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PowerText Panel User Manual

1. 2 Introduction to the PowerText 4 What you need to get started 5 00 00 renes e rere 5 MEE 5 Need Help _ gnsacreen HELP 5 PLC HELP 5 Technical 5 UNO o e TENET 6 7 PLCs Supported by PowerText 8 and Programming Cable Part Numbers 9 Accessories and Optional Equipment 9 Front Panel Features mE 10 Operator Controls and Indicators 10 PLC Message 10 Control 11 FUNCTION PHSBDUIOIS uu iiti oot aene rtm iiaii eie 11 PushbUllo LEDO 11 Character LCD Display with LED Backlight 11 EE 12 Rear Panel Indicators 2 12 13 2 HARDWARE INSTALLATION CuS Ee c NE
2. Int 160 Int 32 L3 Int 16 32 Message No 20 characters DATA 1 L Read Only Q BCD U Binary 16 lnt 32 Q Read Write LJ PLC Decimal Min Max DATA 2 DATA3 BCD BCD LaBinary Q Int 160 int 32 O Int 16 32 No 20 characters DATA 1 1 Read Only Q BCD U Binary Ulnt 16 2 Q Read Write PLC Decimal Min Max DATA 2 DATA 3 BCD LiBinary U BCD LiBinary Int 160 Int 32 1601 32 5 APPENDIX A POWERTEXT PANEL APPLICATION WORKSHEET PLC MESSAGES Multi Panel Port Message No 20 characters DATA 1 LL Read Only Q BCD WU Binary 16 32 Q Read Write Decimal Min Max DATA 2 DATA 3 Q BCD BCD LiBinary Q Int 160 Int 32 O Int 16 Lint 32 Message No 20 characters DATA 1 LJ Read Only 2 BCD LiBinary 16 Unt 32 Q Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 BCD LaBinary U BCD Q Int 160 Int 32 UO Int 16 32 Message No 20 characters DATA 1 1 Read Only Q BCD 16 Laint 32 Q Read Write Q PLC Decimal Min Max DATA 2 DATA 3 BCD LaBinary U BCD LiBinary L3 Int 160 Int 32 U Int 16 32 No 20 characters DATA 1 LJ Read Only Q BCD LaBinary 16 Lint 32 2 Read Write L PLC Decimal Min Max DATA 2 DATA3 LY BCD LiBinary L BCD U Binary Q Int 160 Int 32 O Int 16 32 A 6 Appendix B Wiring Diagrams In this appendix Allen Bradley SLC DF1 RS 232
3. POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display b Under Step 2 type in up to 20 characters in the Message Text field NOTE Folders have up to 19 characters maximum Step 3 click on the Press to Accept Message Edit button message text you have typed in will appear in the Local Message field 1 Enter text here 2 Click here to accept text Step T PE MESSAGE TEXT AND Step i OF TIONAL EMBEDDED DATA Press to accept 7 3 Message edit Message Text Local Message 1 Message length 15 Local Messages 82 Insert Inset Delete _ Folder Message ED Local Messages Local Message 1 3 Configured Message will appear here Total characters in current message is shown here d Ifyou want to embed data from a PLC register in a Local Message place the cursor in the message where you want the value to appear and press F5 or CTRL 1 for DATA 1 F6 or CTRL 2 for DATA 2 or F7 or CTRL 3 for DATA Each press of the function key will enter one data value digit You may enter up to 10 characters depending on the data type Message Text Local Message 1111 Message length 20 EMBEDDED DATA In the messa ge 1 TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE data will be represented DATA 1 READ WRITE by red 1 s for DATA 1 blue 2 s for DATA 2 and green 3 s for DATA 3 The actual value
4. f Folder CJ Message Add a Folder at Level 1 Level 0234 2 Folder Message Add a Message Level under the 103 4 Folder at Level 2 3 Cj Folder Message Add another Message at Level 10 3 4 2 This Message is a READ Only with one data point DATA1 4 Folder Message Add another TNR Message at Level 4 2 This Message is a READ WRITE for data entry with one data point DATA1 with a min and max value range MAN PTEXT HDW Folder 19 characters Message 20 characters DATA 1 C Read Only BCD C Read Write LJ PLC Decimal Min Max DATA 2 DATA BCD OBinay OBCD Folder 19 characters Message 20 characters DATA 1 L3 Read Only C BCD U Binary C Read Write 2 PLC Decimal Min Max DATA 2 DATA 3 BCD OBinay U BCD OBinary Folder 19 characters Message 20 characters pataA1_VAOsLO a Read Only BCD 2 Binary C Read Write PLC Decimal Min Max DATA 2 DATA 3 BCD L Binary BCD OBinary Ljojajd jPlajci Folder 19 characters Message 20 characters 6 2 Read Only C BCD OBinary Read Write LI PLC Decimal Min 200 Max 449 DATA 2 DATA 3 BCD OBinary ABCD OBinary 45 UTICOR Quality on Display 1 Add Message No 1 When button on panel 5 pressed this message will be displayed Add Message No 2 This message will be displayed to let th
5. Whiting system attributes 7 Port selected Wiha Messages Cte diver c OM 71 eem Attributes system attributes DownLoading the firmware i zem aii Write PLibAtthibutes Start Downloading Completed Successfully When you initialize the Upgrade Firmware process the PowerText Panel Message display will read SELF TESTING When the download begins the display will read LOADING EXEC When the download is complete the panel will enter the Run Mode If the message INCOMPATIBLE EXEC is displayed on the panel while the Upgrade is in process it means that the wrong firmware file has been sent to the panel You will also receive an error message from the PowerText Programming Software as shown below If this happens do the following PowerText C9 The firmware being loaded into the panel does not match the panel type 77 78 Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS 1 Click on the OK button on the Error Message 2 Click on the Cancel button on the Downloading Firmware window 3 Click on Upgrade Firmware to start the process over being careful to select the correct firmware hex file Upgrade Firmware when you press the Start button the panel will display SELF TESTING while the upgrade is initializing PowerText a 1516 PA PT a P 1 nr UTICOR
6. 80 Screen Overlay Cleaning esses 82 Troubleshooting TS 83 Panel Configuration Problems 83 PLEC EMONG RETIRER 84 E A E E E E 85 Warranty 86 II Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Out of Warranty ba Su LSU DIU 86 Frequently Asked Questions FAQS 87 Appendix sees nnns A 1 PowerText Panel Application Worksheets A 2 Appendix tere re B 1 Cable Wiring Diagrams B 2 Appendix nennen nnne nnn nnns nnns C 1 PLC Driver Error 55 5 C 2 PowerText Panel Error Messages C 13 PowerText Programming Software Error Messages C 14 INDEX 1 1 iii POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Manual Revisions Manual Part Number MAN PTEXT HDW Manual Title PowerText Panel User Manual Models UPT 2X20N 001 UPT 2X20L 001 and UPT 4X20N 001 The following table provides you with update information If you call technical support with a ques tion about this manual please be aware of the revision number Revision Date Effective Pages Description of Ch
7. If you get the message INCOMPATIBLE EXEC you have sent the wrong firmware file Exit all windows and start the Upgrade Firmware process again being careful to select the correct file PowerText When the download begins the panel will display LOADING EXEC PowerText Et 71819 gt 52 zs UTICOR MAN PTEXT HDW Maintenance and Troubleshooting In this chapter Maintenance Fuse Reset Precautions Screen Overlay Chemical Compatibility Screen Overlay Cleaning Troubleshooting Panel Configuration Problems PLC Errors Warranty Repairs Out of Warranty Repairs Frequently Asked Questions FAQs Quality on Display Maintenance CHEMICAL Acetaldehyde Acetamide Acetic Acid 5 Acetic Acid 50 Acetone Acetonitrile Acrylonitrile Adipic Acid Alanine Allyl Alcohol Alum Hydroxide Aluminum Salts Amino Acids Ammonia Ammonium Acetate 80 Fuse Reset POWERTEXT 2X20N 2X20L amp 4X20N PANELS The PowerText Panel features an AUTO RESET fuse 0 65 Amp polyfuse It is reset by removing power for 5 minutes and then reapplying power to the unit Precautions To ensure the longevity and effectiveness of the panel please take note of the following precautions e Do not press sharp objects against the pushbuttons or screen overlay e Do not strike the panel with hard objects e Do not press the pushbuttons o
8. Allen Bradley PLC5 DF1 RS 232 Allen Bradley Micrologix 1000 1200 1500 RS 232 General Electric 90 30 90 70 RS 422 General Electric Versamax RS 232 Mitsubishi FX Series 25 pin RS 422 Mitsubishi FX Series 8 pin MINI DIN 5 422 Modicon ModBus with RJ45 Modicon ModBus RS 232 Omron C200 C500 RS 232 Omron Programming Port Siemens 7 MPI Adapter RS 232 PowerText Panel Programming Cable APPENDIX B Wiring Diagrams The following diagrams depict the wiring pinouts for the PowerText Panel to PLC Cables If UTICOR provides the cable the part number is included with the description Wiring diagrams for some PLCs are provided so that you may construct your own cable Allen Bradley SLC DF1 RS 232 P N CBL UTICW 002 AB SLC DF1 RS 232 Panel PLC Port D sub 9 pin D sub 15 pin Female Male Allen Bradley PLC5 DF1 RS 232 P N CBL UTICW 003 D sub 25 pin D sub 15 pin Male Male B 2 APPENDIX B Allen Bradley Micrologix 1000 1200 1500 RS 232 P N CBL UTICW 005 PLC RS 232 Panel PLC Port D sub 15 pin Male O Og OO 0 290 E O 0 35 DIA Mini Din 8 pin Male Nonstandard keying General Electric 90 30 and 90 70 15 pin D SUB RS 422 P N CBL UTICW 001 Panel PLC Port GE Fanuc D sub 15 pin Male D sub 15 pin Male APPENDIX B General Electric Versamax RS 232 P N CBL UTICW 014 RS 232 Panel GE Versamax S 23 PLC Port 9 Pin Dsub Male 15 Pin Dsub M
9. Alternate with PLC or button release 1 The op on on Release bit turns on in the PLC Note Panel acknowledge of PLC Release Bits informs the PLC thatthe PLC Button Release was completed PLC Button Release Bits BIT 10 REL1 BIT 11 REL 2 BIT 12 REL 3 BIT 13 Panel acknowledge of PLC release bits BIT 10 ACK 1 BIT 11 ACK 2 BIT 12 ACK 3 BIT 13 ACK 4 LED PLC Word LED Bit Read PLC Word Button PLC Word Buttons Bit Write PLC Word Help Cancel All bit designations are in octal Use Bit 8 12 for PLCs using decimal bit numbering system a Under LED Control click on the down arrow to view control choices Select By Button for LED 1 LED 3 and LED 4 Select By PLC for LED 2 and By Button amp Flash for LED 5 selections should be as shown in the screen capture above b Under Button Action click on the down arrow to view control choices Select Alternate for F1 and F5 Momentary for F2 and F3 and Panel Set amp PLC Release for F4 c Assign a PLC Word for the LEDs and the Buttons These PLC Words should be a BIT Register d Click on OK to accept and exit the screen 50 MAN PTEXT HDW ud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display 7 Next we ll show you how to configure Local Messages sep Click on the Messages 3 button for Step 3 on the Configuration Screen The Buttons LEDs following screen will appear Step TYPE MESSAGE T
10. LED Control by PLC is the only LED function that uses a PLC Address APPENDIX A POWERTEXT PANEL APPLICATION WORKSHEET LOCAL MESSAGES Multi Panel Port 2 Folder Message Folder 19 characters Message 20 characters Level 1234 DATA 1 2 Read Only Q BCD LiBinary 16 lint 32 Read Write Decimal Min Max DATA 2 DATA 3 LI BCD U Binary L3 BCD OQ Int 160 int32 Li Int 16 Laint 32 LLL TT TT ttt Ett LJ Message Folder 19 characters Message 20 characters Level DATA 1 Read Only LY BCD U Binary Ulnt 16 32 LJ Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 BCD L Binary U BCD Q Int 160 int 32 Int 16 La Int 32 ws LLL TLL TTT TT Message Folder 19 characters Message 20 characters Level 1259 DATA 1 Read Only Q BCD U Binary Ulnt 16 32 LJ Read Write LL PLC Decimal Min Max DATA 2 DATA 3 BCD LaBinary U BCD Q Int 160 Int 32 Q Int 160132 LI Message Folder 19 characters Message 20 characters Level 01253 DATA 1 C Read Only Q BCD Binary Ulnt 16 Cilnt 32 Q Read Write PLC Decimal Min Max DATA 2 DATA 3 BCD LiBinary U BCD Q Int 160 int 32 Int160 int32 APPENDIXA POWERTEXT PANEL APPLICATION WORKSHEET LOCAL MESSAGES Multi Panel Port Folder Message Folder 19 characters Message 20 characters Level 1
11. o Allen Bradley PLC Help Topics DirectLogic PLC Help Topics gt Entivity s Think Do Modbus Help General Electric PLC Help Topics Mitsubishi PLC Help Topics 84 2 Modicon ModBus RTU PLC Help Topics 2 Modbus RTU 2 PLC Attributes B Mapping PLC Elements B Driver Errors 2 Communications Setup OMRON PLC Help Topics gt Siemens 57 Series PLC Driver Help You may also Illegal Data Value The value in the data field is not allowed for the PLC Slave Device Failure An unrecoverable error occurred in the PLC Acknowledge The PLC requires more time to process the message Slave Device Busy The PLC is processing long command and is not ready for new one Hegative Acknowledgment The PLC cannot perform the function requested Memory Parity Error notice that the Pushbuttons Pushbutton LEDs and or Messages are not working Check the following 1 Observe the TXD and RXD LEDs on the rear of the panel If both LEDs are not steadily flashing or illuminated depending upon the baud rate check to ensure the proper communications cable is connected securely at both ends MAN PTEXT HDW Quality on Display MAN PTEXT HDW gt POWERTEXT 2X20N 2X20L amp 4X20N PANELS Check the PLC Communication information for the PLC type protocol baud rate parity stop bits and address number Use the PLC manual to de
12. 17 Filename 61 Firmware 76 firmware revision 77 fixed placement 34 folder 35 icon 36 status 12 Folders 12 70 format 69 MAN PTEXT HDW Frequently Asked Questions FAQs 87 front panel features 10 function key 68 Function Pushbutton Panel Set and PLC Release Example 30 Function Pushbuttons 11 13 Fuse 13 Reset 80 G General Electric PLC Wiring Diagram B 3 H Hardware 5 Revisions 40 Help 5 85 Topics 41 windows 5 hierarchy 35 Humidity 13 IBM or compatible PC 5 icon 42 INCOMPATIBLE EXEC 77 increment 11 indicators 10 input signals 4 Insert Message 72 Folder 70 Message 70 Installation Screens 42 Installing PowerText Programming Software 41 interactive 4 12 32 33 Interactive Message Operations 34 Interactive Messages 33 Internal Software 40 76 and Hardware Revisions 40 INVALID C 14 K key information 2 Keypad Overlay 13 MAN PTEXT HDW INDEX L ladder logic program 10 LCD Display 32 window 4 10 Learning the Features 28 LED backlight 13 Control 43 65 LED Bit Read PLC Word 66 LED READ PLC WORD TO PANEL 29 Limits 33 Line One 64 LOADING EXEC 77 Local Message 32 35 67 File Structure Example 36 Menu Structure Example 37 Worksheet 2 A 4 Lower Limit 32 Main Configuration Screen 74 maintenance v 80 man machine interface 4 Manual Revisions iv mapped 385 Memory Mapping 28 menu hierarchy 35
13. Click on Insert Folder or Insert Message The inserted Message or Folder will be placed above the highlighted Message or Folder To delete a Message or Folder click on it to highlight it and then click on the Delete button To save your messages and exit the Message Edit window click on the OK button at the bottom of the Message Edit window To exit without saving click on the Cancel button 23 PLC Messages are triggered by a value in a PLC register The PLC Message LED will illuminate to show the operator that the PLC has triggered the message To program a PLC Message click on the Add Next PLC Message button MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display PLC Message LED illuminates to indicate panel is displaying a PLC triggered message Message edit PowerText 7 SSRS vy UTICOR Type in text up to 20 characters in the Message Text field The 20 character maximum includes Data Items also if you choose to enter them You will see the Message Length value change as you enter characters to let you know how many you have used The current Message Number and Total Number of Messages of 256 programmed are also displayed for your information x To configure a PLC message out of sequence click in the message number field and type in the Select Local or Step TYPE MESSAGE TEXT AND Ste OPTIONAL EMBEDDED DATA P P
14. MAN PTEXT HDW INDEX BUTTONS BIT WRITE PLC WORD FROM PANEL 29 Buttons LEDs 65 Buttons LEDs button 65 By Button 11 65 By Button amp Flash 11 65 PLC 65 cable pinout 85 cancel pushbutton 11 CAUTION 72 CD ROM Drive 5 41 CE Test Standard v 13 character maximum 71 Size 13 Character LCD Display with LED Backlight 11 characters 69 71 Chemical Compatibility 80 chemicals v Cleaning 82 COM port 77 Communication Connector B 8 communications 63 parameters 63 port 40 83 Communications Cable Core 17 compounds v Configuration 40 Preparing for 40 software 4 Configure Existing System 74 New System 60 Panel System PLC Addresses 64 Configure Panel System PLC Addresses button 64 Connect aPLC 25 aProgramming PC 24 Connect to Panel View Panel Status and Firmware 75 context sensitive onscreen help 5 Control Keys 68 Control Pushbuttons 11 13 controls 10 28 corrosive gases v cover stock 16 CPU 40 Create Custom Labels 16 Ctrl 1 32 68 INDEX Cirl 2 32 68 Ctrl 3 32 68 CUL 13 Custom Labels 11 16 D DATA1 68 16 Bit Register READ WRITE 30 DATA2 68 16 Bit Register READ Only 31 DATA3 68 16 Bit Register READ only 31 Data Type 33 64 68 69 data value 69 character 68 71 database 73 Decimal Point 31 32 69 fixed placement 34 fixed point 34 manually insert 33 70 PLC controlled 34 value 34 decrem
15. P N CBL PTEXT 001 to the panel port and the PLC port 1 Press the esc escape button on the Text panel The Local Message folder Process Control will be displayed on the first line 2 Press the enter button to open the folder Level 2 Local Message Press F1 to Start YO will be displayed Use the A W arrow buttons to scroll through the messages Press the esc button to go back to the Folder Level 1 3 Press F1 to turn ON or OFF YO 4 Press F2 to turn ON Y1 for 5 seconds 5 Press to display PLC Message No 1 6 Press F4 to turn ON Y2 Either press F4 again to turn it OFF or turn ON in the PLC If the PLC turns OFF F4 a message will be displayed 7 Press F5 to see an alternate button with flashing LED CONGRATULATIONS You have now successfully configured a UTICOR PowerText Panel 58 MAN PTEXT HDW Configuration In this chapter Configure New System Step 1 Select Panel Step 2 Select PLC Step 3 Panel System PLC Address Setup Configure Local and PLC Messages Configure Existing System Connect to Panel View Panel Status and Firmware Version Upgrade Firmware Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display This section will take you through the steps necessary to configure a new system edit an existing system view panel status and upgrade the PowerText Panel firmware We recommend that you go through the tutorial in Chapter 4 page 39 before conf
16. Upper Limit 32 UPT2X20KYd 77 UPT2X20LYd 77 UPT2X20NYd 77 UPT4X20NYd 77 UPTSPOOOYd 77 user defined interaction 12 user defined pushbuttons 11 V value 68 values 32 variable point 34 VDC 13 VGA display 5 Vibration 13 W Warranty Repairs 86 website 85 Weight 13 Windows 98 NT4 0 2000 ME 5 wiring diagram 24 Worksheet 41 43 A2 MAN PTEXT HDW
17. amp 4X20N PANELS PowerText Panel Setup 40 SETUP Mode In order to download the program to the Panel using the Power Text SETUP MODE Programming Software you must be in the Setup Mode Setup Mode is also where you DRU REU will adjust the display contrast of the Power Text Panel The Panel will start up in the RUN Mode To access the SETUP Mode follow these steps 1 Press the UP Arrow Pushbutton and hold while simultaneously pressing the DOWN Arrow Pushbutton to enter the SETUP Mode 2 At any time you may press the Escape esc button to go back to RUN Mode You will be taken back to the start of the Local Message menu cursor is placed at root level when you return from setup Adjust Display Contrast You may only adjust the Display Contrast when in Setup Mode To adjust the display contrast use the UP and DOWN arrows to increase or decrease the contrast Internal Software and Hardware Revisions While in SETUP Mode the Panel Hardware Revision Driver Revision Boot Revision and Exec Firmware Revision numbers will display on the panel Preparing for Configuration If you prepare and plan ahead of time your use of the PowerText Programming software will be successful Below are a few important steps to take to prepare to program your application Prepare your personal computer and ensure proper installation of the PowerText Programming Software Know your operator interface requireme
18. menu tree 70 Menu Worksheet 1 Menus 12 message 35 control type 12 Edit 31 70 Length 71 Number 34 71 Text 68 71 Types 33 Worksheet 1 Message Error Messages 17 Message Text 68 Messages 11 67 Microsoft Word document POWERTEXT INSERTS doc 16 minus 36 Miscellaneous Error Messages 18 Mitsubishi FX Series 25 pin RS 422 B 4 Mitsubishi FX Series 8 pin MINI DIN RS 422 5 Model 2X20L Outline and Cutout Dimensions 19 Models 7 Models 2X20N and 4X20N Outline amp Cutout Dimen sions 18 l 3 INDEX Modicon ModBus 5 232 6 Modicon ModBus with RJ45 5 Momentary 66 momentary switch 4 Mounting 20 mouse 5 multi panel applications 24 N New System 61 New System button 61 NO DATASET C 14 NO embedded data 33 numeric value 11 35 O octal 29 Omron PLC Wiring Diagram B 6 B 7 Onscreen HELP 5 onscreen prompts 41 Operating Humidity v operating range 13 Operating Temperature v 13 Operator Controls and Indicators 10 operator interface 7 10 requirement 40 Optional Equipment 9 OUT OF RANGE C 14 Out of Warranty Repairs 86 P P N CBL PTEXT 001 47 Panel Acknowledge 43 Acknowledge of PLC Release Bits 66 Functions 65 Hardware Revision 40 PLC Address Database button 73 PLC Connections 24 Programming Configuration Problems 83 setandPLC release 4 Status 75 System PLC Address Setup 64 Panel Set and PLC Release 29 66 Panel
19. 13 set with release 11 switch 11 Setpoint 33 ranges 34 value 34 SETUP 40 SETUP Mode 24 40 83 Setup exe 41 Shock 13 Siemens S7 MPI Adaptor Wiring Diagram B 7 skipped messages 72 Software 5 7 Software Installation 41 INDEX Special characters 32 Standard reply error messages 16 Standard reply error messages C 16 Static 33 Static Display 34 Static Message Operation 34 Static Messages 33 static text 4 12 status bit 35 Step 1 67 Project Information 48 Step 2 68 Step 3 64 Storage Temperature v 13 subfolder 35 supply operating voltage 24 switch types 4 11 T Technical Support 6 83 timeout 63 Total Number of messages 73 Total Number of Messages of 256 programmed 71 triggered a message 10 67 Troubleshooting 83 Tutorial 43 bit addresses 44 Button PLC Word 44 Configure a PLC 56 Create a Project 43 Create the Project 47 ladder logic 56 LED PLC Word 44 Local Message Worksheet 45 PLC Message Worksheet 46 Setup Mode 55 Step 1 Select Panel 48 Step 2 Select PLC 48 63 Step 3 configure a dynamic message 51 configure Buttons LEDs 49 configure Local Messages 51 configure the panel system PLC addresses 53 create PLC Messages 53 test project 58 Writing to Panel 55 TXD transmitter LED 83 TXD and RXD LEDs 84 TxD LED 12 TXD RXD LEDs 83 l 6 UL 13 File v unused bit address 44 UP arrow 11 update iv Upgrade Firmware 76
20. ACK 3 BIT 13 ACK 4 BIT 14 ACK 5 16 First select the LED Control for the first button LED Bit 0 You may choose to have the LED controlled By Button By Button amp Flash or By PLC Make selections for Bit O through Bit 4 The LED function depends on the type of Button Action selected pressed PLC e Button means that the LED illuminates when the button is e Button amp Flash means that the LED illuminates and flashes when the button is pressed e By PLC means that the LED illuminates when triggered by the 65 POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display 17 Select the Button Action for each button Bit 0 through Bit 4 You may choose from Momentary Alternate or Panel Set and PLC Release e Momentary means that the Button is ON only while the button is being pressed e Alternate means that the Button is turned ON when pressed Panel Set amp PLC Release and only turns OFF when the button is pressed again e Panel Set and PLC Release means that the Button and LED are ON when the button is pressed and turn OFF when pressed again or when turned off by the PLC PLC Button Release Bits use Bit 10 through Bit 14 Octal or Bit 8 through Bit 12 Decimal If the button is ON the PLC can release the button by setting the corresponding release bit Panel Acknowledge of PLC Release Bits use Bit 10 through Bit 14 Octal or Bit 8 through Bit 12 Decimal The panel
21. ALL THE TERMS AND CONDITIONS OF THIS AGREEMENT IF YOU DO NOT AGREE WITH THE TERMS AND CONDITIONS OF THIS AGREEMENT DECLINE WHERE INSTRUCTED AND YOU WILL NOT BE ABLE TO INSTALL AND USE THE SOFTWARE Carefully read all the terms and conditions of this agreement prior to installing PowerT ext Editor hereinafter called SOFTWARE Installing of the SOFTWARE indicates your acceptance of these terms and conditions P owe rText Do you accept all the terms of the preceding License Agreement If you choose No ro g fa m m n g mun ie sm Software Icon lt Back No Choose Destination Location Setup will install PowerT ext in the following folder To install to this folder click Next This icon will appear Programming To install to a different folder click Browse and select another folder your desktop after tion J not to install PowerT ext by clicking Cancel to Destination Folder pen Files PowerT ext Browse Setup Complete This is the final installation screen Here you select ay asad the destination folder where your software program will be installed The default destination location 15 C Program Files PowerText If you wish to select another destination click on the Browse button To complete the installation click on Next gt button That s all there is to it The Power
22. CTL 1 READ WRITE Leading Zeroes PLC Address Data Type BCD Int 16 Min o Max 8999 Access Read Write Password Protection Local PLC PLC controlled Decimal Point ee PLC Address Address Format DATA 2 CTL 2 READ ONLY Special characters in the message determine where the embedded data from the registers should go When programming each character for DATA 1 values will be represent by a 1 for up to ten digits See note to the left For example if you want to display a five digit value from the PLC you will press Ctrl 1 or 5 five times and 11111 will display in your message in red representing the five digit value Leading Zeroes PLC Address Data Type BCD Int 16 manually type decimal point into the data DATA 3 CTL 3 READ ONLY Leading Zeroes PLC ddress Data Type BCD Int 16 Can manually type decimal point into the data Only DATA 1 s embedded value can be Interactive READ WRITE register meaning that data values will display and can be changed from the message DATA 2 and DATA 3 are Dynamic READ ONLY register meaning that they will display a value but the value cannot be changed from the message DATA 2 values are entered into the message by pressing Ctrl 2 or F6 and are represented by a 2 for each numeric digit display
23. Control Click on the Press to accept Message edit button Step 3 Total Number of messages Of 256 b Click on the Process Control Folder to select it and then click on the Add Local Message button c Enter Press F1 to Start YO in the Message Text field and then click on the Press to accept Message edit button Next configure a dynamic message Click on the Process Control Folder then click on Add Local Message and type in Zone 1 Temp After Zone 1 Temp enter a space and press 5 Ctrl 1 three times type in a decimal point then press F5 again Type in a C immediately after the 111 1 DATA 1 will appear as four red ones in the message 51 Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Message Text uoaa Part 1111 52 EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE DATA 1 CTL 1 READ 7 WRITE LeadingZeroes PLC Address 02010 Data BCD Int 16 Min 0 Max 3999 Access Read Only Password Protection Local ple Help for PLC controlled Decimal Point PLC PLC Address Address Format Under the DATA 1 section of the screen shown above type in V02010 in the PLC Address field The Data Type should be set to BCD Int 16 and Access should be Read Only Leave Leading Zeroes and PLC controlled Decimal Point unchecked
24. Safety Extra Low Voltage SELV Operating Temperature 0 to 45 C Storage Temperature 20 to 70 C Operating Humidity 10 95 R H noncondensing Air Composition No corrosive gases permitted No preventative maintenance is required The PowerText Panel overlay should be cleaned as needed with warm soapy water See Chapter 6 Maintenance and Troubleshooting for a list of compatible incompatible chemicals and com pounds UTICORnR POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on dDispla This page intentionally left blank vi Introduction In this chapter Manual Organization Introduction to the PowerText Panel What you need to get started Need HELP Models PLCs Supported by the PowerText Panel Accessories and Optional Equipment PLC and Programming Cable Part Numbers Front Panel Features Specifications POWERTEXT 2X20N 2 201 amp 4X20N PANELS Quality on Display Manual Organization Chapter In this manual we will take you through the steps necessary to get your Power Text Panel up and running in the shortest possible time Although your familiarity with programmable operator interface devices will determine how quickly you move through the steps it s as easy as 1 2 3 This manual is arranged in chapters A description of k
25. System PLC Address Setup 64 Panel to PLC Communications Problems 84 parity 63 Password Protection 32 69 PC requirements 5 personal computer 40 4 Plan the Project 43 PLC 10 Address 64 69 Attributes 63 automation system 4 Button Release Bits 66 Cable 5 9 22 25 Communication 85 CONFIGURATION A 2 control 69 control program 28 Controlled Decimal Point 31 69 data register 11 Data Registers 28 driver 84 Errors 84 HELP 5 ladder logic 69 ladder logic program 10 12 logic program 34 Message Data Items 73 Message LED 10 67 70 Messages 32 67 70 Line Address Setup 64 Port 13 port settings 63 register 68 70 type 63 Word 43 PLC Address Error Messages C 16 PLC and Programming Cable Part Numbers 9 PLC Cable Part Numbers CBL UTICW 001 B 3 CBL UTICW 006 B 4 CBL UTICW 007 B 5 CBL UTICW 008 B 6 CBL UTICW 010 B 5 CBL UTICW 011 B 6 CBL UTICW 012 B 7 CBL UTICW 013 7 CBL UTICW 014 B 4 PLC Driver Error Messages C 2 PLC Message LED 35 67 PLC MESSAGES A 5 A 6 PLC Messages 66 67 Line Address Setup 64 PLC Registers 68 Embedded Data 30 LEDs 29 Message Registers 30 Pushbuttons 29 PLC to PowerText Panel Interface 5 MAN PTEXT HDW PLCs Supported 13 by PowerText Panels 8 plus 36 polycarbonate 80 polyfuse 13 pop up HELP 5 port 63 port communications 63 Port Selected 77 Power Receptacle 23 Power Cable Core 17 Power Connecto
26. Text field 1111 in the figure to the left Then placing a value of 1 4 BCD Int 16 1 8 BCD Int 32 1 5 Binary Int 16 or 1 10 Binary Int 32 in the PLC register will place the decimal in the appropriate location 69 70 Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS You may manually enter a decimal point in DATA 1 DATA 2 or DATA 3 by placing your cursor in the message where you want it to appear in the value and then insert the decimal point as shown below Message Text local Message 222 22 Create Folders to group messages relating to the same topic The first message or folder you program will appear on the first line of the panel display when it is in Run Mode Second programmed message displays on second line etc up to four lines depending on the type of panel you are using The Local Message and Folder menu tree can have up to 3 levels as shown in the following example 18 Local Local i E T Messages i i Message 5 m Teo Insert nest Folder Message Levee Local Messages Messages Folder Message 9 Local Messages amm Tg Level 2 Level 3 Message only 4 To add a folder click on the Add Local Folder button To insert a Message or Folder between already configured messages you must first have a message or folder highlighted
27. default attributes will be used when this occurs APPENDIX C 0x0020 PLC bad checksum CMD X This occurs when a reply with an invalid checksum is received by the unit The command ID of the command that incurred the error is reported as part of the message CMD OXAA Read CMD OXA2 Write 0x0040 PLC Error STS XX EXTSTS XX CMD ZZ This is reported when a controller responds to a command with an error The error code is shown and can be looked up in the Allen Bradley documentation The command ID of the command causing the error is reported CMD OXAA Read CMD OXA2 Write 0x0080 PLC Nack Error This error is reported when a controller responds to a command with a negative acknowledgment 0x0100 PLC element read only This is reported when an attempt is made to write to an element with a read only map entry Read only map entries are input file output file and all discrete entries The driver can only read discrete entries it cannot write to a single bit within a word 0x0200 PLC TX buffer full The error is reported if the transmit buffer becomes full in the PLC driver 0x0400 PLC error no reply This occurs when the DF1 modules indicate the PLC has no reply to the last message It is usually displayed when the unit reestablishes communications after a PLC message time out error This can also occur when the panel message time out is too short If the PLC message time out does not give the PLC enough time to respond to the message this e
28. element The panel register xxxx contains the address of the MFX element that is read only 0x0020 PLC Message Time out This message occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specified time out period before reporting this command 0x0040 Invalid PLC attributes using defaults This error is reported when the PLC driver receives an invalid set of PLC attributes The default attributes will be used when this error occurs Timeouts The timeout time specifies the amount of time the panel will wait for a reply to a message before triggering an error Each message sent to the PLC must be acknowledged by the PLC The acknowledgment must be received within the time out period If the acknowledgment is not received the driver will retry the command After the message has been sent twice with no response the time out error message will be posted MODICON PLC WITH MODBUS RTU PROTOCOL 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0004 Reply received from invalid slave nnn If the driver received a message from a PLC with address nnn when one was not expected C 10 APPENDIX C 0x0008 Invalid Checksum Received This
29. error occurs when a message with an invalid checksum is received by the unit 0x0010 Incorrect Reply The driver received an incorrect or unexpected reply from the PLC with address nnn 0x0020 Error PLC nnn lt gt The driver received a Modbus message exception code from the PLC The error strings are Illegal Function The PLC received an invalid function code Illegal Data Address The address requested is not allowable for the PLC This may appear instead of a time out when a PLC is in bridge mode to a Modbus Plus network The PLC that the Text Panel is communicating with will return this error if the message could not be passed on to the addressed PLC Illegal Data Value The value in the data field is not allowed for the PLC Slave Device Failure An unrecoverable error occurred in the PLC Acknowledge The PLC requires more time to process the message Slave Device Busy The PLC is processing a long command and is not ready for a new one Negative Acknowledgment The PLC cannot perform the function requested Memory Parity Error An error was detected in the PLC memory 0x0040 Broadcast not allowed in read command If a broadcast message to read was attempted 0x0080 PLC time out PLC nnn The Text Panel is unable to communicate with the PLC with address nnn This may be corrected by increasing the time out time or increasing the baud rate An alternative may be to lower the number of registers or coils per messag
30. error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 Reply received from invalid slave nnn If the driver received a message from a PLC with address nnn when one was not expected 0x0008 Invalid Checksum Received This error occurs when a message with an invalid checksum is received by the unit 0x0010 Incorrect Reply The driver received an incorrect or unexpected reply from the PLC with address nnn 0x0020 Error PLC nnn errors The driver received a ModBus message exception code from the PLC The error strings are Illegal Function The PLC received an invalid function code Illegal Data Address The address requested is not allowable for the PLC This may appear instead of a time out when a PLC is in bridge mode to a ModBus Plus network The PLC that the Panel is communicating with will return this error if the message could not be passed on to the addressed PLC Illegal Data Value The value in the data field is not allowed for the PLC Slave Device Failure An unrecoverable error occurred in the PLC Acknowledge The PLC requires more time to process the message Slave Device Busy The PLC is processing a long command and is not ready for a new one APPENDIX C Negative Acknowledgment The PLC cannot perform the function requested Memory Parity Error An error was detected in th
31. in air Chlorine 10 moist Chloroacetic Acid p Chloroacetophenone Chloroform Chromic Acid 10 Chromic Acid 50 Cinnamon Oil Citric Acid 10 Cresol Cyclohexane Decalin o Dichlorobenzene p Dichlorobenzene Diethyl Benzene Diethyl ether Diethyl Ketone Diethyl Malonate Diethylene Glycol Diethylene Glycol Ethyl Ether Dimethylformamide Dimethyl Sulfoxide 1 4 Dioxane Dipropylene Glycol Ether Ethyl Acetate Ethyl Alcohol Ethyl Alcohol 40 Ethyl Benzene Ethyl Benzoate Ethyl Butyrate Ethyl Chloride Liquid Ethyl Cyanoacetate Ethyl Lactate Ethylene Chloride MAN PTEXT HDW RATING N 22222220022 2 22 2 222222020 22 222 2 2 22222 2 2 CHEMICAL Ethylene Glycol Ethylene Glycol Methyl Ether Ethylene Oxide Fluorides Fluorine Formaldehyde Formaldehyde 40 Formic Acid 3 Formic Acid 50 Formic Acid 99 Fuel Oil Gasoline Glacial Acetic Acid Glycerin n Heptane Hexane Hydrochloric Acid 5 Hydrochloric Acid 20 Hydrochloric Acid 35 Hydrofluoric Acid 5 Hydrofluoric Acid 48 Hydrogen Peroxide 5 Hydrogen Peroxide 30 Hydrogen Peroxide 90 Isobutyl Alcohol Isopropyl Acetate Isopropyl Alcohol Isopropyl Benzene Kerosene Lactic Acid 3 Lactic Acid 85 Methoxyethyl Oleate Methyl Alcohol Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Propyl Ketone Methylene Chloride Mineral Oil Nitric Acid 10 Nitric Acid 50 Nit
32. isolate potential problems If you cannot isolate and remedy the problem using the procedures we have outlined below call technical support For a list of PowerText Panel PowerText Programming Software and PLC Driver Error Messages see Appendix C Panel Configuration Problems PowerText Programming Software is used to create panel applications and to download upload panel programs If you are online with the PowerText Panel and communication fails the following error message is displayed PowerText e Time out Errar sure Panel is in Setup Mode To enter Setup Mode press the up and down arrow keys simultaneously If you receive this PowerText Programming Software error message check the following dic On the rear panel of the unit observe Serial Port Communication TXD RXD LEDs while attempting to Upload Download a program Both LEDs should be slowly and alternately flashing to indicate that the programming PC and the panel are connected If the TXD transmitter LED is the only one flashing or if the TXD RXD LEDs are NOT alternating between flashes check to ensure that the PowerText Panel is set to the Setup programming Mode To enter the Setup Mode press and hold the UP Arrow Button while simultaneously pressing the DOWN Arrow button Check to ensure that the programming cable part number CBL PTEXT 001 is properly connected at both ends Check that the correct communications port is selected with the
33. ms in the X Y and Z axes Download Program PLC Port RS 232C RS 422A RS 485A 15 pin D sub female 2X20N 4X20N 4 124 x 6 650 x 1 672 inches 104 75 x 168 91 x 42 469 mm 2X20L 4 124 x 9 250 x 1 672 inches 104 75 x 234 95 x 42 469 mm 2X20 4X20N 1 4 lbs approx 2X20L 2 lbs approx 100 000 hours 13 UTICOR Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS This page intentionally left blank 14 MAN PTEXT HDW Hardware Installation In this chapter Custom Labels EMI Noise Filter Installation Mounting DIN Clips Connections and Wiring UTI Quality on Disp POWERTEXT 2X20N 2X20L amp 4X20N PANELS lay Custom Labels 16 Create Custom Labels You may create custom labels for the PowerText Panel Function Pushbuttons that are particular to their function within your application The labels slide into an existing slot in the panel overlay so that the text or numbers you have printed will rest over the pushbuttons A Microsoft Word amp document POWERTEXT INSERTS doc was installed in the PowerText Panel s Program folder on your computer when you installed your programming software You must have Word installed on your computer to open this document This document will help you create your labels Two sheets of cover stock have also been shipped with your panel Install Custom Labels A 1 2 inch x 4 inch flat metal tool ramp tool is shipp
34. one count at a time When the UP DOWN Arrow buttons are used to increment or decrement a value the cursor is disabled and will not be visible again until you press enter esc or return from an error or PLC message Also the longer you hold the key down the faster the count will increase When the adjustment is complete press the enter pushbutton and the value will be placed in the data register for display and the bit is set PLC Message LED The PLC Message LED will illuminate any time a PLC message is being displayed When you press the esc key after a PLC Message has been displayed the panel will return to the Local Message mode To redisplay the PLC Message press esc again Displaying Local Messages In a Local Message the first message root level or folder in the hierarchy is displayed on the top line at start up and the following message or folder is displayed on the second line A plus is displayed in front of a folder s or subfolder s name if it is closed If a folder or subfolder is open a minus is placed in front of the name Any messages within that folder will be displayed below it Local Folder 1 Local Folder 2 Local Folder 2 Local Message 2 1 Therefore a folder is limited to 19 characters after the or a message allows 20 characters The PowerText Programming Software only allows 19 characters for folder text when you are configuring the Local Messages You may use the UP DOWN Arrow b
35. text messages that allow the operator to enter data or change values that are stored in the PLC registers READ WRITE access The PowerText Panel is available in a variety of models to suit your application Key features are provided on page 7 MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display What you need to get started Hardware e PowerText Panel Models 2X20N 2X20L 4X20N e 24 Volt DC Power Supply FA 24PS recommended e RS 232C Programming Cable P N CBL PTEXT 001 e RS 232C or RS 422A 485A PLC Cable see page 9 for part numbers e Programmable Logic Controller PLC e requirements or compatible PC 486 or better with a mouse and separate serial port VGA display with at least 800 x 600 resolution 1024 x 768 recommended Standard Windows 98 4 0 2000 Professional XP Home Requirements CDROM Drive Software e PowerText Programming Software P N ACC PTEXT EDIT Need HELP B PLEASE NOTE Chapter 6 Maintenance and Troubleshooting should be able to help you with most problems you might encounter Onscreen HELP One of the most important features of the PowerText Programming Software is the availability of context sensitive onscreen help To access the Help windows simply press the F1 function key while on the topic where you need help For example if you need help while working with panel configuration hit the F1 function key w
36. turns ON these bits to acknowledge the PLC Release Bits 18 Enter a LED Bit Read PLC Word and a Buttons Bit Write PLC Word address This register controls LEDs and PLC Button m Release Read Only or LED BitRead PLC Word Read Write address Buttons Bit Write PLC Word 1 This register controls Buttons and Panel Acknowledge must be READ WRITE address 19 Click on OK to save your Button LED control selections 20 Now you are ready to configure Local and PLC Messages Click on the Message button shown below Buttons LEDs Step 3 Configure Panel System PLC Addresses 21 The Message Edit screen shown at the top of the next page will appear 66 MAN PTEXT HDW Quality on Display MAN PTEXT HDW POWERTEXT 2X20N 2X20L 8 4X20N PANELS Message edit Step TYPE MESSAGE TEXT AND Step OPTIONAL EMBEDDED DATA Press to accept 7 3 Message edit Message Data Item 1 1 2 3 Item 1 1 2 3 Item 1 1 2 Message Message length 19 Message length 19 Local Messages Delete sires Number RIG Messages Add next PLC Message Total Number Panel of messages PLC Address HELP CANCEL OK Of 256 Database EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE D A T A 2 DATA 1 CTL 1 READ 7 WRITE Leading Zeroes
37. xx C200 C500 and CQM1 Host Link peee VT vos Rae ag DL305 K Sequence DirectNet ModBus Koyo addressing DL405 K Sequence DirectNet ModBus Koyo addressing All c dae O DCM Siemens Siemens 7 Siemens 7MPIAdapter ss Other H2 WinPLC Think N Do V5 2 check Modbus RTU serial port for version compatability 8 MAN PTEXT HDW UTICOR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display PLC Cable Part Numbers CBL UTICW 006 Mitsubishi FX Series 25 pin port RS 422A CBL UTICW 007 Mitsubishi FX Series 8 MIN DIN RS 422A Accessories and Optional Equipment Programming Software and Getting Started Manual see below UPT O5MUX 001 PowerText Multiplexer Serial Communication Master Unit MAN O5MUX 001 PowerText Multiplexer Hardware Manual ACC PTEXT EDIT MAN PTEXT HDW UTI tid POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Front Panel Features 10 In this section we will describe the front panel features of the PowerText Panel Descriptions of the PLC Message LED Pushbuttons Pushbutton LEDs PLC Messages and Local Messages are provided To understand the Features see Chapter 3 Learning the Features For a demonstration of how to program the panel indicators and controls please refer to Chapter 4 Tutorial Operator Controls and Indicators Each PowerText Panel provides sealed mem
38. 000 1200 amp 1500 RS 232C CBL UTICW 006 Mitsubishi FX Series 25 pin port RS 422A CBL UTICW 007 Mitsubishi FX Series 8 pin MINI DIN RS 422A CBL UTICW 008 Omron C200 C500 RS 232C CBL UTICW 010 ModBus with RJ45 RS 232C CBL UTICW 011 Modicon ModBus RS 232C CBL UTICW 012 Siemens S7 MPI Adaptor RS 232C CBL UTICW 013 Omron 9 pin Programming Port RS 232C CBL UTICW 014 GE Versmax RS 232C 25 UTICOR POWERTEXT 2X20N 2X20L 8 4X20N PANELS Quality on Display This page intentionally left blank 26 MAN PTEXT HDW Learning the Features In this chapter Learning the Features Memory Mapping PLC Data Registers Pushbuttons LEDs PLC Message Embedded Data PLC and Local Messages Message Types Displaying PLC Messages PLC Messages LED Displaying Local Messages Local Message File Structure Example Local Message Menu Structure Example 28 POWERTEXT 2X20N 2 201 amp 4X20N PANELS Quality on Display Learning the Features In this section we will help you to learn and understand the Features of the PowerText Panels Details for using pushbuttons LEDs PLC messages and Local Messages are discussed We recommend that you read this chapter well before you attempt to configure and use the Panel features and controls As you proceed through this section relate the topics discussed with how you will implement your panel Regardles
39. 008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The driver will not attempt to communicate with the PLC when this error occurs C 8 APPENDIX C 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0100 PLC Communications Timeout The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used GENERAL ELECTRIC PLCS 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 PLC Time out X YYYYY This error results from a loss of communication with a PLC The X shown stands for the PLC that timed out This will be a number one through 16 or default The YYYYY stands for the actual SNP X ID string entered for the PLC that timed out If the SNP X ID string is a null string the space after the equal sign will be the last character in the error string 0x0008 Invalid PLC Attributes
40. 013 Insufficient space in Text Panel 7 Error C014 Invalid Message Number 8 Error C015 Invalid Message Length 9 Error C016 The firmware being loaded into the panel does not match the panel type 10 Error C017 E2 Memory failed to program correctl 11 Error C018 Invalid Load Format 12 Error C019 Invalid LED control 13 Error C020 Option Not included 14 Error C021 Memory is Read Only 21 Error C022 Invalid with Random PLC loaded 22 Error C023 Invalid with Random standard format 24 Error C024 Invalid Byte in the data fields of Command PLC Address Error Messages Error T001 PLC Address count exceeds maximum limit Solution You cannot assign another PLC address Only 300 PLC addresses can be defined If you want to assign a new address delete one or more addresses and try again C 16 APPENDIX C Error T002 Invalid Access Type Reason Access type of the specified address is invald e g entering a READ only address where a READ WRITE address type is expected Solution Supply the correct address Error 02 1 Invalid Unit Number Error 2 2 Invalid Address Type Error 02 3 Invalid Address Error 02 4 Invalid Bit Number Error 02 5 Address in not Word Aligned Even address is required Error TO2 6 Address is not Word Aligned Odd address is required Reason Address entered for the PLC Address is not correct Solution Specify a valid PLC address Error 003 The value entered is invalid Reas
41. 20N Select PLC Select PLC DirectLogic K Sequence Rev d Eun Mult Drop C ara Serial Port 3 Multiplexer Step 3 Press for communication configuration for Selected PLC v LI LLL TS Configure Panel System Selected PLC Addresses PLU P Buttons LEDs Your Exit Panel PLC Hel Write to Read from Verf E Address Database Panel Panel zeny MAN PTEXT HDW pe e 61 62 Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS 4 Step 1 you will select Single Panel System or Multi Panel System If you select Multi Panel System Step 1a on the right hand side of the screen will become available You will also notice that two buttons at the bottom of the screen will change to Write to Multiplexer and Read from Multiplexer You may program up to 5 panels connected to a Multiplexer SINGLE PANEL SYSTEM a If you have selected a Single Panel System click on the Select Panel Type button The following screen will appear Under Panel Type click on the model you are using A Panel Preview and Panel Attributes specific to the type of panel you have chose will appear in this dialog box Click OK to enter your selection Skip to step 8 Select Panel x Panel Type Panel Preview Panel Attributes 2 20 with 5 user defined buttons and LED s Scroll data entry Built in Menu System EMI filtered Power Suppl
42. 256 total 2 CAUTION When changing message number to a higher number Proceed If you have skipped more than one message number e g you have programmed messages 1 through 4 skipped messages 5 MAN PTEXT HDW MAN PTEXT HDW Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS and 6 and then programmed 7 and highlight message 7 and click on Insert a PLC message the following dialog box will appear asking you to enter the number e g 5 or 6 of the message you want to insert Insert Message Enter message number between 4 7 To delete message click on it to highlight and then click on the Delete bution 24 To view the PLC Addresses you have programmed click on the Panel 235 PLC Address Database button The following window will open Item Panel System PLC Addresses Line two V 30002 SYSTEM oJ PLC Line three ADDRESSES Line four Bit Read LED s 20010 Bit Write Buttons 20011 Bit Read Lights ITEM No Acces gt Project PLC s controllers s DirectLogic K Sequence Rev D Project Name Demo Project 2X20N ptx Total Number of messages OUT OF 256 Print DK Help c Shown here will be the addresses mapped to the panel display lines Line one Line two etc the Bit Write Buttons Bit Read LEDs and the PLC Message Data Items Items grayed out are not a
43. 330 340 Direct Logic PLC Models 0105 02 240 D2 250 D2 240 250 DCM D3 350 D3 350 DCM D4 430 D4 440 D4 450 DL405 Series all with DCM 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 Invalid Checksum This error occurs when a message with an invalid checksum is received by the unit The unit is receiving invalid data 0x0008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The driver will not attempt to communicate with the PLC when this error occurs C 6 APPENDIX C 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0100 PLC Communications Timeout The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used ModBus Koyo Addressing Protocol Direct Logic PLC Models DLO05 D2 250 D3 350 D4 450 0x0000 No error 0x0001 Incompatible Revision This
44. 59 4 DATA 1 2 Read Only Q BCD LiBinary 16 Caint 32 Q Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 LI BCD UBinary BCD LaBinary Q Int 160 Int 32 Int 16 UI Int 32 LU TT ttt Message Folder 19 characters Message 20 characters Level DATA 1 Read Only Q BCD La Binary 16 Lint 32 Q Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 BCD LiBinary U BCD Q Int 160 int 32 U Int 1601 32 LLL ETL LETTE Message Folder 19 characters Message 20 characters Level DATA 1 LJ Read Only LY BCD UBinary 16 Unt 32 Q Read Write Decimal Min Max DATA 2 DATA 3 BCD LaBinary U BCD Q Int 160 int 32 O Int 16 32 U LI Message Folder 19 characters Message 20 characters DATA 1 LJ Read Only LY BCD UBinary Ulnt 16 Unt 32 2 Read Write PLC Decimal Min Max DATA 2 DATA 3 LO BCD LiBinary U BCD 111690132 Int 1601 32 4 APPENDIX A POWERTEXT PANEL APPLICATION WORKSHEET PLC MESSAGES Multi Panel Port 4 No 20 characters DATA 1 2 Read Only Q BCD La Binary 16 lnt 32 2 Read Write Decimal Min Max DATA 2 DATA3 BCD BCD UBinary L3 int 160 Int 32 O Int 16 32 No 20 characters DATA 1 LJ Read Only Q BCD LaBinary 16 32 Q Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 Q BCD U Binary BCD
45. 7 16 15 14 13 12 11 10 7 6 F1 F5 Function Pushbuttons 1 5 ENT Enter lease NOTE A V Arrow UP DOWN Any unused bit 1 5 Panel acknowledge of PLC button release address should not not used Do not use for other PLC program addresses be used in your PLC program The Bits 0 7 are set when pressing the corresponding button on the panel panel will control Hs a E Bits 10 14 are set when the Panel Set and PLC Release Option is selected ile ESC key Y for the corresponding Function Pushbutton and the Release Bit for that button is set by the PLC in the LED BIT READ PLC WORD LEDs LEDs use one 16 bit register All bit designations are depicted in octal 0 7 and 10 17 Use bits through 15 for PLCs using decimal numbering LED BIT READ PLC WORD TO PANEL IET 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0 SIT LED1 LED5 Only used when By PLC has been chosen REL F1 REL F5 Used by PLC to release a button that is set by the panel MESSAGE MODE set by PLC and takes panel out of PLC Message Mode when PLC Message is displayed on panel and back into Local Message Mode not used Do not use for other PLC program addresses 5 Use Bit 17 to take the panel out of PLC Message Mode when a PLC Message is triggered When the PLC sets this bit from 0 to 1 and the panel has a PLC Message displayed the panel will go back into the Local Message Mode MAN PTEXT HDW POWERTE
46. BUTTONS BIT WRITE PLC WORD FROM PANEL E PAS UE i i d i i ee e d tal ACK ACK 1 5 Function Pushbuttons 1 5 ENT Enter V Arrow UP DOWN ACK F1 F5 Panel acknowledge of PLC button release NA not used Do not use for other PLC program addresses Bits 0 7 are set when pressing the corresponding button on the panel Bits 10 14 are set when the Panel Set and PLC Release Option is selected for the corresponding Function Pushbutton and the Release Bit for that button is set by the PLC in the LED BIT READ PLC WORD LEDs LEDs use one 16 bit register All bit designations are in octal 0 7 and 10 17 used by DirectLogic PLCs Use bits to 15 for PLCs using decimal numbering LED BIT READ PLC WORD TO PANEL 637 C26 635 634 633 C32 CRI C30 C26 025 84 pr e REL REL REL REL REL LED1 LED5 Only used when By PLC has been chosen REL F1 REL F5 Used by PLC to release a button that is set by the panel not used Do not use for other PLC program addresses 44 MAN PTEXT HDW UTICOR POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display For the next part of our project planning we ll create four Local Messages using the Local Message Worksheet These messages will be configured later in our PowerText Panel Demo Project using the PowerText Programming Software LOCAL MESSAGES Pirlolelelsis
47. Begin editing your project 74 MAN PTEXT HDW 4J POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Connect to Panel View Panel Status and Firmware Version EjPowerText Programming Software loj x File View Port Help D H amp amp Quality on Display POWerlext Panel Screen Welcome to PowerText Programming Software Version 2 0 01 O86 goassa 5 con Connect to Panel Existing System View panel status Exit PowerT ext E ditor amp Firmware version b Ready Pea a Click on the Connect to Panel View Panel Status amp Firmware Version button to view the panel status The Panel Status window will open An example is shown below Panel Status x Panel Preview Picture of the panel type you are connected to mon Panel Attribues 2 20 larger character display with 5 user defined buttons and LED s Scroll data entry Built in menu system solated Power Supply to reduce communication problems Key features of the current panel Panel and PLC information is eee Firmware Revision D Memory Size 0016 KB di spl ay e d in clu din g p an el mo d el Plc Driver KSequence plx Plc Driver Revision C Firmware Revision Memory Size PLC Driver and PLC Driver Revision number MAN PTEXT HDW 75 ud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Upgrade Firmware There may
48. Click on the Press to accept Message edit button The last Local Message to be configured will be an Interactive message DATA 1 Click on the Process Control Folder then click on Add Local Message In the Message Text field type in Load Part leave a space and then press F5 or Ctrl 1 four times DATA 1 will appear in the Message Text field as four red ones EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE DATA 1 CTL 1 READ 7 WRITE LeadingZeroes PLC Address v02011 Data Type BCD Int 16 Min 1200 Max 1999 Access Read wiite Password Protection f Local PLC Help for PLC controlled Decimal Point PLC PLC Address Address Format The DATA 1 configuration area is now available no longer grayed out Next to PLC Address type in 02011 Data Type should be BCD Int 16 Access is Read Write Set the Min value to 1200 and the Max value to 1999 settings are shown in the screen capture above This will limit what value can be entered by the operator Leave Leading Zeroes and PLC Controlled Decimal Point unchecked Click on the Press to accept Message edit button to save it MAN PTEXT HDW Quality on Display PLC Messages Add next PLC PLC Delete Message Message Message Number 001 Button Message 002 PLC Release Bit Ackn 003 ESC for Local Msgs POWERTEX
49. EXT AND Step OPTIONAL EMBEDDED DATA Press to accept E Message edit Select 1 Local or Message length 15 Add Add EMBEDDED DATA Local Tee 28 Insert Insert Delet TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE M siti a Folder Message 996 E essages Folder Message DATA1 CTL 1 READ WRITE Leading Zeroes Local d iru PLE Address Data BCD Int 16 v Message edit Message Text Process contro Control SE Press Fi to Start YO Zone 1 Temp 111 1C 19999 Access Load Part 1111 Password Protection Local ES Le PLC INS EM Help for Messages PLC d in Delete Message D PLE controlled Decimal Point PLC 9 99 Number PLE Address Address Format 001 F3 Button Message MAN PTEXT HDW 002 PLC Release Bit 003 ESC for Local Msgs r DATA2 CTL 2 READ ONLY Leading Zeroes PLE Address Data Type BCD Int 16 v manually type decimal point inte the data gt gt DATA 3 3 READ ONLY Leading Zeroes Panel ae PLCAddess HELP caNcEL PLC Address Data Type JBCD Int 16 Database manually type decimal point into the data a Click on the Add Local Folder button Step 1 In the Message Text field Step 2 type in Process
50. Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Enter address for DATA 1 Enter address for PLC Controlled Decimal Point Enter addresses for DATA 2 and DATA 3 MAN PTEXT HDW Message edit x Step TYPE MESSAGE TEXT AND Step OPTIONAL EMBEDDED DATA Press to accept 2 3 Message edit Message Text pata Item 1111 Message length 15 Local Messages EMBEDDED DATA fies Insert Insert Delet TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE Folder Message sane DATA 1 CTL 1 READ WRITE Leading Zeroes Data Type BCD Int 15 Min o Max 3999 Access Read Write Password Protection Loca Add next PLC Insert a PLE Message Message LC Messages se PLC controlled Decimal Point Address Format Help for PC DATA 2 CTL 2 READ ONLY Leading ZETGES E Data v manually type decimal point mto the data DATA CTL 3 READ ONLY Leading Zeroes P Total Number Database Can manually type decimal point inte the data PLC CONTROLLED DECIMAL POINT 16 Bit Register This is a register in the PLC for controlling a decimal point within an embedded data value DATA 1 only One register
51. LCRel Panel Set PLC Release F1 C amp a for Button Action See ES Gb a dis OR a Panel Acknowledge of PLC Release PLC Address ACK F1 f e 2 0 I c ACK F4 Ws ACKF5 foruse LED CONTROL PLC BUTTON RELEASE BIT READ PLC 4 06 3 Assign a PLC Word V40601 to the LED LED Control Control if using By PLC and PLC Button Release LED1 Dol used uw if using Panel Set amp PLC Lgp2 a Release Button Action LED3 o See next page LED4 used g LED5 ed Q 4 Messages PLC Words 4 Assign PLC Word for each PLC Line1 V3000 M Line Line2 V 2001 y By Button utton amp Flash DOOCCU MAN PTEXT HDW PLC Button Release PLC Address Line 3 not ed 4X40N only Line4 10 F us ed 4X40N only 43 UTICOR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display This is a copy of page 29 from Chapter 3 Learning the Features Shown here are the bit addresses for the Button PLC Word V40600 and LED PLC Word V40601 in this tutorial Please note that any unused bit address SHOULD NOT BE USED in your PLC program The PowerText Panel will control the unused bits Pushbuttons Pushbuttons use one 16 bit register All bit designations are in octal 0 7 and 10 17 used by DirectLogic PLCs Use bits 0 to 15 for PLCs using decimal numbering
52. LEN BRADLEY PLCs Driver Errors for Micrologix SLC 500 with DF1 Half Duplex Protocol 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 0x0002 PLC error incorrect map size This error occurs when an incompatible map 15 loaded into the unit The driver will not attempt to communicate with the PLC when this occurs 0x0004 Limit of elements per screen exceeded This occurs when there are too many registers on the display that can be monitored 0x0008 PLC MSG time out CMD X This error occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specific time out period before reporting this command The command ID causing this error is reported CMD OxAA READ CMD OXA2 WRITE 0x0010 Invalid PLC attributes using defaults This will occur if the PLC driver receives an invalid set of attributes The default attributes will be used when this occurs 0x0020 PLC bad checksum CMD X This occurs when a reply with an invalid checksum is received by the unit The command ID of the command that incurred the error is reported as part of the message CMD OXAA Read CMD OXA2 Write 0x0040 PLC Error STS XX EXTSTS XX CMD ZZ This is reported when a controller responds to a command with an error The error code is shown and can be looked up in the Allen Bradley documentation The command ID of the command causing the error is repor
53. PLC Address Data Type BCD Int16 v Min Max 8999 Access Read wite ju Password Protection Local PLC PLC controlled Decimal Point PLC Address Address Format DATA 2 2 READ ONLY Help for p Leading Zeroes PLC Address Data Type BCD Int 16 manually type a decimal point into the data DATA 3 CTL 3 READ ONLY Leading Zeroes PLC Address Data Type BCD Int 16 manually type a decimal point into the data 22 For Step 1 choose to configure a Local or PLC Message Local Messages are messages stored in the panel in a menu hierarchy and provide information and instructions to the operator PLC Messages are triggered by a value in a PLC register The PLC Message LED will illuminate to tell the operator that the PLC has triggered a message The buttons will not respond for 3 seconds after the PLC Message has been triggered to ensure that the operator has a chance to read the message See step 16 next step to program a PLC Message To program a Local Message perform the following steps a Nextto Local Messages click on the Add Local Folder button or the Add Local Message Button Click on this button Step Select Local or Message diez to add a folder Click on this button to add a message Local Messages Delete F al d Er 67
54. PLC Messages A PLC Message is a text message that can be triggered by the PLC to provide the operator with important instructions information or warnings By default PLC Messages will be displayed for 3 seconds before they can be cleared in order to make sure the operator has a chance to read the message See question 13 below for information on how to disable this option The operator can also view the last PLC Message displayed by pressing the ESC key How many characters can have per message The maximum number of characters per message is 20 This is true for all messages except folder names They are limited to 19 because of the plus or minus sign displayed in front of the folder name 87 88 Quality on Display 10 11 12 13 POWERTEXT 2X20N 2X20L amp 4X20N PANELS am using UPT 2X20N 001 panel and can not access the password option How do I do this The only panel that can have password protection is the keypad panel P N UPT 2X20K 001 This is because the 2X20K is the only panel that has a keypad usable for data entry What is the maximum number of Embedded Data values can have in a project The maximum number of Embedded Data values in a project is 300 How do get my panel into Setup Mode To get the panel into Setup Mode press and hold the up arrow key while simultaneously pressing the down arrow key To exit Setup Mode press the ESC key How get my panel to
55. Panel project using the programming software and application worksheets Shows you how to transfer a project to the panel MAN PTEXT HDW UTICOFr s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Chapter Description Configuration Step by step instructions for configuring the PowerText Panel new system using the PowerText Programming Software are provided Maintenance and Troubleshooting Instructions for maintaining the 2X20N 2X20L 4X20N panel are provided including Fuse Reset Precautions Chemical Compatibility Cleaning and Gasket Replacement Troubleshooting section aids in diagnosing problems you might encounter when installing or operating the panel Provides steps to take to isolate and correct problems Appendix A Application Worksheets are provided to help you plan and implement your system configuration Appendix B Wiring diagrams for several PLC cables are provided Appendix C Error Messages for PLC Drivers PowerText Panel and PowerText Program ming Software eJ MAN PTEXT HDW 3 POWERTEXT 2X20N 2 201 8 4X20N PANELS Quality on Display Introduction to the PowerText Panel The PowerText Panels provide a man machine interface to your PLC automation system The panels provide features such as 5 user defined pushbuttons with LED indicators arrow adjust buttons and a built in menu system The panels communicate with a PLC using either RS 232C or RS 422A 485A s
56. Possible reason Unable to locate correct PLC DLL Reason A PLC dll file has been moved or deleted from the program directory Solution Reinstall the software Error P002 Unable to load library PlcUtils dll Error P003 Unable to load PLC dll Error P004 Unable to unload PLC dll Error P005 PLC DLL load failed Reason Unable to load selected PLC dl Solution 1 Try closing all other applications and retry 2 reboot the system 3 reinstall the software Error P006 PLC1 is not compatible with PLC2 Do you want to change the PLC anyway Error P007 Unable to rebuild the address for new PLC Reason When changing PLCs check the addressing in the PLC manuals to see if they are compatible same addressing type is followed in both PLCs If they are not compatible then the database is longer valid and the addresses will have to be reentered Communication Error Messages Error C001 The panel connected to the PC is different from the configured one Reason When writing to the panel if the panel type selected does not match the panel that the computer is physically connected to the program loader will not upload the project Solution Select appropriate panel type for the connected panel Error C002 Cannot Locate the Driver File Reason Driver file plx has been moved or deleted from the program directory Solution Reinstall the software C 15 APPENDIX C Error C003 Error opening port Reason Either y
57. PowerText Panel User Manual Models UPT 2X20N 001 UPT 2X20L 001 and UPT 4X20N 001 Manual Part Number MAN PTEXT HDW WARNING Programmable control devices such as the PowerText must not be used as stand alone protection in any application Unless proper safeguards are used unwanted start ups could result in equipment damage or personal injury The operator must be made aware of this hazard and appropriate precautions must be taken In addition consideration must be given to the use of an emergency stop function that is independent of the programmable controller The diagrams and examples in this user manual are included for illustrative purposes only The manufacturer cannot assume responsibility or liability for actual use based on the diagrams and examples WARNING f the PowerText is used in CLASS DIV 2 environment the following conditions must be met Class Div 2 methods AND must conform to all rules and requirements of applicable jurisdictions regard ing Class I Div 2 installations ALSO peripheral equipment controlling this device or being controlled by it shall be suitable for service in the location in which they are used Failure to comply with any of the above installation requirements will invalidate the device s qualifications for service in CLASS I DIV 2 hazard ous locations WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 WARNING EXPLO
58. S 14 Display cursor when a PLC message is displayed is selected by default If you don t want the cursor to display in the PowerText Panel message window when a PLC Message has been triggered you must disable this feature here by clicking in the box in front of Display cursor when a PLC Message is displayed to remove the check mark 15 Next click on the Buttons LEDs button shown to the right to configure the Panel Functions The following screen will appear Buttons LEDs By Button By Button By Button By Button BITO 1 01 BIT1 LED2 BIT 0 2 BIT 1 Momentary Momentary Alternate with ming PLC or button release y press Note Panel acknowledge of PLC Release Bits informs the PLC that the PLC Button Release was completed PLC B BIT 10 REL 1 BIT 11 REL 2 BIT 10 ACK 1 BIT 11 ACK 2 LED Bit Read PLC Panel acknowledge of PLC release bits All bit designations are in octal Use Bit 8 12 for PLCs using decimal bit numbering system Buttons Bit Write PLC Messages Buttons LEDs Step 3 Configure Panel System PLC Addresses LED Control BIT2 LED3 BIT3 LED4 BIT4 LEDS BIT 2 35 BIT 3 Z BIT 4 ntary Momentary Momentary m Button Action off the pushbutton the button on Release bit turns on in the PLC utton Release Bits BIT 12 REL 3 BIT 13 REL 4 BIT 14 REL 5 BIT 12
59. SION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN BE NON HAZARDOUS CAUTION Do not press the PowerText pushbuttons with any sharp objects This practice may damage the unit beyond repair Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners UTICOR Technology L P disclaims any proprietary interest in the marks and names of others Manual P N MAN PTEXT HDW Copyright 2002 UTICOR Technology L P All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of UTICOR Technology L P UTICOR Technology L P retains the exclusive rights to all information included in this document UTICOR MANUFACTURED and MARKETED by UTICOR TECHNOLOGY L P 4140 Utica Ridge Bettendorf 52722 1327 Phone 1 563 359 7501 Fax 1 563 359 9094 www UTICOR net P N MAN PTEXT HDW Rev 00 Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display WARNING Caution inside cover Table of 0 rsen nena IV TR V 1 INTRODUCTION 52 AON
60. T 2X20N 2X20L amp 4X20N PANELS 8 To create PLC Messages 001 002 and 003 as shown in the screen capture above perform the following steps a b Click on the Add next PLC Message button Type in the Message Text field Button Message Click on the Press to accept Message edit button to save it Click on the Add next PLC Message button Type in the Message Text field PLC Release Bit Ackn Click on the Press to accept Message edit button to save it Click on the Add next PLC Message button Type in the Message Text field ESC for Local Msgs Click on the Press to accept Message edit button to save it 9 You are now finished configuring the messages for this tutorial click on OK to exit the Message Edit screen 10 The final part of Step 3 is to configure the panel system PLC addresses To configure PLC addresses click on the Configure Panel System PLC addresses button 1 Configure Panel System Click here Ji PLC Addresses MAN PTEXT HDW Buttons LEDs Text Step 3 53 Quality on Display PLC Messages Setup Enable Beeper PLC Message Delay and Display cursor options selected by default 54 POWERTEXT 2X20N 2X20L amp 4X20N PANELS 11 The Panel System PLC Address Setup screen will appear Enter settings as follows Panel System PLC Address Setup PLC Messages Line Address Setup Item Address DATA Type Line voao00 BCD I
61. TT 16 Create Custom Labels 16 Install Custom Labels 17 EMI Noise Filter Installation eem 18 wo 19 Models 2X20N 4X20N Outline and Cutout Dimensions 19 Model 2X20L Outline and Cutout Dimensions 20 c eee eee ree cee E eee eee 21 Connections and Wiring 22 2X20N and 4X20N Rear Panel Connections and Wiring 22 Power Connector 24 25 Comec a 25 UT Quality on Disp lay POWERTEXT 2X20N 2X20L amp 4X20N PANELS LEARNING THE FEATURES Learning the 28 Memory Mapping PLC Data Registers 28 PUSNDUNONS ees 29 LED 29 PLC Message Registers 30 Embedded Data Registers 30 PLC Messages and Local Messages 32 Embedded 32 Message Types PR C S 33 Displaying PLC 1 34 PLC Message LED Minen poM guum 35 Displaying L
62. Text Panel Programming Software i e COM1 Check the 24 VDC power source and its connections After completing steps 1 through 4 above repeat the procedure to Upload Download a program 83 ud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display PLC Errors If you experience communication problems between the Panel and your PLC you will receive an error message that is unique to that particular PLC Look in the Appendix C of this manual or the PowerText Programming Software Help for error messages for your type PLC Each PLC Help topic lists the error messages and provides an explanation for each PLC driver To access the PLC Help topics perform the following steps a Run PowerText Programming Software b From the Main Menu click on Help Help Topics c Under the Contents tab find the type PLC you are using next to a closed book icon and click on it to view help topics d Click on Driver Errors Topic File Edit Bookmark Options Help Be T LL Contents 6 Index 4 Search Driver Errors Powertext Programming Software Hel The values listed here may be placed in the PLC Error internal register if the error is detected by the PowerText Panel Introduction EE FH 3 RE R8 9 RE T E Welcome to PowerText Panel Front Panel Features Front Pa
63. Text Icon shown above will appear on your desktop Simply click on it to open the Programming Software 42 MAN PTEXT HDW Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS Tutorial Plan the Project using Application Worksheets The following is a project tutorial It will take you through the process of creating a new project configuring buttons creating messages and transferring a project to the Text Panel This should help familiarize you with the Text Panel Programming Software Let s start by filling out the application worksheet found in Appendix A For tutorial purposes we have already filled in the information For your project make copies of the forms in Appendix A Follow steps 1 through 4 as shown below to fill out the application worksheet for the PowerText Panel Demo Project TEXT PANEL APPLICATION WORKSHEET PROJECT NAME Pro 1 Fill in the Project PLC CONFIGURATION and PLC information MANUFACTURER Direct Logic PLC Model _A PANEL TYPE AX AON Multi Panel Port No 1 5 or NA Single Panel System Baud Rate 76 00 Parity PLC Protocol Data Bits 77 PLC Address __ Stop Bits aid PLC Timeout 70 5665 Checksum BUTTONS LEDS 2 Assign PLC Word BUTTON ACTION PANEL ACKNOWLEDGE BIT WRITE PLC wonp 0600 V40600 to the buttons Button Action and to the Panel Pnl Set Acknowledge if using PLC Address Mom P
64. UPT2X20ND1 hex UPT4X20ND1 hex UPT2X20LD1 hex UPTSPODOD1 hex File name Files of type Firmware Files hex Cancel 2 76 MAN PTEXT HDW Quality on Display MAN PTEXT HDW POWERTEXT 2X20N 2X20L amp 4X20N PANELS There are five types of firmware files hex for the different types of PowerText Panels UPT2X20NYd for the 2X20N panel UPT2X20LYd for the 2X20L panel UPT4X20NYd for the 4X20N panel UPT2X20KYd for 2X20K panel and the UPTSPO00Yd for the 5 000 Set Point Panel The Y represents the major revision of the firmware e g B d represents the minor revision e g 1 Make sure that you select the correct firmware hex file for your type panel and send the upgrade to the panel 4 Select the appropriate COM port under Port Selected if necessary and click on the Start button to begin downloading the firmware to the PowerText Panel A status bar will let you know when the upgrade is complete Click on Close when complete DownLoading Firmware slain memor M Port selected wina messages c OM1 Writing tags VRAT DownLoading Firmware system attributes n eama memory iting RL driver Part selected Wiiting messages DownLoading Firmware Fa Athibutes Initializing the panel for downloading fi PALIN ef emi nenon
65. XT 2X20N 2 201 amp 4X20N PANELS Quality on Display Example when using Panel Set amp PLC Release Option for a Function Pushbutton Operator Presses Button F1 is set by the Panel Bit 0 in Button Word This is a maintained pushbutton to the PLC PLC Releases Button REL F1 is set by the PLC Bit 10 in LED Word The PLC resets the panel button by setting this bit in the ladder program Panel Acknowledge Button Release ACK F1 is set by the Panel Bit 10 in Button Word This is the panel acknowledging to the PLC that it has reset the button PLC Message Registers The 2X20N 2X20L and 4X20N panels have 2 or 4 lines of PLC Message display Each message line references a user defined register in the PLC The registers are assigned using the PowerText Programming Software The panel monitors each register for a value message number and displays the message associated with the value i e a value of 3 displays message 3 Embedded Data Registers Each message can have up to three embedded data values DATA 1 DATA 2 and DATA 3 Embedded data registers are user defined DATA 1 Two 16 Bit Registers READ WRITE This is a PLC register that contains the first of three possible embedded data values on a line for the message displayed DATA 1 can be set as a READ WRITE Register allowing the operator to change a data value It can also be set to READ ONLY This is the only data value that has this option MAN PTEXT HDW
66. age has been seen 33 34 POWERTEXT 2X20N 2X20L 8 4X20N PANELS Quality on Display by the operator After the 3 seconds press the esc key and you will return to Local Message mode If you press the esc key again the last PLC Message will be redisplayed Static Message Operation To display a Static PLC message you simply put the message number 1 256 in the appropriate PLC register These messages are text only no embedded data Dynamic Message Operation Dynamic messages are text messages that include embedded data These messages present the operator with important PLC data You may program message numbers 1 256 to be used as dynamic messages Dynamic messages may be displayed on either the top or bottom line The maximum number of digits that may be displayed is 8 for BCD Int 32 4 for BCD Int 16 10 for Binary Int 32 or 5 for Binary Int 16 Use the PowerText Programming Software to configure Dynamic messages See Section 5 Configuration for more information Interactive Message Operation An interactive message is a text display that allows operator data entry Use these messages to enter or change values that are stored in PLC registers When the interactive message is displayed the operator can enter data Check the PLC product user manual to verify which data formats are supported Depending on the PLC the data format will be either Binary or BCD Binary Coded Decimal Five digits may be entered in a 16 bit reg
67. ale Mitsubishi FX Series 25 pin RS 422 P N CBL UTICW 006 Mitsubishi RS 232 Panel PLC Port D sub 25 pin D sub 15 pin Male Male B 4 APPENDIX B Mitsubishi FX Series 8 pin MINI DIN RS 422 P N CBL UTICW 007 Panel PLC Port Mitsubishi 8 Pin Male Dsub 15 pin Male MINI DIN Modicon ModBus with RJ45 P N CBL UTICW 010 Modicon ModBus w RJ45 RS 232 Panel PLC Port D sub 15 pin Male Phone Type 8 pin B 5 APPENDIX B Modicon ModBus RS 232 P N CBL UTICW 011 Modicon ModBus RS 232 Panel PLC Port D sub 15 pin Male D sub 9 pin Male Omron C200 C500 RS 232 P N CBL UTICW 008 5 232 Panel PLC Port D sub 15 pin Male D sub 25 pin Male APPENDIX B Omron Programming Port P N CBL UTICW 013 Omron Panel Programming Port PLC Port 9 Pin Dsub Male 15 Pin Dsub Male Siemens S7 MPI Adaptor P N CBL UTICW 012 Siemens 57 Adaptor PLC Port 9 Pin Dsub Female 15 Pin Dsub Male B 7 APPENDIX B PowerText Panel Programming Cable RS 232 P N CBL PTEXT 001 PC COM Port TEXT Panel D sub 15 pin Male D sub 9 pin Female Connection Chassis GND PLC TXD RS 232 SD RS 422 Termination Resistor connect to pin 9 e Appendix C In this appendix PLC Driver Error Messages Powerlext Panel Error Messages PowerText Programming Software Error Messages APPENDIX C PLC Driver Error Messages AL
68. allowed here Reason Discrete addresses are not allowed in the PowerText Panel Solution Use the correct address type Error Z008 Invalid Device Type Reason The connected equipment may not be a PowerText Panel Solution Ensure that you are connected to an PowerText Panel Error Z009 Error in project file Line line number Column column numbers filename Reason The project file XML version is invalid Solution Use a valid project file C 18 Symbols 20 character messages 7 20 character text strings 4 24 VDC 20 30 VDC operating range 13 24 VDC power 22 23 24 24 VDC Power Supply 5 A abort 11 Access 69 Accessories 9 Accessories and Optional Equipment 9 ACK 29 Add Local Folder 67 Add Local Folder button 67 Add Local Message 67 Add Local Message Button 67 address 63 66 Adjust Display Contrast 40 Agency Approvals 13 Air Composition v Allen Bradley PLC Cable Wiring Diagrams Micrologix 1000 1200 1500 RS 232 B 3 PLC5 DF1 RS 232 B 2 SLC DF1 RS 232 B 2 alternate 4 11 66 application 40 APPLICATION WORKSHEET A 2 Application Worksheets 43 Arrow Adjustment Entry 34 Arrow buttons 33 35 Arrow pushbutton keys 35 ASCII 32 AUTO RESET 80 Auto Reset 13 B baud rate 63 BCD 33 Binary 33 Binary Coded Decimal 34 Bit 65 bit addresses 44 blank messages 72 Boot Revision 40 Button Action 65 66 Buttons Bit Write PLC Word 66
69. anges Original 10 2002 Cover Original Release of Manual Release Warning Copyright I IV 1 90 Appendix A Appendix B Appendix C Index Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display EU Information The PowerText Panel is manufactured in compliance with European Union EU Directives and carries the CE mark The PowerText Panel has been tested under CE Test Standard EN55011 and is listed under UL File E209355 The following information is provided to comply with EU documentation requirements Technical Support SELV Circuits Environmental Specifications Preventative Maintenance and Cleaning Please NOTE Products with CE marks perform their required functions safely and adhere to relevant standards as specified by EU Directives provided they are used according to their intended purpose and that the instructions in this manual are adhered to The protection provided by the equipment may be impaired if this equipment is not used in accordance with this manual Only replacement parts supplied by UTICOR Technology L P or its agents should be used Consult PowerText Programming Software Help or you may find answers to your questions in the operator interface section of our web site www uticor net If you still need assistance please call our technical support at 1 800 TEC ENGR or FAX us at 1 563 359 9094 All electrical circuits connected to the communications port receptacle are rated as
70. ation For more information on the Multi Panel System Right Click Menu options see PowerText Programming Software Help topics 6 The Open project dialog will open You may select either a Single Panel or a Multi Panel project to import Click on the project you want to import to highlight it and then click on the Open button 7 f you have selected a Multi Panel project to import the dialog box to your right will open allowing you to select the particular 2x20N Port Panel configuration that you want to C Pot2 4X20N import into your current project Click OK C Pot3 2X20L In a Multi Panel PowerText project you may C Pot4 8 000 only import one Port Panel configuration C Pot5 2X20K from an existing project into one Port Panel Cancel in the current project with each Import Configuration command 8 InStep 2 Select PLC you will Select PLC choose the type PLC you are 2 Allen Bradley PLC 5 using You will only be able to select one PLC type per project whether it is a Single Panel System or a Multi Panel System If you need more information on PLC configuration consult your PowerText Programming Software Help Topics or your PLC Manual Select PLC whssddressi DirectLogic Except 330 340 DirectNet DirectLoaic DirectNet 330 340 DirectLoaic EBC 5 9 Click on the Press for Select PLC Communication Configuration 5 2 DieciLogic K Sequence xi for Selected PLC
71. be occasional upgrades to the Text Panel internal software also referred to as the Exec or Firmware Check the www uticor net web site periodically for information about software and firmware upgrades Panel To Upgrade Firmware Write to Panel Read from Panel n nn 1 Place the panel in Setup Mode by pressing the UP DOWN arrows on the PowerText Panel simultaneously Upgrade Firmware 2 Under the Panel Menu click on Upgrade Firmware The following screen will appear Upgrade firmware x Select firmware file The firmware upgrade file usually named as being the firmware revision and being the panel type i e UPT2X20NB1 hex Please select UPT xxxxxY d hex or the file under which you have saved the firmware upgrade file Firmware will be generally stored under Browse PowerT ext firmware directory CAUTION Loading the firmware will replace the current firmware in the panel and the user program in the panel will be lost when the firmware is updated Press OK to continue 4 Click on the Browse button The window shown to the right will open to the default folder Firmware located in the PowerText Program directory If the firmware file has been downloaded from the www uticor net website to another location navigate to the new firmware file hex file 2x Look in Firmware e E3 UPT2X20KD4 hex
72. brane Pushbuttons for operator interface with a PLC Pushbuttons may be used to begin events or tasks within the PLC such as Start Stop Control Pushbutton inputs are monitored for ON OFF conditions in your PLC ladder logic program Text Panel Pushbuttons are Control Pushbuttons or Function Pushbuttons PLC Message LED Control Pushbuttons 4 PowerText 2x20 Character LCD Display with A LED Backlight Vv mm enter foc lo IIS UTICOR Function Pushbutton LEDs Function Pushbuttons 5 PLC Message LED This LED will illuminate to indicate that the PLC has triggered a message that will be displayed PLC Message in the LCD window The pushbuttons are disabled for 3 seconds after a PLC message is displayed to ensure that the operator sees the message The LED will turn OFF when the operator presses the escape pushbutton thereby acknowledging message received MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display A v LEDs Function Pushbuttons MAN PTEXT HDW Control Pushbuttons There are 4 Control Pushbuttons on the front panel These buttons consist of an esc escape A UP Arrow V DOWN Arrow and enter pushbutton The arrow buttons are used to scroll through local massages or to change a value within an interactive message As the operator presses the buttons the numeric value will increment or decrement respectively As it is adjusted t
73. button Press for communication Select PLC configuration for Selected PLC A PLC Attributes dialog box specific to your type PLC will appear Complete the communications information After selecting the PLC type you must define the remaining protocol items such as baud rate parity etc Consult the PL C s user manual to determine the port communications capabilities During configuration ensure that your address and communications parameters match the PLC port settings There will be a selection for PLC timeout When the panel sends a message to the PLC and does not receive a response or does not understand the response it will wait the timeout period before sending the message again A communication failure initiates the error message PLC COMMUNICATION TIMEOUT on the panel 63 1422 Quality on Display 10 11 12 13 64 POWERTEXT 2X20N 2X20L amp 4X20N PANELS For Step 3 click on the Configure Panel System s PLC Addresses button 3 The Panel System PLC Address Setup window will Panel al appear Buttons 7 LEDs Panel System PLC Address Setup PLC Messages Line Address Setup Password Setup for 2X20K only Item Address DATA Type Line One BCD Int 16 Local Password o DATA Type PLE Password Line Two BCD Int 16 Line Three Four BCD Int 16 message is displayed PLC Message LED illuminates E
74. cess Read Write Password Protection Loca PLC PLC controlled Decimal Point PDA PLC Address Address Format You must first enter the PLC Address where the value resides Select the Data Type format for your PLC Type either BCD Int 16 BCD Int 32 Binary Int 16 or Binary Int 32 Select the Access for the PLC register Will you want the message to display a register value READ only Do you want the message to display a register value and allow the operator to change the value with the panel ARROW Keys READ WHRITE If you select READ WRITE Access you can enter a Minimum and Maximum Range that the operator can write to the PLC You will notice that Password Protection is not available for the PowerText Panel models covered by this manual Password Protection is only available in the 2X20K model that offers a keypad for numerical data entry You may configure DATA 1 to display a decimal point that is controlled by the PLC The location of the decimal point must be configured in your PLC ladder logic program Place a check mark in the box next to PLC Controlled Decimal Point and then enter the PLC Address where the control resides This is DATA 1 only you cannot configure PLC Control for a DATA 2 or DATA 3 embedded value If PLC control for the decimal point is enabled the program will place a decimal point at the end of the characters representing the data value in the Message
75. d to a PLC message command of cc 0x0080 Incorrect Map Size This error occurs when an incorrect map is stored that is not the correct map entry size the driver expects 0x0100 Invalid Write to Text Panel register r This error occurs when an attempt is made to write to a register r when r is mapped to read only element 0x0400 PLC Message Time out This error occurs when reply or error is seen within the time out time in the Text Panel PLC attributes If the Text Panel is displaying time out errors the timeout may need to be increased 0x2000 Invalid PLC attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used C 12 APPENDIX C Siemens 7 MPI Adapter PLCs Please Note If the panel is disconnected from the HMI adapter and then reconnected it may take up to 70 seconds for the panel to regain communications and become synchronized with the adapter 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into t
76. display PLC Messages To display a PLC message using your ladder logic place the number of the PLC Message you wish to display into one of the PLC Message Line Addresses up to four if using the 4X20N model When the message number is placed in this register the panel will display the message corresponding with that number Example want to display PLC Message One on Line One of my panel display Using the ladder logic write a value of 1 to register V2000 which is set as PLC Message Line Address One The panel displays PLC Message One on Line One of my panel display The message will remain on the display until the ESC key is pressed Why won t the panel display the same PLC Message twice in a row on the same message line This is because the message line must be reset by either setting the Line Register to zero or by changing the value in the Line Register to some unused PLC Message number Why do PLC Messages not clear when the ESC key is pressed The panel locks out all key presses for 3 seconds after a PLC Message is displayed 8 frome in order to ensure the operator has a chance to read the message Pressing V PLC Message Delay ESC 3 seconds after the PLC Message is e OE displayed will display the Local Message screen If you want to disable this feature open your project in PowerText Programming Software and go to the Panel System PLC Address Setup screen and click in the box in f
77. e This cause the Text Panel to use smaller messages which the PLC should be able to respond to at a faster rate 0x0100 PLC reply length exceeded PLC nnn The driver received or is receiving a message with a length exceeding the maximum allowed by Modbus protocol from the PLC with address nnn 0x0200 Invalid write to Panel register nnn A write was attempted to the Text Panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0400 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used C 11 APPENDIX C OMRON HOST LINK PLCs 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0x0004 Incorrect Unit Response This will occur when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0008 PLC Invalid Checksum received An invalid checksum was received in a message from the PLC 0x0010 Incorrect reply received The driver received an incorrect reply from a PLC 0x0020 Response to an undefined command The driver received the undefined command response 0x0040 Command cc Error Response Code xx This error occurs when a response code xx is returne
78. e OK button to select and close the dialog box fin PowerText Programming Software Demo Project 2X20 N pt 10 x fm File Panel view Port Window Help 18 x Click here to open this window 11114920 PolverText PanellConfiguration Screen Quality on Display Single Panel System Step 1 C Select Panel Multi Panel System T2 Click here to select 2X20N Panel Preview 2 Press for communication Select PLC configuration for Selected PLC Step Panel Attributes 3 2 20 with 5 user defined buttons and LED s Scroll data entry Built in Menu System EMI filtered Power Supply to reduce communication problems Configure Panel System PLC Addresses Cancel Help Exit Panel PLC Address Database 4 Step 2 Select PLC you will choose the type PLC you are using a Click on the DOWN arrow next to the Select PLC field to view the drop down menu of available PLCs Click on the PLC Type to select Select PLC DirectLogic K Sequence Rev Step Modbus Koyo addressing Rev DirectLogic Except 330 340 DirectNet Rev DirectLogic DirectNet 330 340 Rev DirectLogic EBC K Sequence 1 0 ERE GE Series 90 30 SNPX Rev A Mitsubishi Melsec FX Rev A 48 MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Please Note The PLC c
79. e PLC memory 0x0040 Broadcast not allowed in read command If a broadcast message to read was attempted 0x0080 PLC time out PLC nnn The Text Panel is unable to communicate with the PLC with address nnn This may be corrected by increasing the time out time or increasing the baud rate An alternative may be to lower the number of registers or coils per message This causes the panel to use smaller messages that the PLC should be able to respond to at a faster rate 0x0100 PLC reply length exceeded PLC nnn The driver received or is receiving a message with a length exceeding the maximum allowed by ModBus protocol from the PLC with address nnn 0x0200 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0400 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used DirectNet Protocol DL330 DL340 Direct Logic PLC Models D3 330 330P D3 340 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor 0 0004 Invalid Checksum This error occurs when a message with an invalid checksum is received by the unit The unit is receiving invalid data 0x0
80. e operator know that the PLC has turned off F4 button on POWERTEXT 2X20N 2X20L amp 4X20N PANELS The last part of our project planning is creating three PLC Messages using the PLC Message Worksheet These messages will be configured later in our PowerText Panel Demo Project using the PowerText Programming Software PLC MESSAGES Message No Message No the panel 3 Add Message No 3 This message will be displayed when either of the other messages are displayed to let the operator Know how to return to Local Messages Message No 3 F 3 lelut l loln mlels slalqiel PANEL APPLICATION WORKSHEET 20 characters DATA 1 L Read Only BCD Cy Read Write LJ PLC Decimal Min Max DATA 2 DATA 3 2 BCD U BCD 20 characters DATA 1 L Read Only BCD CJ Read Write LI PLC Decimal Min Max DATA 2 DATA3 C BCD Binay BCD A Binary Elsle 1612161 IhHo ejla 75145 20 characters DATA 1 L3 Read Only BCD 2 Read Write PLC Decimal Min Max DATA 2 DATA 3 C BCD A BCD Q Binary MAN PTEXT HDW uide POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Tutorial Create the Project using PowerText Programming Software Let s assume you have the programming software installed on your PC if you don t go back to page 41 and install now Connect the PowerTe
81. ed in blue DATA 3 values are entered into the message by pressing Ctrl 3 or F7 and are represented by a 3 for each numeric digit displayed in green Again these values can be up to ten digits Data values are only represented by a 1 2 or 3 when you are programming the message The actual values will be displayed on the PowerText Panel LCD Display window or will be blank if no value is present Password Protection is only available with PowerText Panel Model 2X20K For DATA 1 you can select a minimum and maximum range for the embedded data value The Maximum is to test for the upper limit for the data value and Minimum is to test for the lower limit for the data value This will let the user update the value between the ranges Data values are incremented or decremented with the UP DOWN Arrow Buttons Also for DATA 1 you can choose to have the Decimal Point in the value controlled by the PLC or you can manually insert it in the message MAN PTEXT HDW POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display MAN PTEXT HDW Message Types There are three types of messages Static Dynamic and Interactive identify the different message types Static Messages Static Messages are text displays that have NO embedded data The Static Message SYSTEM RUNNING may be displayed when an event or condition becomes true You will enter the messages using the PowerText Panel Programming Software Dyna
82. ed with each unit to aid in the installation of the label inserts To install the pushbutton labels into the slots perform the following steps 1 Remove four screws from front bezel assembly and set aside 2 Remove front bezel assembly 3 The recessed slot s where the labels are inserted should now be visible 4 Remove the factory installed label insert 5 Use the corner of the ramp tool to lift the top layer of the overlay just enough to start the custom label into the slot Hold the overlay up with the ramp tool and start the custom label into the slot 6 Once the label has been started into the slot move the ramp tool behind the label insert and use as a ramp to guide the label insert into the slot until properly positioned 7 Push label tab down into slot with the ramp tool 8 Replace the front bezel assembly and secure with the 4 screws MAN PTEXT HDW ud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display EMI Noise Filter Installation Communications Cable MAN PTEXT HDW SNAP ON FERRITE CORE PowerText Panels are supplied with two ferrite cores that should be attached to the cables prior to installation of the Panel These cores are required to suppress EMI emissions that are conducted through the Power Cable and the Communications Cable The figure below shows the ferrite cores properly installed Attach the cores within one inch of the Panel connector The cable should be snugly wrapped o
83. emove check mark it is selected by default e Click on the OK button to save and exit 12 You are now ready to write the project to the PowerText Panel MAN PTEXT HDW POWERTEXT 2X20N 2X20L 8 4X20N PANELS Quality on Display jPowerText Programming Software Demo Project 2X20 inl xl File Panel View Port Window Help x EI PowerText Panel Configuration Screen Single Panel Sustem Step 1 C COM Port 2X20N Panel x Multi Panel System Select Panel E p Port selected select a Panel Writing Messages Writing Data E Pott Select PLC DirectLogic K Sequenc ina systern ine Port Step 2 Whiting PLC driver Press for communicat Writing PLE attributes Port Select PLC configuration for Sele P 0 _ Messages F Step 3 E Cancel Fart Your PLC Addesses d Egit TE loin ME Help p ed Verify 4 13 Click on the Write to Panel button the Configuration Screen 14 The Writing to Panel screen will appear Click on the down arrow under Port selected and select the COM port on your PC that is connected to the Text Panel COM1 COM2 or 15 Before preceding ensure that the panel you are about to write to is in the Setup Mode To enter the Setup Mode press the UP and DOWN a
84. ent 11 default destination 42 Delete 70 delete a message 73 desktop 42 destination folder 42 DIN Clips 20 DirectLogic PLC 28 discrete input signals 11 operations 28 Display Contrast 40 Display Type 13 Displaying Local Messages 35 Displaying PLC Messages 33 DOWN arrow 11 download 41 Driver Errors ALLEN BRADLEY PLCs C 2 Micrologix SLC 500 DF1 Full Duplex C 4 Micrologix SLC 500 DH 485 AIC 2 PLC5 with DF1 Protocol DirectLogic PLCs C 5 DirectNet Protocol except DL330 340 6 DirectNet Protocol DL330 DL340 8 K Sequence Protocol 5 ModBus Koyo Addressing Protocol C 7 General Electric PLCs 9 MITSUBISHI PLCs C 10 l 2 Modicon PLC MODBUS RTU Protocol 10 OMRON HOST LINK PLCs 12 Siemens 7 MPI Adapter PLCs 13 Driver Revision 40 Dynamic 4 12 32 33 Messages 33 E electrical circuits v ground common 24 noise tolerance 13 embed data 68 embedded data 32 69 values 30 31 71 embedded data value 33 emissions 17 filtered power supply 7 Noise Filter Installation 17 Enclosure 13 enter pushbutton 11 Environmental Specifications error message 83 84 Escape 11 40 EU Information v European Union EU Directives v Exec 76 Revisions 40 Existing System 74 External Dimensions 13 external power supply 24 F1 function key 5 F5 32 68 F6 32 68 F7 32 68 factory repairs 86 features 4 7 28 ferrite cores
85. erial communication Configuration software and panel programming are covered in chapter 5 of this manual The panels allow you to configure up to 256 20 character text strings configured as PLC Messages and Local Messages Local Messages are internal panel messages that the operator can scroll in a menu tree hierarchy PLC Messages are displayed when prompted from the PLC program A PLC Message LED illuminates whenever a PLC Message is being displayed Either message type can have up to three embedded data variables one of which can be edited by using the arrow adjust buttons The panels have sealed membrane function pushbuttons that allow you to trigger PLC actions with the push of a button These pushbuttons are used for input signals to the PLC Each pushbutton can be configured to function as one of three switch types e ALTERNATE keeps its current state until the button is pushed again e MOMENTARY is activated only while the button is being pushed e PANEL SET AND PLC RELEASE sets a bit in the PLC when pressed and is reset by either the PLC program or by pressing the button again The LCD display window supports two or four message lines that can display up to 20 characters each The messages are programmed using the Text Panel Programming Software The message control type may be either static text displays that have NO embedded data dynamic text messages that include embedded data READ access only or interactive
86. ey information contained in each chapter is provided below Description Introduction Provides Manual Organization and lists what you need to get started hardware and software Discusses how to get help with questions or problems you might encounter through Onscreen Help and Technical Support Provides you with a table listing the various models their part numbers and special features Lists the important features of all PowerText Panels Lists the PLCs supported by the panels by brand model and protocol Lists the part numbers for PLC cables and the programming cable Tells how to install programming software Hardware Installation Provides instructions on how to install custom labels and the EMI Noise Filter Discusses mounting technique using DIN clips Provides Outline Dimensions and Mounting Template Provides you with instructions on connecting the unit to power a programming PC and a PLC Learning the Features Provides an Overview of the panel features Front Panel Features includ ing Function Pushbuttons LEDs Character LCD Display PLC Message LED and Control Pushbuttons are discussed Local and PLC Messages are described along with types of Messages and Embedded Data Variables DATA 1 2 and 3 Tutorial Provides instructions to create an example or demo project Discusses how to configure a PLC ladder logic program to use with the demo project Takes you through the steps necessary to create a PowerText
87. following steps 1 Place the CD into your CD ROM Drive The install program should launch automatically If it does not perform the following steps 1 From Windows click on the Start Button and then a DV Chine click on Run from the menu The Run dialog box will Open Office Document pop Up f Set Program Access and Defaults S vincons Update 2 At the prompt type D or your CD Drive setup exe or click on the Browse Button and find the Setup exe file for PowerText Programming Software Winzip 1 S Launch RealOne Player 3 Click on the OK button to begin the installation The PowerText Programming Software Installation Screen will appear a Programs Follow the onscreen prompts to load the software Cy Src Type the name of a program folder or document and Ex gt Windows will open it for you Open Cancel Broye MAN PTEXT HDW 41 UTICOR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Installation Screens 4 PowerText Programming Software PowerText Programming Software Verston 2 0 A new breed of Text panels from Uticor Technology Software License Agreement Please read the following License Agreement Press the PAGE DOWN key to see the rest of the agreement Autotech Technologies L P Electronic End User License Agreement NOTICE TO USER THIS 15 CONTRACT BY INDICATING YOUR ACCEPTANCE BELOW YOU ACCEPT
88. gramming PC Cable 24 VDC Power Source Serial Port Block style connector is used to connect an This port may be used to external 24 VDC power supply See Power connect the programming Connector Pinout on page 24 computer PLC see page Sa 24 Use Programming Cable P N CBL PTEXT 001 to connect the PC See PLC Cable Part Number table page 25 for the appropriate PLC cable type used by your application Power Connector 22 MAN PTEXT HDW Quid POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display 2X20L Rear Panel CONNECTIONS and WIRING REAR VIEW Serial Port Communication LEDs These LEDs illuminate to show whether the unit is sending or receiving data See page 83 TXD RXD SERIAL PORT COMMUNICATION 24 VDC Power Source Power Connector Block style connector is used to connect an external 24 VDC power supply See Power Connector Pinout on page 24 MAN PTEXT HDW SERIAL PORT RS232 RS 422 Programming PLC PC Cable Cable c ME Se 2 ar a a a a a a a mn Pa c aon Serial Port This port may be used to connect the program ming computer or a PLC see page 24 Use Programming Cable to connect the PC See PLC Cable Part Number table page 25 for the appropri ate PLC cable type used by your application 23 UTICOR POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Power Connecto
89. he unit The driver will attempt to communicate with the PLC when this error occurs 0x0080 Invalid Write to Panel register nnnn A write was attempted to an internal Panel register number nnnn that has been mapped as a read only location 0x0100 PLC Communication Timeout The Panel is unable to or has lost communication with the PLC 0x0200 Invalid PLC Attributes Using Defaults The panel has received invalid attributes The default attributes for all PLC attributes will be used This error occurs when the PLC detects an error condition Consult the PLC Communication Error Responses List C 13 APPENDIX C PowerText Panel Error Messages READ ONLY VALUE This message indicates that the operator has tried to edit to a read only data item INVALID This message indicates that the operator has entered an illegal password NO DATA SET This message indicates that the operator has tried to enter a data item in a message that contains no data items OUT OF RANGE This message indicates that the operator has entered a value in a data item that is out of range C 14 APPENDIX C PowerText Programming Software Error Messages Error Codes are divided into categories and are numbered with prefixes and 3 digits as follows PLC DLL Errors Pxxx Communications Errors Cxxx Tag Errors Message Errors Mxxx Miscellaneous Errors ZXXX PLC DLL Error Messages Error P001 Load dll Procedure failed Unable to validate PLC address
90. he value WILL NOT BE UPDATED in the PLC data register until the enter pushbutton is pressed When completed the operator will press the enter pushbutton and the value will be written to the PLC Press esc to abort or cancel the adjustment without writing the value to the PLC Function Pushbuttons There are 5 Function Pushbuttons that are user defined They may be configured as one of three switch types Alternate Momentary or Panel Set amp PLC Release described on page 65 They are configured as discrete input signals to the PLC These pushbuttons are labeled F1 through F5 or may be custom labeled to suit their function or application Pushbutton LEDs There are LEDs located above each of the user defined pushbuttons These LEDs can indicate if the pushbutton status condition is ON or OFF or it can be controlled independently by a PLC You may choose the type of LED Control while configuring your panel see Configuration Chapter 5 There are three different controls By Button By Button amp Flash or By PLC that will determine LED response when the pushbuttons are pressed Character LCD Display with LED Backlight Messages display in the Character LCD Display Window with LED Backlight The LCD window supports two line by twenty characters 2X20N or 2X20L models four line by twenty character 4X20N models messages 11 POWERTEXT 2X20N 2 201 amp 4X20N PANELS Quality on Display Messages PLC Me
91. hen that dialog box is open and a pop up HELP window will be displayed PLC HELP If you need help with the PLC to PowerText Panel Interface consult the PowerText Programming Software Help Each PLC Driver has a Help Topic that lists the error messages and provides an explanation for each Also provided are PLC to PowerText Panel wiring diagrams see Appendix B or the PowerText Programming Software Help topics MAN PTEXT HDW 5 Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Technical Support Although most questions can be answered with PowerText Programming Software HELP topics or the manual if you are still having difficulty with a particular aspect of installation or screen design technical support is available at 1 800 TEC ENGR 832 3647 or FAX us at 1 563 359 9094 Visit our website at www uticor net PowerText 2 vy PowerText psc UTICOR PowerText 6 MAN PTEXT HDW UTICORnR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Models The PowerText Panels provide a low cost easy to use operator interface alternative for your PLC system With easy to configure Windows based software and simple installation you can be connected and running in minutes If your application requires pushbuttons LEDs or text display but your budget is low check out the complete line of PowerText Panels The following features are common to the Panel m
92. holds the value and the other controls the decimal point The register addresses are assigned from the Message Edit screen as shown above No ASCII characters are allowed in DATA 1 with a PLC controlled decimal point DATA 2 Two 16 Bit Registers READ ONLY This is a PLC register that contains the second of three possible embedded data values on a line for the message displayed You may manually insert a decimal point The PLC Address and Data Type are assigned from the Message Edit screen shown above DATA 3 Two 16 Bit Registers READ ONLY This is a PLC register that contains the third of three possible embedded data values on a line for the message displayed You may manually insert a decimal point The PLC Address and Data Type are assigned from the Message Edit screen shown above 31 POWERTEXT 2X20N 2 201 amp 4X20N PANELS Quality on Display There is support for double words in each data set You can choose a 32 bit inte ger address BCD and Binary The range for 32 bit Bi nary is 4294967295 a 10 digit value can be used The range for 32 bit BCD is 0 99999999 an 8 digit value can be used 32 PLC Messages and Local Messages Embedded Data The user message contains the ASCII characters and optional embedded data to be displayed The embedded data can be up to 3 different values DATA 1 DATA 2 and DATA 3 EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE DATA1
93. iguring your panel If you don t already have the PowerText Programming Soft ware installed go to Chapter 4 Tutorial page 41 Programming Software Configure New System 1 Click on the PowerText Icon to open the PowerText Programming Software The following screen will appear File View Port Help D H eja R Quality on Display POWerlext Panel Main Screen Welcome to PowerText Programming Software Version 2 0 Connect to Panel View panel status Exit PowerT ext Editor amp Firmware version 60 MAN PTEXT HDW 1422 Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS Click on the New System button to configure the PowerText Panel program The following screen will appear Savein Poet Eee File name Save as type Cancel Enter a name for the project in the File name field Navigate to the directory and folder where you want to keep the file or except default location and click on the Save button to save The following screen will appear fy PowerText Programming Software Demo Project ptx l m B File Panel View Port Window Help 8 x Sls PowerText Panel Configuration Screen Quality on Display Step 1 Select Panel i Single Panel System LLL t rtl Multi Panel System 1 Multi Panel System Select Panel Type Select a Panel 2
94. ister using Binary data format or ten in a 32 bit Binary data format Four digits may be entered in a 16 bit register using BCD data format or eight digits in a 32 bit register using BCD data format Interactive messages are configured within the Text Panel Programming Software by embedding a DATA 1 value in a PLC message An interactive message requires that you define the Format Binary or BCD and Decimal Point Position There are two types of decimal point placements PLC controlled and fixed placement decimal point entered between characters when configuring the message APLC controlled decimal is only allowed in DATA 1 DATA 2 and DATA 3 allow you to enter a fixed point manually inserted Two PLC registers are used to store PLC controlled decimal point values one for the data value and the other for decimal point control When the decimal point is PLC controlled it must be configured in your PLC logic program For more information see Chapter 5 Configuration or your PLC Configuration Manual Arrow Adjustment Entry Arrow adjust is often used when minimum and maximum setpoint ranges are required or a setpoint value requires only minor adjustment These arrow adjustments are only possible using the UP or DOWN Arrow pushbuttons As MAN PTEXT HDW POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display MAN PTEXT HDW you press the UP and DOWN Arrow pushbuttons the numeric value will increment up or decrement down
95. ly communicate with a PLC To program the panel and have the Serial Port communicate with a PC you will have to enter the SETUP Mode see following paragraph Connect a Programming PC To program the PowerText Panel you must put the panel into SETUP Mode When the panel is powered up it will be operating in the RUN Mode To enter the SETUP Mode you must press and hold the UP Arrow button while simulta neously pressing the DOWN Arrow button Please Note While in the SETUP Mode you may also adjust the screen contrast by pressing the UP or DOWN Arrow buttons ensure that you are in SETUP Mode The Panel is configured using a PC running the PowerText Programming Soft ware When you are ready to download the program connect the program ming cable P N CBL PTEXT 001 to the serial port of the panel and the serial port of the PC A wiring diagram follows MAN PTEXT HDW s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on c Disp MAN PTEXT HDW Programming Cable P N CBL PTEXT 001 PC COM Port RS 232 TEXT PANEL D sub 15 pin Male D sub 9 pin Female Connect a PLC Connect your PLC to the PowerText Panel with one of the cables listed below Part Number Cable Description CBL UTICW 001 GE 90 30 and 90 70 15 pin Dsub port RS 422A CBL UTICW 002 A B SLC 5 03 04 05 DF1 port RS 232C CBL UTICW 003 PLC5 DF1 port RS 232C CBL UTICW 004 A B SLC DH485 port RS 485A CBL UTICW 005 A B MicroLogix 1
96. mic Messages Dynamic messages are text messages that include embedded data These messages Zone 1 Temp 753 are used to display values from the PLC DEP READ only access to a PLC register This data is information that helps the operator closely monitor and or control the machine process Data Value update from PLC register Embedded Data Values in messages can be of two types BCD or Binary DATA 1 can have a decimal point controlled by the PLC or manually inserted DATA 2 and DATA 3 allow you to manually insert a decimal point The maximum number of data values per message is three Data type and decimal points are programmed when configuring the message from the Message Edit screen Interactive Messages With an embedded DATA 1 value only An Interactive Message is commonly used for operator data entry This type Enter New Temp 300 of message is used for changing values that are stored in the PLC registers READ WRITE access These values are typically Setpoint Upper and Lower Data value entered Limits etc Interactive Messages may be by operator configured to enter data using the UP DOWN Arrow buttons Displaying PLC Messages PLC Messages are triggered by the PLC The PLC Message LED will illuminate to let you know that the PLC has generated the message You cannot press the esc key to exit the PLC Message mode until 3 seconds after the message has been triggered This delay is to ensure that the mess
97. n use the up and down arrow keys to adjust the contrast 89 UTICOR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display This page intentionally left blank 90 MAN PTEXT HDW Appendix A In this appendix PowerText Panel Application Worksheets Local Message Worksheet PLC Message Worksheet APPENDIX A PROJECT NAME POWERTEXT PANEL APPLICATION WORKSHEET PLC CONFIGURATION PLC MANUFACTURER PLC Model PLC Protocol PLC Address PLC Timeout BUTTONS LEDS PANEL TYPE Multi Panel System Port No 0 5 or N A if Single Panel System Baud Rate Parity Data Bits Stop Bits Checksum BUTTON ACTION PANEL ACKNOWLEDGE BIT WRITE PLC WORD Button Action PLC Address F1 F2 F3 FA F5 Pnl Set Alt PLC Rel m m Q Q Cocco CCOCOC Panel Acknowledge of PLC Release ACK F1 ACK F2 ACK F3 ACK F4 ACK F5 PLC Address LED CONTROL PLC BUTTON RELEASE BIT READ PLC WORD LED Control PLC Address LED1 LED2 LED3 LED4 LED5 By By Button Button amp Flash PLC O OU uu OU uu uu uu OU Bit 17 Octal Message Mode PLC Messages PLC Words Line 1 Line 2 PLC Button Release REL F1 REL F2 REL F3 REL F4 REL F5 Line 3 Line 4 PLC Address 4X20N only 4X20N only Panel Acknowledge and PLC Button Release are only used when using the Panel Set amp PLC Release Button Action
98. nable Beeper PLC Message Delay Iv Display cursor when a PLC PLC Messages are as 51 2 3 here s how they work PLC writes the desired message number to the PLC address assigned to that line Help for PLC Address YOUR PLC A value of 4 to Line 1 PLC address Format Message 4 is OBO Beaae 00 Displayed on line PLC Modicon Modbus RTU Rev E Help Under PLC Messages Line Address Setup enter the PLC Addresses for Line One and Line Two and Line Three and Line Four if using a 4X20N Model Select the Data Type for the PLC Enable Beeper is selected by default If you do not want t hear the panel s beeper each time a button is pressed on the panel click on the box in front of Enable Beeper to remove the check mark and deselect it PLC Message Delay is selected by default When a PLC Message is displayed on the panel the panel buttons will not function for 3 seconds This allows time for the operator to view the PLC Message before inadvertently pressing a button to perform another operation To disable this 3 second delay feature click on the check box in front of PLC Message Display to remove the check mark MAN PTEXT HDW 1422 Quality on Display LED Control Button Action PLC Button Release Bits Panel Acknowledge Button i Button amp Flash By PLC BIT 0 MAN PTEXT HDW POWERTEXT 2X20N 2X20L amp 4X20N PANEL
99. nce around the core providing two passes through the core The Power Cable Core is a solid ferrite cylinder The Power Cable should pass once through the core be looped around and pass through a second time Pull the excess cable so that it rests snugly against the outside of the core The Communications Cable Core is a snap together split ferrite core This core can be installed on a finished cable Lift the latch to open the core Wrap the wire through the core center snugly around the outside and again through the center Close the core until the latch snaps Ensure that the cable jacket is not pinched between the two halves of the core The finished cable should look similar to the drawing shown below 19 PIN D SUB POWER PLUG Power Cable 100 FERRITE CYLINDER 100 Lift up on latch to open core 17 s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Mounting PowerText Panels are panel mounted units Shown below are the outline and cutout dimensions of the PowerText Panel Dimensions are shown in inches and millimeters Millimeters are enclosed in brackets Models 2X20N and 4X20N Outline and Cutout Dimensions 4 124 104 750 6 650 i 168 910 326 8 280 5 810 420 147 574 10 668 5 910 150 114 RECOMMENDED CUTOUT 18 MAN PTEXT HDW POWERTEXT 2X20N 2X20L 8 4X20N PANELS Quality on Display Model 2X20L Outline and Cutout Dimen
100. nel Features of the 5 Rear Panel Features Hardware Installation Software Installation Selecting PLC Getting Started Main Screen Configuration Screen o Menus Messages Hardware Specifications Troubleshooting gt Maintenance 0x0000 Ho error 0x0001 Incompatible Revision This error will be displayed when the driver and exec an incompatible revision 0x0002 Lirnit of elements per screen exceeded This occurs when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0004 Reply received from invalid slave nnn If the driver received a message from a PLC with address nnn when was not expected 0x0008 Invalid Checksum Received This error occurs when a message with an invalid checksum is received by the unit 0x0010 Incorrect Reply The driver received an incorrect or unexpected reply from the PLC with address nnn 0x0020 Error PLC nnn error The driver received a Modbus message exception code from the PLC The error strings are Illegal Function The PLC received an invalid function code Illegal Data Address The address requested is not allowable for the PLC This may appear instead of a time out when a PLC is in bridge mode to Modbus Plus network The PLC that the Panel is communicating with will return this error if the message could not be passed on to the addressed PLC
101. nt 16 Password Setup for 2X20K only Local Password o DATA Type PLE Password Register Line Two vozom BCD Int 16 Y Line Three Enable Beeper PLC Message Delay Line Four BCD Int 16 Display cursor when a PLC message is displayed PLC Message LED illuminates PLC Messages are as 51 2 3 here s how they work PLC writes the desired message number to the PLC address assigned to that line Help for PLC Address YOUR PLC A value of 4 to Line 1 PLC address Format Message 4 is Displayed on linet PLC DirectLogic K Sequence Rev D V3000 in the Line One field Select BCD as the DATA Type Type in V3001 in the Line Two field Select BCD as the DATA Type b The panel beeper is selected by default If you do not want to hear the beeper each time a button is pressed click in the box in front of Enable Beeper to remove check mark and disable the feature c PLC Message Delay is also selected by default If you do not want the buttons on your PowerText Panel to be locked for 3 seconds after a PLC Message is triggered click in the box in front of PLC Message Delay to remove check mark and disable this feature d If you DO NOT want the cursor to display in the panel display window when a PLC message has been triggered click in the box in front of Display cursor when a PLC Message is displayed to r
102. nts Determine the type of Panel and the number of Panels required by your application Know your PLC type and available resources such as programming tools CPU capabilities user memory etc Verify type of communications port as well as protocol used Determine the CPU link s available for connecting a PowerText Panel RS 232 RS 422 baud rate parity stop bits MAN PTEXT HDW POWERTEXT 2X20N 2X20L 8 4X20N PANELS Quality on Display Determine how the pushbuttons LEDs PLC Messages and Local Messages will be assigned in your panels with respect to your machine or process To prepare your application use the application worksheets provided in Appendix A of this manual The example worksheets will help you understand how the PowerText Panel program is configured Blank worksheets can be used in planning implementing and using your PowerText Panels Installing PowerText Programming Software PowerText Panels are configured with software running on an IBM or compatible personal computer This software is available through UTICOR part number ACC PTEXT EDIT The software is used to download your configuration before connecting the panel and communicating with a PLC Help Topics are provided to help you configure your panel You design and configure your Panel program off line and save it to disk The program may then be transferred to the PowerText Panel To install PowerText Programming Software perform the
103. ocal 35 Local Message File Structure Example 36 Local Message Menu Structure Example 37 TUTORIAL Tet Panel Er 40 SETUP 000000 0 20 100 nennen nnnm nnn nana 40 Adjust Display 40 Internal Software and Hardware Revisions 40 Preparing Tor Configuration 2 40 Installing Text Panel Programming Software 41 Tutorial Plan the Project using Application Worksheets 43 Tutorial Create the Project using Text Panel Programming Software aos sicios cus un fies 47 Tutorial Configure a 56 CONFIGURATION Configure New SyStelTi uccee passo pta be actu oh sro se 60 Configure Existing 74 Connect to Panel View Panel Status and Firmware Version 75 Upgrade nennen nnns 76 MAINTENANCE and TROUBLESHOOTING T 80 Fuse 80 SC SUMO EEE 80 Screen Overlay Chemical Compatibility
104. odels shown below stores up to 256 20 character messages 5 user defined function pushbuttons and LEDs 4 control pushbuttons e up to three embedded PLC data variables per message built in menu system EMI filtered power supply to reduce communication problems Part Number PowerText UPT 2X20N 001 2 lines by 20 characters LCD display Character height of 0 22 5 55 mm External dimensions are 4 1 x 6 7 x 1 7 A v ente I I I UTICOR PowerText UPT 2X20L 001 2 lines by 20 characters LCD display Character height 0 316 8 06 mm External dimensions are 4 1 x 9 3 x 1 7 Add STOP Valve PowerText UPT 4X20N 001 4 lines by 20 characters display Character height of 0 187 4 75 mm A External dimensions are 4 1 x 6 7 x 1 7 v poaza UTICOR MAN PTEXT HDW 7 UTICOR Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS PLCs Supported by PowerText Panels Below is a list of various PLCs and their protocols supported by PowerText Panel Please note that we continue to add new drivers to this list If you don t see your PLC listed here please contact UTICOR or visit our website Allen Bradley Micrologix 1000 1200 and 1500 51 5 03 04 05 withDF1 104 05 with DF1 DF1 Half Duplex DF1 Full Duplex General Electric 90 30 and 90 70 SNPX Modicon 984 CPU Quantum 113 CPU AEG Modicon Micro Series 110 CPU Modbus RTU 311 xx 411 xx 512 xx 612
105. om open Folder B Folder B Folder is open and it contains 3 messages and one subfolder with 3 messages Message 7 Folder B message Message 8 Folder B message Message 9 Folder B message Folder C Folder is closed but it contains messages When a folder is opened a minus sign appears before the folder name A sign indicates that the folder is closed Local Messages Root Message 1 Hoot message Message 2 Hoot message Folder A Folder A is open Message 4 Folder A message Message 5 Folder A message Folder B Folder B is open and is a subfolder of Folder A Message 7 Folder B message Message 8 Folder B message Message 9 Folder B message Folder C Folder C is open and is a subfolder of Folder B Message 11 Folder C message Message 12 Folder C message Message 13 Folder C message Message 14 Folder A message Message 15 Hoot message Message 16 Hoot message Folder D Folder D is closed Message 29 Hoot message MAN PTEXT HDW 37 UTICOR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display This page intentionally left blank 38 MAN PTEXT HDW Tutorial In this chapter PowerText Panel Setup Installing PowerText Programming Software Installation Screens Tutorial Plan the Project using Application Worksheets Create the Project using PowerText Programming Software Configure a PLC Quality on Display POWERTEXT 2X20N 2X20L
106. ommunication attributes must match the COM port settings for your selected PLC 9 Click on the Press for communication configuration for Selected PLC button Select PLC DirectLogic K Sequence Rev Press for communication Select PLC configuration for Selected PL The PLC Communications Attributes window will appear for the PLC you have selected In this case DirectLogic K Sequence Set the attributes to match those in the screen capture below Click on the OK button DirectLogic K Sequence xX PLC Editor Revision A Baud Rate 9600 Parity Odd Select R5465 m Control RTS No Require CTS No v Data Timeout 1 40 sec 40 OK Cancel Help In Step 3 you will configure the Buttons LEDs Messages and Panel System PLC Addresses Buttons LEDs Step 3 Configure Panel System PLC Addresses 6 Click on the Buttons LEDS button The following screen will appear MAN PTEXT HDW 49 UTICOR s POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Buttons LEDs Ed LED Control LED Control v JBy PLC Button By Button By Button amp Flash m By Button BITO LED 1 BIT1 LED2 BIT2 LED3 LED4 BIT4 LEDS BIT 0 BIT 1 BIT 2 BIT 3 2 BIT 4 Button Action Alternate Momentary Momentary Panel Set amp PLC Release v Alternate m Button Action
107. on The value entered for Minimum or Maximum field is out of range Solution Supply values in the range 0 9999 for BCD and 0 65535 for Binary Error T004 Unable to open tag map file filename Please choose the map file Error T005 Unable to open map file map file gt Reason Think N Do map map file not found Solution Locate the correct map file Error 006 Error in reading PLC Addresses Reason Unable to generate PLC address while reading from the panel Solution Project in the Panel is corrupted Reload the project to the panel Error T007 Unknown access type specified for PLC Address Reason Invalid access type found while reading a project from disk Solution Project in the Panel is corrupted Reload the project to the panel Message Error Messages Error M001 Unable to add a new Message Folder Possible cause All the available 256 messages have been programmed Solution Delete one or more messages or folders and try adding your message again Error M002 Invalid message number or this message number has already been configured Solution Please change the message number to a valid message number and ensure that this message number was not programmed earlier Error M003 Cannot add a message with message number greater than 256 Solution Message numbers have to be numbered with the range of 1 to 256 Please enter a valid message number within this range C 17 APPENDIX C Error M004 Invalid Mes
108. ou have not selected a valid COM port available on your computer or some other program is using this port Solution Select another available COM port or close the program that is using this COM port If this does not work reboot your system and try again Error C004 Error in setting communication attributes Reason Unable to set the attributes for the Panel to PC communication Solution Reboot the system Error C005 Unable to write to Panel Possible cause No local messages configured Reason No local messages are configured At least one local message should be configured before downloading the program to the panel Solution Configure local messages Error C006 Error in reading the project from the panel Project in the panel is corrupted Solution Please upload the project from the computer to the panel You cannot read the project from the panel Error C007 Invalid Length in Reply Reason Length of the panel reply buffer is less than the maximum replay length 70 Solution If you receive this error message consistently please report it to technical support Standard reply error messages Error Code Error Message 1 Error C008 Checksum error Error C009 Time out Error Make sure Panel is in Setup Mode To enter Setup Mode ress the up and down arrow keys simultaneousl 3 Error C010 Invalid Message Code 4 Error C011 Start Load Not Requested 5 Error C012 Start Dump Not Requested 6 Error C
109. quently Asked Questions FAQs MAN PTEXT HDW LP How format an address string when connecting to multiple PLCs Add the PLC station number to the beginning of the address string Ex PLC station is 3 and the address is V2000 the string would look like this 3 V2000 Can I convert a project from one Panel type to another Yes to do this simply change the panel type from one to another This will keep all address and message information intact The only exception is switching from any of the panels to the Set Point panel This will cause all messages and addressing to be deleted Note Switching panel types does not create a new project If you wish to create a new project select NEW from the FILE menu Can connect multiple panels to a single PLC Yes there are two methods of doing this The first would be to use the Multiplexer P N UPT 05MUX 001 You can connect up to five panels multiplexer and one multiplexer per serial port The second method is to connect one panel per serial port What is the maximum number of messages can have in a project The maximum amount of PLC and Local messages is 256 What are Local Messages A Local Message is a text message that is used to provide instructions or information to the machine operator using a hierarchical file structure The operator can scroll through these messages using the arrow keys to find information pertaining to a particular part of a process What are
110. r Serial Port 24 This block style connector is used to connect an external 24 VDC power sup ply The connector with screw terminals is provided with your PowerText Panel and allows you to plug into the power receptacle A pinout is shown below An external power supply is adapted to supply operating voltage to the Panel The power supply must deliver a range of 20 to 30 VDC In multi panel applications if separate power supplies are used please en sure the electrical ground common does not have a great potential difference In a multi panel application the power supply must maintain the specified volt age and current consumption under all conditions this includes powerup for each of the individual units Please refer to the specifications on page 13 for the individual units Connect on the unit to the lead of your power source on the unit is connected to the lead and chassis GND on the unit is connected to the chassis ground of the cabinet It is recommended you use a regulated Chassis Ground power source isolated from relays valves etc The Serial Port may be used to connect your panel to a programming com puter PC or a Programmable Logic Controller PLC You will only need to connect to a PC when you initially configure and program the panel The Serial Port is then available for connection to the PLC When you power up the panel it will come up in RUN Mode While in RUN Mode the Serial Port will on
111. r 23 Power Consumption 13 Power Receptacle 22 24 power source 24 Power Supply Connections 24 PowerText Panel Application Example of 21 PowerText Panel Error Messages C 14 PowerText Programming Software Error Messages C 15 PowerTextProgramming Software Icon 42 Precautions 80 Preparing for Configuration 40 Press to Accept Message Edit 68 preventative maintenance v Print 73 problems 83 Programmable Logic Controller PLC 5 programmable operator interface devices 2 Programming Cable 5 24 Programming Software 24 Project 43 Project Name 73 project tutorial 43 prompt 41 purchase new panel 86 pushbutton labels 16 Pushbutton LEDs 11 pushbutton type 11 Pushbuttons 4 10 questions 85 ramp tool 16 Range 32 69 MAN PTEXT HDW INDEX ratings 80 READ ONLY VALUE C 14 READ WRITE Access 69 Rear Panel CONNECTIONS and WIRING 23 2X20L 23 Rear Panel Connections and Wiring 2X20N and 4X20N 22 Rear Panel Indicators 12 Hear View 23 register bits 28 registers 28 REL 29 repair 86 Requirements 5 revision iv Root 37 root level 35 RS 232C 4 RS 422A 485A 4 Run 41 RUN Mode 24 40 70 RxD LED 12 5 Safety Extra Low Voltage SELV v Save 61 Screen Overlay 80 Cleaning 82 screw terminals 24 scroll 35 sealed membrane pushbuttons 4 10 SELF TESTING 77 SELV v serial communication 4 13 serial port 5 22 23 24 Serial Port Communication LEDs 22 23 83 Service Power
112. r Full The error is reported if the transmit buffer becomes full in the PLC driver 0x8000 Error Code XX This error is reported when the PLC driver encounters an unknown error This should never occur Time outs This specifies the amount of time the Text Panel will wait for a reply to a message before triggering an error Each message sent to the PLC must be acknowledged by the PLC The acknowledgment must be received within the time out period After the message has been sent twice with no response the time out message will be displayed Driver Errors for Micrologix SLC 500 with DF1 Full Duplex Protocol 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 0x0002 PLC error incorrect map size This error occurs when an incompatible map is loaded into the unit The driver will not attempt to communicate with the PLC when this occurs 0x0004 Limit of elements per screen exceeded This occurs when there are too many register on the display that can be monitored 0x0008 PLC MSG time out CMDzX This error occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specific time out period before reporting this command The command ID causing this error is reported CMD OXAA READ CMD OXA2 WRITE 0x0010 Invalid PLC attributes using defaults This will occur if the PLC driver receives an invalid set of attributes The
113. r screen overlay with excessive force e the panel is mounted and has power applied do not place any objects over the ventilation slots This will result in heat buildup and may damage the unit Screen Overlay Chemical Compatibility The screen overlay has a polycarbonate surface The following list is provided to make you aware of the general compatibility between chemicals that may be present in your work environment and the polyester surface of the overlay Use the chart to determine those chemicals that are safe to use around your Panel and those that may harm the overlay The list rates these chemicals as E Excellent G Good F Fair and N Not Recommended Because the ratings are for conditions at 134 F 57 C consider all factors when evaluating your application RATING mzmaozmzmzzzozz CHEMICAL Ammonium Gloclate Ammonium Hydroxide 5 Ammonium Hydroxide 30 Ammonium Oxalate Ammonium Salts n Amyl Acetate Amyl Chloride Aniline Benzaldehyde Benzene Benzoic Acid Benzyl Acetate Benzyl Alcohol Bromine Bromobenzene RATING zmnmaooozzzzzaomzzzam MAN PTEXT HDW ud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display CHEMICAL Bromoform Butadiene n Butyl Acetate n Butyl Alcohol sec Butyl Alcohol tert Butyl Alcohol Butyric Acid Calcium Hydroxide Calcium Hypochlorite Carbazole Carbon Disulfide Carbon Tetrachloride Cedarwood Oil Cellosolve Acetate Chlorine 10
114. ress to accept 3 Message edit Message Text LC Message 4 Message length 13 Local Messages Local Messages Local Message 1111 Insert Insert Delet Folder Message message number PLC next PLC Insert a PLC JN Number 3 EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE DATA 1 CTL 1 READ WRITE Leading Zeroes PLE Address Data BCD Int 15 v Miri jo Mar 8933 Access Read Write v Password Protection Local C PLC Help f controlled Decimal Point Tu PLE Address Address Format 001 PLC Message 1 002 PLC Message 2 004 PLC Message 4 Total number of PLE Address DATA2 CTL 2 READ ONLY Leading Zeroes Data BCD Int 15 v messages Local and PLC configured is shown here Total Number s Of 256 Panel PLC Address HELP CANCEL OK Database MAN PTEXT HDW manually type decimal point inte the data DATA CTL 3 READ ONLY Leading Zeroes P PLCAddes 7 manually type decimal point mto the data If you want to embed data values from a PLC register in the message press F5 or Ctrl 1 for DATA 1 F6 or Ctrl 2 for DATA 2 or F7 Ctrl 3 for DATA Each press of the function key will enter 1 data
115. ric Acid 70 Nitrobenzene n Octane Orange Oil Ozone Perchloric Acid Perchloroethylene Phenol Crystals Phosphoric Acid 5 RATING 2 no neo e IN zmn mart m Quality on Display CHEMICAL Phosphoric Acid 85 Pine Oil Potassium Hydroxide 1 Potassium Hydroxide conc Propane Gas Propylene Glycol Propylene Oxide Resorcinol sat Resorcinol 5 Salicylaldehyde Salicylic Acid Powder Salicylic Acid sat Salt Solutions Metallic Silver Acetate Silver Nitrate Sodium Acetate sat Sodium Hydroxide 1 Sodium Hydroxide 50 Sodium Hypochlorite 15 Stearic Acid Crystals POWERTEXT 2X20N 2X20L amp 4X20N PANELS RATING mzczcaomgormco On mmmmzzzmc CHEMICAL Sulfuric Acid 6 Sulfuric Acid 20 Sulfuric Acid 60 Sulfuric Acid 98 Sulfur Dioxide Liquid Sulfur Dioxide dry Sulfur Salts Tartaric Acid Tetrahydrofuran Thionyl Chloride Toluene Tributyl Citrate Trichloroethane Trichloroethylene Triethylene Glycol Tripropylene Glycol Turpentine Undecyl Alcohol Urea Vinylidene Chloride Xylene Zinc Stearate Screen Overlay Cleaning The Panel screen should be cleaned as needed with warm soapy water 82 RATING M222 n20QO2 22222020 0 27G M MAN PTEXT HDW Quality on Display gt POWERTEXT 2X20N 2X20L 8 4X20N PANELS Troubleshooting MAN PTEXT HDW In this section we will explain how to
116. ront of PLC Message Delay to remove the check mark and disable this option MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display MAN PTEXT HDW 14 19 16 17 18 Do the PowerText Panels support discrete addresses No the PowerText Panels do not support discrete addresses All addressing for the PowerText Panels must be in Word format How l insert a PLC Message In order to insert a PLC Message there must be a gap in the message numbers For example have PLC Message 1 and PLC Message 3 programmed If click on PLC Message 3 and click the INSERT A PLC MESSAGE button PLC Message 2 will be inserted between PLC Messages 1 and 3 Can I renumber PLC Messages Yes you can renumber PLC Messages however when changing a message number to a higher message number all unused lower message numbers will be sent as blank messages when the project is transferred to the panel Blank messages will count towards the maximum number of allowed messages in a project 256 Can you copy and paste messages Yes you can copy and paste messages Currently however you can copy or paste only one message at a time This may be changed to multiple message and folders in the future It is hard to read the display on my panel It s too bright Is there a way to adjust the contrast Yes to adjust the contrast on the display simply place the panel into Setup Mode While in Setup Mode you ca
117. rror will be displayed 0x0800 Error code xx This is reported when the PLC driver encounters an unknown error This should never occur DIRECTLOGIC PLCS K Sequence Protocol Direct Logic PLC Models DL05 DL105 02 230 02 240 D2 250 D3 350 D4 430 D4 440 D4 450 0x0000 No Error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many registers on the display to monitor APPENDIX C 0x0004 Invalid Checksum This error occurs when a message with an invalid checksum is received by the unit The unit is receiving invalid data 0x0008 Protocol Error The driver has received a serial communications protocol error from the PLC The driver is unable to communicate with the PLC when this error occurs 0x0040 PLC Error Incorrect Map Size An incompatible map has been loaded into the unit The driver will not attempt to communicate with the PLC when this error occurs 0x0080 Invalid write to panel register nnn A write was attempted to the panel s internal register nnnn when that register is mapped to a read only location in the PLC 0x0100 PLC Communications Timeout The panel is unable to communicate with the PLC 0x0200 Invalid attributes using defaults The driver received attributes it could not use The default values for all PLC attributes will be used DirectNet Protocol except DL
118. rrows on the Text Panel simultaneously The panel display will read SETUP MODE on the first line 16 Click on the Start button on the Writing to Panel screen as shown above 17 The progress of the Write to Clearing memory Panel process will be shown by PE Pott selected nting messages a check mark placed in front of UNE ow the items as the project IS Wiiting system attributes written to the panel The status Willing PLC driver bar along the bottom portion of nti Fpl the screen will also show the progress 18 Now that the panel is configured let s connect our PLC programming software to the PLC and write the ladder program MAN PTEXT HDW 55 POWERTEXT 2X20N 2 201 amp 4X20N PANELS Tutorial Configure a PLC For the purposes of this tutorial we will be using a DirectLogic DLO5 PLC To configure the PLC we are using DirectSOFT Programming Software The purpose of this part of the tutorial is to show you how to configure your PLC to communicate with a PowerText Panel 1 Connect to the PLC with DirectSOFT 2 Enter the following ladder logic MAN PTEXT HDW 56 MAN PTEXT HDW 57 Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS 3 Save the Program to the PLC and to disk DemoProject 4 Place the PLC in Run Mode The PLC is now configured and running Now to test our project connect the Panel to PLC communications cable
119. s of the PLC product type the concepts discussed here are applicable DirectLogic PLCs are used in any examples of addressing and ladder logic but the principles can be applied to any type PLC Once again this section is showing concepts for using the panel features For complete DirectLogic examples and other PLC solutions such as Allen Bradley please refer to the PLC manufacturer s manual x Memory Mapping PLC Data Registers Pushbuttons Register LEDs Register PLC Message Registers Embedded Data Registers PLC and Local Messages Embedded Data Message Types Static Dynamic Interactive Displaying PLC Messages PLC Messages LED Displaying Local Messages Memory Mapping PLC Data Registers The PowerText Panels communicate with the PLC through user defined PLC data registers PLC registers are assigned during configuration using the Text Panel Programming Software For discrete operations such as pushbuttons and LEDs the register bits are accessed by the PLC control program The following page shows how the pushbuttons and LEDs are assigned to the PLC bit registers MAN PTEXT HDW POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Pushbuttons Pushbuttons use one 16 bit register All bit designations are depicted in octal 0 7 and 10 17 Use bits through 15 for PLCs using decimal numbering Address used here must be READ WRITE BUTTONS BIT WRITE PLC WORD FROM PANEL 1
120. sage Number Solution Valid range for message number is 1 to 256 Please enter a valid message number Error M005 Message number is out of range Solution Message number is out of range Valid range is 1 256 Miscellaneous Error Messages Error Z001 Error in printing page Solution 1 Check whether you have printer attached to the PC and set to Ready 2 if still receiving this error reboot the system and check printer to PC connection Error 2002 You are trying to read from an invalid file Reason Either project file is corrupted or you are trying to open an non Power Text file Solution If the project file is corrupted then recreate the project Error Z003 The file may be corrupted Reason The Exec file is corrupted Solution If you receive this error message consistently please report this to technical support Error Z004 Unable to open the PLC driver file Reason Invalid PLC driver file Solution you receive this error message consistently please report this to technical support Error Z005 The Maximum message length has exceeded Reason Maximum message length exceeded Solution Reduce length of message Error Z006 Unknown value type encountered while loading project Known values are 0 BCD and 1 Binary Reason Invalid value type found while reading project from disk Solution Project file in the panel is corrupted Reload the project to the panel Error Z007 Discrete addresses are not
121. sages is mfg Folder 1 programming window just a place holder Eg Folder always appears Folder 1 would be displayed on Line 1 in the configuration of the PowerText Panel display software menu tree Folder 2 would be displayed on Line 2 of the display A plus is displayed in front of the folder icon ES if itis closed If a folder is open a minus is placed next to the folder icon asl and any message in that folder will be displayed 36 MAN PTEXT HDW POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Local Message Menu Structure Example as would be seen on the PowerText Panel Display except that Levels are indented here to make them easier to see Viewing the menu from the root A folder is also counted as a message Local Messages Root Message 1 Hoot message Message 2 Root message Folder A Folder is closed but it contains messages two subfolders with messages each Message 16 Hoot message Message 17 Hoot message Folder D Folder is closed but it contains 5 messages and one subfolder also with 5 messages Message 29 Hoot message Viewing the menu from open Folder A Folder A Folder is open and it contains 3 messages and one subfolder with 3 messages Message 4 Folder A message Message 5 Folder A message Folder B Folder is closed but is contains messages one subfolder also with 3 messages Message 14 Folder A message Viewing the menu fr
122. screen exceeded This occurs when there are too many registers on the display to be monitored The number of registers on the display must be reduced 0x0008 PLC MSG Time out CMD X This occurs when the unit does not receive a reply to its command The unit will retry a command and wait for the specified time out period before reporting this command The command ID causing the error is reported 0x0010 Invalid PLC attributes using defaults This error is reported when the PLC driver receives an invalid set of PLC attributes The default attributes will be used when this error occurs 0x0020 PLC Bad checksum CMD X This error occurs when a reply with an invalid checksum is received by the unit The command ID of the command that incurred the error is reported as part of the message 0x0040 PLC Error STS xx EXTSTS yy CMD zz This error is reported if a controller responds to a command with an error The error code is shown and can be looked up in the Allen Bradley documentation The command ID of the command causing the error is reported APPENDIX C 0x0080 PLC Nack Error This error is reported if a controller responds to a command with a negative acknowledgment error 0x0100 PLC Element Read Only This error is reported if an attempt is made to write to an element with a read only map entry Read only map entries are INPUT file OUTPUT file and the control word of TIMERS COUNTERS and CONTROL structures 0x0200 PLC Transmit Buffe
123. sions 256 6 502 LV 9 250 326 1 346 234 950 oon 2A 1991 104 750 8 410 514 8 510 216 154 7 3 712 94 285 d MAN PTEXT HDW 19 POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display DIN Clips PowerText Panels are mounted using DIN Clips The panel comes with all the necessary mounting hardware required 4 DIN Clips in a package DIN Clips are metal brackets that attach to the panel housing and secure the front bezel to a mounting surface with a screw There are 4 square holes in the chassis two on the top and two on the bottom Insert the clip flanges into the holes and secure the panel by tightening the DIN CLIP screws until the front bezel is firmly pressed to the mounting surface DIN Clips 4 total DIN Clip Mounting flanges DIN Clips d shown installed DIN Clip Mounting holes 20 MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Connections and Wiring Example of a PowerText Panel Application Hoo HOG LIEBE i i soo Linke Encoder WE Limit Switch Stacklights MAN PTEXT HDW 21 POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display 2X20N and 4X20N Rear Panel Connections and Wiring Rear View Serial Port Communication LEDs These LEDs illuminate to show whether the unit is sending or receiving data See page 83 Pro
124. ssages can be programmed to display PLC register values and allow the operator to change a PLC register value Up to 3 data variables can be programmed to display in each message The messages are entered using PowerText Programming Software Up to 256 PLC Messages may be configured and stored in the Panel Local Messages take away from the 256 total messages PLC Messages are numbered 1 to 256 The message control type may be static text dynamic or interactive The PLC logic program controls which messages are displayed The PLC Message LED illuminates when a PLC generated message 15 being displayed Local Messages are also displayed in the LCD Display Window Local Messages provide pertinent information or instructions to the operator and are displayed in a menu hierarchy They can also be programmed to display values from a PLC register that the operator may change using the Panel control buttons You may create Folders to group messages pertaining to the same topic Local Messages and Folders can be grouped in up to 3 levels using the PowerText Programming Software The first character in a Folder message display is a or indicating folder status closed or open The next 19 characters of the display are for the Folder text Messages do not have a or S0 all 20 characters can be used for text Local Messages allow the operator to select and initiate user defined interaction See Chapter 3 Learning the Features for more informa
125. ted CMD OXAA Read CMD OXA2 Write 0x0080 PLC Nack Error This error is reported when a controller responds to a command with a negative acknowledgment 0x0100 PLC element read only This is reported when an attempt is made to write to an element with a read only map entry Read only map entries are input file output file and all discrete entries The driver can only read discrete entries it cannot write to a single bit within a word C 2 APPENDIX C 0x0200 PLC TX buffer full The error is reported if the transmit buffer becomes full in the PLC driver 0x0400 PLC error no reply This occurs when the DF1 modules indicate the PLC has no reply to the last message It is usually displayed when the unit reestablishes communications after a PLC message time out error This can also occur when the panel message time out is too short If the PLC message time out does not give the PLC enough time to respond to the message this error will be displayed 0x0800 Error code xx This is reported when the PLC driver encounters an unknown error This should never occur Driver Errors for PLC5 with DF1 Protocol 0x0000 No error 0x0001 Incompatible Revision This error will be displayed when the driver and exec have an incompatible revision 0x0002 PLC error incorrect map size This error occurs when an incompatible map is loaded into the unit The driver will not attempt to communicate with the PLC when this occurs 0x0004 Limit of elements per
126. termine the proper settings If you have configured your own cable verify cable pinout using the PLC Wiring diagrams provided in Appendix B Check the 24 VDC power source If connected to a multiplexer connect the panel directly to the PLC port Verify that the PowerText Panel registers are mapped correctly Does the Panel register exist in the PLC Is the register Read Only Is the register Write Only Still need Help You have two additional sources for more information other than this manual Visit our website at www uticor net Our web site contains all of this information any new feature releases technical support plus much more Call Technical Support Monday Friday at 1 800 TEC ENGR 832 3647 FAX us at 1 563 359 9094 If you have any questions that you can t find an answer to give us a call at the number above and we will be glad to assist you 85 POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Warranty Repairs If your PowerText Panel is under warranty contact UTICOR Technology 1 563 359 7501 Out of Warranty Repairs If your PowerText Panel is out of warranty contact UTICOR s Service Department for an evaluation of repair costs 1 563 359 7501 You can then decide whether it is more economical to proceed with factory repairs or purchase a new panel 86 MAN PTEXT HDW Quality on Display gt POWERTEXT 2X20N 2X20L amp 4X20N PANELS Fre
127. tion Rear Panel Indicators 12 TXD LED This LED will toggle on and off to signal activity on the transmission line T RXD LED SERIAL PORT COMMUNICATION This LED will toggle on and off to signal activity on the receive line MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Specifications Display Type Character Height Keypad Overlay CPU Type Service Power Power Consumption Inrush Fuse Enclosure Agency Approvals Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Vibration Shock Serial Communications External Dimensions Weight LED LCD Life MAN PTEXT HDW 2X20N 2X20L Character LCD 2 lines by 20 characters w LED backlight 4X20N Character LCD 4 lines by 20 characters w LED backlight 2X20N 0 22 inches 5 55 mm 4X20N 0 187 inches 4 75 mm 2X20L 0 316 inches 8 06 mm 5 Function Pushbuttons and 4 Control Pushbuttons 8 bit 24 VDC 20 30 VDC operating range 2X20N 4X20N 4 Watts 24 VDC 2X20L 4 5 Watts 24 VDC 1 Amp with 50 mSec rise time to 30 VDC Auto Reset 0 65 Amp polyfuse NEMA 4 4X Indoors UL CUL and CE 0 to 45 C 32 to 113 F 20 to 70 C 4 to 158 F 10 95 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test 5 to 55 Hz 2G for 2 hours in the X Y and Z axes 10G for under 12
128. using default The attributes passed from the program loader or the existing attributes in memory do not match those expected by the driver The default attributes will be used and normal operations will commence 0x0010 Invalid Write to panel register xxx There was an attempted write to panel internal register number xxx which is mapped to an address which has read access only 0x0020 PLC Message Error A communications error occurred which resulted in an invalid message It could also indicate that an address was requested which is out of the range limits of the PLC 0x0040 Incorrect Map Size This error occurs when a map is stored that is not the size the PLC expects APPENDIX C MITSUBISHI PLCs 0x0001 Incompatible Revision This error will be displayed when the driver and exec have incompatible revision 0x0002 Limit of elements per screen exceeded This occurs when there are too many elements on the display to monitor 0x0004 Communications Error This error occurs when there is an error involving communications between the panel and PLC A communications error results from one of the following no or bad physical connection between panel and PLC bad checksum in reply from the PLC bad checksum in command from the panel bad command from the panel bad format of command from the panel or unexpected reply from the PLC 0x0010 Invalid Write Panel register xxxx This error will occur when an attempt to write to a read only MFX
129. uttons to scroll down to the next message in that folder At the end of the messages for that folder you can press the esc button to move to the previous folder or level The Local Message menu hierarchy can only extend three levels deep after the root level but each folder level 1 and level 2 may have many subfolders or messages on that level Folder level 3 may have many messages but no folders Messages can contain up to three embedded data values See the following examples of a menu tree and how it may appear from within the Power Text Programming Software and how it may appear on your display 35 UTICOR Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS Local Message File Structure Example as seen when configuring messages in the PowerText Programming Software This is not displayed on the panel Level 0 You cannot change this It is Root Level the Root Level All messages and folders stem from here Sy Local Messages Folder Folder A is allowed multiple Messages Level 1 in Message 1 and subfolders m Message 2 Folder B is allowed multiple Messages and subfolders Level 2 Folder C is only allowed multiple Messages Level 3 Folder D is only allowed multiple Messages Folder E is allowed multiple Messages and subfolders Basic Structure Local messages In this example of the Local Message Local Mes
130. vailable for the Panel model you have selected The PLC controller you have selected and the Project Name are also displayed along with the Total Number of messages OUT OF 256 programmed This is for information only to edit the addresses click on the EDIT PANEL SYSTEM PLC ADDRESSES button Click on the Print button to print the database or the OK button to 73 ud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Configure Existing System 1 Click on the PowerText Icon to open the PowerText Programming Software The following screen will appear fg PowerText Programming Software lal xl File View Help D Bx ejar Quality on Display POWerText Panel Main Screen Welcome to PowerText Programming Software Version 2 0 01 EEG New System i Existing System View panel status Exit PowerT ext Editor i amp Firmware version 2 Click on the Existing System button to edit an Text Panel program The following screen will appear Create Project 21 Save in 3 Project ze ex E al ptx Demo Project ptx New Project ptx File name New Project pts Save as type pts Cancel 4 3 Select the project you want to edit from the default program directory or navigate to where the project resides Click on it to highlight and then click on the Open button and the project you have selected will open to the Main Configuration Screen 4
131. value character You may enter up to 10 characters depending on the data type you have selected 71 72 Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS You will configure Data 1 Data 2 and Data 3 values the same way as described in a Local Message If you have configured messages out of sequence and you want to insert a message between messages already programmed click on Insert a PLC Message Be aware that blank messages count in the Total Messages allowed For example You have programmed PLC Messages numbered 001 002 and 004 skipping PLC Message number 003 as shown below aa nest PLC Insert a PLO M aoe eee oa E 001 PLC Message 1 PLC Message 2 PLC Message 4 Click on 004 PLC Message 4 in the message field to highlight it and then click on the Insert a PLC Message button PLC Message Number 003 will appear above PLC Message Number 004 and you may enter the new message PLC Message 1 PLC Message 2 PLC Message 4 Be aware that when programming messages out of sequence that the blank messages are counted in the Total Messages allowed The following CAUTION message will appear when you enter a message number higher than the next number in sequence PowerText all unused lower message numbers will be sent as blank messages when the program transferred to the panel Blank messages will be counted as part of the maximum allowable messages
132. will display in the message on your panel Leading Zeroes PLC Address Data Type BCD Int16 Min o Max 3999 Access Read Write E Password Protection 6 Local PLC Help for PLC PLC controlled Decimal Point PLC Address DATA 2 CTL 2 READ ONLY Address Format Leading Zeroes PLC Address Data Type BCD Int 16 manually type decimal point into the data PLEASE NOTE DATA 1 is READ WRITE and allows the option for the operator to change data values in the PLC register using the Control Keys on the PowerText Panel DATA 2 and DATA 3 are READ ONLY and will DATA 3 CTL 3 READ ONLY LeadingZeroes PLC Address Data Type BCD Int 16 Can manually type decimal point into the data display a value from the PLC register You cannot change the DATA 2 or DATA 3 value from the panel MAN PTEXT HDW Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display Message Text Loca Message 1111 MAN PTEXT HDW Now you will need to configure the embedded data If you have embedded data you will notice that the DATA 1 DATA 2 or DATA 3 field is now available EMBEDDED DATA TYPE KEYSTROKES FROM ANY LOCATION IN THE MESSAGE 1 1 READ WRITE Leading Zeroes PLC Address Data BCD Int 16 Min 0 Max 8993 Ac
133. xt Panel to your PC using the P N CBL PTEXT 001 cable Apply 24 VDC to the panel power connector 1 From the Welcome screen click on the New System button 2 The Create Project window will appear Type in Demo Project in the File name field Click on Save If you don t want your project saved to the default Project folder navigate to the directory and or folder where you want it to reside EjPowerText Programming Software mie x File View Port Help telar Ready MAN PTEXT HDW Quality on Display POWerlext Panel Main Screen Welcome to PowerText Programming Software Version 2 0 eer Pe i New System i Existing System View panel status Exit PowerT ext Editor i amp Firmware version 2 Save in 4 Project ex Eg Click here to open this window File name Demo Project Save as type ptx X 2 47 Gud POWERTEXT 2X20N 2X20L amp 4X20N PANELS Quality on Display 3 In Step 1 Select Panel you will start your project by selecting the panel type you are using Leave Single Panel System selected a Fromthe Configuration Screen click on the Select Panel Type button b The Select Panel dialog box will open Under Panel Type click on the panel type you are using to highlight it A picture of the panel will appear under Panel Preview and key features of the panel are displayed under Panel Attributes C Click on th
134. y to reduce communication problems Cancel MULTI PANEL SYSTEM If you have selected Multi Panel System under Step 1a Select a Panel you will choose the first panel that you want to configure There are three ways that you can choose the panel type for each port 1 click on Port 1 and then click on the Select Panel Type button under Step 1 or 2 double click on Port 1 or 3 click on Port 1 and then right click your mouse to open the popup menu and choose Select Panel You may configure the panel connected to Port 1 2 3 4 or 5 in any order The ports do not have to be configured sequentially The Select Panel dialog box will open Under Panel Type click on the panel type that is connected to that port A picture as shown above of the panel will appear under Panel Preview and key features of the panel are displayed under Panel Attributes Click on the OK button to select and close the dialog box The Panel type you have selected will appear above Port 1 or 2 or 3 etc 5 You may also import a panel configuration from another project Click on the Port Panel that you want to copy the project to Right click your mouse button to bring up the Right Click Menu Select Import MAN PTEXT HDW Select Panel Delete Panel Import Configuration Export Configuration Information Uparade Firmware MAN PTEXT HDW Quality on Display POWERTEXT 2X20N 2X20L amp 4X20N PANELS Configur

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