Testo 350 combustion emissions analyzer short
Contents
1. Parameter Function Measurement Edit program name program Measurement Select flue gas menu type Flue gas Flue gas m s Flue gas AP Exhaust gas b a cat before and after catalyst EPA CTM 034 program for all boxes Reading per With mean value Yes only mean values will be mean value saved Start Determine the start criterion The measuring program is started at any time the function key automatically changes to the stop function Time Start of measurement at a pre programmed time External signal Trigger signal to control the start of measuring programs Parameter Function Stop Determining the stop criterion amp The measuring program is stopped at any time the function key automatically changes to the start function Time The recoding of readings stops at a desired time External signal Trigger signal to control the stop of measuring programs Duration Defining number of test cycles Memory full Saving readings ends when the memory is full Gas time Selection of gas time cycle Rinse time Enter the rinse time e The measurement program always begins 1 with a rinse phase duration 6min Measuring phases gas time and rinsing phases rinsing time alternate according to the programmed values Analyzer rate O 599 gx Ur me ooo du cx The analyzer rate is the saving cycle for mean values It is programmed in units of2. testo 350 Combustion amp Emission Analyzer Short manual Contents DIC m Ee e e a a a r n 3 Wits Technical data eet Heit ce eter neas 4 1 1 1 Measurement ranges and resolution eee 4 TAL OfberinstrumeHht data o cuocere a cd 5 Product description eeseeeee essen eene 6 2 1 Control Uni ciet t e te ret S nda aza 6 2 2 2 1 1 Overview 2 1 2 Keyboard 2 1 3 Connections interfaces AnalyZer BOX cortan ad 8 2 251 A O 2 2 2 Status display 2 2 3 Connections interfaces 2 2 4 Analyzer box menu 2 2 5 Modular flue gas probe FirSt steps ET aisla 12 3 1 3 2 3 3 Commissioning 3 1 1 Control Unit 3 1 2 Analyzer box Getting to know the product 3 2 1 Connecting probes sensors sesseeeeeneeeen eene 3 2 2 Connecting system components 3 2 2 1 Connection using contact strip 3 2 2 2 Connecting via Data bus cable accessory 3 2 2 8 Connection via Bluetooth option 3 2 3 Switching on 3 2 4 Printing saving data 3 2 5 Switching off Folders Locatlons ted e dl Using the product eeeeeeeeeee esee eene eene nennen nnne nnn 4 1 4 2 Performing settings n 340 5c y 3y 2 a e de O EWA K Y K Va WEYA 4 1 1 Assigning the right hand function key 4 1 2 Instrument settings 4 1 2 1 Measurement view 4 1 2 2 Date time 4
3. life approx 5hr display switched on Bluetooth deactivated Analyzer box Rech batt service life 2 5hr with gas cooler and IR module 4 5hr without gas cooler and IR module 2 Product description 2 1 Control Unit 2 1 1 Overview 1 IrDA interface 2 Switch On Off 2 1 2 2 1 3 3 Magnetic holder on rear Strong magnets Damage to other devices gt Keep a safe distance from products which could be damaged by magnets e g monitors computers pacemakers credit cards 4 Display 5 Keyboard 6 Electrical contact bar for analyzer box on rear 7 Interfaces USB 2 0 charger Testo Data bus Keyboard Key Functions 0 Switch measuring instrument on off OK Function key orange 3x relevant function is shown on Example the display A Scroll up increase value Y Scroll down reduce value esc Back cancel function l Open main menu i Open menu Instrument diagnosis Connections interfaces 4 1 2 3 4 1 2 3 USB 2 0 Testo Data bus Connecting socket for AC power supply 0554 1096 2 2 2 2 1 4 Guide groove for locking with analyzer box Analyzer Box Overview oN OO FOND oN O 0 Condensate trap and condensate container Locking unlocking button for Control Unit Particle filter Filter fresh air inlet option fresh air valve measurement range extension ove
4. shows these as independent tabs in the display 3 2 4 3 2 5 Control Unit and analyzer box are not connected If the Control Unit has already been switched on you must press 0 once again for a short moment to set up a connection to the analyzer box mio Printing saving data Printing and saving is accomplished via the menu Options which is accessed via the left function key and is available in many different menus e g in the menu Measurement Options Assign the function Save or Print to the right function key Only readings which have a display field in the measurement view assigned will be saved printed out mio e The measurement data can be printed out parallel to the 1 saving data logging process while a measurement program is running Switching off e Unsaved readings will be lost when the flue gas analyzer is 1 switched off Rinse phase When switched off the analyzer box checks whether flue gases are still in the sensors The sensors are rinsed with fresh air if this should be necessary The duration of the rinse phase depends on the gas concentration in the sensors gt Press O1 The rinse phase starts The flue gas analyzer switches off It is normal for the fan of the analyzer box to run for a short time Folders Measurement sites Only available via Analyzer Box tab All readings can be saved under the currently active measurement site Readings no
5. chamber with window and particle filter Probe handle Connecting cable Connector plug for measuring instrument Probe module lock release oak won Probe module First steps Commissioning Rechargeable Battery Operation Control Unit The Control Unit has a permanently installed rechargeable battery Remove the protective film from the display Charge the rech batt fully before using the Control Unit Recharging the rech batt of the Control Unit The rech batt can only be charged at an ambient temperature of 32 495 F If the rech batt had been completely discharged the charging time at room temperature will take about 7hr charging with AC power supply or approx 14hr charging via Testo Data bus Charging via analyzer box 4 Control Unit is locked to analyzer box or is connected via the Testo Data bus cable 3 1 2 3 2 3 2 1 4 The analyzer box is supplied via the power supply During operation with low charge power or in switched off state Analyzer box The analyzer box is supplied with a rech batt already fitted gt Charge the rech batt fully before using the analyzer box Charging the rech batt of the analyzer box The rech batt pack can only be charged at an ambient temperature of 32 95 F If the rech batt has been discharged completely the charging time at room temperature is approx 6hr Y The analyzer box is switched off gt Connect power cable to analyz
6. dew point To achieve a higher accuracy the value can be adjusted to the actual ambient conditions Dewpoint The parameter Dewpoint combustion air dewpoint influences the calculation of flue gas loss and flue gas dew point The factory setting for the dewpoint is 34 7 F To achieve a higher accuracy the values can be adjusted to the actual ambient conditions 4 Finalize the entry Finished 19 4 1 4 1 1 20 Other measurement site options gt Options gt Edit measurement site Make changes to an existing measurement site gt Options Copy measurement site Make a copy of an existing measurement site in the same folder gt Options Delete measurement site Delete an existing measurement site Create a new folder 1 Options New Folder OK 2 Enter values or make settings 3 Finalise the entry Finished Other folder options Edit Folder Make changes to an existing folder Copy Folder Make a copy of an existing folder Delete Folder Delete an existing folder including the measurement sites created therein Delete All Folders Delete all existing folders including the measurement sites created therein Using the product Performing settings Assigning the right hand function key The right function key can have a function from the Options menu assigned to it The menu Options is accessed via the left function key and is available in many dif
7. display to factory setting Date time This function is available in both the analyzer box and the Control Unit Changes are accepted for the Control unit and for the analyzer box Date time mode and time can be set Calling up the function gt El Device Settings OK Date Time OK Set date time 1 Select parameter 4 A V Edit 2 Set parameter A Y and partly lt 4 gt OK 3 Save changes Save Programs Five flue gas measuring programs can be set saved and executed The Trigger function trigger signal as start stop criterion is only available for devices with the trigger input option Device settings cannot be changed if a program is active or running mio e The program Exhaust Gas before after cat checks 1 whether the analyzer box is equipped with a fresh air valve If not a measuring program with normal flue gas measure ment will be added instead of the program Exhaust Gas before after cat A program Exhaust Gas before after cat without fresh air valve does not show any sensible measuring results Calling up the function gt B Programs OK 23 24 Activating deactivating a program gt Select the program A V Enable or Disable When activating a program The program is activated and the measurement type matching the program is opened Editing the measuring program Adjustable parameters
8. 1 3 Programs MeasUririg O 4 2 1 Preparing for measurement 4 2 2 Applications 1 1 e These brief instructions provide an overview over the most 1 important functions of the product Before using the product you should absolutely read and follow the operating instructions This document describes the product testo 350 with the device setting Country version USA Technical data Measurement ranges and resolution Analysis box Measurement Measurement Measurement range parameter range without with dilution of all dilution of all sensors option sensors Oz 0 25Vol The reading does not appear in the display CO H2 comp 0 10000ppm 2500 50000ppm COlow Hz comp J 0 500ppm 500 2500ppm NO 0 4000ppm 1500 20000ppm NOlow 0 300ppm 300 1500ppm NO2 0 500ppm 500 2500ppm SO 0 5000ppm 500 25000ppm H2S 0 300ppm 200 1500ppm CO2 IR 0 50Vol The reading does not appear in the display Hc Natural gas Natural gas 100 40000ppm 500 8000000ppm Propane Propane 100 21000ppm 500 42000000ppm Butane Butane 100 18000ppm 500 36000000ppm Detection limit 50ppm Strict compliance with the lower explosion limit is mandatory 4 1 1 2 The dilution of all sensors results in an additional measuring error measuring inaccuracy Other instrument data Control Unit Feature Values Rech batt service
9. Carbon monoxide undiluted COamb Ambient carbon monoxide NO Nitrogen monoxide NO Nitrogen dioxide NOx Nitrogen oxide SO Sulphur dioxide H2S Hydrogen sulphide 21 22 Display Measurement parameter CxHy Hydrocarbon H2 Hydrogen ExAir Air ratio cCO Corrected carbon monoxide value cSO2 Corrected sulphur dioxide value CO2IR Carbon dioxide IR active Vel Flow velocity Volume flow Volume flow DewPt Flue gas dew point temperature MCO Mass flow CO MNOx Mass flow NOx MSO Mass flow SO MH2S Mass flow H2S effn Efficiency cNO Correct NO cNO2 Correct NO2 cNOx Corrected Nitrogen oxide value MCO2IR Mass flow CO IR ambCO Ambient carbon dioxide rF ambient Humidity measuring value external sensor Ul ext external voltage Tsensor Instrument temperature Calling up the function gt l Device settings OK Measurement view OK Change parameter unit in a line 1 Select the line A V Change 2 Select the parameter A V OK 3 Select the unit A Y OK 4 Save changes OK 4 1 2 2 4 1 3 Options gt Options Number of lines Change the number of measuring values per display page gt Options Blank line Insert the empty line before the selected line Options Delete line Delete the selected line Options Factory setting Reset the readings
10. ders Create and manage folders and measurement sites Fuels amp Test Select and configure fuels Option Saved Display and manage measurements Measurements 10 Main menu Menu Description Device settings Dilution Set the dilution factor Measurement view Configure the display set measurement parameters and units for selected application and measurement type Units Set units for display variables Date Time Set date time time format Power Options Set automatic instrument shut down and switch off display backlight in rech batt operation Display brightness Set display brightness Printer Select printer enter print text Bluetooth Bluetooth on off Language Set instrument language Country version Set country version fuels display variables calculation formulas Password protection Change password Analog input Configure analog input Data bus Display of bus address enter bus length Sensor settings Make sensor settings perform calibration adjustment Programs Configure and activate measuring programs Instrument Error diagnosis Display of present errors diagnosis Gas path check Perform tightness test Sensor diagnosis Perform sensor diagnosis Device information Display of device information 11 2 2 5 12 Modular flue gas probe Removable filter
11. er box and power socket Charging will start the fan may come on automatically The status LEDs lights green while the rech batt is being charged Once the rech batt has been charged the instrument will automatically change to trickle charge The status LEDs permanently light green Analyzer box via DC voltage input DC Cable with battery terminals and adapter for connection to analyzer box required 0554 1337 accessory Ifthe analyzer box is switched off the rech batt charging process will start automatically Battery charging stops when the flue gas analyser is switched on by the Control Unit Getting to know the product Connecting probes sensors e Sensor detection takes place during startup Sensors 1 that are required must always be connected before the flue gas analyzer is switched on or the flue gas analyzer must be switched off and then on again after a sensor change so that the correct sensor data can be read gt Connect the required probes sensors to the corresponding ports 13 3 2 2 3 2 2 1 3 2 2 2 14 Connecting system components Connection using contact strip The Control Unit can be plugged on and locked to the analyzer box 1 Place the guide groove in the bottom side of the Control Unit over the guide pins of the analyzer box 2 Press the Control Unit against the analyzer box until the locking unlocking buttons noticeably clicks into place two tim
12. es e To protect the display i e during transport the Control Unit 1 can also be inserted with the back facing up however in this case there is no power connection to the analyzer box Connecting via Data bus cable accessory The individual components e g Control Unit with analyzer box or analyzer box with analyzer box can be connected using the Testo databus cable gt Connect the Data bus cable to the Data bus interfaces Please observe the following points when setting up a connection via databus cable Use only Testo databus cables Do not route databus cables in the vicinity of electric power cables Ensure sufficient power supply by supplying each analyzer box with AC voltage The cables should ideally be plugged in before the system is switched on Connecting during operation hot plugging is possible however depending on the combination the system may need to be switched off and on again The connection cannot be separated under load 3 2 2 3 Data bus limitations max 16 analyzer boxes in one Data bus system Cable length max 164 ft between Control Unit and analyzer box max 2 624 ft between all analyzer boxes in the databus system Each component in the Data bus system must have a different bus address The bus system must have a defined electrical termination see below Electrical termination of the bus system The databus system is linear in structure The C
13. eters and units to a display field in the measurement view Activate the measurement site to which the readings are to be assigned Make sure that the gas outlets are free so that the gas can escape without obstruction Otherwise the measurement results may be corrupted 4 2 2 Applications You can choose from the applications provided or a user defined application application defined on the basis of the combustion applications The memory contains suitable device settings for the analyzer box and typical fuels and calculations for these applications These quickly provide you with optimized device configurations for the respective measuring task and the device will automatically inform you about important application specific peculiarities information in the display Calling up the function gt rE Applications OK e Press the function key Options to open configuration 1 menus 1 Selecting an application OK 2 Selecting fuel gt OK 3 Choose measurement type E O OK 27 0971 3519 en 01 V01 00 en_US
14. ferent menus This assignment is only valid for the currently opened menu the opened function 4 A menu function is opened in which the Options menu is displayed on the left function key 1 Press Options 2 Select option w Depending on the menu function from which the Options menu was opened various functions are available 3 Assign the selected function to the right function key Press the Config Key 4 1 2 4 1 2 1 Device settings Measurement view only available via Analyzer Box tab The parameters units and the display representation number of readings displayed per display page can be set The settings are only valid for the currently chosen combination of application and measurement type which is indicated by the symbol application and the text measurement type in the info field Total overview of selectable parameters and units available selection depends on the chosen application measurement type Display Measurement parameter Tstack Flue gas temperature Tamb Combustion air temperature Ap Differential pressure Ap1 Differential pressure 1 flue gas m s Ap2 Differential pressure 2 flue gas AP Draft Flue Draft Pabs Absolute pressure Pump Pumping capacity 02 Oxygen O2ref Oxygen reference CO2 Carbon dioxide CO2max Maximum carbon dioxide content qAnet Abgasverlust CO Carbon monoxide COundil
15. ontrol Unit or the Testo databus controller with USB connection represents the beginning of the line The end is represented by the last components connected in the system analyzer box or analog output box This component must have a defined electrical termination For example An analog output box is the furthest subscriber or last one in system gt Insert the Data bus termination plug into the Data bus socket on the analog output box An analyzer box is the furthest subscriber or last one in system Setthe Data bus termination slide switch in the analyzer box to switch position right Connection via Bluetooth option or 15 3 2 3 16 The Control Unit can be connected to an analyzer box or a PC Notebook via Bluetooth as long as both components are equipped with Bluetooth Switching on Before switching on gt Connect all system components gt Connect all required probes sensors gt Connect all system components to the electric power supply When switching on the Control Unit should be plugged on the contact strip of the analyzer box or connected with a Data bus cable or plugged to the AC power cord of the analyzer box so that starting via Bluetooth is enabled Switching on gt press O The Welcome Screen is displayed approx 5 sec The Control Unit display screen appears The Control Unit searches for connected analyzer boxes and
16. rall 5x Contact bar for connection to Control Unit Guide pins for locking with Control Unit Dilution air filter Status display 2 2 2 2 2 3 Status display The status display shows the operating status of the analyzer box Display Status green permanent analyzer box switched on AC power supply operation or rech batt operation rech batt fully charged red flashing analyzer box switched on Rech batt operation residual rech batt capacity 2096 other device error green flashing analyzer box switched off Charge rech batt green permanent analyzer box switched off Rech batt fully charged trickle charge green red alternately flashing Connections interfaces Update flash mode active 12 3 4 5 12 11 10 9 Flue gas probe Sensor input USB 2 0 Trigger input 0 JO 0d 0 nm Data bus termination slide switch Sensor for combustion air temperature Dilution gas inlet for measurement range extension Power socket 100 240V AC 47 63Hz 9 DC voltage input 11 40V DC option 10 Covering cap gas channel access only for servicing purposes Plugged in covering cap Position must not be changed 11 Pressure ports p and p 12 Testo data bus 2 24 Analyzer box menu Main menu Menu Description Applications Select an application in accordance with the measuring task to be performed Fol
17. seconds minutes whereby the smallest possible analyzer rate depends on the number and type of connected probes Select the program 2 O gt OK Press Change Press Change Edit program name 2 m lt gt Confirm the entry OK Repeat steps 4 and 5 as required Press Next Perform steps 4 and 7 for further criteria accordingly Press Finished 25 4 2 4 2 1 26 Measuring Preparing for measurement e The air temperature is continuously measured by the 1 temperature sensor installed in the analyzer box The fresh air required for the zeroing phase is drawn in through the exhaust if no fresh air valve option is installed and through the valve inlet if a fresh air valve is installed The flue gas probe can thus already be inside the flue gas channel before or during the zeroing phase Before switching on gt Check whether All system components are properly connected All required probes sensors are connected The power supply of all system components is guaranteed During then zeroing phase During the zeroing phase the sensors of the flue gas analyzer are zeroed The zero point and the drift of the sensors are checked The C2 value is set to 2196 O2 Make sure that the ambient air is free of interfering gases e g CO NO during zeroing Before the measurement Setthe fuel for the furnace system to be measured Assign the required measurement param
18. t yet saved are lost when the measuring instrument is switched off Folders and measurement sites can be created edited copied and activated Folders and measurement sites incl protocols can be deleted 17 18 Calling up the function gt El Folders gt OK Changing the display gt Toggle between overview display of number of measurement sites per folder and detailed view display of all measurement sites per folder Overview or Details Activating a measurement site gt Select the measurement site gt OK The measurement site is activated and the menu Measurement Options is opened Creating a new measurement site A measurement site is always created in a folder 1 Select the folder in which the measurement site is to be created 2 Options New Measurement site OK 3 Enter values or make settings The following inputs settings are possible Parameter Description Measurement Enter name site Application Select application Fuel Select fuel Profile Enter diameter length width height and area For correct measurement of the volume flow you must set the profile and area A volumetric flow rate is calculated from the geometries entered here together with the measured velocity Pitot Tube The parameter Pitot tube factor influences the Factor measurement of flow speed volume flow rate and mass flow The Pitot factor depends on the type of Pitot t
19. ube used Straight Pitot tubes Factor 0 67 Prandt l Pitot tubes bent Factor 1 Parameter Description Humidity The parameter Humidity combustion air humidity influences the calculation of flue gas loss and flue gas dew point The factory setting is 80 0 humidity To achieve a higher accuracy the values can be adjusted to the actual ambient conditions Pressure Absolute The absolute pressure influences the calculation of flow speed volume flow mass flow and flue gas dew point The factory setting is 393 43 H20 To achieve a higher accuracy the values can be adjusted to the actual ambient conditions e r a COz IR module is installed the 1 absolute pressure value measured there will automatically be used Barometric pressure e The input of the barometric pressure and 1 the height above sea level is only required when no absolute pressure is available no CO IR module present The barometric pressure influences the calculation of flow speed volume flow mass flow and flue gas dew point To achieve a higher accuracy the values can be adjusted to the actual ambient conditions This is 406 68 H20 as an annual average regardless of the altitude Depending on the current weather this pressure can fluctuate by 8 02 H20 around the annual average Altitude The height above sea level influences the calculation of flow speed volume flow mass flow and flue gas
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