26 Danger due to flying parts Attention must be paid that parts such as wood chips can also fly out of the funnel in the operating area Body protection must always be attached The machine should be operated to the side of the funnel 27 Information for all motor machines The tilted position of the motor may be a maximum of 25 during operation driving With too little oil lubrication of the motor is not even guaranteed at 25 28 Take care on slopes The machine driver must ensure that the machine is always safely driven and is kept steady and safe during work 29 After coupling the machine to the tractor lift up or better to remove the jockey wheel 30 The machine may only be loaded with wood Make sure that no stones or metals enter the machine 31 The machine may not be used to transport goods or persons 32 The machine may not be used to push or pull anything 33 The battery acid is very corrosive Avoid all contact with eyes skin and clothing In case of contact rinse immediately with water and ask for medical advice if necessary
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