Installation Instructions
Contents
1. 10D Pin Description Signal lest Reserved 5 Reserved lo 6 Reserved eN 7 25 Reserved not used by Kinetix 350 drives 1 F H 26 Overtravel enable and home common COM H g 27 Negative hardware overtravel NEG_OT i 28 Positive hardware overtravel POS_OT g i 29 Drive enable ENABLE 30 Home switch HOME_SW F j 50 31 35 Reserved 36 Registration common REG_COM l oO J 37 38 Reserved 39 Registration input REG 40 42 Reserved 43 Brake release positive BRAKE 44 Brake release negative BRAKE 45 50 Reserved Rockwell Automation Publication 2097 IN008D EN P July 2013 10 Kinetix 350 Single axis EtherNet IP Servo Drives Motor Feedback MF Connector Pinout MF Pin Description Signal 1 Sine differential input SIN AM differential input AM ae gt Refer Moms hoger ee aeeetiae ee ams differential input in i in 4 Cosine differential input cos Pin r BM differential input BM 5 Data differential input DATA Index pulse IM 6 Common ECOM 7 Encoder power 9V EPWR_9V 2 8 Single ended 5V Hall effect commutation 3 9 Reserved 10 Data differential input DATA Index pulse IM 11 Motor thermal switch normally closed 1 TS 12 Single ended 5V Hall effect commutation S1 13 Single ended 5V Hall effect commutation S2 14 Encoder power 5V EPWR_5V 2 15 Reserved 1 2 Not ap2. x X For dimensions see Kinetix 350 Drive Mounting Dimensions on page 6 Rockwell Automation Publication 2097 IN008D EN P July 2013 14 Kinetix 350 Single axis EtherNet IP Servo Drives Kinetix 350 Drive Motor power Wire Shielding A motor power ground clamp and two 6 32 x 1 screws are supplied with the Kinetix 350 drive Install the supplied motor power ground clamp within 50 75 mm 2 3 in of the drive by using the two 6 32 x 1 screws Motor Power Ground Clamp Installation 27 0 50 25 1 0 TET j i 1 34 Dimension are in mm in 50 75 23 Pai If panel is painted remove paint to provide TES a metal to metal contact soe Rockwell Automation Publication 2097 INOO8D EN P July 2013 Kinetix 350 Single axis EtherNet IP Servo Drives 15 Motor Overload Protection This servo drive uses solid state motor overload protection that operates in accordance with UL 508C Motor overload protection is provided by algorithms thermal memory that predict actual motor temperature based on operating conditions as long as control power is continuously applied However when control power is removed thermal memory is not retained In addition to thermal memory protection this drive provides an input for an external temperature sensor thermistor device e
3. Control back up power 24V DC Return 2097 V3xPRx LM sT0 1 2 sto 2 510 3 ST0 4 ST0 5 ST0 6 Safe torque off 24V DC Control Control COM Safety Status Safety Input 1 Safety COM Safety Input 2 1 5 16 6 0 25 0 5 4 5 1 Use only for shunt resistor connection 2 Use only for bypassing the STO circuit Rockwell Automation Publication 2097 INOO8D EN P July 2013 Kinetix 350 Single axis EtherNet IP Servo Drives 13 ATTENTION To avoid personal injury and equipment damage verify the following e Installation complies with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices The National Electrical Code NEC and local codes outline provisions for safely installing electrical equipment e Motor power connectors are used only for connection purposes Do not use motor power connectors to turn the unit on and off e Shielded power cables are grounded to prevent potentially high voltages on the shield Ground Your Kinetix 350 Drive to the Subpanel If the Kinetix 350 drive is mounted on a painted subpanel ground to a bonded cabinet ground bus with a braided ground strap or 4 0 mm 12 AWG solid copper wire 100 mm 3 9 in long Connecting the Braided Ground Strap Braided Ground Strap Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Ground Stud xy ae O xX 7 X XX
4. property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt e ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE Rockwell Automation Publication 2097 IN008D EN P July 2013 Kinetix 350 Single axis EtherNet IP Servo Drives 3 Catalog Number Explanation This publication applies to the following Kinetix 350 drives Kinetix 350 Drives single phase Cat No Input Voltage PR Featu
5. OULGBE aol _ 3 a p ia a ge a C f NEU OWE oiana ap BBI dt Rockwell Automation Publication 2097 IN008D EN P July 2013 8 Kinetix 350 Single axis EtherNet IP Servo Drives Kinetix 350 Drive Connectors Designator Description Connector IPD AC mains input power 4 position plug header PORT1 Ethernet communication port RJ45 Ethernet 10D 1 0 SCSI 50 pin high density connector MF Motor feedback 15 pin high density D shell male BP Back up power 2 pin quick connect terminal block BC Shunt resistor and DC bus 7 pin quick connect terminal block MP Motor power 6 pin quick connect terminal block STO Safe torque off STO terminal 6 pin quick connect terminal block Mains IPD Connector Pinout IPD Designator Description Signal L3 AC power in 3 phase models L3 L2 AC power in L2 L1 AC power in L1 PE Protective earth ground PE Pin Orientation for 8 pin Ethernet Communication Port port 1 Port 1 Pin Description Signal 1 Transmit port data terminal TX 2 Transmit port data terminal TX 3 Receive port data terminal RX 6 Receive port data terminal RX 7 8 Rockwell Automation Publication 2097 INOO8D EN P July 2013 1 0 10D Connector Pinout Kinetix 350 Single axis EtherNet IP Servo Drives 9
6. Installation Instructions amp Allen Bradley Kinetix 350 Single axis EtherNet IP Servo Drives Catalog Numbers 2097 V31PRO LM 2097 V31PR2 LM 2097 V32PRO LM 2097 V32PR2 LM 2097 V32PR4 LM 2097 V33PR1 LM 2097 V33PR3 LM 2097 V33PR5 LM 2097 V33PR6 LM 2097 V34PR3 LM 2097 V34PR5 LM 2097 V34PR6 LM Topic Page About the Kinetix 350 Drives 1 Important User Information 2 Catalog Number Explanation 3 Before You Begin 4 Install the Kinetix 350 Drive 4 Connector Data 7 Power Wiring Requirements 11 Motor Overload Protection 15 Additional Resources 16 About the Kinetix 350 Drives Kinetix 350 single axis EtherNet IP servo drives provide an Ethernet enabled solution for applications with output power requirements in the range of 0 4 3 0 kW 2 12 A rms Refer to the Kinetix 350 Single axis EtherNet IP Servo Drives User Manual publication 2097 UM002 for detailed information on wiring applying power troubleshooting and integration with ControlLogix or CompactLogix controller platforms Rockwell Allen Bradley Rockwell Software Automation 2 Kinetix 350 Single axis EtherNet IP Servo Drives Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation a
7. ails You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Allen Bradley CompactLogix ControlLogix Kinetix Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A Kar Plaza ly Merkezi E Blok Kat 6 34752 erenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2097 INOO8D EN P July 2013 Supersedes Publication 2097 INOO8C EN P February 2013 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A 13439724
8. arance 185 7 29 2097 V31PR2 LM 2097 V32PRO LM Eg 3mm 0 12 in yy Sidederane 2097 V32PR2 LM 230 9 04 2097 V32PR4 LM 2097 V33PR1 LM 1 25 mm 1 0in Clearance 2097 V33PR3 LM 185 7 29 for Airflow and Installation 3097 V33PR5 LM Additional clearance and different hole patterns are required for side F 2 mount and rear mount AC line filters See the table and step 2 for more 2097 V33PR6 LM 2308 08 details 2097 V34PR3 LM Additional clearance is required depending on the other accessory 185 7 29 items installed 2097 V34PR5 LM e Additional clearance is required for the cable and wires connected to the top front and bottom of the drive 2097 V34PR6 LM 230 9 04 e An additional 150 mm 6 0 in is required when the drive is mounted adjacent to noise sensitive equipment or clean wire ways 1 Ifyou are using an AC line filter add Refer to page 6 for Kinetix 350 drive dimensions Sommi Rockwell Automation Publication 2097 IN008D EN P July 2013 6 Kinetix 350 Single axis EtherNet IP Servo Drives 2 Mount the Kinetix 350 drive to the cabinet sub panel with M4 6 32 steel machine screws torqued to 1 1 Nem 9 8 lbein For catalog numbers 2097 V33PR1 LM 2097 V33PR3 LM 2097 V33PR5 LM 2097 V34PR3 LM and 2097 V34PR5 LM that use an AC line filter refer to
9. ction is required for safe and proper operation IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided Rockwell Automation Publication 2097 IN008D EN P July 2013 12 Kinetix 350 Single axis EtherNet IP Servo Drives Kinetix 350 Drive Power wiring Requirements Terminals Recommended Strip Torque Cat No Description i Wire Size Length Value Pin Signal mm AWG mm in Nem Ibsin 2097 V31PRO L 2097 V32PRO L 2097 V32PR2 L 2097 V33PR1 L 2097 V33PR3 L 2097 V34PR3 L 2097 V34PR5 L 2097 V34PR6 L 2097 V32PR4 L 2097 V33PR5 L 2097 V31PR2 L 2097 V33PR6 L Mains input power L3 L1 PE 2 5 14 7 0 28 0 5 4 5 4 0 12 7 0 28 0 5 4 5 6 0 10 7 0 28 0 56 0 79 5 0 7 0 2097 V31PR0 LI 2097 V32PRO L 2097 V32PR2 L 2097 V32PR4 L 2097 V33PR1 L 2097 V33PR3 L 2097 V33PR5 L 2097 V34PR3 L 2097 V34PR5 L 2097 V34PR6 L 2097 V31PR2 L 2097 V33PR6 LM Motor power 2 5 14 7 0 28 0 5 4 5 4 0 12 7 0 28 0 5 4 5 2097 V31PRO L 2097 V32PRO L 2097 V32PR2 L 2097 V32PR4 L 2097 V33PR1 LI 2097 V33PR3 L 2097 V33PR5 L 2097 V34PR3 L 2097 V34PR5 L 2097 V34PR6 L 2097 V31PR2 L 2097 V33PR6 LM Shunt resistor and DC bus 2 5 14 4 0 12 7 0 28 7 0 28 0 5 4 5 0 5 4 5 2097 V3xPRx LM
10. ions Technical Data publication GMC 1D004 for more information Install the Kinetix 350 Drive These procedures assume you have prepared your panel and understand how to bond your system For installation instructions regarding equipment and accessories not included here refer to the instructions that came with those products SHOCK HAZARD To avoid hazard of electrical shock perform all mounting and wiring of the Kinetix 350 drive prior to applying power Once power is applied connector terminals can have voltage present even when not in use ATTENTION Plan the installation of your system so that you can perform all cutting drilling tapping and welding with the system removed from the enclosure Because the system is open type construction be careful to keep any metal debris from falling into it Metal debris or other foreign matter can become lodged in the circuitry and result in damage to components Rockwell Automation Publication 2097 INOO8D EN P July 2013 Kinetix 350 Single axis EtherNet IP Servo Drives 5 Mount the Kinetix 350 Drive Follow these steps to mount the drive 1 Observe these clearance requirements when mounting the drive to the panel IMPORTANT Mount the module in an upright position as shown Do not mount the module on its side 25 mm 1 0 in Clearance Drive Dimensions A for Airflow and Installation Cat No mm in 2097 V31PRO LM lt A 3mm 0 12 in Side Cle
11. lter Installation Instructions publication 2097 IN003 Provides information on installing and wiring the Kinetix 300 ACline filter Kinetix 300 1 0 Terminal Expansion Block Installation Instructions publication 2097 IN005 Provides information on installing and wiring the Kinetix 300 1 0 terminal expansion block Kinetix 300 Memory Module Installation Instructions publication 2097 IN007 Provides information on installing the Kinetix 300 memory module Kinetix 300 Memory Module Programmer Quick Start publication 2097 05001 Provides information on using the memory module programmer to duplicate the memory module Kinetix Servo Drives Specifications Technical Data publication GMC 1D003 Provides product specifications for Kinetix Integrated Motion over EtherNet IP Integrated Motion over sercos interface EtherNet IP networking and component servo drive families Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification det
12. mbedded in the motor to support the UL requirement for motor overload protection Some motors supported by this drive do not contain temperature sensors thermistors therefore motor overload protection against excessive consecutive motor overloads with power cycling is not supported This servo drive meets the following UL 508C requirements for solid state overload protection Motor Overload Protection Trip Point Value Ultimately 100 overload Within 8 minutes 200 overload Within 20 seconds 600 overload ATTENTION To avoid damage to your motor due to overheating caused by excessive successive motor overload trips follow the wiring diagram provided in the user manual for your motor and drive combination Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive Rockwell Automation Publication 2097 INOO8D EN P July 2013 Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 350 Single axis EtherNet IP Servo Drives User Manual publication 2097 UM002 Description Provides information on how to install configure startup and troubleshoot your Kinetix 350 servo drive system Kinetix 300 Shunt Resistor Installation Instructions publication 2097 IN002 Provides information on installing and wiring Kinetix 300 shunt resistors Kinetix 300 AC Line Fi
13. nd wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death
14. plicable unless motor has integrated thermal protection Encoder power supply uses either 5V or 9V DC based on encoder and motor used Control Power Back up BP Pinout 24V BP Designator Positive 24V DC 24V DC 24V 24V DC power supply return Rockwell Automation Publication 2097 INOO8D EN P July 2013 Return Kinetix 350 Single axis EtherNet IP Servo Drives 11 Shunt Resistor and DC Bus BC Pinout BC Designator Description Signal Positive DC bus and shunt resistor SH Shunt resistor SH Negative DC bus Motor Power MP Pinout MP Designator Description Signal PE Protective earth ground PE Ww Motor power out W V Motor power out U Motor power out U Safe Torque off STO Pinout STO Pin Description Signal 1 24V DC output from the drive 24V DC control 2 24V DC output common Control COM 3 Safety status Safety Status 4 Safety input 1 24V DC to enable Safety Input 1 5 Safety common Safety COM 6 Safety input 2 24V DC to enable Safety Input 2 The Kinetix 350 drive ships with safe torque off enabled Connect safe torque off inputs to a safety circuit or install motion allowed jumpers to obtain motion Refer to the Kinetix 350 Single axis EtherNet IP Servo Drive User Manual publication 2097 UM002 for details Power Wiring Requirements Wire must be copper with 75 C 167 F minimum rating Phasing of main AC power is arbitrary and earth ground conne
15. res 2097 V31PRO LM 28 120V Doubler mode 120 240V 1 Safe t ff 2097 V31PR2 LM 57 SE AIE UES 2097 V32PR0 LM 2 8 2097 V32PR2 LM 240V 10 57 Integrated AC line filter Safe torque off 2097 V32PR4 LM 113 Kinetix 350 Drives single or three phase Cat No Input Voltage aller dae Features 2097 V33PR1 LM 28 2097 V33PR3 LM 120 18 57 240V 10 Safe torque off 2097 V33PR5 LM 240V 3 0 113 2097 V33PR6 LM 17 0 Kinetix 350 Drives three phase Cat No Input Voltage cn S Features 2097 V34PR3 LM 28 2097 V34PR5 LM 480V 30 5 7 Safe torque off 2097 V34PR6 LM 8 5 Rockwell Automation Publication 2097 IN008D EN P July 2013 4 Kinetix 350 Single axis EtherNet IP Servo Drives Before You Begin Remove all packing material wedges and braces from within and around the components After unpacking check the item nameplate catalog number against the purchase order Parts List The Kinetix 350 drive ships with the following e General purpose power input IPD header back up power BP header shunt resistor and DC bus BC header motor power MP header and safe torque off STO header e A ground clamp that also provides strain relief for motor power cable e These installation instructions publication 2097 IN008 TIP The connector kit for motor feedback catalog number 2090 K2CK D15M is not provided Replacement connector sets catalog number 2097 CONN1 are also available Refer to the Kinetix Motion Accessories Specificat
16. the AC Line Filter Installation Instructions publication 2097 IN003 for the sub panel mounting hole pattern Kinetix 350 Drive Mounting Dimensions k A l 5 0 0 19 7 T j 9 37 2090 K2CK D15M Low profile Connector Kit for Bulletin 61 0 2090 flying lead Feedback Cable 2 40 faa Be i 715 pa 30 8 ny 1 21 0 28 9 7 0 38 Dimensions are in mm in l0000000000000000000000 loo00000000000000000000 a Additional clearance below the connector kit is necessary to provide the recommended cable bend radius Dimensions mm in 182 7 18 190 7 50 Dimensions mm in Cat No Cat No A B A B 2097 V31PRO LM 185 1 7 29 68 0 2 68 2097 V33PR3 LM 185 1 7 29 68 5 2 70 2097 V31PR2 LM 185 1 7 29 68 5 2 70 2097 V33PR5 LM 185 1 7 29 94 4 3 72 2097 V32PRO LM 229 6 9 04 68 0 2 68 2097 V33PR6 LM 229 6 9 04 68 0 2 68 2097 V32PR2 LM 229 6 9 04 68 5 2 70 2097 V34PR3 LM 185 1 7 29 68 5 2 70 2097 V32PR4 LM 229 6 9 04 86 8 3 42 2097 V34PR5 LM 185 1 7 29 94 4 3 72 2097 V33PR1 LM 185 1 7 29 68 0 2 68 2097 V34PR6 LM 229 6 9 04 68 0 2 68 Rockwell Automation Publica
17. tion 2097 INOO8D EN P July 2013 Kinetix 350 Single axis EtherNet IP Servo Drives 7 Connector Data Use this illustration to identify the Kinetix 350 drive features and indicators Kinetix 350 Drive Features and Indicators Q A 9 Item Description 1 HOON 1 Data status indicator and diagnostic display 2 Memory module socket ITa A 3 Network status indicator 4 p a A 5 ca A 12 4 Module status indicator me Oa Kinetix 350 5 Axis status indicator 6 3 6 Ethernet communication port Port 1 7 1 0 10D connector 11 8 Motor feedback MF connector 7 9 Ground Lug 10 Shunt resistor and DC bus BC connector ii 11 Back up power BP connector 12 Display control push buttons 3 8 2 13 Mains IPD connector 14 Motor power MP connector 7 j 15 Safe torque off STO connector Top View H Bottom View 2097 V33PR5 LM 2 ata pl 2097 V33PR5 LM __ Kinetix 350 drive is shown gggap amp Kinetix 350 drive is shown qd UMGBEB T ORMARE Jol QUBG Aa C a
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