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EZS/EZC Series Controller

1. 8 The set deceleration is saved and the operation function setting screen is displayed E Figure 4 10 Operation Function Setting Screen PRG 01 OP Func F u n C S i n g e M O t i O n Select an operation function oem gt ENT Set Do not perform push motion operation Mode using sliders Press either the or gt key to select an operation function and press the ENT key SingleMotion Single motion positioning operation LinkedMotion Linked motion positioning operation PushMotion Push motion operation 9 The operation function selected is saved and the setting of operation data for data No 01 is complete The data number is incremented to data No 02 and the screen returns to the first screen E Figure 4 11 First Screen of the PRG Mode Number Selection 1 PRG Data DOO 02 No data ENT Edit Mode Clr Ins Del In order to create operation data for another data number repeat steps 3 through 9 In order to stop creating operating data press the F1 key and switch to a mode other than the PRG mode Press the F1 key once to switch to the first screen of the PAR mode EZS EZC Series Controller DATA SETTING MANUAL 4 5 4 6 4 EZ limo easy linear motion 4 5 Editing Operation Data 4 5 1 Editing Existing Data Information stored in existing operation data can be edited 1 Press the F1 key to switch to the first screen of the PRG mode E Figure 4 12 First Screen
2. 1 O parameters Pause logic Stop action Stop logic Sensor enable disable LS logic HOME logic Overtravel action Operating current Standstill current Backup type Return direction Home offset Return mode Starting speed of return Operating speed of return Starting speed Acceleration Deceleration Common operating speed Push motion operating speed Push distance Push current Softlimit Upper softlimit Lower softlimit Area 1 Area 2 Coordinate setting lt key direction m Motor parameters m Home parameters Speed parameters Common parameters Initialize all data EZS EZC Series Controller DATA SETTING MANUAL 5 1 5 2 P EZ limo easy linear motion 5 3 Parameter Setting Screens Press the F1 key twice in the EXT mode to switch to the first screen of the PAR mode There are two types of parameter item selection screens the first screen shown in Figure 5 2 and the screen shown in Figure 5 3 The screen shown in Figure 5 3 is displayed when the SHIFT key is pressed in the first screen E Figure 5 2 First Screen of the PAR Mode Item Selection 1 Press the SHIFT key to PA R D 0 0 display the screen for item selection 2 Select SHIFT F2 F3 F4 Mode I O Mtr Hmp This screen is used to set and change O parameters motor parameters and home parameters E Figure 5 3 Scree
3. 1D00 display tne screen tor 01 No data Mode Aclr This screen is used to clear all the data Chapter 4 Creating and Modifying Operation Data 4 4 Creating New Operation Data You can create operation data according to the following procedure 1 Press the F1 key to switch to the first screen of the PRG mode E Figure 4 4 First Screen of the PRG Mode Number Selection 1 PRG Data DOO 0 1 No data Select a data number ENT Edit Mode Clr Ins Del 2 Press the T 4 cor gt key to select the data number for which operation data is to be created Pressing the and 4 keys causes the number of tens to increase and decrease respectively Pressing the lt and keys causes the number of units to increase and decrease respectively A data number can also be selected by the numeri cal keys In this example the following data is set for data No 01 3 Press the ENT key The data of the selected data number can now be entered E Figure 4 5 Positioning Method Setting Screen PRG 01 OP Type Abs Inc Inc Seleot ether te absolute of ej ENT Set Mode Press either the lt or key to select a positioning method and press the ENT key 4 The selected positioning method is saved and the position travel amount setting screen is displayed E Figure 4 6 Position Setting Screen PRG 01 Pos Inc P OSsS 0 0 0 0 0 0 0 mm Enter the target position to which the moving part should tr
4. How to Enter Numerical Values in the Teaching Pendant The basic operation for entry of numerical values is explained here as it will be used to create operation data in step 3 The operation mode used in this case is the program PRG mode When you enter a numerical value using the numerical keys the numerical value en tered shifts from the right edge toward the left in order each time a numerical key is pressed If you want to enter 15 000 for Pos Position 1 Press the F1 key and then press the ENT key twice to call up the screen for po sition entry PRG 01 Pos Inc Pos 0000 000mm key ENT Set Mode Rmt Dect 2 Press the SHIFT key to clear the previous numerical value 0000 000 is displayed PRG 01 Pos Inc Pos 0000 000mm key ENT Set Mode Rmt Dect Chapter 3 Creating Operation Data and Starting Operation 3 Press the numerical keys 1 and then 5 to display 15 The value 0000 015 mm 0 0006 inch is displayed on the screen PRG 01 Pos Inc Pos 0000 015mm key ENT Set Rmt Dct 4 Press the numerical key 0 three times The value 0015 000 mm 0 59 inch is displayed on the screen PRG 01 Pos Inc Pos 0015 000mm key ENT Set Rmt Dct 5 Press the ENT key to commit the numerical value you ve entered If you want to enter 30 000 for Pos 1 Press the F1 key and then press the ENT key twice to call up the screen for po sition entry
5. The POWER LED of the controller lights in green The startup screen is displayed and communication with the controller starts ID check When the ID check is complete the RDY ALM LED lights in green and the first screen of the EXT mode is displayed In the EXT mode it is possible to perform operation via the controller I O and monitor operations Screen display EXT 1DOO Sel 00 Act 00 Pos 0000 000mm Mode I O Alm Data Step 2 Checking Cylinder Operations In this step you perform manual operation and the return to home operation of the cylinder in the test TST mode in order to confirm that there are no problems with cylinder operations Operation and explanation Screen display 2 1 Press the F1 key three times to select the TST mode The first screen of the TST mode is displayed TST 1DOO Select F2 F3 F4 Mode I O Mnu Opr 2 2 Press the key to select manual operation The screen for performing manual operation is displayed The absolute position relative to the home position is displayed in the TST Mnu Mnu O pr Pos field on the screen Pos 0000 000mm gt F 4 Mode HOME 2 3 Press the or key to operate the cylinder If you press the key the cylinder will move to the motor side de fault value If you press the key the cylinder will move opposite the motor side default value Check the direction of movement Proceed to the next step if it is confirmed that t
6. 2 PRG Mode Figure 2 10 shows the first screen of the PRG mode The PRG mode is used for the creation and editing of slider cylinder operation data E Figure 2 10 First Screen of the PRG Mode Number Selection 1 Selected operation data number PRG Data DO 0 4 controtter io 01 No data Data description ENT Ed i t press metentiiey Mode Clr Ins Del Press the F4 key to switch to a screen in which you can confirm data deletion Press the F3 key to switch to a screen in which you can confirm data insertion Press the F2 key to switch to a screen in which you can confirm the clearing of data Press the F1 key to switch to the PAR mode Chapter 2 Startup and Operation 3 PAR Mode Figure 2 11 shows the first screen of the PAR mode The PAR mode is used for the creating editing of common operation parameters and parameters for controller func tion settings E Figure 2 11 First Screen of the PAR Mode Item Selection 1 Press the SHIFT key to switch to another parameter setting screen Data description P A R D 0 0 Controller ID select SHIFT F2 F3 F4 Mode I O Mtr Hmp Press the F4 key to switch to a screen for the setting of return to home operation Press the F3 key to switch to the operating current setting screen Press the F2 key to switch to the I O setting screen Press the F 1 key to switch to the TST mode 4 TST Mode Figure 2 12 shows the first screen
7. PRG 01 Pos Inc Pos 0045 000mm key ENT Set Rmt Det 2 Press the SHIFT key to clear the previous numerical value 0000 000 is displayed PRG 01 Pos Inc Pos 0000 000mm key ENT Set Rmt Det 3 Press the key to display the symbol PRG 01 Pos Inc Pos 0000 000mm key ENT Set Mode Rmt Det EZS EZC Series Controller DATA SETTING MANUAL 3 3 EZ limo easy linear motion 4 Press the numerical key 3 to display 3 The value 0000 003 mm 0 0001 inch is displayed on the screen PRG 01 Pos Inc Pos 0000 003mm key ENT Set Mode Rmt Dct 5 Press the numerical key 0 four times The value 0030 000 mm 1 18 inch is displayed on the screen PRG 01 Pos Inc Pos 0030 000mm key ENT Set Mode Rmt Dct 6 Press the ENT key to commit the numerical value you ve entered Step 2 Checking Slider Operations In this step you perform manual operation and the return to home operation of the slider in the test TST mode in order to confirm that there are no problems with slid er operations Operation and explanation Screen display 2 1 Press the key three times in the first screen of the EXT mode to select the TST mode TST 1DOO The first screen of the TST mode is displayed Select F2 F3 F4 Mode I O Mnu Opr 2 2 Press the f3 key to select manual operation The screen for performing manual operation is displayed _ _ The absolute position r
8. 0000 000mm key ENT Set Mode Rmt Dct Select the Rmt option EZS EZC Series Controller DATA SETTING MANUAL 4 11 EZ limo easy linear motion 5 Press the F3 key corresponding to the Rmt option to select remote teaching The slider cylinder can now be moved by pressing the and gt keys E Figure 4 29 Remote Teaching Screen PRG 01 Rmt Inc Pos 0000 000mm ENT Set Mod e DEE TAT Operate the slider cylinder 6 Press the lt and gt keys to change the position If you press one of the keys once the slider cylinder will move by 0 015 mm 0 0006 inch If you keep the key pressed for more than a second the slider cylinder will begin to move at low speed as long as the key is pressed When the key is released the slider cylinder decelerates to a stop If the SHIFT key is pressed during operation the slider cylinder will accelerate and operate at high speed 1 When the SHIFT key is released the slider cylinder de celerates and returns to operation at low speed 2 The current position is displayed on the screen in real time 1 The common operating speed Vr set in the speed parameters of the PAR mode 2 The starting speed Vs set in the speed parameters of the PAR mode 7 Determine the position and press the ENT key The current position is set as the positioning position and the operating speed in put screen is displayed Chapter 4 Creating and Modifying Operation Data 4 8 Direct Teachi
9. 000mm key START F4 Mode HOME Check that data No 01 is displayed and press the key to perform the positioning operation TST Op r 01 Pos 0045 000mm key START F4 Mode HOME Select data No 02 using the 9 Mand V keys It is also possible to select a data number using the numerical keys Press the am key to perform the positioning operation 3 10 Upon completion of the operations you ve performed so far the posi tioning operation check is complete TST Op r 01 Press the F1 key to switch to the EXT mode Pos 0021 000mm key START F4 Mode HOME Chapter 3 Creating Operation Data and Starting Operation 3 2 Procedure for Creating Cylinder Operation Data and Starting Operation This section explains the steps involved in checking cylinder operation creating da ta for positioning operation and performing positioning The setting values for position data must be adjusted according to the cylinder s stroke Step 1 Turning on the Power Supply to the Controller Turn on the power supply to the controller and confirm that communication between the teaching pendant and controller is performed correctly When communication is being performed correctly the teaching pendant is automat ically placed in the external EXT mode and it displays the current position Operation and explanation Turn on the controller s power supply
10. 4 1 2 Hold down the key and press the key to display the first When the key is pressed screen for the setting of common parameters PAR 1DOO Select F2 F3 F4 Mode Ini Spd Com When the and keys are pressed PAR Com Push Dis Dis 0012 000mm key ENT Set Mode EZS EZC Series Controller DATA SETTING MANUAL 3 15 LL EZ limo easy linear motion Operation and explanation Screen display The push distance setting screen is displayed Enter the value 4 5 using the numerical keys PAR Com Push Dis Check to see that the setting is correct and press the key Dis 0004 500mm key ENT Set Mode The push current setting screen is displayed Enter the value 30 using the numerical keys PAR Com Push Cur Check to see that the setting is correct and press the key Push Cur 30 key ENT Set Mode The push motion operation parameters are now set Now perform step 4 2 Setting Area Parameters Step 4 2 Setting Area Parameters In this step you set parameters for areas 1 and 2 in the parameter PAR mode With area settings the controller activates the area output when the cylinder s rod moves to a certain position If area 1 gt area 2 the area output is active z If area 1 lt area 2 the area output is active Area 2 Area 1 CS Mechanical Travel limit home position Here the setting i
11. O status alarms and alarm history eParameter PAR mode Set and modify parameters for operation and function settings e Test TST mode Perform I O checking Operation data can be created using any one of the following three options e Numerical value input e Remote teaching input e Direct teaching input Enter numerical values using the numerical keys Operate the slider cylinder with the arrow keys to enter the stopping position Move the slider cylinder manually to enter the stopping position EZS EZC Series Controller DATA SETTING MANUAL 1 1 easy linear motion S EZ limo 1 3 Contents of the Manual 1 2 This manual consists of chapters 1 through 8 and appendixes A The table below gives a brief explanation of the content of each chapter and section Chapter Description Chapter 1 This chapter gives an overview of the functions of the teaching pendant and the contents Overview of this manual Chapter 2 Startup and Operation This chapter explains how to perform a self check at startup and select each menu Chapter 3 Creating Operation Data and Starting Operation This chapter provides examples of how to create operation data for sliders cylinders as well as examples of operation control Chapter 4 Creating and Modifying Operation Data This chapter explains how to create and modify data for positioning operation Chapter 5 Setting and Modifying Parameters This chapte
12. PRG mode The operation data will be inserted before the data number you select in this step Press the T 4 or gt key to select the data number you want to insert The data number can also be selected using the numerical keys E Figure 4 17 First Screen of the PRG Mode Number Selection 1 PRG Data DOO 01 0045 000mm Select a data number and E N T E d j t then select the Ins option Mode Cir Ins Del 2 Press the F3 key corresponding to the Ins option to insert the data The message Data insert OK No is displayed E Figure 4 18 Data Insertion Confirmation Screen PRG Ins 01 Data insert OK No ENT Set Mode Yes No Select Yes 3 Select Yes by pressing the F3 key and press the ENT key The data is inserted E Figure 4 19 Data Insertion Screen PRG Ins 01 Inserting data Wait for a moment Screen displayed during the processing 4 When the insertion is complete the screen returns to the first screen of the PRG mode Chapter 4 Creating and Modifying Operation Data EOM 4 5 4 Deleting Data The following operation deletes a data number previously set The subsequent data numbers are automatically decremented by one 1 Select the data number to be deleted from the first screen of the PRG mode Press the T 4 e or gt key to select the data number you want to delete The data number can also be selected using the numerical keys E Figure 4 20 First Screen of the PRG M
13. Rate Check to see that the setting is correct and press the key Acc 0001 800m s2 key ENT Set Mode 3 14 The deceleration setting screen is displayed Enter the value 1 8 using the numerical keys PRG 02 Dec Rate Check to see that the setting is correct and press the key Dec 0001 800m s2 key ENT Set Mode 3 15 The operation function setting screen is displayed SingleMotion Single motion positioning operation LinkedMotion Linked motion positioning operation PushMotion Push motion operation Press the or 3 key to select SingleMotion LinkedMotion or PushMotion Here select SingleMotion and press the n key PRG 02 OP Func Func SingleMotion gt ENT Set Mode EZS EZC Series Controller DATA SETTING MANUAL 3 7 LL EZ limo easy linear motion Operation and explanation Screen display It is possible to enter up to 63 operation data from No 01 to No 63 Use the gt t and YJ keys to select a certain data No key Data No 1 key Data No 1 key Data No 10 key Data No 10 It is also possible to select a data number using the numerical keys The operation data is now created Press the key to switch to the first screen of the EXT mode Step 4 Setting Parameters In this step you set parameters for areas 1 and 2 in the parameter PAR mode It is possible to set up to 20 parameter items via the teachi
14. S ORAR R mt D C t Select the Dct option EZS EZC Series Controller DATA SETTING MANUAL 4 13 S EZ limo easy linear motion 5 Press the F4 key corresponding to the Dct option to call up the direct teaching screen 1 Select Yes by pressing the F3 key and press the ENT key E Figure 4 33 Direct Teaching Screen 1 PRG 01 Dct Motor free OK No ENT Set Mode Yes No Select Yes Press the F4 key to return to the position setting screen 6 The screen switches to the one shown in Figure 4 34 The moving part of the slider cylinder can now be moved by hand E Figure 4 34 Direct Teaching Screen 2 PRG 01 Dct Inc Pos 0000 000mm Motor Free ENT Set a oo ces ca oi ey e E Move the moving part M O d e by hand T Move the moving part manually and change the position The current position is displayed on the screen in real time 8 Determine the position and press the ENT key The current position is set as the positioning position and the operating speed in put screen is displayed 4 14 Chapter 4 Creating and Modifying Operation Data 4 9 Setting Range of Operation Data Table 4 2 lists the setting ranges of operation data that can be set and changed in the PRG mode E Table 4 2 Data Setting Range of the PRG Mode Data Display Description Setting range Initial value Positioning Abs Inc Sets the positioning method Inc Inc method There are two positioning methods that can be us
15. data No 02 Positioning method Incremental positioning Position direction 24 mm 0 94 inch to motor side Operating speed 150 mm s 5 91 in sec Acceleration 1 8 m s 5 90 ft sec Deceleration 1 8 m s 5 90 ft sec Operation function Single motion PRG Data 02 No data ENT Edit Ins Del 1DOO Mode Clr Chapter 3 Creating Operation Data and Starting Operation Operation and explanation Screen display 3 10 Press the n key The positioning method setting screen is displayed PRG 02 OP T ype Abs Absolute positioning Inc Incremental positioning Abs Inc Inc Press the or key to select Abs or Inc gt ENT Set Here select Inc and press the key Mode 3 11 The position setting screen is displayed Enter the value 24 using the numerical keys Set the aa of movement using the key PRG 02 Pos Inc Press the 4j key to display the symbol Pos 0024 000mm The default values are as follows No display Opposite the motor side ke y ENT Set Motor side Mode Rmt Dect Check to see that the setting is correct and press the key 3 12 The operating speed setting screen is displayed Enter the value 150 using the numerical keys PRG 02 S pee d Check to see that the setting is correct and press the key S p d 0150 000mm s key ENT Set Mode 3 13 The acceleration setting screen is displayed Enter the value 1 8 using the numerical keys PRG 02 Acc
16. of the TST mode The TST mode is used to per form manual operation of the slider cylinder and check the I O status E Figure 2 12 First Screen of the TST Mode Item Selection T S T D 0 0 Controller ID Select F2 F3 F4 Mode I O Mnu Opr Press the F4 key to switch to a screen in which you can perform positioning operation Press the F3 key to switch to a screen in which you can perform manual operation Press the F2 key to switch to the I O checking screen Press the F1 key to switch to the PRG mode EZS EZC Series Controller DATA SETTING MANUAL 9 5 S EZ limo easy linear motion 2 1 5 Error Display Screens The error screens shown in figures 2 13 to 2 16 are displayed if controller errors are detected The red backlight turns on if an error screen is displayed E Figure 2 13 No ID Connected No ID s detectedt F1 Check ID again Check the connection between the teaching pendant and controllers as well as the ID settings of the controllers then press the F1 key to return to the ID checking screen E Figure 2 14 ID Duplication ID dupulication F1 Check ID again F2 lgnore Dup ID Check the ID settings of the controllers and press the F1 key to return to the ID check ing screen Press the F2 key to disconnect a controller with a duplicate ID E Figure 2 15 Communication Error Com Error F1 Check ID again F2 lgnore Dup ID Check the ID settings of the controllers and press the
17. operation Press the or 3 key to select SingleMotion LinkedMotion or PushMotion Here select SingleMotion and press the key PRG 02 OP Func Func SingleMotion ENT Set Mode 3 14 Chapter 3 Creating Operation Data and Starting Operation Operation and explanation Screen display It is possible to enter up to 63 operation data from No 01 to No 63 Use the gt 45 and keys to select a certain data No key Data No 1 key Data No 1 key Data No 10 key Data No 10 It is also possible to select a data number using the numerical keys The operation data is now created Press the key to switch to the first screen of the EXT mode Step 4 Setting Parameters In this step you set parameters for push distance push current and areas 1 and 2 in the parameter PAR mode Step 4 1 Setting Push Motion Operation Parameters A push motion operation is one in which the load is continuously subjected to pres sure Push motion operation is performed when push motion is selected as the opera tion function Here the push distance and push current are set to 4 5 mm 0 18 inch and 30 per cent respectively Operation and explanation Screen display 4 1 1 Press the 1 key twice to select the PAR mode The first screen of the PAR mode is displayed PAR IDOO Select SHIFT F2 F3 F4 Mode I O Mtr Hmp
18. setting is correct and press the key PAR Com Areal Areal 0045 000mm key ENT Set Mode The area 2 setting screen is displayed PAR Com Area2 Area2 0000 000mm key ENT Set Mode Enter the value 24 using the numerical keys Check to see that the setting is correct and press the key PAR Com Area2 Area2 0024 000mm key ENT Set Mode The area parameters are now set Press the sc key to switch to the first screen of the PAR mode EZS EZC Series Controller DATA SETTING MANUAL 3 9 EZ limo easy linear motion Step 5 Performing the Positioning Operation In this step you perform the slider positioning operation in the test TST mode The operation data created in step 3 is called up and used to actually operate the slid er Positioning is performed according to the following procedure Return to mechanical home operation Positioning operation of data No 01 Positioning operation of data No 02 Operation and explanation Screen display Press the F1 key once to select the TST mode The first screen of the TST mode is displayed TST 1DOO Select F2 F3 F4 Mode I O Mnu Opr Press the key to select positioning operation The screen for performing positioning operation is displayed TST O pr 01 Pos 0000 000mm key START F4 Mode HOME Press the key to perform the return to mechanical home operation TST Opr 01 Pos 0000
19. speed of return HVs Sets the starting speed of the return to home 0 0006 to 11 81 in sec 0006 000 mm s 9 SP operation up to 0006 000 mm s 0 24 in sec 0 24 in sec in the case of a push motion return 0000 015 to 0300 000 mm s Operating speed of return Hvr Sets the operating speed of the return to home 0 0006 to 11 81 in sec 0006 000 mm s eee operation up to 0006 000 mm s 0 24 in sec 0 24 in sec in the case of a push motion return EZS EZC Series Controller DATA SETTING MANUAL 5 9 4 EZ limo easy linear motion 5 7 Setting and Modifying Speed Parameters Speed parameters can be set and changed according to the following procedure Set and change the starting speed which is commonly used when the slider cylin der is operated Set and change the acceleration deceleration and operating speed which are com monly used to return to mechanical home operation manual operation and remote teaching Set and change the operating speed which is used during push motion operation of the cylinder Table 5 4 lists the speed parameters that can be set and changed 1 Press the F3 key corresponding to the Spd option in the screen for item selection 2 displayed by pressing the SHIFT key 2 The screen used to set and change the starting speed is displayed E Figure 5 19 Starting Speed Setting Modification Screen PAR Spd Start Spd Vs 0006 000mm s Enter the starting speed key ENT Set Mod
20. 2 5 9 Initializing All Data eeeseceseecececosesecoececececesesecoeceee 5 15 Monitoring Operation Data 1 6 1 Monitoring Functions RA P E AYI TTT 6 1 6 2 Monitor Items Available in the EXT Mode 6 2 6 3 Descriptions of Monitor Screens veveveveness 6 4 Manual Operation and 1 O Checking A EE A AE 71 7 1 Manual Operation PE E E T T ATT TTT 7 1 TA 1 Manual Operation PPE TEE E E binle bie ieieravere 7 1 7122 Positioning Operation eeeesesecececcececesesecoeeeee 7 2 7 2 I O Checking eecesesecosesoecocesesecoececececosesecoececeeeeeee P23 7 2 1 I O Checking Items PETES ETEET TETIT IILS TTT 7 4 Troubleshooting 8 1 8 1 Error Messages ELETI TTT S S E N ET 8 1 8 2 Checking the Alarm History EETILISE TLITI 8 3 Setting and Appendix A Table of Operation Switching a 1 A 1 External EXT Mode Operation Monitor lt Controller Mode gt English display veeeeeeerenee A 1 A 2 Program PRG Mode Operation Data Setting lt Controller Mode gt English display veeeeeeetereee A 2 A 3 1 Parameter PAR Mode 1 Parameter Setting lt Controller Mode gt English display eeeeeeeeeeee A 3 A 3 2 Parameter PAR Mode 2 Parameter Setting lt Controller Mode gt English display eeens A 4 A 4 Test TST Mode Manual Drive and I O Checking lt Controller mode gt English display rr A 5 A 5 External EXT Mode Operation Monitor lt Driver Mode gt English display rrrrrrrrsrrree eee A 6 A 6 Parameter
21. 7 Language Setting Screen 2 EXT Lang DOO Language Japanese gt ENT Set Mode Either Japanese or English can be selected 2 1 4 First Screen of Each Mode When power is supplied to the teaching pendant and the ID checking of controllers has been completed the default EXT mode main screen is displayed Four modes PRG PAR TST and EXT are provided at the same hierarchy Press the F1 key in order to switch among these modes E Figure 2 8 Operation Modes Startup screen _ _ EXT mode L PRG mode t PAR mode TST mode EZS EZC Series Controller DATA SETTING MANUAL 2 3 2 4 LL EZ limo easy linear motion 1 EXT Mode Figure 2 9 shows the first screen of the EXT mode The EXT mode is used to per form controller operations It also allows the user to monitor O status and slider cylinder operation as well as to display alarm information E Figure 2 9 First Screen of the EXT Mode Current Position Display Command position Selected operation data number E XT D 0 0 Controller ID Sel 00 Act 00 Pos 0000 000mm Mode I O Alm Data Press the F4 key to switch to the operation data information screen Press the SHIFT key and F4 key at the same time to switch to the language setting screen Press the F3 key to switch to the alarm information screen Press the F2 key to switch to the I O monitor screen Press the F1 key to switch to the PRG mode
22. F1 key to return to the ID check ing screen Press the F2 key to disconnect a controller that generates communication errors E Figure 2 16 No ID Recognized No ID s detected2 F1 Check ID again Change the duplicated ID or remove the cause of communication error and press the F1 key to return to the ID checking screen 2 6 Chapter 3 Creating Operation Data and Starting Operation Chapter Creating Operation Data and Starting Operation This chapter describes the procedures used to create operation data and start the op eration of the slider cylinder via the teaching pendant Operation data is created in the same way for both sliders and cylinders However it is necessary that you un derstand the principles of push motion operation in order to create operation data for cylinders In order to avoid injury and equipment damage be sure that engineers having expert knowledge of the structure and operation of the EZS EZC Series con trollers and sliders cylinders along with an awareness of the degree of risk involved in the operation perform the connection of the teaching pendant In order to avoid injury and equipment damage per form the following operation as the first operation af ter recovery of the power supply if the product is of the absolute type e Perform return to home operation or absolute po sitioning operation If an incremental positioning operation is performed immediately after recov
23. ON 5 1 Parameters Chapter 5 Setting and Modifying Parameters Chapter Setting and Modifying Parameters This chapter explains the procedures involved in setting and changing parameters which are performed in the PAR mode In order to avoid injury and equipment damage be sure that engineers having expert knowledge of the structure and operation of the EZS EZC Series con trollers and sliders cylinders along with an awareness of the degree of risk involved in the operation perform the connection of the teaching pendant IN Warning In order to operate sliders cylinders it is necessary to set not only operation data but data that defines the slider cylinder operating environment Such data is referred to as parameters There are five types of parameters common parameters intrinsic to the slider cylin der motor parameters that specify the motor current speed parameters relating to the operating speed I O parameters relating to control and home parameters relat ing to return to home operation The speed parameters are commonly used in posi tioning and return to home operations 5 2 Functions Available in the PAR Mode Functions available in the PAR mode are those to set and change the following pa rameters and initialize all the data parameters Figure 5 1 shows the items that can be set and changed in the PAR mode E Figure 5 1 Parameters Set and Changed in the PAR Mode PAR mode
24. PAR Mode 1 Parameter Setting lt Driver Mode gt English display eee cc cc eccccccccecececeeces A 7 A 7 Test TST Mode I O Checking lt Driver Mode gt English display Sieh Gssiei Giulia eyelece wlereicie sieinjeiewjeie e A 8 A 8 External EXT Mode Operation Monitor lt Controller Mode gt Japanese display evene A 9 A 9 Program PRG Mode Operation Data Setting lt Controller Mode gt Japanese display veeenenes A 10 A 10 1 Parameter PAR Mode 1 Parameter Setting lt Controller Mode gt Japanese display A 11 A 10 2 Parameter PAR Mode 2 Parameter Setting lt Controller Mode gt Japanese display eee A 12 A 11 Test TST Mode Manual Drive and I O Checking lt Controller mode gt Japanese display eetere A 13 A 12 External EXT Mode Operation Monitor lt Driver Mode gt Japanese display rrerr etree A 14 A 13 Parameter PAR Mode 1 Parameter Setting lt Driver Mode gt Japanese display rrerr steer A 15 A 14 Test TST Mode I O Checking lt Driver Mode gt Japanese display rretr eter A 16 EZS EZC Series Controller DATA SETTING MANUAL Chapter 1 Overview Chapter Overview 1 1 1 2 Introduction This manual describes how to set data for the EZS EZC Series controller using the EZT1 teaching pendant Operating any EZS EZC Series slider or cylinder requires the setup of the slider cylin der and controller as well as the creation of operation data via a teachin
25. SETTING MANUAL 4 4 6s EZ limo easy linear motion 4 2 Functions Available in the PRG Mode Functions available in the PRG mode are those to set and change the following op eration data and clear all operation data Figure 4 1 shows the items that can be set and changed in the PRG mode E Figure 4 1 Parameters Set and Changed in the PRG Mode PRG mode Select operation Abs Inc data number Position __ Position remote teaching numerical value entry Position direct teaching Operating speed Acceleration Deceleration Operation function Clear data Insert data t Delete data Clear all operation data 4 3 Operation Data Creation Screens Press the F1 key once in the EXT mode to switch to the first screen of the PRG mode There are two types of operation data number selection screens the first screen shown in Figure 4 2 and the screen shown in Figure 4 3 The screen shown in Figure 4 3 is displayed when the SHIFT key is pressed in the first screen E Figure 4 2 First Screen of the PRG Mode Number Selection 1 Press the SHIFT key to PRG Data 1DOO display the screen for number selection 2 01 No data ENT Edit Mode Clr Ins Del This screen is used to create and modify operation data as well as to clear insert and delete data E Figure 4 3 Screen for Number Selection 2 Release the SHIFT key to PRG Data
26. UICC TA HL 0134 2 LIMO f EZ limo easy linear motion EZS EZC Series Controller DATA SETTING MANUAL ORIENTAL MOTOR CO LTD easy linear motion S EZ limo Notes to the User This product must be handled by qualified personnel with expert knowledge of elec trical and mechanical engineering Should you require the inspection or repair of internal parts please contact the Oriental Motor branch or sales office from which you purchased the product The figures and tables provided in this document are intended to help you under stand the content of the text They should not be construed in any way as guar anteeing the resultant operation Oriental Motor shall not be liable whatsoever for any patent related problem aris ing in connection with the use of any information circuit equipment or device de scribed in this document The technical specifications are subject to change without prior notice for the pur pose of improvement in product performance This document is protected under the applicable copyright laws No part of this document may be reproduced stored changed duplicated or transmitted digitally via printing copying microfilming or any other manner without prior written con sent from Oriental Motor LIMO and EZlimo are trademarks of Oriental Motor Co Ltd Other product names and company names are the trademarks or registered trade marks of their respective companies The pro
27. a teeeeeeeeeererrereeeeeeeeeeeereeerereeeereeeeeee 4 1 4 2 Functions Available in the PRG Mode v 4 2 4 3 Operation Data Creation Screens 17ers 4 2 4 4 Creating New Operation Data cvrrrrsrrrttereeretereeeees 4 3 4 5 Editing Operation Data cerrercteteesteeseeeeeeeeeeeeeeeeees 4 6 4 5 1 Editing Existing Data ee 4 6 4 5 2 Clearing Datasrrssrrtrtrrertrseettreeetteeteereeees 4 7 4 5 3 Inserting Dat cerrecterseeseeseessereesseneesseseeees 4 8 4 5 4 Deleting Dataccs srtttsreeeeeesseeetetseeeeetenees 4 9 4 6 Clearing All Operation Dat ceeeeereessseesereseeseeeesee 4 10 4 7 Remote Teaching vvrrrrrscrrrrretrrreettteeeereettneeeeenes 4 11 4 8 Direct Teaching vrrrrrcrssserrreeeeeteeeteerseeeeseeeeeeeeeeees 4 13 4 9 Setting Range of Operation Data srr s ttrrrrrrrerereee 4 15 4 10 Performing Positioning Operation rerresteeeee 4 16 EZS EZC Series Controller DATA SETTING MANUAL easy linear motion S EZ limo 5 Chapter 6 Chapter 7 Chapter 8 Chapter Modifying Parameters 5 1 5 1 Parameters E ALTTI N A TTA 5 1 5 2 Functions Available in the PAR Mode eee 5 1 5 3 Parameter Setting Screens EERTE E TEEF T T 5 2 5 4 Setting and Modifying 1 O Parameters 11e 5 3 5 5 Setting and Modifying Motor Parameters 5 6 5 6 Setting and Modifying Home Parameters 77 5 8 5 7 Setting and Modifying Speed Parameters 77 5 10 5 8 Setting and Modifying Common Parameters 7 5 1
28. and equipment damage be sure that engineers having expert knowledge of the structure and operation of the EZS EZC Series con IN Warning trollers and sliders cylinders along with an awareness of the degree of risk involved in the operation perform the connection of the teaching pendant Operation data specifies the values necessary for positioning operations such as po sition direction and speed of movement Operation data created by the teaching pendant is stored in the controller s memory It is possible to create up to 63 operation data from No 1 to No 63 Table 4 1 lists the items that should be set for each data number E Table 4 1 Items Set for Data Numbers Item Screen display Description ABS INC Abs Inc Positioning method Position travel amount Pos Position of moving part mm Operating speed Spd Operating speed mm s Acceleration Acc Acceleration m s Deceleration Dec Deceleration m s Setting of single motion positioning operation Operation function Func linked motion positioning operation or push motion operation The position can be entered in one of the following three ways eNumerical value input Enter numerical values using the numerical keys e Remote teaching input Operate the slider cylinder with the arrow keys to enter the stopping position eDirect teaching input Move the slider cylinder manually to enter the stopping po sition EZS EZC Series Controller DATA
29. avel in k e y E N T S e t the positioning operation Mode Rmt Dect Enter the position via the numerical keys and press the ENT key Press the F3 key to perform remote teaching see 4 7 Remote Teaching Press the F4 key to perform direct teaching see 4 8 Direct Teaching EZS EZC Series Controller DATA SETTING MANUAL 4 3 easy linear motion S EZ limo 5 The position entered is saved and the operating speed setting screen is displayed E Figure 4 7 Operating Speed Setting Screen PRG 01 Speed Spd 0060 000mm s Enter the operating speed key ENT Set Mode Enter the operating speed via the numerical keys and press the ENT key 6 The set operating speed is saved and the acceleration setting screen is displayed E Figure 4 8 Acceleration Setting Screen PRG 01 Acc Rate A C C 0 0 0 0 4 5 Om S 2 Enter the acceleration The maximum acceleration is 2 m s key ENT Set Do not set a value that exceeds the maximum value M O d ss Note Enter the acceleration via the numerical keys and press the ENT key 7 The set acceleration is saved and the deceleration setting screen is displayed E Figure 4 9 Deceleration Setting Screen PRG 01 Dec Rate D eCc 0 0 0 0 p 4 5 Om S 2 Enter the deceleration key ENT Set Mode Enter the deceleration via the numerical keys and press the ENT key 4 4 Chapter 4 Creating and Modifying Operation Data
30. ducts by other manufacturers referred to in this installation manual are mentioned for reference purposes only their use is not enforced in any way Oriental Motor shall not be liable whatsoever for the performance of another manufacturer s product or any problem arising from the use thereof Copyright ORIENTAL MOTOR CO LTD 2002 Table of Contents Chapter 1 Ove rview E island E etblsisuie e s 1 1 1 1 Introduction eee e eee cece cece cece sere esec essen eseeessesseseee 1 1 1 2 Functions of the Teaching Pendant s s s 1 1 1 3 Contents of the Manual eee c eee eee sce c en ceeescresscceeecee 1 2 1 4 Rules of Notation SSeS nnn nnn sn nnn nnn nnn nnn nnn nnn 1 3 Chapter 2 Startup and Operation 2 1 2 1 Starting the Teaching Pendant veeeesereeeeeeeeeeee 2 1 2 1 1 In the Case of One Axis eeeeesececcececcoeceseceeee 2 2 2 1 2 In the Case of Multiple Axes cveeeenenen 2 2 2 1 3 Switching Between Languages 2 3 2 1 4 First Screen of Each Mode vvv rs eeeeeeeee0 2 3 2 5 Error Display Screens eeeesesececescececocecececeeee 2 6 Chapter 3 Creating Operation Data and Starting Operation 3 1 3 1 Procedure for Creating Slider Operation Data and Starting Operation EPP TSAYTA TITAS 3 2 3 2 Procedure for Creating Cylinder Operation Data and Starting Operation PPTA YETTITA TETS 3 11 Chapter 4 Creating and Modifying Operation Data 4 4 1 Operation Dat
31. e Enter the starting speed via the numerical keys and press the ENT key 3 The screen used to set and change the acceleration is displayed E Figure 5 20 Acceleration Setting Modification Screen PAR Spd Acc Rate Acc 0000 150m s2 Enter the acceleration key ENT Set Mode Enter the acceleration via the numerical keys and press the ENT key 4 The screen used to set and change the deceleration is displayed E Figure 5 21 Deceleration Setting Modification Screen PAR Spd Dec Rate D ec 0 0 0 0 1 5 Om S 2 Enter the deceleration key ENT Set Mode Enter the deceleration via the numerical keys and press the ENT key 5 10
32. e set for starting speed ac celeration deceleration and operating speed at the return to home operation Home parameters can be set and changed according to the following procedure It is possible to set and change the return direction home offset position return mode starting speed of return and operating speed of return to the return to home opera tion of the slider cylinder Table 5 3 lists the home parameters that can be set and changed 1 Press the F4 key corresponding to the Hmp option in the screen for item selection 1 2 The screen used to set and change the return direction is displayed E Figure 5 14 Return Direction Setting Modification Screen PAR Hmp Home Dir Home Dir Motor Select either opposite the motor side or motor side ENT Set Mode Press either the lt or gt key to select a return direction option and press the ENT key 3 The screen used to set and change the home offset position is displayed E Figure 5 15 Home Offset Position Setting Modification Screen PAR Hmp Off set Pos 0000 000mm Enter the home key ENT Set Mode Enter the home offset position via the numerical keys and press the ENT key 4 The screen used to set and change the return mode is displayed E Figure 5 16 Return Mode Setting Modification Screen PAR Hmp Home type H ome p us h Select the return mode gt ENT Set Mode Press either the or gt key to select a r
33. ed for positioning opera Abs tion absolute Abs and incremental Inc In the absolute method the trav el amount distance from the mechanical home position is set In the in cremental method the position to which the motor moved in the last opera tion current position is set as the start point of the next move It is suit able when the same travel amount distance is repeated Absolute method Abs Incremental method Inc Mechanical home position Mechanical home position 50mm 100mm 200mm 100mm 200mm 1 97 inch 0 3 94 inch 7 87 inch 0 3 94 inch 7 87 inch 100mm 100mm 3 94 inch 3 94 inch 250mm 9 84 inch 9999 990 to Position Pos Sets the position used for positioning operation En Aii 0 000 mm 393 70 inch gt shores 0 015 to 300 000 mm s 60 000 mm s Operating speed Spd Sets the operating speed used for positioning operation 0 0006 to 11 81 in sec 2 36 in sec fee ct 0 015 to 150 000 m s 0 450 m s Acceleration Acc Sets the acceleration used for positioning operation 0 05 to 492 ft sec 1 48 ft sec Decelerati D S h lerati f PETE 0 015 to 150 000 m s 0 450 m s eceleration ec ets the deceleration used for positioning operation 0 05 to 492 ft sec 1 48 ft sec oom Func Sets an additional function used in the positioning operation SingleMotion SingleMotion unction SingleMotion Single motion positioning is performed LinkedMotion In this case the posit
34. ed for the selection of controllers op erated via the teaching pendant E Figure 2 5 ID Selection Screen CONTROLLER ID 0123 45 6 7 8 9 10 11 12 13 14 15 SELECT 1ID 00 This screen displays the IDs of the controllers for which connections have been es tablished IDs of controllers for which connections could not be established are not displayed Enter an ID via the numerical keys and press the ENT key The screen changes to the one shown in Figure 2 4 In the SELECT ID nn field the lowest ID among the controllers for which connec tions could be established during the ID checking performed immediately after pow er up is displayed by default It is possible to perform ID checking as many times as necessary by pressing the ESC key while the first screen of the EXT or driver mode is displayed If ID checking is performed with this operation the ID previously selected is displayed in the SELECT ID field Chapter 2 Startup and Operation OOM 2 1 3 Switching Between Languages To switch display languages call up the first screen Figure 2 4 of the EXT mode and press the SHIFT key continuously After confirming that the screen changes to the one shown in Figure 2 6 press the F4 key to display the language setting screen 2 Figure 2 7 Press the lt or gt key to select a language and press the ENT key E Figure 2 6 Default Screen when switching language DOO 00 Act 00 0000 000mm Lang E Figure 2
35. elative to the home position is displayed in the TST Mnu Mnu O pr Pos field on the screen Pos 0000 000mm efa Fa Mode HOME 2 3 Press the or 9 key to operate the slider If you press the E key the slider will move to the motor side default value If you press the gt key the slider will move opposite the motor side default value Check the direction of movement Proceed to the next step if it is confirmed that the slider moves in the correct directions If you cannot operate the slider check the wiring between the slider and controller 3 4 Chapter 3 Creating Operation Data and Starting Operation Operation and explanation Screen display Press the key for the slider to perform the return to home opera tion If the slider has returned to the home position normally the slider op eration check is complete Press the sc key to switch to the first screen of the TST mode Step 3 Creating Operation Data In this step you create operation data for positioning operation in the program PRG mode It is necessary to create the following data Note that the starting speed has been set separately and cannot be set via operation data It can be set in the parameter mode Refer to 5 7 Setting and Modifying Speed Parameters Positioning method Motor side Opposite the motor side Position distance of movement Direction Operating speed Accelera
36. ery of the power supply the following accidents may occur e f the moving part of the slider cylinder has shift ed during the battery backup period due to an ex ternal force the new position of the moving part will be recognized as the home in the positioning op eration and the stopping position will deviate ac cordingly In this chapter the following operations are described in the sequence Note that the explanation here assumes that the installation and wiring of the slider controller and power supply are complete It is also assumed that the controller has been started in the controller mode and that two or more controllers are not connected via a daisy chain using controller link ca bles Please refer to Chapter 2 Startup and Operation to fully understand the functions of the display screens on the teaching pendant Turning on the power supply Checking slider operations Creating operation data Setting parameters Performing the positioning operation For the purpose of the explanations provided in this chapter the minimum numerical values and conditions are set for operation data and parameters Default values are used for the data displayed in screen images For convenience data values shown in this manual include both metric and imperi al units However the EZT1 Teaching Pendant only displays metric units Operation data and parameters are saved even after the power supply to the con trol
37. eturn mode and press the ENT key push Push motion 2 2 sensor 3 3 sensor Chapter 5 Setting and Modifying Parameters 5 The screen used to set and change the starting speed of return is displayed E Figure 5 17 Return Starting Speed Setting Modification Screen PAR Hmp Start Spd H V S 0 0 0 6 7 0 0 0 mm S Enter the starting speed of return key ENT Set Mode Enter the starting speed of return via the numerical keys and press the ENT key 6 The screen used to set and change the operating speed of return is displayed E Figure 5 18 Return Operating Speed Setting Modification Screen PAR Hmp Run Spd H V r 0 0 0 6 i 0 0 0 mm S Enter the operating speed of return key ENT Set Mode Enter the operating speed of return via the numerical keys and press the ENT key When the ENT key is pressed the screen shown in Figure 5 14 is displayed E Table 5 3 Home Parameters Parameter Display Description Setting range Initial value he directi f th to h To M R t mdirecion Home Dir Sets t re direction of the return to home o Motor To Motor operation Opp motor Sets the offset position from th hanical Spi tea 7 ets the offset position from the mechanical 9999 990 mm Home offset position Pos home position of the slider cylinder 393 70 to 0900 000MM 393 70 inch R d H Selects the return to home operation method Ai Push turn mode omg sensor less or with sensors 3 us 0000 015 to 0300 000 mm s Starting
38. g operation of data No 01 Positioning operation of data No 02 Operation and explanation Screen display Press the F1 key once to select the TST mode The first screen of the TST mode is displayed TST 1DOO0 Select F2 F3 F4 Mode I O Mnu Opr Press the key to select positioning operation The screen for performing positioning operation is displayed TST O pr 01 Pos 0000 000mm key START F4 Mode HOME Press the key to perform the return to home operation TST Opr 01 Pos 0000 000mm key START F4 Mode HOME Check that data No 01 is displayed and press the key to perform the positioning operation TST Op r 01 Pos 0045 000mm key START F4 Mode HOME Select data No 01 or No 02 using the gt 4 and keys It is also possible to select a data number using the numerical keys Press the am key to perform the positioning operation 3 18 Upon completion of the operations you ve performed so far the posi tioning operation check is complete TST Op r 01 Press the F1 key to switch to the EXT mode Pos 0021 000mm key START F4 Mode HOME Chapter 4 Creating and Modifying Operation Data Chapter Creating and Modifying Operation Data 4 1 Operation Data This chapter explains the procedures involved in setting and modifying operation da ta which are performed in the program PRG mode In order to avoid injury
39. g pendant Please refer to the following manuals for the EZS EZC Series and follow the in structions EZS EZC Series Controller Data Setting Manual this document EZS EZC Series Slider Cylinder Installation Manual This manual explains the installation and troubleshooting of the slider and cylinder EZS EZC Series Controller User Manual This manual explains the installation wiring I O setting and troubleshooting of the controller Teaching Pendant EZT1 User Manual This manual explains the key layout of the teaching pendant Functions of the Teaching Pendant It is possible to create and monitor operation data for up to 16 controllers with one teaching pendant A unique individual axis number ID must be set for each controller Controller link cables optional are required for the connection of the controllers The following modes can be executed with the teaching pendant if a controller is set to the controller mode eExternal EXT mode Perform operation via the controller s 1 O and monitor command position I O status alarms and alarm history eProgram PRG mode Create and modify operation data as well as clear all data eParameter PAR mode Set and modify parameters for operation and function settings eTest TST mode Perform manual operation and 1 0 checking The following modes can be executed with the teaching pendant if a controller is set to the driver mode eExternal EXT mode Perform I
40. he cylinder moves in the correct directions If you cannot operate the cylinder check the wiring between the cylin der and controller EZS EZC Series Controller DATA SETTING MANUAL 3 11 LL EZ limo easy linear motion Operation and explanation Screen display Press the key for the cylinder to perform the return to home oper ation If the cylinder returns to the home position normally the cylinder oper ation check is complete Press the key to switch to the first screen of the TST mode Step 3 Creating Operation Data In this step you create operation data for positioning operation in the program PRG mode It is necessary to create the following data Note that the starting speed and push motion operating speed have been set separately and cannot be set via operation da ta They can be set in the parameter mode Refer to 5 7 Setting and Modifying Speed Parameters Positioning method Position distance of movement Direction Acceleration Deceleration Operating speed Operation function In this example the following two sets of positioning data are created No 1 Positioning method Absolute Position direction 45 mm 1 77 inch Operating speed 300 mm s 11 81 in sec Operation function Push motion No 2 Positioning method Incremental Position direction 24 mm 0 94 inch Operating speed 150 mm s 5 91 in sec Operation function Single motion Operati
41. he slider cylinder s thrust force and you wish to reduce vibration during operation or suppress heat gen eration from the motor However be careful of an excessive decrease in cur rent since the thrust force and holding brake force will drop in rough proportion to the operating current Motor parameters can be set and changed according to the following procedure It is possible to set and change the operating current standstill current and backup type of the motor for driving the slider cylinder only in the case of the absolute type These parameters represent the current values internal setting values used as ref erences for the operating current and standstill current set by the RUNO to RUN2 and STOPO0 to STOP2 inputs respectively Table 5 2 lists the motor parameters that can be set and changed 1 Press the F3 key corresponding to the Mtr option in the screen for item selection 1 2 The screen used to set and change the operating current is displayed E Figure 5 11 Operating Current Setting Modification Screen PAR Mtr Run Cur Run Cur 100 Enter a current ratio key ENT Set Mode Enter the operating current via the numerical keys and press the ENT key 3 The screen used to set and change the standstill current is displayed E Figure 5 12 Standstill Current Setting Modification Screen PAR Mtr Stop Cur S t O p C u r 5 0 Enter a current ratio key ENT Set Mode Enter the sta
42. ing screen is displayed PRG 02 OP T ype Abs Absolute positioning Inc Incremental positioning Abs Inc Inc Press the or 9 key to select Abs or Inc ENT Set Here select Inc and press the key Mode 3 11 The position setting screen is displayed Enter the value 24 using the numerical keys Set the aye of movement using the key PRG 02 Pos Inc Press the key to display the symbol Pos 0024 000mm The default values are as follows No display Opposite the motor side ke y ENT Set Motor side Mode Rmt Dect Check to see that the setting is correct and press the key 3 12 The operating speed setting screen is displayed Enter the value 150 using the numerical keys PRG 02 S pee d Check to see that the setting is correct and press the fnr key Spd 0150 000mm s key ENT Set Mode 3 13 The acceleration setting screen is displayed Enter the value 1 8 using the numerical keys PRG 02 Acc Rate Check to see that the setting is correct and press the key Acc 0001 800m s2 key ENT Set Mode 3 14 The deceleration setting screen is displayed Enter the value 1 8 using the numerical keys PRG 02 Dec Rate Check to see that the setting is correct and press the key Dec 0001 800m s2 key ENT Set Mode 3 15 The operation function setting screen is displayed SingleMotion Single motion positioning operation LinkedMotion Linked motion positioning operation PushMotion Push motion
43. ioning operation of Speed PushMotion the selected data number only is carried out 0 Time LinkedMotion Linked motion positioning operation is performed In this case the positioning operations of the data numbers for which linked motion is selected as the operation function are carried out in sequence Speed The operation ends when the positioning operation of a data number for which single motion is selected is completed Only operation data of the same direction can be linked Time PushMotion Push motion operation is performed In this case a push motion operation is carried out after Speed Push distance the positioning operation is completed The push distance is set via parameters 0 Time EZS EZC Series Controller DATA SETTING MANUAL 4 15 es EZ limo easy linear motion 4 10 Performing Positioning Operation Press the F1 key or turn the power supply off and then on again and select the EXT mode Run the data saved in the controller s memory The I O connector to which the user defined controller is connected has the MO to M5 input used to select the data number and the START input used to start the op eration Select the data numbers by setting the MO to M5 input and activate the START input to perform the operation Data No M5 M4 M3 M2 M1 Mo No 1 OFF OFF OFF OFF OFF ON No 2 OFF OFF OFF OFF ON OFF No 62 ON ON ON ON ON OFF No 63 ON ON ON ON ON
44. isplayed Enter the value 1 5 using the numerical keys PRG 01 Acc Rate Check to see that the setting is correct and press the n7 key o Acc 0001 500m s2 key ENT Set Mode 3 7 The deceleration setting screen is displayed Enter the value 1 8 using the numerical keys PRG 01 Dec Rate Check to see that the setting is correct and press the nq key ee Dec 0001 800m s2 key ENT Set Mode 3 8 The operation function setting screen is displayed SingleMotion Single motion positioning operation PRG 01 OP Func LinkedMotion Linked motion positioning operation PushMotion Push motion operation Func PushMotion Press the or key to select SingleMotion LinkedMotion or gt ENT Set PushMotion Mode Here select PushMotion and press the Enz key 3 9 The data number is automatically incremented by one and the set ting screen for No 02 is displayed Enter the following data for data No 02 Positioning method Incremental positioning Position direction 24 mm 0 94 inch to motor side Operating speed 150 mm s 5 91 in sec Acceleration 1 8 m s 5 90 ft sec Deceleration 1 8 m s 5 90 ft sec Operation function Single motion PRG Data 02 No data ENT Ed it Ins Del 1DOO Mode Clr EZS EZC Series Controller DATA SETTING MANUAL 3 13 LL EZ limo easy linear motion Operation and explanation Screen display 3 10 Press the n key The positioning method sett
45. ler is turned off Refer to the procedure explained below for the editing of opera tion data and parameters EZS EZC Series Controller DATA SETTING MANUAL 3 1 3 2 4 EZ limo easy linear motion 3 1 Procedure for Creating Slider Operation Data and Starting Operation This section explains the steps involved in checking slider operation creating data for positioning operation and performing positioning The setting values for position data must be adjusted according to the slider s stroke Turn the controller s switch No 4 to the OFF position controller mode Step 1 Turning on the Power Supply to the Controller Turn on the power supply to the controller and confirm that communication between the teaching pendant and controller is performed correctly When the communication is being performed correctly the teaching pendant is auto matically placed in the external EXT mode and it displays the current position Operation and explanation Screen display Turn on the controller s power supply The POWER LED of the controller lights in green The startup screen EXT 1DOO is displayed and communication with the controller starts ID check When the ID check is complete the RDY ALM LED lights in green and Sel 00 Act 00 the first screen of the EXT mode is displayed In the EXT mode it is possible to perform operation via the controller Pos 0000 000mm 1 O and monitor the operations Mode I O Alm Data
46. n for Item Selection 2 Release the SHIFT key to PAR DOO display the screen for number selection 1 Select F2 F3 F4 Mode Ini Spd Com This screen is used to set and change speed parameters and common parameters and to initialize all the data Chapter 5 Setting and Modifying Parameters 5 4 Setting and Modifying I O Parameters I O parameters can be set and changed according to the following procedure It is possible to set and change the logic of a controllers PAUSE input STOP input LS inputs and HOME input the stop action used for the slider cylinder at overtravel action and the enabling disabling of sensor usage Table 6 1 shows the parameters that can be set and changed by O parameters 1 Press the F2 key corresponding to the I O option in the screen for item selection 1 2 The screen used to set and change the pause logic is displayed E Figure 5 4 Pause Logic Setting Modification Screen PAR 1 0 PAUSE LGC PAUSE LGC NO set seeme 5 ENT Se t NC normally closed Mode Press either the lt or key to select a pause logic option and press the ENT key 3 The screen used to set and change the stop action is displayed E Figure 5 5 Stop Action Setting Modification Screen PAR 1 O STOP STOP Act Dec ser tired gt ENT Mode Press either the lt or key to select a stop action option and press the ENT key 4 The screen used to set and change the st
47. ndstill current via the numerical keys and press the ENT key When the ENT key is pressed the screen shown in Figure 5 11 is displayed if the incremental positioning method has been specified The screen shown in Figure 5 13 will be displayed if the absolute positioning method has been specified Chapter 5 Setting and Modifying Parameters 4 The screen used to set and change the backup type is displayed E Figure 5 13 Backup Type Setting Modification Screen PAR Mtr Backup B ac k u p S t an d ar d Select either standard or optional gt ENT Set Mode Press either the lt or key to select a backup type option and press the ENT key When the ENT key is pressed the screen shown in Figure 5 11 is displayed E Table 5 2 Motor Parameters Parameter Display Description Setting range Initial value Operating current Run Cur ets the operating current of the motor 10 to 100 100 Standstill current Stop Cur Sets the standstill current of the motor 10 to 50 50 h k for th l ition Backup type Backup Sets the backup type for the absolute position otanaarg Standard ing method Option EZS EZC Series Controller DATA SETTING MANUAL 5 7 5 8 easy linear motion 4 EZ limo 5 6 Setting and Modifying Home Parameters Note Do not change the return direction of the cylinder s return to home operation Note The values specified by the speed pa rameters ar
48. nformation not an operating pro cedure A sentence starting with a number indicates an operating procedure or a step ina procedure Referenced titles are denoted in italics EZS EZC Series Controller DATA SETTING MANUAL 1 3 Chapter Chapter 2 Startup and Operation Startup and Operation This chapter describes the representative screens of the teaching pendant displayed in the controller mode as well as the basic key operations using those screens 2 1 Starting the Teaching Pendant Note When the controller is of the absolute type an alarm will be generated if pow er is supplied under the following con ditions Take an appropriate action by referring to Alarm Codes on p 8 4 The battery is not connected The battery is not charged The battery is used for the first time Note Do not input the alarm clear signal via user I O while starting up the pendant This will cause a communication error The power to the teaching pendant is supplied from the controller via the cable con necting the teaching pendant and controller This means the power is supplied to the teaching pendant at the time the power supply to the controller is turned on if the teach ing pendant is already connected to the controller and the pendant switch PEN DANT PC is turned to ON The startup screen shown in Figure 2 1 is displayed for approximately a second af ter turning on the power su
49. ng In the direct teaching method you can move the moving part of the slider cylinder di rectly in order to adjust the positioning position manually In order to avoid injury and equipment damage do not perform direct teaching unless the slider cylinder is in i stalled in the horizontal direction When performing di uN Caution rect teaching the motor will lose its holding brake force and the load may drop The motor s output current will be cut off and the electromagnetic brake will be released as well 1 Press the F1 key and switch to the first screen of the PRG mode E Figure 4 30 First Screen of the PRG Mode Number Selection 1 PRG Data DOO 01 No data ENT Edit Mode Clr Ins Del Select a data number 2 Press the T 4 lt or gt key to select the data number for which you want to perform direct teaching Pressing the T and J keys causes the number of tens to increase and decrease respectively Pressing the and keys causes the number of units to increase and decrease respectively The data number can also be selected using the nu merical keys 3 Press the ENT key The data of the selected data number can now be edited E Figure 4 31 Positioning Method Setting Screen PRG 01 OP Type Abs Inc Inc ENT Set MOOG s5 22 4 Press the 4 key to call up the position setting screen E Figure 4 32 Position Setting Screen PRG 01 Pos Inc Pos 0000 000mm key ENT Set M O d e
50. ng pendant Here areas for area output are set With area settings the controller activates the area output when the slider s table moves to a certain position If area 1 gt area 2 the area output is active z If area 1 lt area 2 the area output is active Mechanical Area 2 Area 1 home position Travel limit Here the setting is made in such a way that the area output becomes active when the table is positioned between area 1 45 mm 1 77 inch and area 2 24 mm 0 94 inch from the home position Operation and explanation Screen display 4 1 Press the key twice to select the PAR mode The first screen of the PAR mode is displayed PAR 1DOO Select SHIFT F2 F3 F4 Mode I O Mtr Hmp Chapter 3 Creating Operation Data and Starting Operation Operation and explanation Hold down the fur key and press the F4 key to display the first screen for the setting of common parameters The push distance setting screen is displayed Screen display When the ur key is pressed PAR Select 1DOO F2 F3 F4 Spd Com Mode Ini When the arj and keys are pressed PAR Com Push Dis Dis 0012 000mm key ENT Set Mode Press the key five times to display the area 1 setting screen PAR Com Areal Area1t 0000 000mm key ENT Set Mode Enter the value 45 using the numerical keys Check to see that the
51. ode Number Selection 1 PRG Data DOO 01 0045 000mm Select a data number and E N T E d i t then select the Del option Mode Clr Ins Del 2 Press the F4 key corresponding to the Del option in order to delete the data number A message Data delete OK No is displayed E Figure 4 21 Data Deletion Confirmation Screen PRG Del 01 Data delete OK No ENT Set Mode Yes No Select Yes 3 Select Yes by pressing the F3 key and press the ENT key The data is deleted E Figure 4 22 Data Deletion Screen PRG Del 01 Deleting data Wait for a moment Screen displayed during the processing 4 When the deletion is complete the screen returns to the first screen of the PRG mode EZS EZC Series Controller DATA SETTING MANUAL 4 9 easy linear motion 4 EZ limo 4 6 Clearing All Operation Data The following operation deletes all data previously set 1 Continue pressing the SHIFT key while the first screen of the PRG mode is displayed E Figure 4 23 Screen for Number Selection 2 of the PRG Mode PRG Data 1DOO 01 0045 000mm M O d e A C r Select the Aclr option 2 Hold down the SHIFT key and press the F2 key corresponding to the Aclir option The message Clearing data OK No is displayed E Figure 4 24 Confirmation Screen for Clearing All Operation Data PRG AcIr OP Data Clearing data OK No ENT Set Mode Yes No Select Yes 3 Select Yes b
52. of the PRG Mode Number Selection 1 PRG Data DOO 0 1 No data Select a data number ENT Edit Mode Clr Ins Del 2 Press the T amp or gt key to select the data number for which operation data is to be edited The data number can also be selected using the numerical keys Pressing the T and 4 keys causes the number of tens to increase and decrease respectively Pressing the lt and keys causes the number of units to increase and decrease respectively 3 Press the ENT key The data of the selected data number can now be edited E Figure 4 13 Positioning Method Setting Screen PRG 01 OP Type Abs7 ne Ine ENT Set MOE eae See 225 4 Continue pressing the or 4 key until the item you want to edit is displayed 5 When the item to be edited is displayed the setting value can be changed as explained in 4 3 Operation Data Creation Screens on p 4 2 Example To change the position Enter the position via the numerical keys and press the ENT key The set position is saved and the next item is displayed E Figure 4 14 Position Setting Screen PRG 01 Pos Inc Pos 0000 i 000mm Edit the position key ENT Set Mode Rmt Dect Chapter 4 Creating and Modifying Operation Data 6 Press the ENT key The changed value is saved 7 Press the ESC or F1 key once you ve finished editing If you press the ESC key the screen will return to the first screen of the PRG mode If you pres
53. on and explanation Screen display 3 4 The position setting screen is displayed Enter the value 45 using the numerical keys Check to see that the setting is correct and press the key PRG 01 Pos Abs Pos 0045 000mm key ENT Set Mode Rmt Dect 3 5 The operating speed setting screen is displayed Enter the value 300 using the numerical keys PRG 01 S pee d Check to see that the setting is correct and press the nr key Spd 0300 000mm s key ENT Set Mode 3 6 The acceleration setting screen is displayed Enter the value 1 5 using the numerical keys PRG 01 Acc Rate Check to see that the setting is correct and press the nr key i Acc 0001 500m s2 key ENT Set Mode 3 7 The deceleration setting screen is displayed Enter the value 1 8 using the numerical keys PRG 01 Dec Rate Check to see that the setting is correct and press the key Dec 0001 800m s2 key ENT Set Mode s See mian 3 8 The operation function setting screen is displayed SingleMotion Single motion positioning operation PRG 01 OP Func LinkedMotion Linked motion positioning operation j PushMotion Push motion operation Fune Sin g leMotion Press the or key to select SingleMotion LinkedMotion or gt ENT Set PushMotion Mod con Here select SingleMotion and press the key oae 3 9 The data number is automatically incremented by one and the set ting screen for No 02 is displayed Enter the following data for
54. on and explanation Screen display 3 1 Press the F1 key twice to select the PRG mode The first screen of the PRG mode is displayed PRG Data 1DOO 01 No data ENT Edit Mode Clr Ins Del 3 2 Enter the following data in data No 01 Positioning method Absolute Position direction 45 mm 1 77 inch opposite the motor side from home position Operating speed 300 mm s 11 81 in sec Acceleration 1 5 m s 4 92 ft sec Deceleration 1 8 m s 5 90 ft sec Operation function Push motion 3 3 Press the key to allow editing the operation data The positioning method setting screen is displayed PRG 01 OP T ype Abs Absolute positioning z Inc Incremental positioning Abs Inc Abs Press the or gt key to select Abs or Inc gt ENT Set Here select Abs and press the fnr key Mode 3 12 Chapter 3 Creating Operation Data and Starting Operation Operation and explanation Screen display 3 4 The position setting screen is displayed Enter the value 45 using the numerical keys Check to see that the setting is correct and press the key PRG 01 Pos Abs Pos 0045 000mm key ENT Set Mode Rmt Dect 3 5 The operating speed setting screen is displayed Enter the value 300 using the numerical keys PRG 01 S pee d Check to see that the setting is correct and press the n key Spd 0300 000mm s key ENT Set Mode 3 6 The acceleration setting screen is d
55. op logic is displayed E Figure 5 6 Stop Logic Setting Modification Screen PAR 1 O STOP LGC STOP LGC NO set NO rormaly Span 6r amp ENT Set NC normally closed Mode Press either the lt or key to select a stop logic option and press the ENT key EZS EZC Series Controller DATA SETTING MANUAL 5 3 4 EZ limo easy linear motion 5 The screen used to set and change the sensor enable disable status is displayed E Figure 5 7 Sensor Enable Disable Setting Modification Screen PAR 1 O Sensor Sensor Oft f Select either Off or On gt ENT Set Mode Press either the or key to select the sensor enable disable status and press the ENT key 6 The screen used to set and change the LS logic is displayed E Figure 5 8 LS Logic Setting Modification Screen PAR 1 0 LS LGC L S LG C N O se t e E or pa a ENT Set NC normally closed Mode Press either the lt or gt key to select an LS logic option and press the ENT key 7 The screen used to set and change the HOME logic is displayed E Figure 5 9 HOME logic Setting Modification Screen PAR 1 O HOME LGC H O M E L G C N O S t AET or 4 7 ENT gt Set NC normally closed Mode Press either the or gt key to select a HOME logic option and press the ENT key 5 4 Chapter 5 Setting and Modifying Parameters 8 The screen used to set and change the ove
56. pply to the teaching pendant followed by the screen Figure 2 2 indicating that the axis number ID of the connected controller is being checked The language setting screen 1 Figure 2 3 is displayed after the ID checking screen has been displayed only when the power supply is turned on for the first time Press the lt or gt key to select a language and press the ENT key When normal communication with the controller is established and there are no er rors in ID settings the default screen Figure 2 4 will be displayed if one axis is used The ID selection screen Figure 2 5 will be displayed if multiple axes are used E Figure 2 1 Startup Screen EZ limo easy linear motion VER 1 10 E Figure 2 2 ID Checking Screen Checking for ID s E Figure 2 3 Language Setting Screen 1 EXT Lang DOO Language Japanese ENT Set Either Japanese or English can be selected EZS EZC Series Controller DATA SETTING MANUAL 2 1 2 2 EZ limo easy linear motion 2 1 1 In the Case of One Axis The ID number of the connected controller is displayed The example below shows the display when the ID is 00 E Figure 2 4 Default Screen EXT Mode First Screen Current Position Display when ID is 00 EXT IDOO Sel 00 Act 00 Pos 0000 000mm Mode I O Alm Data This screen is only displayed in the controller mode In the Case of Multiple Axes The ID selection screen Figure 2 5 is display
57. r explains how to set and modify common parameters for operation and parameters for setting controller functions Chapter 6 Monitoring Operation Data This chapter explains the minimum maintenance required for the controller Chapter 7 Manual Operation and I O Checking This chapter explains how to perform manual operation and operation check of controller I O via the teaching pendant Chapter 8 Troubleshooting This chapter explains how to check error messages and alarm history as well as the appropriate actions to be taken Appendix A Table of Operation Switching This section describes the operations of the teaching pendant and how the screens shift Chapter 1 Overview 1 4 Rules of Notation The following symbols are used throughout this manual to indicate safety warnings precautions important notes and tips Handling the product without observing the in structions that accompany a Warning symbol may result in death or serious bodily injury Handling the product without observing the in structions that accompany a Caution symbol may result in bodily injury or property damage These notes appear throughout the manual and describe items that must be observed by the user in certain situations to ensure correct use of the product Notation The description of text in this manual follows the notation rules specified below A sentence starting with a filled circle provides i
58. rtravel action is displayed E Figure 5 10 Overtravel Action Setting Modification Screen PAR I O LS Action LS A C t i on m d S t O p Select either deceleration stop or immediate stop ENT Set Mode Press either the lt or key to select an overtravel action option and press the ENT key When the ENT key is pressed the screen shown in Figure 5 4 is displayed E Table 5 1 I O Parameters Parameter Display Description Setting range Initial value A NO set Pause logic PAUSE LGC Sets the logic of the PAUSE input NC set NO set Sets how the slider cylinder is stopped when the Dec stop Stop action STOP Act STOP input becomes active Imd stop Dec stop F NO set Stop logic STOP LGC Sets the logic of the STOP input NC set NO set On Sensor enable disable Sensor Sets whether to enable or disable the sensor Off Off NO set LS logic LS LGC Sets the logic of the LS sensor input NC set NO set NO set HOME logic HOME LGC Sets the logic of the HOME sensor input NC set NO set o l acti LS Acti Sets how the slider cylinder is stopped when the Dec stop mae ventrave aclion cton sensor input becomes active Imd stop ma SIOR EZS EZC Series Controller DATA SETTING MANUAL 5 5 5 6 easy linear motion 4 EZ limo 5 5 Setting and Modifying Motor Parameters Note Decrease the operating current and standstill current when there is an al lowance in t
59. s made in such a way that the area output becomes active when the rod is positioned between area 1 45 mm 1 77 inch and area 2 24 mm 0 94 inch from the home position Operation and explanation Screen display 4 2 1 Press the key three times to display the area 1 setting screen PAR Com Areat Areai 0000 000mm key ENT Set Mode 3 16 Chapter 3 Creating Operation Data and Starting Operation Operation and explanation Screen display Enter the value 45 using the numerical keys Check to see that the setting is correct and press the key PAR Com Areal Areal 0045 000mm key ENT Set Mode The area 2 setting screen is displayed PAR Com Area2 Area2 0000 000mm key ENT Set Mode Enter the value 24 using the numerical keys Check to see that the setting is correct and press the 7 key PAR Com Area2 Area2 0024 000mm key ENT Set Mode The area parameters are now set Press the sc key to switch to the first screen of the PAR mode EZS EZC Series Controller DATA SETTING MANUAL 3 17 EZ limo easy linear motion Step 5 Performing the Positioning Operation In this step you perform the cylinder positioning operation in the test TST mode The operation data created in step 3 is called up and used to actually operate the slid er Positioning is performed according to the following procedure Return to mechanical home operation Positionin
60. s the F1 key the screen will switch to the first screen of the PAR mode 4 5 2 Clearing Data The following operation clears data previously set 1 Select the data number you want to clear from the first screen of the PRG mode Press the T 4 amp or gt key to select the data number you want to clear The da ta number can also be selected using the numerical keys E Figure 4 15 First Screen of the PRG Mode Number Selection 1 PRG Data 1DOO 01 0045 000mm Select a data number and E N T i E d i t then select the Clr option Mode Clr Ins Del 2 Press the F2 key corresponding to the Cir option to clear the data number The message Data clear OK No is displayed E Figure 4 16 Data Clear Confirmation Screen PRG Clr 01 Data clear OK No ENT Set Mode Yes No Select Yes 3 Select Yes by pressing the F3 key and press the ENT key The data is cleared and the screen returns to the first screen of the PRG mode EZS EZC Series Controller DATA SETTING MANUAL 4 7 4 8 4 EZ limo easy linear motion 4 5 3 Inserting Data Note If operation data has already been set in No 63 inserting any new operation data will delete the data in No 63 The following operation inserts new operation data between data numbers already set The subsequent data numbers are automatically incremented by one 1 Select the data number to be inserted from the first screen of the
61. tion Deceleration Acceleration Deceleration Operating speed Operation function Position travel amount In this example the following two sets of positioning data are created No 1 Positioning method Absolute Position direction 45 mm 1 77 inch Operating speed 300 mm s 11 81 in sec Operation function Single motion No 2 Positioning method Incremental Position direction 24 mm 0 94 inch Operating speed 150 mm s 5 91 in sec Operation function Single motion Operation and explanation Screen display 3 1 Press the F1 key twice to select the PRG mode The first screen of the PRG mode is displayed PRG Data 1DOO 01 No data ENT Edit Mode Clr Ins Del 3 2 Enter the following data in data No 01 Positioning method Absolute Position direction 45 mm 1 77 inch opposite the motor side from home position Operating speed 300 mm s 11 81 in sec Acceleration 1 5 m s 4 92 ft sec Deceleration 1 8 m s 5 90 ft sec Operation function Single motion 3 3 Press the n key to allow editing the operation data The positioning method setting screen is displayed PRG 01 OP T ype Abs Absolute positioning _ Inc Incremental positioning Abs Inc Abs Press the or 5 key to select Abs or Inc gt ENT Set Here select Abs and press the fnr key Mode EZS EZC Series Controller DATA SETTING MANUAL 3 5 3 6 64 EZ limo easy linear motion Operati
62. y pressing the F3 key and press the ENT key All the operation data is cleared E Figure 4 25 Screen for Clearing All Operation Data PRG Aclr OP Data Clearing all data Wait for a moment Screen displayed during the processing 4 When all the operation data is cleared the screen returns to the first screen of the PRG mode 4 10 Chapter 4 Creating and Modifying Operation Data 4 7 Remote Teaching In the remote teaching method you operate the slider cylinder via the arrow keys of the teaching pendant and enter the stopping position 1 Press the F1 key and switch to the first screen of the PRG mode E Figure 4 26 First Screen of the PRG Mode Number Selection 1 PRG Data DOO 0 1 No data Select a data number ENT Edit Mode Clr Ins Del 2 Press the T 1 or gt key to select the data number for which you want to perform remote teaching Pressing the T and 4 keys causes the number of tens to increase and decrease respectively Pressing the and keys causes the number of units to increase and decrease respectively The data number can also be selected using the nu merical keys 3 Press the ENT key The data of the selected data number can now be edited E Figure 4 27 Positioning Method Setting Screen PRG 01 OP Type Abs Inc Inc ENT Set MOGG S26 sa 4 Press the 4 key to call up the position setting screen E Figure 4 28 Position Setting Screen PRG 01 Pos Inc Pos

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