AC/DC Power Supply Unit
Contents
1. When more power is needed than one power supply can give i e 300 W you can stack up to three power supplies on top of each other and connect them When stacking 2 or 3 units the load on each of the units is automatically balanced among the units 4 Applications Chapter 2 Installation The AC DC Power Supply can be mounted on its own as a single unit or you can daisy chain and stack up to 3 units The AC DC Power Supply can also be fitted in a 1 U rack mount ej le 5 seg ej ke Vel te Unpacking The following items are included in the delivery e TT 6080A AC DC Power Supply e 1AC fuse 6 3 A e 2 battery fuses 30 A e 4 mounting bolts for mounting 1 unit M6X55 mm DIN912 Unbrako e Cable relief bracket comb style e AC DC Power Supply Installation and user manual this manual Optional accessories The following optional accessories are available and can be ordered e Mounting and cable relief bracket heavy duty order number 406080A opt 001 e 4 mounting bolts for mounting 2 AC DC Power Supply units M6X100 mm DIN912 Unbrako order number 406080A opt 002 e 4 mounting bolts for mounting 3 AC DC Power Supply units M6X140 mm DIN912 Unbrako order number 406080A opt 003 Chapter 2 Installation Installing the AC DC Power Supply You can mount the AC DC Power Supply in a vertical or horizontal position When mounted in a vertical position with the connector panel2. Wire cross section Up to 1 5 mm Pin 1 Closed when ok Pin 2 Open when ok Pin 3 Common Pin 4 1 Chassis Installing the AC DC Power Supply a as KO Nn Chapter 2 Installation Installing 2 or 3 AC DC Power Supply units You can mount up to three AC DC Power Supply units in a vertical recommended to use the Mounting and cable relief bracket heavy duty order number 406080A opt 001 or horizontal position When mounted in a vertical position with the connector panel pointing downwards the unit fulfills IP32 in areas with more than 42 V and IP22 in other areas FINN The mounting holes in the AC DC Power Supply are designed in such a way that units fit nicely on top of each other when being stacked SAI Il HOL LL il L C i j unobstructed space of minimum 5 cm must be maintained around all sides of the group of units except between the units LD To ensure adeguate cooling of the AC DC Power Supplies an and the bottom side 14 Installing 2 or 3 AC DC Power Supply units Chapter 2 Installation Mounting bolts The following drawing shows the specifications of the mounting bolts needed when installing two or three units on top of each other e 2 block mount 4 x M6X100 mm DIN912 Ubrako e 3 block mount 4 x M6X140 mm DIN912 Unbrako M6 x 140 mm DIN912 Unbrako Used in 3 Block Mount M6 x 1
3. Table of Contents vi Chapter 1 Introduction Ss e z ej ei TO ej c General description The TT 6080A AC DC Power Supply can deliver 300 W output power on average with a peak of 370 W for a minimum of 2 minutes This is useful for MF HF applications and DSC transmissions of 2 minutes duration It is AC powered with a battery switch over function The AC DC Power Supply has an on off switch It is lit when the power is turned on All connectors are placed at the same end of the power supply to simplify mounting and installation The connector panel is protected by a transparent lid To secure an installation with heavy cables an optional cable relief bracket can be installed When mounted vertically the AC DC Power Supply fulfills IP32 in areas with more than 42 V and IP22 in other areas This means that the unit is protected against the intrusion of solid objects including body parts like fingers dust water etc Chapter 1 Introduction Features The AC DC Power Supply has the following features IEC 60945 Maritime approval Two DC connectors output range 28 7 V 31 2 V Output power 300 W continuous 370 W peak 2 min 100 240 VAC or 270 W continuous 333 W peak 2 min 90 100 VAC AC input 100 240 VAC operating with fuse 6 3 A Automatic selection of input voltage range AC alarm On off switch Daisy chaining of up to three units to give up to 900 W Short circuit pr
4. 40 to 80 C Cooling No forced cooling required Survival temperature power on 40 to 80 C Dimensions H 46 5 mm L 354 mm W 265 mm Weight Approx 3 7 kg Compass safe distance 30 cm Appendix B Special installation If vou need more than 3x300 W or 30 A vou can connect more than 3 AC DC Power Supply units Important You must connect the units as shown in the drawing This is to make sure that a single connector is never overloaded with more than 30 A tej JE ke o Fi Val JE o JE v w a Vel Wiring four or more AC DC Power Supply units User User i DC l TT 6080A TT 6080A TT 6080A TT 6080A Lae The cable resistance must be gt 100 mo Fuse E Cable lengths to achieve cable resistance higher than 100 MQ Emergency B tt cross section 2 5 mm2 gt 2 m attery cross section 6 mm2 gt 25 m 25 Appendix B Special installation 26 AC DC IEC Glossary Alternating Current Direct Current International Electrotechnical Commission is an international standards organization that prepares and publishes International Standards for all electrical electronic and related technologies International Protection Rating sometimes also interpreted as Ingress Protection Rating consists of the letters IP followed by two digits and an optional letter
5. It classifies the degrees of protection provided against the intrusion of solid objects including body parts like hands and fingers dust accidental contact and water in electrical enclosures 27 gt n n S Glossary 28 A AC alarm output 13 AC input 9 accessories 5 applications 4 approval maritime 2 battery input 12 block diagram 3 C cable relief bracket 5 cables heavy 1 combining 4 or more units 25 up to 3 units 4 Compass safe distance 24 connector AC alarm output 13 AC input 9 battery 12 DCI 10 DC2 11 cooling requirements several units 14 single unit 6 daisy chaining wiring 16 DC input 11 DC output 10 11 dimensions 7 document number this manual i F features 2 fuse 5 AC input 9 AC exchanging 18 battery 12 battery exchanging 19 I IEC 60945 2 input AC 2 battery 12 DC for daisy chaining 11 installation 2 or 3 units 14 4 units or more 25 IP rating 1 2 23 L lid remove 8 M manual document number i 29 Index mounting bolts 5 1 unit 7 2 Block mount 15 3 Block mount 15 0 order number accessories 5 mountings bolts 5 outline 7 output power 2 P peak output power 2 power output 2 protective lid remove 8 removing 8 R remove protective lid 8 repackaging 20 repair 17 S safety summary iii servicing 17 several units connecting 16 installing 14 spec
6. by the distributor that supplied the AC DC Power Supply Contact for support For support contact the distributor that supplied the AC DC Power Supply Service and repair For further information on warranty and service vou may also use the Thrane 8 Thrane home page at www thrane com Repair and servicing The AC DC Power Supply does not reguire maintenance and adjustment apart from routine checking of its installation A Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off 0 first important In case of malfunctioning do not open the AC DC Power Supply but send it in for repair For information how to proceed see Returning units for repair on page 20 17 Chapter 3 Service and repair Exchanging the fuses The AC DC Power Supply has two fuses to secure AC input and input from an external battery Fuse AC input 2 fuses battery input Exchanging the AC fuse To exchange the AC fuse do as follows 1 Locate the fuse it is accessible from outside the housing It is positioned next to the on off switch 2 Turn the device that holds the fuse and extract it 3 Take out the old fuse and insert a new one type 5x20 mm 6 3 AT 4 Insert and fasten the fuse holder A Caution If the AC fuse is blown directly after being replaced there might be a serious fault in the AC DC Power Supply Return the unit for repair 18 Exchan
7. the local distributor for information about what type of return system to use Safety summary The following general safety precautions must be observed during all phases of operation service and repair of this eguipment Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the equipment Thrane amp Thrane assumes no liability for the customer s failure to comply with these requirements Observe marked areas Under extreme heat conditions do not touch areas of the unit that are marked with this symbol as it may result in injury KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers All repair and servicing tasks must be made by qualified maintenance personnel Do not service the unit with the power cable connected Always disconnect and discharge circuits before touching them MAKE SURE THE UNIT IS GROUNDED DURING OPERATION A Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off 0 first ii About the manual Intended readers This manual is an installation and user manual for the AC DC Power Supply system It is important that you observe all safety requirements listed in the beginning of this manual and operate the AC DC Power Supply according to the instructions and guidelines in this manual All instal
8. 00 mm DIN912 Unbrako Used in 2 Block Mount ej le 1 hs Nn te Installing 2 or 3 AC DC Power Supply units 15 Chapter 2 Installation Wiring for daisy chaining The following drawing shows how to wire the AC DC Power Supply units when daisy chaining two or three units Combined DC Out TT 6080A Mains AC DCI DC2 BATTERY TT 6080A Li Mains AC DCI DC2 BATTERY TT 6080A Emergency Mains AC DCI DC2 BATTERY battery AO AC Power Combined DC Out To daisy chain two or three AC DC Power Supply units proceed as follows 1 Connect Mains AC of unit 1 to unit 2 2 Connect DCI of unit 1 to DC2 of unit 2 3 Forthe third unit repeat steps 1 and 2 to connect unit 2 to unit 3 A Caution If you need more than 3x300 W or 30 A you need to follow special guidelines when connecting the reguired AC DC Power Supply units Refer to Wiring four or more AC DC Power Supply units on page 25 to see how to connect the AC DC Power Supply units to meet these reguirements 16 Installing 2 or 3 AC DC Power Supply units Chapter 3 Service and repair The AC DC Power Supply is designed to operate without preventive maintenance Repair or repair attempts performed by ungualified personnel may limit the warranty The warranty on the system is defined and outlined
9. AC DC Power Supply Unit Thrane amp Thrane Thrane 8 Thrane A S AC DC Power Supply Installation and User Manual Document number TT98 129099 B Release date September 24 2009 Disclaimer Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane 8 Thrane The information in this manual is provided for information purposes only is subject to change without notice and may contain errors or inaccuracies Manuals issued by Thrane 8 Thrane are periodically revised and updated Anyone relying on this information should acquire the most current version e g from http www thrane com or from the distributor Thrane 8 Thrane is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2009 Thrane 8 Thrane A S All rights reserved DISPOSAL Old electrical and electronic equipment marked with this symbol can contain substances hazardous to human beings and the environment Never dispose these items together with unsorted municipal waste household waste In order to protect the environment and ensure the correct recycling of old equipment as well as the re utilization of individual components use either public collection or private collection by the local distributor of old electrical and electronic equipment marked with this symbol Contact
10. be the fault as thoroughly as possible and ask for assistance In some cases the error may be resolved over the phone 4 Ifthe unit has to be returned for repair request an RMA number 5 Request replacement loan unit if required 6 Pack the equipment or parts to be returned in approved shipping containers 7 Write the RMA number on the outside of all shipping containers and ship to the following address Thrane amp Thrane A S Lundtoftegardsvej 93 D DK 2800 Kgs Lyngby Denmark Returning units for repair 21 Chapter 3 Service and repair 22 Returning units for repair Appendix A Technical specifications The following tables show the electrical and environmental specifications of the AC DC Power Supply Vel o uv a E v V o Nn uv S re o ke Specifications Value Output power at 100 VAC 240 VAC 300 W continuous 370 W peak 2 min Output power at 90 VAC 100 VAC 270 W continuous 333 W peak 2 min DC output nominal 31 2 VDC at 0 A 29 3 VDC at 10 A 28 7 VDC at 13 A AC input voltage 115 230 VAC nominal 100 240 VAC operating Alarm in case of AC power failure IP rating in high voltage gt 42 V IP 3X IP rating in other areas IP 2X IP rating when mounted vertically on a wall IP X2 Operating temperature 25 to 55 C 23 Appendix A Technical specifications 24 Specifications Value Storage temperature
11. from Thrane amp Thrane Repackaging requirements 20 An AC DC Power Supply unit should be returned to Thrane amp Thrane in the original packaging If the original packaging is not available follow these guidelines when repacking the unit s 1 Protect the connectors from physical damage and electrostatic discharge 2 Wrap the unit in heavy paper or in bubble plastic sheets Attach a tag with model number serial number and return address 3 Use a strong shipping container e g double walled carton or similar 4 Protect the front and rear panel with suitable material cardboard foam or bubble plastic sheets and insert a 7 10 cm layer of shock absorbing Returning units for repair Chapter 3 Service and repair material between all surfaces of the eguipment and the sides of the container 5 Sealthe shipping container securely 6 Mark the shipping container FRAGILE to ensure careful handling Failure to do so may invalidate the warranty RMA procedure Before returning units for repair please follow this procedure 1 Have the following information ready before calling the Customer Service Center e T amp T Model number e Serial number example 00443322 e A thorough description of the fault a 2 v v gt te v Pa 2 If you have purchased your AC DC Power Supply from a Thrane amp Thrane distributor contact the Customer Service Center of the distributor 3 Descri
12. ging the fuses Chapter 3 Service and repair Exchanging the BATTERY fuses To exchange the two BATTERY fuses do as follows 1 Locate the fuses for battery plus and one for battery minus These are accessible from outside the housing They are is positioned to the right of the protective lid 2 Pull out the fuses 3 Insert two new fuses type ATO Blade Fuse 30 A a o V eb gt 2 v n Exchanging the fuses 19 Chapter 3 Service and repair Returning units for repair To return eguipment to Thrane 8 Thrane for repair this Return Material Authorization RMA procedure must be followed Failure to comply with this procedure may cause shipping delays and additional charges Warranty returns Equipment that qualifies for warranty repair can be returned to Thrane amp Thrane for repair or replacement at our discretion The customer is charged for the shipping costs to Thrane amp Thrane and Thrane amp Thrane will pay the shipping costs to return the repaired replaced unit to the customer Non warranty returns Equipment that fails to work properly because of improper or negligent use abuse shipping damaged or any other condition can still be returned to Thrane amp Thrane for repair or replacement at our discretion The customer will be notified of the cost to repair or replace the unit before invoicing for repair or replacement The customer is charged for the shipping cost to and
13. he AC DC Power Supply 11 Chapter 2 Installation Battery input You can connect an external 24 V emergency battery to the AC DC Power Supply to make sure the unit is operational in case the AC input fails The battery input is protected against wrong polarity of the battery To connect the BATTERY input do as follows 1 Connect the cable to the connector marked BATTERY and the battery BATTERY Connector type Spring terminal Wire cross section Up to 6 mm Battery plus Battery minus Chassis Fuses Two 30 A fuses one for battery plus and one for the battery minus These are accessible from outside the housing and are positioned to the right of the protective lid 2 Remove the u shaped cut out for this input from the protective lid 12 Installing the AC DC Power Supply AC alarm output Chapter 2 Installation The AC alarm output provides an alarm signal when the AC DC Power Supply cannot deliver the reguired power from the AC input This is the case when e No AC power is present e The AC fuse is blown e The on off switch is in the position off e The output is short circuited or heavily overloaded e An internal error has occurred To wire the AC alarm output do as follows 1 Connect the cable to the connector marked AC Alarm according to the pin specifications in the table below AC ALARM Connector type Spring terminal
14. ifications 23 30 stacking several units 4 support contact 17 T technical specifications 23 U unpacking 5 W warranty return 20 TT 98 129099 B Thrane 8 Thrane A S info thrane com www thrane com Thrane amp Thrane
15. input do as follows 1 2 3 Connect the Mains cable to the connector marked MAINS AC Mains AC c 9 Ee 1 S n S Connector type Spring terminal dual row connector Wire cross section Up to 2 5 mm L Line AC power cord brown Europe black USA N Neutral AC power cord blue Europe white USA Chassis AC power cord green vellow Europe green USA Fuse 6 3 A It is accessible from outside the housing It is positioned next to the on off switch To remove the fuse turn the device that holds the fuse and extract it Remove the u shaped cut out for this input from the protective lid In order to be able to daisy chain up to three AC DC Power Supply units the Mains AC connector has two terminals e Use one terminal for the incoming mains power e Use the other terminal for the mains power going to the next AC DC Power Supply Installing the AC DC Power Supply 9 Chapter 2 Installation DC output The AC DC Power Supply supplies a DC output To connect the DC output DCI do as follows 1 Connect the DC cable to the connector marked DC1 and the equipment that must be powered DC1 Connector type Spring terminal Wire cross section Up to 6 mm Maximum load 30 A DC out plus DC out minus Chassis 2 Remove the u shaped cut out for this input from the protective lid When connecting 2 or 3 un
16. its in parallel the combined power may be drawn from a single connector A single connector can handle 30 A A Caution If you need more than 3x300 W or 30 A you need to follow special guidelines when connecting the reguired AC DC Power Supply units Refer to Wiring four or more AC DC Power Supply units on page 25 to see how to connect the AC DC Power Supply units to meet these reguirements 10 Installing the AC DC Power Supply Chapter 2 Installation DC output or optional input for daisy chaining The second DC connector of the AC DC Power Supply can be used for 2 purposes to provide DC output or to serve as an input connector when daisy chaining up to 3 AC DC Power Supply units To connect the DC2 input do as follows 1 To have a second DC output Connect the DC cable to the connector marked DCI and the eguipment that must be powered le lej ae hs Vel te 2 To daisy chain a second AC DC Power Supply Connect the cable from DC1 in AC DC Power Supply unit 1 to DC2 in AC DC Power Supply unit 2 Connect the DC cable to the connector marked DC 2 and the equipment that must be powered 3 Remove the u shaped cut out for this input from the protective lid To daisy chain a third AC DC Power Supply repeat step 2 The connector specifications are the same as for DCI To see an overview how to connect AC DC Power Supply units in a daisy chain see Wiring for daisy chaining on page 16 Installing t
17. lation must be done by qualified service personnel Manual overview Typography This manual has the following chapters e Introduction contains a description of the principle of operation and uses and features of the power supply e Installation contains step by step guidelines how to install the power supply as a stand alone unit or in a combined setup and describes the connectors Service and repair contains information on support how to return units for repair and instructions how to exchange the fuses In this manual typography is used as indicated below Bold is used to emphasize words and to indicate connector names of the unit Italic is used to emphasize the paragraph title in cross references Example For further information see Connecting Cables on page Chapter 1 Chapter 2 Chapter 3 App A App B Glossary Index Table of Contents Introduction General description ieri 1 A a Rei ke iki 2 Black diddfami sis sina u 3 APPUCANONS iaia 4 Installation Unpacking ososi iesin i aaa 5 Installing the AC DC Power Supply 6 Installing 2 or 3 AC DC Power Supply units 14 Service and repair Contact for support iii 17 Repair and servicing ii 17 Exchanging the fuses iii 18 Returning units for repair csessceecscesecsessseescsseeesaeeers 20 Technical specifications Special installation
18. otection Over temperature protection shutdown with automatic restart Battery switch over in case of AC supply failure secured by 2 fuses 30 A No forced cooling required IP 3X for internal high voltage areas gt 42 V IP 2X in other areas IP X2 when vertically mounted wall and connector panel is facing down 1 Output power capability depend on the mounting position horizontal or vertical input voltage ambient temperature and ventilation at the place of installation Features Chapter 1 Introduction Block diagram The following drawing shows the block diagram of the AC DC Power Supply u E E lane NI Mams AC i acc Ol I i i 31 2 VDC AC Input converter one P Chassis Chassis output Chassis ey DC pc2 seje DC 287 31 2 VDC 7 Chassis input output S Co Z A A z 9 e 9 Output LED vjo jo Slej So Battery a VDO SE zlo H PT SEJE Battery input al S I O connector L 895 K for future use AC ALARM AC alarm output Block diagram 3 Chapter 1 Introduction Applications The AC DC Power Supply is designed to be used with BGAN X and FleetBroadband terminals It can be used as a stand alone DC power supply or as a building block in a larger power supply a TI
19. pointing downwards the unit fulfills IP32 in areas with more than 42 V and IP22 in other areas A Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off 0 first Important 4 To ensure adequate cooling of the AC DC Power Supply an unobstructed space of minimum 5 cm must be maintained around all sides of the unit except for the bottom side 6 Installing the AC DC Power Supply Chapter 2 Installation Outline and dimensions The following drawing shows the AC DC Power Supply and the position of the mounting holes It is mounted with four mounting bolts e 4 mounting bolts for mounting 1 unit M6X55 mm DIN912 Unbrako Installing the AC DC Power Supply ej le 1 pei Vel te Chapter 2 Installation Protective lid for the connector panel The connectors are protected by a plastic lid To access a connector you have to remove the lid To make room for the connector cables you must remove the U shaped cutout for the respective cable in the plastic protective lid Removing the protective lid to connect the cables To connect the cables you must remove the protective lid To do this unscrew the two screws M3x7mm Torx 8 as shown in the picture and put the lid aside 8 Installing the AC DC Power Supply Chapter 2 Installation AC input The AC DC Power Supply is typically AC powered To connect the AC
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