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FSCUT2000 Laser Cutting Control System User Manual

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1. Position Forward measured value Reverse measured value 0 0 001 0 0005 50 50 0021 49 9932 100 100 0032 99 9859 150 150 0043 149 9786 200 200 0054 199 9713 250 250 0065 249 964 300 300 0076 299 9567 350 350 0087 349 9494 2 Open platform configuration of software pitch compensation Import above documents 7 2 7 General problem solving 1 The compensation without changing before and after If the data measured before and after compensation is almost no change then it maybe travel range is inconsistent resulting in no valid data available for compensation that is no compensation Please check the correspondence between the direction of homing origin and the compensation data The direction of homing origin is negative and then the position of compensation data should be positive On the contrary the direction of homing origin is positive and then the position of compensation data should be negative 2 Error doubled after compensation If it is found that the shape of the forward and reverse error curve is almost no change after compensation but the value almost doubled and the distance between the two curves is also doubled That is reverse interval it is likely that the sign of error value is reversed In this case click the error value inversion which can make compensation accuracy is greatly improved As shown below it is a typical doubled case after compensation After compensation th
2. 3 modulation modulation 5v Be 9 INTLK Note PWM of Bowflex laser select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF d FSCUT2000 Laser Cutting Control System wee 2 5 8 JK GSI FL Series wiring diagram JK GSI 500W FL SK11 Computer RS232 DB9 1 Cus Interlock 1 _ 2 Cus Interlock 2 1 a 5 Bench interlock 1 Bench interlock 2 RS232 Tx 6 ench interloc 7 Cooling Interlock 5 IRS232 COM Cooling Interlock 14 Bench interlock 2 13 Bench interlock 1 10 Cus Interlock 2 9 Cus Interlock 1 BCL3762 V5 2 external IO board SK101 modulation modulation Note 1 Several wires on SK11 which need to be interlocked can connect the appropriate equipment to ensure safety interlock in accordance with the corresponding interpretation 2 When the modulation signal select SK101 interface PWM select 5V control Dip switch 1 pin is OFF 2 pin is ON Optionally select one among 3 pin and 4 pin is ON then another one is OFF 3 When the modulation signal select 16 pin of PLS interface PWM select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF FSCUT2000 Laser Cutting Control System q 2 5 9 Rofin fiber laser wiring diagram BCL3762
3. K B2 Emission ON 25Pin interface XP2 A1 modulation A2 modulation Cl Interlock Chl C2 Interlock Ch2 C3 Interlock Ch2 C4 Interlock Chl JH 7Pin interface XP4 Al 0 10V A2 AGND Note 1 B2 pin of XP1 interface cannot connect Emission ON then make sure that the Emission Status input port is set as 0 in platform configuration tool which means do not detect whether the shutter has been open or not 2 PWM select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF FSCUT2000 Laser Cutting Control System o 2 5 5 America version IPG YLS series wiring diagram BCL3762 V5 2 external IO board IPG American version YLS series laser 64Pin interface XP1 Al Laser Request A2 Program Start A5 Guide Laser On A16 Common A6 Anolog Control ON B15 24V B16 OV 24V Relay B2 Emission ON 25Pin Interface XP2 Al modulation A2 modulation A8 Remote Mode A9 Remote Mode C1 Interlock Chl CH Interlock Ch2 Interlock Ch2 C3 C4 Interlock Chl C5 Power On C6 Power On 7Pin interface XP4 Al 0 10V A2 AGND Note B2 pin of XP1 interface cannot connect Emission ON then make
4. eon fei Lal z alzo DOCOM FSCUT2000 Laser Cutting Control System o The wiring diagram of Mitsubishi E Series DB15 servo control interface of Friendess MR E A servo 26P interface of Mitsubishi Shielded wire y j NG Basic setting parameters of Mitsubishi MR J3 A series Paramete Recommended ee Implication r Type value PAOI 0 Control mode Position mode PA13 0011 Negative logic Pulse Direction The maximum pulse frequency of Mitsubishi J3 series is I Mpps Note Parameter settings above can guarantee basic sports only under the circumstances of the right wiring connection not ensure control precision And if you need to further optimize campaign results please adjust the rigidity gain inertia ratio and other parameters 2 3 4 Origin and limit input X the limit of minus X direction dedicated input signal and low level is active XO the origin signal dedicated input signal and low level is active X the limit of positive X direction dedicated input signal and low level is active COM GND the general interface of the above three signals Y the limit of minus Y direction dedicated input signal and low level is active YO the origin signal dedicated input signal and low level is active Y the limit of positive Y direction dedicated input signal and low level is active EB FSCUT2000 Laser Cutting Control System COM GND the gene
5. V Enable focus contro Pulse equivalent Move 10mm need 10000 pulses Focus adjust rang rom 15mm to 5mm Return ORG direction _ positive negative Coarse position speed 10mm s Fine position speed Imm s Back distance Omm Origin corresponds to A n the focus position Jog Speed 2mm s Locate Speed 10mm s This function can be activated only when using BMC1205 motion control card mainly used for implementing electric adjustment in focus Pulse equivalent Set the distance of movement focus corresponding to the number of pulses per revolution of the drive Focus adjustment range Set software limit and stroke of the focusing motion Return ORG direction upward homing is negative direction downward homing is positive direction Coarse positioning speed quickly find the speed of origin switch when homing Precise positioning speed Slowly precise positioning speed after find the origin switch Rollback distance Reverse motion distance after completing precisely positioning Focal position after homing Define the focus scale corresponding to origin Jog speed Speed of clicking motion focus Positioning speed Empty traverse speed when focus moves FSCUT2000 Laser Cutting Control System 3 13 Optical edge seeking Photoelectric edge d Enable photoelectric edge Signal input 3 v This function applies Omron E3Z L61 type diffuse optical switch The effective detection range of the optical switch is 90 120mm
6. 6 5 Corner burning O If machine allows improve FIR frequency and reduce time of acceleration and deceleration O Properly increase turning precise parameters and make high speed smooth transition in sharp corner with Bezier curve O Modify the mapping way processing the circle overcut by the example as shown below Modify power curve turn down laser power when speed declines amp Add cooling points on the corner further processing after blow to cool for a period with light off 6 6 Laser not emitting light 1 Check whether the laser setting is correct or not D Determine correct laser configuration in the platform configuration tool YLS series of IPG has difference between German version and American version E FSCUT2000 Laser Cutting Control System lt Q Determine whether serial port or Ethernet communications is applied and communications port is configured correctly 3 Determine whether the DA signal control is applied to control the peak power DA is selected correctly 4 PWM enabled and light enabled is configured correctly 2 Check the output signal of PWM and DA CU Modify the output value of DA and PWM in the interrogation window of CypCut software file interrogation window Use multi meter to test whether DA of BCL3762 terminal block and voltage of PWM output port is normal or not Q If PWM output voltage is too low or the DA signal has no output try to replace another int
7. D Q A ad d Chapter 2 Port Instructions 2 1 External IO Board instruction PWM PWM DA1 DA1 DA2 DA2 COMCOMCOM COMCOMCOM COM COM COM COM COM COM COM COM COM CH CI GC LEX CHARS BRER We WO W INIZINHINTO INO ING IN7 ING INS IN4 IN3 INZ INA BCL3762 V5 0 X X0 X Y YO Y CK AE 24V COM 24V 24V 24V oun op OUT3 OUT4 omg ours Hit omg outs ourio OUTH 13 om OUT17 18 GN D XXI G BEBE CE LEI CC EK KLEER KUCK CEET Power Input Power output COM COM COM COM COM COM NOCON NOCON NOCON NOCON NOCON NCNOCON NCNOCON NCNOCON NCNOCON NCNOCON 011 012 013 014 015 016 017 018 COM BCL3762 V5 2 External IO Board is installed by rail and also can be installed permanently Its external size is 315mm 107mm with DM62M and DB37M interface in two sides corresponding to JP1 and JP2 of BMC1204 C62 2 cable is used to connect External IO Board DB62 interface with JP1 port on the back of control card o FSCUT2000 Laser Cutting Control System el JP2 interface is linked by C37 40 baffle wire and then is fixed on erection fixture of computer with bolts And C37 2 cable is used to connect DB37 socket on External IO Board The three DB15M interfaces on the top left corner are servo control signals which are X axis Y axis and W axis respectively from left to right When being used as gantry dual drive W axis is as Y2 axis When being used as pipe cutting W axis is as rotation axis High low terminals on bottom left are respec
8. s found that positive and negative curves symmetrically change after compensation the most likely reason is that the sign of forward error and reverse error is opposite one of which is correct and the other is wrong This condition is considered to be very rare In order to reduce the difficulty of customers understanding CypCut has blocked the button which deals with this situation If this happens to you please manually make the error of forward or reverse reversed before importing and then import Or contact us to help solve
9. while the old ones use 5V PWM signal And new lasers can use the serial port control only before the key switch is in the REM state while key switch of the old ones is in the ON state It will indicate whether the laser is 24V PWM interface control or not when it s not indicated or marked with 5V 5V control mode can be applied totally 2 PWM select 5V control Dip switch 1 pin is OFF 2 pin is ON Optionally select one among 3 pin and 4 pin is ON then another one is OFF 3 PWM select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF FSCUT2000 Laser Cutting Control System q 2 5 11 Max laser wiring diagram Max fiber laser InterLock 1 Water Chiller safety interlock 19 Water Chiller safety interlock BCL3762 V5 2 external I0 board Max laser interface modulation modulation Redlight Emission enable Emission enable Red light AGND 0 10V Note 1 PD PD is a laser alarm output connected to the input of BCL3762 External IO Board any interface and with setting a custom laser warning normally open in Platform Configuration Alarm Custom Alarm 2 Red and Laser On enable GND can be incorporated together into any COM port of BCL3762 3 PWM of Max laser select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one
10. 0 0748 2750 1026 0 1026 0 0278 7 2700 2700 0821 0 0821 2700 1067 0 1067 0 0245 8 2650 2650 0799 0 0799 2650 1087 0 1087 0 0288 9 2600 2600 0744 0 0744 2600 100 0 100 0 0256 10 2550 2550 0663 0 0663 2550 096 0 096 0 0297 11 2500 2500 0722 0 0722 2500 100 0 100 0 0278 12 2450 2450 0784 0 0784 2450 1105 0 1105 0 0321 13 2400 2400 0754 0 0754 2400 1009 0 1009 0 0255 14 2350 2350 0652 0 0652 2350 0887 0 0887 0 0235 E 2300 2300 0662 0 0662 2300 0891 0 0891 0 0229 F Average backlash 0 022 mm Adjust backlash 0 022 mm Modify rever Click Import X which can import X axis error data and click Import Y which can import Y axis error data The imported results will be displayed in lists and graphics after data completion If the position coordinates shown in the table is different with the direction of homing origin the compensation results will be invalid Generally when importing data CypCut will automatically determine the symbol of the position If inconsistent please contact us to solve it or adjust the measuring range as same as the stroke range of the machine by modifying the measurement parameters of interferometer software and then import the data 7 2 6 Manually input compensation data 1 Create an Excel spreadsheet and save as xxx xls or xxx xlsx format Data input format is shown as below So FSCUT2000 Laser Cutting Control System
11. 5 11 Max laser Wiring diagram rorornrrnoronnnnnnrvvnernsrrnnnnrnrvnnssnsnrnnnnrnvsnnssnsnrnnnnrnnsene 38 Chapter 3 Platform Configuration cc cccccscccccsssececeessececeeseeeceesaececeesaeeeceesaeeecsesaeeecseaas 39 3 1 Installationand operation BEE 39 3 2 Password IN DUR sauasim east cc seg ege ees atuado REES RE ege 39 3 3 User ET 40 3 4 Mechanism configuration ssssssssossrsirsarsesssisesssrerassruroiarrensenas onu soss na reikna nrin 41 3 5 Return to origin Conftgeuration 42 3 6 Laser confteuration 43 3 6 1 CO2 laser configuration ccscssccececessessaececececeeseseaecececeseesecasaeceeeceseeseaeas 43 3 6 2 IPG l ser configuration assuste treneass se gue cessed bia minas cassia ade EEE REN ias 44 3 6 3 Mars Rofin Raycus SPI GSI JK laser configuration 45 3 6 4 Other 1 CN 46 3 7 Height controller configuration cececeessssecececesseseaeeeceeecessesaaesecseseessesaaaeeeeess 46 3 7 1 Use BCS100 network height controller rrrrrrrrnnnnrnrvrrrrrsnrnnnnrnrvrnrrnsnnnnnnrnnsenn 46 3 7 2 Not use BCS100 network height controller ires 46 3 8 Auxiliary gas configuration rrrraannrvvrrannrvvnranrrvnernnrrvnssnsrrnnsensrrnnssnsrrenssnsrressssnnneseen 47 3 9 Alarm poptletatlon sex ENER ses da SG ut cada d ea sagas 49 3 9 Operating warning desse e eege Nee deeg eene dnetdeet dese eet 49 3 9 2 Dual drive excessive deviation aarm 49 3 9 3 Emergent stop button sund asus Zeien See 49 39 4 Bed E 49 3 9 5 Custo
12. Automatic seeking edge can be achieved by optical edge seeking whose speed and precision is higher than capacitance edge seeking After click this function and configure the input port of corresponding optical switch you can use optical edge seeking in CypCut software 3 14 Numerical control panel BCP5045 V Use BCP5045 The use of BCP5045 in stand alone environment plug and play C Used in LAN environment please input the ID of BCP5045 140514200001 FRIENDESS BCP5045 numerical control panel can be activated in numerical control panel EB FSCUT2000 Laser Cutting Control System ss Ss interface When used in a stand alone environment CypCut software will adaptively match the Mac address of BCP5045 numerical control panel and automatically connect the control When BCP5045 is used im LAN environment please enter BCP5045 device ID number BCP5045 is in total of 12 custom keys which can be configured as a control button of double exchange workbench or other custom PLC FSCUT2000 Laser Cutting Control System q Chapter 4 Electrical System Debugging 4 1 Power test Connect BCL3762 External IO Board and BMC1204 control card with C62 2 and C37 2 cables and provide 24V power for BCL3762 External IO Board Before turn on system power please confirm whether power connection is correct or not and whether positive and negative polarity of power is short circuit or not Notes Prohibit plugging BMC1204 card C62 and
13. C62 02 cable connected to BCL3762 External IO board JP2 is an external expansion cavel socket with C40 37 expansion winding displacement with a guard sheet connected to the back of computer case firstly and then with C37 02 cable connected to BCL3762 External IO Board The system wire is shown as below FSCUT2000 Laser Cutting Control System BMC1204 Motion control card JP1 C62 2 C37 2 X axis servo drive Y1 axis servo drive Y2 axis servo drive EY FSCUT2000 Laser Cutting Control System CA 1 3 Technical parameters 3 axis with high speed pulse output and maximum frequency3MHz 3 axis with encoder feedback channel and four times Motor control frequency up to 8MHz signal The original point of every axis with limit servo alarm special input signal The servo performance of every axis alarm clear eee special output signal control p pur Sana Control cycle is Ims S speed up and speed down with wave filtering Velocity look ahead inflection point with intelligent speed up and speed down The speed limit of small circular arc Local curvature analysis The smoothing of turning Output 1 is PWM signal with dip switch choosing Laser control signal 24V or 5V Output 2 is 0 10V analog signal 12 general inputs I O Function 18 general outputs thereto 10 interfaces are relay outputs 8 interfaces are mosfet emitter outputs Temperature 0 55 C humidity
14. Input DB37 pin Socket O FSCUT2000 Laser Cutting Control System 29 2 5 Laser connection 2 5 1 YAG laser connection Directly connect output port whose configuration is laser output signal to laser which will not be covered here 2 5 2 CO2 laser connection Herein Nanjing Optical Valley Nuotai NT 2000SM CO2 FAF laser is included as an example and lasers of other brands are similar BCL3762_V5 0 external 10 board 24P plug of Nuotai NT 2000SM CO2 FAF laser 6 Laser power 7 Analog OV 10 Electrical shutter 8 EP Intense Pulse SP Intense Pulse 19 Switch OV 11 Mechanical shutter 12 Mechanical shutter Note The mechanical shutter response signals Cannot be connected then set the input port of response input as 0 16 Mechanical Shutter response 18 Passive contactor CON Note Part of the CO2 laser also supports PWM control mode and specific wiring connection can refer to ChuangXin laser wiring diagram 2 5 3 IPG YLR series wiring diagram FSCUT2000 Laser Cutting Control System EB lt 25P air plug of IPG_YLR series laser 1 Interlock Chl 2 Interlock Ch2 3 Interlock Ch2 ComputerRS232 DB9 4 Interlock Chl RE ce P i gt lt oe e 3 6 RS232 Tx Se e 7 RS232 COM 90 5 sm BCL3762 V5 2 external IO board 15 modulation 16 modulation Rem
15. a key indicator we measure the machine characteristics Using Servo Tools of Friendess we can very easily calculate the inertia ratio of the machine for each axis Servo Tools can be downloaded in http downloads fscut com As shown below ES Open A Save B Save As ES Export 3 Print For Close Loop Card Only X Axis Y Axis Mechanichal Structure Servo Prams X Axis Mechanical Properties Using Dual Driver Motor Type yaskawa vw inertia Raso MED Max cutting speed 53 856 m min Transmisson Gear Back v Rated Power 0 85 e kw Max moving speed 107 712 m min Gear Params Motor Inertia 13 9 e kg cm Max acceleration 1 11 g Pitch Diameter 80 i Rated S 1500 onl eee Pulse Equivalent 1000 00 Thickness 30v mm Max Speed 3000 w RPM Attention The servo parameters settings below Load 20 is for close loop card only E v E i Machine Stiffness middle X Axis yaskawa Servo Parameters 7 Using Reducer Pulse Equivalent Pn000 0000 Reduction Ratio i 7v 10mm w matche 10000 pulses Pn100 600 Reducer Inertia 1 31 e kg cm Pn101 1100 Calculate Pn103 104 79 When inertia ratio is less than 200 percent the device is light loaded and enables high speed cutting When inertia ratio is greater than 200 but less than 300 percent the device is medium loaded lose some precision during high speed cutting and need to appropriately reduce processing acceleration and FIR frequency When inertia ratio is greater than 300 but less than 500 p
16. an interval distance by the numerical control system and then laser interferometer can measure the actual position of each point The correspondence table of the theoretical position and the actual position can be obtained after all location measurement has been completed Most of the laser interferometers such as Renishaw must first set travel range test interval and time spent at each point before starting the test for example stay one second every interval 30 mm Laser interferometer decides whether to be measured by determining the separation distance and dwell time Firstly determine several parameters Travel range The total travel range of preliminary measurement generally is set slightly smaller than the stroke of the machine design Measurement interval Theoretically the smaller the measurement interval is the 72 FSCUT2000 Laser Cutting Control System more accurate the results is after the compensation but the smaller the measurement interval is the more the point required to be measured is and also the longer time it takes Recommended interval value is between 10 mm to 100 mm Dwell time The minimum dwell time of Renishaw default is two seconds Make sure that the zero of laser interferometer and machine is the same point During error measurement make sure that the pitch compensation function of platform configuration tool is disabled that is no compensation Take the following Renishaw int
17. measurement error we must first determine the machine origin Screw pitch compensation is compensated by the machine origin as a reference If the origin used by error measurement is different from the origin operating after machine compensation then the pitch compensation will become meaningless The machine homing origin can be set in the platform configuration tool of CypCut as shown below ORG Enable soft limit Return Org On Start X ORG direction N ob Y ORG direction N ob ORG signal O Origin Limit Switch logic Use Z signal ViUse Z signal Coarse speed SOmm s X back dis 10mm Fine speed 10mm s Y back dis 10mm Return ORG using origin signal Use Z signal origin q Coarse positioning Fine positioning d distance moderating process Z signal As long as conditions allow be sure to select Use Z signal which will greatly enhance the accuracy of homing origin BMC 1204 motion control card matched with CypCut provides encoder input to each axis to extremely ensure accuracy Please select the direction X and Y axes home origin based on machine actual design The direction of homing origin directly determines in which quadrant of the coordinate system the machine will run If you select the negative direction to home origin then the machine will run in the range of positive coordinates otherwise the machine will run in the range of negative coordinates If possible please repeatedly home origin by CypCut then m
18. rectangular will be divided into four direction scanning movement Move of the middle section is not acceleration and deceleration shift with just opening and closing the light 2 Naturally successive cutting of arc After the circle array is selected set as naturally successive cutting of arc Actual cutting is the same as connecting all circle or arc with a straight line There s no acceleration and deceleration during processing with just opening and closing the light o FSCUT2000 Laser Cutting Control System o 7 1 3 Considerations You must set the number and direction of encoder feedback pulses correctly before using the scan cutting function The setup method is shown as below 1 Open the diagnostic window CypCut of software and send 1000 pulses to the X Y axis respectively in the Pulse Test module 2 Judge whether it s correct by encoder feedback value of motion axis and polarity Note Sending positive feedback 1000 should be 1000 but 1000 Axis FIFO 0 CMin 0 CMax 0 Encoder 1 0 2 0 3 0 2 3 0 Pulse Test E ES gt Positi Negative Send 3 If the pulse feedback transmitted forward is negative enter the platform configuration tool Machine page to reverse the encoder corresponding to the number of axis Note Have to set synchronously the encoder feedback of the second shaft and the third shaft in case of double drive machine Encoder direction First axis encoder
19. reverse J Second axis encoder reverse ViThird axis encoder reverse 4 If the feedback is not 1000 after you send 1000 pulses you need to adjust the servo parameter while Panasonic is Pr011 Yaskawa is Pn212 Delta is Pn146 Set it as 1 4 of command pulses number per revolution Panasonic A5 for example it s ok set Pr011 encoder feedback as 1 4 of Pr008 pulse number per revolution Yaskawa can be quickly set by installation wizard of SigmaWin software 7 2 Pitch compensation 7 2 1 Brief introduction of pitch compensation Since the unevenness of screw rack and other mechanical components exists there is often a bias the actual characteristic and nominal features When high precision is required the actual deviations is required to be measured by a laser interferometer and other precision instruments and then be compensated by the numerical control system so as to achieve the purpose of reducing the deviation lt FSCUT2000 Laser Cutting Control System ca CypCut laser cutting system provides a complete and easy to use pitch compensation function can easily control the machine to run in accordance with the requirements of the laser interferometer and can directly read the data files outputted by laser interferometers such as Renishaw API Agilent OptoDyne Even in the absence of laser interferometer supporting reverse error compensation can also be set separately 7 2 2 Determine the machine origin Before
20. rrrrarnnnnnrnrvvnrrnsnrnnnnrnrvnnsrnsnrnnnnrnnsene 61 5 3 2 Adjust processing acceleration 61 5 3 3 Adjust move acceleration 61 5 3 4 Adjust FIR ee H Le 62 5 3 5 Set circle precision and corner preclsion 63 Chapter 6 General Problems asas ssa osean kuene ideene rie 64 6 1 Motion control card initialization fails pops up when open Cypcut 64 6 2 Pulse equivalent setting rrrrnnnorrrnrrnannnnnnrnvrnnrrnsnrnnnnvnnvnnssnnnnnnnnnnnnsnssrnnannnnnnnnssssnnn 65 6 3 How to use USB flash disk to upgrade BMC 204 65 6 4 Graphics processing is quite slow Or Dause 66 6 5 Corner burning cecivesccccssacscccssonscedesanccecdvansddvasonccedusonsectesonccecdsenegitadencctcesensattasseccteass 66 6 6 Laser not emitting Iebt 66 Chapter 7 ele ie das ETG 68 7 1 Scan cutting setting instructions rrrrrrrrrrvrrrvrrvrrrrrrrrrrrsnrrrnrrrnrnrnnssnsnrnrsssnsnsssnsnsssns 68 7 1 1 Function brief introduction cce ecareeeearaaneencanaa 68 7 1 2 Function description EE 68 7 1 3 Consideratlons u unusatiasoasitdse tannete Zeus geh Ee 69 7 2 Pitch compensation 69 e FSCUT2000 Laser Cutting Control System 7 2 1 Brief introduction of pitch compensation 69 7 2 2 Determine the machine origin cccececcsstecececsnececeenaeeecseueeeeeeaeeeseenaeeseeeaas 70 7 2 3 Determine pulse equivalent srrrrrrnnvnrnnrnnrrrnrrnnvnrsrennvnrrsennrrnssennrssssennrssssennnne 71 7 2 4 Error Measurement so iscccies cavecavedss
21. signal level 24 V or 5 V level can be selected throughdip switch FSCUT2000 Laser Cutting Control System 2 3 Terminal Instructions 2 3 1 External power source d External power source provide direct current 24 V for BCL3762 External IO Board 24 V and COM of power input terminal are connected to 24 V and OV of power output interface respectively 2 3 2 Servo control interface The three servo control interfaces on BCL3762 are DB15 two row bores and pin definition is as below 1 0 5 4 4 1 O eee ee eee CR JJK JE JE l M l I2 U I0 9 The signal definition of matched servo cables is shown as below 15 pin servo control signal Line Pin Line color Signal Name Pin Line color Signal 1 Yellow PUL 9 Yellow Black PUL 2 Blue DIR 10 Blue Black DIR 3 Black A 11 White Black A 4 Orange B 12 Orange Black B 5 Red Z 13 Red Black Z 6 Green SON 14 Purple ALM 7 Green Black CLR 15 Brown Black OV 8 Brown 24V 24V 0V Supply 24V DC power for servo drive SON The output is servo enable signal when servo on ALM Alarm receive servo alarm signal PUL PUL Pulse PULS differential output signal DIR DIR Direction DIR differential output signal A A B B Z Z Three phase of encoder input signal The polarity of SON and ALM signal can be modified through hardware jumper SON ACT_LOW ACT_HIGH ALM ACT_LOW ACT_H
22. sure that the Emission Status input port is set as 0 in platform configuration tool which means do not detect whether the shutter has been open or not PWM select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF d FSCUT2000 Laser Cutting Control System 2 5 6 SPI 500W R4 wiring diagram SPI 500W R4 Laser Systems InterLock Interlock Chl Interlock Ch2 Interlock Ch2 Interlock Chl OT DD Computer RS232 DB9 a R 232 Comms Port ce P ae 7e 3 RS232 Tx ze e RS232 COM 10 Mg BCL3762 V5 2 external IO board Mod Input TTL modulationt modulation Note 1 When the modulation signal select MODINPUTTTL interface PWM select 5V control Dip switch 1 pin is OFF 2 pin is ON Optionally select one among 3 pin and 4 pin is ON then another one is OFF 2 When the modulation signal select 1 pin of I O interface PWM select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF FSCUT2000 Laser Cutting Control System q 2 5 7 Bowflex MARS Series wiring diagram Computer RS232 DB9 MARS 500W Laser Systems _ 1 se 2 RS232 Rx 70 x lt 3 3 RS232 Tx Se e 5 RS232 COM Je D SUB 9 BCL3762 V5 2 external IO board D SUB 15
23. 0mm Fine speed 1Omm s Y back dis 10mm Return ORG using limit signal not use Z signal limit Coarse positioning Fine positioning a wm ad moderating process Back distance Forced open software limit Enforce to open software limit function and prevent users from manually switching the software limit in the master interface of CypCut Prompt user to return to origin after booting Prompt the user to do the operation of returning to the origin each time you open the software ORG direction Different type can select different rollback to origin direction Back to origin direction determines which quadrant tool coordinate is in For example if X axis and Y axis select negative back to the origin tool motion is in the firstquadrant ORG signal if users select limitation signal origin switch can be replaced by limitation switch in the process of back to origin to realize coarse positioning Z direction signal whether to use Z direction signal and sampled signal determines specific process of back to origin The system will show a whole process on an image based on different back to origin way Fine speed As shown in the green section of the figure approach the origin slowly and 10mm s is recommended Coarse speed As shown in the blue section of the figure approach the origin fast and 10mm s is recommended Rollback distance A distance for back in the motions of back to origin can ensure distance of mechanical ori
24. 1 If after starting the computer the widow of Found New Hardware Wizard does not pop up or control card cannot be found in device manager which means control card is not inserted correctly Please replace PCI slot or computer insert and fix control card and then reinstall the software 2 If there is yellow exclamation mark in the device please double click Ba PCI Device open attribute page and select details as shown below FSCUT2000 Laser Cutting Control System O 4 15 Other devices Generi Diver Det H PCI Device Property Device Instance Path Value PCI VEN_6125 amp DEV_1204 amp SUBSYS_O0000000 amp REV_00 5823EA0258 3 The first half of device instance ID attribute is POI VEN_6125 amp DEV_1204 which means the computer correctly identifies motion control card and software installation may fail Please reinstall Cypcut software If it fails again please contact our technician 4 The first half of device instance ID attribute is not PCT VEN_6125aDEV_1204 which means the computer doesn t identify motion control card successfully Please shut down the computer replace the PCI slot fix the control card again and then reinstall the software 5 If step four still fails control card may have be damaged Please contact our technician E oO del n gt na O D a O Q on e E 5 Q oO n bei 2 S 5 N E
25. 5 90 no condensation Power requirement 24V 2A Motion control performance Work environment 1 4 Control card installation 1 4 1 Installation Steps Please carefully handle them and effectively touch grounded metal parts before touching control card system or inserting removin ontrol card in order to prevent static electricity from damaging motio ontrol card and please wear electricity proof gloves 1 Shut down computer insert control card into PCI slot and fix control card and catch screw of expansion winding displacement 2 After start the computer the window of Driver Software Installation pops up click Close button as shown below If this window does not pop up it means control card is not inserted correctly So please repeat step one d FSCUT2000 Laser Cutting Control System 3 Driver Software Installation Installing device driver software PCI Device Searching Windows Update Obtaining device driver software from Windows Update might take a while Skip obtaining driver software from Windows Update 3 Install CypCut software while automatically install BMC 1204 card driver and softdog driver 4 Open the device manager to confirm the success of installation If the following icon appeared a EK BMX Motion Controller 488 BMC1204 Motion Card Tt shows that the installation was successful 1 4 2 Recovery processing
26. C ProgramFiles Friendess CypCut there is a drivers directory Copy BMC AFM and BMC FFM to USB flash disk EN FSCUT2000 Laser Cutting Control System ER lt STEP3 Unplug USB flash disk and turn off PC Open rear cover of PC insert USB flash disk into USB slot of BMC1204 card and then turn on PC At this time BMC1204 card will be upgraded automatically in which LED will not blink After upgrade the two LED will blink at the same time It takes less than one minute to upgrade STEP4 Unplug USB flash disk and turn off PC And then turn on PC Please pay attention to don t restart computer directly STEP5 After start PC observe that whether LED is one flash and one flash alternately flashes If it is it means upgrade is successful 6 4 Graphics processing is quite slow or pause In Cypcut we use node mode to observe this graphic If nodes are too many and graphics consist of many micro segments please perform curve smoothing on graphics and then process them Check whether the unreasonable delay is set or not or the unit is misread for example set 200ms as 200s If the Z axis has pause during the movement of lifting and descending please check the program version of BCS100 height controller If It s BCS100 V2 0 height controller please make sure the program was upgraded to the version of V802 or later O Opening laser after blowing for a long time please check the serial communication of laser is available
27. C37 cable with electric heating 4 2 All the hardware signal test Start computer and CypCut software Click file in menu above Diagnosis E D Limit Signal 0000 ajojo kololo kololo X XO X Y1 Y10 Y1 Ww WO w lt 2 H g OUT 1 OUT2 OUT3 OUT4 OUTS OUT6 OUT7 OUTS OUTS 010 O11 012 013 014 015 016 017 018 E B Please check in sequence positive negative origin switch of each axis input signal output signal DA signal PWM signal and servo enabled signal For machines of double shaft drive count value of encoders of two axes can be reset through reset button Then send 1000 test campaign about the status of each axis and ensure feedback pulse value and sent pulse value of encoder is in accord Setting method can refer to Appendix 7 1 Scan cut introduction file for more details 4 3 Basic motion test First recommend setting servo driver parameters as conservative values Also set the parameters of CypCut as conservative values Click Layer Global parameter on CypCut Parameter setting is shown as below P FSCUT2000 Laser Cutting Control System Use pulse test function test whether pulse equivalent of the system is set correctly or not click to test whether the direction and motion of each axis is normal or not Dual drive machines do not install the electric motor at first with no load operation Be sure to confirm the rotation direction and mechan
28. E Alarm Description Port Electrical Level Add V Dual drive deviation alarm Pr SC Delete Deviation 1 000 pulse Duration Time 100 ms Max deviation 3 000 pulse 3 9 1 Operating warning When the machine operates the title bar will display a yellow warning message You can customize the display 3 9 2 Dual drive excessive deviation alarm If X or Y axis of the platform structure apply a bilateral drive you can set up a dual drive shaft position excessive deviation alarm If the dual drive error reaches a certain value allowable deviation and continues for a certain period of time duration time the system will generate a dual drive shaft position excessive deviation alarm If the deviation reached the maximum deviation value maximum deviation in a moment the system will immediately generate an alarm 3 9 3 Emergent stop button Configure input port for emergent stop button and here emergent stop is an input signal If input port is active emergent stop alarm will be generated 3 9 4 Pressure alarm Configure input port for pressure alarm and here alarm is an input signal If input port is active pressure alarm will be generated 3 9 5 Customized input alarm Users can add other types of alarm in customized input alarm and input alarm EN FSCUT2000 Laser Cutting Control System O name in alarm description Select port number and level detection type corresponding to alarm General customized alar
29. EN 7 installed 1 cards Name ZE MAC FC AA 14 E5 58 27 IP 10 1 88 67 If use network height controller matched by our company Abbreviation as BCS100 please set IP address which should be s the same as the network address in the BCS 100 parameters IP address setting please refer to instructions P2 5 6 of BCS100 for more detail 3 7 2 Not use BCS100 network height controller OA FSCUT2000 Laser Cutting Control System S BCS100 Use BCS100 Port Config The following port 0 means not to use If none of the signal please do not fill in otherwise it may cause logic error Follow 2 v Retract 0 v Stop Hold 0 v Jog Up 0 v Jog Down 0 v Follow complited signal Input q vr Follow complited signal level o low high level level CypCut also supports input output port to control height controller of other brands Users can set the output port of following rise close following stop Hold move up and down by clicking and input port of following signal by themselves Follow open the input port for following Retract set output port for raising close following Stop Hold Set output port for stopping Z axis motion Jog up Set output port for manually controlling Z axis raising Jog down Set output port for manually controlling Z axis declining Tracking in place signal Set input port for collecting and following signal Tracking in place signal level Set effective mode for controlling signal l
30. IGH When the SON signal jump to ACT_LOW state low level is active inputting a FSCUT2000 Laser Cutting Control System 11 OV voltage is active When the SON signal jump to ACT HIGH state high level is active inputting 24V voltage is active Default state isACT LOW When the ALM signal jump to ACT LOW state low level is active inputting OV voltage is active When the ALM signal jump to ACT HIGH state high level is active inputting 24V voltage is active Default state isACT LOW Please refer to 2 3 3 The wiring diagram of servo drive control signal for connection of Panasonic Yaskawa Mitsubishi and Delta servo drivers Please pay attention to the following information when connect servo driver of other brands 1 Please confirm the type of servo driver SON signal you select whether low level is active or not That is It is ON when connecting with 24V GND 2 Confirm the parameters of servo driver are set as the type of received pulse signal is pulse direction 3 Confirm whether the servo driver input terminal has external crash stopping signal input or not and which logic the signal is 4 Before the trial operation of servo driver 24 V power must be provided for External IO Board for 24 V power servo driver needs is provided by External IO Board 5 If driver still cannot run confirm that driver parameter is set as not using positive amp negative input inhibit 6 Connect shielding layer
31. Instructlons 2 1 External IO Board instruction eseese 2 2 Signal type EE 2 2 1 Input sienals 2 2 2 Relay output sienal 2 2 3 Mosfet output signal cccsssecccecessessstseeeeeeens 2 2 4 Differential output signal 2 2 5 Analog output slgnal 2 2 6 PWM output slgnal essere 2 3 Terminal Instructions 2 3 1 External power source 2 3 2 Servo control interface 2 3 3 The wiring diagram of servo drive control signal 2 3 4 Origin and limit Ioput 2 3 5 General Input 2 3 6 General Output rorrrnrrrannnnnnrvrvrnsrrsnrnnnnrvvsnnssrnnnnn 2 3 7 Analog output 2 3 8 PWM OUTPUT isa mess qeimees dicas quere crua gas eae guia 2 4 Connection Diagram rvvvvvvvvvvvvnvvvvsvvnsnsnsvsnsnsnsnsnsnsese 2 5 Laser cCOnne UO icnsna 2 5 1 YAG laser connection seseris 2 5 2 CO2 laser Connection 2 5 3 IPG YLR series wiring diagram ssseesessssessseene 2 5 4 Germany version IPG_YLS series wiring diagram GC FSCUT2000 Laser Cutting Control System 2 5 5 America version IPG YLS series Wiring dagram 32 2 5 6 SPI SOOW R4 Wiring dagram 33 2 5 7 Bowflex MARS Series Wiring dagram 34 2 5 8 JK GSI FL Series Wiring diagram ccccccsccccssecesseecsseeecsseceeseeceeeeensececaeeeseeees 35 2 5 9 Rofin fiber laser Wiring diagram ccccccccccsssssssseceeececessessneseceessessessaeeeeess 36 2 5 10 Raycus fiber laser Wiring diagram rerrrnnrnnnnnnnnrnvsrnssnnnnnnnnrvnsenssrnnnnnrnrsnnssnsnnn 37 2
32. Oh Friendess FSCUT2000 Laser Cutting Control System User Manual Shanghai Friendess Electronic Technology Co Ltd www fscut com Version 2 18 GC FSCUT2000 Laser Cutting Control System Thank you for using our products This Manual describes FSCUT2000 laser cutting control system in details including system features installation instructions etc If you want to know more about CypCut laser cutting software that can improve the performance of BCS100 height controller while using together please refer to the relevant help documents For any other information please contact us directly Please read the Manual carefully before using the BMC1204 controller card and relevant devices so that you can make better use of it in future Along with continuous updating of product functions there may be some differences between that you received and the Manual Herein we apologize for any inconvenience The function information and application scheme of the latest product can be queried and downloaded when you log on the official website www fscut com FSCUT2000 Laser Cutting Control System Contents Chapter 1 Product Iotroduction 1 1 Introduction OE APR ices cage OR PR axes 1 2 System Connection Schematic Diagram 1 3 Technical parameters sssssssnsnssssssesensrssssssrrrnnrssssree 1 4 Control card installation ii 1 4 1 Installation Steps 1 4 2 Recovery Drorcesslng Chapter 2 Port
33. Raycus Rofin Meiman Mars EO Others PWM Enable O v PWM Enable 0 DA Select O Nonuse DA1 DA2 BCS100 DA1 BCS 100 DA2 DA Range Dec o 0 10V IPG Laser Config IPG Model YLR 500 400 500W YLS 1000 BRD YLS 1000 USA Use the remote start button Start signal port 0 v V Using the serial port to control IPG laser Using the network to control IPG laser Com Port COM1 v 192 168 1 10 Ignore serial port result SER ee Debug PWM enable signal Select a relay output port as PWM enable switch which can avoid laser leakage or wrong trigger under modulation mode DA Select 1204 card provides 2 interfaces of analog quantity Any interface can control laser peak power Don t use this port when using serial port or network remote control IPG fiber laser configuration Remote start button After starting IPG remote control CypCut software will monitor the state of lasers in real time and can operate lasers by means of communication Motions such as Emission Guide beam Current etc are realized After selecting this option DA port will be not available IPG remote control provides serial port and network so users can set serial port or network IP address based on actual condition If communication of PC laser and BCS 100 applies network communication please pay attention to don t repeat segment For example if height controller segment is 10 1 1 x and then laser can be set as 192 168 1 x From the perspective of system stability networ
34. Tools o E ak L x J a ha a 2 B Load Save Synopsis Mechanism ORG Laser BCS100 Gas Alarm Input Output BCP5045 Mechanism X Axis Servo Alarm 9 Invalid HO Onc Xaxis Y Range 1 500mm move 10mm need 10 000 pulses Max Speed 9 999mm s Max Acc 99 999mm s Y Axis Dual drive Servo Alarm 9 Invalid NO Onc Range 3 000mm move 10mm need 10 000 pulses Ki 99 999 S mg Drei Max Speed 9 999mm s Max Acc 99 999mm s XlimitYlimit W Axis Encoder direction 10 Control Servo Alarm Invalid NO Onc First axis encoder reverse Second axis encoder reverse Third axis encoder reverse Third axis can be used as a rotating axis making the equipment also has the ability of plane cutting and pipe cutting Locate File Pitch compensation Verticality correction Correct Y axis with the X axis as a baseline Config File Correct X axis with the Y axis as a baseline 5 Only compensate backlash deviation value Deviation CH Complete pitch compensation Square side 100mm Deviation value 0 000mm Cut a square with laser off input square side Squafe side Main interface of platform configuration tool is information overview The left and the upper convenient buttons are for entering various parameters setting page green selected box as shown in the figure above is convenient button for controlling laser height controller and adjusting auxiliary gas Click left confi
35. V5 2 external I0 board Rofin fiber laser X710 interface Mains on 3 1 Program Start 4 Stand By 8 Guide Laser On 10 Gate 9 Ext GND 13 Gate GND 15 Ext Pulse 5V 16 Ext Pulse GND X720 interface 99 Interlock Chl 93 Interlock Chl 24 Interlock Chl 25 Interlock Chl 96 Interlock Chl 97 Interlock Chl 28 Interlock Chl 29 Interlock Chl 30 Interlock Chl 31 Interlock Chl 32 Interlock Chl 33 Interlock Chl ETT X704 interface 1 Analog 14 Analog Note 1 Several wires on SK11 which need to be interlocked can connect the appropriate equipment to ensure safety interlock in accordance with the corresponding interpretation 2 PWM of Rofin laser select 5V control Dip switch 1 pin is OFF 2 pin is ON Optionally select one among 3 pin and 4 pin is ON then another one is OFF d FSCUT2000 Laser Cutting Control System e 2 5 10 Raycus fiber laser wiring diagram RayCus fiberlaser InterLock Interlock Chl Interlock Chl Computer RS232 DB9 CO COMMAND RS232 1 60 Da lt Sta 3 3 RS232 Tx Se e 5 RS232 COM Je BCL3762 V5 2 external IO board INPUT MOD modulation modulation Note 1 Raycus new lasers need to use 24VPWM signal control
36. among 3 pin and 4 pin is ON then another one is OFF d FSCUT2000 Laser Cutting Control System ET Chapter 3 Platform Configuration 3 1 Installation and operation When you install CypCut software your default selection is platform configuration tool Click start all programs CypCut software for laser cutting platform configuration tool the icon is to operate platform configuration tool software CypCut software for laser cutting in the path is the name of software Different customers have different software names 3 2 Password Input Before operate platform configuration tool password box will appear as shown below e Enter password Sem Please enter password OK ROK tear Lx cance Input password 61259023 and click OK and you can start configuration of platform parameters Notes users should do parameter configuration based on actual configuration of cutting platform and wrong configuration may lead to unpredictable consequence In the platform configuration the orange background color represents the input port configuration the green background color represents the output port configuration FSCUT2000 Laser Cutting Control System 3 3 User interface ojoo BMC1204 Alarm Input C Not use rotating axis W and X interpolation and Y interpolation Rotate one circle need 10000 pulses reduction ratio 1 1 Config
37. ble such as 500mm s When complete a click moving distance is required to be long enough in order to ensure that speed can be accelerated to the setting value Observe the torque curve of click movement by the servo debugging software For example if the maximum torque is less than 80 appropriately increase the processing acceleration if the maximum torque is higher than 80 appropriately reduce the processing acceleration Adjust the acceleration until the maximum torque nearly is 80 Generally the processing acceleration withstood by lead screw is not more than 0 5G Rack and pinion generally is not more than 2G 5 3 3 Adjust move acceleration Directly fill the maximum acceleration calculated by ServoTool software or appropriately increase the move acceleration on the basis of processing acceleration for example set as 1 5 to 2 times of the processing acceleration It s required that the maximum torque of the servo is not more than 150 and the mechanical structure does not occure significant deformation and vibration under this acceleration Screw affordable air movement acceleration generally is not more than 0 5G Rack and pinion generally is not more than 2G FSCUT2000 Laser Cutting Control System 69 gt 5 3 4 Adjust FIR frequency When you set up the FIR frequency parameter you can cut a sample image It s proposed that at the beginning turn down the laser power and mark the plate Observe the accuracy of mar
38. ctapenstectenies stags iEn EERDERE TAr 71 725 Import error dataserie eene eenas ae ae aea EE Eao aE iaaea 74 7 2 6 Manually input compensation data 75 7 2 7 General problem solving cccccssccecssssececsesneceeseneeecsequececseaeeeessaeeeeeeaeeseeeaas 76 FSCUT2000 Laser Cutting Control System ER gt Chapter 1 Product Introduction 1 1 Introduction FSCUT2000 is a high performance open loop laser control system developed independently by Shanghai Friendess Electronic Technology Co Ltd It is widely used in the field of metal and non metal laser cutting Because of its outstanding performance in the field of medium power fiber laser cutting it is favored by a large number of high quality customers Please read the manual carefully before using the controller and relevant devices FSCUT2000 laser cutting control system is composed of standard accessories as shown below Name Model Number Motion control card BMC1204 1 External IO board BCL3762 1 Extension wire with a guard sheet C37 40 1 37 pin cable 2metres C37 2 1 62 pin cable 2metres C62 2 1 Servo cable 1 5metres C15 1 5 3 Dongle Elite Dog 1 Laser software CypCut 1 Wireless handheld box WKB 1 Numerical control panel Optional BCP5045 1 1 2 System Connection Schematic Diagram BMC 1204 card applies PCI interface whose external size is 213mm 112mm A control card has two sockets JP1 is a DB62M socket with matched
39. de failed use USB flash disk to upgrade 2 blink 4 blink le ee back to repair 3 If LED is one flash and one flash alternately flashes which indicates BMC 1204 card is normal Maybe PCI slot is bad contact We suggest reinserting board card or replacing PCI slot after computer switches off 6 2 Pulse equivalent setting The system defines that pulse equivalent is the command pulse count sent after Imm movement The maximum pulse frequency of BMC1204 motion control card is 3Mpps Assume the maximum operating speed designed by the system is 1000mm s Then the pulse equivalent for each axis should not exceed 3Mpps 1000 3000 Pulse mm Under the permitted circumstances we suggest set the pulse equivalent in 1000 2000 Pulse corresponding to per Imm and thus pulse sequence can be more continuous Please try not to set the pulse equivalent as 200Pulse mm or less Set pulse equivalent of X axis and Y axis as the same as possible which is helpful to reduce truncation error calculated by the system 6 3 How to use USB flash disk to upgrade BMC1204 After CypCut upgrades new functions sometimes firm wares of BMC 1204 card will be upgraded In the case of interference static etc firm wares of control card may be lost Using USB flash disk to upgrade is a fast and effective solution The steps are shown as below STEPI find a USB flash disk formatting is FAT FAT32 STEP2 under CypCut installation directory default
40. device Each current supply capacity is 500mA Typical connection is shown as below BCL3762 24V Current solenoid valve 2 2 4 Differential output signal Pulse command state of control driver is pulse direction negative logic The highest pulse frequency 3MHZ The pulse mode is shown as below Forward Backward PUL EB FSCUT2000 Laser Cutting Control System gt SS The output way of differential signal is shown as below VCC PUL PUL PUL 2 2 5 Analog output signal There are 2 outputs of 0 10V analog signal in the External IO Board Range of output signal OV 10V Maximum output current load 50mA Maximum output capacitive load 350pF Input impedance 100KQ Maximum bipolar error 50mV Resolution ratio 10mV Conversion speed 400us 2 2 6 PWM output signal BCL3762 External IO Board has 1 PWM pulse width modulating signal which can be used for controlling average power of fiber laser PWM signal level is 5 V or 24 V for selection Duty cycle is 0 100 and the highest carrier frequency is 50 KHz The output way of PWM signal is shown as below PWM Signal VCC S PWM Q PWM We strongly recommend that users install PWM signal to a relay output port in series Set it to PWM enable signal then access to the laser which can avoid laser light leakage in modulation mode Please refer to 2 5 Laser Connection for more details Furthermore please adjust PWM
41. e maximum error is 0 12 mm reverse interval is 0 022 mm and the curve shape is no change FSCUT2000 Laser Cutting Control System E W Pitch compensation test DO toadx QULoady ei Clear Elsave al Reverse Error Reverse Direction Y Axis Index Position Positive Mea Positive devi Negtive mea Negtive devi Backlash amp 1 3000 3000 077 0 077 3000 0774 0 0774 0 0004 2 2950 2950 0743 10 0743 2950 0939 0 0939 0 0196 S 3 2900 2900 0691 0 0691 2900 0841 0 0841 0015 2850 2850 0611 0 0611 2850 0889 0 0889 0 0278 5 2800 2800 0704 0 0704 2800 0917 0 0917 _ 0 0213 6 2750 2750 0748 0 0748 2750 1026 0 1026 0 0278 7 2700 2700 0821 0 0821 2700 1067 0 1067 0 0246 8 2650 2650 0799 0 0799 2650 1087 0 1087 0 0288 9 2600 2600 0744 0 0744 2600 100 0 100 i s 0 0256 10 2550 2550 0663 0 0663 2550 096 0 096 0 0297 11 2500 2500 0722 0 0722 2500 100 0 0278 12 2450 2450 0784 0 0784 2450 1105 105 0 0321 13 240 2400 0754 0 0754 2400 1009 0 1009 0 0255 14 2350 2350 0652 0 0652 2350 0887 0 0887 0 0235 15 2300 2300 0662 0 0662 2300 0891 0 0891 0 0229 e Average backlash 0 022 mm Adjust backlash 0 022 mm After compensation the maximum error is 0 2 mm reverse interval is 0 048 mm and the curve shape is no change FSCUT2000 Laser Cutting Control System eg E W Pitch compensa
42. e wiring diagram of Schneider 23A low speed pulse DB15 servo control interface of Friendess 23A 50P interface of Schneider Shielded wire 23 o 9 pri 49 Coun 6 poi FSCUT2000 Laser Cutting Control System 9 Basic setting parameters of Schneider Lexium 23D series Parameter Recommended er Implication Type value Control mode position control mode Negative logic pulse direction Set parameters as 1102H starts the high P1 00 1102H speed differential signal the maximum pulse frequency is 4Mpps Set the parameters as 0102H is low speed pulse signal the maximum pulse frequency is 500K P1 01 x00 Set as position mode of external signal control P2 10 101 IN1 of servo is modified to SON function P2 11 0 No using IN2 P2 13 P2 17 0 No using IN4 IN8 The wiring diagram of Fuji A5 series DB15 servo control interface of Friendess A5 26P interface of Fuji a FSCUT2000 Laser Cutting Control System Fuji ALPHA 5 series Parameter Recommended os Implication Type value PA 101 0 Position control mode PA 103 0 Pulse direction the highest frequency is 1Mpps DB15 servo control interface of Friendess Signal Namd Pin PUL The wiring diagram of Mitsubishi J3 Series MR J3 A servo 50P interface of Mitsubishi LB Shielded wire Pin alziVID UIQ E HS f po q oe WIRE E CIE CO E elolnlo
43. easure the accuracy d FSCUT2000 Laser Cutting Control System lt R of homing origin by laser interferometer Usually the position of every homing origin does not differ more than 5 microns 7 2 3 Determine pulse equivalent Due to the processing precision and assembly errors often there s difference between the pulse equivalent calculated by theory and the actual machine pulse equivalent The pulse equivalent can be accurately measured by laser interferometer Make the machine runs at a distance by transmitting a specified number of pulses to the motor For example transmit the number of pulses which can make servo motor run a circle and then measure the distance between the two points by the interferometer It s ok to fill the ted number of pulses and the distance in the platform configuration tool Mechanism X Axis Servo Alarm 9 Invalid NO NC Range 1 500mm move 10mm need 10 000 pulses Max Speed 9 999mm s Max Acc 99 999mm s Y Axis Dual drive Servo Alarm Invalid NO NC Range 3 000mm move 10mm need 10 000 pulses Max Speed 9 999mm s Max Ace 99 999mm s The method of sending a fixed number of pulses in CypCut is to open the File Diagnosis select shaft as shown in the following figure window input the pulse number and click Send 7 2 4 Error measurement The error is measured by the interferometer commonly known as Open interferometer Generally control the machine to stay for some time at
44. ercent the device is overloaded unable to achieve high speed cutting When inertia ratio is greater than 500 there are serious design flaws servo is difficult to complete setting in a short time The maximum supported machine cutting speed the maximum air shift speed and the maximum acceleration can also be simply calculated by Servo Tools These three parameters can be directly applied to control parameters in the software Experienced users can also accurately calculate the inertia ratio through testing software coming with servo Notes the servo parameters calculated by Servo Tool is only used for the closed loop card Users of open loop card please set servo parameters based on position mode EB FSCUT2000 Laser Cutting Control System EN 5 2 Servo gain adjustment 5 2 1 Basic requirement First debuggers should be familiar with servo and can use professional servo software to debug servo For example Panasonic servo comes with PANATERM testing software and Yaskawa servo comes with SigmaWin testing software This can simplify debugging 5 2 2 Panasonic servo gain adjustment STEP1 Open gain adjustment interface in PANATERM software Open real time automatic adjustment function of target axis to automatically estimate inertia ratio STEP2 Rigidity is set as conservative value For example it can be set as level 13 first Then click to move this high speed axis with CypCut software Observe whether axis is
45. erface of PWM or DA 3 If it s hardware failure please contact our technical support or apply for repair 3 Check connection 1 Check the connection of PWM serial cable and laser control signal lines 2 Make sure serial cable use a shielded cable 2 pin and 3 pin need to be cross 4 Check laser D Use the matching software coming with laser to do self checking and to check light change and to judge whether laser is working normally Q In the case of serial communication not allow to open multiple software to communicate with lasers at one moment 3 In the case of no serial port communication you can click debug mode to view the sent instructions and the response of the laser EN FSCUT2000 Laser Cutting Control System e Chapter 7 Appendix 7 1 Scan cutting setting instructions 7 1 1 Function brief introduction CypCut6 3 495 later version adds new functions Scan cutting also called fly cutting Scan cutting of regular array pattern suit for sheet metal and naturally successive cutting of arc can be achieved by this function thus greatly enhancing the processing efficiency Function buttons are shown in the area of the following figure O cuco Fy BS El H E O 4 Aut mu Aut rov dE ke LGG QO Lines Scan Params 7 1 2 Function description 1 Linearly same direction grouping scanning After the rectangular array is selected set as linearly same direction grouping scanning During the actual cutting process
46. erferometer as an example to introduce how to measure the error using CypCut Other lasers can be set by the reference ES Open Renishaw linear length measurment software click KA to start setting the parameters REAR GE 125 IRISO ERRER JERA 0 000 X BAER 3000 000 EX ARE t 50 000 SE Bir EE frit The first anchor point is always 0 and final positioning point is the stroke range The interval value is the preceding measurement interval Click to enter the next step KRSR en ERA M RE 1998 ARAM 2 FEB RH ka FSCUT2000 Laser Cutting Control System Click cs to enter the next step Input the information according to requirement and then click L gt gt TF to enter step 4 KRAE Re 123 Bae Ax RRA ES SLAN zo RAEE 0 001 4260 4 000000 hee 2 000 HETEN Sch GEES Wherein please set and record the minimum value of the stop cycle which will be used when setting parameters in CypCut After completion the laser interferometer begin to collect data At the moment Opens CypCut Numerical Control light path adjustment screen and find the following window BETH is ra 2 59 Ierd 3000mm RA uk EE 50mm IEEE 100mm s BEAR Smm SIR HREF EIER HiT Herein the travel range is automatically read please set as same as the setting value of the interferometer but pay attention to symbols Input a negative value when forward home origin wherea
47. evel Notes If port is set as 0 it means it is not available If there is no this signal please don t set randomly otherwise it may cause logical error 3 8 Auxiliary gas configuration e EN FSCUT2000 Laser Cutting Control System Gas 9 Standard Control Valve control DA Pressure Control hir Port 0 v Nonuse v Low pressure valve 02 Port 0 v Honuse v 5 v A NZ Port 0 v Nonuse v A i vr High pressure Air O v High pressure valve j High pressure N2 0 v All the parameters set to zero means no use directly connected DA pressure control can select the same DA port Close the gas will be set DA value to zero High pressure valve and low pressure valve Set the total output port for auxiliary gas correspond to switch Air Port Set output port for air selection 02 Port Set output port for oxygen selection N2 Port Set output port for nitrogen selection Users can select two interfaces of analog of 1204 card to regulate auxiliary gas pressure If select use high pressure valve low pressure valve to regulate air users can set input port and name of high pressure valve and low pressure valve d FSCUT2000 Laser Cutting Control System KH VSEE 3 9 Alarm configuration Alarm Emergency Stop 7 v V Warning information display in the title bar when machine is moving Invalid NO o NC Pressure Alarm 8 Invalid NO Ne Custom input alarm EE
48. g file button to locate Data file Double click information overview to enter into parameters setting page for current information such as double click mechanism to enter machine setting page Click Load button to open existing configuration files Click Save button to save information Notes 1 Data files include various configuration information of CypCut software 2 Data files backup function is in CypCut software File parameter backup d FSCUT2000 Laser Cutting Control System SL 3 4 Mechanism configuration Mechanism X Axis Servo Alarm Invalid NO DNC Xaxis Yaxi BMC1204 Range 1 500mm move 10mm need 10 000 pulses e Max Speed 9 999mm s Max Acc 99 999mm s Y Axis F Dual drive Servo Alarm O Invalid DNO SNC Range 3 000mm move 10mm need 10 000 pulses Max Speed 9 999mm s Max Ace 99 999mm s XlimitYlimit W Axis Encoder direction Servo Alarm 9 Invalid DNO DNC First axis encoder reverse Not use rotating axis gf and X interpolation and Y interpolation F Second axis encoder reverse Rotate one circle need 10000 pulses reduction ratio 1 1 Third axis encoder reverse Third axis can be used as a rotating axis making the equipment also has the ability of plane cutting and pipe cutting L Verticality correction Pitch compensation Y axis with the X axis as a baseline X axis with the Y axis as a baseline e S Only compensate backlash Cut a square w
49. gin leaving a distance from position limit switch Limit switch logic Set logic of X Y Z axis limit and origin signal d FSCUT2000 Laser Cutting Control System S 3 6 Laser configuration CypCut provides different lasers configuration for YAG CO2 IPG Raycus and SPI other fibers and different fiber types correspond to different parameters 3 6 1 CO2 laser configuration Laser Laser Type YAG o coz IPG GSI JK SPI CAS Meiman Mars EO Others Maxphotonics Guanggu Nuotai Raycus J Rofin CO2 Laser Config Mechanical shutter 11 v Response input 0 v Electronic shutter 1 v Laser Model1 13 v Laser Model 2 14 v DA Select O Nonuse DA1 DA2 DA Range OSV o 0 10V Minimum Power 1 Mechanical shutter Set output port for controlling mechanical shutter Electrical shutter Set output port for controlling electrical shutter Response input Set output port for response signal after opening mechanical shutter Laser Model Set laser form as continuous wave gate pulse and strong pulse through laser model 1 and laser model 2 DA Select 1204 card provides 2 interfaces of analog quantity and any interface of output power controlling laser DA Range Set analog quantity range of controlling laser power Minimum Power Set minimum limit for pulse power e Es FSCUT2000 Laser Cutting Control System 3 6 2 IPG laser configuration Laser Laser Type TAG coz o IPG Maxphotonics Guanggu Nuotai GSI JK SPI CAS
50. ical installation method of electric motor is well and then install the motor When it have been confirmed the limit origin signal is normal make each axes of the machine home origin and build machine coordinate system 4 4 Cypcut basic functional test Use control panel on the right of CypCut software to click manually rise and fall cutting head switch gas switch shutter switch beam laser on and conduct each test by the operation of changing fixed fire power etc Confirm the system can normally control laser height controller gas valve etc Layer parameter settings x Global Parameter DW Motion Parameters X move speed 200 e mm s X move Acc 2000 w mm s2 Y move speed 200 mm s Y move Acc 2000 mm s2 Walk speed 150 e mm s Max acceleration 2000 mm s2 FIR frequency 4 Hz Used to suppress machine vibration filter frequency Value of 2 8 4is default the smaller the value the smaller the vibration the longer the process of acceleration and deceleration Cirde precision 0 010 mm Arc precision limit Value of 0 001 0 03 0 01 is default the smaller the value Ka higher the precision the lower the speed Corner precision 0 100 mm Corner precision limit Value of 0 01 0 1 0 1 is default the smaller the value the higher the precision the slower the filter EN FSCUT2000 Laser Cutting Control System 9 Chapter 5 Motion effect optimization 5 1 Infer inertia ratio and machine characteristics Machine inertia ratio is
51. instructions After port configuration corresponding indicator light will blink when processing Alarm light After port configuration corresponding indicator light will blink during alarming Laser instructions After port configuration corresponding indicator light will blink during lightening Alarm tone After port configuration corresponding bell will ring during alarming Light flashing After this series function is enabled you can customize the time of corresponding port to be open and closed in order to achieve flicker effect 3 11 2 Auto lubricate After the port is configured start time from opening the CypCut software And then close after opening the corresponding output port during each interval time and maintaining the setting output time 3 11 3 Customize the output Configure custom output port The control buttons of custom port is displayed at d FSCUT2000 Laser Cutting Control System L the numerical control page of CypCut software This custom port can choose the control mode of self locking or contactor 3 11 4 Regional output Regional output is mainly used for dust removal with machine When laser starts cutting head moves to area A as shown in figure above and corresponding output port 12 of the area will be open if trace moves from area A to area B output port 12 will be closed immediately and output port 15 will be open immediately 3 12 Focus control Focus
52. ith laser off input square side and sia tari ser deviation value Deviation Complete pitch compensation value Square side 100mm Deviation value D 000mm Squate side Select drive mode for Y axis single drive or double drive based on mechanical structure and then configure information of rotation axis X axis range Width of rectangle on CypCut painting interface After start software limit protection max motion range for X axis Y axis range Height of rectangle on CypCut painting interface After start software limit protection max motion range for Y axis Pulse equivalent Pulse count sent for 1 mm motion Count automatically by actual motion distance and pulse count and millimeter value can be set as four digits after the decimal point Pulse equivalent pulse count millimeter value Servo alarm Select servo alarm signal logic or close servo alarm feedback Speed limit limit max speed and acceleration for CypCut software Pitch Compensation Error compensation for Interferometer data Verticality correction When installation of X axis and Y axis is not 90 the deviation can be eliminated through Verticality correction e FSCUT2000 Laser Cutting Control System 3 5 Return to origin configuration ORG Enable soft limit Return Org On Start X ORG direction 0 N P Y ORG direction 0 N P ORG signal Origin O Limit Switch logic NO v Use Z signal Use Z signal Coarse speed SOmm s X back dis 1
53. k is recommended If using serial port communication please pay attention to shell and shielding layer of serial port connector must be ground connection d FSCUT2000 Laser Cutting Control System e 3 6 3 Mars Rofin Raycus SPI GSI JK laser configuration Laser Laser Type O YAG coz IPG Maxphotonics Guanggu Nuotai GSI JK SPI CAS Raycus Rofin Meiman Q Mars EO Others PWMEnable O v PWM Enable 0 v DA Select O Nonuse DAL DA2 BCS100 DA1 BCS100 DA2 DA Range O SV o 0 10V V Use Comm COM v Debug Except remote control the configuration of Mars Raycus and SPI fiber laser is the same as IPG fiber laser and supports serial port communication Debug mode After opening this mode CypCut run record column shows the code of communication between the software and lasers ES FSCUT2000 Laser Cutting Control System e 3 6 4 Other lasers Laser Laser Type YAG coz IPG Maxphotonics Guanggu Nuotai GSI JK SPI CAS Raycus Rofin Meiman Mars EO O Others PWM Enable O v PWM Enable 0 v Laser On Enable 1 v DA Select a Nonuse DA1 DA2 BCS100 DA1 BCS100 DA2 DA Range J O 5V O 10V Laser On Enable Correspond to the shutter button on software this signal can open shutter of the laser 3 7 Height controller configuration 3 7 1 Use BCS100 network height controller BCS100 V Use BCS100 Network Config IP Addr 10 1 1 188 Test network connection Set IP Addr of computer This Z
54. king path Cutting sample image includes various sized small round regular 6 gon regular 12 gon star rectangular etc As shown below Adjust the FIR frequency as high as possible in the case of no affecting the accuracy It is required the corner does not generate waves when cutting a rectangle polygon and star It can be set according to experienced value of the following table Or debug the FIR frequency within the upper and lower two ranges after determining a processing acceleration These two parameters processing acceleration and FIR frequency must be matched with never transferring one value quite large and another value quit small among these two parameters Level 1 2 3 4 5 6 7 8 9 10 Processing acceleration 0 1 0 2 0 3 0 4 0 5 0 6 0 8 1 1 5 2 G FIR frequency 3 35 4 5 55 6 6 6 7 8 HZ C9 FSCUT2000 Laser Cutting Control System lt ESSA o e es 5 3 5 Set circle precision and corner precision Generally it s not recommended that users modify the precision of arc and corner Under some special circumstances you can fine tune these two parameters within the range of default parameters If you are not satisfied with the accuracy of the arc you can turn down the arc precision parameters at the same time the speed of process arc will be limited The smaller the value is the more obvious the speed limit is If you are not satisfied with the accu
55. mized input aarm 49 3 10 GEMEralii Ut EE 50 3 11 General output asics aoni e ace hi vesesties a Eae a aeaee 52 3 11 1 Output port Copnfiguration 52 3 11 2 Auto lubricate Lusis ege gege ees du RR geduet 52 3 11 3 Customize ue E EE 52 3 11 4 Regional output erersrrrorannnnnnrrrnrnnsrannnnnnrrnnrrnsrnnannnnrnnnrsnsnnnnnnnnnsnnssnsssnnnnnnnsene 53 GE FSCUT2000 Laser Cutting Control System CA 53 3 12 FOCUS control 3 13 Optical ledge seeking ssa Ra E pao SUS pl SUE ads ISS 54 3 14 Numerical control panel iiinis niisediniii ene 54 Chapter 4 Electrical System Debugging sn ssnssnnssneisnssnsesenrtrnssssenrnntnnssnseennnesnssnseennn 56 AV POWER LOSE eege er eege EENEG sbaubectedsadeosdidacduectenvedvsdeocduess 56 4 2 All the hardware sianaltest eitie inanin desiit 56 2 3 Basic MONON LOST sipres Era EEE OEN EEEE sttvavaestaustaees 56 4 4 Cypcut basic functional test rrnrororrrrnorannnnrnrrrnrrrsnnnnnnrnrrnnrrnsnnnnnnnnrsnnssrsnrnnnnrnnsene 57 Chapter 5 Motion effect optimization 58 5 1 Infer inertia ratio and machine characteristlcs 58 5 2 Servo gain adiustment 59 KENE ei e UE 59 5 2 2 Panasonic servo gain adlustment 59 5 2 3 Yaskawa servo gain adjustment ssesssensnssssesenresrsssseenrernssnserennesnssnsrennnesn 59 5 2 4 DELTA servo debugging experience scccccccccecsssesssaeeececessesecteaeceeeceseeseaees 60 5 3 Motion Control parameter adiustment 61 5 3 1 Motion control parameter introduction
56. ms include lack voltage alarm excessive temperature alarm laser head collision alarm etc Notes All the alarm states will be automatically eliminated within 2 seconds after eliminating alarm signal e 3 10 General input Input System predefined function selection Function Input Electrical level Start Continue D invalid NO ON Return ORG o invalido NO O NC Work Control D Start Continue Laser on off switch 0 invalid NO O NC Jog Start Pause Continue Open output 9 0 invalid H0 CO NC Return Zero ORG D Loop start Change Table D invalido NO OK Flag Return flag gt Pause BLE a ox e Select coordinate system Continue Custom procedure 3 D invalid NO ON Laser Control Stop BCS100 Breakpoint location Gas Breakpoint continue Output D Walk around Double table exchange Dry cut Custom procedure Forward Back Click on the Function Select button users can select the function name of the input port in the drop down list and then configure the corresponding input port and level detection Some functions of switching are divided into four sub items such as a laser switch as shown below FSCUT2000 Laser Cutting Control System Work Control Jog Return Zero ORG Flag Return flag Select coordinate system Laser Control Laser gt Laser on press on loosen off BCS100 Guide Laser off press off loosen invariant Gas Shutter Laser on off Lock Outp
57. n CypCut After the test is complete save the measurement results from the interferometer software The result is RTL format for Renishaw Copy the files to a PC which CypCut is running 7 2 5 Import error data The pitch compensation data files after obtained can be imported into CypCut CypCut can directly read files saved laser interferometer Renishaw such as API Agilent OptoDyne If you are using the interferometer file which cannot be read by CypCut please contact us we will try our best to solve it The method of importing error data is as below Open platform configuration tool select the complete pitch compensation in the pitch compensation of Mechanism Interface as shown below Fitch compensation O No compensation Only compensate backlash Complete pitch compensation And then click on View compensation data and pop up the following window d FSCUT2000 Laser Cutting Control System E W Pitch compensation test DD Loadx 20 Loady Clear a Save E Reverse Error Reverse Direction Trial X Axis Y Axis EA E Index Position Positive Mea Positive devi Negtive mea Negtive devi Backlash 1 3000 3000 077 0 077 3000 0774 0 0774 0 0004 2 2950 2950 0743 0 0743 2950 0939 0 0939 0 0196 E 3 2900 2900 0691 0 0691 2900 0841 0 0841 0 015 4 2850 2850 0611 0 0611 2850 0889 0 0889 0 0278 5 2800 2800 0704 0 0704 2800 0917 0 0917 0 0213 6 2750 2750 0748
58. n be configured as a control signal of controlling the laser peak power and proportional valve through platform configuration tool coming with the CypCut software 2 3 8 PWM output When the laser type is configured as fiber laser through platform configuration tool coming with the software PWM output port will be activated and used for controlling fiber laser average power When PWM is controlled needing to use 5V 1 pin of four bit dip switch is OFF and 2 pin of four bit dip switch is ON Optionally select one among 3 pin and 4 pin is ON then another one is OFF When PWM is controlled needing to use 24V 1 pin of four bit dip switch is ON and 2 pin of four bit dip switch is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF eg FSCUT2000 Laser Cutting Control System 2 4 Connection Diagram DB62 pin Socket 24V Power Input eo aa Servo X limit D X axis X origin gen X limit interfacd Control Relay no axis servo Y axis interface 2 Servo Customized Output lt W axis servo S interface E axis ervo Normally Open Contact 2 Output Fu Modular ine Relay Signal I 1 lt Output1 oltage aser Normally ai Open amp Closed Analog L Proportional Contact Output2 M paz voltage Valve lt m jH p 2 CH INO Te e CH m6 e ghet Bugs 24v yristor er Output CS 0 a Em i NL Customized
59. of signal line with servo driver case 2 3 3 The wiring diagram of servo drive control signal FSCUT2000 motion control system apply the signal of Pulse Direction to control servo driver The firmware of 1204 motion control card will be upgraded after the software version is upgraded to CypCut6 3 6xx The pulse sending frequency cap is increased from the previous 750Kpps to 3Mpps Recommend using high speed differential pulse signal and setting the pulse equivalent of servo driver in 1000 2000 in order to improve the interpolation accuracy FSCUT2000 Laser Cutting Control System 9 The wiring diagram of Panasonic A5 high speed pulse DB15 servo control interface of Friendess MINAS A servo 50P interface of Panasonic Shielded wire 0 E PULO DIR ja The wiring diagram of Panasonic A5 low speed pulse DB15 servo control interface of Friendess MINAS A servo 50P interface of Yaskawa ru o a FSCUT2000 Laser Cutting Control System Basic setting parameters of Panasonic A5 series Parameter Recommended God Implication Type value Pr001 0 Control mode must be set as location mode Pr007 3 Have to select Pulse Direction mode When using high speed pulse connection mode this parameter is set as 1 and the maximum Pr005 1 supported pulse frequency is 3Mpps When using low speed pulse connection mode this parameter is set as 0 and the maximum supported pulse frequency is 500Kpp
60. ote start button cannot be connected generally do not recommend customers use the remote start button 10 Rem start button 11 Rem start button When the laser you are using supports serial or Ethernet communications control we strongly recommend that you connect communication ports serial or network interface Using serial or Ethernet communication CypCut software will monitor laser status in real time and can operate lasers by means of communication Implementation including switch shutter Emission switch red Guide beam set the peak power Current and other actions no longer need to connect the analog interface to control the laser peak power Recommended network interface of IPG YLR series Notes 1 remote start button cannot be connected especially when the laser is not in a good grounding we do not recommend users to add remote start button which is easy to cause the laser to produce failure 2 PWM select 24V control Dip switch 1 pin is ON 2 pin is OFF Optionally select one among 3 pin and 4 pin is ON then another one is OFF q FSCUT2000 Laser Cutting Control System 2 5 4 Germany version IPG_YLS series wiring diagram BCL3762 V5 2 external 10 board IPG Germany version YLS series laser 64Pin interface XP1 CI Laser ON Al Laser Request A2 Program Start A5 Guide Laser On A16 Common A6 Anolog Control ON B15 24V B16 OV 24V Relay
61. our types of motion control parameters such as speed acceleration FIR frequency corner and circular accuracy to users to adjust Other sports related parameters have been optimized internally without needing user settings The meanings of these four parameters are shown as below Name Introduction Maximum speed of air moving can be directly fill with the Move speed maximum move speed calculated by Servo Tools software s Move Maximum acceleration of air moving can be directly fill with the acceleration maximum move acceleration calculated by Servo Tools software s Max Maximum acceleration during processing directly determines the time of acceleration and deceleration of the turning movement acceleration S during cutting Adjust by observing t the torque curve of servo Suppress filter frequency of machine vibration The smaller the value is the more obvious the effect of suppressing the vibration is FIR frequency e j but which will make the time of acceleration and deceleration longer Circle Arc accuracy limit The lower the value of the arc precision the precision more obvious the limit of arc speed is Fit with corner precision by NURBS curve The lower the value is Corner f l GH the closer the corner is closed to sharp corner but the deceleration precision er will be more significant 5 3 2 Adjust processing acceleration The speed of high clicking can be set as high as possi
62. racy of the corner you can turn down the corner precision parameters at the same time the speed of turning the corner will decline The smaller the value is the more obviously the speed declines The higher the value is the closer the corner will be to a fillet EN FSCUT2000 Laser Cutting Control System 69 gt Chapter 6 General Problems 6 1 Motion control card initialization fails pops up when open Cypcut 1 desktop of computer click right in my computer attributes hardware device manager Click operation Scan for hardware changes See whether there is motion control card as shown below If BMC1204 motion control card can be found in device manager please try reopening Cypcut software 4 S BMX Motion Controller de a BMC1204 Motion Card 2 Observe the blinking state of 2 small lights on top of BMC1204 The position of lights is shown as below E FSCUT2000 Laser Cutting Control System Ea SSS ss The representative state of LED blinking is shown as below Blinking State Meaning Solution 1 blink 1 blink running normally normal 1 blink 2 blink not available 1 blink 3 blink unsupported USB placed USE Mash cis to upgrade 1 blink 4 blink erd use USB flash disk to upgrade transmission error 1 blink 5 blink FRA pe use USB flash disk to upgrade initialization error 1 blink 6 blink FEST TE d d complete 2 blink 3 blink ARM upgra
63. ral interface of the above three signals W the limit of minus W direction dedicated input signal and low level is active WO the origin signal dedicated input signal and low level is active W the limit of positive W direction dedicated input signal and low level is active COM GND the general interface of the above three signals The input logic of limit and origin signal can be modified through platform configuration tool coming with the CypCut software Please refer to chapter 3 platform configuration tool for more details 2 3 5 General input There are 12 general inputs with IN1 IN12 12 general inputs can be configured as various custom buttons or alarm input through platform configuration tool coming with the CypCut software Please refer to chapter 3 platform configuration tool for more details 2 3 6 General output There are 10 relay outputs with OUT1 OUT10 10 relay outputs can be 29 cc configured as the control port corresponding to laser auxiliary gas height controller indicator light through platform configuration tool coming with the CypCut software Please refer to chapter 3 platform configuration tool for more details When BCL3762 V5 0 External IO Board is selected besides 10 relay outputs there are also 8 mosfet outputs which can directly drive 24V direct current device 2 3 7 Analog output DAT and DA2 are 2 outputs of 0 10V analog signal DAI and DA2 ca
64. rrespond to pr100 of Panasonic Pn100 speed loop gain Correspond to pr101 of Panasonic Pn101 speed loop integral time constant Correspond to pr102 of Panasonic Pn401 Torque filter time constant Correspond to pr104 of Panasonic O The table is as below and you should pay attention to unit and decimal point The unit of Yaskawa speed loop integral time constant Pn101 is 0101 ms while the one of Panasonic is 0 1 millisecond FSCUT2000 Laser Cutting Control System d Pr1 00 Pr1 01 Pr1 02 Pr1 04 Rigid Position Speed loop Speed loop Torque ity loop gain 0 1 s gain 0 1Hz integral time filter 0 01 ms constant 0 1 ms 10 175 140 400 200 11 320 180 310 126 12 390 220 250 103 13 480 270 210 84 14 630 350 160 65 15 720 400 140 57 16 900 500 120 45 17 1080 600 110 38 18 1350 750 90 30 19 1620 900 80 25 20 2060 1150 70 20 5 2 4 DELTA servo debugging experience Delta servo debugging can also refer to the rigidity table of Panasonic The reference method is shown as below The parameter P2 00 KPP is the equal of the position loop gain of Panasonic Though its unit is rad s actually It s 1 s For example when the P2 00 KPP 90 it s the same as Pr100 900 of the position loop gain of Panasonic a FSCUT2000 Laser Cutting Control System 5 3 Motion Control parameter adjustment 5 3 1 Motion control parameter introduction FSCUT2000 system mainly opens these f
65. s The wiring diagram of Yaskawa servo DB15 servo control interface of Friendess gt series servo 50P interface of Panasonic Signal Name ea ER US Cro ia a EE Te FSCUT2000 Laser Cutting Control System EB gt Basic setting parameters of Yaskawa 2 series Parameter Recommended sk Implication Type value Pn000 001X Set as location mode Pn00B No When the input is single phase power modify into 0100 Positive logic pulse direction 0005H negative logic Pulse direction When the pulse frequency is lower than ERES ane 1Mpps please select 0000H mode When the pulse frequency is up to IMpps 4Mpps please select 2000H mode Pn50A 8100 Can be driven in co rotation side Pn50B 6548 Can be driven in reverse side The high speed pulse wiring diagram of Delta A series DB15 servo control interface of Friendess ASD A servo 50P interface of Delta E a ESC o ee E E Ri E Eos e FSCUT2000 Laser Cutting Control System The low speed pulse wiring diagram of Delta A series DB15 servo control interface of Friendess ASD A servo 50P interface of Delta Signal Namd Pin Shielded wire Pu 9 BE E a ES q EH eer SE DE EE ut tas EE ar o es 8 COM po BEE 15 i De GES 5 d 27 Feel EM Basic setting parameters of Delta A series Paramete Recommended er Implication r Type value Control mode po
66. s input a positive value If input an error value the system will prompt when you save Set the interval value as same as the value in interferometer Otherwise data may be undetectable Please set dwell time slightly larger than the minimal stop cycle of the interferometer to ensure the interferometer can correctly identify each point required to be measured Please ensure cycle number the same as Measurement times set in the interferometer Since CypCut only read once back and forth measurements so the first time data of the measured data of many times will be only read when you import the measured data of many times into CypCut Gap adjustment means during reverse movement movement will be continued along the original direction for 5mm and then return 5mm thereby eliminating the mechanical interval This value should not be greater than the value of the interval value minus the tolerance window otherwise the interferometer will mistakenly think that this is a point required to be measured Click the Generate interferometer positioning program and then the FSCUT2000 Laser Cutting Control System cd lt positioning program will be generated in the right window Check the following conditions are true and correct and click Run to start the measurement 1 The measurement axis has return to the origin Be sure to measure from the origin 2 The interferometer is ready and the parameters is matched with the parameters set i
67. sition control mode Negative logic pulse direction Set parameters as 1102H start the high speed P1 00 1102H differential signal the maximum pulse frequency is 4Mpps Set the parameters as 0102H is low speed pulse signal the maximum pulse frequency is 500K P1 01 00 Select a position mode of external command control P2 10 101 DII is set a SON servo enabling logic is normally open P2 14 102 DI5 is set as ARST clear alarm function logic is normally open P2 22 007 DOS is set as ALRM Servo alarm function logic is normally closed d FSCUT2000 Laser Cutting Control System The servo wiring diagram of Sanyo R series DB15 servo control interface of Friendess R series servo 50P interface of Sanyo Pin Shielded wire Signal Name E Oo Es j A OD N w DD o O um ER 50 CONTCOM Em Er comm 37 CONT1 Basic setting parameters of Sanyo R series Parameter Recommended EE Implication Type value SY08 00 Set as position mode Gr8 11 02 Select pulse signal input type Pulse direction Gr9 00 00 Can be driven in co rotation side Gr9 01 00 Can be driven in reverse side EB FSCUT2000 Laser Cutting Control System gt OS The wiring diagram of Schneider 23A high speed pulse DB15 servo control interface of Friendess 23A 50P interface of Schneider Shielded wire RE SES j Th
68. tion test co e eme Som BB Load X D I Load Y Clear a Save 7 Reverse Error amp Reverse Direction X Axis Y Axis Index Position Positive Mea Positive devi Negtive mea Negtive devi Backlash 1 3000 3000 0786 0 0786 3000 0794 0 0794 0 0008 2 2950 2950 0793 0 0793 2950 11852 0 11852 0 03922 3 3 2900 2900 0689 0 0689 2900 0989 0 0989 0 030 4 2850 2850 0576 0 0576 2850 11322 0 11322 0 05562 5 2800 2800 0735 0 0735 2800 1161 0 1161 0 0426 6 2750 2750 0792 0 0792 2750 13482 0 13482 0 05562 7 2700 2700 0871 0 0871 2700 1363 0 13631 0 04921 8 2650 2650 0782 0 0782 2650 13581 0 13581 0 05761 9 2600 2600 0779 0 0779 2600 12912 0 12912 0 05122 10 2550 2550 0673 0 0673 2550 12673 0 12673 0 05943 11 2500 2500 0762 0 0762 2500 13181 0 13181 0 05561 12 2450 2450 0772 0 0772 2450 14143 0 14143 0 06423 13 2400 2400 0788 0 0788 2400 12981 0 12981 0 05101 14 2350 2350 0649 0 0649 2350 11191 0 11191 0 04701 15 2900 2300 0664 0 0664 2300 11222 0 11222 0 04582 _ S Average backlash 0 045 mm Adjust backlash 0 045 mm Trial FlRever 3 000 2 500 2 000 1 500 1 000 500 0 The reason for the problem is that the error data file provided to CypCut does not contain the measured value while only contain the error between the measured value and the theoretical value And the error may be found by the measured value subtracting the theoretical
69. tively limit and origin signal of X axis and Y axis High low terminals on upper right are origin and limit input of W axis and general input interface with all the low terminals break over as COM ground namely O V The interface on bottom right is 18 general outputs thereto 10 outputs as relay output 8 outputs as mosfet output The first 5 ones of the 10 relay outputs only have normally open contacts and the second 5 outputs have normally open contacts and normally closed contacts The 8th mosfet output is 24 V general cathode output The three 2 pin terminals over right above are 1 PWM and 2 DA analog signal Dip switch There is a 4 bit dip switch below the PWM and DA analog signal Its usage is shown as below The first bit P1 and second bit P2 of 4 bit dip switch choose PWM voltage Pl P2 Implication On Off PWM voltage is 24V Off On PWM voltage is 5V The interface P3 and P4 of 4 bit dip switch choose the signal source of PWM P3 P4 Implication PWM signal is generated by standby PWM og On signal Off On PWM signal is generated by independent PWM signal 2 2 Signal type 2 2 1 Input signals Input signals include limit origin and general input The input of BMC1204 card is active low level support normally open and normally closed mode The polarity of input port can be modified by platform configuration tool of CypCut software When the setting is normally open inp
70. ut Laser on off switch Double table exchange Custom procedure Each instruction is shown as below please select according to your needs It s in the following table Function Name Instructions Press the button Open the corresponding function Loosen the button Not perform any action Laser on press on loosen off Press the button Close the corresponding function Loosen the button Not perform any action Laser off press off loosen invariant Press the button Open the corresponding L ff itch em function Loosen the button close the function Press the button open the corresponding Duser pioli Baak function press again close the function FSCUT2000 Laser Cutting Control System GC 3 11 General output Output Output Subregional output oia 0 E Enable subregiona 3 line 24 column Wark instructions 0 E Delay time and close output SSec dr SCH Note must be reset subregional output after modifying the range Laser instructions 0 X or origin direction Alarm light 10 X 0 750 1500 Alarm tone D X Alarm lights flashing Processing lights flashi Laser lights flashing Alarm bell interruption huto Lubricate Port 0 X Interval time Off 60min Time On 30sec Custom output config Add Delete Description Output Lock 3 11 1 Output port configuration Guide Set output port for beam switch Work
71. ut port and 0 V break over are active when the setting is normally closed disconnection of 0 V is active Input port polarity can be modified through the hardware jumper Now IN10 IN11 and IN12 input ports support this function Jumper has two states ACT LOW as shown in the figure which means low level is active inputting OV voltage is active ACT HIGH as shown in the figure which means high level is active inputting 24V voltage is active Default state is ACT_LOW FSCUT2000 Laser Cutting Control System Typical connection of optoelectronic switch is shown as below which must use 24V switch of the NPN type low level is active e BCL3762 Optoelectronic switch Typical connection of contact switch is shown as below BCL3762 Contact Switch Typical connection of magnetic switch is shown as below which must use 24V switch of the NPN type BCL3762 Magnetic Switch 2 2 2 Relay output signal Load capacity of relay output contact on External IO Board is 240VAC SA FSCUT2000 Laser Cutting Control System CA 30VDC 10A Controllable small power is 220 V alternating load Please connect contactor externally if connected with big power load The connection of relay output and contactor is shown as below BCL3762 Machine Digital Quantity 2 2 3 Mosfet output signal There are OUT11 OUT18 total 8 outputs mosfet emitter output on BCL3762 V5 0 External IO Board and it can directly drive 24V direct current
72. value or the theoretical value subtracting the measured value leading to import data which has two possibilities The pos file formats generated by API XD Laser Interferometer as well as the lin file format generated by light moving OptoDyne contains both the theoretical value and the measured value So the question of error sign when reading would not arise 3 Reverse interval doubled after compensation If it s found that the pros and cons have been improved after compensation but the effect of improvement is not obvious and the reverse interval has increased even with doubling trend it is likely that the forward data has been compensated to the reverse and the reverse data has been compensated to the forward At this moment please click the exchange of pros and cons to make the positive and negative data that is red and green curves reversed When the data sign tested by interferometer is inconsistent with the actual stroke range sign of machine tool this situation most likely happens The positive direction determined by interferometer is the direction of coordinate increasing opposite to the E FSCUT2000 Laser Cutting Control System lt direction of the machine coordinate increasing CypCut has automatically handled this situation as much as possible but it still cannot guarantee that all cases can be handled automatically 4 The positive and negative curve is symmetrical after compensating If it
73. with abnormal sound and vibration etc Raise rigidity slowly When the axis is with abnormal sound or vibration level 1 2 should be declined to guarantee system stability The final level should not be level 10 and more than level 20 If it s dual drive shaft it starts moving only after modify two pairs of drive shaft parameters STEP3 After rigidity of X axis and Y axis is tested set rigidity level as the same level to guarantee response of two axes are the same The smaller rigidity is standard For example X axis is level 19 and Y axis is level 16 Finally set X axis and Y axis as level 16 STEP4 Close real time automatic adjustment and save parameters 5 2 3 Yaskawa servo gain adjustment Yaskawa servo debugging is similar with the Panasonic However there is some difference The difference is as below SigmaWin cannot be used to dual drive axle ratio estimation and advanced auto tuning Inertia ratio calculation tool Servo Tool can be downloaded from the official website of Friendess to roughly calculate the inertia ratio for each axis Advanced users may also accurately calculate the inertia ratio based on a change of acceleration torque and acceleration time by themselves O We suggest closing Pn140 model tracking function O We suggest closing Pn170 free adjustment function O Yaskawa servo does not introduce rigidity and can set the following parameters based on Panasonic servo rigidity Pn102 position loop gain Co

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