User Manual Digi-Sense TC9000 Advanced PID and - Cole
Contents
1. Illustration Country Catalog number oN i 1 Australia Japan 80800 24 Denmark 80800 21 i o s JO India 80800 23 o Israel 80800 28 Europe 89800 19 England 89800 22 Switzerland 80800 26 Italy 80800 27 US NEMA 80800 29 33 CE Approval Conforms to the following Product Specifications EMC EC Directive 204 108 EC Using the following EN 61326 1 2006 EN 35011 2009 ISM RADIO FREQUENCY EQUIPMENT CLASS B EN 61000 3 2 2006 IEC 61000 3 2 2005 HARMONICS En 61000 3 3 2008 IEC 6100 3 3 2008 FLICKER Immunity Test EN 610004 2 20014 ESD EN 61000 4 3 2006 02 RADIATED RF SUSCEPTIBILITY EN 61000 4 4 2004 07 ELECTRICAL FAST TRANSIENT BURST EN 61000 4 5 2001 04 SURGE EN 61000 4 6 2004 11 RF CONDUCTED SUSCEPTIBILITY COMMON MODE EN 61000 4 11 2004 03 VOLTAGE DIPS AND INTERRUPTIONS Safety 2006 95 EC using EN61010 1 UL File E207546 Vol 1 Standard UL 61010 1 3rd Edition 2012 04 17 ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABORATORY USE Part 1 General Requirements CAN CSA C22 2 No 61010 1 3rd Edition 2012 04 ELECTRICAL EQUIPMENT FOR MEASUREMENT CONTROL AND LABORATORY USE Part 1 General Requirements Certification Type Listing CCN OGTK OGTK7 Laboratory Use Electrical Equipment 34 Maintenance e Simple preventive maintenance steps include keeping the controller clean Protect it from overload excessive dirt oil a2. HN STO amp SELEC Factory Reset Menu to factory setti ngs Y Cisius G FAHRENHEIT KELVIN K REALWLR Re BANKI NE Ra A arm Setting E MANUAL RESET Y Advanced Nenu Gat eve ENTER Advanced Set up Menu Y Advanced Set Up Menu vA EXT to Main Screen ener N N SETUP p EXT SETUP NODE COMPLETE X FROM MN N MENJ v PROCESS H GH A arm Node PROCESS LOW Ii PROCESS H GY LOW a ere DEVLATI CN HGH DEVIATION H GY LON DEVLATL ON BAND Devi ation Hgh Process Hgh at ox x x gt uar woxx x Devi ati on Low Process Low gt Law wox x x M l feor wox x x Devi ati on H gW Low Process Hgh Low y H on 00 x x gt H gn w0 x x Low 30000 x X Low XXX x Devi ati on Band A arm Hysteresis a gt Bann 10K x x gt Ix 2000 x Audi ble Alarm w E lay 29 Screen Flow Charts Advanced Setup Menu Y libration Point X of X ENTER gt Set probe tenp to xxx x Press MENU to calibrate Gali bration Confirmation Gali bration Git evay SP Cali bration Setup RESET Are you sure you want to reset to DEFAULT poi nts L NO Gali brati on Settings VIEW p Calibration Poi
3. Selectable alarm modes Process High The alarm will be activated if the temperature rises above the user set alarm value Process Low The alarm will be activated if the temperature goes below the user set alarm value Process High Low The alarm will be activated if the temperature goes above or below the high and low temperature levels set by user Deviation High Alarm activation point that changes with the change of the process set point Example The user sets deviation high alarm at 30 C and has a process set point of 100 C If the temperature reaches 130 C the alarm will be activated The user changes process set point to 60 C If process temperature reaches 90 C the alarm will be activated Deviation Low Alarm activation point that changes with the change of the process set point Example The user sets the deviation low alarm 30 C and the process set point is 100 C If the process temperature is 70 C or less the alarm will be activated If the process set point temperature is set at 70 C then if the process temperature is 40 C or less it will activate the alarm Deviation High Low Same as Deviation High and Deviation Low alarms It has the capability of having an alarm activate when the set point temperature goes above or below a set point temperature Deviation Band Allows the user to set the alarm to be activated within a specified temperature range Press the MENU key to advance to scre
4. Set Point Deviation Band Press the UP DOWN arrow keys to adjust the Devi ation Band temperature value When complete press MENU key to advance to screen 7 1 PID Control Mode Setup Screen 7 Setting Hysteresis Alarm Use the UP DOWN arrow keys to adjust value The user defined value when the alarm will exit an Al arm yst er esi alarm condition Example User has a Process High alarm programmed with a value of 150 C and has set the Alarm Hysteresis of 1 C The alarm has been activated after the temperature reached 160 C When temperature reaches 149 C the alarm condition will not be active e When complete press MENU key to advance to screen 8 Screen 8 Setting Audible Alarm Use UP DOWN arrow keys to change value to either ON audible alarm or OFF audible alarm When complete press MENU key to advance to screen 9 Screen 9 Advanced Menu Gateway Use the UP DOWN arrow keys to change selection to ENTER e When complete press MENU key to advance to screen 10 Advanced Manu Gat ewa ENTER Advanced Setup Nenu Y The following screens are in the advanced portion of the setup menu Screen 10 Calibration Gateway Screen 11 Global Sensor Offset Screen 12 Over Temperature Stop Screen 13 Loop Break Stop Screen 14 Control Action Screen 15 Control Mode Screen 16 Auto Tune Screen 17 Proportional Band Setup
5. 12 Screen 18 Proportional Gain Setup Screen 19 Integral Time Setup Screen 20 Integral Gain Setup Screen 21 Derivative Rate Setup Screen 22 Derivative Rate Gain Setup Screen 23 Power Rate Control Screen 24 Run Time Screen 25 Power Failure Control PID Control Mode Setup Screen 10 Calibration Gateway e Screen will default to SKIP Calibration Setup Calibration Gateway sd you have the proper calibration equipment to calibrate the sensor inputs associated with this control Changing calibration settings in the controller can cause errors in sensor temperature readings and operation of the control For instructions on how to use the calibration functions contact your instrument supplier WARNING Do not enter the calibration gateway unless With SKIP selected press the MENU key to advance to screen 11 Screen 11 Global Sensor Offset Calibration Use the UP DOWN arrow keys to change the offset value Otse XXX v The use of another temperature device is required to determine the correct offset needed Adjusting this value is offsetting the sensor input temperature being displayed When complete press MENU key to advance to screen 12 Screen 12 Over Temperature Stop Over Tenparature Sop Use UP DOWN arrow keys to change the value X above Set Poi nt When sensor temperature goes above this value the output device will be turned of
6. see page 26 for model 89800 01 and page 27 for model 89800 02 for proper replacement cord Additional input power cords for various countries are listed on page 32 gt WARNING Use of separate temperature limit control is recommended were a fault condition could occur and result in a fire or other hazardous condition 25 Specifications for TC9000 Controller Model 89800 01 Power input 120 VAC 10 50 60 Hz 3 15 amp 1800 watts max load Operating environment 32 to 77 F 0 to 25 C 90 RH noncondensing Maximum altitude 2187 yd 2000 m Pollution degree 2 normally only nonconductivity pollution occurs Installation category Il local level connect to branch circuit and not directly to a main circuit such as a fuse panel Storage 32 to 140 F 0 to 60 C 5 to 80 RH noncondensing Fuse 250 volt 15 amp rated fast acting AC line cord SJT 14 3 14 AWG 15 amp 125 VAC less than 9 ft 3 m in length Heater cooler output max voltage 120 VAC 10 15 amp 50 60 Hz 1800 watts max load Process memory data retention upon power failure via nonvolatile memory Dimensions W x H x D 8 x 3 75 x 9 20 3 x 9 5 x 22 9 cm 26 Specifications for TC9000 Controller Model 89800 02 Power input 230 VAC 10 50 60 Hz 3 10 amp 2300 watts max load Operating environment 32 to 77 F 0 to 25 C 90 RH noncondensing Maximum altitude 2187 yd 2000 m Pollution degree 2 normally only nonconductivity pollut
7. 5 DIGI SENSE User Manual Digi Sense TC9000 Advanced PID and On Off Temperature Controller with Thermocouple Input Models 89800 01 and 89800 02 THE STANDARD IN PRECISION MEASUREMENT CE Table of Contents Introduction Unpacking Controller Description Front Panel ccceseecceseeseeeeeneeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeeeae 4 Controller Description Back Panel Controller Description Active Display Screen SEMI AN OPO Aton ssi hese eee lek A ON GE OS he SERA Si SIONS LIN r Initial Setup Basic Operation Setup Auto Tune Setup PID Control Mode Setup Default Mode ccecesceseesesteeereeeeeeeteenteeeeneeees 8 16 ON OFF Control Mode Setup Safety Specifications for Controller Models Specifications for Sensor Input srda e Ra AA A AS Screen Flow Charts General Setup Flow Chart Advanced Menu Setup Flow Chart sssesseseseeseeesesresesrsrrreserisriernrrrreeeresrsss 30 Ferrite Clip Installation Alternative Power Cords for Various Countrie Output Cord Adapters for Various Countries PaT ELER AS I ASIE TNI ORE NESO SAN a Eee Sate a Maintenan Ce SEERE ONNAN E AAE EE A TA EIEEE ERA Introduction The Digi Sense TC9000 Advanced PID and On Off Temperature Controller Models 89800 01 and 89800 02 is designed to regulate a user defined output device at a set point temperature The microprocessor control uses a PID algorithm that provides precise heating cooling
8. Heat 7 Cool Tune 2 1 RUN STOP Button Pressing RUN STOP once will start the control process if the temperature Controller is stopped or stop the control process if the temperature controller is running If the controller is running Heat and Cool on screen indicators wil illuminate appropriately in the Alarm Action Display 2 TUNE Button Pressing TUNE once will start the AUTO TUNE cycle AUTO TUNING must be enabled in the setup mode for this key to function See page 14 Screen 16 3 ALARM Button In an ALARM situation the screen will display either WARNING or ERROR with the corresponding message A WARNING will not stop the control process An ERROR will stop the control process A MANUAL RESET mode Pressing ALARM once will silence the audible alarm and clear the on screen alarm message If the alarm situation is still present the Alarm Action Display will remain illuminated The alarm and on screen message will not clear automatically even if the system is no longer in an alarm situation B AUTO RESET mode Pressing ALARM once will silence the audible alarm and clear the on screen alarm message If the alarm situation is still present the Alarm Action Display will remain illuminated If the system leaves an alarm situation the system will automatically silence the alarm and clear the on screen alarm message 4 SELECT Button Pressing SELECT once will cyc
9. installation of ferrite clip e Plug the supplied AC cord into the IEC power connector located on the back of the controller Basic Operation Setup e Turn power switch ON located on the back of controller e Follow the instructions on the welcome screen Press SELECT key to read a brief description of each key on the front of controller Press the MENU key to skip the instructions and enter the main operation screen e Press the SELECT key to make a user editable field active A line will appear under the field when the field is active for editing Use the UP DOWN arrow keys to adjust the value that is active in a user editable field Enter the user configurable setup by pressing the MENU key from the system status screen Use the MENU key to advance through each menu setting Depending on process operation follow the directions to set up the controller for the proper operation of your process PID Factory default on pages 8 16 ON OFF on pages 17 24 All changed settings will be retained in memory when returning to the System Status screen Use the flow charts see pages 29 30 to have a visual of the controls menu layout Auto Tune Setup Set up your process as noted in the initial setup Verify that the Auto Tune feature is enabled in the menu settings From the main operation screen set the set point temperature Press the TUNE button and the indicators showing Heat and Tune will be illuminated on display The Se
10. e UP DOWN arrow keys to change the value a HR XX MN XX Use the SELECT key to toggle between HR and MIN fields Run Time is a safety feature while the control is in the On Off or PID mode The user can set a timer to have the output turned OFF if the time expires When complete press MENU key to advance to screen 19 Screen 19 Power Failure Control Use the UP DOWN arrow keys to change the value processes after power tall ur e out age l Failure Control Default value is STOP STOP If the controller loses power while in the run mode it will not resume the process once the power has been restored RESUME If the controller loses power while in the run mode it will resume the operating process once the power has been restored When complete press MENU key to advance to screen 20 Screen 20 Advanced Menu Exit e Setup is complete Automatically will exit to the main operation screen 24 Safety Precautions gt DANGER DO NOT REMOVE COVER HIGH VOLTAGE IS PRESENT IN THE CONTROLLER Contact supplier for service gt DANGER If high voltage is present on external temperature sensor from outside source high voltage will be present at the control gt DANGER Fire protection and control damage Replace all fuses with the correct fuse replacement Reference page 26 for model 89800 01 and page 27 for model 89800 02 gt WARNING Specifications for the power cord
11. en 6 after selecting alarm mode PID Control Mode Setup Screen 6 Setting Alarm Mode Variables e This screen reflects the variable settings for the selected alarm mode from screen 5 Set Point Process High Press the UP DOWN arrow keys to adjust the temperature value When complete press MENU key to advance to screen 7 Set Point Process Low Press the UP DOWN arrow keys to adjust the temperature value When complete press MENU key to advance to screen 7 Set Point Process High Low Press the UP DOWN arrow keys to adjust the temperature value Press the SELECT key to toggle between High and Low There will be a line below the active field When complete press MENU key to advance to screen 7 Set Point Deviation High Press the UP DOWN arrow keys to adjust the temperature value When complete press MENU key to advance to screen 7 Set Point Deviation Low Press the UP DOWN arrow keys to adjust the temperature value When complete press MENU key to advance to screen 7 10 LOW 200 x x Process H gh Low Davi ation Low PID Control Mode Setup Set Point Deviation High Low Press the UP DOWN arrow keys to adjust the temperature Davi ati on H gh Low value Press the SELECT key to toggle between High and Low There will be a line below the active field When complete press MENU key to advance to screen 7
12. er Model 89800 01 includes a US 120 VAC plug Model 89800 02 includes a US 220 VAC plug Below is a ordering table for the available cord plug sets Cord plug sets feature a country specific male plug on one end and an IEC 320 female plug on the other end Order a cord plug set to replace a lost or damaged set or to use your temperature controller in another country Illustration Country Catalog number S US Standard 50001 68 Da Australia Japan 50001 60 Jp Denmark 50001 62 India 50001 64 Israel 50001 69 Europe 50001 70 England 50001 72 Po Switzerland 50001 74 T zb 3 Italy 50001 76 G3 2 p US NEMA 50001 78 32 OERA IEC 320 socket O Output Cord Adapters for Various Countries A detachable cord set is not included with the temperature controller Model 89800 01 includes a US 120 VAC female plug Model 89800 02 includes a IEC 60320 C19 230 VAC female plug Below is a ordering table for the available cord sets Cord sets feature a country specific female plug on one end and an IEC 360320 C19 male plug on the other end that will plugs into the controller Order a cord set to use your heating or cooling devices with your 230 VAC temperature controller in another country Each cord set is 12 in 30 5 cm in length IEC 60320 C19
13. f When complete press MENU key to advance to screen 13 Screen 13 Loop Break Stop Default value is ENABLED Use UP DOWN arrow keys to change the value e Loop Break Stop is a feature that will stop the process output while the controller is in the run mode If the controller senses there is no change in temperature in a user set amount of time the output will be turned off and error message will be displayed on the screen along with an audible alarm Set to DISABLED if this function is not required When complete press MENU key to advance to screen 14 13 PID Control Mode Setup Screen 14 Control Action Control Action Use UP DOWN arrow keys to change the value e Set for the process that is being performed Heat or Cool When complete press MENU key to advance to screen 15 Screen 15 Control Mode Use UP DOWN arrow keys to change the value Default value is PID mode If different select PID mode e When complete press MENU key to advance to screen 16 Screen 16 Auto Tune Default value is ENABLED Use UP DOWN arrow keys to toggle between ENABLED and DISABLED e Select ENABLED to use the Tune key on the front panel to activate the Auto Tune function This function needs to remain ENABLED until the controller has been properly tuned to the user s particular application e When complete press MENU key to advance to screen 17 Screen 17 Proportio
14. gral Gain Setup Use UP DOWN arrow keys to change the value WARNING Do not change these values unless you have experience in manual setup of PID Proportional Integral and Derivative of this controller These value are derived from running the auto tune function Altering the values after auto tune has been completed will affect the performance of the system When complete press MENU key to advance to screen 21 Screen 21 Derivative Rate Setup Derivative Fate Setup Use UP DOWN arrow keys to change the value WARNING Do not change these values unless you have experience in manual setup of PID Proportional Integral and Derivative of this controller These values are derived from running the auto tune function Altering the value after auto tune has been completed will affect the performance of the system When complete press MENU key to advance to screen 22 Screen 22 Derivative Rate Gain Setup Derivative Fate Gain Setup Use UP DOWN arrow keys to change the value WARNING Do not change these values unless you have experience in manual setup of PID Proportional Integral and Derivative of this controller These values are derived from running the auto tune function Altering the value after auto tune has been completed will affect the performance of the system When complete press MENU key to advance to screen 23 15 PID Control Mode Setup Screen 23 P
15. ion occurs Installation category Il local level connect to branch circuit and not directly to a main circuit such as a fuse panel Storage 32 to 140 F 0 to 60 C 5 to 80 RH noncondensing Fuse 250 volt 10 amp rated fast acting AC line cord SJT 14 3 14 AWG 15 amp 240 VAC less than 9 ft 3 m in length Heater cooler output max voltage 230 VAC 10 15 amp 50 60 Hz 3 3450 watts max load Process memory data retention upon power failure via nonvolatile memory Dimensions W x H x D 8 x 3 75 x 9 20 3 x 9 5 x 22 9 cm 27 Specifications for Sensor Input e Thermocouple grounded or nongrounded Automatic cold junction compensation and break protection for sensor Range Type J 310 to 1832 F 190 to 1000 C Type K 328 to 2502 F 200 to 1372 C Type N 328 to 2372 F 200 to 1300 C TypeR 32 to 3214 F 0 to 1768 C Type S 32 to 3214 F 0 to 1768 C Type T 200 to 752 F 200 to 400 C Type B 392 to 3272 F 200 to 1800 C Type E 328 to 1832 F 200 to 1000 C Sensor accuracy Calibration accuracy Types J K T E N 0 1 of span or 1 C Types B R S 0 2 of span Accuracy span is 1000 F 540 C minimum 28 Screen Flow Charts Sensor Type THERVOOOUPLE v Thermocouple Type Types Type J Type N Type S Type B Type K Type R Type T Type E Tenperature Scale CELSIUS
16. le through user configurable control set points All user configurable set points will be underlined with a greyed out line The selected set point will be underlined Change the set point with the UP and DOWN arrow buttons 5 MENU Button The MENU button provides access to all user configurable setup parameters of the controller Pressing this key once will scroll through parameter options Pressing and holding this key will exit to the home screen saving any changes made up to that point 6 UP DOWN LEFT Arrow Buttons The UP and DOWN arrow buttons will increase or decrease the value of the set point selected underlined Pressing the UP or DOWN arrow keys will increase or decrease numerical entries by the least significant digit The rate of acceleration will increase as shown in the table below starting from the least significant digit Pressing and holding the UP or DOWN arrow key will increase or decrease text entries without an acceleration factor The LEFT arrow button moves backwards through the General and Advanced Setup Menus To exit to the main screen from either menu press and hold the MENU button 0 0 0 9 0 1 0 9 1 10 100 10 100 50 Table 1 Acceleration Factor Table 7 HEAT COOL AND TUNE Indicators When any of these modes are active they will have a block indicator on the display showing they are active Example When the controller is in the heat mode and it is applying power to the heater output
17. nal Band Setup Proportional Band Setup Use UP DOWN arrow keys to change the value WARNING Do not change these values unless you have experience in manual setup of PID Proportional Integral and Derivative of this controller These values are derived from running the auto tune function Altering the value after auto tune has been completed will affect the performance of the system When complete press MENU key to advance to screen 18 Screen 18 Proportional Gain Setup Use UP DOWN arrow keys to change the value WARNING Do not change these values unless you have experience in manual setup of PID Proportional Integral and Derivative of this controller These values are derived from running the auto tune function Altering the value after auto tune has been completed will affect the performance of the system When complete press MENU key to advance to screen 19 14 PID Control Mode Setup Screen 19 Integral Time Setup imegral Tire Setup Use UP DOWN arrow keys to change the value ROKK seconds a Y WARNING Do not change these values unless you have experience in manual setup of PID Proportional Integral and Derivative of this controller These values are derived from running the auto tune function Altering the value after auto tune has been completed will affect the performance of the system When complete press MENU key to advance to screen 20 Screen 20 Inte
18. nd corrosion e Cleaning If cleaning is necessary use only a damp cloth with water only Wipe only the exterior of the control chassis CATALOG NUMBERS 89800 01 and 89800 02 SERIAL NUMBER DATE OF PURCHASE cJ Cole Parmer elit Delivering Solutions You Trust Rian o Toll Free 1 800 323 4340 Toll Free 1 800 358 5525 Phone 1 847 549 7600 Phone 1 847 327 2000 Fax 1 847 247 2929 Fax 1 847 327 2700 ColeParmer com Digi Sense Davis com Digi Sense 1065DGMAN_TC9000_a 08 2014 Rev 1 35
19. nd low temperature levels set by user Deviation High Alarm activation point that changes with the change of the process set point Example The user sets deviation high alarm at 30 C and has a process set point of 100 C If the temperature reaches 130 C the alarm will be activated The user changes process set point to 60 C If process temperature reaches 90 C the alarm will be activated Deviation Low Alarm activation point that changes with the change of the process set point Example User sets the deviation low alarm 30 C and the process set point is 100 C If the process temperature is 70 C or less the alarm will be activated If the process set point tem perature is set at 70 C then if the process temperature is 40 C or less it will activate the alarm Deviation High Low Same as Deviation High and Deviation Low alarms It has the capability of having an alarm activate when the set point temperature goes above or below a set point temperature Deviation Band Allows user to set the alarm to be activated within a specified temperature range Press the MENU key to advance to screen 6 after selecting alarm mode 18 ON OFF Control Mode Setup Screen 6 Setting Alarm Mode Variables e This screen reflects the variable settings for the selected alarm mode from screen 5 Set Point Process High Process Hgh Use UP DOWN arrow keys to adjust the temperature value HGH Axx When complete pres
20. ned value when the alarm will exit an alarm condition Example The user has a Process High alarm programmed with a value of 150 C and has set the Alarm Hysteresis of 1 C The alarm has been activated after the temperature reached 160 C When temperature reaches 149 C the alarm condition will not be active e When complete press MENU key to advance to screen 8 Screen 8 Setting Audible Alarm Use UP DOWN arrow keys to change value to either ON audible alarm or OFF audible alarm When complete press MENU key to advance to screen 9 Screen 9 Advanced Menu Gateway Use UP DOWN arrow keys to change selection to ENTER Y e When complete press MENU key to advance to screen 10 The following screens are in the advance portion of the setup menu Screen 10 Calibration Gateway Screen 11 Global Sensor Offset Screen 12 Over Temperature Stop Screen 13 Loop Break Stop Screen 14 Control Action Screen 15 Control Mode Screen 16 On Off Control Screen 17 Power Output Control Screen 18 Run Time Screen 19 Power Failure Control 21 ON OFF Control Mode Setup Screen 10 Calibration Gateway e Screen will default to SKIP Calibration Setup WARNING Do not enter the calibration gateway unless you v have the proper calibration equipment to calibrate the sensor inputs associated with this controller Changing calibration settings in the control can cause errors in
21. nt x Y Power Gut put Control ox per cent Fun Ti me IHR 206 M N 206 Power Failure Control IRESUME processes after power fal ur e out age p EXIT SETUP MIE Poi nts XX XX Skip Cali bration Settings Cali bration Confirmation v EW L Mew p Segment btwn Points X amp X Are you sure you want to Slopes amp Cif sets X WOX save these point s Y XWX Sensor Offset libration lorfset Xxx e y Over_Tenperature Stop Auto Tune 1p 00x X above Set Poi nt Y Loop Break Stop Proportional Band Setup a I SABLED joox x v ontrol_ Acti on Proportional Gain Setup Heat Ix 00 Control Node Integral Time Setup PLD wox seconds v Integral Gin Setup ON CFF a Ix 200 vy Y OV F Control Derivative Rate Setup a Hysteresis XXX X wox seconds Derivative Rate Gain Setup a Ix 200 v Ferrite Clip Installation aim tem te hve sion fuses 18 Sore m mo 2 an mn Hoe avna Taar ad Use only 200 mo Example picture Digi Sense Temperature Controller TC9500 Model 89800 03 31 Alternative Power Cords for Various Countries A detachable cord plug set is automatically included with both models of the temperature controll
22. ntrol Mode Setup Screen 1 Selecting Sensor Type e The TC9000 controller is set to thermocouple THERNOOCLPLE e Press MENU key to advance to next screen y Screen 2 Selecting Thermocouple Type Thermocouple is preselected on screen 1 Use the UP DOWN arrow keys to select the desired x thermocouple type J K N R S T B or E e Press MENU key to advance to screen 3 after selection has been made Screen 3 Selecting Temperature Scale Use the UP DOWN keys to select the desired temperature scale Celsius C Fahrenheit F Kelvin K Reaumur R y or Rankine Ra Press MENU key to advance to screen 4 after selection has been made 17 ON OFF Control Mode Setup Screen 4 Selecting Alarm Setting Use the UP DOWN arrow keys to toggle between Auto Reset Manual Reset and Off ez o e Press MENU key to advance to next screen If Auto or Manual is selected the controller will advance to screen 5 If OFF is selected the controller will advance to screen 9 Screen 5 Selecting Alarm Mode Use the UP DOWN arrow keys to select alarm mode Selectable alarm modes Process High The alarm will be activated if the temperature rises above the user set alarm value Process Low The alarm will be activated if the temperature goes below the user set alarm value Process High Low The alarm will be activated if the temperature goes above or below the high a
23. ower Output Control Use UP DOWN arrow keys to change the value Default value is 100 percent This feature allows the user to reduce the output power to the output heating device useful in applications were temperature overshoot is occurring after auto tune has been completed e Experimenting with this value will be necessary because every process setup is different e When complete press MENU key to advance to screen 24 Screen 24 Run Time Aun Ti me Use UP DOWN arrow keys to change the value a HR XX MN XX Use SELECT key to toggle between the HR and MIN fields Run Time is a safety feature while the control is in the ON OFF or PID mode The user can set a timer to have the output turned OFF if the time expires When complete press MENU key to advance to screen 25 Screen 25 Power Failure Control Use UP DOWN arrow keys to change the value sane processos ater RESUME processes after Default value is STOP power fal ur el out age v STOP If the controller loses power while in the run mode it will not resume the process once the power has been restored RESUME If the controller loses power while in the run mode it will resume the operating process once the power has been restored When complete press MENU key to advance to screen 26 Screen 26 Advanced Menu Exit Setup is complete e Automatically exit to the main operation screen 16 ON OFF Co
24. s MENU key to advance to screen 7 Set Point Process Low Use UP DOWN arrow keys to adjust the temperature value When complete press MENU key to advance to screen 7 Set Point Process High Low Process H gh Low Use UP DOWN arrow keys to adjust the temperature value Press the SELECT key to toggle between High and Low There will be a line below the active field When complete press MENU key to advance to screen 7 Set Point Deviation High i a Use UP DOWN arrow keys to adjust the temperature value Ha x When complete press MENU key to advance to screen 7 Set Point Deviation Low Davi ation Low Use UP DOWN arrow keys to adjust the temperature value When complete press MENU key to advance to screen 7 19 ON OFF Control Mode Setup Set Point Deviation High Low Use UP DOWN arrow keys to adjust the temperature value Hgh WLX A Low WOX x X Press the SELECT key to toggle between High and Low There will be a line below the active field When complete press MENU key to advance to screen 7 Set Point Deviation Band Devi stion Band Use UP DOWN arrow keys to adjust the temperature value When complete press the key to advance to screen 7 20 ON OFF Control Mode Setup Screen 7 Setting Hysteresis Alarm Al arm Hyst er esi amp Use the UP DOWN arrow keys to adjust value The user defi
25. sensor temperature readings and operation of the control For instructions on how to use the calibration functions contact your instrument supplier With SKIP selected press the MENU key to advance to screen 11 Screen 11 Global Sensor Offset Calibration Use the UP DOWN arrow keys to change the offset value a Otse XXX v The use of another temperature device is required to determine the correct offset needed Adjusting this value is offsetting the sensor input temperature being displayed When complete press MENU key to advance to screen 12 Screen 12 Over Temperature Stop ver Tenperature Sop Use the UP DOWN arrow keys to change the value X abave Sot Poi nt When sensor temperature goes above this value the output device will be turned off When complete press MENU key to advance to screen 13 Screen 13 Loop Break Stop Default value is ENABLED Use the UP DOWN arrow keys to change the value e Loop Break Stop is a feature that will stop the process output while the control is in the run mode If the control senses there is no change in temperature in a user set amount of time the output will be turned off and error will be displayed on the screen along with a audible alarm Set to DISABLED if this function is not required When complete press MENU key to advance to screen 14 22 ON OFF Control Mode Setup Screen 14 Control Ac
26. t Point value can not be altered after the Tune process has started The value is locked until the Tune process is complete or aborted by the user Stopping the Tune operation prior to it finishing will cause the PID settings to be returned to factory default values e PID values will be saved in nonvolatile memory PID Control Mode Setup FACTORY DEFAULT MODE Screen 1 Selecting Sensor Type e The TC9000 is set to thermocouple THERNOOCLPLE e Press MENU key to advance to next screen Screen 2 Selecting Thermocouple Type Thermocouple is preselected on screen 1 T Use the UP DOWN arrow keys to select the desired thermocouple type J K N R S T B or E Press MENU key to advance to screen 3 after selection has been made Screen 3 Selecting Temperature Scale Use the UP DOWN keys to select the desired temperature scale Celsius C Fahrenheit F Kelvin K Reaumur R or Rankine Ra Press MENU key to advance to screen 4 after selection has been made PID Control Mode Setup Screen 4 Selecting Alarm Setting ez o Use the UP DOWN arrow keys to change between Auto Reset Manual Reset and Off e Press MENU key to advance to next screen If Auto or Manual is selected the controller will advance to screen 5 If selection is OFF the controller will advance to screen 9 Screen 5 Selecting Alarm Mode Use the UP DOWN arrow keys to select alarm mode
27. there will be an indicator block on the display to show the heater output is active Controller Description Back Panel oa F YN Heater Cooler output based on model 5 15R 115 VOLT IEC 60320 C19 230 VOLT Image shows this receptacle Model 89800 01 Model 89800 02 240 Vons 3800 Watts Max IEC power cord connection see page 32 for additional cords Fuse Heater cooler output see pages 33 34 for optional output cord adapters dependent on country Power switch Grid support bracket Thermocouple input accepts type J K N R S T B and E with mini connector Controller Description Active Display Screen edi tab a static text TEXT EXPLANA MI N SCREENS SYSTEM RUNNING SYSTEM STOPPED E PEAD TEMP SP SET PA NT COUNT UP TINE PID ano DN OFF MODE ALARM ACTI ON PANEL TUNE ALARM AUTO TUNING Sys SYSTEM NORMAL NAVI GATI ON A SCROLLUP Hear eanna coor E voLNG Y soou V ERRORAVARNING Setup and Operation Initial Setup e Install controller in safe operating area Plug the heater or cooler sold separately into the output connector located on the back of the controller e Connect the thermocouple sensor to the thermocouple input connector located on the back of the controller e Place the ferrite clip over the lead wire of the thermocouple sensor See page 31 for reference picture of
28. tion Control Action Use the UP DOWN arrow keys to change the value from Heat to Cool e Set for the particular process that is being performed When complete press MENU key to advance to screen 15 Screen 15 Control Mode Use UP DOWN arrow keys to change the value from the default mode of PID to On Off When complete press MENU key to advance to screen 16 Screen 16 ON OFF Control Use the UP DOWN arrow keys to adjust value Z Cycle time is the rate that the output cycles on and off The recommended time is 1 second e Ifa mechanical relay is being used from the output it is recommended that the time be increased to more than 1 second Mechanical relays are slower than solid state relays and require more time to operate correctly Damage to the relay and control can occur if not set correctly e When complete press MENU key to advance to screen 17 Screen 17 Power Output Control Use UP DOWN arrow keys to change the value Default value is 100 percent n This feature allows the user to reduce the output power to the output heating device useful in applications were temperature overshoot is occurring after Auto Tune has been completed Experimenting with this value will be necessary because every process setup is different When complete press MENU key to advance to screen 18 23 ON OFF Control Mode Setup Screen 18 Run Time An Tice Use th
29. tolerances for demanding applications in the laboratory or industrial setting The TC9000 is a microprocessor based digital indicating single loop temperature controller It has a single output located on the back of the controller It features an auto tuning function that allows automatic configuration of the PID parameters with minimum user configuration required The TC9000 has a single thermocouple input that accepts J K N R S T B and E sensors The controller automatically sets the PID parameters through a learning sequence in the auto tune mode PID parameters include proportional band reset integral and rate derivative The user friendly LED display is to aid in monitoring and setup of the controller The controller automatically stores all user defined information in nonvolatile memory Unpacking Check individual parts against the list of items below If anything is missing or damaged please contact your instrument supplier immediately 1 Temperature controller 2 Grid support bracket attached to the back of the controller 3 6 ft 3 m detachable IEC power cord Model 89800 01 comes standard with a US 120 VAC plug Model 89800 02 comes standard with a US 220 VAC plug See page 32 for additional cords 4 Electrical noise canceling ferrite clip connects to sensor input see page 31 for reference 5 User manual 6 Quick start guide Controller Description Front Panel a Tc9000 D DIGI SENSE ermocouple C
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