AT10.1/AT30 Series Battery Charger JA5015
Contents
1. secure The shield is connected to the ground at the charger end only The charger door closes properly without pinching the wire harness or the interconnection cable JA5015 00 Rev 3 doc Page 1 of 2 Rev 3 Last Printed 3 20 2009 1 38 00 PM AT10 1 AT30 Series Battery Charger JA5015 00 Field Installation and Operating Instructions OPERATING PROCEDURE 1 Refer to the AT10 1 AT30 Series Battery Charger User s Manual for reenergizing the battery charger and using the temperature compensation probe If you are experiencing any inconsistencies with your AT Series battery charger when the temperature compensation probe is utilized temporarily disconnect the probe and refer to the Application Note JD5003 00 for further details 2 DRAWINGS SHIELDED CABLE SUPPLIED BY MFG TWO 2 25in 6 4mm CONNECTOR TABS EJ5032 00 TEMPERATURE PROBE ASSY PEEL OFF PAPER _ TO EXPOSE ADHESIVE TEMPERATURE PROBE DETAIL PIGGY BALK CONNEC TUR NUTCK CONNECT LUG NYLON SHIELDED WIRE TA ATTACH CABLE assy O0 EXISTING SIGNAL POLARITY IS IMPORTANT INTERCONNECTION DIAGRAM JA5015 00 Rev 3 doc Page 2 of 2 Rev 3 L2. AT10 1 AT30 Series Battery Charger JA5015 00 Field Installation and Operating Instructions REMOTE TEMPERATURE COMPENSATION PROBE EJ5033 XX Upon opening this package please inspect and check that you receive the following items C 1 temperature probe A10 C 1 cable assembly of desired length C 6 plastic cable ties INSTALLATION PROCEDURE WARNING DISCONNECT AND LOCK OUT ALL AC AND DC POWER SOURCES TO THE BATTERY CHARGER BEFORE PROCEEDING ONLY QUALIFIED SERVICE TECHNICIANS SHOULD PERFORM THE FOLLOWING PROCEEDURES FOLLOW YOUR EMPLOYER S STANDARD SAFETY PROCEDURES 1 Attach the probe in a location that will properly measure the battery temperature DO NOT mount on the battery itself on unpainted wood bare metal or on plastic surfaces Thoroughly clean and dry the mounting surface Remove the protective backing from the double face adhesive tape on the probe Securely press the probe onto mounting surface 2 Install the interconnection cable supplied with the temperature compensation probe kit Start at the battery charger Use the cable end that has two 2 stripped leads and one 1 nylon shielded lead with a quick connect terminal Leave enough cable inside the battery charger enclosure to reach the two position terminal block TB8 on the main control pe board A1 plus a service 2 3in 51 76mm loop Run the cable though a conduit if possible but DO NOT run through a conduit containing any power wiring
3. Route the other end of the cable to the probe at the battery Coil up any excess cable at the probe end Attach the two quick connect lugs to the probe Polarity is not important 3 Connect the interconnection cable to the main control pc board A1 inside the charger as shown on the drawing on page 2 Route the cable within the battery charger enclosure so that it runs with the main wire harness to the back of the front panel and reaches the main control circuit board For AT10 1 battery chargers rated 6 25 Adc Remove the lug for wire 30 from the ground terminal J6 on the main control circuit board Connect the lug for the nylon shielded wire to J6 Reconnect the lug for wire 30 onto the piggy back connector featured on the lug for the nylon shielded wire For all other AT10 1 amp AT30 battery chargers Connect the lug of the nylon shielded wire to the ground terminal J6 on the main control circuit board Connect the other 2 remaining wires to the BAT TEMP terminal block TB8 at the bottom of the main control circuit board Polarity is not important 4 Using the supplied plastic wire ties secure the temperature compensation probe interconnection cable to the existing wire harness Be sure that the cable conforms to the wire hinge through the safety shield and the door Cable ties should be tightened by hand only to prevent damaging the wire insulation 5 Check your work Be sure that All connections are
4. ast Printed 3 20 2009 1 38 00 PM
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