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NEMA EVSE Charging Station

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1. Windows Media Player All Programs gt Portable Media Devices Phone and Modem 3 6 Regional and Scanners and Scheduled Language Cameras Tas Mouse TJ Run mal t amp Power Options Printers and Faxes Connections Log OFF fo Shut Down ASE windows lt Figure 67 Network Connections This displays the connections currently found on the PC Select the icon for the Local Area Connection and double click to open the properties for this NIC Network Connections ole File Edit Wew Tools A ie Back amp wa pi Search Address D Network Connections sv GO Favorites Figure 68 LAN Network Connection Scroll through the protocols used by the local area connection to find the Internet Protocol TCP IP Select this protocol by clicking on it and then click on the Properties button to open the window that will allow you to set the IP address and Subnet mask GE EV Charging Station User Manual 71 of 86 EV Charging Station User Manual amp Installation Instructions Local Area Connection Properties EIE Internet Protocol TCP IP Properties EIE General Advanced General Connect using Ba Intel R 82577LM Gigabit Network Co Configure This connection uses the following items You can get F settings assigned automatically if your network supports this capability Othenvise vou need to ask your network administrator fo
2. 5 e a a EldS EE EE EE EE EE EE EE EE EE DEE EE EE EE EG 53 sd CON on Wiel INGE so AEE NE 53 OB Ee e S Ie e ele AE E E E E EE EA 55 4 Network Setup NSt UCONN S surani ee ee 58 A penn aa TETT AE EE EE E ee reer ere ee 58 42 Frewdland ae r Eara EE EE RRR 58 4a ee vie see selde die AAR RA EE EE EE ORE OR 59 iN roede dies EE EE EE EN 59 ka Preparo eMCe LODODO PE se DE EE DE ge GO ee ee 59 5 oe SEO i ode Server Mede RE SE TE geste SEER rece ee nest gcse rece ee ee ER Te EER EET Ee 61 4A Recommended Network Designs for RFID Authentication EE EE EE Ee ee 67 4 4 1 Option 1 Stand alone Network Configuration ses sesse ese ee Ee ee ee ee Ee 67 4 4 2 Option 2 Charging Station Network isolated from Customer Network with Host System in a DMZ 73 4 4 3 Install EV100 RFID Host Application SOTtWOTE esse ee ee ee ee ee ee ee ee ee ee ee ee ee ee 79 AE iN SS dbe ie els ie els AA OO N 80 ESE Ve ius ede GIE sd eg oi deel els cases eect ceca cee cet cen cess ceases secon cean cots cemeceseeas cess eseceo tees ceemicesteescees 82 46 ResetConirollerto Factory De dl sn n etn eer nee RR eee ne Re RD RR DR Pe 83 4 7 Trouble Shooting Elle EE N nn aaa en 84 GE EV Charging Station User Manual 2 of 86 EV Charging Station User Manual amp Installation Instructions 1 Important Safety and Grounding Instructions 1 1 Safety and Compliance A WARNING Read all the instructions before using this product This device should be supervised
3. Drill two holes of diameter 1 1 8 on the pole in the location shown in Figure 25 One hole is to bring the power cables and the other for communication cable into the enclosure If the communication cable and the corresponding conduit is not used cover the hole in the enclosure with the supplied NEMA 3R knockout plug and do not drill the corresponding hole in the pole The height of the holes from the floor should be from 20 to 25 as shown in Figure 25 to meet UL and American Disability Act compliance This ensures the critical height shown in Figure 26 IMPORTANT Exercise extreme caution when drilling holes in the wall Make sure there are no electrical cables Figure 25 Pole mount drilling dimension GE EV Charging Station User Manual 26 of 86 EV Charging Station User Manual amp Installation Instructions Figure 26 Pole Mount Installation Critical Dimension Optionally the power wire can be run through the bottom of the enclosure See page 29 Insert the threaded portion of the conduit hub into the enclosure hole and fasten the conduit hub using the nut Connect 3 4 conduit nipple Installer supplied with minimum 3 length up to 4 length to the conduit hub Align the mounting bracket to the pole ensuring the coupler opening in the bracket is centered over the hole in the pole bracket assembly as shown in Figure 27 Strap the pole bracket assembly to the pole by supplied 3 by 0 030 stainless ste
4. entered in the EVSE configuration server page TCP Host Port amp TCP Source Port Acti Change the value to 9500 for both the Host and Source Port to match the default value fo the EV100 Application SW Unless there is a collision by using this Port on the host PC it is required GE EV Charging Station User Manual 75 of 86 EV Charging Station User Manual amp Installation Instructions recommended to configure the EV100 application to use port 9500 by default and all EVSE in the network to also use port 9500 factory default is 9000 Note The port number on all EVSE in the network must match the port number defined during the EV100 Software installation Enable DHCP Keep this option disabled at any time Allow charging if communication is not established By default this option is not selected Checking this box will modify the behavior of the EVSE in the case of network loss If unchecked the EVSE will not allow charging of a car in the case of network communication failure between the EVSE and the Host PC If checked the EVSE will allow charging of a car despite of a network communication failure Station ID information Action Fill in the Station ID information to distinguish EVSE from each other in the EV100 Application It required is important to give each EVSE a unique ID IDs will appear in the EV100 Application in the format 1 12 9 e g Locality ID 1 Facility ID 12 Unit num
5. It is recommended to use a crossed Ethernet cable for direct connectivity between the EVSE and the service laptop or PC J15 J15A RYG K Te gee 3 Oe ER oan JOA He i ME hm m e interloc LED strip p Ta E i gt A d WiFi GPRS CDMA p Ee vr J13 _ Plug proximity J23 VFD display er WER om detection input J19 GF CT self test loop NEMA only ii gr eed Fe TE ve ai H J5 RS485 J10 GF CT a mN j input pres ee 1 me NEMA only J8 Isense CT input 16 32 64A J21 low voltage DC inputs qty 4 sm J14 J11 J12 J4 J1 Mounting hole E stop Relay3 RCDin Relay1 ACpower Ethernet qty 4 imagination at work Relay2 RJ45 Board size 19 0 cm x 19 0 cm GE November 12 2010 S6 Configuration Din Switch TEL E E Wi ha H gt z H N 2 s MET NT ii N PAL ethernet Connector J1 VAEST NE O ia w Md ea Pee si Figure 60 EVSE Controller GE EV Charging Station User Manual 62 of 86 EV Charging Station User Manual amp Installation Instructions 3 With the power removed change the position of switch 8 on the S6 to Switch 8 Open Configuration server interface Keep the other switches in their original position This Dip Switch configuration will enable the maintenance interface used during the initial installation of the EVSE 4 Switch on EVSE main Circuit Breaker to power up the EVSE in configuration mode a As long as the Ethernet
6. TUTTE e eee TE MEN s Dagi Ethernet Connector d Ea s dil ik e K Er yd ia n LIE O gt d om i The configuration dip switch has positions 1 thru 8 Switches 1 to 4 are set and locked by the manufacturer and switch 5 is reserved for future use Switches 6 7 and 8 are set at installation of the EVSE into its operational environment ee Figure 54 EVSE Controller GE EV Charging Station User Manual 54 of 86 EV Charging Station User Manual amp Installation Instructions 123435 6 76 OOOO GHEE Pushed down on number side is the CLOSED position OPEN Figure 55 Dip Switch Settings This picture depicts an example of all CLOSED dip switch positions For correct settings refer to below tables The default settings per SKU are given in below table 1 la KS le 7 8 Factory Factory Factory Factory reserved Language settings Config setting setting setting setting server Language Settings No Display or Set Language Via Config Server Close French English Configuration Server CLOSE Normal operation OPEN Configuration server 3 5 2 Display fault messages EVSE controller is capable of providing a full range of Fault troubleshooting options When the controller experiences a fault it will display the brief fault description message as well as the specific fault code on the display Fault codes 0x00000001 Fault
7. grounding bar or lead on the EVSE Connections to the EVSE shall comply with all applicable electrical codes and ordinances GE EV Charging Station User Manual 3 of 86 EV Charging Station User Manual amp Installation Instructions 2 Installation Instruction 2 1 Before Installing Before any installation work is performed study all drawings furnished by the supplier for the particular installation These include arrangement drawings front end and plan views connections to the equipment that may be required to meet any local codes such as mats screens or railings is not furnished 2 2 Safety Requirements Eye protection with appropriate glasses especially when using the electrical drill In the installation be sure to not connect directly to power distribution network cables without additional protection Ensure that at all times when working no power is connected Use appropriate tools for each function 2 3 Installation Overview and Specifications This document describes how to install any EVSE charging station family It includes step by step instructions for installing the body assembly for the following stations Pedestal Double Pedestal Back to Back Wall Mounted Pole Mounted To ensure that the EVSE Is installed per Americans with Disabilities Act ADA Standards for Accessible Design guidelines refer to code of federal regulations document 28 CFR Part 36 sections 4 2 Space Allowance and Reach Range
8. sae ses Incoming Power Cables Er Connect at Terminals of sae Fuse Block Ee Fuse Block Ground Wire Connects to Ground Bar Figure 23 Power Wire and Ground Wire Connections for Wall Mount Field wiring entry from bottom If this option is preferred remove the two knockouts at the bottom of the enclosure and fill in the unused cable holes on the back of the enclosure using the spare NEMA 3R knockout plugs provided See Figure 24 Assemble the supplied conduit hub in the bottom and make the conduit arrangement GE EV Charging Station User Manual 24 of 86 EV Charging Station User Manual amp Installation Instructions Figure 24 Wall Mount Conduit Installation Default left and Alternate right Fitting Locations 2 7 Pole Mounted Bill of materials ITEM QTY 1 Bracket amp 34 Banding Supplied with EVSE unit Sealing Washers 1 4 Seals 1 4 studs Conduit Nipple 3 4 pipe size 1 05 0D NPTXNPT Installer supplied threaded both ends Nipple Example Metallic McMaster Carr part 772 7K225 or similar suitable plastic conduit nipple al 6 Conduit Hub 34 Attach to 34 conduits enclosure Table 7 GE EV Charging Station User Manual 25 of 86 EV Charging Station User Manual amp Installation Instructions Procedure A WARNING Make sure power to the EVSE is disconnected before performing any task IMPORTANT Possible pole diameters for these EVSE units are 8 to 12
9. Cold Load Ster Local Area Network Network Communication Protocol Network Security Metering Accuracy 2 accurate on voltage and current 4 accurate on power and energy RFID Reader Display Screen Standby Power ndoor Ventilation Outdoor Rated Safety Compliance UL 2231 UL 2251 UL 2594 CUL 2231 CUL 2594 NEC 625 SAE J1772 Surge Protection EMI Compliance Operating Temperature Operating Humidity Approximate Shipping Weights Single Pedestal 120 Ib Single Pedestal 160 Ib Pole 75 Ib Wall 75 Ib Single Pedestal 57 6 H x 18 4 W x 20 9 D Double Pedestal 57 6 H x 18 4 W x 28 D Wall 31 57H x 14 97W x 11 2 D Pole 31 5 H x 14 9 W x 11 2 D Table 10 Dimensions The maximum power consumption is determined by EVSE The actual power consumption Is determined by EV GE EV Charging Station User Manual 52 of 86 EV Charging Station User Manual amp Installation Instructions Family Catalog Type Enclosure Output No of Single Phase RFID Cat Connectors Integrated Meter Single 208 240V 30A 1 EVSN3 Double 208 240V 30A 1 EVDN3 208 240V 30A 1 EVPN3 208 240V 30A 1 EVWN3 Table 11 3 4 Additional Considerations Physical Security Physical security is a necessary consideration in any installation of this type There should be physical controls to reduce the probability of a malicious entity s chances of gaining access to any area of the system Network maintenance a
10. DNS server address automatically Subnet mask Default gateway Use the following DNS server addresses Advanced Preferred DNS server Alternate DNS server Cancel Figure 58 TCP IP settings on the test PC GE EV Charging Station User Manual 60 of 86 EV Charging Station User Manual amp Installation Instructions 4 Click the Radio button to Use the following IP Address and then enter both the IP address and Subnet mask as shown IP Address 192 168 2 19 Subnet Mask 255 255 255 0 Default Gateway Leave Blank 5 Click OK and Close both properties windows to save your settings Note Proxy Settings In Internet Explorer open Tools gt Internet Options click on Connections tab and then LAN Settings e Enable Use automatic configuration script e Disable Automatically detect settings and Use a proxy server for your LAN as shown General Security Privacy Content Connections Programs Advanced 4 Toset up an Internet connection click mj Setup Setup Local Area Network LAN Settings KAP M Dial up and Virtual Private Network settings Automatic configuration Automatic configuration may override manual settings To ensure the use of manual settings disable automatic configuration T Automatically detect settings Choose Settings if you need to configure a proxy J Use automatic configuration script Se
11. Defaults ES ke 2 EJ Bes n A aA Desktop Manager ba Printers and Faxes Indexing Intel R GMA Java Keyboard Options Driver Ps Microso ft PowerPoint 2010 GE SS EE BEES gt f Search aS i B gt ey O EE Madia Player 37 Run Phone and Portable Media i ic Modem Devices All Programs gt Log OFF co Shut Down Power Options Printers and Regional and Scanners and Scheduled z Cc E ET gt p 1 windows lt amp gt 2 Faxes Language Cameras Figure 72 Network Connections GE EV Charging Station User Manual 77 of 86 EV Charging Station User Manual amp Installation Instructions This displays the connections currently found on the PC Select the icon for the Local Area Connection and double click to open the properties for this NIC sl Metwork Connections File Edit View Aex Favorites Toos A 7 qe E3 Back eg a Search Address a Figure 73 LAN Network Connection Scroll through the protocols used by the local area connection to find the Internet Protocol TCP IP Select this protocol by clicking on it and then click on the Properties button to open the window that will allow you to set the IP address and Subnet mask Local Area Connection Properties Internet P rotocol TCP IP Properties General Advanced Connect using You can get IP settings eesigyed automaticaly ii pour network supports thes capabdty D
12. Mt AS Vy ay TA ad UUA Tar rd P Fay FR gt ANS SEA Figure 43 Harness Connection to VFD If RFID has been provided remove the RFID wire harness from the socket on the controller as shown in Figures 41 and 42 Next remove the VFD RFID mounting assembly by removing the eight 10 32 nuts as shown in Figure 44 GE EV Charging Station User Manual 40 of 86 EV Charging Station User Manual amp Installation Instructions Figure 44 3 of 8 10 32 mounting nuts diplayed Remove the RFID unit or the metal plate and gasket if no RFID has been provided from the VFID mounting assembly as described in Section 2 9 1 Install the new VFD RFID mounting assembly shown in Figure 45 and Figure 46 GE EV Charging Station User Manual 41 of 86 EV Charging Station User Manual amp Installation Instructions Figure 45 VFD RFID mounting plate front view Figure 46 VFD RFID mounting plate back view Re attach the RFID unit or metal plate as described in Section 2 9 1 2 9 3 Holding Socket A WARNING Make sure power to the EVSE is disconnected before performing any task This section describes how to install the holding socket for Pedestal Wall Mounted and Pole Mounted EVSE units only For the Back to Back EVSE unit holding socket replacement contact a GE representative by calling 1 800 GE1STOP Open the service door and unplug the holding socket Phoenix connector from the controller as shown in Figure 47 Remove the holdin
13. a uth e nti cati on m od G Enter Host IP Host Server IP i92 fies PR fo TCP Host Port 9000 9999 9000 TCP Source Port 9000 9999 B000 Enable DHCP M Allow charging when communication is not established Station ID Locality fo Station ID Facility fo Station ID Unit Number fio Save Upload EVSE Firmware z be ITS tenet E Figure 63 Configuration server page with factory default values GE EV Charging Station User Manual 65 of 86 EV Charging Station User Manual amp Installation Instructions 9 Inthe EVSE configuration page modify settings as required The correct settings depend on the chosen network architecture and are described in a later chapter in detail There are 3 options for configuration No RFID Authentication default RFID authentication in standalone network see later chapter RFID authentication in firewalled network see later chapter After the desired settings were configured click on Save The following page will load leh x sl IE Liesen der EVSE Login Windows Internet Explorer e Je htio 192 168 2 2 save_con Fie Edt View Favoiter Too Help Sa Favortes 3 Web Sice Galery EVSE Logn G mv Pages Safety Toor Configuration Saved Power Off Flip switch and Power back On me Figure 64 Configuration Server Confirmation Page 10 Close the browser page and remove power to the EVSE controller 11 Change the position of t
14. as a reference CONTACT OR AAA4EFHZBAZF HOME HOLATLIFE PTB FOWER TERING SOSA 4 GUETOHER RING COMED UNE REPRESENTS CONNECTION FOR BADK TO BAGH WHIT GEIL EVSE CONTROLLER HLET Taat ml ml LI N LEER UREE L PP AND BaF AND STUD LIM E ET ae SUPPLY CRD DHIE FEAM On CRAG Figure 50 EVSE Wiring Diagram GE EV Charging Station User Manual 45 of 86 EE CONTROLLER ESE SUNTROL HRIAIT BARD EV Charging Station User Manual amp Installation Instructions 3 User Manual 3 1 Receiving Upon receipt of shipment examine the package for damage that may have been sustained in transit If the shipping container must be opened outdoors take proper precautions to prevent the entrance of moisture While unpacking examine the product for broken bent or loose parts or other damage If damage from shipment is evident file a damage claim with the transportation company and notify the nearest sales office GE EV Charging Station User Manual 46 of 86 EV Charging Station User Manual amp Installation Instructions 3 2 Basic User Instructions N d A N Q 5 Q Status Indicator Vacuum Fluorescent Display VFD RFID Reader sl g SAE J1772 compliant connector Charging Cord LIOI1DIS Figure 51 EVSE Basic Features Status Indicator The status indicator at the top of the EVSE displays the state of the EVSE The key to the colors displayed on the st
15. configuration Ensure that the controller is placed in the correct desired configuration using the Dip Switch S6 and properly installed into the system This fault can only be cleared by cycling power to the EVSE GE EV Charging Station User Manual 56 of 86 EV Charging Station User Manual amp Installation Instructions 0x00001000 Controller has detected that the contactor is still in Closed state after the controller issued a command to open the contactor Check the Main contactor system wiring or the controller This fault can only be cleared by cycling power to the EVSE With power removed examine the contactor the auxiliary feedback circuits and the connections at J11 0x00004000 Non volatile memory NVM is used to store configuration settings and data which needs to be retained during power outages The controller has detected an issue with NVM Cycle power to the EVSE controller to attempt fault recovery If fault persist redefine the configuration settings by running the configuration server Call service if repeating configuration set up does not clear the fault 0x00008000 Controller has detected an Over voltage condition at the input supply voltage which exceeds the allowed range for EV charging Recovery is automatic when the voltage returns to an appropriate range There is a one minute delay before reclosing to prevent the possibility of contactor chattering for unstable line voltage conditions 0x00010000 Cont
16. connections to terminals 4 and 5 of the Power Terminal Block PTB The EVSE owner must follow electrical codes to ensure that proper ventilation is allocated for their facility e Non compliant SAEJ1772 behavior Some earlier EV models equipped with a retrofit kit have a Pilot signal feedback that does not comply with the SAE J1772 IEC 61851 standard By default this option is not enabled Should there be cars with retrofit kits to use this EVSE check this box After a power loss enable a random delay before charging resumes If there is a large number of EVSE on a local feed consider setting this box to enable a gradual increase in load on resumption of power e Require Authorization for charging RFID authentication requires this check box to be checked on all EVSE in the network required Note In the case of any modification of the Require authentication for charging status or after a reset or replacement of the controller the Station ID must be modified to a new ID not previously used on this network to avoid transaction data to be lost Host IP address By default the IP address is set to 192 168 2 19 and needs to be changed to one of the following options depending on which address range to use 172 25 1 100 in case of the EVSE IP range being 172 25 0 xx 172 26 1 100 in case of the EVSE IP range being 172 26 0 xx Note Make sure the Host PC is configured according to the same IP address settings as
17. electrical codes to ensure that proper ventilation is allocated for their facility e Non compliant SAEJ1772 behavior Some earlier EV models equipped with a retrofit kit have a Pilot signal feedback that does not comply with the SAE J1772 IEC 61851 standard By default this option is not enabled Should there be cars with retrofit kits to use this EVSE check this box After a power loss enable a random delay before charging resumes If there is a large number of EVSE on a local feed consider setting this box to enable a gradual increase in load on resumption of power e Require Authorization for charging Action RFID authentication requires this check box to be checked on all EVSE in the network required GE EV Charging Station User Manual 68 of 86 EV Charging Station User Manual amp Installation Instructions Note In the case of any modification of the Require authentication for charging status or after a reset or replacement of the controller the Station ID must be modified to a new ID not previously used on this network to avoid transaction data to be lost Host IP address By default the IP address is set to 192 168 2 19 Unless there Is a collision with another setup it is recommended to keep this host address Should this address change the network PC will need to be configured accordingly in the TCP IP settings as explained later below TCP Host Port amp TCP Source Port Action Chan
18. present immediately after the EVSE begins charging the EVSE will stop charging and immediately lockout the station The lockout will prevent any vehicle from being charged until the plug has been disconnected from the vehicle Contactor closed when not charging Fault The EVSE internally monitors itself to ensure that the EVSE Is only supplying power to the EVSE handle when it is in a charging cycle If the EVSE is supplying power to the EVSE handle in a non charge cycle status indicator is GREEN or FLASHING GREEN the EVSE will lockout and the status indicator will indicate RED The lockout will prevent any vehicle from being charged until power has been cycled on the EVSE Self Test Fault GE EV Charging Station User Manual 50 of 86 EV Charging Station User Manual amp Installation Instructions The EVSE internally monitors its operating performance If there is a failure of its performance the status Indicator on the EVSE will indicate RED and lockout Overvoltage Undervoltage Faults The EVSE monitors line voltage and cuts power to the EV if the voltage goes out of range After 1 minute the EVSE rechecks the voltage and will automatically re enable charging if the voltage comes back within acceptable range The status indicator will turn RED as long as charging is interrupted Overload Fault The EVSE monitors the current being drawn by the EV If this current exceeds the capability of the EVSE fuse charging will be interrupte
19. 0 Network Setup Option 2 Networked Configuration with DMZ Required Components Host Application PC Cat 5 Network Cables Ethernet Switch ASA5505 security plus firewall Card reader accessory from GE catalogue EVRPO1 Note only GE enrollment readers work with this application GE EV Charging Station User Manual 73 of 86 EV Charging Station User Manual amp Installation Instructions EVSE Controller Settings Follow the instructions in the Controller Configuration section to set up each individual EVSE according to the following settings Action required EVSE IP On initial power up the EVSE IP address will default to 192 168 2 2 This must be changed to an appropriate address based on the network configuration Failure to change the IP address setting will impact the ability to bring up subsequent charging stations on the network due to IP address collisions Check with the local network administrator to determine which address ranges are currently in use at the site It is necessary to select ranges for the charging stations that are distinct from those currently in use to avoid IP address conflicts If the 172 25 x x range is not in use the following settings should be implemented Set the EVSE Ethernet IP address Subnet Mask and Default Gateway to the following settings EVSE IP Address 172 25 0 xx EVSE Subnet Mask 255 255 255 0 EVSE Default Gateway 172 25 0 1 Assign IP addresses to
20. 1 Station ID Facility iz Station ID Unit Number 9 si Done TT TY TT nenga Far A80 7 Figure 66 Host PC Settings In order to set up your Host PC make sure you have full Windows Administrator rights Disable any firewalls and all other Ethernet and WiFi connections on this PC Then follow these steps to configure your TCP IP settings for communication with the EVSE during setup The NIC on the host PC should be connected to the Charging Station Network Ethernet Switch GE EV Charging Station User Manual 70 of 86 EV Charging Station User Manual amp Installation Instructions To configure the network settings on a PC running Windows XP or Windows 7 press the Start button and open the Control Panel Select the Network Connections applet Internet Internet Explorer e E mail Microsoft Outlook Google Chrome GE Microsoft Excel 2010 p wi Microsoft Word 2010 Ey Polycom PY Gg Desktop Manager Ps Microsoft PowerPoint 2010 ED My Documents ce My Recent Documents gt ED My Pictures EP My Music ws My Computer es My Network Places Grew OS GY Defaults Ea Printers and Faxes ED Help and Support po Search E Control Panel gt File Edit view E Back gt a BO Search Kes Falders ME i Address gt Date and Time Display Favorites Tools Help Folder Options Fonts Indexing InteltFi GMA Java Options Driver s 2 d Controllers Keyboard
21. 2 of 86 EV Charging Station User Manual amp Installation Instructions 4 6 Reset Controller to Factory Default Should you have inadvertently changed to a non default IP setting and cannot remember the IP settings or simply reverse to default configuration for other reasons you can reset the controller to the factory default values by following these steps Note Itis recommended to keep track of the different IP settings for each EVSE by recording them on the form found on the final page of this document Follow the instructions below to reset the controller settings 1 Switch off EVSE main breaker to remove power to the controller 2 Short connector J21 pins 1 2 and 3 with a conductive connector SocketMadem Mi in WiFi GPRS CDMA j BE ie D es J15 J15A RYG JOA Mennekes LED strip interlock J13 Plug proximity re Ese eg J23 VFD display ts detection input J19 GFCT e qk self testloop is pel ny ber J7 SAE J1772 Pilot NEMA only TREER e oa ms wo Soe ee EDE AE Ad bere TE fie J5 RS485 J10 GF CT rt ESE s input eget RNEER s 7 A NEMA only Pi 1 wey J2 RS232 DCE J8 Isense CT input 16 32 64A J21 low voltage it DC inputs qty 4 sa efa Pee J6 RS232 DIE J14 J11 J12 J4 Ji Mounting hole E stop Relay3 RCD in Relay1 ACpower Ethernet qty 4 36 EE Relay2 RJ45 Sy Board size 19 0 cm x 19 0
22. EV Charging Station User Manual amp Installation Instructions NEMA EVSE CHARGING STATION USER MANUAL amp INSTALLATION INSTRUCTIONS WALL MOUNT POLE MOUNT PEDESTAL BACK TO BACK GE EV Charging Station User Manual 1 of 86 EV Charging Station User Manual amp Installation Instructions CONTENTS 1 Impo rtantSatety and Grounding ME TCT ONS EE RE EE sere EE AE 3 11 Safety and ComplarnCe EE EE EE vo ee EES 3 1 2 619116 1916 INStruCtionS ie ie ee ee ee ee 3 2 Installation Instruction AR an Nbb bbb bbb n nnn nrnna anaana aaan na nn en ennn nrn rereraaa nanana annee nent 4 MO N e 4 2 a N 216 6 1 E io EE EE AE EE ER EE ER EE Ee ee ee ei 4 2 3 Installation Overview anq SC UCC ONS cre EE N 4 PA P 1 A EE EE EE EE EE EE 5 2 5 Double Pedestal Back to BACK ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 12 N Sie de N AA OE OO OE OE EO ON 19 A WON TO AA EE AE EE OE AE EE EE N 25 C A O E e E E E E AEA E Ee ENEE 31 29 Replacement EE ie ne ee oe eee Tee ne ee eer t A k A AA A AEAEE en ee ee een eee 31 Dd EE EE EE N RE AE EE N KEER 33 DA EO EO N ON AO ON OE OO N EO cece 40 VS TON oekel EE SE EE GE GE EE ee eer eee 42 aaa EE N EE EE EE EE N 44 eO 11 616 8 B16 6 e ME EE ER EE EE EE nee eee 45 Be der ee OE EE EE EE EE N 46 E RE EVN J ee oe Ws OPT PETE OO OPPO PTO Oe eT Tver 46 N oe SOT MINS die AR RE AE LE LE EE EE EE EE EO EEN 47 Be SC creek EE OE EE N N N 51 A A C Er IO RR EAA EE E EA E E ee ore 53
23. EVSE handle away from the vehicle inlet socket The VFD will prompt to replace the handle to the EVSE holder e Replace the EVSE handle on the holder by pressing and holding the button the EVSE handle Release the button when the EVSE handle is fully connected to the EVSE holder e The EVSE status indicator will return to SOLID GREEN once the EVSE handle has been removed from the vehicle inlet and replaced to EVSE holder Faults When the status indicator has turned RED the EVSE is indicating a fault There are four types of faults that can occur 1 Ground Fault 2 Contactor closed when not charging Fault 3 Self Test Fault 4 Overvoltage Undervoltage Faults 5 Overload fault Ground fault The EVSE can detect the presence of ground faults with a threshold of 15 20 mA during the charging cycle Once a ground fault is detected the EVSE will stop charging the vehicle and the status indicator will indicate RED If the EVSE continues to detect ground faults and the vehicle remains plugged in the EVSE will attempt to restart charging after 15 minutes If 4 such attempts to restart charging have occurred the EVSE will lockout the station The lockout will prevent any vehicle from being charged until the plug has been disconnected from the vehicle It is highly recommended that service personnel examine the EV electric vehicle and or the EVSE cable to determine the cause of the multiple faults before re energizing If a ground fault is
24. O1 EVDSKITO1 EVDSKITO2 EVDSKIT03 EVDSKIT04 EVDSKIT05 EVDSKIT06 EVDSKIT07 EVDSKIT08 EVDSLBLO1 EVDSMANO1 Description EVSE WALLMOUNT BASIC Controller Replacement harness EVSE WALLMOUNT WITH RFID Controller Replacement harness EVSE POLEMOUNT BASIC Controller Replacement harness EVSE POLEMOUNT WITH RFID Controller Replacement harness EVSE OUTDOOR PEDESTAL BASIC Controller Replacement harness EVSE OUTDOOR PEDESTAL WITH RFID Controller Replacement harness EVSE OUTDOOR DOUBLE PEDESTAL BASIC Controller Replacement harness EVSE OUTDOOR DOUBLE PEDESTAL WITH RFID Controller Replacement harness LED Replacement EVSE OUTDOOR PEDESTAL LED Replacement EVSE WALLMOUNT POLE MOUNT LED EVSE OUTDOOR DOUBLE PEDESTAL RFID Replacement VED display replacement kit Service door wall mount Service door pedestal Replacement Hardware Kit Holding Socket Inlet Replacement EVSE OUTDOOR PEDESTAL Charging Cord Replacement EVSE OUTDOOR WALL MOUNT POLE MOUNT Charging Cord Replacement EVSE OUTDOOR DOUBLE PEDESTAL Charging Cord Replacement Replacement Protective Devices CT Replacement Contactor Replacement Wire harness replacement kit EVSE WALLMOUNT BASIC Wire harness replacement kit EVSE WALLMOUNT WITH RFID Wire harness replacement kit EVSE POLEMOUNT BASIC Wire harness replacement kit EVSE POLEMOUNT WITH RFID Wire harness replacement kit EVSE OUTDOOR PEDESTAL BASIC Wire harness repla
25. User Manual 72 of 86 EV Charging Station User Manual amp Installation Instructions 4 4 2 Option 2 Charging Station Network isolated from Customer Network with Host System ina DMZ In this design the charging stations are isolated from the customer network and the host system is within a DMZ providing isolation from BOTH the Charging Station Network AND the Customer Network This minimizes the risks of Someone compromising the charging station network or the host system and using either to compromise or gain access to the customer network The host system is within a DMZ providing isolation from both the charging station network and the customer network and communicates with the charging stations via a rule or access control list entry which allows communications between ONLY the host system and the charging stations A rule or rules would be established to permit specific systems on the customer network to access the host system 45455045 Firewall Optio nal REDES Es This provides greater protection and isolation than the previous designs in this document It s not perfect as the charging stations need to initiate some of the communications to the host system so a rule or ACL will have to be in place on the firewall to allow this communications But it also isolates that communications from the customer network A properly configured firewall will provide greatly enhanced protection to the customer network Figure 7
26. V Charging Station User Manual 18 of 86 EV Charging Station User Manual amp Installation Instructions Controller 2 Controller 1 Ts i ie os n J yd a 5 ne ma r 4 ses ees Sore IT Eet eS x od a imig evs s es e FAT ia T APA St Da dd K w 4E nts oh a 62 P ea i va J y ps Figure 18 Ethernet Connection to Controller for Double Pedestal 2 6 Wall Mounted Bill of materials EE GEE EE EE enclosure Stud Ma Hex Nuts 4 20 Zinc Plated Steel Sealing Washer 1 4 dia Seals 1 4 studs 5 Conduit Hub 34 Attach to 3 4 conduits enclosure Table 5 Procedure A WARNING Make sure power to the EVSE is disconnected before performing any task Drill 6 holes in the wall as illustrated in Figure 19 Use the supplied wall mounting bracket to ensure correct alignment The height of the bottom hole from the floor should be between 19 to 25 to GE EV Charging Station User Manual 19 of 86 EV Charging Station User Manual amp Installation Instructions ensure meet UL and American Disability Act compliance This will ensure the critical height shown in Figure 21 IMPORTANT Exercise extreme caution when drilling holes in the wall Make sure there are no electrical cables Figure 19 Wall Mount Bracket Holes Figure 20 Wall Mount Bracket Fasten the wall bracket to the wall Refer to Table 6 for recommended wall mounting fasteners S
27. and close both windows to save your settings Note Make sure the Host PC is configured according to the same IP address settings as entered in the EVSE configuration server page Note Reboot PC to finalize the configuration 4 4 3 Install EV100 RFID Host Application Software After the controller configuration of all EVSE and the host PC s TCP IP setups have been completed the Host Application EV100 for RFID authentication needs to be installed GE strongly recommends using a clean PC with a fresh Windows XP or Windows 7 installation only to avoid any interference with other installed software In order to install EV100 application make sure you have full Windows Administrator rights The detailed installation steps are defined in the manual provided with the application on CD 1 EV100 GE EV Charging Station Manager Application For trouble shooting please also refer to that manual 1 Power up the network switch and keep it connected to the Host PC at all times during the SW installation and subsequent operation Note Make sure the switch is always powered and connected to the Host PC In case of a direct connection from the EVSE to a Host PC without interposed Ethernet switch the EVSE needs to be powered each time the Host PC is powered up or the listener service is manually restarted GE EV Charging Station User Manual 79 of 86 EV Charging Station User Manual amp Installation Instructions 2 Install th
28. atus indicator is shown on a label directly right of the EVSE handle The EVSE can display the following different colors Green SOLID EVSE available for charging BLINKING Green EV connected but not energized charging is finished or vehicle not ready for charging Amber SOLID EV charging and connector energized Red SOLID Fault EVSE GE EV Charging Station User Manual 47 of 86 EV Charging Station User Manual amp Installation Instructions Vacuum Fluorescent Display VFD The VFD serves to prompt the user to do certain things such as connect to vehicle or return plug to socket It also displays useful information such as charging time and fault information RFID Reader The RFID is responsible for maintaining and processing authorization of users for the EV Charging Station and is available as an option When the RFID is idle the RFID LED is red BE Charsins Station Please Yave your Recess terg Fiqure 52 EVSE while idle When the access card is waved in from of the RFID reader it blinks green and beeps for 250 ms See Figure 53 below GE EV Charging Station User Manual 48 of 86 EV Charging Station User Manual amp Installation Instructions Figure 53 EVSE during card swipe After the access card is swiped the RFID LED returns to red until authorization is successful Once authorized the RFID LED will return to green until the transaction is ended when the vehicle is disconnected If auth
29. ber 9 Note The Station ID information is how the EV100 application distinguishes between stations in the same network Make sure you assign different values to each EVSE Note In the case of any modification of the Require authentication for charging status or after a reset or replacement of the controller the Station ID must be modified to a new ID not previously used on this network to avoid transaction data to be lost After the desired settings were configured click on Save Repeat this procedure for all EVSE in the network GE EV Charging Station User Manual 76 of 86 EV Charging Station User Manual amp Installation Instructions gt EVSE Configuration Page Windows Internet Explorer i ma laj x a http 192 168 2 2 submit_pass File Edt View Favorites Tools Help y Favorites ss EVSE Configuration Page ap gt mv Pager Safer Toos EVSE Configuration Do Not Cycle Power Until a Confirmation Page Appears Default EVSE IP Used for Configuration menu and if DHCP is not enabled 192 fi 68 2 J22 Enter Subnet Mask If gateway is not used enter 255 255 255 0 255 255 255 fo Enter Default Gateway If gateway is not used enter 255 255 255 255 o o o o Allow non compliant SAE J1772 behavior M After a power loss enable a random delay before charging resumes 7 Require Authorization for charging If Authorization is Required enter the informat
30. ccess and power connections should be secured with strong physical controls i e all connections behind an access panel or door with a keyed lock to limit access This door or access panel should be strong metal as a suggestion and the lock should be of a type that is not commonly available to the general public All wiring should be enclosed in conduit meeting the local electrical and communications building codes And all conduits should firmly attach to the secured box where communications would be terminated within the Charging Station 3 5 EVSE Controller Settings 3 5 1 Configuration Switch Settings Using the configuration dip switch S6 the controller can be placed into the desired operational mode GE EV Charging Station User Manual 53 of 86 EV Charging Station User Manual amp Installation Instructions t coeecroe J15 J15A RYG B we u JOA Mennekes LED strip iy interlock E J13 Plug proximity J23 VFD display detection input J19 GF CT self test loop J7 SAE J1772 Pilot NEMA only i Ed at FS be TR ai H J5 RS485 J10 GF CT Jal mN j input Ate rd ae NEMA only Pe J8 Isense CT input 16 32 64A J21 low voltage DC inputs qty 4 sz J14 J11 J12 J4 J1 Mounting hole E stop Relay3 RCDin Relay1 ACpower Ethernet qty 4 l imagination at work Relay2 RJ45 Board size 19 0 cm x 19 0 cm November 12 2010 so S6 Configuration art Dip Switch
31. cement kit EVSE OUTDOOR PEDESTAL WITH RFID Wire harness replacement kit EVSE OUTDOOR PEDESTAL DOUBLE PEDESTAL BASIC Wire harness replacement kit EVSE OUTDOOR DOUBLE PEDESTAL WITH RFID Pack of labels EVSE User Manual and Installation instruction Table 9 The following replacement kits can be installed by the customer RFID EVDRRO1 except for double pedestal VFD EVDSVFDO1 except for double pedestal holding socket inlet EVDSSKO1 except for double pedestal and service door EVDSDRO1 and EVDSDRO 2 Instructions for the installation of these kits are provided in the following sections The remaining kits should be installed by a trained GE technician GE EV Charging Station User Manual 32 of 86 EV Charging Station User Manual amp Installation Instructions 2 9 1 RFID This section describes how to install the RFID hardware for Pedestal Wall Mounted and Pole Mounted EVSE units only For the Back to Back EVSE unit RFID upgrade contact a GE representative by calling 1 800 GE1STOP A WARNING Make sure power to the EVSE is disconnected before performing any task If your unit already has RFID and you are replacing it first remove the old RFID unit then follow the instructions starting with Figure 33 If your EVSE unit does not already have an RFID reader open the service door and the remove the metal plate and gasket located below the VFD shown in Figure 31 and 32 Figure 31 Metal plate outsid
32. cm November 12 2010 Figure 77 3 Switch on EVSE main breaker to supply power to the controller 4 After a few seconds switch off EVSE main breaker to remove power to the controller 5 Remove short from connector J21 6 Switch on EVSE main breaker to supply power to the controller 7 Reconfigure as desired via EVSE controller configuration server interface See description in an earlier chapter GE EV Charging Station User Manual 83 of 86 EV Charging Station User Manual amp Installation Instructions Note In the case of a network installation with RFID authentication after a reset of the controller the Station ID must be modified to a new ID not previously used on this network to avoid transaction data to be lost 4 7 Trouble Shooting Guide For assistance with EVSE troubleshooting please refer to the following website www geindustrial com evsupport GE EV Charging Station User Manual 84 of 86 EV Charging Station User Manual amp Installation Instructions EVSE Settings for ID Locality Facility Unit Number f EVSE Configuration Page Windows Internet Explorer g AB http 192 168 2 2isubmt_pass d P81 te x RJE ge x Fie Ede Men Favores Tods He uy Favorites ae PREVSE Configuration Page Eie Gl 5 wee Pages Safety Tos Ge EVSE Configuration Do Not Cycle Power Until a Confirmation Page Appears Default EVSE IP Used for Configuration mem andifDHCPisnotenabled C E
33. connection is not active the EVSE s light Is red b As soon as the Ethernet connection is established You should see the EVSE s light continuously go through a sequence of colors green yellow red each for 5 seconds to indicate that the unit is in configuration mode Note that as long as the Ethernet connection is not active the EVSE s light is red 5 Make sure the service laptop or PC has been configured as explained in a previous chapter 6 Check that the LAN connection is established to the service laptop or PC Status Connected File Edit View Favorites Tools Advanced Help ae gt 3 f JP Search Folders x m Address ie Network Connections z Go 1 vodafone ES Contract Ma Disconnected aal N Standard Modem Check if the Status is Connected LAN or High Speed Internet Local Area Connection Connected E 1394 Net Adapter Intel R 82577LM Gigabit Net x Wireless Network Connection Not connected Cw DW1501 Wireless N WLAN Hal Wizard 5 objects Figure 61 7 On the service PC or laptop open a browser window and type in the address bar the following address and press enter http 192 168 2 2 Note Should the EVSE in question previously have been assigned a different default EVSE IP address enter here that IP address Note If you have forgotten the IP address of this EVSE reset the controller GE EV Charging Station User Manual 63 of 86 EV Chargi
34. cted before performing any task Install two conduits one for power and one for communication if required Allow approximately 5 length for each conduit above the concrete level as shown in Figure 4 Cut as necessary to final dimensions Route power conduit and communication conduit through the center of the hole in the mounting template appropriately Install base mounting assembly plate securely over conduits with mounting template and four 1 2 13 nuts GE EV Charging Station User Manual 7 of 86 EV Charging Station User Manual amp Installation Instructions MOUNTING TEMPI ATE _ 3 4 POWER CONDUIT 3 THREADED ROD CONCRETE FLOOR Figure 4 BASE MOUNTING ASSEMBLY DURING CONCRETE POUR ALLOW MIN 5 CONDUIT LENGTH ABOVE CONCRETE FLOOR LEVEL Adjust 4 2 13 nuts to position height as shown in Figure 4 Pour concrete to level shown in Figure 4 Do not cover the 1 13 nuts with concrete Remove mounting template from threaded rods after concrete has cured Do not remove the 13 nuts as they are used for leveling the skirt GE EV Charging Station User Manual 8 of 86 EV Charging Station User Manual amp Installation Instructions 44 13 NUT AND STAR WASHER Figure 5 PEDESTAL SKIRT INSTALLATION AFTER CONCRETE POUR Install 12 13 nuts and star washers after lowering skirt over matching threaded rods over the 13 nuts Use the bottom 12 13 nuts for leveling the skirt Fasten nuts and sk
35. ctions File Edit View Favorites E co a Mew Connection Wizard ocal Area Connectiog Right click select Properties Figure 57 3 Scroll through the protocols used by the local area connection to find the Internet Protocol TCP IP Select this protocol by clicking on it and then click on the Properties button to open the window that will allow you to set the IP address and Subnet mask ies KIE 4 Local Area Connection Prope General Authentication Advanced Connect using BM Broadcom NetXtreme 57xx Gigabit Cc Configure This connection uses the following items l File and Printer Sharing for Microsoft Networks Z QoS Packet Scheduler Internet Protocol TCP IP Install Uninstall Description Transmission Control Protocol lnternet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected V Notify me when this connection has limited or no connectivity OK Cancel Internet Protocol TCP IP Properties General 2 x You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 2 19 B55 255 255 0 Obtain
36. d and the status indicator will show turn RED This fault can be cleared by disconnecting from the EV 3 3 Technical Data The GE EV Charging Station has features which provide a robust and reliable solution for the needs of EV charging infrastructure LED light to display charger status Option for a Radio Frequency Identification RFID reader users will gain charging authorization by swiping RFID cards in front of the readers Ethernet network offered for RFID authorization service RFID software application registers usage of the EV Charging Station enabling data collection and will also monitor status of communication between RFID and EVSE Vacuum Fluorescent Display VFD screen showing greetings instructions and charging station messages Nuisance tripping avoidance and auto re closure Vehicle ground monitoring circuit Single phase metering displayed on VFD GE EV Charging Station User Manual 51 of 86 EV Charging Station User Manual amp Installation Instructions Technical Characteristics SAE Compliant Vehicle Interface Cable Length AC Max Charging Power Output Voltage and Current Rating AC Power Input Short Circuit Rating Recommended Service Panel Pole Wall Single Pedestal 2 pole 40A breaker on dedicated circuit Breaker Double Pedestal Qty 2 2 pole 40A breaker on dedicated circuit Ground Fault Protection Internal 20mA CCID with auto re closure does not require a GFCI in service panel
37. d lock to limit access This door or access panel should be strong metal as a suggestion and the lock should be of a type that is not commonly available to the general public All wiring should be enclosed in conduit meeting the local electrical and communications building codes And all conduits should firmly attach to the secured box where communications would be terminated within the Charging Station 4 3 Controller Configuration 4 3 1 Introduction The Configuration Server Interface is used to make modifications to the network settings and to certain operation parameters of the charging station controller The controller will boot into a default configuration The network defaults will need to be changed in order to accommodate the decisions in choosing the stand alone or fire walled configuration and to avoid conflicts with the installation of subsequent controllers Each EVSE needs to be configured individually using a service PC or laptop during the installation and setup of the controllers 4 3 2 Prepare Service Laptop or PC In order to set up your service laptop or PC make sure you have full Windows Administrator rights Disable any firewalls and all other Ethernet and WiFi connections for the duration of the setup Make sure no EVSE is connected or at least not powered during these setup changes Then follow these steps to configure your TCP IP settings for communication with the EVSE during setup After the setup you
38. e 15 Figure 16 Open the door by pressing the round button on the door latch Insert the Kiosk from top and install 1 2 13 nuts and star washers after lowering skirt over matching threaded rods as shown in Figures 15 and 16 Torque all the nuts as per the torque specification in Table 1 recommended tool 3 8 drive quick release ratchet and 13 16 socket Connect L1 and L2 of circuit 1 and 2 to the fuse block lugs 1 and 2 respectively Connect ground wire of circuit 1 and 2 to the ground bar 1 and 2 respectively as shown in Figure 17 IMPORTANT EV Charging Station is rated for 208 240V power only The EVSE must be connected to a grounded metal permanent wiring system or an equipment grounding conductor This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE Connections to the EVSE shall comply with all applicable electrical codes and ordinances In case of RFID sensor the communication cable is connected to the Ethernet connector on controller 1 and 2 as shown in Figure 18 GE EV Charging Station User Manual 17 of 86 EV Charging Station User Manual amp Installation Instructions Fuse Blocks Ground Bars Incoming Power Fuse Block 1 Fuse Block 2 Ground Bar 2 Ground Bar 1 Incoming Power Cables Connect at Bottom Terminals of Fuse Blocks Ground Wires Connect to Ground Bars Figure 17 Power Wire and Ground Wire Connections for Double Pedestal GE E
39. e SW It is strongly recommended to install the SW in the default location Insert CD 1 of the EV100 Application into the CD ROM and launch setup exe Follow instructions and keep default Port settings of 3306 Once finished with CD 1 insert CD 2 of the EV100 Application and launch setup exe Follow instructions and keep default port settings at 9500 unless another port has been set up in the individual EVSE stations on the configuration server page Add optional field descriptions for user identification such as phone number e mail address etc which shall be stored alongside the RFID identifier GE E Charging Station Manager Application E 100 Setup Wizard x Add D ri ver Driver attribute The application offers you five generic fields which can be customized to your needs for example driver e mail job Card ID function phone number etc Card Number Label Attribute 1 Phone number Card Status Label Attribute 2 550 First Nama Last Name Label attribute 3 emai EP Middle Name Label Attribute 4 Attribute 4 aren ee mumbar sso Label attributes attibuteS email Please note the label provided here can be changed through the customize option From the Attribute 4 installer menu Attribute 5 lt Back Cancel Driver Attributes Menu Software Driver Menu x Add User GE EY Char
40. e assembly through the conduit hub Similarly pull the communication cable into the enclosure assembly through the second conduit IMPORTANT EV Charging Station is rated for 208 240V power only The EVSE must be connected to a grounded metal permanent wiring system or an equipment grounding conductor This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE Connections to the EVSE shall comply with all applicable electrical codes and ordinances Install the enclosure on the wall mounting bracket Insert the threaded portion of the conduit hub into the hole of the enclosure Fasten the conduit hub using the nut Fasten the enclosure to the wall mounting bracket using the self sealing washers and nuts from inside the enclosure as indicated in Figure 22 Torque all the nuts as per the torque specification in Table 1 CONCRETE WALL MOUNT BRACKET SLEEVE STUD ANCHOR WITH HEX NUT WALL MOUNT UNIT 2 CONDUITS 20 HEX NUT va SEALING WASHER CONDUIT HUB Figure 22 Wall Mount Installation Exploded View Connect L1 L2 to the fuse block and ground wire to the ground bar shown in Figure 23 GE EV Charging Station User Manual 23 of 86 EV Charging Station User Manual amp Installation Instructions In case of RFID sensor the communication cable is connected to the Ethernet connector on the controller just like the pedestal as shown in Figure 9 Ground Bar
41. e view GE EV Charging Station User Manual 33 of 86 EV Charging Station User Manual amp Installation Instructions Figure 32 Metal plate inside view Next attach the RFID mounting plate to the outside of the EVSE enclosure as shown in Figure 33 and 34 using the hardware provided with RFID Figure 33 RFID mounting plate outside view GE EV Charging Station User Manual 34 of 86 EV Charging Station User Manual amp Installation Instructions Figure 34 RFID mounting plate inside view Slide the RFID cable through the open hole as shown in Figure 35 and attach the RFID to its mounting plate as shown in Figure 36 using the tamper proof screw provided Figure 35 RFID cable GE EV Charging Station User Manual 35 of 86 EV Charging Station User Manual amp Installation Instructions Figure 36 RFID tamper proof screw Slide the threaded gland and seal over the RFID cable from the inside of the enclosure and screw it into the threaded hole Then slide the RFID gland nut over the cable and screw it over the seal and threaded gland Refer to Figure 37 and 38 below GE EV Charging Station User Manual 36 of 86 Ev Charging Station User Manual amp Installation Instructions Figure 38 RFID gland assembly GE EV Charging Station User Manual 37 of 86 EV Charging Station User Manual amp Installation Instructions Secure the individual wires in the RFID cable inside the provided Phoenix connector as s
42. el banding as shown in the Figure 27 IMPORTANT You must use a high tension banding tool to install bands GE Part no EVPMBAND GE EV Charging Station User Manual 27 of 86 EV Charging Station User Manual amp Installation Instructions Figure 27 Mounting bracket alighnment to the holes The cables must extend 16 to 24 above the pole surface or according to local codes Pull L1 L2 and ground wire into the enclosure assembly through the conduit hub Similarly pull the communication cable into the enclosure assembly through the second conduit Install the Kiosk pole mounted unit using the nuts and sealing washers as shown in Figure 28 Torque all the nuts as per the torque specification in Table 1 GE EV Charging Station User Manual 28 of 86 EV Charging Station User Manual amp Installation Instructions 4 OBLON s HOLES ON BALK OF ENCLOSURE FOR BRACKET MOUNTING Figure 28 Pole Mount Installation Exploded View IMPORTANT EV Charging Station is rated for 208 240V power only The EVSE must be connected to a grounded metal permanent wiring system or an equipment grounding conductor This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE Connections to the EVSE shall comply with all applicable electrical codes and ordinances Connect L1 L2 to the fuse block and ground wire to the ground bar shown in Figure 23 In case of RFID sensor the communicati
43. g socket wire from this Phoenix connector The wire can be removed from the Phoenix connector by pressing in the small orange button on the connector as shown in Figure 47 GE EV Charging Station User Manual 42 of 86 EV Charging Station User Manual amp Installation Instructions Figure 47 Holding Socket Phoenix Connection Remove the holding socket by unscrewing the four tamper proof placement screws on the front face of the EVSE enclosure shown in Figure 48 Ee Ia pe le n Figure 48 Holding Socket Tamper Proof Screws GE EV Charging Station User Manual 43 of 86 EV Charging Station User Manual amp Installation Instructions After the old holding socket is removed insert the replacement holding socket and tighten the placement screws Re connect the holding socket wire to the Phoenix connector and re connect the Phoenix connector to the controller 2 9 4 Service Door A WARNING Make sure power to the EVSE is disconnected before performing any task Remove the service door Remove the door ground wire from door ground stud shown in Figure 49 Figure 49 Door Ground Connection Insert the new door and replace the ground wire to the door ground stud GE EV Charging Station User Manual 44 of 86 EV Charging Station User Manual amp Installation Instructions 2 10 Wiring Diagram The wiring diagram shown in Figure 50 is applicable for all NEMA EVSE units and Is included
44. ge the value to 9500 for both the Host and Source Port to match the default value of the required EV100 Application SW Unless there is a collision by using this Port on the host PC it is recommended to configure the EV100 application to use port 9500 by default and all EVSE in the network to also use port 9500 factory default is 9000 Note The port number on all EVSE in the network must match the port number defined during the EV100 Software installation Enable DHCP Keep this option disabled at any time Allow charging if communication is not established By default this option is not selected Checking this box will modify the behavior of the EVSE in the case of network loss If unchecked the EVSE will not allow charging of a car in the case of network communication failure between the EVSE and the Host PC If checked the EVSE will allow charging of a car despite of a network communication failure Station ID information Action Fill in the Station ID information to distinguish EVSE from each other in the EV100 Application It required is important to give each EVSE a unique ID IDs will appear in the EV100 Application in the format 1 12 9 e g Locality ID 1 Facility ID 12 Unit number 9 GE EV Charging Station User Manual 69 of 86 EV Charging Station User Manual amp Installation Instructions Note The Station ID information is how the EV100 application distinguishes between stations in
45. ging Station Manager Application E 100 Setup Wizard User attribute The application offers you Five generic Fields which can be customized to your needs For example user e mail job User ID Function phone number etc User Role Label Attribute 1 Email Status Label Attribute 2 Phone number Password Label Attribute 3 Employee number Retype Password Email Label Attribute 4 Attribute 4 2 z Phone number Label Attribute 5 Attribute 5 Employee number Please note the label provided here can be changed through the customize option from the Attribute 4 installer menu Attribute 5 lt Back Cancel User Attributes Menu Software User Menu Figure 75 4 4 4 Setup Validation After the successful installation of the EVSE network and EV100 Software validate the installation by following these steps 1 Check that the EV100 Listener Service is running EVSE Listener Service Running s od PM Mongas GE EV Charging Station User Manual 80 of 86 EV Charging Station User Manual amp Installation Instructions Note A change of the Host PC IP address while the listener service Is running requires a restart of the listener service or a reboot of the host PC For detail instructions reach out to User Manual document included on CD 1 2 Launch the EV100 Application Start the EV100 Applicatio
46. he S6 Dip switch back to Switch 8 Closed Normal operation Keep the other switches in their previous positions This Dip Switch configuration will enable the normal operation of the EVSE controller after powered up GE EV Charging Station User Manual 66 of 86 EV Charging Station User Manual amp Installation Instructions 4 4 Recommended Network Designs for RFID Authentication It is strongly recommended using one of below network settings as those are providing necessary security levels for the Charging Station System network and other parts of the network 4 4 1 Option 1 Stand alone Network Configuration In this design the charging station network and its associated host system are not connected to the customer network at all Optional remote service access to the host system is via a dial up modem only This provides the greatest protection to the customer network as there is no communication between the customer network and the charging station network EE Card Reader Charging Station Network SS Ethernet switch E fiternei Figure 65 Network Setup Option 1 Standalone Configuration Required Components Host Application PC Cat 5 Network Cables Ethernet Switch Optional Modem for remote service only otherwise not required Card reader accessory from GE catalogue EVRPO1 Note only GE enrollment readers work with this application EVSE Controller Settings Follow the
47. hown in Figures 39 and 40 Figure 39 RFID Phoenix Connector Phaenlx P N 1851119 PR ty di om am y OD w CABLE SUPPLIED WZ RFID UNIT DONT NEED TG CUT SHORTEN Figure 40 RFID wiring PHOENI CONTACT Attach the Phoenix connector to the controller in its designated location as shown in Figure 41 and 42 Make sure to press the Phoenix collector fully into the female socket GE EV Charging Station User Manual 38 of 86 EV Charging Station User Manual amp Installation Instructions Sa ceo FVSE PHASE fo Ma R aa LE 5 gt R 5 d a D pia RTO 1 O i erty ET RULE Eis yy i IE ES 102 JTAG Ts O TSA yl id OD regr65_ R64 R67 C47 g UT on M3 ron de ram Fiqure 42 RFID Connection Location GE EV Charging Station User Manual 39 of 86 EV Charging Station User Manual amp Installation Instructions Once the hardware installation is complete refer to the software installation guide provided with the RFID package 2 9 2 VFD A WARNING Make sure power to the EVSE is disconnected before performing any task This section describes how to install the VFD for Pedestal Wall Mounted and Pole Mounted EVSE units only For the Back to Back EVSE unit VFD replacement contact a GE representative by calling 1 800 GE1STOP Open the service door and remove the VFD wire harness from the VFD as shown in Figure 43 Shoe a ye ENT u
48. hrough the center of the hole in the mounting template appropriately Install base mounting assembly plate securely over conduits with mounting template and four 1 2 13 nuts GE EV Charging Station User Manual 14 of 86 EV Charging Station User Manual amp Installation Instructions MOUNTING TEMPLATE gemm Hd POWER CONDUIT 3 THREADED ROD Figure 13 BASE MOUNTING ASSEMBLY DURING CONCRETE POUR ALLOW MIN 5 CONDUIT LENGTH ABOVE CONCRETE FLOOR LEVEL Adjust 4 12 13 nuts to position height as shown in Figure 13 Pour concrete to level shown in Figure 13 Do not cover the 12 13 nuts with concrete Remove mounting template from threaded rods after concrete has cured Do not remove 12 13 nuts as they are used for leveling the skirt GE EV Charging Station User Manual 15 of 86 EV Charging Station User Manual amp Installation Instructions CONDUIT KIOSK SKIRT 44 13 NUT AND STAR WASHER Figure 14 DOUBLE PEDESTAL SKIRT INSTALLATION AFTER CONCRETE POUR Install 12 13 nuts and star washers after lowering skirt over matching threaded rods over the 13 nuts Use the bottom 12 13 nuts for leveling the skirt Fasten nuts and skirt assembly to concrete base as shown in Figure 14 Torque nuts per specification Table 1 GE EV Charging Station User Manual 16 of 86 EV Charging Station User Manual amp Installation Instructions 44 13 NUT AND 1 2 STAR WASHER CONCRETE LEVEL Figur
49. iheruae ho aak nemak Scrrerestiatce f Bg Intel R 2567LM 3 Gigabit Network Ea Rerig RO yoi oi This connection uses the following items Obtain on IP oddiess sutomaticaly El File and Printer Sharing for Microsoft Networks A fobovang IP adders Bles Packet Scheduler IP adders Sybnet mask a Description Dofauk qatewnayr Install Uninstall Fees Transmission Control Protocal Internet Protocol The default Uie the folovang DNS server addeesces Wide area network protocol that provides communication across diverse interconnected networks Erelewed DNS server A a RY a Ahemale ONS server Show icon in notification area when connected Notify me when this connection has limited or no connectiity Figure 74 Network Settings Option 2 See the Configuration Server Interface section Click the Radio button to Use the following IP Address and then enter both the IP address and Subnet mask as shown GE EV Charging Station User Manual 78 of 86 EV Charging Station User Manual amp Installation Instructions mer Depending on the choice of IP address range above for the configuration of the EVSEs in the as network set the Ethernet IP address Subnet Mask and Default Gateway to the corresponding required settings IP Address 172 25 1 100 Subnet Mask 255 255 255 0 Default Gateway 172 25 1 1 or IP Address 172 26 1 100 Subnet Mask 255 255 255 0 Default Gateway 172 26 1 1 Click on OK
50. indicating that the unit has experienced a ground fault and is waiting the required amount of time 15 minutes before it attempts to reclose the main contactor clear the fault and continue charging 0x00000002 Fault indicating that the controller has experienced the maximum allowed number of ground faults for a charge cycle To reset this fault simply disconnect the EVSE plug from the vehicle and wait for at least 30 seconds GE EV Charging Station User Manual 55 of 86 EV Charging Station User Manual amp Installation Instructions 0x00000004 Fault indicating that the unit has experienced a Ground fault CT test failure either during the power up self test or during charge cycle initialization self test Check the ground fault CT current transformer connections or the EVSE controller Disconnecting from the vehicle will clear this fault If it persists repeatedly the ground fault CT and EVSE controller circuit need to be checked 0x00000008 Fault indicates that the EVSE controller has detected that the vehicle is drawing excessive current during the charge cycle so it has interrupted charging To clear this fault disconnect the EVSE plug from the vehicle 0x00000010 Fault indicating that the unit E stop jumper J14 or J14A is not installed Check install connector J14 or J14A on the controller 0x00000020 Unit has failed a Pilot Diode self test required per the SAEJ1772 IEC 61851 standard This is a feature which prevent
51. instructions in the Controller Configuration section to set up each individual EVSE according to the following settings GE EV Charging Station User Manual 67 of 86 EV Charging Station User Manual amp Installation Instructions EVSE IP On initial power up the EVSE IP address will default to 192 168 2 2 This must be changed to an Action appropriate address based on the network configuration Failure to change the IP address required setting will impact the ability to bring up subsequent charging stations on the network due to IP address collisions Assign IP addresses to the charging stations beginning with 192 168 2 22 As additional charging stations are added increment the last octet so that they are numbered in consecutive numbers 192 168 2 22 192 168 2 23 192 168 2 24 and so on All of the charging stations will use the same subnet mask 255 255 255 0 with the default gateway setting as 0 0 0 0 blank Note It is recommended to keep track of the different IP settings for each EVSE by recording them on the form found on the final page of this document Subnet Mask Set the Subnet Mask to 255 255 255 0 Default Gateway Action Set the gateway to 0 0 0 0 blank Fan wired with contactor EVSE owners with indoor installations who want to charge vehicles that require facility fans to be turned on must run signal connections to terminals 4 and 5 of the Power Terminal Block PTB The EVSE owner must follow
52. ion below Enter Host IP Host Server IP 192 168 2 Is TCP Host Port 000 9999 9500 TCP Source Port 000 9999 500 Enable DHCP M Allow charging when communication is not established I Station ID Locality 1 Station ID Facility 12 Station ID Unit Number 9 Upload EWSE Firmware Bee TT weme a sg Figure 71 Host PC Settings In order to set up your Host PC make sure you have full Windows Administrator rights Disable any firewalls and all other Ethernet and WiFi connections on this PC Then follow these steps to configure your TCP IP settings for communication with the EVSE The NIC on the host PC should be connected to the ASA5505 firewall port number 0 6 A network cable connects port 0 0 on the firewall to port 1 on the Charging Station Network Ethernet Switch To configure the network settings on a PC running Windows XP Press the Start button and open the Control Panel Select the Network Connections applet e Internet ED My Documents CO Control Panel Joe Internet Explorer z s 3 SRS eS P Eile Edit View Favorites Tools Help ar OS E mail gt Microsoft Outlook 7 T ON PN a i cD My Pictures ED Bact gt E A Search Key Folders ax Google Chrome EP My Music Y Address gt Control Panel E ee PL My Computer A cs Microsoft Excel 2010 a id A E A gt 1 es My Network Places a wel Microsoft Word 2010 Date and Time Display Folder Options Fonts Game eg Polycom P X a
53. irt assembly to concrete base as shown in Figure 5 Torque nuts per specification Table 1 GE EV Charging Station User Manual 9 of 86 EV Charging Station User Manual amp Installation Instructions 44 13 NUT AND 1 STAR WASHER CONCRETE LEVEL Figure 6 Figure 7 Open the door by pressing the round button on the door latch Insert the Kiosk from top and install 1 2 13 nuts and star washers after lowering skirt over matching threaded rods as shown in the Figures 6 and 7 Torque all the nuts as per the torque specification in Table 1 recommended tool 3 8 drive quick release ratchet amp 13 16 socket Connect L1 and L2 to the fuse block and ground wire to the ground bar shown in Figure 8 IMPORTANT EV Charging Station is rated for 208 240V power only The EVSE must be connected to a grounded metal permanent wiring system or an equipment grounding conductor This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE Connections to the EVSE shall comply with all applicable electrical codes and ordinances In case of RFID sensor the communication cable is connected to the Ethernet connector on the controller as shown in Figure 9 GE EV Charging Station User Manual 10 of 86 EV Charging Station User Manual amp Installation Instructions Ground Bar Fuse Block Ground Bar Incoming Power Fuse Block Incoming Power Cables Connect at Bottom Termina
54. ls of Fuse Block Ground Wire Connects to Ground Bars Figure 8 Power Wire and Ground Wire Connections for Pedestal GE EV Charging Station User Manual 11 of 86 EV Charging Station User Manual amp Installation Instructions ae ae gs to EE is j Vi lt mr A es Da go Spi 4 me Pe me id L J w tad 3 Figure 9 Ethernet Connection to Controller for Pedestal 2 5 Double Pedestal Back to Back Bill of materials Kiosk Pedestal Unit Base Mounting Assembly Hex Nut 1 2 SS Star Washer External Tooth 1 2 SS Table 4 Base Mounting Template NEMA 3R GE EV Charging Station User Manual 12 of 86 EV Charging Station User Manual amp Installation Instructions Procedure Item 1 Item 5 amp 6 Item 3 Item 4 Item 2 Figure 10 Exploded double pedestal base assembly GE EV Charging Station User Manual 13 of 86 EV Charging Station User Manual amp Installation Instructions CONDUIT MOUNTING TEMPLATE L CONCRETE BASE MOUNTING Figure 11 Figure 12 Locate area for double pedestal location A WARNING Make sure power to the EVSE is disconnected before performing any task Install conduits for power wire and communication wire if required Allow approximately 5 length for each conduit above the concrete level as shown in Figure 13 Cut as necessary to final dimensions Route power conduit and communication conduit t
55. may want to set them back to your normal settings by undoing the same steps enable WiFi connections and firewalls 1 Open the network settings by going to Start gt Control Panel gt Network connections GE EV Charging Station User Manual 59 of 86 EV Charging Station Ca My Documents Internet Internet Explorer Cc E mail Microsoft Outlook Google Chrome cs Microsoft Excel 2010 wel Microsoft Word 2010 ED My Pictures EP My Music s8 My Computer aJ My Network Places e Polycom P X Gg Desktop Manager Defaults kK Printers and Faxes To Help and Support po Search 3 Run Ps Microsoft PowerPoint 2010 Windows Media Player All Programs gt Log OFF fo Shut Down ETE O war 4 My Recent Documents gt 3 File Edit view OF sererai S User Manual amp Installation Instructions t Control Panel Favorites Tools Help EF Back amp a a Search TE Folders ap Address Go a A EG A Date and Time Folder Options EE Display Indexing Intel R GMA Options Game Controllers Keyboard EY Portable Media Devices Regional and Scanners and Scheduled Cameras Tasks Connections Modem Power Qptions Printers and axes Language se Figure 56 2 Right Click on Local Area Network and select to open the properties Window EES Tools A 7 Te f G Back g gt E pa Search j i Address Network Connections iv J e Ls Hetwork Conne
56. n and log in Default login is admin and the password admin You should now see the stations appear in the list with a green status after at most 5 min After at most 5min all EVSE in the network should appear in the list Check that all EVSE are present and listed with their correctly configured Station ID Should one of the EVSE not appear in the list power that station down and up again Click on Home to refresh the screen at any time 3 Enroll drivers Note Users are user accounts for the EV100 application with associated login and password Drivers are EV drivers and are enrolled for usage of the EVSE infrastructure and identify themselves with RFID cards In order to enroll new drivers follow these steps or detail instructions included in the Help Add driver section Plug in the enrollment card reader accessory from GE cat EVRPO1 into the USB port Wait for the USB driver installation to successfully complete Click on Add to open the Add New Driver dialog box Click on OK then hold the RFID card of the new user in front of the enrolment reader for a few seconds You should see a change in the LED on the reader itself and a hexadecimal number appear in the text field Note If the keyboard is set to French or Belgium keep the CAPSLOCK ON during card ID registration Should the output of the reader in the text field include characters other than 0 9 and A F set the keyboard se
57. ng Station User Manual amp Installation Instructions 7 The Controller will invoke the following page sl t J bttp 192 168 2 2 ode LiveSeach i EVSE Configuration Dat Press Button Below to Enter Configuration Menu Application Checksum Ox2c7c Safety Section Checksum Ox9d8b Bootloader Checksum 0x397 Firmware Version 3 000 200 1200 Figure 62 Configuration Server Entry Screen 8 Pressing the Enter Configuration button the following page will load GE EV Charging Station User Manual 64 of 86 EV Charging Station User Manual amp Installation Instructions S EYSE Configuration Page Windows Internet Explorer GA e http 192 168 2 2 submit_pass Fie Edt view Favorites Tools Help Ly Favorites e A e m T EVSE Configuration Page hy v El my Pager Safety v Toos EVSE Configuration Do Not Cycle Power Until a Confirmation Page Appears Default EVSE IP Used for Configuration menu and if DHCP is not enabled 192 fies 3 P P Enter Subnet Mask If gateway is not used enter 255 255 255 0 255 255 i 255 fo Enter Default Gateway If gateway is not used enter 255 255 255 255 255 ss 255 255 Allow non compliant SAE J1772 behavior 7 N delay Gehan N T Note The default values normally need not be ENNEMA dee T changed if the EVSE in question is used in a non If Authorization is Required enter the information below R FI D
58. nter Subnet Mask If gateway is not used enter 255 255 255 0 ss pss Es fpo Enter Default Gateway If gateway is not used enter 255 255 255 255 255 255 ss s5 Allow non compliant SAE J1772 behavior After a power loss enable a random delay before charging resumes I Require Authorization for charging T If Authorization is Required enter the information below Enter Host IP Host Server IP TCP Host Port 9000 2899 TCP Source Port 2000 2999 Enable DHCP F Allow charging when communication is not established Station ID Locality Station ID Faciits Station ID Unit Number Save Upload EVSE Firmware Dore I TUT T old nenet Fas Rios 7 Print one page for each EVSE and keep this record in a safe location or inside the corresponding EVSE GE EV Charging Station User Manual 85 of 86 EV Charging Station User Manual amp Installation Instructions SAVE THESE INSTRUCTIONS The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the GE company GE Industrial Solutions 41 Woodford Ave Plainville CT 06062 www geindustrial com DEH 44160 GE EV Charging Station User Manual 86 of 86
59. on cable is connected to the Ethernet connector on the controller just like the pedestal as shown in Figure 9 Field wiring entry from bottom If this option is preferred remove the two knockouts at the bottom of the enclosure and fill in the unused cable holes on the back of the enclosure using the spare NEMA 3R knockout plugs provided See Figure 30 Assemble the supplied conduit hub in the bottom and make the conduit arrangement GE EV Charging Station User Manual 29 of 86 EV Charging Station User Manual amp Installation Instructions Figure 29 Pole Mount Conduit Using Side Fittings Figure 30 Alternate Pole Mount Conduit Installation Using Installations Bottom Knockouts GE EV Charging Station User Manual 30 of 86 EV Charging Station User Manual amp Installation Instructions 2 8 Accessory Kits The EV Charging Station offers the following accessory kits Ordering Number EVRPO1 13 45MHz EVRP02 125kHz EVRP03 EV100CD EVRCW50 EVRCGS0 Table 8 2 9 Replacement Kits The EV Charging Station offers the following replacement kits GE EV Charging Station User Manual 31 of 86 Ev Charging Station User Manual amp Installation Instructions Ordering Number EVDSCTLO1 EVDSCTLO2 EVDSCTLO3 EVDSCTLO4 EVDSCTLO5 EVDSCTLO6 EVDSCTLO7 EVDSCTL08 EVDSLEDO1 EVDSLEDO2 EVDSLEDO3 EVDSRRO1 EVDSVFDO1 EVDSDRO1 EVDSDR02 EVDSFIX01 EVDSSKOT EVDSGBLO1 20 EVDSGBLO02 20 EVDSGBLO3 20 EVDSPD0O1 EVDSCTO1 EVDSCR
60. orization is denied the RFID LED remains red and the VFD will display the denied message Connecting to a Vehicle Before connecting the EVSE to a vehicle make sure the status indicator at the top of the EVSE is SOLID GREEN The VFD should prompt the user to remove plug from socket and connect to vehicle If the EVSE is displaying RED then do not use the EVSE and contact GE technical support for assistance If the EVSE status indicator is SOLID GREEN then 1 When the EVSE handle is seated in the EVSE holder press and hold the button on the EVSE handle and pull away from the EVSE holder until it is fully removed The VFD should prompt the user to connect cable to vehicle 2 Press and hold the button on the EVSE handle and insert into the vehicle s inlet socket Release the button on the EVSE handle when fully connected to the vehicle inlet socket Once the EVSE handle is connected to the vehicle the status indicator will turn BLINKING GREEN or AMBER BLINKING GREEN indicates that the vehicle is connected but not ready to charge GE EV Charging Station User Manual 49 of 86 EV Charging Station User Manual amp Installation Instructions AMBER indicates that the vehicle is charging While charging the VFD will display the amount of charging time elapsed and total energy drawn Disconnect from Vehicle The EVSE can be disconnected from the vehicle at any time e Press and hold the button on top of the EVSE handle and pull the
61. r the appropriate P settings f Obtain an IF address automatically Client for Microsoft Networks f Uze the following IP address ml File and Printer Sharing for Microsoft Networks IP address 192 163 2 19 B QoS Packet Scheduler amg ntemmet Protocol TCP IP Subnet mask 255 255 255 Q Default gateway l i m se Description Transmssion Control Protacaldlntermet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Use the following DNS server addresses Preferred ONS server Alternate DNS server W Notify me when this connection has limited or no connectivity Advanced se OK Cancel Figure 69 Network Settings Option 1 See the Configuration Server Interface section Click the Radio button to Use the following IP Address and then enter both the IP address and Subnet mask as shown Set the Ethernet IP address Subnet Mask and Default Gateway to the following settings Host IP Address 192 168 2 19 Host Subnet Mask 255 255 2550 Host Default Gateway Leave Blank Click on OK and close both windows to save your settings Note The IP address above must match the Host IP address entered in the configuration page of all connected EVSE By default this is 192 168 2 19 Note Reboot PC to finalize with the configuration GE EV Charging Station
62. roller has detected an Under voltage condition at the input supply voltage which Is below the allowed range for EV charging Recovery is automatic when the voltage returns to an appropriate range There is a one minute delay before reclosing to prevent the possibility of contactor chattering for unstable line voltage conditions 0x00040000 Controller has detected an out of range ambient temperature condition To clear this fault the power must be removed and reapplied to the EVSE If this error persists the EVSE needs to be serviced 0x00080000 Controller has detected an internal operation error and will require servicing To clear this fault the AC voltage must be removed and reapplied to repeat the test Repeated occurrence of this fault indicates need for a replacement control board 0x00200000 The controller contains an IC integrated circuit which stores the globally unique MAC address which is required for the Ethernet operations If the controller is not able to read this address it will set this fault To clear and reattempt to read the MAC address power to the EVSE must be removed and reapplied Repeated occurrence of this fault indicates need for a replacement control board GE EV Charging Station User Manual 57 Of 86 EV Charging Station User Manual amp Installation Instructions 4 Network Setup Instructions This chapter details design recommendations for a GE EV Charging Station Network Infrastructure Network setup is req
63. s and 4 4 Protruding Objects EVSE Torque Specification Table SCREW SIZE TORQUE TORQUE TOL Table 1 GE EV Charging Station User Manual 4 of 86 EV Charging Station User Manual amp Installation Instructions Tools Type Characteristics Slotted Screwdriver 3 16 or Vi Socket Socket sizes 7 16 34 Electric Drill Used in the wall mounted and pole mounted installations Wire stripper hammer and wall anchors Table 2 Field cable size Single Pedestal Wall Mount and Pole Mount Cu 8 AWG minimum 75 C wire Al 6 AWG minimum 75 C wire Double Pedestal Cu 8 AWG minimum 90 C wire Al 6 AWG minimum 90 C wire A WARNING Make sure power to the EVSE is disconnected before performing any task 2 4 Pedestal Bill of materials ITEM DESCRIPTION 1 Kiosk Pedestal Unit Base Mounting Assembly Kiosk Skirting Star Washer External Tooth SS 18 Table 3 GE EV Charging Station User Manual 5 of 86 EV Charging Station User Manual amp Installation Instructions Procedure Item 1 Item 5 amp 6 Item 3 Item 4 Item 2 Figure 1 Exploded pedestal base assembly GE EV Charging Station User Manual 6 of 86 EV Charging Station User Manual amp Installation Instructions CONDUIT MOUNTING TEMPLATE L CONCRETE BASE MOUNTING Figure 2 Figure 3 Locate area for pedestal location A WARNING Make sure power to the EVSE is disconne
64. s tampering with the controller and the interlock connector To clear this fault disconnect from the vehicle and repeat If fault persists there is likely a problem with the vehicle s pilot interface 0x00000040 Indicates an illegal Pilot transition state detected by the controller from the vehicle This condition will automatically clear when the pilot returns to an appropriate state Note some vehicles may not comply with the SAE J1772 IEC 61851 standard and go directly from state A to state C To accommodate charging of such vehicles use the non SAE compliant configuration setting on the configuration menu see Section 3 4 4 NON SAEJ1772 configuration 0x00000080 Controller has experienced OV state feedback from the Vehicle which is an illegal state and it indicates an error from the vehicle The fault will clear upon disconnection from the vehicle 0x00000100 Controller has experienced an unknown Pilot voltage level during power up which is not compliant to the SAEJ1772 IEC 61851 standard This fault can only be cleared by cycling power to the EVSE If this error persists the EVSE needs to be serviced 0x00000200 Controller is not detecting feedback from the Main contactor Aux Connections at J11 Check for connections per the System level wiring diagram or a hardware fault with the contactor or the controller This fault is cleared by disconnection of the EVSE plug from the vehicle 0x00000400 Indicates an incorrect hardware
65. shown After the desired settings were configured click on Save 2 E SE Configuration Page Windows Internet Explorer 5 iol x G Eye E http 192 168 2 2 submit_pass Fie Edit view Favorites Tools Help q Favorites s5 ESEVSE Configuration Page E EE Gi Pager EVSE Configuration Do Not Cycle Power Until a Confirmation Page Appears Default EVSE IP Used for Configuration menu and if DHCP is not enabled 192 fies 2 P Enter Subnet Mask If gateway is not used enter 255 255 255 0 255 Joss i 255 fo Note It is recommended to keep track of 5255 ss ass 255 255s the different IP settings for each EVSE by Enter Default Gateway If gateway is not used enter 255 255 25 Allow non compliant SAE J1772 behavior 7 recording them on the form found on the final page of this document After a power loss enable a random delay before charging resumes I Require Authorization for charging I If Authorization is Required enter the information below Enter Host IP Host Server IP 192 fiss 2 fis TCP Host Port 9000 9999 s000 TCP Source Port 9000 9999 9000 Enable DHCP F Allow charging when communication is not established 7 Station ID Locality lo Station ID Facility lo Station ID Unit Number io Save Upload EVSE Firmware Done OIE PL eg O internet Fa gt 100 7 Figure 76 Factory Default values GE EV Charging Station User Manual 8
66. t network switches o NIC Network Interface Card A PC card with an RJ45 port that provides Ethernet connectivity o Service laptop or PC A laptop or PC used to configure individual EVSE stations via direct Ethernet connection use a cross connected cable 4 2 Firewall and Security Considerations o Firewall Any firewall used to provide isolation from the charging station network to any other network should at a minimum provide Statefull Packet Inspection Anything less would not provide acceptable security and protection SOHO firewalls are available that provide this capability but there are some which do not GE EV Charging Station User Manual 58 of 86 EV Charging Station User Manual amp Installation Instructions Any firewall used for a DMZ environment should be a business class system i e Cisco ASA Checkpoint SonicWall etc and provide a true DMZ capability Typical SOHO firewalls do NOT provide true DMZ capabilities GE supports the use of the Cisco ASA5505 firewall and provides settings for its use in this scenario o Physical Security Physical security is a necessary consideration in any installation of this type There should be physical controls to reduce the probability of a malicious entity s chances of gaining access to any area of the system Network maintenance access and power connections should be secured with strong physical controls i e all connections behind an access panel or door with a keye
67. the charging stations beginning with 172 25 0 12 As additional charging stations are added increment the last octet so that they are numbered in consecutive numbers starting from 12 Examples 172 25 0 12 172 25 0 13 172 25 0 14 and so on All of the charging stations will use the same subnet mask 255 255 255 0 with the default gateway set to 172 25 0 1 Alternatively if that range is in use on the assumption that the 172 26 0 x range is available use these alternate settings EVSE IP Address 172 26 0 xx EVSE Subnet Mask 255 255 255 0 EVSE Default Gateway 172 26 0 1 This alternate setting will require the assignment of IP addresses to the charging stations beginning with 172 26 0 12 As additional charging stations are added increment the last octet so that they are numbered as for example 172 26 0 12 172 26 0 13 172 26 0 14 and so on All of the charging stations will use the same subnet mask 255 255 255 0 with the default gateway set to 1 2 26 0 1 Note It is recommended to keep track of the different IP settings for each EVSE by recording them on the form found on the final page of this document Subnet Mask See above GE EV Charging Station User Manual 74 of 86 EV Charging Station User Manual amp Installation Instructions Default Gateway See above Fan wired with contactor EVSE owners with indoor installations who want to charge vehicles that require facility fans to be turned on must run signal
68. the same network Make sure you assign different values to each EVSE Note In the case of any modification of the Require authentication for charging status or after a reset or replacement of the controller the Station ID must be modified to a new ID not previously used on this network to avoid transaction data to be lost After the desired settings were configured click on Save Repeat this procedure for all EVSE in the network EVSE Configuration Page Windows Internet Explorer go v IE hip 1921682 2 submit pass File Edit View Favorites Tools Help ir Favorites es EVSE Configuration Page gt gt ap D apy Page Safety Toolsy EVSE Configuration Do Not Cycle Power Until a Confirmation Page Appears Default EVSE IP Used for Configuration menu and if DHCP is not enabled 182 fee 2 22 Enter Subnet Mask If gateway is not used enter 255 255 255 0 1255 255 i 255 to Enter Default Gateway If gateway is not used enter 255 255 255 255 o 0 o o Allow non compliant SAE J1772 behavior 7 After a power loss enable a random delay before charging resumes M Require Authorization for charging M If Authorization is Required enter the information below Enter Host IP Host Server IP 192 168 2 f9 TCP Host Port 9000 9999 8500 TCP Source Port 9000 9999 8500 Enable DHCP M Allow charging when communication is not established II Station ID Locality
69. ttings server for a connection Address http geiseu setpac ge com pac par f Never dial a connection Dial whenever a network connection is not present l M Proxy server C Alw ays dial my default connection E Use a proxy server for your LAN These settings will not apply to f dial up or YPN connections Address EG Part EE Adyanced m Local Area Network LAN settings Bypass proxy server For local addresses LAN Settings do not apply to dial up connections LAN Settings Choose Settings above for dial up settings OK Cancel Figure 59 LAN settings 4 3 3 EVSE Configuration Server Interface This paragraph describes how to access the EVSE controller Configuration Server Interface and which settings can be made In a networked environment each EVSE needs to be configured according to the instructions given in this document and depending on the type of network chosen AX CAUTION when manipulating the EVSE always make sure the power to the EVSE is switched off before coming close or touching any parts of the interior To configure each individual EVSE 1 Switch off EVSE main Circuit Breaker Removing power from the EVSE Connect the Ethernet test cable to the EVSE controller Ethernet port J1 and the other end to the service laptop Ethernet connector GE EV Charging Station User Manual 61 of 86 EV Charging Station User Manual amp Installation Instructions 2
70. ttings of Windows to US English Fill in the remaining information Add more drivers to the list For more information refer to the SW user manual or the help file You can close the application EV100 but keep the host PC connected and up and running at all times for the RFID authentication to work 4 Check driver registration Any driver with a registered RFID card can now use the connected EVSE GE EV Charging Station User Manual 81 of 86 EV Charging Station User Manual amp Installation Instructions To activate charging hold the RFID card in front of the reader for 2 3 seconds Upon successful authentication of that card the reader LED will turn green after another small delay of 2 3 seconds Note For authentication to work keep the host PC connected and up and running at all times 4 5 Setup without RFID Authentication Some EVSE models are not equipped with an RFID reader and are not meant to be set up in a network environment Even models with RFID can be used in a non authentication mode In both cases the EVSE controller settings do not need to be modified from the default values In order to disable the RFID authentication function from a previous networked setup It is recommended to either reset the EVSE controller as explained in a later chapter or to reset the values on the EVSE controller following the steps described in the Configuration Server Interface section and set the parameters as
71. uired for installations that use RFID authentication It is not required for EVSE that do not use RFID authentication This section of the installation document covers the options for connecting the charging stations with a PC hosting the EV100 GE EV Charging Station Manager Application software 4 1 Definitions and Terms Certain terms are used throughout this chapter in order to avoid misinterpretation several of the more commonly used terms are defined below o CS Charging Station These are individual units that provide electrical charging services to vehicle at a time Double pedestal provides charging to two o Host System Host PC The PC that runs the GE EV Charging Station Manager Application to manage authorization and collect data from the Charging Stations o Firewall A network security device that provides controlled access between two or more network segments denying anything except approved communications between the various network segments o DMZ Demilitarized Zone An isolated network segment attached to a separate connection point ona firewall This segment is then granted specific access to or from any other Zone to control who what can connect INTO the DMZ or what the system or systems within the DMZ can connect OUT to o Switch A network device that provides multiple connection points for attaching devices to an individual segment of a communications network For the purpose of this document they are Etherne
72. upply two 3 conduits one for power cable and other one for communication cable as per bracket drawing dimensions and connect supplied 3 conduit hubs to conduits If the communication cable and the corresponding conduit is not used cover the hole with supplied NEMA 3R knockout plugs Optionally the power wire can be run through the bottom of the enclosure See page 24 GE EV Charging Station User Manual 20 of 86 EV Charging Station User Manual amp Installation Instructions MIN 18 MAX 24 Figure 21 Wall Mount Installation Critical Dimension GE EV Charging Station User Manual 21 of 86 EV Charging Station User Manual amp Installation Instructions Fastener Type Supplier Part Number Qty Application Image 3 8 x 1 7 8 Concrete Anchor McMaster Carr 96892A258 6 Concrete Wall Pre drill hole dia 3 8 With 3 8 x 1 3 4 Concrete Hex Screw Tapcon LDT38134 6 Concrete Wall Pre drill hole dia 5 16 3 8 x 2 Hex Head Lag Bolt McMaster Carr 95526A525 3 Stud Wall Pre drill hole dia 3 8 Hardwood into wood stud Pre drill hole dia 1 4 Softwood Hollow Wall Anchor Cobra Anchors TripleGrip 6 Drywall Pre drill hole dia 3 8 into sheetrock Table 6 GE EV Charging Station User Manual 22 Ol 86 EV Charging Station User Manual amp Installation Instructions The cables must extend 16 to 24 above the wall surface or according to local codes Pull L1 L2 and ground wire into the enclosur
73. when used around children Do not put fingers into the electric vehicle connector Do not use this product if the flexible power cord or EV cable are frayed have broken insulation or any other signs of damage Do not use this product if the enclosure or the EV connector are broken cracked open or show any other indication of damage This document provides instructions for installation of EV Charging Station products listed in Table 11 in Section 3 3 and should not be used for any other product Before installing the EVSE Electric Vehicle Supply Equipment you should review this manual carefully and consult with a licensed contractor licensed electrician or trained installation expert to ensure compliance with local building codes climate conditions safety standards and state and local electrical codes The EVSE should be installed only by a licensed contractor and or a licensed electrician in accordance with all applicable state local and national electrical codes and standards The EVSE should be inspected by a qualified installer prior to initial use Under no circumstances will compliance with the information in this manual relieve the user of his her responsibility to comply with all applicable codes or safety standards 1 2 Grounding Instructions The EVSE must be connected to a grounded metal permanent wiring system or an equipment grounding conductor This should be run with circuit conductors and connected to the equipment

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