Congratulations on your purchase of your new Ultra
Contents
1. Congratulations on your purchase of your new Ultra SoniTec Antifouling System I Ultra SoniTec Antifouling System Ultra SoniTec Advanced Ultrasonic Antifouling Systems are designed algae and other sea growth Developed to extend the life of existing anti foul paint coatings and in turn provide vastly improved performance improved fuel economy reduced IP65 Water Resistant Dustproof Enclosure doc tuent e Austrais gt wey ya e terre af Lap oe LCD Status Display Sleep Button LCD Button Power Button Status LED Convenient Mounting Tabs AUSTRALIAN MADE AND OWNED Transducer Outputs 12VDC 24VDC Input haul outs reduced running costs all while being environmentally friendly This device uses an advanced Digital Ultrasonic sound wave system and as such does not penetrate or interfere with the hull Our system mounts to the inside of your hull using they provided high quality mounting and bonding agent Because of our simple installation method the system can be installed with the boat in the water or out of the water without any concerns for the prevention of algae and other sea growth Developed to extend the life of existing anti foul paint coatings and in turn provide vastly improved performance improved fuel economy reduced haul outs reduced running costs all while being environmentally friendly This device uses an advanced Digital Ultrasonic s2. and the average current consumption in mA milli Amps Temperature Status Screen This screen displays the current temperature of the PSU Power Supply Unit and the Drive Circuitry Transducer Fuses Status Screen Shown here is the status of the individual Transducer Fuses inside the Control Module Tick OK Cross Error System Smarts Overview The CleanA Hull Advanced Ultrasonic Antifouling system utilises a smart micro controller and drive circuitry unlike any other Ultrasonic Antifouling device available Through the use of multiple temperature sensors to monitor everything from drive circuit to power supply multiple voltage sensor monitoring to ensure input voltage and internal voltages are within safe specification multiple fuse sensors to determine individual channel fuse status The CleanA Hull system operates while constantly checking monitoring and maintaining it s own safe working environment to maximise protection of your vessel while ensuring longevity of it s own parts it will even shut off the output and shift into low power mode if your battery runs low so as to ensure there 1s no over drain on your batteries If there is any issues at all the CleanAHull system will give you a detailed error message on the System Status screen to make troubleshooting a breeze LCD Display The LCD Display on the front of the control module provides up to the second details on the status of the system This is very useful
3. unsure 1f you are capable of performing the installation or have any questions concerns or doubts about what s mentioned here or the procedure outlined for the actual installation in this user manual we advise you contact us or employ a CleanA Boat installer or shipwright marine electrician to perform the installation for you Globatech Australia CleanA Boat can take no responsibility for a defective installation nor injury or damage to persons or property IMPORTANT Read this manual in it s entirety prior to commencing any of the installation process Purchasers Obligation It is the Purchaser Vessel owner Skippers Engineers responsibility to regularly check on the operation of the CleanA Hull System to ensure it is operating correctly and the Ultrasonic Protection is active Anti foul Bottom Paint Coatings Follow Manufacturers instructions thoroughly to ensure correct adhesion and longevity of the coating DISCLAIMER WARNING Electrical Safety The 12 24VDC power supply to the device MUST be protected by a suitable in line fuse or circuit breaker on the positive wire Fuse Ratings outlined in wiring instructions below It is highly recommended that the electrical connections should be carried out by a qualified electrician WARNING Cable Connections Prior to opening the unit or connecting any transducer cables you must ensure the unit is switched OFF and the in line fuse is removed if a circuit breaker was used ensu
4. distance roughly 10mm and twisted prior to screwing into the appropriately coloured terminal and tightened After securing the Transducer cabling neatly and checking your connection is tight screw the cable gland tight by hand to secure the cable in place IMPORTANT NOTICE Disconnect Power Supply Before opening Control Module High Voltage inside CleanaHull Ultrasonic Antifouling Double CLHUD Quad CLHUO CH1 CH2 CH3 CH4 A FUSE CIRCUIT BREAKER Transducer Transducer Transducer Transducer 12 24VDC SUPPLY Wiring Diagram 4 User Manual General Operation System Status Screen This screen will display the current system status including any errors that are current Battery Status Screen This screen will display the current Battery Input voltage and the average current consumption in mA milli Amps Temperature Status Screen This screen displays the current temperature of the PSU Power Supply Unit and the Drive Circuitry Transducer Fuses Status Screen Transducer FUS 1 27 5 4s Shown here is the status of the individual Transducer Fuses inside the Control Module Tick OK Cross Error System Smarts Overview The CleanA Hull Advanced Ultrasonic Antifouling system utilises a smart micro controller and drive circuitry unlike any other Ultrasonic Antifouling device available Through the use of multiple temperature sensors to monitor everything from dri
5. hecking monitoring and maintaining it s own safe working environment to maximise protection of your vessel while ensuring longevity of it s own parts it will even shut off the output and shift into low power mode if your battery runs low so as to ensure there 15 no over drain on your batteries If there is any issues at all the CleanAHull system will give you a detailed error message on the System Status screen to make troubleshooting a breeze LCD Display The LCD Display on the front of the control module provides up to the second details on the status of the system This is very useful in determining the current health internal temperature status error states average current consumption input voltage etc Understanding the LCD Screens To cycle through the status screens use the LCD button on the front face of the module Shown below is an explanation of each Button Functions The CleanA Hull system utilises 3 buttons on the front face to control the module Below 1s the basic function of each button Power Button The power button is used to turn the device on and off LCD Button The LCD button is used to cycle between screens This will also turn on the LCD backlight 1f 1t has timed out Sleep Button The sleep button 1s used to put the device to sleep for 3 or 6 hours Press once for 3 hours twice for 6 hours Press once to cancel Status LED amp Audible Alarm The CleanA Hull system uses a flashing mu
6. ided on steep surfaces The step below continue on after step 2 to show the bonding of the transducers directly All surfaces must be prepared in accordance with Steps 1 and 2 3 Installation of the Control Module amp Running of Cables Control Module Positioning The Control module should be mounted vertically upright positioned away from direct sunlight where possible the control module should be installed in a cool dry place not too far from the chosen power supply Running 12 24VDC Power Cable and Protection Fuse It is recommended that the system be wired directly to the Battery A safe and secure cable run to the battery should be achieved if possible avoid extending the provided 5m of battery cable The power supply must be installed with an in line fuse or circuit breaker with a 10 fuse rating A Smart battery charger should be used to maintain 100 battery power at all times Do not install the in line fuse until the system is ready to be powered on See Powering on and System Checks It 15 advisable to avoid a power source that has high load electronics attached P9 Wiring Diagram Powering on and System Checks Prior to installing the in line fuse and powering the system on all transducer cables should be terminated correctly and secured neatly Once complete install the control module lid being careful to plug the lid cable in as shown tighten the 4 retaining screws then install the in line fuse At this
7. in determining the current health internal temperature status error states average current consumption input voltage etc Understanding the LCD Screens To cycle through the status screens use the LCD button on the front face of the module Shown below is an explanation of each Button Functions The CleanA Hull system utilises 3 buttons on the front face to control the module Below is the basic function of each button Power Button The power button is used to turn the device on and off LCD Button The LCD button is used to cycle between screens This will also turn on the LCD backlight if it has timed out Sleep Button The sleep button is used to put the device to sleep for 3 or 6 hours Press once for 3 hours twice for 6 hours Press once to cancel Status LED amp Audible Alarm The CleanA Hull system uses a flashing multi colour LED to display the current system status at a glance without the need to read the LCD screens Shown here 15 a key of the Status LED During any error state the Audible Alarm will sound System Off Power On Protection On Transducer output indicated by Green Power On Sleep Mode Error Some Protection Some Outputs Still working Error No Protection No Outputs working Additional Functions In some circumstances there may be a need to silence the audible alarm for a period of time to do this hold the LCD button and press the Power Button there will be a two fast beep se
8. klight 1f 1t has timed out Sleep Button The sleep button 1s used to put the device to sleep for 3 or 6 hours Press once for 3 hours twice for 6 hours Press once to cancel Status LED amp Audible Alarm The CleanA Hull system uses a flashing multi colour LED to display the current system status at a glance without the need to read the LCD screens Shown here 15 a key of the Status LED During any error state the Audible Alarm will sound System Off Power On Protection On Transducer output indicated by Green Power On Sleep Mode Error Some Protection Some Outputs Still working Error No Protection No Outputs working Additional Functions In some circumstances there may be a need to silence the audible alarm for a period of time to do this hold the LCD button and press the Power Button there will be a two fast beep sequence which indicates the audible alerts will be silenced for 12 hours Each system stores a number of time variables to keep track of protection timers error timers etc To view these values turn the unit off using the power button and then press the sleep button To cycle through the available screens use the LCD button to exit this menu press the power button 4 User Manual General Operation System Status Screen This screen will display the current system status including any errors that are current Battery Status Screen This screen will display the current Battery Input voltage
9. lti colour LED to display the current system status at a glance without the need to read the LCD screens Shown here 1s a key of the Status LED During any error state the Audible Alarm will sound System Off Power On Protection On Transducer output indicated by Green Power On Sleep Mode Error Some Protection Some Outputs Still working Error No Protection No Outputs working Additional Functions In some circumstances there may be a need to silence the audible alarm for a period of time to do this hold the LCD button and press the Power Button there will be a two fast beep sequence which indicates the audible alerts will be silenced for 12 hours Each system stores a number of time variables to keep track of protection timers error timers etc To view these values turn the unit off using the power button and then press the sleep button To cycle through the available screens use the LCD button to exit this menu press the power button Installer Details Installation Date Notes
10. minum so below is outlined all three surface preparation procedures We first begin by marking out the desired mounting location this is the GLOBAtech same for all surfaces and gives a rough guide of the area we are working on Using 60 grit sand paper sand away the top flow coat gel coat to reveal the fiberglass Ensure the prepared area 1s level and keyed to the 60 grit sand paper 1 Mark the desired mounting location Using 60 grit sand paper sand away the paint to reveal the bare steel aluminum Ensure the prepared area is flat and keyed to the 60 grit sand paper Using 60 grit sand paper sand the bare steel aluminum to ensure the prepared area 15 flat and keyed to the 60 grit sand paper Fiberglass GRP Glass Re enforced Plastic Painted Steel Painted Aluminum Bare Steel Bare Aluminum GLOB Clean both hull and the base of the footprint thoroughly using Acetone and a clean rag It is important that all surfaces to be bonded are clean of any dust or debris 3 Clean Surfaces Thoroughly Dispense equal parts of JB Weld Adhesive onto a clean mixing board and thoroughly mix until a uniform dark grey colour is achieved Ensure no air bubbles have been mixed in 4 Mix JB Weld Adhesive Apply a large amount of the mixed JB Weld adhesive to the base of the CleanAHull Footprint and press the Footprint into position twisting left and right while applying downward pressure t
11. o ensure a perfect full face contact with the hull and that there are no air cavities 5 Apply JB Weld Adhesive amp Place Footprint Carefully clean the top face of the footprint and thread to ensure no JB Weld adhesive or other debris present Tape footprint in position to ensure it does not move while the adhesive cures Curing should occur over a period of 24 hours please allow longer in cold climates 6 Clean Footprint Face amp Tape Down After the JB Weld adhesive has cured 24 Hours remove the tape and proceed to clean both the face of the footprint and the face of the transducer to be installed with acetone on a clean rag Then apply the loctite 515 to the face of the transducer as shown 7 Remove Tape Clean Surfaces amp Apply loctite 515 While holding the loop of cable in one hand and the Transducer in the other carefully screw the transducer down onto the footprint as tight as possible by hand Continue on to running the transducer cable however allow 24 Hours before powering the system up to allow the loctite 515 to cure Ensure Transducer and footprint face are in perfect contact 8 Install Transducer onto Footprint as tight as possible by hand Mounting the Transducer using the Footprint Clean both the hull and the base of the footprint thoroughly using Acetone and a clean rag It 1s important that all surfaces to be bonded are clean of any dust or debris 3 Clean Surfaces Thoroughly Dispense equal
12. ound wave system and as such does not penetrate or interfere with the hull Our system mounts to the inside of your hull using the provided high quality mounting and bonding agent Because of our simple installation method the system can be installed with the boat in the water or out of the water without any concerns Ultra SoniTec Ilc Ultrasonic Antifouling Installation User Manual Models USA 2 2 Transducer CleanA Hull Ultrasonic Antifouling System USA 4 Transducer CleanA Hull Ultrasonic Antifouling System TC 1 Cable CleanA Hull Transducer Extension Cable Due to the nature of the vessels this product s installed in there may be confined spaces 1e in the bottom or bilge of a boat There may be residual fuel or other fumes in this space so extreme care and safety must be exercised at all times During the installation of this system you may be in a claustrophobic environment we advise that an observer assistant 15 with you at all times when you undertake this installation You will need to know a few skills 1f you are to correctly perform the installation yourself It would be beneficial to have experience with Sanding Drilling Familiarity with mixing and handling of epoxy bonding resins and glues and their application process A moderate understanding of electronics including your vessels configuration The success of this product is directly proportional to the quality of the installation If you are
13. parts of JB Weld Adhesive onto a clean mixing board and thoroughly mix until a uniform dark grey colour is achieved Ensure no air bubbles have been mixed in 4 Mix JB Weld Adhesive Apply a large amount of the mixed JB Weld adhesive to the base of the CleanA Hull Footprint and press the Footprint into position twisting left and right while applying downward pressure to ensure a perfect full face contact with the hull and that there are no air cavities 5 Apply JB Weld Adhesive amp Place Footprint Carefully clean the top face of the footprint and thread to ensure no JB Weld adhesive or other debris present Tape footprint in position to ensure it does not move while the adhesive cures Curing should occur over a period of 24 hours please allow longer in cold climates 6 Clean Footprint Face amp Tape Down After the JB Weld adhesive has cured 24 Hours remove the tape and proceed to clean both the face of the footprint and the face of the transducer to be installed with acetone on a clean rag Then apply the loctite 515 to the face of the transducer as shown 7 Remove Tape Clean Surfaces amp Apply loctite 515 While holding the loop of cable in one hand and the Transducer in the other carefully screw the transducer down onto the footprint as tight as possible by hand Continue on to running the transducer cable however allow 24 Hours before powering the system up to allow the loctite 515 to cure Ensure Tran
14. quence which indicates the audible alerts will be silenced for 12 hours Each system stores a number of time variables to keep track of protection timers error timers etc To view these values turn the unit off using the power button and then press the sleep button To cycle through the available screens use the LCD button to exit this menu press the power button 4 User Manual General Operation System Status Screen This screen will display the current system status including any errors that are current Battery Status Screen This screen will display the current Battery Input voltage and the average current consumption in mA milli Amps Temperature Status Screen This screen displays the current temperature of the PSU Power Supply Unit and the Drive Circuitry Transducer Fuses Status Screen Shown here is the status of the individual Transducer Fuses inside the Control Module Tick OK Cross Error System Smarts Overview The CleanAHull Advanced Ultrasonic Antifouling system utilises a smart micro controller and drive circuitry unlike any other Ultrasonic Antifouling device available Through the use of multiple temperature sensors to monitor everything from drive circuit to power supply multiple voltage sensor monitoring to ensure input voltage and internal voltages are within safe specification multiple fuse sensors to determine individual channel fuse status The CleanA Hull system operates while constantly c
15. re it 15 OFF Failure to do so may cause damage to the unit OR to your person WARNING Performance Our CleanAHull Ultrasonic Antifouling System must be installed in accordance with the instructions provided in this installation user manual Failure to install correctly may result in reduced performance and effectiveness or cause personal injury and or damage to property WARNING It is advised that you do not dive under the hull for any extended period of time whilst the system is operating We recommend putting the system into sleep mode whilst diving under the hull SAFETY CONCERNS Suggested Mounting Locations O Alternate Mounting Locations 2 Fitting the Transducer s Transducer Footprints Surface Preparation Preparation of the hull surface is very important and this process should be followed carefully Below we cover surface preparation for GRP Fiberglass Bare Steel Aluminum amp Painted Steel Aluminum The initial stages of preparation vary slightly so please choose the appropriate surface instructions below Visit www cleanaboat com for Instructional Videos 2 Surface Preparation Next we will prepare the area to be bonded to by sanding 1t with 60 Grit sand paper This will remove any top coating of paint gel coat or surface oxidation and provide a clean keyed surface for bonding with JB Weld adhesive This process varies slightly between GRP Fiberglass painted steel aluminum and bare steel alu
16. sducer and footprint face are in perfect contact 8 Install Transducer onto Footprint as tight as possible by hand Mounting the Transducer using the Footprint PS Clean both the hull and the base of the footprint thoroughly using Acetone and a clean rag It is important that all surfaces to be bonded are clean of any dust or debris 3 Clean Surfaces Thoroughly Dispense equal parts of JB Weld Adhesive onto a clean mixing board and thoroughly mix until a uniform dark grey colour is achieved Ensure no air bubbles have been mixed in 4 Mix JB Weld Adhesive Apply a large amount of the mixed JB Weld adhesive to the base of the CleanAHull Transducer and press the Transducer into position twisting left and right while applying downward pressure to ensure a perfect full face contact with the hull and that there are no air cavities 5 Apply JB Weld Adhesive amp Place Transducer Carefully tape the transducer into position The transducer must not move during the curing process so it 1s critical that the transducer be taped tightly in place Curing should occur over a period of 24 hours please allow longer in cold climates After curing remove tape and run the transducer cable 6 Tape Down Bonding the Transducer without using the Footprint The transducers can be fitted to the hull without the use of the footprint This method of installation is a harder to achieve in some situations and should be avo
17. stage the system will automatically power up and perform a quick system check before automatically beginning protection It is advisable to check the status of the transducers by listening closely to each individual transducer for the faint click sound when the transducer 15 operating this will generally be a few short clicks once every second Be careful when removing the lid connector Running Transducer Cables s and Termination It is recommended to use flexible conduit where possible to protect transducer cabling Choose safe dry cable runs If extension of the transducer cable is required the cable should be no more than 25m total length At the cable join colour polarity should be maintained red to red etc the join should be soldered thoroughly and self amalgamating heat shrinking tape should be used to ensure the join remains water tight cable of the same rating should be used Looping of Transducer cables should be avoided When terminating the transducer cables they should be cut to length at the Control Module Transducer Cables are polarity specific This means the colour coding inside the Control Module should be followed exactly Red to Red etc Transducer cables are to be run through the provided cable gland in the bottom of the Control Module When terminating the Transducer cables into the screw terminals inside the unit ensure there are no frayed strands of wire exposed Cables should be stripped back a short
18. ve circuit to power supply multiple voltage sensor monitoring to ensure input voltage and internal voltages are within safe specification multiple fuse sensors to determine individual channel fuse status The CleanA Hull system operates while constantly checking monitoring and maintaining it s own safe working environment to maximise protection of your vessel while ensuring longevity of it s own parts it will even shut off the output and shift into low power mode if your battery runs low so as to ensure there 1s no over drain on your batteries If there is any issues at all the CleanAHull system will give you a detailed error message on the System Status screen to make troubleshooting a breeze LCD Display The LCD Display on the front of the control module provides up to the second details on the status of the system This is very useful in determining the current health internal temperature status error states average current consumption input voltage etc Understanding the LCD Screens To cycle through the status screens use the LCD button on the front face of the module Shown below is an explanation of each Button Functions The CleanAHull system utilises 3 buttons on the front face to control the module Below s the basic function of each button Power Button The power button is used to turn the device on and off LCD Button The LCD button is used to cycle between screens This will also turn on the LCD bac
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